EP2669227B1 - Bobine de fil enroulée ainsi que dispositif et procédé de fabrication de la bobine de fil - Google Patents

Bobine de fil enroulée ainsi que dispositif et procédé de fabrication de la bobine de fil Download PDF

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Publication number
EP2669227B1
EP2669227B1 EP13002798.0A EP13002798A EP2669227B1 EP 2669227 B1 EP2669227 B1 EP 2669227B1 EP 13002798 A EP13002798 A EP 13002798A EP 2669227 B1 EP2669227 B1 EP 2669227B1
Authority
EP
European Patent Office
Prior art keywords
wire
coil
laying
overlapping portions
layers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP13002798.0A
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German (de)
English (en)
Other versions
EP2669227A2 (fr
EP2669227A3 (fr
Inventor
Fritz Binder
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP2669227A2 publication Critical patent/EP2669227A2/fr
Publication of EP2669227A3 publication Critical patent/EP2669227A3/fr
Application granted granted Critical
Publication of EP2669227B1 publication Critical patent/EP2669227B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28—Traversing devices; Package-shaping arrangements
    • B65H54/2893—Superposed traversing, i.e. traversing or other movement superposed on a traversing movement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H55/00—Wound packages of filamentary material
    • B65H55/04—Wound packages of filamentary material characterised by method of winding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/36—Wires

