EP2638982B1 - Verfahren zum entwurf eines materials für ein zylinderformungsverfahren - Google Patents

Verfahren zum entwurf eines materials für ein zylinderformungsverfahren Download PDF

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Publication number
EP2638982B1
EP2638982B1 EP11849189.3A EP11849189A EP2638982B1 EP 2638982 B1 EP2638982 B1 EP 2638982B1 EP 11849189 A EP11849189 A EP 11849189A EP 2638982 B1 EP2638982 B1 EP 2638982B1
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Prior art keywords
thickness
metal material
spring back
equation
back angle
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EP11849189.3A
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English (en)
French (fr)
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EP2638982A1 (de
EP2638982A4 (de
Inventor
Mikito Suto
Katsumi Kojima
Yusuke Nakagawa
Masaki Tada
Yoichi Tobiyama
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JFE Steel Corp
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JFE Steel Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/01Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/01Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments
    • B21D5/015Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments for making tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/02Making hollow objects characterised by the structure of the objects
    • B21D51/10Making hollow objects characterised by the structure of the objects conically or cylindrically shaped objects

Definitions

  • a cylindrically formed product which is manufactured by performing cylinder forming in which a metal material is formed by performing bending forming is used for a food container, a medical device, a metal container, an equipment part and so forth.
  • cylinder forming a cylindrically formed product which is manufactured by performing cylinder forming in which a metal material is formed by performing bending forming
  • a three-piece can which consists of an end, a body and a bottom end a cylinder product formed by performing cylinder forming is used for the body.
  • spring back occurs due to elastic recovery when a metal material (a metal sheet) is subjected to cylinder forming and then unloaded, which results in a change in the shape of the cylinder. Therefore, when cylinder forming is performed, it is necessary to determine the conditions under which cylinder forming is performed in consideration of spring back in advance.
  • a thickness reduction causes an increase in a spring back angle, which makes it impossible to achieve a specified shape of a cylinder, that is, a specified lapping width.
  • a spring back angle is defined in terms of an amount of change in a bending angle from the loaded state to the unloaded state in bending forming.
  • a lapping width is, as illustrated in Fig.
  • a lapping width has a value of 0 in the case where both edges butt each other, a positive value in the case where both edges are separated by a gap and a negative value in the case where both edges overlap each other.
  • a metal material can be designed so that a specified shape of a cylinder (lapping width) can be obtained even if the thickness of the material is reduced, it is not necessary to readjust forming conditions or remodel a forming apparatus. That is to say, it is necessary to design a metal material with which a spring back angle equivalent to that of a metal material before the thickness is changed can be obtained even after the thickness has been changed.
  • Non Patent Literature 2 reports that, the theoretical equation (2) does not necessarily correctly replicate experimental findings. Moreover, although Non Patent Literature 2 proposes an empirical equation regarding a stainless steel sheet, since the target metal material is limited to a stainless steel sheet, it cannot be said that it is suitable for a wide variety of metal materials and there is a problem left from the viewpoint of versatility.
  • the present invention has been completed in view of the situation described above.
  • the inventors found a new method for calculating a spring back angle which occurs when metal materials having a wide variety of mechanical properties and thicknesses are formed by performing cylinder forming, and an object of the present invention is to provide a method for designing a metal material having a material quality (mechanical properties) with which a specified spring back angle can be achieved by using this calculating method and a formed product which is manufactured by performing cylinder forming from the metal material which is designed by using the designing method.
  • a metal material with which a spring back angle can be controlled to a specified value can be easily designed and there is a large contribution to the improvement of productivity and the reduction of cost of a cylinder forming process.
