EP2586532B1 - Dispositif de broyage - Google Patents
Dispositif de broyage Download PDFInfo
- Publication number
- EP2586532B1 EP2586532B1 EP11405346.5A EP11405346A EP2586532B1 EP 2586532 B1 EP2586532 B1 EP 2586532B1 EP 11405346 A EP11405346 A EP 11405346A EP 2586532 B1 EP2586532 B1 EP 2586532B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cutting
- breaking
- rotor
- stator
- knife
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005520 cutting process Methods 0.000 claims abstract description 68
- 239000000463 material Substances 0.000 claims abstract description 28
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 238000009966 trimming Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005108 dry cleaning Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/144—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with axially elongated knives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C2018/162—Shape or inner surface of shredder-housings
Definitions
- the present invention relates to a crushing device according to the preamble of patent claim 1.
- the aforementioned device is relatively large and can not be connected to existing production without major adjustments. Another disadvantage is that the device can not be integrated into a pneumatic conveying path.
- DE-U1-297 24 035 shows a crushing device according to the preamble of the claim.
- statorfeste cutting unit and the rotor unit are installed as individual components in the device housing, which complicates and increases the cost of assembly, disassembly for maintenance and Einjust Schlieren the cutting unit. As a result, long downtimes occur at the associated production facilities, which are not sustainable.
- stator and the cutting rotor as a replaceable Cutting unit are formed and this unit is mounted laterally displaceable in the housing and fixable.
- the mentioned in claim 1 cutting unit is designed in the manner of a cassette and can, as u.a. is known by printers, easily and if necessary without prolonged service interruptions - and especially without readjustment - replaced and put into operation.
- the system operator has at least two cassettes, then he can revise the replaced cassette in peace, d.i. Clean, regrind the knives and preferably also replace the bearings.
- the built-up of a few parts device is extremely compact and possibly allows their structural adaptation to new tasks, i. It is also suitable for crushing future, new materials.
- the design of the cutting rotor according to claim 3 ensures a high material throughput through the Cutting unit, without stability losses and / or vibrations, even at high drive speeds.
- stator according to claim 6 Since the material throughput between the two webs is optimal and thus the stator in a revision with a few simple steps can be dismantled and reassembled.
- the axis of rotation is designed according to claim 9, which allows a periodic dry cleaning but also a wet cleaning. In the same way also bonded and / or jammed materials could be solved and then further processed.
- the flat end faces mentioned in claim 10 are used for improved transport of the conveyed material in the direction of flow or in the suction direction and prevent clogging of the cutting rotor with conveyed material and its chaff.
- Fig. 1 1 denotes a comminution device, which can be installed in a pneumatic conveying path.
- a drive 5 On the opposite side guide grooves 6 can be seen, in which a trained as a cassette, complete separating unit 10 in the direction of arrow E can be inserted and locked in a conventional manner.
- the front side is placed on the axis of rotation 31 of a cutting rotor 30, the counterpart to the motor-side jaw clutch, this is denoted here by 33b. It can be seen on the cutting rotor 30 inclined cutting blade 32, which are peripherally supported in later-described carrier discs.
- the rotor 30 is guided at both shaft ends in bearing flanges 23; the flanges 23 are detachably connected by an upper web 21 and a lower web 24 and form the stator 20 of the cutting unit 10.
- the sectional view Fig. 2 shows the built in a pneumatic conveying system 40/41 crushing device after Fig. 1 , where the conveyed material FG and the chaff H are conveyed in a notoriously known manner by means of vacuum - p (vacuum).
- the vertical sectional plane is placed in this drawing in the central axis (symmetry axis) of the parts 3 and 4.
- the direction of rotation of the cutting rotor 30 is denoted by d and corresponds to the conveying direction of the goods to be chopped FG.
- Fig. 3 the extremely simple construction of the stator unit 20 emerges.
