EP2686628B1 - Device and method for separating air by cryogenic distillation - Google Patents
Device and method for separating air by cryogenic distillation Download PDFInfo
- Publication number
- EP2686628B1 EP2686628B1 EP12714763.5A EP12714763A EP2686628B1 EP 2686628 B1 EP2686628 B1 EP 2686628B1 EP 12714763 A EP12714763 A EP 12714763A EP 2686628 B1 EP2686628 B1 EP 2686628B1
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- EP
- European Patent Office
- Prior art keywords
- oxygen
- exchanger
- pressure
- air
- purge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims description 10
- 238000004821 distillation Methods 0.000 title description 3
- 239000001301 oxygen Substances 0.000 claims description 45
- 229910052760 oxygen Inorganic materials 0.000 claims description 45
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 44
- 238000010926 purge Methods 0.000 claims description 32
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 23
- 239000007788 liquid Substances 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 8
- 239000007789 gas Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 238000009834 vaporization Methods 0.000 claims description 4
- 239000003507 refrigerant Substances 0.000 claims description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 239000006200 vaporizer Substances 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 229910001882 dioxygen Inorganic materials 0.000 description 3
- 230000008016 vaporization Effects 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 150000002926 oxygen Chemical class 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04078—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
- F25J3/0409—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of oxygen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/0228—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04078—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
- F25J3/04103—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression using solely hydrostatic liquid head
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04151—Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
- F25J3/04187—Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
- F25J3/04193—Division of the main heat exchange line in consecutive sections having different functions
- F25J3/04206—Division of the main heat exchange line in consecutive sections having different functions including a so-called "auxiliary vaporiser" for vaporising and producing a gaseous product
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
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- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04151—Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
- F25J3/04187—Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
- F25J3/04218—Parallel arrangement of the main heat exchange line in cores having different functions, e.g. in low pressure and high pressure cores
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04284—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams
- F25J3/0429—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams of feed air, e.g. used as waste or product air or expanded into an auxiliary column
- F25J3/04303—Lachmann expansion, i.e. expanded into oxygen producing or low pressure column
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04406—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system
- F25J3/04412—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system in a classical double column flowsheet, i.e. with thermal coupling by a main reboiler-condenser in the bottom of low pressure respectively top of high pressure column
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04406—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system
- F25J3/04418—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system with thermally overlapping high and low pressure columns
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04763—Start-up or control of the process; Details of the apparatus used
- F25J3/04769—Operation, control and regulation of the process; Instrumentation within the process
- F25J3/04812—Different modes, i.e. "runs" of operation
- F25J3/04824—Stopping of the process, e.g. defrosting or deriming; Back-up procedures
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- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04763—Start-up or control of the process; Details of the apparatus used
- F25J3/04769—Operation, control and regulation of the process; Instrumentation within the process
- F25J3/04812—Different modes, i.e. "runs" of operation
- F25J3/04836—Variable air feed, i.e. "load" or product demand during specified periods, e.g. during periods with high respectively low power costs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04763—Start-up or control of the process; Details of the apparatus used
- F25J3/04769—Operation, control and regulation of the process; Instrumentation within the process
- F25J3/04854—Safety aspects of operation
- F25J3/0486—Safety aspects of operation of vaporisers for oxygen enriched liquids, e.g. purging of liquids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2200/00—Processes or apparatus using separation by rectification
- F25J2200/50—Processes or apparatus using separation by rectification using multiple (re-)boiler-condensers at different heights of the column
- F25J2200/54—Processes or apparatus using separation by rectification using multiple (re-)boiler-condensers at different heights of the column in the low pressure column of a double pressure main column system
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- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J2215/50—Oxygen or special cases, e.g. isotope-mixtures or low purity O2
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- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2250/00—Details related to the use of reboiler-condensers
- F25J2250/30—External or auxiliary boiler-condenser in general, e.g. without a specified fluid or one fluid is not a primary air component or an intermediate fluid
- F25J2250/40—One fluid being air
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2250/00—Details related to the use of reboiler-condensers
- F25J2250/30—External or auxiliary boiler-condenser in general, e.g. without a specified fluid or one fluid is not a primary air component or an intermediate fluid
- F25J2250/50—One fluid being oxygen
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2290/00—Other details not covered by groups F25J2200/00 - F25J2280/00
- F25J2290/62—Details of storing a fluid in a tank
Definitions
- the present invention relates to an apparatus and method for separating air by air distillation, according to the preambles of claims 1 and 3 respectively and known from document WO-A-10/109149 .