  • a formed product in the case where thickness is changed from t 1 to t 2 , a formed product can be obtained without change in lapping width after cylinder forming has been performed, if a metal material having mechanical properties with which a spring back angle equivalent to that of a metal material having a thickness of t 1 is achieved is used.
  • the present inventors conducted investigations regarding what kinds of factors among the various factors have an influence on the spring back angle, and, as a result, confirmed that such kinds of factors are a bending angle, a radius of curvature of bending, a thickness, a yield strength and a Young's modulus.
  • equation (7) is derived by substituting equation (6) into equation (5) described above.
  • n (work hardening coefficient) 0, equation (2) described above is derived from equation (7).
  • n 0 in an actual metal material and the value of n varies depending on the kind of metal material.
  • Non Patent Literature 2 it was found that there is a correlation between ⁇ / ⁇ and (YP ⁇ r)/(E ⁇ t), and equation (8) is derived.
  • the target metal material is limited to a stainless steel sheet, the range of a factor with which ⁇ / ⁇ is determined is narrow (0 ⁇ (YP ⁇ r)/(E ⁇ t) ⁇ 0.11), which results in a lack of versatility.
  • ⁇ / ⁇ 1.9 YP ⁇ r / E ⁇ t 0.62
  • the present inventors observed a spring back angle by actually performing bending forming with a wide variety of metal materials (an aluminum sheet, a copper sheet, a stainless steel sheet and a steel sheet) and thickness conditions, where the radius of curvature of bending was in the range of 5 mm or more, the bending angle was in the range of 90 degrees or more and 180 degrees or less and the thickness was in the range of 0.1 mm or more and 2.0 mm or less. This is because these ranges can sufficiently satisfy the requirements for practical use of these materials in the fields of a food container, a medical device, a metal container, an equipment part and so forth, which means that there is versatility.
  • denotes the observed data in Non Patent Literature 2 and dotted lines denote equation (8) and theoretical equation (2).
  • a spring back angle ⁇ before a thickness is changed is observed.
  • a test piece having arbitrary dimensions is subjected to bending forming under the conditions of, for example, a radius of curvature of bending of 12.7 mm and a bending angle of 180 degrees.
  • a bending angle ⁇ ' of the test piece in the unloaded state is observed and a spring back angle ⁇ is calculated by using equation (3) described above. This procedure may be omitted in the case where a spring back angle ⁇ exists as stored data.
  • a metal material having the mechanical properties described above may be selected from a database of a metal material, or a new material may be designed in accordance with the YP and E as indexes in the case where the database cannot be found.
  • a metal material is subjected to bending forming and a spring back angle is observed before the mechanical properties of the metal material are changed.
  • a thickness t is calculated by using equation (1) using the spring back angle described above, a yield strength YP and a Young's modulus E which are specified in advance and the conditions of bending forming (a radius of curvature of bending and a bending angle).
  • the lapping width which is the same as that of the metal material before the mechanical properties of the metal material is changed can be achieved by forming the metal material having this thickness and these mechanical properties by performing cylinder forming.
  • a specified lapping width can be achieved after cylinder forming has been performed, firstly by making the spring back angle of the metal material clear before the change, and then, by determining the properties of the metal material one after another under conditions in which equation (1) is satisfied.
  • the mean value of the lapping width after cylinder forming had been performed on a steel sheet (No. 2) having YP 300 MPa was -10.5 mm, which means that a lapping width equivalent to that of the metal material before the thickness was reduced was achieved in consideration of the variability of lapping width.
  • the mean value of the lapping width after cylinder forming had been performed on a steel sheet (No. 3) having YP 362 MPa was +5.0 mm, which means that a lapping width equivalent to that of the metal material before the thickness was reduced was not achieved.
  • the mean value of the lapping width after cylinder forming had been performed on a steel sheet (No. 2) having E 231000 MPa was -10.5 mm, which means that the lapping width equivalent to that of the metal material before the thickness was reduced was achieved in consideration of the variability of lapping width.
  • the mean value of the lapping width after cylinder forming had been performed on a steel sheet (No. 3) having E 214000 MPa was -2.4 mm, which means that a lapping width equivalent to that of the metal material before the thickness was reduced was not achieved.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Springs (AREA)

Claims (3)