Definitions

  • the invention relates to a wound wire coil, such as in particular a wire coil for receiving metal wire for further processing into jewelry, according to the preamble of claim 1 and a method for producing the wire coil and an apparatus for performing the method.
  • the wire spool has a take-up spool, which has a spool core with a cylindrical surface and side windows perpendicular thereto, and a wire winding of a wire arranged on the spool core, which forms a plurality of layers arranged one above the other in the radial direction.
  • deflection points are formed on the side windows, on each of which a laying direction of the wire changes and thereby each form a transition between two superimposed layers.
  • the deflection points can therefore also be referred to as laying reversal points.
  • DE 10 2006 018 428 A1 shows a method and apparatus for winding a wire spool, in which the formation of valleys and mountains of the winding material is prevented on a bobbin to optimally use a winding volume of the wire coil can.
  • EP 0334 211 A1 describes a method for producing a bobbinless container, in which the material to be wound is wound up in inwardly increasing widths from the outside to a truncated cone-shaped take-up spool. To produce the different positional widths means are provided which allow a change of direction between the outer deflection points of the winding.
  • DE 4009370 A1 shows a method for producing a cross-wound bobbin on which a spun yarn is placed crosswise.
  • EP 0762445 A2 and DE 289216 A each describe a winding method for producing an electromagnetic coil.
  • a disadvantage of the wire coils obtained in this case is that they tend during unwinding to a sinking of the wire in the remaining wire wrapping. This sinking can lead to a jamming of the unwound wire within the remaining wire wrap, which can lead to disruption, production interruptions or errors in the products to be produced, for example, in the continuous production of jewelry chains.
  • the object of the invention is to avoid the disadvantages mentioned in a generic wound wire coil and to ensure a trouble-free unwinding of the recorded wire winding.
  • a wound wire coil having the features of claim 1.
  • the wire has overlapping sections between the two deflection points of one of the layers, which form additional transitions between superimposed layers. In this way, over the cross section of the wound wire regions with indifferent storage conditions of each unwinding during the unwinding wire sections can be avoided. This reduces the risk that the wire section to be unwound and the wire sections arranged below it will slip against one another during a unwinding operation and as a result the wire section to be unwound sinks and jams.
  • the overlapping portions are formed in each layer of the wound wire coil, whereby a fully increased resistance to sinking of the unwound wire section can be ensured.
  • At least two overlapping sections are formed in one of the layers, which extend in the axial direction of the wire coil in each case between a first transition from the respective layer to another layer and a second transition back to the starting layer over sublayers of different sizes. Due to the overlapping portions of different sizes, the resistance that the lower layers of a sinking movement of the respective overlying layers in the radial direction set, increases, and thus in particular the sinking of the wire in each current Abwickelungs Geb be prevented.
  • the overlapping sections extend over an angle section of at least 360 ° in each case.
  • the overlapping sections have a relatively high positional stability during their production.
  • the object is achieved by a method for producing a wound wire spool in one of the above-mentioned embodiments, in which the wire is fed to the rotating take-up spool and guided thereby by a laying apparatus which is parallel to a rotation axis of the take-up spool over a length of the spool core between two switching points reciprocated, wherein a part of the laying apparatus is moved along a linear main movement direction of each one of the switching points to the other switching point, said main linear motion is superimposed with a multiple alternating movement, so that over a laying length of each prepared layer a plurality of overlapping portions are formed.
  • a plurality of overlapping sections are formed at each point along the laying length of a respective outer layer below the same, through which the resistance that the lower layers of a sinking movement of the respectively overlying layers in the radial direction oppose, can be increased.
  • the overlapping sections in this case extend over part-length lengths of different lengths.
  • the object is achieved by a device for carrying out the method in one of the above embodiments, in which a wire dispensing device is provided, from which the wire can be fed via the laying apparatus of a coil receiving, to which the take-up spool is driven by a coil drive, wherein the laying apparatus has a separate from the reel drive of the take-up reel laying drive and means for changing direction also between the switching points.
  • the laying apparatus can be driven independently of the reel drive and in particular independently of the rotational speed and position of the reel seat form the overlapping sections.
  • the means for changing direction between the switching points comprise a runner of the laying apparatus connected to a control device and linearly movable along a stationary element.
  • the linear direction of movement of the rotor can be changed or changed as a function of a control signal of the control device.
  • control device prefferably has a programmable random number generator for generating the control signal.
  • the frequency and respective extension of the overlapping portions are randomly distributed across the plies of the wire coil to be produced.
  • Fig. 1 shows a wound wire spool 2 with a take-up spool 4, which has a spool core 6 with a cylindrical surface 8.
  • the cylindrical surface 8 is bounded at both ends by a respective perpendicular to the side window 10a, 10b.
  • a wire winding 12 is wound on the spool core 6, which is formed from a wire 14, such as in particular a usual for the production of jewelry metal wire.
  • the wire winding 12 comprises in the radial direction R of the wire coil 2 a plurality of superimposed layers L1, L2, L3, L4 of the wire 14.
  • L1, L2, L3, L4 of the wire 14 As an alternative to the wire 14 shown here with a round cross-section is also the use of a wire 14 with oval, half-round or flat Cross section possible.
  • Fig. 1 shows the wire winding 12 in this case at the beginning of a winding process in which the wire cross sections of the wound wire 14 in the illustrated sectional plane are arranged according to a dot-dash installation path V between a starting point SP on one of the side windows 10a and a first deflection point U1 on the other side window 10b, wherein the deflection point U1 denotes a transition at the end of the first layer L1 to the second layer L2.
  • the deflection point U1 denotes a transition at the end of the first layer L1 to the second layer L2.
  • overlapping portions 16 are formed when laying the wire 14 according to installation path V, which additionally form transitions Z1, Z2, Z3, Z4 between each adjacent layers L1, L2, L3, L4 between the deflection points U1, U2, U3 ,
  • the overlapping sections 16 extend in the axial direction in each case over a Sectionverlegerat tl, each of which is a fraction of the total laying length I, which is limited by the distance between the two side windows 10a, 10b.
  • the overlapping portions 16 with respect to a tangential direction of the spool core 6 for reasons of stability at least an angular portion of 360 °, and they are preferably, as shown, each wound several times around the spool core 6.
  • a device 20 is shown, by means of which the wound wire spool 2 can be produced.
  • This device 20 has a wire dispenser 22 in the form of an annealing device, from which the wire 14 is output at a wire speed vG.
  • the device 20 has a laying device 24, via which the wire 14 can be fed in a predetermined manner to the take-up spool 4 arranged in a spool receptacle 26.
  • the laying device 24 has a laying apparatus 28 which can be displaced along a laying axis AV parallel to a rotation axis AD of the pickup coil 4 clamped in the coil receptacle 26 by means of a laying drive 30.
  • the laying apparatus 24 can in this case be moved back and forth along a linear main movement direction HR between two switching points 32a, 32b.
  • the laying apparatus 28 in this case has a rotor 34 which, in addition to the main movement along the respective main movement direction HR, can be alternately moved back and forth with a superposition movement along a partial movement direction TR in order to move the overlapping sections 16 over the produce respective partial laying length tl.
  • the rotor 34 is linearly displaceable along a guide element 36 for this purpose.
  • the take-up reel 4 is also driven by a reel drive 38 about the axis of rotation AD, which is formed separately from the laying drive 30.
  • the wire dispenser 22, the laying drive 30 and the spool drive 38 are provided with a Control device 40 connected.
  • the wire speed vG, the linear speed and direction of the runner 34 and the rotational speed vD of the take-up spool 4 are matched to each other by means of the control device 40 such that on the wire spool 2 during a single movement of the runner from one of the switching points 32a ; 32b to the other switching point 32b; 32a a plurality of overlapping portions 16 are formed.
  • a position and partial laying length tl of the overlapping sections 16 predetermined for each layer L1, L2, L3, L4 is predetermined via the control device 40 for a predetermined laying length I.
  • the control device 40 as indicated by dashed lines, but also have a programmable deposited random number generator 42, by means of which the position and partial laying length tl of the individual overlap sections 16 is selected within certain limits at random.
  • a wound wire spool 2 is made in this way, the recorded wire 14 in the subsequent unwinding a high resistance against Sinking of each of the wire coil 2 led away wire portion.