- the oxygen gas can optionally contain less than 98 mol%. oxygen.
- He is known to WO-A-10/109149 to vaporize a flow of liquid oxygen at low pressure in an external vaporizer to produce gaseous oxygen which is then heated in a main exchanger.
- the present invention proposes to vaporize the deconcentration purge of a vaporizer in an exchanger in order to recover the frigories, this vaporizer being the exchanger making it possible to vaporize a liquid from the device under pressure to produce a gaseous product under pressure.
- the apparatus comprises an exchange line 21 and a double column consisting of a medium pressure column 27 and a low pressure column 29.
- All the air 1 is compressed in the main compressor 2 to produce air at the pressure P1 substantially equal to the pressure of the medium pressure column 27.
- the air at the pressure P1 is cooled in a cooler 7, purified in a purification unit 9 and divided into three fractions.
- the first fraction 11 is boosted in a booster, which may be formed by the last stage of the main compressor, the last stage which is part of the second part of the compressor.
- the pressure P1 is less than 5 bars abs, even at 4.5 bar abs, preferably less than 4 bar, and even less than 3.5 bar abs
- the first fraction 11 is brought to a pressure P2 by the booster 5 or an independent compressor 5 and cools to this pressure in a cooler (not shown) before being sent to the exchange line 21.
- the line of exchange consists of an indirect heat exchanger in aluminum with brazed plates.
- Fraction 11 is then sent in gaseous form to a vaporizer 41 where it condenses at least partially before being expanded and sent to the medium pressure column 27.
- the pressure P2 is less than 15 bar abs, preferably less than 10 bar, and still less than 6 bar abs.
- Fraction 11 is less than half of flow 1, and preferably less than one third of flow 1
- the second fraction 13 at pressure P1 cools completely in the exchange line 21 and is divided into two flows.
- the first stream 23 is sent to a bottom reboiler 33 of the low pressure column 29 where it condenses at least partially and is sent to the medium pressure column, mixed with the flow 11.
- the second stream 25 is sent in gaseous form to the medium pressure column 27.
- the third fraction 15 is boosted in a booster 17, partially cooled in the exchange line 21, withdrawn from the exchange line at an intermediate level thereof and expanded in a turbine 19 coupled to the booster 17 before being sent to the low pressure column 29.
- a liquid flow enriched in oxygen 55, an intermediate flow 53 and a liquid flow rich in nitrogen 51 are withdrawn from the medium pressure column 27, cooled in the exchanger 31, expanded and sent to different levels of the low pressure column 29 .
- Medium pressure gaseous nitrogen 49 is condensed in an intermediate vaporizer 35 of low pressure column 29 and sent as reflux to the top of medium pressure column 27.
- Another medium pressure gaseous nitrogen flow 47 is heated in line d 'exchange.
- Liquid oxygen 37 containing at least 80 mol%. oxygen and optionally at most 98 mol%. of oxygen, is withdrawn from the bottom of the low pressure column 29, pressurized by a pump 39 to a pressure less than 9 bars abs, or even less than 5 bars abs and sent to the vaporizer 41. Apart from a purge of liquid 43, the oxygen vaporizes in the vaporizer 41 by heat exchange with the air fraction 11 at the pressure P2. This oxygen then forms the first pressurized gaseous oxygen flow 45 which heats up in the exchange line 21. The air fraction 11 is partially condensed and is sent to the double column.
