EP2660174B1 - Device for creating a layer transport flow of flat, flexible objects - Google Patents

Device for creating a layer transport flow of flat, flexible objects Download PDF

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Publication number
EP2660174B1
EP2660174B1 EP13165945.0A EP13165945A EP2660174B1 EP 2660174 B1 EP2660174 B1 EP 2660174B1 EP 13165945 A EP13165945 A EP 13165945A EP 2660174 B1 EP2660174 B1 EP 2660174B1
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EP
European Patent Office
Prior art keywords
suction
transporting
transport
objects
apparatuses
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13165945.0A
Other languages
German (de)
French (fr)
Other versions
EP2660174A3 (en
EP2660174A2 (en
Inventor
Patrick Enderle
Peter Kearney
Andreas Wardak
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BDT MEDIA AUTOMATION GmbH
Original Assignee
BDT MEDIA AUTOMATION GmbH
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Filing date
Publication date
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Publication of EP2660174A2 publication Critical patent/EP2660174A2/en
Publication of EP2660174A3 publication Critical patent/EP2660174A3/en
Application granted granted Critical
Publication of EP2660174B1 publication Critical patent/EP2660174B1/en
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Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/22Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device
    • B65H5/222Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device by suction devices
    • B65H5/224Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device by suction devices by suction belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/66Advancing articles in overlapping streams
    • B65H29/6609Advancing articles in overlapping streams forming an overlapping stream
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/66Advancing articles in overlapping streams
    • B65H29/6654Advancing articles in overlapping streams changing the overlapping figure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/36Article guides or smoothers, e.g. movable in operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2220/00Function indicators
    • B65H2220/09Function indicators indicating that several of an entity are present
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/44Moving, forwarding, guiding material
    • B65H2301/447Moving, forwarding, guiding material transferring material between transport devices
    • B65H2301/4473Belts, endless moving elements on which the material is in surface contact
    • B65H2301/44734Belts, endless moving elements on which the material is in surface contact overhead, i.e. hanging material ba attraction forces, e.g. suction, magnetic forces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/44Moving, forwarding, guiding material
    • B65H2301/447Moving, forwarding, guiding material transferring material between transport devices
    • B65H2301/4473Belts, endless moving elements on which the material is in surface contact
    • B65H2301/44735Belts, endless moving elements on which the material is in surface contact suction belt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2402/00Constructional details of the handling apparatus
    • B65H2402/10Modular constructions, e.g. using preformed elements or profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/20Belts
    • B65H2404/26Particular arrangement of belt, or belts
    • B65H2404/269Particular arrangement of belt, or belts other arrangements
    • B65H2404/2691Arrangement of successive belts forming a transport path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00Means using fluid
    • B65H2406/30Suction means
    • B65H2406/31Suction box; Suction chambers
    • B65H2406/312Suction box; Suction chambers incorporating means for transporting the handled material against suction force
    • B65H2406/3124Belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00Means using fluid
    • B65H2406/30Suction means
    • B65H2406/32Suction belts
    • B65H2406/323Overhead suction belt, i.e. holding material against gravity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00Means using fluid
    • B65H2406/30Suction means
    • B65H2406/36Means for producing, distributing or controlling suction
    • B65H2406/366Means for producing, distributing or controlling suction producing vacuum
    • B65H2406/3662Fans
    • B65H2406/36625Fans cross flow, transverse
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00Dynamic entities; Timing aspects
    • B65H2513/10Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web
    • B65H2701/1912Banknotes, bills and cheques or the like

Definitions

  • the invention relates to a method and a device for forming and / or transporting a shingled stream of flat, flexible objects, such as those incurred, for example, after cutting operations or printing operations.
  • a continuous stream of flat, flexible objects is usually supplied to a collection area, from which these are supplied, for example, to a storage device for batch removal.
  • a storage device for batch removal.
  • the speed reduction is usually done by a partial overlap of the objects, resulting in the formation of a scale flow. With the formation of a scale flow and possibly an increasing overlap of the individual objects during transport of the scale flow, the speed of the individual objects is reduced at the end of the transport route.
  • a speed reduction of a factor of 5: 1 to 8: 1 can occur even at an entrance velocity of greater than 5 m / s, so that the objects are deposited with significantly less kinetic energy as compared to a non-reduced velocity impact of the object.
  • Methods or devices for forming and / or transporting a scale flow are, for example, from DE 41 39 888 A1 . DE 199 45 114 A1 . US Pat. No. 7,628,396 B2 . DE 10 2008 025 667 A1 . DE 27 25 547 A1 . EP 0 503 531 A1 . EP 0 962 414 A2 or US 2011 / 056804A1 known.
  • a disadvantage of the known devices and methods for forming and / or transporting a scale flow is that the use of a suction chamber based on radial or axial fans, or an alternative vacuum generator, such as. a pump or a compressor, with the associated control valves and supply lines, a not inconsiderable expense and costs of the overall system.
  • suction chambers have the disadvantage that they have a predetermined pitch for successive objects, which leaves little room for flexible arrangements, and that the openings of the suction chambers must be completely covered during operation, otherwise they are disturbed in their suction and holding function , Thus, particularly in the case of the first and last objects, special provisions or procedures are required in the use of a suction chamber to prevent the first or last object from falling off the suction chamber. Due to the predetermined grid dimension of the suction chambers a flexible use of such devices is difficult.
  • the object of the invention is therefore to provide a device for forming a scale flow, which are more flexible and preferably have lower manufacturing and / or operating costs.
  • the device according to the invention for forming an imbricated flow of flat, flexible objects along a transport path, wherein successive objects have an overlap length is characterized in that the device comprises a first suction and transport device with first means for generating a negative pressure by means of a whirlwind for sucking at least an object, wherein the first means are arranged within a housing having a suction opening, and with at least one transport belt that the device comprises a second suction and transport device with second means for generating a negative pressure by means of a whirlwind for sucking at least one object wherein the second means are arranged within a housing, which has a suction opening, and with at least one transport belt, that the first suction and transport device and the second suction and transport device to different are arranged on different sides of the transport path, that the first suction and transport device and the second suction and transport device in the direction of the transport path offset from each other by a length and are arranged in the direction transverse to the transport path by a distance from each other, and
  • whirlwind-based suction and transport devices require no Rastmergins, resulting in a more flexible use the device according to the invention.
  • the use of two suction and transport devices due to the higher suction force of the suction and transport devices based on a whirlwind relative to the suction chambers, allows a distance across the transport path, which in turn allows the flat, flexible objects to yield to their bending stiffness, causing kinking or crumpling the objects is avoided.
  • they equally exert a force on the flat, flexible objects, so that the slippage is evenly distributed on both suction and transport devices and the flat, flexible objects are less stressed.
  • Sucking and transporting devices based on a whirlwind also have the advantage over the suction chambers of a higher suction force, so that objects from longer distances compared to a suction chamber can be detected by the suction port.
  • the length of the offset is greater than the length of the first suction and transport device.
  • the offset is defined as the distance projected onto the transport path between the trailing edge of the first suction and transport device and the trailing edge of the second suction and transport device. If the length of the offset is greater than the length of the first suction and transport device, a gap arises along the transport path between the first suction and transport device and the second suction and transport device.
  • the distance between the first suction and transport device and the second suction and transport device transversely to the direction of the transport path is about 3 mm to 25 mm and is particularly preferably about 15 mm.
  • the distance is defined as the shortest distance between any point of the first suction and transport device and any point of the second suction and transport device.
  • the angle is about 0 ° to 30 °. More preferably, the angle is about 10 °.
  • the inclination of the second suction and transport device against the transport path, the trailing edge of the object is lowered compared to the leading edge, so that the formation of a scale flow is simplified without damaging the objects.
  • the speeds of the conveyor belts of the various suction and transport devices are independently adjustable.
  • the overlap length is infinitely adjustable and allows the formation of a scale flow with any overlap length.
  • any overlap lengths are possible, which can also be varied continuously during operation by variations in the speeds of the conveyor belt.
  • a device for transporting a shingle stream of flat, flexible objects along a transport path, wherein successive objects have an overlap length is characterized in that along the transport path at least three suction and transport devices are arranged, each of the suction and transport devices first means for Generation of a negative pressure by means of a whirlwind for sucking at least one object, wherein the first means are arranged within a housing having a suction opening, and wherein each of the suction and transport devices comprises at least one transport belt, wherein the suction and transport devices in the direction of Transport paths are arranged one behind the other, and wherein the speeds of the transport belt of each of the suction and transport devices are independently adjustable.
  • suction and transport devices based on a whirlwind allow any overlap length between the flat, flexible objects, in particular, since the suction and transport devices have no predetermined grid for the investment of objects.
  • the suction and transport devices also have the advantage that objects from a greater distance can be tightened reliably.
  • successive suction and transport devices in the direction of the transport path can be arranged spaced from each other with a distance, wherein at the distance of the successive suction and transport devices, the distance between the front edge of the transport direction first suction and transport device and the rear edge of the downstream in the transport direction suction and transport device is to be understood.
  • the suction and transport devices are arranged on one side of the transport path.
  • the suction and transport devices are arranged above the transport path.
  • the arrangement of the suction and transport devices above the transport path results in a suspended transport of the flat, flexible objects, which has the advantage that is pulled at the objects, instead of pushing them, which reduces the risk of damage to the objects.
  • two successive suction and transport devices are at an angle, which is preferably in the range of 0 degrees to 60 degrees, against the plane of the objects and / or at an angle which is preferably in the range of 0 degrees to 30 degrees lies inclined in the plane of the objects.
  • a device according to the invention for forming a scale flow is combined with a device for transporting a scale flow in order to be able to provide a device of simple construction, cost-effective and flexibly usable for forming and transporting a scale flow.
  • a device for forming a scale flow in a device for transporting a scale flow or in a device for forming and for Transporting a scale flow in the direction transverse to the transport path next to each of the suction and transport devices arranged at least one further suction and transport device.
  • the first and / or second means are formed as an impeller whose rotational speed is preferably adjustable independently of each other for each of the suction and transport devices.
  • the rotational speed is preferably adjustable independently of one another for the suction and transport devices, the holding force for each of the suction and transport devices can be regulated independently and preferably steplessly, resulting in multiple possibilities for handling the objects and the scale flow.
  • At least one, preferably each, of the suction and transport devices has at least two transport belts, which preferably cover the suction opening in sections.
  • the use of two transport belts usually leads to a more stable guidance of the objects.
  • An advantageous embodiment of the invention provides that along the transport path at least one support element, preferably a plurality of support elements are arranged, which can lead to an advantageous stiffening of the objects in the transport direction.
  • the uncovered length of an object is smaller than the length of one of the suction and transport devices and preferably greater than 80% of the distance between the axes of the outer transport rollers of the transport belt of one of the suction and transport devices.
  • the uncovered length of an object which corresponds to the length of the object minus the overlap length, must be at least equal to the length of the suction and transport devices.
  • a method for forming and / or transporting an imbricated flow of flat, flexible objects along a transport path, wherein successive objects have an overlap length is characterized in that the overlap length is infinitely variably adjustable within the scale flow.
  • the overlap length from one object to the subsequent object during formation and / or during transport of the scale flow can be varied merely by changing the module speed difference of two successive modules, without the need for elaborate design changes of the device.
  • An advantageous embodiment of the method provides that in a device for forming a scale flow of flat, flexible objects along a transport path with a first suction and transport device with first means for generating a negative pressure by means of a whirlwind for sucking at least one object, wherein the first Means are arranged within a housing having a suction opening, and with at least one transport belt, with a second suction and transport device with second means for generating a negative pressure by means of a whirlwind for sucking at least one object, wherein the second means are arranged within a housing , Which has a suction opening, and with at least one transport belt, wherein the first suction and transport device and the second suction and transport device are arranged on different sides of the transport path, wherein the first suction and Transportvorrich tion and the second suction and transport device in the direction of the transport path offset from each other by a length and are arranged transversely to the transport path by a distance from each other, and wherein the rear in the direction of the transport
  • the overlap length is infinitely adjustable and the formation of a scale flow with arbitrary overlap length allows.
  • the suction and transport devices based on a whirlwind have no predetermined pitch and thus an object can lie at any point of the conveyor belt, any overlap lengths are possible, which can also be varied continuously during operation by variations in the speeds of the conveyor belt.
  • An advantageous embodiment of the method provides that in a device for transporting a scale flow of flat, flexible objects along a transport path along the transport path at least two arranged suction and transport devices, each of the suction and transport devices means for generating a negative pressure means a whirlwind for sucking at least one object, wherein the first means are arranged within a housing having a suction opening, and wherein each of the suction and transport devices comprises at least one transport belt, wherein the suction and transport devices are arranged in the direction of the transport path one behind the other , To set the overlap length, the speeds of the conveyor belt of the various suction and transport devices are independently variable and controllable during operation.
  • the speeds of the conveyor belt of the various suction and transport devices are independently variable and controllable during operation, which means in particular that the speeds of the conveyor belt can be changed continuously at any time, the overlap length is continuously adjustable and the continuous variation of the overlap length of the already formed shingled stream allows.
  • a scale flow can thus be dammed up, for example in order to delay the storage of the objects, and then rectified again and the objects are removed occasionally.
  • FIG. 1 shows a vortex attractor 10 with a lower impeller 12 which is driven by a motor 20.
  • the lower impeller 12 has a separator 18 and a plurality of vanes 14 extending radially on the separator 18, which vanes are arranged substantially perpendicular to the separator 18.
  • the vanes 14 and separator 18 rotate about a rotation axis R.
  • a similarly configured upper impeller 16 with vanes 14 is provided on the opposite side of the separator 18.
  • one of the two impellers 12, 16, preferably the upper impeller 16, is used to cool the motor 20.
  • the separator 18 may be disposed symmetrically between the upper impeller 16 and the lower impeller 12, but in one embodiment, the upper impeller 16 for cooling the motor 20 is of lesser height than the lower impeller 12, which is the negative pressure for aspirating an object 40 provides.
  • the vortex attractor 10 has only the lower impeller 12 for generating a negative pressure by means of a whirlwind (cf. FIG. 4 ).
  • the motor 20 may be formed as a DC motor or as an AC motor.
  • the motor 20 is designed as a brushless DC motor or as a stepper motor, for example, with a number of revolutions of about 15,000 revolutions / minute to 25,000 revolutions / minute, more preferably with a number of revolutions of about 20,000 revolutions / minute. With these revolutions, with an impeller wheel diameter of approximately 50 mm and with a blade height of approximately 8 mm, a suction holding force of approximately 1.6 N can be generated in a distance of approximately 4 mm from the object 40.
  • the wings 14 may have different shapes and, for example, be curved blade-shaped. In one embodiment, however, the wings 14 are substantially straight and flat, and in particular are arranged radially. This allows rotation of the impellers 12, 16 in both directions.
  • the upper impeller 16 and the lower impeller 12 are made of lightweight material, such as plastic, and preferably have a diameter of about 50 mm.
  • the wings 14 of the upper impeller 16 may have a recess in an upper, inner and radially extending region in which, for example, the motor 20 may be arranged.
  • the motor 20 may of course also be arranged outside the upper impeller 16.
  • the vortex attractor 10 may include a housing 30 which is disposed about the outer edges of the divider wall 18, if this divider wall 18 is present, and the outer edges of the vanes 14.
  • the housing 30 may be formed as a shell or ring, which is formed separately from the wings 14 (see. FIG. 1 ) to provide a particularly lightweight impeller wheel.
  • the impeller 12 and / or the impeller 16 may also be formed such that a ring is arranged directly on the outer edges of the wings 14 or outer edge of the partition wall 18, which forms the housing 30 (see. FIG. 3 ).
  • Vortex attractor 10 is any device that generates a whirlwind FF.
  • the particular radially extending wings 14 generate the air flow FF, which is formed in particular vortex wind-like and a negative pressure region LP generated before the impeller 12 (see. Figures 1 and 2 ).
  • the air flow FF has an axis of rotation, which in particular coincides with the axis of rotation of the wings 14.
  • An attractive force A is generated in the negative pressure region LP, which allows the vortex attractor 10 to attract an object 40 and / or to move up to the surface of an object if the vortex attractor 10 is not fixed in position.
  • Vortex attractors 10 are particularly suitable for attacking flat and non-planar surfaces of objects 40 and possibly moving the object in space.
  • FIGS. 5 to 10 show various views of a first embodiment of a suction and transport device M, which a vortex attractor 10, for example, a vortex attractor 10 according to FIG. 1 or 4 , in a housing 30 a, which is additionally equipped with two transport belts 34.
  • the housing 30a has a suction opening 33 (see FIG. FIG. 6 ) behind which the impeller 12 of the vortex attractor 10 is located.
  • a protective grid are arranged in one embodiment in front of the suction opening 33 a plurality of webs 32 or in an alternative embodiment.
  • the transport belts 34 are formed as an endless belt and guided around the housing 30 a.
  • two transport rollers 36 and two deflection rollers 35 are arranged on the housing 30a for each of the transport belts 34.
  • the portion of the transport belts 34, which is arranged between the transport rollers 36, serves as a contact surface for the objects 40 to be moved.
  • the maximum length at which the object 40 can rest on the transport belt 34 is the distance between the two axes TA of the transport rollers 36 (cf. Fig. 7 ).
  • About the pulleys 35 is the transport belt 34 is guided on the suction opening 33 opposite side of the housing 30a.
  • transport belts 34 it is fundamentally possible for not only one of the transport belts 34 but also two or more transport belts 34 to run on the transport rollers 36 and the deflection rollers 35.
  • the transport belts are guided around the housing 30a such that they are arranged on the side in which the suction opening 33 is arranged parallel to the housing side, at the end sides of the housing 30a via the transport rollers 36 are guided and on the suction side 33 opposite side wall of the housing 30a are returned via the pulleys 35.
  • the transport belts 34 can either be driven by means of an external motor via a drive 37a, for example on one of the transport rollers 36, as in the embodiment in FIG Fig. 5 shown.
  • each suction and transport device M may have its own belt motor 37 for driving the transport belts 34 (cf. Fig. 7 ).
  • the belt motor 37 can be designed as a stepper motor or as a DC motor and as an asynchronous motor.
  • a transmission 38 is disposed between the belt motor 37 and one of the transport rollers 36 (see FIG. Fig. 7 ).
  • the suction and transport device M may comprise a single controller 39 which preferably controls the motor 20 of the impeller 12 and, if present, the belt motor 37 for driving the transport belts 34.
  • the motor 20 and the belt motor 37 are independent of each other, independently of other suction and transport devices and also during the current operation individually and preferably independently continuously variable and controllable.
  • An activation of the individual controller 39 can take place via a ribbon cable 39a.
  • FIG. 9 shows schematically the generation of the air flow FF by the suction and transport device M according to Fig. 7 to attract an object 40 located at a distance a to the transport belts 34, as in FIG FIG. 10 shown.
  • the transport belts 34 are driven, the object 40 is moved further via the transport belts 34.
  • FIGS. 11 to 16 show various views of a further embodiment of a suction and transport device M ', which differs from the in the FIGS. 5 to 10 Suction and transport device M shown differs only by the arrangement of the conveyor belt 34. While in the suction and transport device M according to the FIGS. 5 to 10 the transport belts 34 do not cover the suction opening 33 are in the suction and transport device M 'according to the FIGS. 11 to 16 the transport belt 34 is guided via the suction opening 33. The guidance of the transport belt 34 above the suction opening 33 reduces the suction force only slightly.
  • the transport belts 34 have a flat cross section, for example with a thickness of 0.8 mm and a width of about 15 mm, compared to a diameter of the suction opening 33 of about 50 mm.
  • the whirlwind generated by the impeller 12 is also maintained outside the transport belts 34, which further leads to a good suction force.
  • the arrangement of the transport belts 34 above the suction opening 33 has the advantage that webs 32 or another protective grid can be dispensed with, since the transport belts 34 themselves prevent the object 40 from being disadvantageous with the blades 14 of the impeller 12 in contact.
  • Another advantage of the arrangement of the transport belts 34 above the suction opening 33 is that a distortion of the object 40 is generated, which in FIG. 16 is shown.
  • the objects 40 undergo a reduction of the object width transversely to the transport direction TR in the vertical projection, so that a substantially parallel guidance and storage of the objects 40 is possible without widening the transport path for the objects 40 running in parallel.
  • the width reduction is due to geometrical arrangement of the transport belts 34 relative to the suction opening 33.
  • the width reduction is dependent on the flexural rigidity of the object 40 and the suction strength of the vortex attractor 10.
  • a thin object with little flexural rigidity can be bent more easily while an object 40 with high grammage and / or bending stiffness will require increased suction to achieve a desired camber.
  • Helpful in the formation of the curvature is the elasticity of the conveyor belt 34, which adapt in the region of the suction opening 33 due to the suction pressure to the curvature of the object 40, as in FIG. 16 shown.
  • FIG. 17 is the advantageous distortion of the objects 40 again recognizable.
  • FIG. 17 shows two juxtaposed, ie transverse to the transport direction, arranged suction and transport devices M ', which transport the objects 40 in a transport direction which is perpendicular to the paper plane.
  • suction and transport devices M ' Below the suction and transport devices M ', a stack of objects 40 is arranged, which are arranged substantially horizontally without distortion, so that their cut-related distance A1 is significantly smaller than the twisting distance A2 at bent objects 40, which at the suction and Transport devices M 'are arranged hanging.
  • FIGS. 18 and 19 illustrate a further advantage of the suction and transport devices M '.
  • Tests and measurements have shown that the suction opening 33, in particular the projected area of the impeller wheel, does not have to be completely covered, in order nevertheless to develop a suction force at a distance of up to 40 mm in front of the suction opening 33. If the suction opening 33 is covered by the object 40 only to an area of 30% of the area of the suction opening 33, at a distance of the object 40 to the suction opening 33 of about 4 mm still a suction force of 1.2 N is given. As in FIG. 18 Thus, despite an open area O of the suction opening 33 and only a partially covered area G of the suction opening 33, an object 40 is reliably held on the suction and transport device M '.
  • suction object 40 Due to the still acting at a distance of up to 50 mm in front of the suction opening 33 suction object 40 is detected by the negative pressure of the subsequent suction and transport device M and pulled against the conveyor belt 34 of the subsequent suction and transport device in the direction of the suction port 33. Also, a distance d in the transporting direction TR between the objects 40 is possible, as in FIG FIG. 20 shown.
  • the suction and transport devices M, M 'thus not only allow objects 40 to be held, but also to be transported, even if the suction opening 33 is only partially covered.
  • FIGS. 18 and 19 additional support elements 50 can be seen, which can lead to an advantageous stiffening of the objects 40 in the transport direction.
  • the support member 50 which may be formed for example as a steel cable, causes the object 40 stiffened so advantageous that the contact surface is increased to the conveyor belt 34.
  • FIG. 21 10 shows a device 60 for forming and transporting a scale flow of objects 40, which comprises a device 70 for forming the scale flow of the objects 40 and a device 90 for transporting the scale flow of the objects 40.
  • the device 70 for forming the scale flow of the objects 40 need not necessarily be combined with the device 90 for transporting the scale flow of objects 40, but both devices 70, 90 are independent of each other.
  • the devices 70, 90 can be arranged spaced apart in the transport direction TR at a distance D2-3.
  • the apparatus 70 for forming the scale flow of flat, flexible objects 40, such as cut objects 40 in the form of paper sheets or the like has a first suction and transport device M1 and a second suction and transport device M2.
  • the suction and transport devices M1, M2 can, for example, as the suction and transport device M, which in the FIGS. 5 to 10 is described, or as the suction and transport device M ', which in the FIGS. 11 to 16 is described, be configured.
  • the suction and transport devices M1, M2 are of identical construction.
  • the objects 40 which may be located within the device 60 at the positions indicated by S1, S2, S3, S4, S5, S6, S7, S8, and S9, are moved along a transport path TP in a transport direction TR.
  • the device 70 for forming the imbricated flow of the objects 40 are fed by a cutting device SE, in particular a transverse and longitudinal cutting device, separated and cut objects 40 individually one after the other and without overlap (see position S9).
  • the objects 40 thereby move at an input speed Ve.
  • the first suction and transport device M1 and the second suction and transport device M2 are arranged on opposite sides of the transport path TP.
  • the first suction and transport device M1 which is arranged in the transport direction TR in front of the second suction and transport device M2, arranged above the transport path TP, while the second suction and transport device M2 is disposed below the transport path TP.
  • the suction and transport devices M1, M2 have a length LM.
  • the suction and transport devices M1, M2 are offset in the direction of the transport path TP against each other by a length L, which in the illustrated embodiment is smaller than the length LM of one of the suction and transport devices M1, M2 is formed, but which in an alternative embodiment also greater than the length LM of one of the suction and transport devices may be formed, for example by 25% of the length LM of one of the suction and transport devices M1, M2.
  • the corresponding detail shows FIG.
  • the length L is preferably selected such that the suction vortices of the suction and transport devices M1, M2 do not overlap and if possible with a distance SW, which is preferably about 5 to 10 mm, turn past each other (see. FIG. 22e ).
  • the two suction and transport devices M1, M2 are arranged spaced apart by a distance AM in the direction transverse to the transport path TP and thus are indeed arranged on opposite sides of the object 40, but are not both on opposite sides of the object 40 at.
  • the distance AM is about 3 to 25 mm, preferably about 10 to 15 mm.
  • the second suction and transport device M2 is arranged against the transport direction TR and the transport path TP at an angle ⁇ , as also in FIG. 21 and 22e seen.
  • the angle ⁇ is in the range of 0 degrees to 20 degrees and is preferably about 10 degrees.
  • the movement of the object 40 between the two suction and transport devices M1, M2 is based on the FIGS. 22a to 22d explained in more detail.
  • the object 40 is just fed to the apparatus 70 for forming the scale flow of objects 40 (cf. Fig. 22a ).
  • the distance D1 between successive objects 40 may be between 2 mm and 30 mm, for example about 20 mm.
  • the leading edge of the object 40 hangs down when a certain length of the object 40 at the suction opening 33 of the first Suction and transport device M1 has passed over (see. FIG. 22a ).
  • the leading edge lies down on the conveyor belt 34 of the second suction and transport device M2.
  • the transport belts of the suction and transport devices M1, M2 are moved at substantially the same speed.
  • the speed of the transport belts 34 of the second suction and transport device M2 is reduced to approximately 10% to 90% of the input speed Ve, depending on objects 40 to be transported. Since the transport belts 34 of the first suction and transport device M1 continue to run at undiminished speed, the object 40 slides in position S8 over the preceding object 40 in the position S7, which leads to an overlap and increases an overlap that may already exist.
  • FIG. 23 shows two consecutive objects 40 with an overlap length Ü in the transport via the second suction and transport module M2.
  • the shingled flow which is formed by the device 70, thus continues to have the input speed Ve on transfer to a subsequent device.
  • the device 70 thus generates a scale flow of the objects 40 which have an overlap length Ü, which is defined as the area between the two successive objects 40, in which the two successive objects 40 overlap (cf. FIG. 22d ).
  • the overlapping length Ü can be varied with the described apparatus 70 for forming the scale flow in dependence on the speeds of the transport belts 34 of the suction and transport devices M1, M2 and in particular the difference in the transport speeds of the suction and transport devices M1, M2 during the transfer of the object 40th be set from the first suction and transport device M1 to the second suction and transport device M2 (see. Figure 22a-d ).
  • the overlap length Ü can be changed at any time, so that in the formation of the scale flow, the overlap length Ü is variably adjustable and can vary between successive pairs of objects.
  • the non-overlapped portion of two successive objects 40 may be smaller than the length LM of one of the suction and transport devices M1 to M5 and even smaller than the diameter of the suction port 33 of one of the suction and transport devices M1 to M5.
  • the control of the first and second suction and transport devices M1, M2 via the controller 45 which is preferably clocked by the cutting cycle of the cutting device SE.
  • the times for a speed change of the transport speed of the second suction and transport device M2 are calculated and stored as a table.
  • the suction force of the first and / or second suction and transport device M1, M2 can also be varied in order to influence the slip process or to avoid excessively large loops.
  • the controller 45 can control both the speeds of the conveyor belts 34 of the individual suction and transport devices M1, M2 and the speeds of the impeller 12 of the vortex attractors 10 of the suction and transport devices M1, M2 independently of each other individually and controllable during operation ,
  • the device 90 for transporting the scale flow of the objects 40 serves on the one hand to convey the scale flow to a tray 100.
  • the device 90 is intended to reduce the speed of the objects 40 in order to avoid damage to the objects 40 when they are deposited in the depositing device 100.
  • the device 90 has at least three suction and transport devices M3, M4, M5, which are arranged successively along the transport path TP and preferably on one side of the transport path TP, in particular above the transport path TP are.
  • a distance D3-4 and between the suction and transport devices M4, M5 a distance D4-5 is arranged in the direction of the transport path TP between the suction and transport devices M3, M4.
  • a direct concern of the suction and transport devices M3, M4, M5 is not necessary due to the whirlwind-based suction principle.
  • the transport distance can be increased or the number of necessary for a given transport route suction and transport devices M3, M4, M5 can be reduced.
  • the speed of the transport belts 34 of the suction and transport devices M3, M4, M5 and the rotational speeds of the impellers 12 of the vortex attractors 10 of the suction and transport devices M3, M4, M5 can also be controllably controlled independently by the controller 45 and during operation become.
  • the transport belts 34 of the first suction and transport device M3 of the device 90 in the transporting direction TR can be driven at the same speed be like the transport belt 34 of the second suction and transport device M2 of the device 70 for forming the scale flow of the objects 40.
  • the object 40 via the position S7 and the position S6 in the position S5 in the direction of subsequent suction and transport device M4 transported.
  • the transport belts 34 of the suction and transport device M4 preferably run at a lower speed than the transport belts 34 of the preceding suction and transport device M3.
  • the object 40 is moved from the position S5 via the position S4 in the position S3 to the subsequent suction and transport device Hand over M5.
  • the transport belts 34 of the suction and transport device M5 preferably run at a lower speed than the transport belts of the suction and transport device M4. If further suction and transport devices should be arranged below, the transport speeds of the transport belt 34 are preferably increasingly smaller, so that at the last suction and transport device a desired reduced output speed is reached.
  • the input speed can be up to 6 m / s, with suitable rigid objects 40 up to 8 m / s.
  • the final speed is preferably 1 m / s or less.
  • the leading edge of the object 40 strikes a stacking edge 102 and is transported by subsequent objects 40, which are transported to the transport belt 34 of the suction and transport device M5 in the transport direction TR As the overlapping of the subsequent object 40 increases, the preceding object 40 is ultimately peeled off the transport belts 34 of the suction and transport device M5 (compare the two objects 40 in the positions S2 and S1) and then fall into the depositing device 100.
  • the overlap length of the scale flow of the objects 40 can be selectively influenced over the length of the device 90 and continuously controlled. If desired, the scale flow can also be temporarily accumulated and a high overlap length can be generated, which can be equalized again in the subsequent onward transport, if desired. This is advantageous, for example, if so many objects 40 have accumulated in the depositing device 100 that the depositing device 100 is emptied or empty Storage device 100 must be replaced.
  • the accumulated imbricated stream of the objects 40 can be equalized again by corresponding control of the speed of the subsequent suction and transport devices to deliver the objects 40 to the new depositing device 100 or emptied filing device 100.
  • the final speed can be adjusted in particular via the last suction and transport devices, in this case the suction and transport devices M4, M5. For example.
  • a final speed of 1 m / s can be achieved.
  • the desired end velocity is defined as the maximum velocity at which the objects 40 remain undamaged upon impact with the stack edge 102 and are not discarded due to the resiliency of the objects 40 and / or come to rest disorderly in the stacker 100. It is at about 1 m / s for most objects 40, but is dependent on the objects 40 and must be further reduced if necessary.
  • the transport belts 34 of the last suction and transport device M5 at which the objects 40 are peeled into the depositing device 100, are operated.
  • the speed of the suction and transport device M5 can be about 1 m / s, while the preceding suction and transport device M4 is still operated at about 2.5 m / s.
  • the final speed can be further reduced by further suction and transport devices, if in particular for thin objects 40 with low bending stiffness, a lower output speed, eg. Of well below 1 m / s, for example. Of 0.8 m / s should be required , Alternatively, with additional suction and transport device and the input speed at the same final speed be increased by about 1 m / s. The greater the difference between the input speed and the output speed, the higher the number of necessary suction and transport devices to achieve this desired difference is usually higher.
  • the speeds of each of the suction and transport devices M1 to M5 are selectively adjustable, resulting in a flexible device 60.
  • suction and transport devices M1 to M5 it may also be useful to reduce the suction force of the suction and transport devices M1 to M5 independently.
  • a strong distortion of the object 40 at the suction port 33 of the suction and transport devices M1 to M5 be detrimental to the transport, so that on the reduction of the number of revolutions of the motor 20 of the vortex attractors 10 an adaptation of Suction on the object 40 can be made.
  • all of the suction and transport devices M1 to M5 have a comparable suction force.
  • the suction force can be adjusted individually for each individual of the suction and transport devices M1 to M5 in order, for example, to make a friction adjustment.
  • the device 60 with the suction and transport devices M1 to M5 largely covers the usual sizes of the objects 40 in the paper-processing sector.
  • the described device 60 with a total of five successive suction and transport devices M1 to M5 objects from a length of 80 mm and a width of 110 mm to a length of 530 mm and a width of 210 mm and with a grammage of 40 g / m 2 up to 250 g / m 2 are transported.
  • the distances between the individual suction and transport devices M1 to M5 need not be changed.
  • the minimum length of the objects 40 is dependent only on the size of the suction and transport devices M1 to M5.
  • the shortest object 40 still transportable from one suction and transport device to the next suction and transport device is about 80 mm long.
  • a plurality of parallel devices 60 For forming a shingled stream of oversized objects 40, for example, having a size format of 710 mm by 530 mm and a grammage of up to 500 g / m 2 , it is preferable to use a plurality of parallel devices 60 to align the respective objects with their weights and surfaces to the desired, to bring reduced final speed.
  • An example of such a device 60 ' is shown in FIG FIG. 24 shown.
  • the individual devices 60 can be mounted on parallel support rails AS for varying the mutual distance AX. The distances AX can be varied either manually or by motor control. Depending on the size of the object 40, two devices 60 may already be sufficient. In FIG. 24 a plurality of parallel devices 60 are shown. The devices 60 may be evenly distributed across the width of the object 40.
  • the edge distance RA is given special attention.
  • the belt drive of the suction and transport devices M1 to M5 of the juxtaposed devices 60 according to the device 60 ' can be done either individually via individual belt motors 37 of the transport belts 34 for each module M1 to M5 of the device 60 or preferably by means of continuous axes VT with each a single drive motor.
  • the suction holding force of a suction and transport device M1 to M5 of about 1.2 N basically allows the conclusion that for the transport and delay of an object 40 with the size DIN A3 and a grammage of 200 g / m 2 , which transverse to the transport direction TR into the device 90, a single device 60 is sufficient because the normal weight of the object 40 is only about 0.25N.
  • the object 40 is subjected to considerable resistance by the ambient air during its transport at a speed of about 5 m / s to 8 m / s, in particular because the object 40 is not guided at its corners and at this Speed fluttering in motion.
  • the acceleration curves and times required for operation as well as the other control data belonging to the control of the respective objects 40 are determined from the entered parameters, such as grammage and size of the objects 40, via a central control device and are programmed there as control data.
  • the individual functions of the respective ones Suction and transport devices M1 to M5 are controlled by the control unit 45.
  • objects 40 in the form of flat, flexible objects 40 of various dimensions and materials can be transported.
  • the transport of sheets, textiles, plastics or papers is possible.
  • the dimensioning of the individual suction and transport devices M1 to M5 the number of necessary devices 60, 70 and 90 to form a device 60 'adjusted accordingly.
  • FIG. 25a In this case, the objects 40 can be deflected from the horizontal by an angle ⁇ upwards.
  • FIG. 25b For example, the objects 40 can be deflected downwards from the horizontal by an angle ⁇ .
  • suction and transport devices M3, M4, M5 at an angle ⁇ , ⁇ , which is preferably in the range of 0 ° to 30 °, to arrange in the plane of the objects 40 against each other inclined, as for example in FIG. 26 shown.
  • suction and transport devices M3, M4, M5 used, in which the two conveyor belts 34 a single suction and transport device M3, M4, M5 can be controlled independently of each other in order to move the two conveyor belt 34 at different speeds can.
  • a suction and transport device M " as they could be used in this case as a suction and transport device M3, M4 or M5, showed FIG. 27 ,