Landscapes

  • Winding, Rewinding, Material Storage Devices (AREA)
  • Coil Winding Methods And Apparatuses (AREA)

Claims (8)

  1. Bobine de fil enroulé (2)
    comprenant une bobine réceptrice (4) comportant un noyau de bobine (6) à surface cylindrique (8) et des disques latéraux (10) perpendiculaires à celle-ci, et
    un enroulement (12) d'un fil (14) agencé sur le noyau de bobine (6), l'enroulement comportant plusieurs couches (L1, L2, L3, L4) superposées en direction radiale (R),
    des points de changement de direction (U1, U2, U3, U4) étant réalisés sur les disques latéraux (10a, 10b), où une direction de pose du fil (14) change à chaque fois et lesquels forment de cette manière à chaque fois un passage entre deux couches (L1, L2, L3, L4) superposées, caractérisée en ce que le fil (14) comporte entre les deux points de changement de direction (U1, U2, U3, U4) d'une des couches (L1, L2, L3, L4) des parties de recouvrement (16) formant des passages supplémentaires (Z1, Z2, Z3, Z4) entre deux couches (L1, L2, L3, L4) superposées.
  2. Bobine de fil enroulé selon la revendication 1, caractérisée en ce que les parties de recouvrement (16) sont réalisées dans chaque couche (L1, L2, L3, L4).
  3. Bobine de fil enroulé selon la revendication 1, caractérisée en ce que, dans une des couches (L1, L2, L3, L4), au moins deux parties de recouvrement (16) sont réalisées et s'étendent sur des longueurs de pose partielles (tl) de grandeurs différentes.
  4. Bobine de fil enroulé selon l'une des revendications 1 à 3, caractérisée en ce que les parties de recouvrement (16) s'étendent chacune sur un angle d'au moins 360°.
  5. Procédé de fabrication d'une bobine de fil enroulé selon l'une des revendications 1 à 4,
    dans lequel le fil (14) est amené à la bobine réceptrice (4) en rotation tout en étant guidé par un appareil de pose (28), qui déplace le fil (14) en va et vient entre deux points d'inversion (32a, 32b) sur une longueur (l) du noyau de bobine (6) parallèlement à un axe de rotation (AD) de la bobine réceptrice (4),
    caractérisé en ce qu'une partie de l'appareil de pose (28) est déplacée le long d'une direction de déplacement principale (HR) linéaire depuis chacun des points d'inversion (32a, 32b) vers l'autre point d'inversion (32b, 32a) respectif, ce déplacement linéaire principal étant superposé avec un déplacement alternant multiple de sorte que plusieurs parties de recouvrement (16) sont réalisées sur une longueur de pose (l) de chaque couche (L1, L2, L3, L4) fabriquée.
  6. Procédé selon la revendication 5, caractérisé en ce que les parties de recouvrement s'étendent sur des longueurs de pose partielle (tl) de longueurs différentes.
  7. Procédé selon la revendication 5 ou 6, caractérisé en ce que les longueurs de pose partielles (tl) sont fixées selon un principe de hasard.
  8. Dispositif pour la mise en oeuvre du procédé selon l'une des revendications 5 à 7,
    comprenant un équipement de fourniture (22) du fil, depuis lequel le fil (14) peut être amené par l'intermédiaire de l'appareil de pose (28) à un réceptacle de bobine (26), sur lequel la bobine réceptrice (4) peut être actionnée par un actionneur de bobine (38),
    caractérisé en ce que l'appareil de pose (28) comporte un actionneur de pose (30) séparé de l'actionneur de bobine (38) de la bobine réceptrice (4), ainsi que des moyens de changement de direction également entre les points d'inversion (32a, 32b),
    lesquels moyens de changement de direction comprennent entre les points d'inversion (32a, 32b) un curseur (34) de l'appareil de pose (28), mobile linéairement le long d'un élément de guidage (36) et relié à un équipement de commande (40), la direction de déplacement linéaire du curseur (34) pouvant être modifiée en fonction d'un signal de commande de l'équipement de commande (40),
    et l'équipement de commande (40) comporte pour générer le signal de commande un générateur aléatoire (42) enregistré sous forme de programme.
EP13002798.0A 2012-06-01 2013-05-29 Bobine de fil enroulée ainsi que dispositif et procédé de fabrication de la bobine de fil Not-in-force EP2669227B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE201210010840 DE102012010840B3 (de) 2012-06-01 2012-06-01 Gewickelte Drahtspule sowie Vorrichtung und Verfahren zur Herstellung der Drahtspule

