EP2588257B1 - Procédé pour faire fonctionner un laminoir pour laminer des produits plats à laminer avec pronostic de l'usure des cylindres - Google Patents
Procédé pour faire fonctionner un laminoir pour laminer des produits plats à laminer avec pronostic de l'usure des cylindres Download PDFInfo
- Publication number
- EP2588257B1 EP2588257B1 EP11748920.3A EP11748920A EP2588257B1 EP 2588257 B1 EP2588257 B1 EP 2588257B1 EP 11748920 A EP11748920 A EP 11748920A EP 2588257 B1 EP2588257 B1 EP 2588257B1
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- European Patent Office
- Prior art keywords
- wear
- roller
- rolling
- actual
- operating method
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- 238000005096 rolling process Methods 0.000 title claims description 165
- 238000011017 operating method Methods 0.000 title claims description 28
- 238000012937 correction Methods 0.000 claims description 23
- 238000004590 computer program Methods 0.000 claims description 10
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- 239000010959 steel Substances 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 229910000997 High-speed steel Inorganic materials 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
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- 229910052710 silicon Inorganic materials 0.000 description 2
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
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- 229910052751 metal Inorganic materials 0.000 description 1
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- 229910001220 stainless steel Inorganic materials 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2267/00—Roll parameters
- B21B2267/24—Roll wear
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
Definitions
- the present invention further relates to a computer program comprising machine code which can be processed directly by a control computer for a rolling mill for rolling flat rolled stock and whose execution by the control computer causes the control computer to operate the rolling mill according to such an operating method.
- the present invention further relates to a control computer for a rolling mill for rolling flat rolled stock, wherein the control computer is designed such that it operates the rolling mill according to such an operating method.
- the present invention further relates to a rolling mill for rolling flat rolled stock, which is equipped with such a control computer.
- the above items are for example from the JP 04 017 920 A known.
- wear occurs on the rolls of the rolling stands.
- the extent to which wear occurs depends on various parameters. For example, the amount of wear depends on the type of rollers (work roll, backup roll,%), The type of rolling (cold rolling or hot rolling), the arrangement of the rolls in the rolling mill (first, second, third rolling stand of the rolling mill, etc.), the material of the rolling stock (steel, aluminum, copper, ...), the material of the rolls (cast iron, cast steel, high speed steel, ...) etc.
- the wear has an impact on the quality of the rolled flat rolled stock.
- the wear must be taken into account and, if possible, compensated for by appropriate adjustments to the pitch - if necessary also with regard to profile and flatness.
- the rollers must be changed from time to time and reground.
- a direct measurement of the roller wear is only possible if the relevant roller is removed from the rolling stand and can be measured. In the ongoing rolling process, however, a direct measurement of the roller wear is not possible. However, it is known to detect actual variables of the rolling process and to account for the roll wear by means of a wear model in real time. By means of the wear model, the expected current wear of the respective roller is determined as a function of the rolled section of the rolling stock, the course of the rolling force over this route, etc. The wear model makes the determined expected present wear and tear available to other control systems, for example for the corresponding correction of the employment.
- Another problem is that a roll change is not possible or useful at any time, but only between two successive flat rolled goods.
- the object of the present invention is to provide opportunities to reliably predict future wear of at least one roll of the rolling stand of the rolling mill.
- a fixed location of future roll travel such as the end of the flat rolled stock to be rolled next, and to determine the expected future actual wear at that location.
- a defined reference wear can be predetermined and it can be determined at which location of the future roll travel the reference wear is expected.
- the expected future actual wear of the at least one roller is determined for a plurality of locations of the future roller travel and that the expected future actual wear is made available to the operator of the rolling mill as a function of the location of the future roller journey or vice versa ,
- the at least one location for which the expected future actual wear is determined is compared with a reference location and / or the expected future actual wear determined for the at least one location is compared with a reference wear and that it is decided depending on the comparison, whether a change of the at least one roller is to be performed or whether the rolling of the flat rolled material is continued.
- the actual data characterizing the actual actual wear are preferably fed to the correction quantity determiner from a grinding shop for the at least one roller and / or automatically.
- the correction quantity determinator when determining the at least one correction quantity, takes into account only the expected present actual wear and the actual actual wear in the middle of the at least one roller. For even better results, on the other hand, if the correction quantity determiner additionally takes into account the expected present actual wear and the actual actual wear outside the center of the at least one roller when determining the at least one correction quantity-for example as a function of the roller width.
- the adaptation of the wear model can be carried out reliably especially if it is decided on the basis of the properties of the flat rolled stock rolled to remove the at least one roll whether and, if appropriate, in which form the adaptation of the wear model is carried out or not.