Description

Die Erfindung betrifft ein Verfahren und eine Vorrichtung zur Bildung und/oder zum Transport eines Schuppenstroms von flachen, flexiblen Objekten, wie sie beispielsweise nach Schneidvorgängen oder bei Bedruckungsvorgängen anfallen.The invention relates to a method and a device for forming and / or transporting a shingled stream of flat, flexible objects, such as those incurred, for example, after cutting operations or printing operations.

Bei derartigen Vorgängen wird in der Regel ein kontinuierlicher Strom von flachen, flexiblen Objekten einem Sammelbereich zugeführt, von dem aus diese beispielsweise einer Ablageeinrichtung zur stapelweisen Entnahme zugeführt werden. Bei der verhältnismäßig hohen Transportgeschwindigkeit der verwendeten Schneid- oder Druckvorrichtung muss die Geschwindigkeit der einzelnen Objekte vor Erreichen der Ablageeinrichtung erheblich herabgesetzt werden, um eine Beschädigung der Objekte beim Ablegen zu vermeiden. Die Geschwindigkeitsreduzierung erfolgt üblicherweise durch eine teilweise Überlappung der Objekte, was zur Bildung eines Schuppenstroms führt. Mit der Bildung eines Schuppenstroms und gegebenenfalls einer beim Transport des Schuppenstroms zunehmenden Überlappung der einzelnen Objekte ist am Ende der Transportstrecke die Geschwindigkeit der einzelnen Objekte reduziert. Beispielsweise kann eine Geschwindigkeitsreduzierung mit einem Faktor von 5:1 bis 8:1 selbst bei einer Eintrittsgeschwindigkeit von größer 5 m/s erfolgen, sodass die Ablage der Objekte mit erheblich weniger kinetischer Energie erfolgt im Vergleich zu einem Aufprallen des Objektes mit nicht reduzierter Geschwindigkeit.In such operations, a continuous stream of flat, flexible objects is usually supplied to a collection area, from which these are supplied, for example, to a storage device for batch removal. At the relatively high transport speed of the cutting or printing device used, the speed of the individual objects before reaching the storage device must be significantly reduced in order to avoid damage to the objects when depositing. The speed reduction is usually done by a partial overlap of the objects, resulting in the formation of a scale flow. With the formation of a scale flow and possibly an increasing overlap of the individual objects during transport of the scale flow, the speed of the individual objects is reduced at the end of the transport route. For example, a speed reduction of a factor of 5: 1 to 8: 1 can occur even at an entrance velocity of greater than 5 m / s, so that the objects are deposited with significantly less kinetic energy as compared to a non-reduced velocity impact of the object.

Verfahren oder Vorrichtungen zur Bildung und/oder zum Transport eines Schuppenstroms sind bspw. aus DE 41 39 888 A1 , DE 199 45 114 A1 , US 7,628,396 B2 , DE 10 2008 025 667 A1 , DE 27 25 547 A1 , EP 0 503 531 A1 , EP 0 962 414 A2 oder US 2011/056804A1 bekannt.Methods or devices for forming and / or transporting a scale flow are, for example, from DE 41 39 888 A1 . DE 199 45 114 A1 . US Pat. No. 7,628,396 B2 . DE 10 2008 025 667 A1 . DE 27 25 547 A1 . EP 0 503 531 A1 . EP 0 962 414 A2 or US 2011 / 056804A1 known.