- the purge liquid 43 is pressurized to a pressure of at least 10 bar abs, or at least 15 bar abs, or even at least 20 bar abs in a pump 63 and then vaporizes in the exchange line 21.
- the second gas flow thus produced 59 is sent to a pressurized gas storage 3 and expanded to be mixed with the flow 45 via line 61.
- the vaporization of the purge liquid is carried out using mainly sensible heat, so that no air flow leaving the exchanger 21 is totally condensed, or even condensed.
- the pressurized purge liquid 43 can be vaporized in an auxiliary exchanger 21A, separate from the exchange line, against an air flow 25A and with a flow of refrigerant, for example a flow of nitrogen 57A heating up from the separation process.
- the flow 25A cooled in the exchanger 21A mixes with the cooled flow 25 and the nitrogen flow 57A heated in the exchanger 21A mixes with the heated flow 57.
- the second flow of gaseous oxygen 59, 61 formed by the vaporization can be used as a back-up gas when the production of gaseous oxygen 45 is interrupted.
- a varying amount of the second oxygen gas flow rate is mixed with the first flow rate to produce a substantially constant mixed flow rate.
- This variable quantity of the vaporized purge liquid can be mixed with the first flow rate 45 to smooth out the variations in flow rates, due, for example, to variations in the pressure of the oxygen network.
- oxygen By sensing a reduction in pressure in line 45, due, for example, to increased demand for oxygen, oxygen can be expanded and sent from storage 3 to line 45 through line 61.
- the oxygen flow 45 will reduce or be nonexistent.
- the oxygen flow 63 of the storage 3 can supply a customer, the time that an emergency vaporizer starts up to avoid any production stoppage.
- Flow 37 is the only flow containing more than 60 mol%. of oxygen withdrawn from the low pressure column.
- Storage 3 operates at a higher pressure than flow 45.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Separation By Low-Temperature Treatments (AREA)
Description
La présente invention est relative à un appareil et procédé de séparation d'air par distillation d'air, conformément aux préambules des revendications 1 et 3 respectivement et connu du document
En particulier elle concerne la production d'oxygène gazeux à une pression inférieure à 9 bars abs, voire inférieure à 5 bars abs. L'oxygène gazeux peut éventuellement contenir moins de 98% mol. d'oxygène.In particular, it relates to the production of gaseous oxygen at a pressure less than 9 bar abs, or even less than 5 bar abs. The oxygen gas can optionally contain less than 98 mol%. oxygen.
Il est nécessaire de produire de grandes quantités d'oxygène ayant ces caractéristiques pour alimenter les appareils d'oxycombustion, entre autres.It is necessary to produce large quantities of oxygen having these characteristics to feed oxy-combustion appliances, among others.
Il est connu de
Il est connu de vaporiser la purge d'une colonne de distillation afin d'en récupérer les frigories, par exemple dans
Par contre la présente invention propose de vaporiser la purge de déconcentration d'un vaporiseur dans un échangeur afin de récupérer les frigories, ce vaporiseur étant l'échangeur permettant de vaporiser un liquide de l'appareil sous pression pour produire un produit gazeux sous pression.On the other hand, the present invention proposes to vaporize the deconcentration purge of a vaporizer in an exchanger in order to recover the frigories, this vaporizer being the exchanger making it possible to vaporize a liquid from the device under pressure to produce a gaseous product under pressure.
Il est souhaitable d'envoyer la purge à un stockage gazeux sous pression permettant de maintenir une production stable aussi bien en débit, qu'en pression.It is desirable to send the purge to a pressurized gas storage allowing a stable production to be maintained both in flow rate and in pressure.
Selon un objet de l'invention, il est prévu un appareil selon la revendication 1.According to an object of the invention, there is provided an apparatus according to claim 1.
Optionnellement :
- l'échangeur relié à la conduite d'oxygène de purge est l'échangeur principal.