- the adaptation can be suppressed when various materials or special, otherwise rarely used materials are rolled, so that a Adapting would be unreliable. Also, a material-specific adaptation can take place.
- the wear model is preferably assigned to the respective roller individually.
- the at least one roll may alternatively be incorporated into one of a plurality of rolling mills of the rolling mill. In this case, it is preferably taken into account in the wear model in which of the rolling stands the roll is installed.
- the mill stand in which the at least one roller is installed, at least one other roll stand of the rolling mill upstream.
- the same type of roller is always built into the other rolling stand.
- another roller of one of at least two types may alternatively be incorporated in the other rolling stand. In this case, it is preferably taken into account in the wear model which type of other rollers is built into the other rolling stand.
- the wear model takes into account a temperature of the rolls and / or the flat rolling stock in determining the expected current and / or future actual wear.
- the object of the invention is further achieved by a computer program of the type mentioned.
- the computer program is designed in this case such that the control computer executes an operating method with all steps of an operating method according to the invention.
- control computer for a rolling mill for rolling flat rolled material which is designed such that it carries out such an operating method during operation.
- the object is further achieved by a rolling mill for rolling flat rolling stock, which is equipped with such a control computer.
- a rolling mill for rolling flat rolled stock 1 has a plurality of rolling stands 2.
- the rolling stands 2 are run through by the flat rolling stock 1 in succession.
- Each rolling stand 2 of the rolling mill has rollers 3.
- the rollers 3 comprise at least work rolls, often also other rolls, for example support rolls or - in addition to back-up rolls - intermediate rolls.
- the number of rolling mills 2 of the rolling mill shown is purely exemplary. Minimal is only a single stand 2 available. Furthermore, it is not mandatory that a strip running direction x, as in FIG. 1 represented, is always the same. Alternatively, a reversing rolling could take place, in particular if the rolling mill has only one single rolling stand 2 or only two rolling stands 2.
- the flat rolled stock 1 which is rolled in the rolling mill, as shown in FIG. 1 a band.
- it can However, be another flat rolling stock 1, for example, a plate or a heavy plate.
- the rolling mill is equipped with a control computer 4 which controls the rolling mill.
- the control computer 4 is usually designed as a software programmable device.
- the operation of the control computer 4 is therefore determined by a computer program 5, which is the control computer 4 via a computer-computer connection (not shown) or a storage medium 6 is supplied.
- the storage medium 6, the computer program 5 in machine-readable form - usually in electronic form - stored.
- the storage medium 6 is according to FIG. 1 designed as a USB memory stick.
- this embodiment is purely exemplary. Any other configurations of the storage medium 6 are possible, for example as a CD-ROM or as an SD memory card.
- the control computer 4 is programmed with the computer program 5.
- the computer program 5 includes machine code 7, which is directly executable by the control computer 4.
- the execution of the machine code 7 determines the operation of the control computer 4.
- the execution of the machine code 7 by the control computer 4 causes the control computer 4 to operate the rolling mill according to an operating method which is described below in connection with FIG FIG. 2 is explained in more detail.
- the programming of the control computer 4 with the computer program 5 thus effects the corresponding design of the control computer 4.
- the present invention is in principle applicable to all rolls 3 of the rolling stands 2. Of particular importance is the application to the work rolls of the rolling stands 2. The present invention will be further described below in connection with the upper work roll 3 of the in FIG. 1 third rolling stand 2 explained. However, this definition is purely arbitrary. The present invention is analogously applicable to any other roll 3 of each roll stand 2.
- FIG. 2 takes the control computer 4 in a step S1 in the future to be expected actual sizes for at least one future flat rolling 1 to be rolled.
- These actual variables are, for example, stitch plan data or data of a flat rolling stock 1 which has already been rolled and has similar properties to the flat rolled stock 1 to be rolled in the future. The rolling of that flat rolling stock 1, whose future expected actual sizes of the control computer 4 receives in step S1, so has not yet begun.
- the stitch plan data may be the data of a single flat rolled stock 1. Alternatively, it may be the stitch plan data for several flat rolled products 1.
- the stitch plan data comprise on the one hand settings of the rolling mill with which the respective flat rolling stock 1 is to be rolled, for example the desired stitch decreases. Furthermore, the stitch plan data also includes data of the flat rolling stock 1, such as its width and its temperature, as well as expected rolling conditions such as rolling force and rolling moment.
- a step S2 the control computer 4 determines, based on an expected present actual wear V, for at least one location P of the future roller travel an expected future actual wear V '.
- the determination of the step S2 is carried out by means of a wear model 8 of the roll 3 on the basis of the stitch plan data of future flat rolled stock 1 to be rolled.