  1. Verfahren zur Zylinderformung, das unter Bedingungen eines Biegekrümmungsradius r von 5 mm oder mehr und eines Biegewinkels θ von 90 Grad oder mehr und 180 Grad oder weniger und eines festgelegten Werts des Rückfederungswinkels Δθ durchgeführt wird, unter Verwendung eines Metallmaterials mit einer Fließfestigkeit, einem Elastizitätsmodul und einer Dicke, wobei das Verfahren
    gekennzeichnet ist durch einen Schritt des Auswählens des Metallmaterials auf der Basis von unterer Gleichung (1) Δθ / θ = 5,52 YP r / E t 2 + 4,13 YP r / E t
    Figure imgb0009
    wo, Δθ: Rückfederungswinkel (Grad), θ: Biegewinkel (Grad), YP: Fließfestigkeit (MPa), E: Elastizitätsmodul (MPa), t: Dicke (mm), r: Biegekrümmungsradius (mm).
  2. Verfahren nach Anspruch 1, wobei der Schritt des Auswählens des Metallmaterials Schritte von i) Ändern der Dicke t des Materials und ii) Bestimmen eines Verhältnisses der Fließspannung YP und des Elastizitätsmoduls E des Metallmaterials auf der Basis von Gleichung (1) mit dem Rückfederungswinkel Δθ, der vor der Änderung der Dicke festgestellt wurde, und der Dicke t nach der Änderung, umfasst.
  3. Verfahren nach Anspruch 1, wobei der Schritt des Auswählens des Metallmaterials eine Änderung des Materials umfasst, und den Schritt des Bestimmens der Dicke des geänderten Materials auf der Basis von Gleichung (1) mit der Fließfestigkeit YP und dem Elastizitätsmodul E des Materials nach der Änderung und dem Rückfederungswinkel Δθ, der vor der Änderung festgestellt wurde.
EP11849189.3A 2010-12-14 2011-12-13 Verfahren zum entwurf eines materials für ein zylinderformungsverfahren Active EP2638982B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2010277923A JP5803097B2 (ja) 2010-12-14 2010-12-14 円筒成形加工用材料の設計方法および円筒成形加工品の製造方法
PCT/JP2011/079273 WO2012081717A1 (ja) 2010-12-14 2011-12-13 円筒成形加工用材料の設計方法および円筒成形加工品

Publications (3)

Publication Number Publication Date
EP2638982A1 EP2638982A1 (de) 2013-09-18
EP2638982A4 EP2638982A4 (de) 2018-01-10
EP2638982B1 true EP2638982B1 (de) 2020-01-15

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US (1) US20130327116A1 (de)
EP (1) EP2638982B1 (de)
JP (1) JP5803097B2 (de)
KR (1) KR101505340B1 (de)
CN (1) CN103260781B (de)
CA (1) CA2818716C (de)
ES (1) ES2771482T3 (de)
TW (1) TWI453073B (de)
WO (1) WO2012081717A1 (de)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102011051160A1 (de) * 2011-06-17 2012-12-20 Thyssenkrupp Steel Europe Ag Verfahren zur Herstellung geschlitzter Hohlprofile
JP6439666B2 (ja) * 2015-12-09 2018-12-19 Jfeスチール株式会社 ロールフォーム加工性および溶接後の真円度に優れた3ピース缶用鋼板およびその製造方法、ならびに3ピース缶の製造方法
CN110403480A (zh) * 2019-08-28 2019-11-05 武汉安在厨具有限公司 一种铁铝铁三层复合厨具生产工艺

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Also Published As

Publication number Publication date
ES2771482T3 (es) 2020-07-06
KR20130083458A (ko) 2013-07-22
CA2818716C (en) 2016-03-15
US20130327116A1 (en) 2013-12-12
KR101505340B1 (ko) 2015-03-23
TW201244845A (en) 2012-11-16
JP5803097B2 (ja) 2015-11-04
CA2818716A1 (en) 2012-06-21
EP2638982A1 (de) 2013-09-18
CN103260781A (zh) 2013-08-21
TWI453073B (zh) 2014-09-21
WO2012081717A1 (ja) 2012-06-21
CN103260781B (zh) 2015-07-15
JP2012125780A (ja) 2012-07-05
EP2638982A4 (de) 2018-01-10

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