- l'échangeur relié à la conduite d'oxygène de purge est un échangeur distinct de l'échangeur principal.
- l'échangeur comprend des passages reliés à une conduite d'amenée d'air d'alimentation et des passages reliés à une conduite d'amenée de fluide frigorigène, provenant éventuellement de la double colonne.
- the exchanger connected to the purge oxygen line is the main exchanger.
- the exchanger connected to the purge oxygen line is a separate exchanger from the main exchanger.
- the exchanger comprises passages connected to a supply air supply line and passages connected to a refrigerant supply line, possibly coming from the double column.
Selon un autre objet de l'invention, il est prévu un procédé selon la revendication 3.According to another object of the invention, there is provided a method according to claim 3.
Optionnellement :
- l'oxygène de purge est pressurisé à une pression d'au moins 10 bars abs, de préférence au moins 15 bars abs, voire au moins 20 bars abs dans la deuxième pompe.
- l'oxygène de purge se vaporise dans l'échangeur principal.
- l'oxygène de purge se vaporise dans un échangeur autre que l'échangeur principal.
- une quantité variable du deuxième débit d'oxygène gazeux est mélangée avec le premier débit afin de produire un débit mélangé substantiellement constant.
- l'oxygène liquide soutiré de la colonne basse pression contient au moins 80% mol. d'oxygène
- l'oxygène liquide soutiré de la colonne basse pression constitue le seul débit contenant au moins 80% mol. d'oxygène soutiré de la colonne basse pression.
- l'oxygène liquide soutiré de la colonne basse pression contient au plus 98% mol. d'oxygène.
- the purge oxygen is pressurized to a pressure of at least 10 bar abs, preferably at least 15 bar abs, or even at least 20 bar abs in the second pump.
- the purge oxygen vaporizes in the main exchanger.
- the purge oxygen vaporizes in an exchanger other than the main exchanger.
- a varying amount of the second flow of oxygen gas is mixed with the first flow to produce a substantially constant mixed flow.
- the liquid oxygen withdrawn from the low pressure column contains at least 80 mol%. oxygen
- the liquid oxygen withdrawn from the low pressure column constitutes the only flow containing at least 80 mol%. of oxygen withdrawn from the low pressure column.
- the liquid oxygen withdrawn from the low pressure column contains at most 98 mol%. oxygen.
L'invention sera décrite en plus de détail en se référant aux figures qui illustrent des appareils de séparation d'air selon l'invention.The invention will be described in more detail with reference to the figures which illustrate air separation devices according to the invention.
Dans la
Tout l'air 1 est comprimé dans le compresseur principal 2 pour produire de l'air à la pression P1 substantiellement égale à la pression de la colonne moyenne pression 27. L'air à la pression P1 est refroidi dans un refroidisseur 7, épuré dans une unité d'épuration 9 et divisé en trois fractions. La première fraction 11 est surpressée dans un surpresseur, pouvant être constitué par le dernier étage du compresseur principal, dernier étage qui fait partie de la deuxième partie du compresseur. La pression P1 est inférieure à 5 bars abs, voire à 4.5 bar abs, préférablement inférieure à 4 bar, et encore inférieure à 3.5 bar absAll the air 1 is compressed in the main compressor 2 to produce air at the pressure P1 substantially equal to the pressure of the
La première fraction 11 est amenée à une pression P2 par le booster 5 ou un compresseur indépendant 5 et se refroidit à cette pression dans un refroidisseur (non-illustré) avant d'être envoyé à la ligne d'échange 21. La ligne d'échange est constituée par un échangeur de chaleur indirect en aluminium à plaques brasées. La fraction 11 est ensuite envoyée sous forme gazeuse à un vaporiseur 41 où elle se condense au moins partiellement avant d'être détendue et envoyée à la colonne moyenne pression 27. La pression P2 est inférieure à 15 bar abs, préférablement inférieure à 10 bar, et encore inférieure à 6 bar abs. La fraction 11 est inférieure à la moitié du débit 1, et préférentiellement inférieure à un tiers du débit 1The