- the wear model 8 is known as such. For example, it may be the same model that is used in the prior art to continuously determine the expected current actual wear V.
- roll travel is familiar to any person skilled in the art. These are the individual lengths of the various flat rolled goods 1, which have already been rolled by means of the considered roll 3 and - in the future roll travel - are still rolled. The roll travel can be visualized as if the flat rolled stock 1 were to stand still in the nip of the rolling stand 2 in which the considered roll 3 was installed, and the corresponding rolling stand 2 would move along the flat rolled stock 1 during the rolling.
- the counting direction is switched accordingly each time the reversing is performed, so that the rolled length is a monotonically increasing function of time.
- the control computer 4 provides at least one piece of information to an operator 9 of the rolling mill, optionally upon request by the operator 9.
- the control computer 4 - see FIG. 3 indicate to the operator 9 which future actual wear V 'is expected at a predetermined location P of the future roll travel.
- the predetermined future location P can be fixed in this case, for example, the control computer 4 or the control computer 4 by the operator 9 can be specified.
- the predetermined future actual wear V ' can be predetermined to the control computer 4 in this case, for example, or predetermined by the operator 9.
- control computer 4 may issue an alarm message if a predetermined reference wear is exceeded at the end of the flat rolled stock 1 to be rolled next. This will be later in connection with the FIGS. 7 and 8 will be explained in more detail. Also, the control computer 4, for example, a maximum allowable width for future to be rolled flat rolling 1 determine and spend.
- Step S4 the control computer 4 checks whether - with respect to the roller 3 considered - a roll change is performed. If this is the case, the roll change is performed in a step S5.
- Step S5 is in FIG. 2 only dashed lines, because the roll change itself - ie the removal of the previously used roller 3 and the incorporation of another roller 3 - although in the course of FIG. 2 must be taken into account, but as such is not performed by the control computer 4.
- step S6 the control computer 4 initializes the wear model 8. Furthermore, in step S6, the control computer 4 sets the current expected actual wear V to an initial state, for a new or reground roll 3, for example to the value zero, otherwise to a corresponding, nonzero Value.
- step S7 the control computer 4 controls the rolling mill. This causes (among other things) that the flat rolling stock 1 is rolled in the rolling stand 2 of the rolling mill considered.
- actual sizes I of the flat rolled stock 1 and / or of the rolling stand 2 are detected.
- the rolling force, the rolling torque, the strip tension before and / or behind the considered rolling stand 2, an incoming and / or an outgoing strip thickness, a roll gap, etc. can be detected.
- the control computer 4 receives the detected actual variables I in a step S8.
- the control computer 4 stores the actual variables I in a step S9, so that they are available for later evaluations.
- step S10 the control computer 4 determines the (new) expected current actual wear V.
- the control computer 4 then proceeds to a step S11.
- step S11 the control computer 4 checks whether new stitch plan data is made available to it. Depending on the result of the examination of step S11, the control computer 4 returns to step S1 or to step S2.
- the control computer 4 determines in step S10 the new expected present actual wear V of the roller 3 under consideration.
- the control computer 4 starts from the already given actual wear V of the considered roller 3, determined by means of the wear model 8 an incremental wear increase ⁇ V for the respective execution of step S7 and adds the incremental wear increase ⁇ V to the already existing actual wear V.
- the result corresponds to the new expected actual wear V.
- the expected current actual wear V starting from the initial state of the considered roll 3, is determined step by step by adding up the respective incremental wear increases ⁇ V.
- the control computer 4 therefore determines the expected present actual wear V from the initial state of the roller 3 under consideration.
- the incremental wear increases ⁇ V are determined by means of the wear model 8.
- the expected future actual wear V ' is also determined by means of the wear model 8.
- the wear model 8 can be designed for these two purposes as a uniform wear model. Thus, one and the same wear model 8 can be used both for determining the expected current actual wear V and for determining the expected future actual wear V '.
- the wear model 8 may have two different submodels, wherein one submodels is used to determine the expected current actual wear V and the other submodel is used to determine the expected future actual wear V '. Regardless of which of these two approaches is taken, however, the incremental increase in wear ⁇ V is determined by means of the wear model 8 on the basis of the actual variables I detected and received by the control computer 4.
- control computer 4 for the determination of the expected current Istverschl constitutes V in addition to the actual sizes I take into account plan data for the currently rolled flat rolling stock 1, for example, the width of the currently rolled flat rolled stock 1. It is the rule that a detected actual size I takes precedence over a corresponding size specified in the passplan, and at least the rolling force is recorded. As a result, the control computer 4 thus determines the expected present actual wear V on the basis of the actual variables I detected during the previous roller travel of the roller 3 considered.