Nachteilig bei den bekannten Vorrichtungen und Verfahren zur Bildung und/oder zum Transport eines Schuppenstroms ist, dass die Verwendung einer Saugkammer auf Basis von Radial- oder Axialventilatoren, oder eines alternativen Vakuumgenerators, wie z.B. einer Pumpe oder eines Kompressors, mit den zugehörigen Steuerungsventilen und Zuleitungen, einen nicht unbeträchtlichen Aufwand und Kosten des Gesamtsystems ausmacht. Zudem weisen Saugkammern den Nachteil auf, dass sie ein vorgegebenes Rastermaß für aufeinanderfolgende Objekte aufweisen, was wenig Raum für flexible Anordnungen lässt, und dass die Öffnungen der Saugkammern während des Betriebs vollständig abgedeckt sein müssen, da sie ansonsten in ihrer Ansaug- und Haltefunktion gestört sind. Insbesondere beim ersten und beim letzten Objekt sind somit spezielle Vorkehrungen oder Verfahren bei der Verwendung einer Saugkammer erforderlich, um zu verhindern, dass das erste oder das letzte Objekt von der Saugkammer abfallen. Aufgrund des vorgegebenen Rastermaßes der Saugkammern ist ein flexibler Einsatz derartiger Vorrichtungen erschwert.A disadvantage of the known devices and methods for forming and / or transporting a scale flow is that the use of a suction chamber based on radial or axial fans, or an alternative vacuum generator, such as. a pump or a compressor, with the associated control valves and supply lines, a not inconsiderable expense and costs of the overall system. In addition, suction chambers have the disadvantage that they have a predetermined pitch for successive objects, which leaves little room for flexible arrangements, and that the openings of the suction chambers must be completely covered during operation, otherwise they are disturbed in their suction and holding function , Thus, particularly in the case of the first and last objects, special provisions or procedures are required in the use of a suction chamber to prevent the first or last object from falling off the suction chamber. Due to the predetermined grid dimension of the suction chambers a flexible use of such devices is difficult.

Die Aufgabe der Erfindung besteht daher darin, eine Vorrichtung zur Bildung eines Schuppenstroms bereitzustellen, welche flexibler einsetzbar sind und vorzugsweise geringere Herstellungs- und/oder Betriebskosten aufweisen.The object of the invention is therefore to provide a device for forming a scale flow, which are more flexible and preferably have lower manufacturing and / or operating costs.

Die Aufgabe wird erfindungsgemäß gelöst durch eine Vorrichtung zur Bildung eines Schuppenstroms von flachen, flexiblen Objekten mit den Merkmalen des Patentanspruchs 1. Vorteilhafte Ausgestaltungen und Weiterbildungen der Erfindung sind in den abhängigen Ansprüchen angegeben.The object is achieved by a device for forming a scale flow of flat, flexible objects with the features of claim 1. Advantageous embodiments and further developments of the invention are specified in the dependent claims.

Die erfindungsgemäße Vorrichtung zur Bildung eines Schuppenstroms von flachen, flexiblen Objekten entlang eines Transportpfads, wobei aufeinanderfolgende Objekte eine Überlappungslänge aufweisen, zeichnet sich dadurch aus, dass die Vorrichtung eine erste Saug- und Transportvorrichtung mit ersten Mitteln zur Erzeugung eines Unterdrucks mittels eines Wirbelwinds zum Ansaugen wenigstens eines Objekts aufweist, wobei die ersten Mittel innerhalb eines Gehäuses angeordnet sind, welches eine Saugöffnung aufweist, und mit wenigstens einem Transportriemen, dass die Vorrichtung eine zweite Saug- und Transportvorrichtung mit zweiten Mitteln zur Erzeugung eines Unterdrucks mittels eines Wirbelwinds zum Ansaugen wenigstens eines Objekts aufweist, wobei die zweiten Mittel innerhalb eines Gehäuses angeordnet sind, welches eine Saugöffnung aufweist, und mit wenigstens einem Transportriemen, dass die erste Saug- und Transportvorrichtung und die zweite Saug- und Transportvorrichtung auf unterschiedlichen Seiten des Transportpfads angeordnet sind, dass die erste Saug- und Transportvorrichtung und die zweite Saug- und Transportvorrichtung in Richtung des Transportpfads gegeneinander um eine Länge versetzt und in Richtung quer zum Transportpfad um einen Abstand gegeneinander beabstandet angeordnet sind, und dass die in Richtung des Transportpfads hintere zweite Saug- und Transportvorrichtung gegen die Richtung des Transportpfads um einen Winkel geneigt angeordnet ist. Da die auf einem Wirbelwind basierenden Saug- und Transportvorrichtungen kein Rastmermaß erfordern, ergibt sich ein flexiblerer Einsatz der erfindungsgemäßen Vorrichtung. Die Verwendung von zwei Saug- und Transportvorrichtungen ermöglicht aufgrund der höheren Saugkraft der Saug- und Transportvorrichtungen basierend auf einem Wirbelwind gegenüber den Saugkammern einen Abstand quer zum Transportpfad, welcher es wiederum den flachen, flexiblen Objekten ermöglicht, ihrer Biegesteifigkeit nachzugeben, sodass ein Knicken oder Knüllen der Objekte vermieden wird. Bei Verwendung von zwei identischen Saug- und Transportvorrichtungen üben diese gleichwertig eine Kraft auf die flachen, flexiblen Objekte aus, sodass sich der Schlupf gleichmäßig auf beide Saug- und Transportvorrichtungen verteilt und die flachen, flexiblen Objekte weniger beansprucht werden. Saug- und Transportvorrichtungen basierend auf einem Wirbelwind weisen gegenüber den Saugkammern zudem den Vorteil einer höheren Saugkraft auf, sodass Objekte aus größeren Abständen im Vergleich zu einer Saugkammer von der Saugöffnung erfasst werden können.The device according to the invention for forming an imbricated flow of flat, flexible objects along a transport path, wherein successive objects have an overlap length, is characterized in that the device comprises a first suction and transport device with first means for generating a negative pressure by means of a whirlwind for sucking at least an object, wherein the first means are arranged within a housing having a suction opening, and with at least one transport belt that the device comprises a second suction and transport device with second means for generating a negative pressure by means of a whirlwind for sucking at least one object wherein the second means are arranged within a housing, which has a suction opening, and with at least one transport belt, that the first suction and transport device and the second suction and transport device to different are arranged on different sides of the transport path, that the first suction and transport device and the second suction and transport device in the direction of the transport path offset from each other by a length and are arranged in the direction transverse to the transport path by a distance from each other, and that in the direction of Transport path rear second suction and transport device is arranged inclined against the direction of the transport path by an angle. Since the whirlwind-based suction and transport devices require no Rastmermaß, resulting in a more flexible use the device according to the invention. The use of two suction and transport devices, due to the higher suction force of the suction and transport devices based on a whirlwind relative to the suction chambers, allows a distance across the transport path, which in turn allows the flat, flexible objects to yield to their bending stiffness, causing kinking or crumpling the objects is avoided. When using two identical suction and transport devices, they equally exert a force on the flat, flexible objects, so that the slippage is evenly distributed on both suction and transport devices and the flat, flexible objects are less stressed. Sucking and transporting devices based on a whirlwind also have the advantage over the suction chambers of a higher suction force, so that objects from longer distances compared to a suction chamber can be detected by the suction port.

Besonders bevorzugt ist die Länge des Versatzes größer als die Länge der ersten Saug- und Transportvorrichtung. Der Versatz ist definiert als der auf den Transportpfad projizierte Abstand zwischen der hinteren Kante der ersten Saug- und Transportvorrichtung und der hinteren Kante der zweiten Saug- und Transportvorrichtung. Ist die Länge des Versatzes größer als die Länge der ersten Saug- und Transportvorrichtung, entsteht entlang des Transportpfads zwischen der ersten Saug- und Transportvorrichtung und der zweiten Saug- und Transportvorrichtung eine Lücke. Dies stellt für den Transport der flachen, flexiblen Objekte aufgrund der hohen Saugkraft der Saug- und Transportvorrichtungen, welche auf einem Wirbelwind basieren, jedoch kein Problem dar und ermöglicht insbesondere die Bildung und/oder den Transport eines Schuppenstroms von flachen, flexiblen Objekten mit weniger Saug- und Transportvorrichtungen als in dem Fall, dass die Länge des Versatzes kleiner ist als die Länge der ersten Saug- und Transportvorrichtung.Particularly preferably, the length of the offset is greater than the length of the first suction and transport device. The offset is defined as the distance projected onto the transport path between the trailing edge of the first suction and transport device and the trailing edge of the second suction and transport device. If the length of the offset is greater than the length of the first suction and transport device, a gap arises along the transport path between the first suction and transport device and the second suction and transport device. However, this poses no problem for the transportation of the flat, flexible objects due to the high suction power of the whirlwind-based suction and transport devices, and in particular allows the formation and / or transport of a shingled stream of flat, flexible objects with less suction and transport devices as in the case that the length of the offset is smaller than the length of the first suction and transport device.

Gemäß einer bevorzugten Ausführungsform der Erfindung beträgt der Abstand zwischen der ersten Saug- und Transportvorrichtung und der zweiten Saug- und Transportvorrichtung quer zur Richtung des Transportpfads etwa 3 mm bis 25 mm und beträgt besonders bevorzugt etwa 15 mm. Der Abstand ist definiert als der kürzeste Abstand zwischen einem beliebigen Punkt der ersten Saug- und Transportvorrichtung und einem beliebigen Punkt der zweiten Saug- und Transportvorrichtung. Ein derartiger Abstand ermöglicht weiterhin ein zuverlässiges Anziehen der Objekte aufgrund der hohen Haltekraft der Saug- und Transportvorrichtungen, gibt jedoch den flachen, flexiblen Objekten genügend Raum, zwischen der ersten Saug- und Transportvorrichtung und der zweiten Saug- und Transportvorrichtung ihrer Biegesteifigkeit nachzugeben, falls dies nötig sein sollte, ohne dass die Objekte beschädigt, geknickt oder geknüllt werden.According to a preferred embodiment of the invention, the distance between the first suction and transport device and the second suction and transport device transversely to the direction of the transport path is about 3 mm to 25 mm and is particularly preferably about 15 mm. The distance is defined as the shortest distance between any point of the first suction and transport device and any point of the second suction and transport device. Such a clearance further enables reliable tightening of the objects due to the high holding force of the suction and transport devices, but gives the flat, flexible objects enough space to yield between the first suction and transport device and the second suction and transport device of their bending stiffness, if so should be necessary without the objects being damaged, kinked or crumpled.

Erfindungsgemäß beträgt der Winkel etwa 0° bis 30°. Besonders bevorzugt beträgt der Winkel etwa 10°. Durch die Neigung der zweiten Saug- und Transportvorrichtung gegen den Transportpfad wird die nachlaufende Kante des Objekts im Vergleich zur vorlaufenden Kante abgesenkt, sodass die Bildung eines Schuppenstroms ohne Beschädigungen der Objekte vereinfacht wird.According to the invention, the angle is about 0 ° to 30 °. More preferably, the angle is about 10 °. The inclination of the second suction and transport device against the transport path, the trailing edge of the object is lowered compared to the leading edge, so that the formation of a scale flow is simplified without damaging the objects.

Gemäß einer besonders bevorzugten Ausführungsform der Erfindung sind die Geschwindigkeiten der Transportriemen der verschiedenen Saug- und Transportvorrichtungen unabhängig voneinander einstellbar. Dadurch wird die Überlappungslänge stufenlos einstellbar und die Bildung eines Schuppenstroms mit beliebiger Überlappungslänge ermöglicht. Insbesondere, da die Saug- und Transportvorrichtungen basierend auf einem Wirbelwind kein vorgegebenes Rastermaß aufweisen und somit an jeder beliebigen Stelle des Transportriemens ein Objekt anliegen kann, sind beliebige Überlappungslängen möglich, die zudem während des Betriebs durch Variationen der Geschwindigkeiten der Transportriemen stufenlos variiert werden können.According to a particularly preferred embodiment of the invention, the speeds of the conveyor belts of the various suction and transport devices are independently adjustable. As a result, the overlap length is infinitely adjustable and allows the formation of a scale flow with any overlap length. In particular, since the suction and transport devices based on a whirlwind no given Having pitch and thus may be present at any point of the conveyor belt object, any overlap lengths are possible, which can also be varied continuously during operation by variations in the speeds of the conveyor belt.

Eine Vorrichtung zum Transport eines Schuppenstroms von flachen, flexiblen Objekten entlang eines Transportpfads, wobei aufeinanderfolgende Objekte eine Überlappungslänge aufweisen, zeichnet sich dadurch aus, dass entlang des Transportpfads wenigstens drei Saug- und Transportvorrichtungen angeordnet sind, wobei jede der Saug- und Transportvorrichtungen erste Mittel zur Erzeugung eines Unterdrucks mittels eines Wirbelwinds zum Ansaugen wenigstens eines Objekts aufweist, wobei die ersten Mittel innerhalb eines Gehäuses angeordnet sind, welches eine Saugöffnung aufweist, und wobei jede der Saug- und Transportvorrichtungen wenigstens einen Transportriemen aufweist, wobei die Saug- und Transportvorrichtungen in Richtung des Transportpfads hintereinander angeordnet sind, und wobei die Geschwindigkeiten der Transportriemen jeder der Saug- und Transportvorrichtungen unabhängig voneinander einstellbar sind. Die Verwendung von Saug- und Transportvorrichtungen basierend auf einem Wirbelwind ermöglichen eine beliebige Überlappungslänge zwischen den flachen, flexiblen Objekten, insbesondere, da die Saug- und Transportvorrichtungen kein vorgegebenes Rastermaß für die Anlage von Objekten aufweisen. Die Saug- und Transportvorrichtungen haben zudem den Vorteil, dass Objekte aus größerer Entfernung zuverlässig angezogen werden können. Vorzugsweise können daher aufeinanderfolgende Saug- und Transportvorrichtungen in Richtung des Transportpfads gegeneinander mit einem Abstand beabstandet angeordnet sein, wobei unter dem Abstand der aufeinanderfolgenden Saug- und Transportvorrichtungen der Abstand zwischen der vorderen Kante der in Transportrichtung ersten Saug- und Transportvorrichtung und der hinteren Kante der in Transportrichtung nachfolgenden Saug- und Transportvorrichtung zu verstehen ist.A device for transporting a shingle stream of flat, flexible objects along a transport path, wherein successive objects have an overlap length, is characterized in that along the transport path at least three suction and transport devices are arranged, each of the suction and transport devices first means for Generation of a negative pressure by means of a whirlwind for sucking at least one object, wherein the first means are arranged within a housing having a suction opening, and wherein each of the suction and transport devices comprises at least one transport belt, wherein the suction and transport devices in the direction of Transport paths are arranged one behind the other, and wherein the speeds of the transport belt of each of the suction and transport devices are independently adjustable. The use of suction and transport devices based on a whirlwind allow any overlap length between the flat, flexible objects, in particular, since the suction and transport devices have no predetermined grid for the investment of objects. The suction and transport devices also have the advantage that objects from a greater distance can be tightened reliably. Preferably, therefore, successive suction and transport devices in the direction of the transport path can be arranged spaced from each other with a distance, wherein at the distance of the successive suction and transport devices, the distance between the front edge of the transport direction first suction and transport device and the rear edge of the downstream in the transport direction suction and transport device is to be understood.

Es ist vorgesehen, dass die Saug- und Transportvorrichtungen auf einer Seite des Transportpfades angeordnet sind. Besonders bevorzugt sind die Saug- und Transportvorrichtungen oberhalb des Transportpfades angeordnet. Durch die Anordnung der Saug- und Transportvorrichtungen oberhalb des Transportpfades ergibt sich ein hängender Transport der flachen, flexiblen Objekte, welcher den Vorteil aufweist, dass an den Objekten gezogen wird, statt an ihnen zu schieben, was die Gefahr von Beschädigungen der Objekte verringert.It is envisaged that the suction and transport devices are arranged on one side of the transport path. Particularly preferably, the suction and transport devices are arranged above the transport path. The arrangement of the suction and transport devices above the transport path results in a suspended transport of the flat, flexible objects, which has the advantage that is pulled at the objects, instead of pushing them, which reduces the risk of damage to the objects.

Gemäß einer bevorzugten Ausführungsform sind zwei aufeinanderfolgende Saug- und Transportvorrichtungen gegeneinander in einem Winkel, welcher vorzugsweise im Bereich von 0 Grad bis 60 Grad liegt, gegen die Ebene der Objekte und/oder in einem Winkel, welcher vorzugsweise im Bereich von 0 Grad bis 30 Grad liegt, in der Ebene der Objekte geneigt angeordnet. Dadurch wird eine Richtungsänderung der Objekte ermöglicht, sodass die Vorrichtung flexibel einsetzbar ist.According to a preferred embodiment, two successive suction and transport devices are at an angle, which is preferably in the range of 0 degrees to 60 degrees, against the plane of the objects and / or at an angle which is preferably in the range of 0 degrees to 30 degrees lies inclined in the plane of the objects. As a result, a change in direction of the objects is made possible, so that the device can be used flexibly.

Besonders bevorzugt wird eine erfindungsgemäße Vorrichtung zur Bildung eines Schuppenstroms mit einer Vorrichtung zum Transport eines Schuppenstroms kombiniert, um eine möglichst einfach aufgebaute, kostengünstige und flexibel einsetzbare Vorrichtung zur Bildung und zum Transport eines Schuppenstroms bereitstellen zu können.Particularly preferably, a device according to the invention for forming a scale flow is combined with a device for transporting a scale flow in order to be able to provide a device of simple construction, cost-effective and flexibly usable for forming and transporting a scale flow.

Vorteilhafterweise ist bei einer Vorrichtung zur Bildung eines Schuppenstroms, bei einer Vorrichtung zum Transport eines Schuppenstroms oder bei einer Vorrichtung zur Bildung und zum Transport eines Schuppenstroms in Richtung quer zu dem Transportpfad neben jeder der Saug- und Transportvorrichtungen wenigstens eine weitere Saug- und Transportvorrichtung angeordnet. Dadurch ist auch die Handhabung von Objekten mit großer Breite möglich.Advantageously, in a device for forming a scale flow, in a device for transporting a scale flow or in a device for forming and for Transporting a scale flow in the direction transverse to the transport path next to each of the suction and transport devices arranged at least one further suction and transport device. As a result, the handling of objects with large width is possible.

Vorteilhafterweise sind die ersten und/oder zweiten Mittel als Impeller ausgebildet, dessen Drehgeschwindigkeit vorzugsweise für jede der Saug- und Transportvorrichtungen unabhängig voneinander einstellbar ist. Mittels eines Impellers ist die Erzeugung eines Wirbelwinds auf einfache und kostengünstige Art und Weise möglich. Ist die Drehgeschwindigkeit vorzugsweise für der Saug- und Transportvorrichtungen unabhängig voneinander einstellbar, kann die Haltekraft für jede der Saug- und Transportvorrichtungen unabhängig und vorzugsweise stufenlos geregelt werden, sodass sich vielfache Möglichkeiten zur Handhabung der Objekte und des Schuppenstroms ergeben.Advantageously, the first and / or second means are formed as an impeller whose rotational speed is preferably adjustable independently of each other for each of the suction and transport devices. By means of an impeller, the generation of a whirlwind in a simple and cost-effective manner possible. If the rotational speed is preferably adjustable independently of one another for the suction and transport devices, the holding force for each of the suction and transport devices can be regulated independently and preferably steplessly, resulting in multiple possibilities for handling the objects and the scale flow.

Gemäß einer bevorzugten Ausführungsform weist wenigstens eine, vorzugsweise jede, der Saug- und Transportvorrichtungen wenigstens zwei Transportriemen auf, welche vorzugsweise die Saugöffnung abschnittsweise überdecken. Die Verwendung von zwei Transportriemen führt in der Regel zu einer stabileren Führung der Objekte.According to a preferred embodiment, at least one, preferably each, of the suction and transport devices has at least two transport belts, which preferably cover the suction opening in sections. The use of two transport belts usually leads to a more stable guidance of the objects.

Eine vorteilhafte Ausgestaltung der Erfindung sieht vor, dass entlang des Transportpfads wenigstens ein Stützelement, vorzugsweise mehrere Stützelemente angeordnet sind, welche zu einer vorteilhaften Versteifung der Objekte in Transportrichtung führen können.An advantageous embodiment of the invention provides that along the transport path at least one support element, preferably a plurality of support elements are arranged, which can lead to an advantageous stiffening of the objects in the transport direction.