La deuxième fraction 13 à la pression P1 se refroidit complètement dans la ligne d'échange 21 et est divisée en deux flux. Le premier flux 23 est envoyé à un rebouilleur de cuve 33 de la colonne basse pression 29 où il se condense au moins partiellement et est envoyé à la colonne moyenne pression, mélangé au débit 11. Le deuxième flux 25 est envoyé sous forme gazeuse à la colonne moyenne pression 27.The
La troisième fraction 15 est surpressée dans un surpresseur 17, refroidie partiellement dans la ligne d'échange 21, soutirée de la ligne d'échange à un niveau intermédiaire de celle-ci et détendue dans une turbine 19 couplée au surpresseur 17 avant d'être envoyée à la colonne basse pression 29.The
Un débit de liquide enrichi en oxygène 55, un débit intermédiaire 53 et un débit liquide riche en azote 51 sont soutirés de la colonne moyenne pression 27, refroidis dans l'échangeur 31, détendus et envoyés à des niveaux différents de la colonne basse pression 29.A liquid flow enriched in
De l'azote gazeux moyenne pression 49 est condensé dans un vaporiseur intermédiaire 35 de la colonne basse pression 29 et envoyé comme reflux en tête de la colonne moyenne pression 27. Un autre débit d'azote gazeux moyenne pression 47 se réchauffe dans la ligne d'échange.Medium pressure
De l'oxygène liquide 37, contenant au moins 80% mol. d'oxygène et éventuellement au plus 98% mol. d'oxygène, est soutiré en cuve de la colonne basse pression 29, pressurisé par une pompe 39 à une pression inférieure à 9 bars abs, voire inférieure à 5 bars abs et envoyé au vaporiseur 41. A part une purge de liquide 43, l'oxygène se vaporise dans le vaporiseur 41 par échange de chaleur avec la fraction d'air 11 à la pression P2. Cet oxygène forme ensuite le premier débit d'oxygène gazeux pressurisé 45 qui se réchauffe dans la ligne d'échange 21. La fraction d'air 11 se trouve partiellement condensée et est envoyée à la double colonne.
Le liquide de purge 43 est pressurisé jusqu'à une pression d'au moins 10 bars abs, ou d'au moins 15 bar abs, voire au moins 20 bars abs dans une pompe 63 puis se vaporise dans la ligne d'échange 21. Le deuxième débit gazeux ainsi produit 59 est envoyé à un stockage gazeux sous pression 3 et détendu pour être mélangé avec le débit 45 via la conduite 61.The
Ici la vaporisation de liquide de purge s'effectue en utilisant principalement de la chaleur sensible, de sorte qu'aucun débit d'air sortant de l'échangeur 21 n'est totalement condensé, voire n'est condensé.Here the vaporization of the purge liquid is carried out using mainly sensible heat, so that no air flow leaving the
Alternativement comme illustré dans la
Le débit 25A refroidi dans l'échangeur 21A se mélange avec le débit refroidi 25 et le débit d'azote 57A réchauffé dans l'échangeur 21A se mélange avec le débit réchauffé 57.The flow 25A cooled in the
Le deuxième débit d'oxygène gazeux 59, 61 formé par la vaporisation peut être utilisé comme gaz de secours lors d'une interruption de la production d'oxygène gazeux 45.The second flow of
Ainsi le seul débit d'air qui sert à vaporiser l'oxygène de purge 43 reste sous forme gazeuse dans l'échangeur 21A et la vaporisation se réalise par échange de chaleur sensible.Thus the only air flow which serves to vaporize the
Pour toutes les figures, une quantité variable du deuxième débit d'oxygène gazeux est mélangée avec le premier débit afin de produire un débit mélangé substantiellement constant.For all of the figures, a varying amount of the second oxygen gas flow rate is mixed with the first flow rate to produce a substantially constant mixed flow rate.