- FIG. 5 shows a preferred embodiment of the steps S2 and S3 of FIG. 2 .
- control computer 4 the operator 9 of the rolling mill the expected future Istverschl salt V 'as a function of the location P of the future roll travel of the considered roller 3 (or vice versa) available.
- the control computer 4 a corresponding table or a corresponding graph - see, for example FIG. 6 - Issue to the operator 9.
- FIG. 7 shows a further possible embodiment of steps S2 and S3 of FIG. 2 ,
- the design of FIG. 7 is alternative or in addition to the embodiment of FIG. 5 realizable.
- the control computer 4 is given a predetermined expected future actual wear V '.
- the control computer 4 determines in a step S31 that location P of the future roll travel, for which this future actual wear V 'is expected.
- the determined location P is compared in a step S32 with a reference location P *, for example, the end of the next flat rolled stock 1 to be rolled, the beginning of which is not yet rolled in the rolling mill at this time.
- the control computer 4 or the operator 9 can make the comparison of the step S32.
- the reference location P * can be fixed to the control computer 4 or specified by the operator 9. The same applies to the predetermined expected future actual wear V '.
- step S34 will, of course, be performed by the operator 9 of the rolling mill carried out.
- the control computer 4 can support or initiate the execution of the step S34 by issuing a corresponding request.
- steps S31 and S32 must be replaced by steps S41 and S42.
- the control computer 4 is fixed the location P of the future roll travel, for which the expected future actual wear V 'is determined.
- the control computer 4 determines in step S41 the future actual wear V 'to be expected for this location P.
- step S42 the determined expected future actual wear V 'is compared with a reference wear V *.
- rollers 3 of the rolling mill must be changed from time to time.
- a different - usually unswept - roller 3 is installed as a replacement for the removed roller 3 immediately - see FIG. 9 - Was recently provided from a warehouse 10.
- the removed roller 3 is brought into a grinding shop 11, reground, measured and then spent in the warehouse 10.
- Each roller 3 is assigned its respective wear model 8 (or at least corresponding parameterizations of the wear model 8) individually.
- the respective wear model 8 (or the corresponding parameters) follow, so to speak, the respective roller 3 on its way from the rolling mill in the grinding shop 11, from there to warehouse 10 and from there back to the rolling mill.
- the wear model 8 is initialized in a roll change (see the step S6 in FIG. 2 ).
- the initialization may, for example, be designed as described below in connection with FIG. 10 is explained in more detail.
- the roller 3 to be installed does not always have to be installed in the same rolling stand 2. It is purely by way of example rather possible that a specific roller 3 is first installed in the third rolling stand 2, comes to the bearing 10 after removal and grinding and is later installed in the fourth rolling stand 2 of the rolling mill.
- the control computer 4 therefore takes according to FIG. 10 in a step S51, information about the installation location of the newly installed roller 3.
- the control computer 4 then parameterizes the wear model 8 for the newly installed roller 3 accordingly. In the wear model 8 is therefore taken into account in which of the rolling stands 2, the roller 3 is installed.
- the rollers 3 of the rolling stands 2 can furthermore belong to different types with respect to their material and surface properties. As a rule, the same type of roller 3 is always installed in a specific one of the rolling stands 2. In some cases, however, the type can vary. For example, in the second rolling mill 2 of FIG. 1 Alternatively, a roller of the surface material "high speed steel” (HSS) or from the surface material “high chrome cast iron” (HC, high chrome) or from the surface material "shell casting” (IC, English indefinite chill) are installed , In practice, it has been found that the wear of a roll 3 may also depend on which type of roll 3 in the immediately upstream roll stand 2 is installed.
- HSS high speed steel
- HC high chrome cast iron
- IC English indefinite chill
- control computer 4 therefore preferably receives information about the type of at least one roller 3 of the upstream rolling stand 2 and, in a step S 54, parameterizes the wear model 8 accordingly.
- wear model 8 can therefore also be considered, which type of rollers 3 is installed in the upstream rolling stand 2.
- the actual data I 'characterizing the actual actual wear VE are - as already mentioned: usually from the grinding shop 11 - preferably fed to the control computer 4 automatically. Due to its programming with the computer program 5, the control computer 4 realizes (inter alia) a correction quantity determiner for the wear model 8.
- the control computer 4 accepts the actual data I 'according to FIG FIG. 11 in a step S61 opposite. It determines therefrom in a step S62 the actual actual wear VE.
- the control computer 4 compares the actual actual wear VE with the expected current actual wear V, that is, the expected current actual wear V accumulated until the removal of the roller 3.