- oversized bearings 25 are installed with sealing washers (type 2RS), which are easily interchangeable in a revision.
- sealing washers type 2RS
- the U-shaped web 21 engages the front in an open-topped receiving bore 26 and can be adjusted by an adjusting screw 28 and fixed by a fixing screw 29; see. Fig. 5 ,
- Fig. 4 also oblique bores 34 in the side supports 32b, which supply in operation the necessary between the bearing flanges 23 and the supports 32a air gap with an air flow (compressed air) and thereby free from cutting dust.
- the axis of rotation 31 is formed as a hollow shaft, so that at the frontal bore a scavenge line 36 can be connected. The flushing medium can then escape through a plurality of small transverse bores 35 and release stuck Hiereselteile H. This procedure is used periodically, for example, depending on the conveyed material FG and its cutting behavior.
- the desired cutting gap can be set very easily and precisely on the removed cutting rotor 30.
- the two-sided receiving holes 26 is ever an at least partially prismatic step pin 27, one side of the U-shaped web rests on the pin 27 and is - in the manner of a rocker - with the Adjusting screw 28 adjusted in its free height, such that the cutting blade 32 can rotate easily.
- the thickness of the conveyed material FG and its toughness are empirically taken into account.
- the stepped bolt 27 is inserted differently in order to set the cutting gap to the optimum height.
- FIG. 6 shows a lower web in a sectional view with a firmly inserted additional cutting blade 32 ', with a cutting edge 32 ".”
- the stationary cutting blades according to FIG. 5 be made adjustable, which can be beneficial for very tough conveyed FG. All cutting blades are preferably made of carbide and ground to match.
- the vorgenanten embodiments are designed for a dry conveyed FG;
- the subject of the invention is not limited thereto. It could be installed with appropriate design adjustments in a hydraulic system with a liquid medium.
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Claims (10)
- Dispositif de broyage destiné au montage dans une ligne de transport pneumatique pour du matériau à éliminer, principalement plan, en particulier pour des rognures et des résidus de matériau de type grille, constitué d'un boîtier avec une ouverture d'admission latérale pour une charge et une ouverture de sortie en vis-à-vis pour la charge broyée, un stator avec un rotor de coupe central, pourvu d'au moins une lame de coupe, étant disposé dans le boîtier perpendiculairement aux ouvertures, et ce rotor de coupe pouvant tourner par un entraînement, dans la direction de flux de la charge, caractérisé en ce que le stator (20) et le rotor de coupe (30) sont configurés sous forme d'une unité de coupe (10) interchangeable, et que cette unité (10) est montée mobile latéralement (E) dans le boîtier (2) et peut être fixée.
- Dispositif de broyage selon la revendication 1, caractérisé en ce que l'axe de rotation (31) du rotor de coupe (30) dépasse du côté entraînement du stator (20) et peut être inséré avec un premier élément d'accouplement (33a) d'un entraînement (5).
- Dispositif de broyage selon l'une des revendications 1 et 2, caractérisé en ce que le rotor de coupe (30) présente sur son axe de rotation (31) des supports latéraux en forme de brides (32b) et un support central (32a), qui sont assemblés fixement avec l'axe de rotation (31) et supportent des lames de coupe (32) dans des fixations de lames (22).
- Dispositif de broyage selon la revendication 3, caractérisé en ce que le rotor de coupe (30) présente trois lames de coupe (32) inclinées et que ces lames et les fixations de lames (22) sont configurées les unes par rapport aux autres sous forme d'assemblages en queue d'aronde.
- Dispositif de broyage selon la revendication 2, caractérisé en ce que les supports latéraux en forme de brides (32b) du rotor de coupe (30) présentent des alésages obliques (34).
- Dispositif de broyage selon la revendication 1, caractérisé en ce que le stator (20) présente sur chaque côté extrême une bride de palier (23), qui sont assemblées entre elles de façon amovible par au moins deux traverses (21 ; 24).