Cette quantité variable du liquide de purge vaporisé peut être mélangée au premier débit 45 pour lisser les variations de débits, dues, par exemple à des variations de la pression du réseau d'oxygène.This variable quantity of the vaporized purge liquid can be mixed with the
En détectant une réduction de pression dans la ligne 45, due, par exemple à une demande accrue d'oxygène, de l'oxygène peut être détendu et envoyé du stockage 3 vers la ligne 45 par la conduite 61.By sensing a reduction in pressure in
En cas de panne de l'appareil de séparation d'air, le débit d'oxygène 45 réduira ou sera inexistant. Dans ce cas, le débit d'oxygène 63 du stockage 3 peut alimenter un client, le temps qu'un vaporiseur de secours se mette en marche pour éviter tout arrêt de production.If the air separation apparatus fails, the
Le débit 37 est le seul débit contenant plus que 60% mol. d'oxygène soutiré de la colonne basse pression.
Le stockage 3 opère à une pression plus élevée que le débit 45.Storage 3 operates at a higher pressure than
Claims (9)
- Air separation device comprising a double column comprising a medium pressure column (27) and a low-pressure column (29), a main exchanger (21), a vaporiser (41), a main compressor (2), a means of sending all air to be treated from the double column to the main compressor in order to produce air substantially at pressure P1 of the medium-pressure column, a means (5) of sending a part of the air substantially at a high pressure P2 to the main exchanger and then to the vaporiser, a conduit for sending air that has been at least partially condensed in the vaporiser to at least one of the columns, a conduit for sending air at pressure P1 to the medium-pressure column, a means of pressurisation (39) consisting of a first pump, a conduit for extracting liquid oxygen from the low-pressure column and for sending it to the means of pressurisation, a conduit for sending the pressurised liquid oxygen of a pressure of less than 9 bar abs from the pressurising means to the vaporiser, a conduit for sending gaseous oxygen from the vaporiser to the main exchanger to be heated in order to form a first flow of gaseous oxygen, characterised in that it comprises a second pump for purge liquid (63), a purge conduit for sending liquid oxygen from the vaporiser purge (43) to the second purge liquid pump to be pressurised, the purge conduit not being connected to a purge liquid storage, in that it comprises- either a conduit for sending the pressurised oxygen from the second pump to the main exchanger (21) to be vaporised and to form a second gaseous oxygen flow,- or an exchanger (21A) separate from the main exchanger and a conduit for sending the pressurised oxygen from the second pump to the exchanger to be vaporised and to form a second gaseous oxygen flowin that it comprises a conduit of compressed air connected to the main compressor and to a conduit connected to the double column, the main exchanger, or as the case may be, the exchanger being connected to the compressed air conduit connected to the main compressor and to the conduit connected to the double column, in that it comprises a pressurised gas storage (3) connected to the purge oxygen vaporisation exchanger (21, 21A) in order to collect the gaseous oxygen.
- Device according to claim 1 in which the exchanger (21, 21A) comprises passages connected to an air supply line and passages connected to a refrigerant line, eventually originating from the double column.
- Air separation procedure in an device comprising a double column comprising a medium-pressure column (27) and a low-pressure column (29), a main exchanger (21), a vaporiser (41), a main compressor (2), and means of pressurisation (43) consisting of a first pump, in which all the air in the double column to be treated is sent into the main compressor in order to produce air substantially at pressure P1 of the medium-pressure column, a part of the air substantially at a higher pressure P2 is sent to the main exchanger and then to the vaporiser, air at least partially condensed in the vaporiser is sent to at least one of the columns, air at pressure P1 is sent to the medium-pressure column, liquid oxygen from the low-pressure column is extracted and pressurised, pressurised liquid oxygen at a pressure less than 9 bar abs is sent to the vaporiser and a first flow of gaseous oxygen from the vaporiser is sent to the main exchanger to be reheated characterised in that the device comprises a second purge liquid pump (63) and in that purge liquid oxygen (43) from the vaporiser is pressurised in the second purge liquid pump, the purge liquid oxygen is pressurised without being stored and then is vaporised in an exchanger that is the main exchanger (21) or the exchanger (21A) separate of the main exchanger by the exchange of heat with air, compressed in the main compressor and intended for the double column, in order to form a second gaseous oxygen flow and the second gaseous oxygen flow is sent to a pressurised gas storage (3) and serves as a backup production.