Gemäß einer besonders vorteilhaften Ausführungsform der Erfindung ist die nicht überdeckte Länge eines Objekts kleiner als die Länge einer der Saug- und Transportvorrichtungen und vorzugsweise größer als 80% des Abstands der Achsen der äußeren Transportrollen des Transportriemens einer der Saug- und Transportvorrichtungen. Bei der Verwendung von Saugkammern muss die nicht überdeckte Länge eines Objekts, welche der Länge des Objekts abzüglich der Überlappungslänge entspricht, mindestens der Länge der Saug- und Transportvorrichtungen entsprechen. Durch Verwendung der wirbelwindbasierten Saug- und Transportvorrichtungen besteht die Möglichkeit, die nicht überdeckte Länge eines Objekts kleiner als die Länge einer der Saug- und Transportvorrichtungen zu wählen und trotzdem eine sichere Übergabe des Objekts von einer der Saug- und Transportvorrichtungen zu einer nachfolgenden Saug- und Transportvorrichtung zu gewährleisten.According to a particularly advantageous embodiment of the invention, the uncovered length of an object is smaller than the length of one of the suction and transport devices and preferably greater than 80% of the distance between the axes of the outer transport rollers of the transport belt of one of the suction and transport devices. When using suction chambers, the uncovered length of an object, which corresponds to the length of the object minus the overlap length, must be at least equal to the length of the suction and transport devices. By using the whirlwind-based suction and transport devices, it is possible to choose the uncovered length of an object smaller than the length of one of the suction and transport devices and still a safe transfer of the object from one of the suction and transport devices to a subsequent suction and transport To ensure transport device.

Ein Verfahren zur Bildung und/oder zum Transport eines Schuppenstroms von flachen, flexiblen Objekten entlang eines Transportpfads, wobei aufeinanderfolgende Objekte eine Überlappungslänge aufweisen, zeichnet sich dadurch aus, dass die Überlappungslänge innerhalb des Schuppenstroms stufenlos variabel einstellbar ist. Durch eine stufenlose variable Einstellung der Überlappungslänge innerhalb des Schuppenstroms ist ein besonders flexibler Einsatz möglich. Insbesondere kann die Überlappungslänge von einem Objekt zum nachfolgenden Objekt während der Bildung und/oder während des Transports des Schuppenstroms lediglich durch Änderung der Modulgeschwindigkeitsdifferenz zweier aufeinanderfolgender Module variiert werden, ohne dass aufwändige konstruktive Änderungen der Vorrichtung vonnöten wären.A method for forming and / or transporting an imbricated flow of flat, flexible objects along a transport path, wherein successive objects have an overlap length, is characterized in that the overlap length is infinitely variably adjustable within the scale flow. By means of a continuously variable adjustment of the overlap length within the scale flow, a particularly flexible application is possible. In particular, the overlap length from one object to the subsequent object during formation and / or during transport of the scale flow can be varied merely by changing the module speed difference of two successive modules, without the need for elaborate design changes of the device.

Eine vorteilhafte Ausgestaltung des Verfahrens sieht vor, dass bei einer Vorrichtung zur Bildung eines Schuppenstroms von flachen, flexiblen Objekten entlang eines Transportpfads mit einer ersten Saug- und Transportvorrichtung mit ersten Mitteln zur Erzeugung eines Unterdrucks mittels eines Wirbelwinds zum Ansaugen wenigstens eines Objekts, wobei die ersten Mittel innerhalb eines Gehäuses angeordnet sind, welches eine Saugöffnung aufweist, und mit wenigstens einem Transportriemen, mit einer zweiten Saug- und Transportvorrichtung mit zweiten Mitteln zur Erzeugung eines Unterdrucks mittels eines Wirbelwinds zum Ansaugen wenigstens eines Objekts, wobei die zweiten Mittel innerhalb eines Gehäuses angeordnet sind, welches eine Saugöffnung aufweist, und mit wenigstens einem Transportriemen, wobei die erste Saug- und Transportvorrichtung und die zweite Saug- und Transportvorrichtung auf unterschiedlichen Seiten des Transportpfads angeordnet sind, wobei die erste Saug- und Transportvorrichtung und die zweite Saug- und Transportvorrichtung in Richtung des Transportpfads gegeneinander um eine Länge versetzt und in Richtung quer zum Transportpfad um einen Abstand gegeneinander beabstandet angeordnet sind, und wobei die in Richtung des Transportpfads hintere Saug- und Transportvorrichtung gegen die Richtung des Transportpfads um einen Winkel geneigt angeordnet ist, zur Einstellung der Überlappungslänge die Geschwindigkeiten der Transportriemen der verschiedenen Saug- und Transportvorrichtungen unabhängig voneinander und während des Betriebs variabel ansteuerbar sind. Dadurch, dass die Geschwindigkeiten der Transportriemen der verschiedenen Saug- und Transportvorrichtungen unabhängig voneinander und während des Betriebs variabel ansteuerbar sind, was insbesondere bedeutet, dass die Geschwindigkeiten der Transportriemen jederzeit stufenlos geändert werden kann, wird die Überlappungslänge stufenlos einstellbar und die Bildung eines Schuppenstroms mit beliebiger Überlappungslänge ermöglicht. Insbesondere, da die Saug- und Transportvorrichtungen basierend auf einem Wirbelwind kein vorgegebenes Rastermaß aufweisen und somit an jeder beliebigen Stelle des Transportriemens ein Objekt anliegen kann, sind beliebige Überlappungslängen möglich, die zudem während des Betriebs durch Variationen der Geschwindigkeiten der Transportriemen stufenlos variiert werden können.An advantageous embodiment of the method provides that in a device for forming a scale flow of flat, flexible objects along a transport path with a first suction and transport device with first means for generating a negative pressure by means of a whirlwind for sucking at least one object, wherein the first Means are arranged within a housing having a suction opening, and with at least one transport belt, with a second suction and transport device with second means for generating a negative pressure by means of a whirlwind for sucking at least one object, wherein the second means are arranged within a housing , Which has a suction opening, and with at least one transport belt, wherein the first suction and transport device and the second suction and transport device are arranged on different sides of the transport path, wherein the first suction and Transportvorrich tion and the second suction and transport device in the direction of the transport path offset from each other by a length and are arranged transversely to the transport path by a distance from each other, and wherein the rear in the direction of the transport path suction and transport device against the direction of the transport path to a Angle is arranged inclined to adjust the overlap length, the speeds of the conveyor belt of the various suction and transport devices are independently variable and controllable during operation. The fact that the speeds of the conveyor belt of the various suction and transport devices are independently variable and controllable during operation, which means in particular that the speeds of the conveyor belt can be changed continuously at any time, the overlap length is infinitely adjustable and the formation of a scale flow with arbitrary overlap length allows. In particular, since the suction and transport devices based on a whirlwind have no predetermined pitch and thus an object can lie at any point of the conveyor belt, any overlap lengths are possible, which can also be varied continuously during operation by variations in the speeds of the conveyor belt.

Eine vorteilhafte Ausgestaltung des Verfahrens sieht vor, dass bei einer Vorrichtung zum Transport eines Schuppenstroms von flachen, flexiblen Objekten entlang eines Transportpfads mit entlang des Transportpfads wenigstens zwei angeordneten Saug- und Transportvorrichtungen, wobei jede der Saug- und Transportvorrichtungen erste Mittel zur Erzeugung eines Unterdrucks mittels eines Wirbelwinds zum Ansaugen wenigstens eines Objekts aufweist, wobei die ersten Mittel innerhalb eines Gehäuses angeordnet sind, welches eine Saugöffnung aufweist, und wobei jede der Saug- und Transportvorrichtungen wenigstens einen Transportriemen aufweist, wobei die Saug- und Transportvorrichtungen in Richtung des Transportpfads hintereinander angeordnet sind, zur Einstellung der Überlappungslänge die Geschwindigkeiten der Transportriemen der verschiedenen Saug- und Transportvorrichtungen unabhängig voneinander und während des Betriebs variabel ansteuerbar sind. Dadurch, dass die Geschwindigkeiten der Transportriemen der verschiedenen Saug- und Transportvorrichtungen unabhängig voneinander und während des Betriebs variabel ansteuerbar sind, was insbesondere bedeutet, dass die Geschwindigkeiten der Transportriemen jederzeit stufenlos geändert werden kann, wird die Überlappungslänge stufenlos einstellbar und die stufenlose Variation der Überlappungslänge des bereits gebildeten Schuppenstroms ermöglicht. Während des Betriebs kann somit ein Schuppenstrom aufgestaut werden, beispielsweise um die Ablage der Objekte zu verzögern, und anschließend wieder entzerrt und die Objekte vereinzelt abgeführt werden.An advantageous embodiment of the method provides that in a device for transporting a scale flow of flat, flexible objects along a transport path along the transport path at least two arranged suction and transport devices, each of the suction and transport devices means for generating a negative pressure means a whirlwind for sucking at least one object, wherein the first means are arranged within a housing having a suction opening, and wherein each of the suction and transport devices comprises at least one transport belt, wherein the suction and transport devices are arranged in the direction of the transport path one behind the other , To set the overlap length, the speeds of the conveyor belt of the various suction and transport devices are independently variable and controllable during operation. The fact that the speeds of the conveyor belt of the various suction and transport devices are independently variable and controllable during operation, which means in particular that the speeds of the conveyor belt can be changed continuously at any time, the overlap length is continuously adjustable and the continuous variation of the overlap length of the already formed shingled stream allows. During operation, a scale flow can thus be dammed up, for example in order to delay the storage of the objects, and then rectified again and the objects are removed occasionally.

Die Erfindung wird anhand der nachfolgenden Figuren ausführlich erläutert. Es zeigen:

Figur 1
eine Seitenansicht eines Ausführungsbeispiels eines Vortex-Attraktors,
Figur 2
eine schematische Darstellung der Luftströmungen, welche durch einen Vortex-Attraktor gemäß Fig. 1 erzeugt werden,
Figur 3
eine perspektivische Darstellung eines Impellers eines Vortex-Attraktors,
Figur 4
eine schematische Darstellung eines weiteren Ausführungsbeispiels eines Vortex-Attraktors,
Figur 5
eine perspektivische Darstellung eines Ausführungsbeispiels einer Saug- und Transportvorrichtung mit einem externen Antrieb,
Figur 6
eine Ansicht von unten auf ein weiteres Ausführungsbeispiel einer Saug- und Transportvorrichtung mit einem eigenen Antrieb,
Figur 7
eine Seitenansicht der Saug- und Transportvorrichtung gemäß Fig. 6,
Figur 8
eine Draufsicht auf die Saug- und Transportvorrichtung gemäß Fig. 6,
Figur 9
eine schematische Darstellung der Luftströmungen zum Ansaugen eines Objekts, welche durch die Saug- und Transportvorrichtung gemäß Fig. 6 erzeugt werden,
Figur 10
die Saug- und Transportvorrichtung gemäß Fig. 9 mit angesaugtem Objekt,
Figur 11
eine Ansicht von oben auf ein weiteres Ausführungsbeispiel einer Saug- und Transportvorrichtung,
Figur 12
eine Ansicht von unten auf die Saug- und Transportvorrichtung gemäß Fig. 11,
Figur 13
einen Schnitt entlang der Linie A-B durch die Saugund Transportvorrichtung gemäß Fig. 12,
Figur 14
einen Schnitt entlang der Linie C-D durch die Saugund Transportvorrichtung gemäß Fig. 12 mit einer schematischen Darstellung der Luftströmungen zum Ansaugen eines Objekts,
Figur 15
die Saug- und Transportvorrichtung gemäß Fig. 14 mit angesaugtem Objekt,
Figur 16
die Darstellung gemäß Fig. 14 mit der durch die Riemenanordnung bedingten Verwindungen eines Objekts in angesaugtem Zustand des Objekts,
Figur 17
zwei quer zum Transportpfad parallel angeordnete Saug- und Transportvorrichtungen gemäß Fig. 16 mit angesaugten Objekten,
Figur 18
die Saug- und Transportvorrichtung gemäß Fig. 12 mit daran angeordnetem Objekt, welches die Saugöffnung nicht vollständig überdeckt,
Figur 19
die Saug- und Transportvorrichtung gemäß Fig. 12 mit mehreren an einer Saugöffnung gehaltenen Objekten,
Figur 20
zwei entlang eines Transportpfads nacheinander angeordnete Saug- und Transportvorrichtungen gemäß Fig. 12 bei der Übergabe eines Objekts von der einen Saug- und Transportvorrichtung auf die nachfolgende Saug- und Transportvorrichtung,
Figur 21
eine schematische Darstellung einer Vorrichtung zur Bildung eines Schuppenstroms und einer Vorrichtung zum Transport eines Schuppenstroms,
Figur 22a
Darstellung einer Momentaufnahme eines Bewegungsablaufs von Objekten in einer Vorrichtung zur Bildung des Schuppenstroms gemäß Fig. 21 ,
Figur 22b
Darstellung einer Momentaufnahme eines Bewegungsablaufs von Objekten in einer Vorrichtung zur Bildung des Schuppenstroms gemäß Fig. 21,
Figur 22c
Darstellung einer Momentaufnahme eines Bewegungsablaufs von Objekten in einer Vorrichtung zur Bildung des Schuppenstroms gemäß Fig. 21,
Figur 22d
Darstellung einer Momentaufnahme eines Bewegungsablaufs von Objekten in einer Vorrichtung zur Bildung des Schuppenstroms gemäß Fig. 21,
Figur 22e
ein Detailausschnitt aus Fig. 21,
Figur 23
die zweite Saug- und Transportvorrichtung der Vorrichtung zur Bildung eines Schuppenstroms gemäß Fig. 21 in einer Draufsicht und einer Seitenansicht bei Überlappung zweier aufeinanderfolgender Objekte,
Figur 24
die Vorrichtung zur Bildung und zum Transport eines Schuppenstroms gemäß Fig. 21 mit mehreren nebeneinander angeordneten Saug- und Transportvorrichtungen,
Figur 25a
eine schematische Darstellung zweier aufeinanderfolgender Saug- und Transportvorrichtungen, welche gegeneinander gegen die Ebene der Objekte geneigt angeordnet sind,
Figur 25b
eine schematische Darstellung zweier aufeinanderfolgender Saug- und Transportvorrichtungen, welche gegeneinander gegen die Ebene der Objekte geneigt angeordnet sind,
Figur 26
eine schematische Darstellung dreier aufeinanderfolgender Saug- und Transportvorrichtungen, welche gegeneinander in der Ebene der Objekte geneigt angeordnet sind und
Figur 27
ein weiteres Ausführungsbeispiel einer Saug- und Transportvorrichtung mit zwei Riemenantrieben.
The invention will be explained in detail with reference to the following figures. Show it:
FIG. 1
a side view of an embodiment of a vortex attractor,
FIG. 2
a schematic representation of the air currents, which by a vortex attractor according to Fig. 1 be generated,
FIG. 3
a perspective view of an impeller of a vortex attractor,
FIG. 4
a schematic representation of another embodiment of a vortex attractor,
FIG. 5
a perspective view of an embodiment of a suction and transport device with an external drive,
FIG. 6
a view from below of another embodiment of a suction and transport device with its own drive,
FIG. 7
a side view of the suction and transport device according to Fig. 6 .
FIG. 8
a plan view of the suction and transport device according to Fig. 6 .
FIG. 9
a schematic representation of the air flows for sucking an object, which by the suction and transport device according to Fig. 6 be generated,
FIG. 10
the suction and transport device according to Fig. 9 with sucked object,
FIG. 11
a top view of a further embodiment of a suction and transport device,
FIG. 12
a view from below of the suction and transport device according to Fig. 11 .
FIG. 13
a section along the line AB through the suction and transport device according to Fig. 12 .
FIG. 14
a section along the line CD by the suction and transport device according to Fig. 12 with a schematic representation of the air flows for sucking an object,
FIG. 15
the suction and transport device according to Fig. 14 with sucked object,
FIG. 16
the representation according to Fig. 14 with the twisting caused by the belt arrangement of an object in the sucked state of the object,
FIG. 17
two transversely to the transport path arranged in parallel suction and transport devices according to Fig. 16 with sucked objects,
FIG. 18
the suction and transport device according to Fig. 12 with an object arranged thereon, which does not completely cover the suction opening,
FIG. 19
the suction and transport device according to Fig. 12 with several objects held on a suction opening,
FIG. 20
two along a transport path successively arranged suction and transport devices according to Fig. 12 in the transfer of an object from the one suction and transport device to the subsequent suction and transport device,
FIG. 21
a schematic representation of an apparatus for forming a scale flow and a device for transporting a scale flow,
FIG. 22a
Representation of a snapshot of a movement sequence of objects in a device for forming the scale flow according to Fig. 21 .
FIG. 22b
Representation of a snapshot of a movement sequence of objects in a device for forming the scale flow according to Fig. 21 .
FIG. 22c
Representation of a snapshot of a movement sequence of objects in a device for forming the scale flow according to Fig. 21 .
FIG. 22d
Representation of a snapshot of a movement sequence of objects in a device for forming the scale flow according to Fig. 21 .
FIG. 22e
a detail from Fig. 21 .
FIG. 23
the second suction and transport device of the apparatus for forming a scale flow according to Fig. 21 in a plan view and a side view when overlapping two consecutive objects,
FIG. 24
the apparatus for forming and transporting a scale flow according to Fig. 21 with several juxtaposed suction and transport devices,
FIG. 25a
a schematic representation of two successive suction and transport devices, which are arranged inclined against each other against the plane of the objects,
FIG. 25b
a schematic representation of two successive suction and transport devices, which are arranged inclined against each other against the plane of the objects,
FIG. 26
a schematic representation of three successive suction and transport devices, which are arranged inclined to each other in the plane of the objects and
FIG. 27
Another embodiment of a suction and transport device with two belt drives.

In den Figuren bezeichnen gleiche Bezugsziffern gleiche oder funktionsgleiche Teile, wobei zur besseren Übersicht nicht sämtliche Bezugsziffern in sämtlichen Figuren angegeben sind.In the figures, like reference numerals designate like or functionally identical parts, for better clarity, not all reference numerals are given in all figures.

Die Figur 1 zeigt einen Vortex-Attraktor 10 mit einem unteren Impeller 12, welcher durch einen Motor 20 angetrieben wird. Der untere Impeller 12 weist ein Trennelement 18 und eine Vielzahl von sich radial auf dem Trennelement 18 erstreckenden Flügeln 14 auf, welche im Wesentlichen senkrecht auf dem Trennelement 18 angeordnet sind. Die Flügel 14 und das Trennelement 18 rotieren um eine Rotationsachse R. In einer Ausführungsform ist ein ähnlich ausgestalteter oberer Impeller 16 mit Flügel 14 auf der gegenüberliegenden Seite des Trennelements 18 vorgesehen. In einer Ausführungsform wird einer der beiden Impeller 12, 16, vorzugsweise der obere Impeller 16, zur Kühlung des Motors 20 verwendet. Das Trennelement 18 kann symmetrisch zwischen dem oberen Impeller 16 und dem unteren Impeller 12 angeordnet sein, vorzugsweise ist in einer Ausführungsform jedoch der obere Impeller 16 zur Kühlung des Motors 20 von geringerer Höhe als der untere Impeller 12, welcher den Unterdruck zum Ansaugen eines Objekts 40 bereitstellt. Insbesondere weist in einer Ausführungsform der Vortex-Attraktor 10 lediglich den unteren Impeller 12 zur Erzeugung eines Unterdrucks mittels eines Wirbelwinds auf (vgl. Figur 4).The FIG. 1 shows a vortex attractor 10 with a lower impeller 12 which is driven by a motor 20. The lower impeller 12 has a separator 18 and a plurality of vanes 14 extending radially on the separator 18, which vanes are arranged substantially perpendicular to the separator 18. The vanes 14 and separator 18 rotate about a rotation axis R. In one embodiment, a similarly configured upper impeller 16 with vanes 14 is provided on the opposite side of the separator 18. In one embodiment, one of the two impellers 12, 16, preferably the upper impeller 16, is used to cool the motor 20. The separator 18 may be disposed symmetrically between the upper impeller 16 and the lower impeller 12, but in one embodiment, the upper impeller 16 for cooling the motor 20 is of lesser height than the lower impeller 12, which is the negative pressure for aspirating an object 40 provides. In particular, in one embodiment, the vortex attractor 10 has only the lower impeller 12 for generating a negative pressure by means of a whirlwind (cf. FIG. 4 ).