- the control computer 4 determines at least one correction quantity K for the wear model 8 based on the comparison.
- the control computer 4 adapts the wear model 8 on the basis of the at least one correction variable K. After adapting the wear model 8 - ie when the associated roller 3 is again installed in a rolling stand 2 of the rolling mill - the control computer 4 therefore takes into account when determining of expected current and / or expected future actual wear V, V ', the at least one correction quantity K.
- the adaptation of the wear model 8 is always and unconditionally. However, this is not mandatory. Rather, preferably only a conditional adaptation of the wear model 8 takes place.
- the control computer 4 checks whether the adaptation should be made or not. For this purpose, the control computer 4 determines the value of a logical variable OK in a step S65. The value of the logical variable OK is retrieved in a step S66. Depending on the value of the logical variable OK, steps S63 and S64 are executed or skipped. As an alternative to skipping steps S63 and S64, it is further possible for the control computer 4 to issue a corresponding warning to the operator 9 of the rolling mill or to another person. In this case, the steps S63 and S64 are executed only if the control computer 4 is externally specified by a human an explicit corresponding statement.
- the control computer 4 determines the value of the logical variable OK preferably on the basis of the properties of the flat rolled products 1, which - of course since the installation of the considered roll 3 - were rolled until their removal from the considered roll 3.
- the adaptation can be suppressed if special materials - for example silicon steels - have been rolled.
- adaptation may only be permitted if predominantly a predetermined type of material - for example carbon steels - has been rolled or if a rolled material mix is within predetermined percentages (eg at least 60% carbon steels, 20% to 30% stainless steels and a maximum of 10% silicon steels ).
- a distinction according to rolled material can be made. In this case, a material-dependent adaptation can be performed.
- the control computer 4 For adapting the wear model 8, ie the determination of the at least one correction variable K (step S63 in FIG. 11 ) it is according to FIG. 12 in the simplest case, it is possible for the control computer 4 to take into account only the actual actual wear VE and the expected present actual wear V in the middle of the roller 3 under consideration. Alternatively, it is according to FIG. 13 possible that the control computer 4 additionally takes into account at least one actual actual wear VE and the corresponding expected present actual wear V at at least one point of the considered roller 3, which lies outside the middle of the considered roller 3. The control computer 4 may even consider the wear V, VE as a function of roll width
- the adaptation of the wear model 8 does not necessarily have to be carried out by the control computer 4.
- the adaptation can also be performed by another device.
- the expected amount of wear V must be supplied to the other device as well. In the case that the control computer 4 carries out the adaptation, this is not necessary since the control computer 4 has itself determined the expected current wear V, that is, knows it.
- the rolling forces enter into the determination of the expected present and / or expected future actual wear V, V '. Furthermore, go into the determination of the corresponding actual wear V, V 'to be rolled Walzgutin and Walzgutbreiten. The speed of the rolling process and the roll diameter can also be included in the said actual wear V, V '. If necessary - see FIG. 2 - The wear model 8 in the determination of said actual wear V, V ' also take into account a temperature of the rollers 3 and / or the flat rolling stock 1.
- the present invention has many advantages.
- the prediction accuracy of the expected present actual wear V is maintained or even increased over the entire operating life of the rolling mill.
- the roller life ie the time between installation and removal of the rollers 3, can be optimized.
- the quality of the rolled flat rolled stock 1 can be optimized.
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Claims (16)
- Procédé pour faire fonctionner un laminoir de laminage de produit ( 1 ) à laminer plat, qui a au moins une cage ( 2 ) de laminoir ayant des cylindres ( 3 ),- dans lequel on lamine le produit ( 1 ) à laminer plat dans la cage ( 2 ) de laminoir,- dans lequel, pendant le laminage du produit ( 1 ) à laminer plat, on relève, dans la cage ( 2 ) de laminoir, des grandeurs ( 1 ) réelles du produit ( 1 ) à laminer plat et/ou de la cage ( 2 ) de laminoir,- dans lequel, en partant d'un état initial d'au moins un cylindre ( 3 ) de la cage ( 2 ) de laminoir, on détermine, au moyen d'un modèle ( 8 ) d'usure, à l'aide des grandeurs ( I ) réelles relevées pendant le voyage jusqu'ici du cylindre ( 3 ) respectif, une usure ( V ) réelle présente escomptée du au moins un cylindre ( 3 ), caractérisé en ce que :- à partir de l'usure ( V ) réelle présente escomptée, on détermine, au moyen du modèle ( 8 ) d'usure, à l'aide de grandeurs réelles à escompter à l'avenir, pour du produit ( 1 ) à laminer plat à laminer à l'avenir, en au moins un emplacement ( P ) du voyage du cylindre à venir, une usure ( V' ) réelle à venir escomptée du au moins un cylindre ( 3 ),- on met l'emplacement ( P ) du voyage du cylindre à venir, le facteur ( V' ) réel d'usure à venir escompté et/ou au moins une information qui se déduit de ces valeurs, à la disposition d'un opérateur ( 9 ) du laminoir.