- Procedure according to claim 3 in which the purge oxygen (43) is pressurised at a pressure of at least 10 bar abs, preferably at least 15 bar abs, or at least 20 bar abs in the second pump (63).
- Procedure according to one of the claims 3 or 4 in which a variable quantity of the second gaseous oxygen flow (61) is mixed with the first gaseous oxygen flow (45) in order to produce a substantially stable mixed flow.
- Procedure according to any one of the claims 3 to 5 in which the liquid oxygen (37) extracted from the low-pressure column (29) contains at least 80% moles of oxygen.
- Procedure according to claim 6 in which the liquid oxygen (37) extracted from the low-pressure column (29) composes the only flow containing at least 80% moles of oxygen extracted from the low-pressure column.
- Procedure according to any one of the claims 3 to 7 in which the liquid oxygen (37) extracted from the low-pressure column (29) contains at least 98% moles of oxygen.
- Procedure according to any one of the claims 3 to 8 in which no air flow fully condenses or even condenses in the exchanger (21, 21A) or vaporises the purge oxygen (43).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1152272A FR2972794B1 (en) | 2011-03-18 | 2011-03-18 | APPARATUS AND METHOD FOR AIR SEPARATION BY CRYOGENIC DISTILLATION |
PCT/FR2012/050500 WO2012127148A2 (en) | 2011-03-18 | 2012-03-09 | Device and method for separating air by cryogenic distillation |
Publications (2)
Publication Number | Publication Date |
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EP2686628A2 EP2686628A2 (en) | 2014-01-22 |
EP2686628B1 true EP2686628B1 (en) | 2021-01-13 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP12714763.5A Active EP2686628B1 (en) | 2011-03-18 | 2012-03-09 | Device and method for separating air by cryogenic distillation |
Country Status (8)
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US (1) | US20130340476A1 (en) |
EP (1) | EP2686628B1 (en) |
AU (1) | AU2012230171B2 (en) |
CA (1) | CA2828716C (en) |
ES (1) | ES2859549T3 (en) |
FR (1) | FR2972794B1 (en) |
WO (1) | WO2012127148A2 (en) |
ZA (1) | ZA201306723B (en) |
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JP5997105B2 (en) * | 2013-06-05 | 2016-09-28 | 神鋼エア・ウォーター・クライオプラント株式会社 | Air separation method |
CN105556229B (en) * | 2014-02-28 | 2017-08-25 | 普莱克斯技术有限公司 | Pressurized product stream is conveyed |
Citations (2)
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US3327489A (en) * | 1960-08-25 | 1967-06-27 | Air Prod & Chem | Method for separating gaseous mixtures |
US3754406A (en) * | 1970-03-16 | 1973-08-28 | Air Prod & Chem | The production of oxygen |
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GB1425450A (en) * | 1972-01-21 | 1976-02-18 | Air Prod & Chem | Air separation |
AT386279B (en) * | 1986-04-02 | 1988-07-25 | Voest Alpine Ag | DEVICE FOR THE DISASSEMBLY OF GASES BY MEANS OF COAXIAL INTERLECTED RECTIFICATION COLONES |
US4796431A (en) * | 1986-07-15 | 1989-01-10 | Erickson Donald C | Nitrogen partial expansion refrigeration for cryogenic air separation |
US5251451A (en) * | 1992-08-28 | 1993-10-12 | Air Products And Chemicals, Inc. | Multiple reboiler, double column, air boosted, elevated pressure air separation cycle and its integration with gas turbines |