Der Motor 20 kann als Gleichstrommotor oder als Wechselstrommotor ausgebildet sein. Beispielsweise ist der Motor 20 als bürstenloser Gleichstrommotor oder als Schrittmotor, beispielsweise mit einem Umdrehungszahlbereich von ca. 15.000 Umdrehungen/Minute bis 25.000 Umdrehungen/Minute, besonders bevorzugt mit einer Umdrehungszahl von etwa um 20.000 Umdrehungen/Minute, ausgebildet. Bei diesen Umdrehungen kann bei einem Impellerraddurchmesser von ca. 50 mm und bei einer Flügelhöhe von ca. 8 mm eine Saughaltekraft von ca. 1,6 N in ca. 4 mm Abstand des Objekts 40 erzeugt werden.The motor 20 may be formed as a DC motor or as an AC motor. For example, the motor 20 is designed as a brushless DC motor or as a stepper motor, for example, with a number of revolutions of about 15,000 revolutions / minute to 25,000 revolutions / minute, more preferably with a number of revolutions of about 20,000 revolutions / minute. With these revolutions, with an impeller wheel diameter of approximately 50 mm and with a blade height of approximately 8 mm, a suction holding force of approximately 1.6 N can be generated in a distance of approximately 4 mm from the object 40.

Die Flügel 14 können verschiedene Formen aufweisen und beispielsweise schaufelförmig gebogen sein. In einer Ausführungsform sind die Flügel 14 jedoch im Wesentlichen gerade und flach ausgebildet und insbesondere radial angeordnet. Dadurch wird ein Drehen der Impeller 12, 16 in beide Richtungen ermöglicht.The wings 14 may have different shapes and, for example, be curved blade-shaped. In one embodiment, however, the wings 14 are substantially straight and flat, and in particular are arranged radially. This allows rotation of the impellers 12, 16 in both directions.

In einer Ausführungsform sind der obere Impeller 16 und der untere Impeller 12 aus leichtem Material, wie beispielsweise Plastik, gefertigt und haben vorzugsweise einen Durchmesser von etwa 50 mm.In one embodiment, the upper impeller 16 and the lower impeller 12 are made of lightweight material, such as plastic, and preferably have a diameter of about 50 mm.

In einer weiteren Ausführungsform, welche in Figur 1 dargestellt ist, können die Flügel 14 des oberen Impellers 16 eine Ausnehmung in einem oberen, inneren und radial erstreckenden Bereich aufweisen, in welcher beispielsweise der Motor 20 angeordnet sein kann. Alternativ kann der Motor 20 selbstverständlich auch außerhalb des oberen Impellers 16 angeordnet sein.In a further embodiment, which in FIG. 1 14, the wings 14 of the upper impeller 16 may have a recess in an upper, inner and radially extending region in which, for example, the motor 20 may be arranged. Alternatively, the motor 20 may of course also be arranged outside the upper impeller 16.

Der Vortex-Attraktor 10 kann ein Gehäuse 30 aufweisen, welches um die äußeren Kanten der Trennwand 18, sofern diese Trennwand 18 vorhanden ist, und die äußeren Kanten der Flügel 14 angeordnet ist. Das Gehäuse 30 kann als Schale oder Ring ausgebildet sein, welches von den Flügeln 14 getrennt ausgebildet ist (vgl. Figur 1), um ein besonders leichtes Impellerrad bereitzustellen. Alternativ kann der Impeller 12 und/oder der Impeller 16 auch derart ausgebildet sein, dass ein Ring direkt an den Außenkanten der Flügel 14 oder Außenkante der Trennwand 18 angeordnet ist, welcher das Gehäuse 30 bildet (vgl. Figur 3).The vortex attractor 10 may include a housing 30 which is disposed about the outer edges of the divider wall 18, if this divider wall 18 is present, and the outer edges of the vanes 14. The housing 30 may be formed as a shell or ring, which is formed separately from the wings 14 (see. FIG. 1 ) to provide a particularly lightweight impeller wheel. Alternatively, the impeller 12 and / or the impeller 16 may also be formed such that a ring is arranged directly on the outer edges of the wings 14 or outer edge of the partition wall 18, which forms the housing 30 (see. FIG. 3 ).

Als Vortex-Attraktor 10 ist jede Vorrichtung anzusehen, welche einen Wirbelwind FF erzeugt. Die sich insbesondere radial erstreckenden Flügel 14 erzeugen den Luftstrom FF, welcher insbesondere wirbelwindartig ausgebildet ist und eine Unterdruckregion LP vor dem Impeller 12 erzeugt (vgl. Figuren 1 und 2). Der Luftstrom FF weist eine Rotationsachse auf, welche insbesondere mit der Rotationsachse der Flügel 14 übereinstimmt. Eine Anziehungskraft A wird in der Unterdruckregion LP erzeugt, welche es ermöglicht, dass der Vortex-Attraktor 10 ein Objekt 40 anziehen kann und/oder an die Oberfläche eines Objekts heranbewegt wird, falls der Vortex-Attraktor 10 in seiner Position nicht fixiert ist. Vortex-Attraktoren 10 sind besonders geeignet, um an ebenen und auch nicht ebenen Oberflächen von Objekten 40 anzugreifen und gegebenenfalls das Objekt im Raum zu bewegen.Vortex attractor 10 is any device that generates a whirlwind FF. The particular radially extending wings 14 generate the air flow FF, which is formed in particular vortex wind-like and a negative pressure region LP generated before the impeller 12 (see. Figures 1 and 2 ). The air flow FF has an axis of rotation, which in particular coincides with the axis of rotation of the wings 14. An attractive force A is generated in the negative pressure region LP, which allows the vortex attractor 10 to attract an object 40 and / or to move up to the surface of an object if the vortex attractor 10 is not fixed in position. Vortex attractors 10 are particularly suitable for attacking flat and non-planar surfaces of objects 40 and possibly moving the object in space.

Die Figuren 5 bis 10 zeigen verschiedene Ansichten eines ersten Ausführungsbeispiels einer Saug- und Transportvorrichtung M, welche einen Vortex-Attraktor 10, beispielsweise einen Vortex-Attraktor 10 gemäß Figur 1 oder 4, in einem Gehäuse 30a aufweist, welches zusätzlich mit zwei Transportriemen 34 ausgestattet ist. Das Gehäuse 30a weist eine Saugöffnung 33 auf (vgl. Figur 6), hinter welcher der Impeller 12 des Vortex-Attraktors 10 angeordnet ist. Um den Impeller 12 gegen Beschädigungen durch die Objekte 40 und umgekehrt die Objekte 40 gegen Beschädigungen durch den Impeller 12 zu schützen, sind in einer Ausführungsform vor der Saugöffnung 33 mehrere Stege 32 oder in einer alternativen Ausführungsform ein Schutzgitter angeordnet.The FIGS. 5 to 10 show various views of a first embodiment of a suction and transport device M, which a vortex attractor 10, for example, a vortex attractor 10 according to FIG. 1 or 4 , in a housing 30 a, which is additionally equipped with two transport belts 34. The housing 30a has a suction opening 33 (see FIG. FIG. 6 ) behind which the impeller 12 of the vortex attractor 10 is located. In order to protect the impeller 12 against damage by the objects 40 and vice versa the objects 40 against damage by the impeller 12, in one embodiment in front of the suction opening 33 a plurality of webs 32 or in an alternative embodiment, a protective grid are arranged.

Die Transportriemen 34 sind als Endlosband ausgebildet und um das Gehäuse 30a geführt. Dazu sind an dem Gehäuse 30a für jeden der Transportriemen 34 zwei Transportrollen 36 und zwei Umlenkrollen 35 angeordnet. Der Abschnitt der Transportriemen 34, welcher zwischen den Transportrollen 36 angeordnet ist, dient als Anlagefläche für die zu bewegenden Objekte 40. Die maximale Länge, an welcher das Objekt 40 an dem Transportriemen 34 anliegen kann, ist der Abstand zwischen den beiden Achsen TA der Transportrollen 36 (vgl. Fig. 7). Über die Umlenkrollen 35 wird der Transportriemen 34 auf der der Saugöffnung 33 gegenüberliegenden Seite des Gehäuses 30a geführt.The transport belts 34 are formed as an endless belt and guided around the housing 30 a. For this purpose, two transport rollers 36 and two deflection rollers 35 are arranged on the housing 30a for each of the transport belts 34. The portion of the transport belts 34, which is arranged between the transport rollers 36, serves as a contact surface for the objects 40 to be moved. The maximum length at which the object 40 can rest on the transport belt 34 is the distance between the two axes TA of the transport rollers 36 (cf. Fig. 7 ). About the pulleys 35 is the transport belt 34 is guided on the suction opening 33 opposite side of the housing 30a.

Es ist grundsätzlich möglich, dass auf den Transportrollen 36 und den Umlenkrollen 35 nicht nur einer der Transportriemen 34, sondern auch zwei oder mehr Transportriemen 34 laufen. Die Transportriemen sind derart um das Gehäuse 30a geführt, dass sie an der Seite, in welcher die Saugöffnung 33 angeordnet ist, parallel zur Gehäuseseite angeordnet sind, an den Stirnseiten des Gehäuses 30a über die Transportrollen 36 hochgeführt sind und auf der der Saugöffnung 33 gegenüberliegenden Seitenwand des Gehäuses 30a über die Umlenkrollen 35 zurückgeführt sind. Die Transportriemen 34 können entweder mithilfe eines externen Motors über einen Antrieb 37a beispielsweise an einer der Transportrollen 36 angetrieben werden, wie bei der Ausführungsform in Fig. 5 dargestellt. Ein externer Motorantrieb hat den Vorteil, dass parallel arbeitende Saug- und Transportvorrichtungen über eine kraftschlüssige Kopplung, beispielsweise eine gemeinsame Achse, angetrieben werden kann, wie nachfolgend anhand von Figur 24 erläutert. Alternativ kann jede Saug- und Transportvorrichtung M einen eigenen Riemenmotor 37 zum Antrieb der Transportriemen 34 aufweisen (vgl. Fig. 7). Der Riemenmotor 37 kann als Schrittmotor oder als Gleichstrommotor sowie als Asynchronmotor ausgeführt sein. In einer Ausführungsform ist zwischen dem Riemenmotor 37 und einer der Transportrollen 36 ein Getriebe 38 angeordnet (vgl. Fig. 7).It is fundamentally possible for not only one of the transport belts 34 but also two or more transport belts 34 to run on the transport rollers 36 and the deflection rollers 35. The transport belts are guided around the housing 30a such that they are arranged on the side in which the suction opening 33 is arranged parallel to the housing side, at the end sides of the housing 30a via the transport rollers 36 are guided and on the suction side 33 opposite side wall of the housing 30a are returned via the pulleys 35. The transport belts 34 can either be driven by means of an external motor via a drive 37a, for example on one of the transport rollers 36, as in the embodiment in FIG Fig. 5 shown. An external motor drive has the advantage that parallel operating suction and transport devices can be driven via a frictional coupling, for example a common axis, as described below with reference to FIG FIG. 24 explained. Alternatively, each suction and transport device M may have its own belt motor 37 for driving the transport belts 34 (cf. Fig. 7 ). The belt motor 37 can be designed as a stepper motor or as a DC motor and as an asynchronous motor. In one embodiment, a transmission 38 is disposed between the belt motor 37 and one of the transport rollers 36 (see FIG. Fig. 7 ).

Die Saug- und Transportvorrichtung M kann einen Einzelcontroller 39 aufweisen, der vorzugsweise den Motor 20 des Impellers 12 und, falls vorhanden, den Riemenmotor 37 zum Antrieb der Transportriemen 34 steuert. Dabei sind vorzugsweise der Motor 20 und der Riemenmotor 37 unabhängig voneinander, unabhängig von anderen Saug- und Transportvorrichtungen und auch während des laufenden Betriebs einzeln und vorzugsweise unabhängig stufenlos steuer- und regelbar. Eine Ansteuerung des Einzelcontrollers 39 kann über ein Flachbandkabel 39a erfolgen.The suction and transport device M may comprise a single controller 39 which preferably controls the motor 20 of the impeller 12 and, if present, the belt motor 37 for driving the transport belts 34. In this case, preferably the motor 20 and the belt motor 37 are independent of each other, independently of other suction and transport devices and also during the current operation individually and preferably independently continuously variable and controllable. An activation of the individual controller 39 can take place via a ribbon cable 39a.

Figur 9 zeigt schematisch die Erzeugung des Luftstroms FF durch die Saug- und Transportvorrichtung M gemäß Fig. 7, um ein in einem Abstand a angeordnetes Objekt 40 an die Transportriemen 34 anzuziehen, wie in Figur 10 dargestellt. Sind die Transportriemen 34 angetrieben, wird das Objekt 40 über die Transportriemen 34 weiter bewegt. FIG. 9 shows schematically the generation of the air flow FF by the suction and transport device M according to Fig. 7 to attract an object 40 located at a distance a to the transport belts 34, as in FIG FIG. 10 shown. When the transport belts 34 are driven, the object 40 is moved further via the transport belts 34.

Die Figuren 11 bis 16 zeigen verschiedene Ansichten eines weiteren Ausführungsbeispiels einer Saug- und Transportvorrichtung M', welche sich von der in den Figuren 5 bis 10 dargestellten Saug- und Transportvorrichtung M lediglich durch die Anordnung der Transportriemen 34 unterscheidet. Während bei der Saug- und Transportvorrichtung M gemäß der Figuren 5 bis 10 die Transportriemen 34 die Saugöffnung 33 nicht überdecken, sind bei der Saug- und Transportvorrichtung M' gemäß der Figuren 11 bis 16 die Transportriemen 34 über die Saugöffnung 33 geführt. Die Führung der Transportriemen 34 über der Saugöffnung 33 verringert die Ansaugkraft nur geringfügig. Dies ist insbesondere kaum der Fall, wenn die Transportriemen 34 einen flachen Querschnitt aufweisen, beispielsweise mit einer Stärke von 0,8 mm und einer Breite von etwa 15 mm, im Vergleich zu einem Durchmesser der Saugöffnung 33 von etwa 50 mm. Trotz der Teilabdeckung der Saugöffnung 33 wird der durch den Impeller 12 erzeugte Wirbelwind auch außerhalb der Transportriemen 34 aufrecht erhalten, was weiterhin zu einer guten Ansaugkraft führt. Die Anordnung der Transportriemen 34 über der Saugöffnung 33 hat den Vorteil, dass Stege 32 oder ein sonstiges Schutzgitter entfallen können, da die Transportriemen 34 selbst verhindern, dass das Objekt 40 nachteilig mit den Flügeln 14 des Impellers 12 in Kontakt gerät. Ein weiterer Vorteil der Anordnung der Transportriemen 34 über der Saugöffnung 33 ist, dass eine Verwindung des Objekts 40 erzeugt wird, die in Figur 16 dargestellt ist. Die Objekte 40 erfahren wölbungsbedingt in der vertikalen Projektion eine Reduzierung der Objektbreite quer zur Transportrichtung TR, sodass eine im Wesentlichen parallele Führung und Ablage der Objekte 40 möglich ist, ohne den Transportpfad für die parallel laufenden Objekte 40 aufzuweiten. Die Breitenverkleinerung ist bedingt durch geometrische Anordnung der Transportriemen 34 relativ zu der Saugöffnung 33. Die Breitenverkleinerung ist abhängig von der Biegesteifigkeit des Objekts 40 und von der Saugstärke des Vortex-Attraktors 10. Ein dünnes Objekt mit wenig Biegesteifigkeit kann leichter gebogen werden, während ein Objekt 40 mit hoher Grammatur und/oder Biegesteifigkeit zur Erzielung einer gewünschten Wölbung eine erhöhte Saugkraft erfordern wird. Hilfreich bei der Bildung der Wölbung ist die Elastizität der Transportriemen 34, die sich im Bereich der Saugöffnung 33 aufgrund des Saugdrucks an die Wölbung des Objekts 40 anpassen, wie in Figur 16 dargestellt.The FIGS. 11 to 16 show various views of a further embodiment of a suction and transport device M ', which differs from the in the FIGS. 5 to 10 Suction and transport device M shown differs only by the arrangement of the conveyor belt 34. While in the suction and transport device M according to the FIGS. 5 to 10 the transport belts 34 do not cover the suction opening 33 are in the suction and transport device M 'according to the FIGS. 11 to 16 the transport belt 34 is guided via the suction opening 33. The guidance of the transport belt 34 above the suction opening 33 reduces the suction force only slightly. This is hardly the case in particular when the transport belts 34 have a flat cross section, for example with a thickness of 0.8 mm and a width of about 15 mm, compared to a diameter of the suction opening 33 of about 50 mm. Despite the partial covering of the suction opening 33, the whirlwind generated by the impeller 12 is also maintained outside the transport belts 34, which further leads to a good suction force. The arrangement of the transport belts 34 above the suction opening 33 has the advantage that webs 32 or another protective grid can be dispensed with, since the transport belts 34 themselves prevent the object 40 from being disadvantageous with the blades 14 of the impeller 12 in contact. Another advantage of the arrangement of the transport belts 34 above the suction opening 33 is that a distortion of the object 40 is generated, which in FIG. 16 is shown. The objects 40 undergo a reduction of the object width transversely to the transport direction TR in the vertical projection, so that a substantially parallel guidance and storage of the objects 40 is possible without widening the transport path for the objects 40 running in parallel. The width reduction is due to geometrical arrangement of the transport belts 34 relative to the suction opening 33. The width reduction is dependent on the flexural rigidity of the object 40 and the suction strength of the vortex attractor 10. A thin object with little flexural rigidity can be bent more easily while an object 40 with high grammage and / or bending stiffness will require increased suction to achieve a desired camber. Helpful in the formation of the curvature is the elasticity of the conveyor belt 34, which adapt in the region of the suction opening 33 due to the suction pressure to the curvature of the object 40, as in FIG. 16 shown.

In Figur 17 ist die vorteilhafte Verwindung der Objekte 40 nochmals erkennbar. Figur 17 zeigt zwei nebeneinander, d. h. Quer zur Transportrichtung, angeordnete Saug- und Transportvorrichtungen M', welche die Objekte 40 in einer Transportrichtung transportieren, die senkrecht zur Papierebene steht. Unterhalb der Saug- und Transportvorrichtungen M' ist ein Stapel von Objekten 40 angeordnet, welche im Wesentlichen horizontal ohne Verwindung angeordnet sind, so dass deren schnittbedingter Abstand A1 deutlich kleiner ist als der verwindungsbedingte Abstand A2 bei durchgebogenen Objekten 40, welche an den Saug- und Transportvorrichtungen M' hängend angeordnet sind.In FIG. 17 is the advantageous distortion of the objects 40 again recognizable. FIG. 17 shows two juxtaposed, ie transverse to the transport direction, arranged suction and transport devices M ', which transport the objects 40 in a transport direction which is perpendicular to the paper plane. Below the suction and transport devices M ', a stack of objects 40 is arranged, which are arranged substantially horizontally without distortion, so that their cut-related distance A1 is significantly smaller than the twisting distance A2 at bent objects 40, which at the suction and Transport devices M 'are arranged hanging.

Die Figuren 18 und 19 illustrieren einen weiteren Vorteil der Saug- und Transportvorrichtungen M'. Versuche und Messungen haben ergeben, dass die Saugöffnung 33, insbesondere die projizierte Fläche des Impellerrads, nicht vollständig bedeckt sein muss, um trotzdem eine Saugkraft in einer Distanz von bis zu 40 mm vor der Saugöffnung 33 zu entwickeln. Falls die Saugöffnung 33 durch das Objekt 40 nur zu einer Fläche von 30% der Fläche der Saugöffnung 33 abgedeckt ist, ist bei einem Abstand des Objekts 40 zur Saugöffnung 33 von etwa 4 mm dennoch eine Saugkraft von 1,2 N gegeben. Wie in Figur 18 dargestellt, wird somit trotz eines offenen Bereichs O der Saugöffnung 33 und nur eines teilweise abgedeckten Bereichs G der Saugöffnung 33 ein Objekt 40 zuverlässig an der Saug- und Transportvorrichtung M' gehalten.The FIGS. 18 and 19 illustrate a further advantage of the suction and transport devices M '. Tests and measurements have shown that the suction opening 33, in particular the projected area of the impeller wheel, does not have to be completely covered, in order nevertheless to develop a suction force at a distance of up to 40 mm in front of the suction opening 33. If the suction opening 33 is covered by the object 40 only to an area of 30% of the area of the suction opening 33, at a distance of the object 40 to the suction opening 33 of about 4 mm still a suction force of 1.2 N is given. As in FIG. 18 Thus, despite an open area O of the suction opening 33 and only a partially covered area G of the suction opening 33, an object 40 is reliably held on the suction and transport device M '.