- Procédé suivant la revendication 1,
caractérisé en ce que l'on détermine, pour une pluralité d'emplacements ( P ) du voyage à venir du cylindre, respectivement l'usure ( V' ) réelle à venir escomptée du au moins un cylindre ( 3 ) et en ce que l'on met l'usure ( V' ) réelle à venir escomptée à la disposition de l'opérateur ( 9 ) du laminoir, comme fonction de l'emplacement ( P ) du voyage du cylindre respectif ou inversement. - Procédé suivant la revendication 1 ou 2,
caractérisé en ce que l'on compare au moins un emplacement ( P ), pour lequel l'usure ( V' ) réelle à venir escomptée a été déterminée, à un emplacement ( P* ) de référence et/ou on compare l'usure ( V' ) réelle à venir escomptée déterminée pour au moins un emplacement ( P ), à une usure ( V* ) de référence et en ce que l'on décide, en fonction de la comparaison, s'il faut effectuer un changement du au moins un cylindre ( 3 ) ou si l'on continue le laminage du produit ( 1 ) à laminer plat. - Procédé suivant la revendication 1, 2 ou 3,
caractérisé- en ce qu'après un démontage du au moins un cylindre ( 3 ), on envoie à un dispositif ( 4 ) de détermination d'une grandeur de correction, l'usure réelle présente escomptée du au moins un cylindre ( 3 ) et des données ( I' ) réelles caractérisant l'usure ( VE ) réelle effective du au moins un cylindre ( 3 ),- en ce que le dispositif ( 4 ) de détermination de grandeur de correction détermine, au moyen d'une comparaison entre l'usure ( V ) réelle présente escomptée et l'usure ( VE ) réelle effective, au moins une grandeur ( K ) de correction et- en ce que le dispositif ( 4 ) de détermination de grandeur de correction adapte le modèle ( 8 ) d'usure à l'aide de la au moins une grandeur ( K ) de correction, de manière à ce que, après l'adaptation du modèle ( 8 ) d'usure, on tienne compte, lors de la détermination d'usure ( V, V' ) présente escomptée et/ou à venir à escompter, de la au moins une grandeur ( K ) de correction. - Procédé suivant la revendication 4,
caractérisé en ce que l'on envoie les données ( I' ) réelles caractérisant l'usure ( VE ) réelle effective au dispositif ( 4 ) de détermination de grandeur de correction, à partir d'un atelier ( 11 ) de meulage du au moins un cylindre ( 3 ). - Procédé suivant la revendication 4 ou 5,
caractérisé en ce que l'on envoie, automatiquement, au dispositif ( 4 ) de détermination de grandeur de correction, des données ( I' ) réelles caractérisant l'usure ( VE ) réelle effective. - Procédé suivant la revendication 4, 5 ou 6,
caractérisé en ce que le dispositif ( 4 ) de détermination de grandeur de correction tient compte, lors de la détermination de la au moins une grandeur ( K ) de correction, de l'usure ( V ) réelle présente escomptée et de l'usure ( VE ) réelle effective, au milieu du au moins un cylindre ( 3 ). - Procédé suivant la revendication 7,
caractérisé en ce que le dispositif ( 4 ) de détermination de grandeur de correction tient compte, lors de la détermination de la au moins une grandeur ( K ) de correction, en plus de l'usure ( V ) réelle présente escomptée et de l'usure ( VE ) réelle effective, en dehors du milieu du au moins un cylindre ( 3 ). - Procédé suivant l'une des revendications 4 à 8, caractérisé en ce qu'à l'aide des propriétés du produit ( 1 ) à laminer plat, laminé jusqu'au démontage du au moins un cylindre ( 3 ), on décide si l'on effectue ou non, et le cas échéant sous quelle forme, l'adaptation du modèle ( 8 ) d'usure.
- Procédé suivant l'une des revendications précédentes, caractérisé en ce que l'on affecte individuellement le modèle ( 8 ) d'usure au cylindre ( 3 ) respectif.
- Procédé suivant l'une des revendications précédentes, caractérisé en ce que l'on monte le au moins un cylindre ( 3 ) en alternance dans l'une de plusieurs cages ( 2 ) du laminoir et en ce que l'on tient compte, dans le modèle ( 8 ) d'usure, de celle des cages ( 2 ) de laminoir, dans laquelle le cylindre ( 3 ) est monté.