Publications (3)

Publication Number Publication Date
EP2669227A2 EP2669227A2 (fr) 2013-12-04
EP2669227A3 EP2669227A3 (fr) 2014-12-03
EP2669227B1 true EP2669227B1 (fr) 2016-12-28

Family

ID=48577467

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13002798.0A Not-in-force EP2669227B1 (fr) 2012-06-01 2013-05-29 Bobine de fil enroulée ainsi que dispositif et procédé de fabrication de la bobine de fil

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Country Link
EP (1) EP2669227B1 (fr)
DE (1) DE102012010840B3 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019008530A1 (fr) * 2017-07-07 2019-01-10 Meyer Burger (Switzerland) Ag Procédé d'enroulement d'un fil de coupe

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE289216C (fr) *
NL8600896A (nl) * 1986-04-09 1987-11-02 Bekaert Sa Nv Conisch wikkelen van draad op een spoel.
DE3809635C3 (de) * 1988-03-22 1996-06-20 Niehoff Kg Maschf Verfahren und Vorrichtung zur Herstellung eines spulenlosen Gebindes sowie ein mit dem Verfahren hergestelltes Gebinde
DE4009370A1 (de) * 1990-03-23 1991-09-26 Gregor Gebald Verfahren zum herstellen einer kreuzspule und danach hergestellte kreuzspule
ES2148642T3 (es) * 1995-08-25 2000-10-16 Denso Corp Bobina electromagnetica de arrollamiento inclinada y bobina de ignicion para motor de combustion interna que las usa.
JP3570942B2 (ja) * 1999-12-22 2004-09-29 日特エンジニアリング株式会社 巻線装置および巻線方法
DE20008405U1 (de) * 2000-05-10 2001-02-22 Manfred Vogel Elmasch Bau Gmbh System zur Verlegung von Materialien wie Fäden, Seile oder Drähte auf einen Spulenkörper
DE102006018428B8 (de) * 2006-04-20 2015-12-17 Maschinenfabrik Niehoff Gmbh & Co. Kg Verfahren und Vorrichtung zum Verlegen von langgestrecktem Wickelgut

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

Publication number Publication date
EP2669227A2 (fr) 2013-12-04
DE102012010840B3 (de) 2013-10-17
EP2669227A3 (fr) 2014-12-03

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