Weiterhin ist es möglich, mehrere Objekte 40 in Transportrichtung TR hintereinander an der Saugöffnung 33 einer einzigen Saug- und Transportvorrichtung M' zu transportieren. Beispielsweise ist es somit möglich, bis zu drei DIN A4-formatige Objekte 40 mit einer Grammatur von bis zu 80 g/qm an einer einzigen Saug- und Transportvorrichtung M' hängend zu befördern. Sofern die Biegesteifigkeit des Objekts 40 und die Verwindung durch die Saug- und Transportvorrichtung M' ausreichend hoch sind, kann dieses Objekt aufgrund seiner Formstabilität auch in hängender Form an die nachfolgende Saug- und Transportvorrichtung M' übergeben werden (vgl. Figur 20). Aufgrund der noch in einer Distanz von bis zu 50 mm vor der Saugöffnung 33 wirkenden Saugkraft wird das Objekt 40 vom Unterdruck der nachfolgenden Saug- und Transportvorrichtung M erfasst und gegen die Transportriemen 34 der nachfolgenden Saug- und Transportvorrichtung in Richtung der Saugöffnung 33 gezogen. Auch ein Abstand d in Transportrichtung TR zwischen den Objekten 40 ist möglich, wie in Figur 20 dargestellt. Die Saug- und Transportvorrichtungen M, M' erlauben es somit, Objekte 40 nicht nur zu halten, sondern auch zu transportieren, selbst wenn die Saugöffnung 33 nur teilweise abgedeckt ist.Furthermore, it is possible to transport a plurality of objects 40 in the transport direction TR one behind the other at the suction opening 33 of a single suction and transport device M '. For example, it is thus possible to carry up to three DIN A4-sized objects 40 with a grammage of up to 80 g / qm hanging on a single suction and transport device M '. If the flexural rigidity of the object 40 and the twisting by the suction and transport device M 'are sufficiently high, this object can also be transferred in a hanging form to the subsequent suction and transport device M' due to its dimensional stability (cf. FIG. 20 ). Due to the still acting at a distance of up to 50 mm in front of the suction opening 33 suction object 40 is detected by the negative pressure of the subsequent suction and transport device M and pulled against the conveyor belt 34 of the subsequent suction and transport device in the direction of the suction port 33. Also, a distance d in the transporting direction TR between the objects 40 is possible, as in FIG FIG. 20 shown. The suction and transport devices M, M 'thus not only allow objects 40 to be held, but also to be transported, even if the suction opening 33 is only partially covered.

In den Figuren 18 und 19 sind zusätzliche Stützelemente 50 erkennbar, welche zu einer vorteilhaften Versteifung der Objekte 40 in Transportrichtung führen können. Wie in Figur 18 erkennbar, führt das Stützelement 50, welches beispielsweise als Stahlseil ausgebildet sein kann, dazu, dass das Objekt 40 sich derart vorteilhaft versteift, dass die Anlagefläche an den Transportriemen 34 vergrößert wird.In the FIGS. 18 and 19 additional support elements 50 can be seen, which can lead to an advantageous stiffening of the objects 40 in the transport direction. As in FIG. 18 recognizable, the support member 50, which may be formed for example as a steel cable, causes the object 40 stiffened so advantageous that the contact surface is increased to the conveyor belt 34.

Figur 21 zeigt eine Vorrichtung 60 zur Bildung und zum Transport eines Schuppenstroms von Objekten 40, welche eine Vorrichtung 70 zu Bildung des Schuppenstroms der Objekte 40 und eine Vorrichtung 90 zum Transport des Schuppenstroms der Objekte 40 aufweist. Zu beachten ist, dass die Vorrichtung 70 zur Bildung des Schuppenstroms der Objekte 40 nicht zwingenderweise mit der Vorrichtung 90 zum Transport des Schuppenstroms von Objekten 40 kombiniert sein muss, sondern beide Vorrichtungen 70, 90 unabhängig voneinander sind. Die Vorrichtungen 70, 90 können dabei in Transportrichtung TR in einem Abstand D2-3 gegeneinander beabstandet angeordnet sein. FIG. 21 10 shows a device 60 for forming and transporting a scale flow of objects 40, which comprises a device 70 for forming the scale flow of the objects 40 and a device 90 for transporting the scale flow of the objects 40. It should be noted that the device 70 for forming the scale flow of the objects 40 need not necessarily be combined with the device 90 for transporting the scale flow of objects 40, but both devices 70, 90 are independent of each other. The devices 70, 90 can be arranged spaced apart in the transport direction TR at a distance D2-3.

Die Vorrichtung 70 zur Bildung des Schuppenstroms von flachen, flexiblen Objekten 40 wie beispielsweise geschnittenen Objekten 40 in Form von Papierbögen oder ähnlichem weist eine erste Saug- und Transportvorrichtung M1 und eine zweite Saug- und Transportvorrichtung M2 auf. Die Saug- und Transportvorrichtungen M1, M2 können bspw. wie die Saug- und Transportvorrichtung M, welche in den Figuren 5 bis 10 beschrieben ist, oder wie die Saug- und Transportvorrichtung M', welche in den Figuren 11 bis 16 beschrieben ist, ausgestaltet sein. Vorzugsweise sind die Saug- und Transportvorrichtungen M1, M2 baugleich ausgebildet.The apparatus 70 for forming the scale flow of flat, flexible objects 40, such as cut objects 40 in the form of paper sheets or the like, has a first suction and transport device M1 and a second suction and transport device M2. The suction and transport devices M1, M2 can, for example, as the suction and transport device M, which in the FIGS. 5 to 10 is described, or as the suction and transport device M ', which in the FIGS. 11 to 16 is described, be configured. Preferably, the suction and transport devices M1, M2 are of identical construction.

Die Objekte 40, die sich innerhalb der Vorrichtung 60 an den mit S1, S2, S3, S4, S5, S6, S7, S8, und S9 bezeichneten Positionen befinden können, werden entlang eines Transportpfads TP in eine Transportrichtung TR bewegt. Der Vorrichtung 70 zur Bildung des Schuppenstroms der Objekte 40 werden die durch eine Schneideinrichtung SE, insbesondere eine Quer- und Längsschneideinrichtung, vereinzelten und geschnittenen Objekte 40 einzeln nacheinander und ohne Überlappung zugeführt (vgl. Position S9). Die Objekte 40 bewegen sich dabei mit einer Eingangsgeschwindigkeit Ve. Die erste Saug- und Transportvorrichtung M1 und die zweite Saug- und Transportvorrichtung M2 sind auf gegenüberliegenden Seiten des Transportpfads TP angeordnet. Insbesondere ist die erste Saug- und Transportvorrichtung M1, welche in Transportrichtung TR vor der zweiten Saug- und Transportvorrichtung M2 angeordnet ist, oberhalb des Transportpfads TP angeordnet, während die zweite Saug- und Transportvorrichtung M2 unterhalb des Transportpfads TP angeordnet ist. Die Saug- und Transportvorrichtungen M1, M2 weisen eine Länge LM auf. Die Saug- und Transportvorrichtungen M1, M2 sind in Richtung des Transportpfads TP gegeneinander um eine Länge L versetzt, welche in dem dargestellten Ausführungsbeispiel kleiner als die Länge LM einer der Saug- und Transportvorrichtungen M1, M2 ausgebildet ist, welche aber in einer alternativen Ausführungsform auch größer als die Länge LM eines der Saug- und Transportvorrichtungen ausgebildet sein kann, beispielsweise um 25% der Länge LM einer der Saug- und Transportvorrichtungen M1, M2. Die entsprechende Detaildarstellung zeigt Figur 22e. Die Länge L ist vorzugsweise derart gewählt, dass sich die Saugwirbel der Saug- und Transportvorrichtungen M1, M2 nicht überschneiden und sich möglichst mit einem Abstand SW, der vorzugsweise etwa 5 bis 10 mm beträgt, aneinander vorbei drehen (vgl. Figur 22e).The objects 40, which may be located within the device 60 at the positions indicated by S1, S2, S3, S4, S5, S6, S7, S8, and S9, are moved along a transport path TP in a transport direction TR. The device 70 for forming the imbricated flow of the objects 40 are fed by a cutting device SE, in particular a transverse and longitudinal cutting device, separated and cut objects 40 individually one after the other and without overlap (see position S9). The objects 40 thereby move at an input speed Ve. The first suction and transport device M1 and the second suction and transport device M2 are arranged on opposite sides of the transport path TP. In particular, the first suction and transport device M1, which is arranged in the transport direction TR in front of the second suction and transport device M2, arranged above the transport path TP, while the second suction and transport device M2 is disposed below the transport path TP. The suction and transport devices M1, M2 have a length LM. The suction and transport devices M1, M2 are offset in the direction of the transport path TP against each other by a length L, which in the illustrated embodiment is smaller than the length LM of one of the suction and transport devices M1, M2 is formed, but which in an alternative embodiment also greater than the length LM of one of the suction and transport devices may be formed, for example by 25% of the length LM of one of the suction and transport devices M1, M2. The corresponding detail shows FIG. 22e , The length L is preferably selected such that the suction vortices of the suction and transport devices M1, M2 do not overlap and if possible with a distance SW, which is preferably about 5 to 10 mm, turn past each other (see. FIG. 22e ).

Wie in Figur 21 und 22e erkennbar, sind die beiden Saug- und Transportvorrichtungen M1, M2 um einen Abstand AM in Richtung quer zum Transportpfad TP gegeneinander beabstandet angeordnet und sind somit zwar auf gegenüberliegenden Seiten des Objekts 40 angeordnet, liegen jedoch nicht beide auf gegenüberliegenden Seiten des Objekts 40 an. Der Abstand AM beträgt etwa 3 bis 25 mm, vorzugsweise etwa 10 bis 15 mm.As in FIG. 21 and 22e can be seen, the two suction and transport devices M1, M2 are arranged spaced apart by a distance AM in the direction transverse to the transport path TP and thus are indeed arranged on opposite sides of the object 40, but are not both on opposite sides of the object 40 at. The distance AM is about 3 to 25 mm, preferably about 10 to 15 mm.

Weiterhin ist die zweite Saug- und Transportvorrichtung M2 gegen die Transportrichtung TR bzw. den Transportpfad TP in einen Winkel α angeordnet, wie ebenfalls in Figur 21 und 22e ersichtlich. Der Winkel α liegt im Bereich von 0 Grad bis 20 Grad und beträgt vorzugsweise etwa 10 Grad.Furthermore, the second suction and transport device M2 is arranged against the transport direction TR and the transport path TP at an angle α, as also in FIG. 21 and 22e seen. The angle α is in the range of 0 degrees to 20 degrees and is preferably about 10 degrees.

Die Bewegung des Objekts 40 zwischen den beiden Saug- und Transportvorrichtungen M1, M2 ist anhand der Figuren 22a bis 22d näher erläutert. Das Objekt 40 wird eben der Vorrichtung 70 zur Bildung des Schuppenstroms von Objekten 40 zugeführt (vgl. Fig. 22a). Der Abstand D1 zwischen aufeinanderfolgenden Objekten 40 kann zwischen 2 mm und 30 mm betragen, bspw. etwa 20 mm.The movement of the object 40 between the two suction and transport devices M1, M2 is based on the FIGS. 22a to 22d explained in more detail. The object 40 is just fed to the apparatus 70 for forming the scale flow of objects 40 (cf. Fig. 22a ). The distance D1 between successive objects 40 may be between 2 mm and 30 mm, for example about 20 mm.

Aufgrund des quer zum Transportpfad TP in vertikaler Richtung vorhandenen Abstands AM zwischen der ersten Saug- und Transportvorrichtung M1 und der zweiten Saug- und Transportvorrichtung M2 hängt die vorlaufende Kante des Objekts 40 herunter, wenn eine gewisse Länge des Objekts 40 an der Saugöffnung 33 der ersten Saug- und Transportvorrichtung M1 vorbei gelaufen ist (vgl. Figur 22a). Die vorlaufende Kante legt sich dabei auf die Transportriemen 34 der zweiten Saug- und Transportvorrichtung M2. Die Transportriemen der Saug- und Transportvorrichtungen M1, M2 werden dabei mit im Wesentlichen gleicher Geschwindigkeit bewegt.Because of the distance AM between the first suction and transport device M1 and the second suction and transport device M2, which is present in the vertical direction transversely to the transport path TP, the leading edge of the object 40 hangs down when a certain length of the object 40 at the suction opening 33 of the first Suction and transport device M1 has passed over (see. FIG. 22a ). The leading edge lies down on the conveyor belt 34 of the second suction and transport device M2. The transport belts of the suction and transport devices M1, M2 are moved at substantially the same speed.

Sobald die nachlaufende Kante des Objekts 40 in der Position S9 die Mitte der Saugöffnung 33 der ersten Saug- und Transportvorrichtung M1 erreicht hat (vgl. Figur 22b), wird die Geschwindigkeit der Transportriemen 34 der zweiten Saug- und Transportvorrichtung M2 je nach zu transportierenden Objekten 40 auf ca. 10% bis 90% der Eingangsgeschwindigkeit Ve reduziert. Da die Transportriemen 34 der ersten Saug- und Transportvorrichtung M1 mit unverminderter Geschwindigkeit weiterlaufen, schiebt sich das Objekt 40 in Position S8 über das voranlaufende Objekt 40 in der Position S7, was zu einer Überlappung führt und eine ggf. bereits vorhandene Überlappung vergrößert. Bei der Verarbeitung von relativ biegesteifen Objekten 40 kann es zu Schlupferscheinungen kommen, da der relativ schnell transportierte Teil des Objekts 40, welcher an der ersten Saug- und Transportvorrichtung M1 anliegt, von dem langsam transportierten Teil, welcher an der zweiten Saug- und Transportvorrichtung M2 anliegt, gebremst wird. Bei dünnen, in den meisten Fällen weniger biegesteifen Objekten kann dabei eine Schlaufenbildung wie in Figur 22c dargestellt auftreten. Aufgrund des vorhandenen Abstands AM zwischen der ersten und der zweiten Saug- und Transportvorrichtung M1, M2 kann sich eine derartige Schlaufe ohne Beschädigung des Objekts 40 ausbilden. Sobald die nachlaufende Kante des Objekts 40 etwa die Mitte der Saugöffnung 33 der zweiten Saug- und Transportvorrichtung M2 erreicht hat (vgl. Figur 22d), wird die Geschwindigkeit der Transportriemen der zweiten Saug- und Transportvorrichtung M2 wieder auf die ursprüngliche Geschwindigkeit, d. h. die Eingangsgeschwindigkeit Ve, hochgefahren, wodurch die eventuell entstehende Schlaufe des Objekts 40 begradigt wird. Anschließend wird das Objekt 40 von der zweiten Saug- und Transportvorrichtung M2 an eine nachfolgende weiterverarbeitende Vorrichtung übergeben, bspw. wie nachfolgend beschrieben an die Vorrichtung 90 zum Transport des Schuppenstroms der Objekte 40. Figur 23 zeigt zwei aufeinander folgende Objekte 40 mit einer Überlappungslänge Ü bei dem Transport über das zweite Saug- und Transportmodul M2. Der Schuppenstrom, der durch die Vorrichtung 70 gebildet wird, weist bei Übergabe an eine nachfolgende Vorrichtung somit weiterhin die Eingangsgeschwindigkeit Ve auf.As soon as the trailing edge of the object 40 in the position S9 has reached the center of the suction opening 33 of the first suction and transport device M1 (cf. FIG. 22b ), the speed of the transport belts 34 of the second suction and transport device M2 is reduced to approximately 10% to 90% of the input speed Ve, depending on objects 40 to be transported. Since the transport belts 34 of the first suction and transport device M1 continue to run at undiminished speed, the object 40 slides in position S8 over the preceding object 40 in the position S7, which leads to an overlap and increases an overlap that may already exist. In the processing of relatively rigid objects 40 there may be slipping phenomena, since the relatively fast transported part of the object 40, which abuts the first suction and transport device M1, of the slowly transported part, which on the second suction and transport device M2 is applied, is braked. For thin, in most cases less rigid objects can be a looping as in FIG. 22c shown occur. Due to the existing distance AM between the first and the second suction and transport device M1, M2, such a loop can be formed without damaging the object 40. As soon as the trailing edge of the object 40 has reached approximately the middle of the suction opening 33 of the second suction and transport device M2 (cf. FIG. 22d ), the speed of the conveyor belts of the second suction and transport device M2 is raised again to the original speed, ie the input speed Ve, whereby the possibly resulting loop of the object 40 is straightened. Subsequently, the object 40 from the second suction and transport device M2 a subsequent further processing device passed, for example, as described below to the device 90 for transporting the scale flow of the objects 40th FIG. 23 shows two consecutive objects 40 with an overlap length Ü in the transport via the second suction and transport module M2. The shingled flow, which is formed by the device 70, thus continues to have the input speed Ve on transfer to a subsequent device.

Durch die Vorrichtung 70 wird somit ein Schuppenstrom der Objekte 40 erzeugt, welche eine Überlappungslänge Ü aufweisen, welcher als der Bereich zwischen den beiden aufeinanderfolgenden Objekte 40 definiert ist, in welchem die beiden aufeinanderfolgenden Objekte 40 überlappen (vgl. Figur 22d).The device 70 thus generates a scale flow of the objects 40 which have an overlap length Ü, which is defined as the area between the two successive objects 40, in which the two successive objects 40 overlap (cf. FIG. 22d ).

Die Überlappungslänge Ü kann mit der beschriebenen Vorrichtung 70 zur Bildung des Schuppenstroms stufenlos in Abhängigkeit von den Geschwindigkeiten der Transportriemen 34 der Saug- und Transportvorrichtungen M1, M2 und insbesondere der Differenz der Transportgeschwindigkeiten der Saug- und Transportvorrichtungen M1, M2 während der Übergabe des Objekts 40 von der ersten Saug- und Transportvorrichtung M1 an die zweite Saug- und Transportvorrichtung M2 eingestellt werden (vgl. Figur 22a-d).The overlapping length Ü can be varied with the described apparatus 70 for forming the scale flow in dependence on the speeds of the transport belts 34 of the suction and transport devices M1, M2 and in particular the difference in the transport speeds of the suction and transport devices M1, M2 during the transfer of the object 40th be set from the first suction and transport device M1 to the second suction and transport device M2 (see. Figure 22a-d ).

Durch die entsprechende Ansteuerung der Geschwindigkeiten der Transportriemen, insbesondere der zweiten Saug- und Transportvorrichtung M2, kann die Überlappungslänge Ü jederzeit geändert werden, sodass bei der Bildung des Schuppenstroms die Überlappungslänge Ü variabel einstellbar ist und zwischen aufeinanderfolgenden Paaren von Objekten variieren kann.By the corresponding control of the speeds of the conveyor belt, in particular the second suction and transport device M2, the overlap length Ü can be changed at any time, so that in the formation of the scale flow, the overlap length Ü is variably adjustable and can vary between successive pairs of objects.

Der nicht überlappte Anteil zweier aufeinanderfolgender Objekte 40 kann kleiner als die Länge LM einer der Saug- und Transportvorrichtungen M1 bis M5 und sogar kleiner als der Durchmesser der Saugöffnung 33 einer der Saug- und Transportvorrichtungen M1 bis M5.The non-overlapped portion of two successive objects 40 may be smaller than the length LM of one of the suction and transport devices M1 to M5 and even smaller than the diameter of the suction port 33 of one of the suction and transport devices M1 to M5.