- Procédé suivant l'une des revendications précédentes, caractérisé en ce qu'en amont de la cage ( 2 ) de laminoir dans laquelle le au moins un cylindre ( 3 ) est monté, on met au moins une autre cage ( 2 ) de laminoir, en ce que dans l'autre cage ( 2 ) de laminoir, on monte en alternance un autre cylindre ( 3 ) de l'un d'au moins deux types et en ce que l'on tient compte, dans le modèle ( 8 ) d'usure, du type des autres cylindres ( 3 ), qui est monté dans l'autre cage ( 2 ) de laminoir.
- Procédé suivant l'une des revendications précédentes, caractérisé en ce que le modèle ( 8 ) d'usure tient compte, lors de la détermination, de l'usure ( V, V' ) réelle présente et/ou réelle à venir escomptée, d'une température du cylindre ( 3 ) et/ou du produit ( 1 ) à laminer plat.
- Programme d'ordinateur, qui comprend des codes ( 7 ) de machine, qui peut se dérouler directement sous l'effet d'un ordinateur ( 4 ) de commande d'un laminoir de laminage de produit ( 1 ) à laminer plat et dont le déroulement, par l'ordinateur ( 4 ) de commande, fait que l'ordinateur ( 4 ) de commande fait fonctionner le laminoir suivant un procédé de fonctionnement ayant tous les stades d'un procédé de fonctionnement suivant l'une des revendications précédentes.
- Ordinateur de commande d'un laminoir pour le laminage de produit ( 1 ) à laminer plat,
caractérisé en ce que l'ordinateur de commande est constitué de manière à faire fonctionner le laminoir suivant un procédé de fonctionnement ayant tous les stades d'un procédé de fonctionnement suivant l'une des revendications 1 à 13. - Laminoir de laminage de produit ( 1 ) à laminer plat, caractérisé en ce que le laminoir est équipé d'un ordinateur ( 4 ) de commande suivant la revendication 15.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11748920.3A EP2588257B1 (fr) | 2010-08-27 | 2011-08-17 | Procédé pour faire fonctionner un laminoir pour laminer des produits plats à laminer avec pronostic de l'usure des cylindres |
PL11748920T PL2588257T3 (pl) | 2010-08-27 | 2011-08-17 | Sposób pracy walcarki do walcowania płaskich materiałów walcowanych, obejmujący prognozowanie zużycia walca |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10174297A EP2422893A1 (fr) | 2010-08-27 | 2010-08-27 | Procédé de fonctionnement d'un laminoir destiné à laminer des produits de laminage plats à l'aide d'un pronostic d'usure des produits à laminer |
EP11748920.3A EP2588257B1 (fr) | 2010-08-27 | 2011-08-17 | Procédé pour faire fonctionner un laminoir pour laminer des produits plats à laminer avec pronostic de l'usure des cylindres |
PCT/EP2011/064153 WO2012025438A1 (fr) | 2010-08-27 | 2011-08-17 | Procédé pour faire fonctionner un laminoir pour laminer des produits plats à laminer avec pronostic de l'usure des cylindres |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2588257A1 EP2588257A1 (fr) | 2013-05-08 |
EP2588257B1 true EP2588257B1 (fr) | 2014-04-16 |
Family
ID=43618281
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10174297A Withdrawn EP2422893A1 (fr) | 2010-08-27 | 2010-08-27 | Procédé de fonctionnement d'un laminoir destiné à laminer des produits de laminage plats à l'aide d'un pronostic d'usure des produits à laminer |
EP11748920.3A Active EP2588257B1 (fr) | 2010-08-27 | 2011-08-17 | Procédé pour faire fonctionner un laminoir pour laminer des produits plats à laminer avec pronostic de l'usure des cylindres |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10174297A Withdrawn EP2422893A1 (fr) | 2010-08-27 | 2010-08-27 | Procédé de fonctionnement d'un laminoir destiné à laminer des produits de laminage plats à l'aide d'un pronostic d'usure des produits à laminer |