- Dispositif de broyage selon la revendication 6, caractérisé en ce qu'au moins une traverse (24) comporte une lame de coupe (32') stationnaire, dont l'arête de coupe (32'') est opposée à la direction de rotation (d) du rotor de coupe (30).
- Dispositif de broyage selon la revendication 7, caractérisé en ce qu'au moins le jeu de coupe entre les lames de coupe (32) et la traverse supérieure (21) est ajustable dans sa position angulaire et sa hauteur de coupe (26 - 28).
- Dispositif de broyage selon la revendication 3, caractérisé en ce que l'axe de rotation (31) est configuré sous forme d'arbre creux et est muni d'alésages transversaux (35), et que cet axe de rotation (31) présente, sur le côté frontal opposé à l'entraînement (5), un raccord (36) pour une substance gazeuse ou liquide.
- Dispositif de broyage selon la revendication 3, caractérisé en ce que le support central (32a) présente des côtés frontaux plats (37) entre les fixations de lames (22).
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11405346.5A EP2586532B1 (fr) | 2011-10-26 | 2011-10-26 | Dispositif de broyage |
ES11405346T ES2447392T3 (es) | 2011-10-26 | 2011-10-26 | Dispositivo de trituración |
DK11405346T DK2586532T3 (da) | 2011-10-26 | 2011-10-26 | Findelingsindretning |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11405346.5A EP2586532B1 (fr) | 2011-10-26 | 2011-10-26 | Dispositif de broyage |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2586532A1 EP2586532A1 (fr) | 2013-05-01 |
EP2586532B1 true EP2586532B1 (fr) | 2013-12-04 |
Family
ID=45592137
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11405346.5A Active EP2586532B1 (fr) | 2011-10-26 | 2011-10-26 | Dispositif de broyage |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2586532B1 (fr) |
DK (1) | DK2586532T3 (fr) |
ES (1) | ES2447392T3 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2806595C1 (ru) * | 2023-02-15 | 2023-11-01 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Сибирский государственный индустриальный университет" ФГБОУ ВО "СибГИУ" | Способ дробления кусковых материалов в валковой дробилке |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108816441A (zh) * | 2018-07-20 | 2018-11-16 | 李而宏 | 锄切式蔬菜破碎机 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4808263A (en) * | 1988-04-04 | 1989-02-28 | Kimberly-Clark Corporation | Method for fiberizing wastepaper using an inline control valve for make-up air |
DE29724035U1 (de) | 1997-11-24 | 1999-10-21 | Getecha Ges Fuer Tech Anlagen | Schneidrotor sowie Schneidmühle zur Zerkleinerung von Kunststoffen |
DE10111082A1 (de) | 2001-03-08 | 2002-09-19 | Dieter Knaus | Zerkleinerungsvorrichtung für Material aller Art |
DE202009002794U1 (de) * | 2009-02-27 | 2009-04-30 | Rutzka, Ralf | Rotoreinheit für eine Zerkleinerungsvorrichtung |
DE202009003134U1 (de) * | 2009-03-09 | 2009-05-14 | Rutzka, Ralf | Gehäuseeinheit für eine Zerkleinerungsvorrichtung |
-
2011
- 2011-10-26 EP EP11405346.5A patent/EP2586532B1/fr active Active
- 2011-10-26 DK DK11405346T patent/DK2586532T3/da active
- 2011-10-26 ES ES11405346T patent/ES2447392T3/es active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2806595C1 (ru) * | 2023-02-15 | 2023-11-01 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Сибирский государственный индустриальный университет" ФГБОУ ВО "СибГИУ" | Способ дробления кусковых материалов в валковой дробилке |
Also Published As
Publication number | Publication date |
---|---|
ES2447392T3 (es) | 2014-03-11 |
EP2586532A1 (fr) | 2013-05-01 |
DK2586532T3 (da) | 2014-02-24 |
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