Die Ansteuerung der ersten und zweiten Saug- und Transportvorrichtungen M1, M2 erfolgt über die Steuerung 45, welche vorzugsweise vom Schnitttakt der Schneideinrichtung SE getaktet wird. In Abhängigkeit von der Länge, der Biegesteifigkeit und der Objektabstände der Objekte 40 werden die Zeitpunkte für eine Geschwindigkeitsänderung der Transportgeschwindigkeit der zweiten Saug- und Transportvorrichtung M2 berechnet und als Tabelle hinterlegt. Bei Objekten 40 mit sehr hoher oder sehr geringer Biegesteifigkeit kann zusätzlich auch die Saugkraft der ersten und/oder zweiten Saug- und Transportvorrichtung M1, M2 variiert werden, um den Schlupfvorgang zu beeinflussen oder allzu große Schlaufen zu vermeiden. Die Steuerung 45 kann dabei sowohl die Geschwindigkeiten der Transportriemen 34 der einzelnen Saug- und Transportvorrichtungen M1, M2 als auch die Geschwindigkeiten der Impeller 12 der Vortex-Attraktoren 10 der Saug- und Transportvorrichtungen M1, M2 unabhängig voneinander jeweils einzeln und während des Betriebs regelbar ansteuern.The control of the first and second suction and transport devices M1, M2 via the controller 45, which is preferably clocked by the cutting cycle of the cutting device SE. Depending on the length, the bending stiffness and the object distances of the objects 40, the times for a speed change of the transport speed of the second suction and transport device M2 are calculated and stored as a table. In the case of objects 40 with very high or very low bending stiffness, the suction force of the first and / or second suction and transport device M1, M2 can also be varied in order to influence the slip process or to avoid excessively large loops. The controller 45 can control both the speeds of the conveyor belts 34 of the individual suction and transport devices M1, M2 and the speeds of the impeller 12 of the vortex attractors 10 of the suction and transport devices M1, M2 independently of each other individually and controllable during operation ,

Die Vorrichtung 90 zum Transport des Schuppenstroms der Objekte 40 dient einerseits dazu, den Schuppenstrom zu einer Ablage 100 zu befördern. Andererseits soll mit der Vorrichtung 90 die Geschwindigkeit der Objekte 40 reduziert werden, um eine Beschädigung der Objekte 40 beim Ablegen in die Ablageeinrichtung 100 zu vermeiden.The device 90 for transporting the scale flow of the objects 40 serves on the one hand to convey the scale flow to a tray 100. On the other hand, the device 90 is intended to reduce the speed of the objects 40 in order to avoid damage to the objects 40 when they are deposited in the depositing device 100.

Die Vorrichtung 90 weist wenigstens drei Saug- und Transportvorrichtungen M3, M4, M5 auf, welche entlang des Transportpfads TP nacheinander und vorzugsweise auf einer Seite des Transportpfads TP, insbesondere oberhalb des Transportpfads TP, angeordnet sind. Dabei ist in Richtung des Transportpfads TP zwischen den Saug- und Transportvorrichtungen M3, M4 ein Abstand D3-4 und zwischen den Saug- und Transportvorrichtungen M4, M5 ein Abstand D4-5 angeordnet. Ein direktes Anliegen der Saug- und Transportvorrichtungen M3, M4, M5 ist aufgrund des wirbelwindbasierten Ansaugprinzips nicht nötig. Durch die Abstände D3-4 und D4-5 kann die Transportstrecke vergrößert oder die Zahl der für eine vorgegebene Transportstrecke nötigen Saug- und Transportvorrichtungen M3, M4, M5 reduziert werden.The device 90 has at least three suction and transport devices M3, M4, M5, which are arranged successively along the transport path TP and preferably on one side of the transport path TP, in particular above the transport path TP are. In this case, a distance D3-4 and between the suction and transport devices M4, M5 a distance D4-5 is arranged in the direction of the transport path TP between the suction and transport devices M3, M4. A direct concern of the suction and transport devices M3, M4, M5 is not necessary due to the whirlwind-based suction principle. By the distances D3-4 and D4-5, the transport distance can be increased or the number of necessary for a given transport route suction and transport devices M3, M4, M5 can be reduced.

Die Geschwindigkeit der Transportriemen 34 der Saug- und Transportvorrichtungen M3, M4, M5 und die Drehgeschwindigkeiten der Impeller 12 der Vortex-Attraktoren 10 der Saug- und Transportvorrichtungen M3, M4, M5 können ebenfalls durch die Steuerung 45 unabhängig voneinander und während des Betriebs regelbar angesteuert werden.The speed of the transport belts 34 of the suction and transport devices M3, M4, M5 and the rotational speeds of the impellers 12 of the vortex attractors 10 of the suction and transport devices M3, M4, M5 can also be controllably controlled independently by the controller 45 and during operation become.

Bei der Übergabe des Objekts 40 von der Vorrichtung 70 zur Bildung des Schuppenstroms von Objekten 40 an die Vorrichtung 90 zum Transport des Schuppenstroms der Objekte 40 können die Transportriemen 34 der in Transportrichtung TR ersten Saug- und Transportvorrichtung M3 der Vorrichtung 90 mit der gleichen Geschwindigkeit angetrieben werden, wie die Transportriemen 34 der zweiten Saug- und Transportvorrichtung M2 der Vorrichtung 70 zur Bildung des Schuppenstroms der Objekte 40. Von der Saug- und Transportvorrichtung M3 wird das Objekt 40 über die Position S7 und die Position S6 in die Position S5 in Richtung der nachfolgenden Saug- und Transportvorrichtung M4 befördert. Die Transportriemen 34 der Saug- und Transportvorrichtung M4 laufen bevorzugt mit kleinerer Geschwindigkeit als die Transportriemen 34 der vorangehenden Saug- und Transportvorrichtung M3. Das Objekt 40 wird aus der Position S5 über die Position S4 in die Position S3 an die nachfolgende Saug- und Transportvorrichtung M5 übergeben. Die Transportriemen 34 der Saug- und Transportvorrichtung M5 laufen bevorzugt mit kleinerer Geschwindigkeit als die Transportriemen der Saug- und Transportvorrichtung M4. Falls weitere Saug- und Transportvorrichtungen nachfolgend angeordnet sein sollten, werden die Transportgeschwindigkeiten der Transportriemen 34 bevorzugt zunehmend kleiner, sodass an der letzten Saug- und Transportvorrichtung eine gewünschte verringerte Ausgangsgeschwindigkeit erreicht ist. Bspw. kann die Eingangsgeschwindigkeit bis zu 6 m/s, bei geeigneten biegesteifen Objekten 40 auch bis zu 8 m/s betragen. Die Endgeschwindigkeit beträgt vorzugsweise 1 m/s oder weniger. Hat das Objekt 40 die letzte Saug- und Transportvorrichtung M5 erreicht, schlägt die vorlaufende Kante des Objekts 40 an eine Stapelkante 102 und wird von nachfolgenden Objekten 40, die an den Transportriemen 34 der Saug- und Transportvorrichtung M5 weiter in Transportrichtung TR transportiert werden.Mit zunehmender Überlappung des nachfolgenden Objekts 40, wird das vorausgehende Objekt 40 letztendlich von den Transportriemen 34 der Saug- und Transportvorrichtung M5 abgeschält (vgl. die beiden Objekte 40 in den Positionen S2 und S1), um anschließend in die Ablageeinrichtung 100 zu fallen.Upon transfer of the object 40 from the device 70 for forming the scale flow of objects 40 to the device 90 for transporting the scale flow of the objects 40, the transport belts 34 of the first suction and transport device M3 of the device 90 in the transporting direction TR can be driven at the same speed be like the transport belt 34 of the second suction and transport device M2 of the device 70 for forming the scale flow of the objects 40. From the suction and transport device M3, the object 40 via the position S7 and the position S6 in the position S5 in the direction of subsequent suction and transport device M4 transported. The transport belts 34 of the suction and transport device M4 preferably run at a lower speed than the transport belts 34 of the preceding suction and transport device M3. The object 40 is moved from the position S5 via the position S4 in the position S3 to the subsequent suction and transport device Hand over M5. The transport belts 34 of the suction and transport device M5 preferably run at a lower speed than the transport belts of the suction and transport device M4. If further suction and transport devices should be arranged below, the transport speeds of the transport belt 34 are preferably increasingly smaller, so that at the last suction and transport device a desired reduced output speed is reached. For example. the input speed can be up to 6 m / s, with suitable rigid objects 40 up to 8 m / s. The final speed is preferably 1 m / s or less. If the object 40 has reached the last suction and transport device M5, the leading edge of the object 40 strikes a stacking edge 102 and is transported by subsequent objects 40, which are transported to the transport belt 34 of the suction and transport device M5 in the transport direction TR As the overlapping of the subsequent object 40 increases, the preceding object 40 is ultimately peeled off the transport belts 34 of the suction and transport device M5 (compare the two objects 40 in the positions S2 and S1) and then fall into the depositing device 100.

Durch gezielte Ansteuerung und Änderung der Geschwindigkeiten der Transportriemen 34 der unterschiedlichen Saug- und Transportvorrichtungen M3, M4, M5 kann die Überlappungslänge des Schuppenstroms der Objekte 40 über die Länge der Vorrichtung 90 gezielt beeinflusst und stufenlos geregelt werden. Falls gewünscht, kann der Schuppenstrom auch zeitweilig akkumuliert werden und eine hohe Überlappungslänge erzeugt werden, die beim nachfolgenden Weitertransport falls gewünscht auch wieder entzerrt werden kann. Dies ist bspw. von Vorteil, wenn in der Ablageeinrichtung 100 sich so viele Objekte 40 angesammelt haben, dass die Ablageeinrichtung 100 entleert oder gegen eine leere Ablageeinrichtung 100 getauscht werden muss. Nach erfolgreichem Entleeren oder Austausch der Ablageeinrichtung 100 kann der aufgestaute Schuppenstrom der Objekte 40 über entsprechende Ansteuerung der Geschwindigkeit der nachfolgenden Saug- und Transportvorrichtungen wieder entzerrt werden, um die Objekte 40 an die neue Ablageeinrichtung 100 oder die geleerte Ablageeinrichtung 100 abzugeben.By selective control and change the speeds of the conveyor belts 34 of the different suction and transport devices M3, M4, M5, the overlap length of the scale flow of the objects 40 can be selectively influenced over the length of the device 90 and continuously controlled. If desired, the scale flow can also be temporarily accumulated and a high overlap length can be generated, which can be equalized again in the subsequent onward transport, if desired. This is advantageous, for example, if so many objects 40 have accumulated in the depositing device 100 that the depositing device 100 is emptied or empty Storage device 100 must be replaced. After successful emptying or replacement of the depositing device 100, the accumulated imbricated stream of the objects 40 can be equalized again by corresponding control of the speed of the subsequent suction and transport devices to deliver the objects 40 to the new depositing device 100 or emptied filing device 100.

Die Endgeschwindigkeit ist insbesondere über die letzten Saug- und Transportvorrichtungen, vorliegend die Saug- und Transportvorrichtungen M4, M5 einstellbar. Bspw. ist bei einer Eingangsgeschwindigkeit von 5 m/s eine Endgeschwindigkeit von 1 m/s erreichbar. Die gewünschte Endgeschwindigkeit ist als die maximale Geschwindigkeit definiert, bei der die Objekte 40 beim Auftreffen auf die Stapelkante 102 unbeschadet bleiben und nicht bedingt durch die Elastizität der Objekte 40 zurückgeworfen werden und/oder ungeordnet in der Ablageeinrichtung 100 zu liegen kommen. Sie liegt bei den meisten Objekte 40 bei etwa 1 m/s, ist aber abhängig von den Objekten 40 und muss erforderlichenfalls weiter reduziert werden. Mit der gewünschten Endgeschwindigkeit werden die Transportriemen 34 der letzten Saug- und Transportvorrichtung M5, an welcher die Objekte 40 in die Ablageeinrichtung 100 abgeschält werden, betrieben. Bspw. kann die Geschwindigkeit der Saug- und Transportvorrichtung M5 etwa 1 m/s betragen, während die vorangehende Saug- und Transportvorrichtung M4 noch mit etwa 2,5 m/s betrieben wird. Selbstverständlich kann die Endgeschwindigkeit durch weitere Saug- und Transportvorrichtungen weiter verringert werden, falls insbesondere für dünne Objekte 40 mit geringer Biegesteifigkeit eine geringere Ausgangsgeschwindigkeit, bspw. von deutlich unter 1 m/s, bspw. von 0,8 m/s, erforderlich sein sollte. Alternativ kann mit weiteren Saug- und Transportvorrichtung auch die Eingangsgeschwindigkeit bei gleichbleibender Endgeschwindigkeit von etwa 1 m/s erhöht werden. Je größer die Differenz zwischen Eingangsgeschwindigkeit und Ausgangsgeschwindigkeit ist, desto höher ist in der Regel die Anzahl der nötigen Saug- und Transportvorrichtungen zur Erreichung dieser gewünschten Differenz.The final speed can be adjusted in particular via the last suction and transport devices, in this case the suction and transport devices M4, M5. For example. At an input speed of 5 m / s, a final speed of 1 m / s can be achieved. The desired end velocity is defined as the maximum velocity at which the objects 40 remain undamaged upon impact with the stack edge 102 and are not discarded due to the resiliency of the objects 40 and / or come to rest disorderly in the stacker 100. It is at about 1 m / s for most objects 40, but is dependent on the objects 40 and must be further reduced if necessary. At the desired end speed, the transport belts 34 of the last suction and transport device M5, at which the objects 40 are peeled into the depositing device 100, are operated. For example. For example, the speed of the suction and transport device M5 can be about 1 m / s, while the preceding suction and transport device M4 is still operated at about 2.5 m / s. Of course, the final speed can be further reduced by further suction and transport devices, if in particular for thin objects 40 with low bending stiffness, a lower output speed, eg. Of well below 1 m / s, for example. Of 0.8 m / s should be required , Alternatively, with additional suction and transport device and the input speed at the same final speed be increased by about 1 m / s. The greater the difference between the input speed and the output speed, the higher the number of necessary suction and transport devices to achieve this desired difference is usually higher.

Über die Steuereinheit 45 sind die Geschwindigkeiten jeder der Saug- und Transportvorrichtungen M1 bis M5 gezielt einstellbar, was zu einer flexiblen Vorrichtung 60 führt.Via the control unit 45, the speeds of each of the suction and transport devices M1 to M5 are selectively adjustable, resulting in a flexible device 60.

Zusätzlich ist möglich, über die Steuereinheit 45 die Geschwindigkeiten der Impeller 12 der Vortex-Attraktoren 10 der einzelnen Saug- und Transportvorrichtungen M1 bis M5 zu steuern und somit die Saugkraft zu variieren. Während in der Regel bei den meisten Objekte 40 eine mittlere Saugkraft von ca. 0,8 N in Abstand von 4 mm ausreichend ist, kann bei schwereren Objekten 40 mit einer Grammatur von bis zu 200 g/m2 eine Saugkraft von 1,2 N pro Saug- und Transportvorrichtung M1 bis M5 erforderlich sein.In addition, it is possible to control the speeds of the impellers 12 of the vortex attractors 10 of the individual suction and transport devices M1 to M5 via the control unit 45, and thus to vary the suction force. While in most objects 40, a mean suction force of about 0.8 N at a distance of 4 mm is sufficient, for heavier objects 40 with a grammage of up to 200 g / m 2, a suction force of 1.2 N be required per suction and transport device M1 to M5.

Alternativ kann es auch sinnvoll sein, die Saugkraft der Saug- und Transportvorrichtungen M1 bis M5 unabhängig voneinander zu reduzieren. Z. B. kann bei dünnen und weniger biegesteifen Objekten 40 eine starke Verwindung des Objekts 40 an der Saugöffnung 33 der Saug- und Transportvorrichtungen M1 bis M5 nachteilig für den Transport sein, sodass über die Reduzierung der Umdrehungszahl des Motors 20 der Vortex-Attraktoren 10 eine Anpassung der Saugkraft an das Objekt 40 vorgenommen werden kann. Üblicherweise weisen sämtliche der Saug- und Transportvorrichtungen M1 bis M5 eine vergleichbare Saugkraft auf. Bedarfsmäßig kann jedoch bei jeder einzelnen der Saug- und Transportvorrichtungen M1 bis M5 individuell die Saugkraft eingestellt werden, um bspw. eine Friktionsanpassung vorzunehmen. Dies gilt insbesondere für die erste Saug- und Transportvorrichtung M1, bei welcher eine geringere Saugkraft vorteilhaft sein kann, wenn bei der Beschleunigung des Objekts 40 bei der Übergabe des Objekts 40 von der Vorrichtung 70 zur Bildung des Schuppenstroms an die Vorrichtung 90 zum Transport des Schuppenstroms die Höchstgeschwindigkeit des Objekts 40 beim Beschleunigen kurzfristig über der Eingangsgeschwindigkeit Ve liegt.Alternatively, it may also be useful to reduce the suction force of the suction and transport devices M1 to M5 independently. For example, in thin and less rigid objects 40 a strong distortion of the object 40 at the suction port 33 of the suction and transport devices M1 to M5 be detrimental to the transport, so that on the reduction of the number of revolutions of the motor 20 of the vortex attractors 10 an adaptation of Suction on the object 40 can be made. Usually, all of the suction and transport devices M1 to M5 have a comparable suction force. As required, however, the suction force can be adjusted individually for each individual of the suction and transport devices M1 to M5 in order, for example, to make a friction adjustment. This applies in particular to the first suction and transport device M1, in which a lower suction force may be advantageous if, during the acceleration of the object 40 in the transfer of the object 40 from the device 70 for forming the scale flow to the device 90 for transporting the scale flow, the maximum speed of the object 40 during acceleration over the short term Input speed Ve is.

Die Vorrichtung 60 mit den Saug- und Transportvorrichtungen M1 bis M5 deckt die üblichen Größen der Objekte 40 im papierverarbeitenden Sektor weitgehend ab. Beispielsweise können bei der beschriebenen Vorrichtung 60 mit insgesamt fünf hintereinander liegenden Saug- und Transportvorrichtungen M1 bis M5 Objekte ab einer Länge von 80 mm und einer Breite von 110 mm bis zu einer Länge von 530 mm und einer Breite von 210 mm und mit einer Grammatur von 40 g/m2 bis zu 250 g/m2 befördert werden. Die Abstände zwischen den einzelnen Saug- und Transportvorrichtungen M1 bis M5 müssen dazu nicht verändert werden. Die minimale Länge der Objekte 40 ist dabei nur von der Größe der Saug- und Transportvorrichtungen M1 bis M5 abhängig. Bei einer Länge LM der Saug- und Transportvorrichtungen M1 bis M5 von 110 mm ist das kürzeste, noch von einer Saug- und Transportvorrichtung zur nächsten Saug- und Transportvorrichtung transportierbare Objekt 40 etwa 80 mm lang. Selbstverständlich können mit kleineren Saug- und Transportvorrichtungen M1 bis M5 auch kleinere Objekte 40, wie beispielsweise Scheckkarten oder Objekte 40 in Briefmarkengröße, transportiert werden.The device 60 with the suction and transport devices M1 to M5 largely covers the usual sizes of the objects 40 in the paper-processing sector. For example, in the described device 60 with a total of five successive suction and transport devices M1 to M5 objects from a length of 80 mm and a width of 110 mm to a length of 530 mm and a width of 210 mm and with a grammage of 40 g / m 2 up to 250 g / m 2 are transported. The distances between the individual suction and transport devices M1 to M5 need not be changed. The minimum length of the objects 40 is dependent only on the size of the suction and transport devices M1 to M5. With a length LM of the suction and transport devices M1 to M5 of 110 mm, the shortest object 40 still transportable from one suction and transport device to the next suction and transport device is about 80 mm long. Of course, with smaller suction and transport devices M1 to M5 and smaller objects 40, such as check cards or objects 40 in stamp size, are transported.