Country Status (4)
Country | Link |
---|---|
EP (2) | EP2422893A1 (fr) |
CN (1) | CN103079721B (fr) |
PL (1) | PL2588257T3 (fr) |
WO (1) | WO2012025438A1 (fr) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105160390B (zh) * | 2015-08-12 | 2018-01-12 | 江苏永钢集团有限公司 | 轧槽过钢量在线计数装置及其使用方法 |
EP3358431A1 (fr) | 2017-02-07 | 2018-08-08 | Primetals Technologies Austria GmbH | Planification intégrée des plans de la production et / ou les plans de service |
CN106694572B (zh) * | 2017-02-28 | 2018-12-04 | 中冶华天工程技术有限公司 | 基于轧辊磨损检测的在线轧制工艺调整系统及方法 |
CN110520805B (zh) | 2017-04-18 | 2022-12-06 | 首要金属科技德国有限责任公司 | 过程模型的建模优化 |
CN109365542B (zh) * | 2018-09-20 | 2020-06-19 | 北京金自天正智能控制股份有限公司 | 一种粗轧立辊磨损的计算方法 |
DE102019119989A1 (de) * | 2019-07-24 | 2021-01-28 | Aktien-Gesellschaft der Dillinger Hüttenwerke | Vorrichtung und Verfahren zur Überwachung und/oder Steuerung eines industriellen Verfahrens zur Herstellung eines Stahlerzeugnisses |
DE102020206477A1 (de) | 2020-05-25 | 2021-11-25 | Sms Group Gmbh | Wartungsplanungssystem, Verfahren und Computerprogramm zur Bestimmung von Wartungsmaßnahmen für eine Produktionsanlage, insbesondere einer Produktionsanlage der metallerzeugenden Industrie, der nicht-Eisen- oder Stahlindustrie oder der Vorlegierungsherstellung |
CN114178319A (zh) * | 2021-11-17 | 2022-03-15 | 首钢智新迁安电磁材料有限公司 | 一种轧制设备的控制方法、装置及计算机设备 |
CN114589205B (zh) * | 2022-04-08 | 2023-03-28 | 燕山大学 | 一种确定板带轧制过程在线换辊时间节点的方法 |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3630055A (en) * | 1969-05-14 | 1971-12-28 | Gen Electric | Workpiece shape control |
SU929262A1 (ru) * | 1980-10-20 | 1982-05-23 | Московский Ордена Октябрьской Революции,Ордена Трудового Красного Знамени Институт Стали И Сплавов | Устройство дл автоматического контрол износа валков в процессе прокатки |
SU1060264A1 (ru) * | 1982-07-14 | 1983-12-15 | Центральное Проектно-Конструкторское Бюро По Системам Автоматизации Всесоюзного Объединения "Союзпромавтоматика" | Устройство дл автоматического контрол износа валков клетей непрерывной группы прокатного стана |
JPH0833009B2 (ja) * | 1987-07-13 | 1996-03-29 | 旭化成工業株式会社 | 袋体を有する既製杭の施工方法 |
JPH0417920A (ja) * | 1990-05-11 | 1992-01-22 | Furukawa Electric Co Ltd:The | 圧延機の圧延ロール寿命測定方法 |
JPH1017920A (ja) * | 1996-07-08 | 1998-01-20 | Nippon Steel Corp | 浸漬管の芯金構造 |
KR100889290B1 (ko) * | 2002-08-30 | 2009-03-17 | 재단법인 포항산업과학연구원 | 연속주조기의 롤 수명 예측방법 |
CN1301810C (zh) * | 2004-01-16 | 2007-02-28 | 宝山钢铁股份有限公司 | 冷带钢连轧机轧制规程的综合优化控制方法 |
CN1804739A (zh) * | 2005-12-12 | 2006-07-19 | 燕山大学 | 平整机成品板面粗糙度预报与控制技术 |
CN100493751C (zh) * | 2006-07-18 | 2009-06-03 | 宝山钢铁股份有限公司 | 一种在线轧辊不圆度的检测装置及检测方法 |
CN101537431B (zh) * | 2008-03-21 | 2011-05-11 | 宝山钢铁股份有限公司 | 冷轧薄带钢表面粗糙度在线预测和控制方法 |
-
2010
- 2010-08-27 EP EP10174297A patent/EP2422893A1/fr not_active Withdrawn
-
2011
- 2011-08-17 CN CN201180041473.0A patent/CN103079721B/zh active Active
- 2011-08-17 EP EP11748920.3A patent/EP2588257B1/fr active Active
- 2011-08-17 PL PL11748920T patent/PL2588257T3/pl unknown
- 2011-08-17 WO PCT/EP2011/064153 patent/WO2012025438A1/fr active Application Filing
Also Published As
Publication number | Publication date |
---|---|
PL2588257T3 (pl) | 2014-09-30 |
CN103079721B (zh) | 2015-10-21 |
WO2012025438A1 (fr) | 2012-03-01 |
EP2422893A1 (fr) | 2012-02-29 |
EP2588257A1 (fr) | 2013-05-08 |
CN103079721A (zh) | 2013-05-01 |
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