FR2699992B1 (en) * | 1992-12-30 | 1995-02-10 | Air Liquide | Process and installation for producing gaseous oxygen under pressure. |
FR2706195B1 (en) * | 1993-06-07 | 1995-07-28 | Air Liquide | Method and unit for supplying pressurized gas to an installation consuming an air component. |
US5765396A (en) * | 1997-03-19 | 1998-06-16 | Praxair Technology, Inc. | Cryogenic rectification system for producing high pressure nitrogen and high pressure oxygen |
DE10052180A1 (en) * | 2000-10-20 | 2002-05-02 | Linde Ag | Three-column system for the low-temperature separation of air |
JP3488695B2 (en) * | 2001-02-09 | 2004-01-19 | エア・ウォーター株式会社 | Nitrogen production equipment |
DE10217091A1 (en) * | 2002-04-17 | 2003-11-06 | Linde Ag | Three-column system for low-temperature air separation with argon extraction |
FR2842124B1 (en) * | 2002-07-09 | 2005-03-25 | Air Liquide | METHOD FOR CONDUCTING AN ELECTRIC POWER GAS-GENERATING PLANT AND THIS PRODUCTION PLANT |
GB0219415D0 (en) * | 2002-08-20 | 2002-09-25 | Air Prod & Chem | Process and apparatus for cryogenic separation process |
US6957153B2 (en) * | 2003-12-23 | 2005-10-18 | Praxair Technology, Inc. | Method of controlling production of a gaseous product |
AU2005225027A1 (en) * | 2005-07-21 | 2007-02-08 | L'air Liquide Societe Anonyme Pour L'etude Et L"Exploitation Des Procedes Georges Claude | Process and apparatus for the separation of air by cryogenic distillation |
FR2943772A1 (en) * | 2009-03-27 | 2010-10-01 | Air Liquide | APPARATUS AND METHOD FOR AIR SEPARATION BY CRYOGENIC DISTILLATION |
DE102011113668A1 (en) * | 2011-09-20 | 2013-03-21 | Linde Aktiengesellschaft | Method and apparatus for the cryogenic separation of air |
-
2011
- 2011-03-18 FR FR1152272A patent/FR2972794B1/en not_active Expired - Fee Related
-
2012
- 2012-03-09 CA CA2828716A patent/CA2828716C/en active Active
- 2012-03-09 EP EP12714763.5A patent/EP2686628B1/en active Active
- 2012-03-09 ES ES12714763T patent/ES2859549T3/en active Active
- 2012-03-09 AU AU2012230171A patent/AU2012230171B2/en active Active
- 2012-03-09 US US14/003,902 patent/US20130340476A1/en not_active Abandoned
- 2012-03-09 WO PCT/FR2012/050500 patent/WO2012127148A2/en active Application Filing
-
2013
- 2013-09-06 ZA ZA2013/06723A patent/ZA201306723B/en unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US3327489A (en) * | 1960-08-25 | 1967-06-27 | Air Prod & Chem | Method for separating gaseous mixtures |
US3754406A (en) * | 1970-03-16 | 1973-08-28 | Air Prod & Chem | The production of oxygen |
Also Published As
Publication number | Publication date |
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AU2012230171B2 (en) | 2017-03-30 |
WO2012127148A2 (en) | 2012-09-27 |
CA2828716C (en) | 2020-02-25 |
CN104067079A (en) | 2014-09-24 |
AU2012230171A1 (en) | 2013-10-10 |
ES2859549T3 (en) | 2021-10-04 |
ZA201306723B (en) | 2015-03-25 |
US20130340476A1 (en) | 2013-12-26 |
EP2686628A2 (en) | 2014-01-22 |
FR2972794A1 (en) | 2012-09-21 |
FR2972794B1 (en) | 2015-11-06 |
WO2012127148A3 (en) | 2014-12-04 |
CA2828716A1 (en) | 2012-09-27 |
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