Zur Bildung eines Schuppenstroms von Objekten 40 mit Übergröße, beispielsweise mit einem Größenformat von 710 mm mal 530 mm und einer Grammatur von bis zu 500 g/m2, werden vorzugsweise mehrere parallel verlaufende Vorrichtungen 60 verwendet, um die jeweiligen Objekte mit ihren Gewichten und Flächen auf die gewünschte, reduzierte Endgeschwindigkeit zu bringen. Ein Beispiel für eine derartige Vorrichtung 60' ist in Figur 24 dargestellt. Die einzelnen Vorrichtungen 60 können zur Variation des gegenseitigen Abstands AX auf parallel verlaufenden Trägerschienen AS montiert werden. Die Abstände AX können entweder manuell oder auch motorisch gesteuert variiert werden. Je nach Größe des Objekts 40 können bereits zwei Vorrichtungen 60 ausreichend sein. In Figur 24 ist eine Vielzahl von parallel angeordneten Vorrichtungen 60 dargestellt. Die Vorrichtungen 60 können gleichmäßig über die Breite des Objekts 40 verteilt sein. Bei der Aufteilung der Vorrichtungen 60 auf die Blattbreite gilt jedoch dem Randabstand RA eine besondere Aufmerksamkeit. Je kleiner dieser Randabstand RA des Saugbereichs zum Rand des Objekts gewählt wird, umso problemloser ist die Führung des Objekts 40, insbesondere bei Geschwindigkeiten von mehr 4 m/s. Insbesondere sollte daher darauf geachtet werden, dass der Randabstand RA kleiner als 25 mm ist. Dies gilt insbesondere für den Überlappungsbereich, wo die vorlaufende Kante des Objekts 40 in der Position S8 möglicherweise auf die hochgestellte nachlaufende Kante des Objekts 40 in Position S7 trifft, anstelle kollisionsfrei überlappend auf dem Blattende des Objekts 40 in der Position S7 zu liegen zu kommen.For forming a shingled stream of oversized objects 40, for example, having a size format of 710 mm by 530 mm and a grammage of up to 500 g / m 2 , it is preferable to use a plurality of parallel devices 60 to align the respective objects with their weights and surfaces to the desired, to bring reduced final speed. An example of such a device 60 'is shown in FIG FIG. 24 shown. The individual devices 60 can be mounted on parallel support rails AS for varying the mutual distance AX. The distances AX can be varied either manually or by motor control. Depending on the size of the object 40, two devices 60 may already be sufficient. In FIG. 24 a plurality of parallel devices 60 are shown. The devices 60 may be evenly distributed across the width of the object 40. When dividing the devices 60 on the sheet width, however, the edge distance RA is given special attention. The smaller this edge distance RA of the suction region is selected to the edge of the object, the easier is the guidance of the object 40, in particular at speeds of more than 4 m / s. In particular, care should therefore be taken that the edge distance RA is less than 25 mm. This is especially true for the overlap area where the leading edge of the object 40 in position S8 possibly hits the raised trailing edge of the object 40 at position S7 instead of colliding without overlapping on the sheet end of the object 40 at position S7.

Der Riemenantrieb der Saug- und Transportvorrichtungen M1 bis M5 der nebeneinander angeordneten Vorrichtungen 60 gemäß der Vorrichtung 60' kann entweder individuell über einzelne Riemenmotoren 37 der Transportriemen 34 für jedes Modul M1 bis M5 der Vorrichtung 60 erfolgen oder bevorzugt mit Hilfe von durchgehenden Achsen VT mit jeweils einem einzigen Antriebsmotor.The belt drive of the suction and transport devices M1 to M5 of the juxtaposed devices 60 according to the device 60 'can be done either individually via individual belt motors 37 of the transport belts 34 for each module M1 to M5 of the device 60 or preferably by means of continuous axes VT with each a single drive motor.

Mit der Vorrichtung 60' ist es auch möglich, mehrere parallel eingehende, gleichartige Objekte 40, zeitparallel über die einzelnen Vorrichtungen 60 in entsprechende Ablageeinrichtungen 100 abzulegen. Dabei erlaubt die Reduzierung der Breite der Objekte 40 über die saugkraftbedingte Verformung den parallelen Transport und die parallele Ablage (vgl. auch Figur 17).With the device 60 ', it is also possible, several parallel incoming, similar objects 40, time-parallel over the individual devices 60 in corresponding storage facilities 100 to put down. The reduction of the width of the objects 40 on the suction-induced deformation allows the parallel transport and the parallel storage (see also FIG. 17 ).

Die Saughaltekraft einer Saug- und Transportvorrichtung M1 bis M5 von etwa 1,2 N lässt grundsätzlich den Schluss zu, dass zur Beförderung und Verzögerung eines Objekts 40 mit der Größe DIN A3 und einer Grammatur von 200 g/m2, welches quer zur Transportrichtung TR in die Vorrichtung 90 geführt wird, eine einzelne Vorrichtung 60 ausreichend sei, da das Normalgewicht des Objekts 40 lediglich etwa 0,25 N beträgt. Dabei muss jedoch berücksichtigt werden, dass das Objekt 40 bei seinem Transport mit einer Geschwindigkeit von etwa 5 m/s bis 8 m/s erheblichem Widerstand durch die Umgebungsluft ausgesetzt ist, insbesondere, da das Objekt 40 an seinen Ecken nicht geführt ist und bei dieser Geschwindigkeit flatternd in Bewegung gerät. Tatsächlich ist es bei diesem Format und der genannten Eingangsgeschwindigkeit nahezu zwingend, mindestens eine weitere Vorrichtung 60 zu verwenden, wobei bei der Aufteilung der beiden Vorrichtungen 60 auf die Breite des Objekts 40 mehr auf die Abdeckung der seitlichen Ränder des Objekts 40 zu achten ist als auf eine gleichmäßige Verteilung der Vorrichtungen 60 über die Breite der zu befördernden Objekte 40.The suction holding force of a suction and transport device M1 to M5 of about 1.2 N basically allows the conclusion that for the transport and delay of an object 40 with the size DIN A3 and a grammage of 200 g / m 2 , which transverse to the transport direction TR into the device 90, a single device 60 is sufficient because the normal weight of the object 40 is only about 0.25N. However, it must be taken into account that the object 40 is subjected to considerable resistance by the ambient air during its transport at a speed of about 5 m / s to 8 m / s, in particular because the object 40 is not guided at its corners and at this Speed fluttering in motion. In fact, with this format and the mentioned input speed, it is almost compulsory to use at least one further device 60, with the division of the two devices 60 towards the width of the object 40 paying more attention to covering the lateral edges of the object 40 than to a uniform distribution of the devices 60 across the width of the objects to be transported 40th

Die zum Betrieb erforderlichen Beschleunigungskurven und -zeiten sowie auch die sonstigen zur Steuerung der jeweiligen Objekte 40 gehörenden Steuerdaten werden aus den eingegebenen Parametern, wie Grammatur und Größe der Objekte 40bestimmt, über eine zentrale Kontrolleinrichtung eingegeben und sind dort als Steuerdaten programmiert. Je nach gewähltem Objekt 40 können in der Vorrichtung 60 zur Bildung und zum Transport des Schuppenstroms der Objekte 40 die einzelnen Funktionen der jeweiligen Saug- und Transportvorrichtungen M1 bis M5 von der Steuereinheit 45 gesteuert werden.The acceleration curves and times required for operation as well as the other control data belonging to the control of the respective objects 40 are determined from the entered parameters, such as grammage and size of the objects 40, via a central control device and are programmed there as control data. Depending on the selected object 40, in the device 60 for forming and transporting the scale flow of the objects 40, the individual functions of the respective ones Suction and transport devices M1 to M5 are controlled by the control unit 45.

Mit den beschriebenen Vorrichtungen 70 zur Bildung eines Schuppenstroms und den Vorrichtungen 90 zum Transport eines Schuppenstroms können Objekte 40 in Form von flachen, flexiblen Objekten 40 verschiedener Dimension und verschiedenen Materials transportiert werden. Beispielsweise ist der Transport von Blechen, Textilien, Kunststoffen oder Papieren möglich. Je nach Dimensionierung der zu transportierenden Objekte 40 wird die Dimensionierung der einzelnen Saug- und Transportvorrichtungen M1 bis M5, die Zahl der nötigen Vorrichtungen 60, 70 und 90 zur Bildung einer Vorrichtung 60' entsprechend angepasst.With the described shingled stream forming apparatus 70 and the shingle stream transporting apparatus 90, objects 40 in the form of flat, flexible objects 40 of various dimensions and materials can be transported. For example, the transport of sheets, textiles, plastics or papers is possible. Depending on the dimensions of the objects to be transported 40, the dimensioning of the individual suction and transport devices M1 to M5, the number of necessary devices 60, 70 and 90 to form a device 60 'adjusted accordingly.

Um die Bewegungsmöglichkeiten der Objekte 40 noch flexibler gestalten zu können, ist es möglich, zwei aufeinanderfolgende Saug- und Transportvorrichtungen M3, M4, M5 gegeneinander in einem Winkel β, γ, welcher vorzugsweise im Bereich von 0° bis 60° liegt, gegen die Ebene der Objekte 40 anzuordnen, wie dies beispielsweise in den Figuren 25a und 25b dargestellt ist. In Figur 25a können dabei die Objekte 40 aus der Horizontalen um einen Winkel β nach oben abgelenkt werden. Gemäß Figur 25b können die Objekte 40 aus der Horizontalen um einen Winkel γ nach unten abgelenkt werden.In order to make the movement possibilities of the objects 40 even more flexible, it is possible, two successive suction and transport devices M3, M4, M5 against each other at an angle β, γ, which is preferably in the range of 0 ° to 60 °, against the plane the objects 40 to arrange, as for example in the Figures 25a and 25b is shown. In FIG. 25a In this case, the objects 40 can be deflected from the horizontal by an angle β upwards. According to FIG. 25b For example, the objects 40 can be deflected downwards from the horizontal by an angle γ.

Alternativ oder zusätzlich ist es möglich, zwei aufeinanderfolgende Saug- und Transportvorrichtungen M3, M4, M5 in einem Winkel δ, ε, welcher vorzugsweise im Bereich von 0° bis 30° liegt, in der Ebene der Objekte 40 gegeneinander geneigt anzuordnen, wie dies beispielsweise in Figur 26 dargestellt. Damit eine Ablenkung der Objekte 40 in der Ebene der Objekte 40 ermöglicht werden kann, werden vorteilhafterweise Saug- und Transportvorrichtungen M3, M4, M5 verwendet, bei welchen die beiden Transportriemen 34 einer einzelnen Saug- und Transportvorrichtung M3, M4, M5 unabhängig voneinander angesteuert werden können, um die beiden Transportriemen 34 mit unterschiedlicher Geschwindigkeit bewegen zu können. Ein derartiges Ausführungsbeispiel einer Saug- und Transportvorrichtung M", wie sie in diesem Fall als Saug- und Transportvorrichtung M3, M4 oder M5 verwendet werden könnte, zeigte Figur 27. Die dort dargestellte Saug- und Transportvorrichtung M" zeigt zwei Riemenmotoren 37, 37b, welche jeweils einen der Transportriemen 34 antreiben und mittels welcher unabhängig voneinander die Antriebsgeschwindigkeit der beiden verschiedenen Transportriemen 34 geregelt werden kann.Alternatively or additionally, it is possible, two consecutive suction and transport devices M3, M4, M5 at an angle δ, ε, which is preferably in the range of 0 ° to 30 °, to arrange in the plane of the objects 40 against each other inclined, as for example in FIG. 26 shown. So that a deflection of the objects 40 in the plane of the objects 40 can be made possible, advantageously suction and transport devices M3, M4, M5 used, in which the two conveyor belts 34 a single suction and transport device M3, M4, M5 can be controlled independently of each other in order to move the two conveyor belt 34 at different speeds can. Such an embodiment of a suction and transport device M ", as they could be used in this case as a suction and transport device M3, M4 or M5, showed FIG. 27 , The suction and transport device M "shown there shows two belt motors 37, 37b, which respectively drive one of the transport belts 34 and by means of which independently of one another the drive speed of the two different transport belts 34 can be regulated.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

1010
Vortex-AttraktorVortex attractor
1212
Impellerimpeller
1414
Flügelwing
1616
Impellerimpeller
1818
Trennwandpartition wall
2020
Motorengine
3030
Gehäusecasing
30a30a
Gehäusecasing
3131
Befestigungslaschemounting tab
3232
Stegweb
3333
Saugöffnungsuction opening
3434
Transportriemenconveyor belts
3535
Umlenkrolleidler pulley
3636
Transportrolletransport roller
3737
Riemenmotorbelt motor
37a37a
Riemenantriebbelt drive
37b37b
Riemenantriebbelt drive
3838
Getriebetransmission
3939
EinzelcontrollerSingle controller
39a39a
FlachbandkabelRibbon cable
4040
Objektobject
4545
Ansteuereinheitcontrol unit
5050
Stützelementsupport element
6060
Vorrichtungdevice
60'60 '
Vorrichtungcontraption
7070
Vorrichtungdevice
9090
Vorrichtungdevice
100100
AblageeinrichtungBin Setup
102102
Stapelkantestack edge
M, M', M"M, M ', M "
Saug- und TransportvorrichtungSuction and transport device
M1M1
Saug- und TransportvorrichtungSuction and transport device
M2M2
Saug- und TransportvorrichtungSuction and transport device
M3M3
Saug- und TransportvorrichtungSuction and transport device
M4M4
Saug- und TransportvorrichtungSuction and transport device
M5M5
Saug- und TransportvorrichtungSuction and transport device
RR
Rotationsachseaxis of rotation
LPLP
UnterdruckregionVacuum region
FFFF
Luftstromairflow
TATA
Lagerachsebearing axle
TRTR
Transportrichtungtransport direction
TPTP
Transportpfadtransport path
LL
Längelength
AMAT THE
Abstanddistance
LMLM
Längelength
ÜÜ
Überlappungslängeoverlap length
SESE
Schneideinrichtungcutter
VeVe
Eingangsgeschwindigkeitinput speed
SWSW
Abstanddistance
D1D1
Abstanddistance
D3-4D3-4
Abstanddistance
D4-5D4-5
Abstanddistance
AXAX
Abstanddistance
RARA
Randabstandmargin
ASAS
Trägerschienesupport rail
VTVT
Achseaxis
aa
Abstanddistance
dd
Abstanddistance
αα
Winkelcorner
ββ
Winkelcorner
γγ
Winkelcorner
δδ
Winkelcorner
εε
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Claims (15)

  1. Apparatus (70) for forming an imbricated stream of flat, flexible objects (40) along a transporting path (TP), wherein successive objects (40) have an overlap length (Ü),
    characterized in that
    the apparatus (70) has a first suction and transporting apparatus (M1) having a first means for generating a negative pressure by means of a whirlwind for the suction attachment of at least one object (40), wherein the first means are arranged within a housing (30a) which has a suction opening (33), and having at least one transporting belt (34), in that the apparatus (70) has a second suction and transporting apparatus (M2) having second means for generating a negative pressure by means of a whirlwind for the suction attachment of at least one object (40), wherein the second means are arranged within a housing (30a) which has a suction opening (33), and having at least one transporting belt (34), in that the first suction and transporting apparatus (M1) and the second suction and transporting apparatus (M2) are arranged on different sides of the transporting path (TP), in that the first suction and transporting apparatus (M1) and the second suction and transporting apparatus (M2) are offset in relation to one another in the direction of the transporting path (TP) by a length (L) and are spaced apart from one another by a distance (AM) in the direction transverse to the transporting path (TP), wherein the first suction and transporting apparatus (M1), which is arranged upstream of the second suction and transporting apparatus (M2), as seen in the transporting direction (TR), is arranged above the transporting path (TP), whereas the second suction and transporting apparatus (M2) is arranged beneath the transporting path (TF), and in that the second, downstream suction and transporting apparatus (M2), as seen in the direction of the transporting path (TP), is inclined in relation to the direction of the transporting path (TP) by an angle (α), wherein the angle (α) is approximately 0° to 30°.
  2. Apparatus (70) according to Claim 1,
    characterized in that the length (L) of the offset is greater than the length (LM) of the first suction and transporting apparatus (M1).
  3. Apparatus (70) according to either of the preceding claims,
    characterized in that the distance (AM) is approximately 3 mm to 25 mm and particularly preferably approximately 10 mm to 15 mm.
  4. Apparatus (70) according to one of the preceding claims,
    characterized in that the angle (α) is approximately 10°.
  5. Apparatus (70) according to one of the preceding claims,
    characterized in that the speeds of the transporting belts (34) of the various suction and transporting apparatuses (M1, M2) can be adjusted independently of one another.
  6. Apparatus (70) according to one of the preceding claims,
    having an apparatus (90) for transporting the imbricated stream of flat, flexible objects (40) along the transporting path (TF), wherein at least three suction and transporting apparatuses (M3, M4, M5) are arranged along the transporting path (TP), wherein each of the suction and transporting apparatuses (M3, M4, M5) has first means for generating a negative pressure by means of a whirlwind for the suction attachment of at least one object, wherein the first means are arranged within a housing (30a) which has a suction opening (33), and wherein each of the suction and transporting apparatuses (M3, M4, M5) has at least one transporting belt (34), wherein the suction and transporting apparatuses (M3, M4, M5) are arranged one behind the other in the direction of the transporting path (TP), and wherein the speeds of the transporting belts (34) of each of the suction and transporting apparatuses (M3, M4, M5) can be adjusted independently of one another, wherein the suction and transporting apparatuses (M3, M4, M5) are arranged on one side of the transporting path (TP).
  7. Apparatus (90) according to Claim 6,
    characterized in that the suction and transporting apparatuses (M3, M4, M5) are arranged above the transporting path (TP).
  8. Apparatus (90) according to either of Claims 6 and 7,
    characterized in that two successive suction and transporting apparatuses (M3, M4, M5) are inclined in relation to one another at an angle (β, γ), ranging preferably from 0° to 60°, in relation to the plane of the objects (40) and/or at an angle (δ, ε), ranging preferably from 0° to 30°, in the plane of the objects (40).
  9. Apparatus (90) according to one of Claims 6 to 8, characterized in that the apparatus (90) is arranged downstream of an apparatus (70) according to one of Claims 1 to 5, as seen in the transporting direction (TR) .
  10. Apparatus (70, 90) according to one of the preceding claims,
    characterized in that,
    as seen in the direction transverse to the transporting path (TP), each of the suction and transporting apparatuses (M1, M2, M3, M4, M5) has at least one further suction and transporting apparatus (M1, M2, M3, M4, M5) arranged alongside.
  11. Apparatus (70, 90) according to one of the preceding claims,
    characterized in that the first and/or second means are designed in the form of impellers (12, 16), of which the rotational speeds can be adjusted independently of one another preferably for each of the suction and transporting apparatuses (M1, M2, M3, M4, M5).
  12. Apparatus (70, 90) according to one of the preceding claims,
    characterized in that each of the suction and transporting apparatuses (M1, M2, M3, M4, M5) has at least two transporting belts (34), which partially cover over preferably the suction opening (33).
  13. Apparatus (70, 90) according to one of the preceding claims,
    characterized in that at least one supporting element (50) is, preferably a plurality of supporting elements (50) are, arranged along the transporting path (TP).
  14. Apparatus (70, 90) according to one of the preceding claims,
    characterized in that the overlap length (Ü) at least for two successive objects (40) is smaller than the length (LM) of one of the suction and transporting apparatuses (M1, M2, M3, M4, M5) and particularly preferably is smaller than the diameter of the suction opening (33) of one of the suction and transporting apparatuses (M1, M2, M3, M4, M5).
  15. Apparatus (70, 90) according to one of the preceding claims,
    characterized in that the non-covered-over length of an object (40) is smaller than the length (LM) of one of the suction and transporting apparatuses (M1, M2, M3, M4, M5) and preferably is greater than 80% of the distance between the axles of the outer transporting rollers (36) of the transporting belt (34) of one of the suction and transporting apparatuses (M1, M2, M3, M4, M5).
EP13165945.0A 2012-05-02 2013-04-30 Device for creating a layer transport flow of flat, flexible objects Active EP2660174B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102012207285A DE102012207285A1 (en) 2012-05-02 2012-05-02 Apparatus and method for forming and / or transporting a scale flow of flat, flexible objects

Publications (3)

Publication Number Publication Date
EP2660174A2 EP2660174A2 (en) 2013-11-06
EP2660174A3 EP2660174A3 (en) 2014-08-20
EP2660174B1 true EP2660174B1 (en) 2019-11-20

Family

ID=48190345

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13165945.0A Active EP2660174B1 (en) 2012-05-02 2013-04-30 Device for creating a layer transport flow of flat, flexible objects

Country Status (6)

Country Link
US (1) US8960666B2 (en)
EP (1) EP2660174B1 (en)
JP (1) JP2013234070A (en)
CN (1) CN103381976A (en)
DE (1) DE102012207285A1 (en)
ES (1) ES2773118T3 (en)

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Also Published As

Publication number Publication date
EP2660174A3 (en) 2014-08-20
US20130292894A1 (en) 2013-11-07
EP2660174A2 (en) 2013-11-06
DE102012207285A1 (en) 2013-11-07
US8960666B2 (en) 2015-02-24
ES2773118T3 (en) 2020-07-09
JP2013234070A (en) 2013-11-21
CN103381976A (en) 2013-11-06

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