EP2585236B1 - Method for straightening by stretch-bending - Google Patents
Method for straightening by stretch-bending Download PDFInfo
- Publication number
- EP2585236B1 EP2585236B1 EP11729095.7A EP11729095A EP2585236B1 EP 2585236 B1 EP2585236 B1 EP 2585236B1 EP 11729095 A EP11729095 A EP 11729095A EP 2585236 B1 EP2585236 B1 EP 2585236B1
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- EP
- European Patent Office
- Prior art keywords
- roller
- strip
- straightening
- levelling
- rollers
- Prior art date
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- 238000005452 bending Methods 0.000 title claims description 30
- 238000000034 method Methods 0.000 title claims description 24
- 238000007654 immersion Methods 0.000 claims description 23
- 239000002184 metal Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 description 10
- 238000013459 approach Methods 0.000 description 4
- 238000012937 correction Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000011835 investigation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007665 sagging Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000003041 ligament Anatomy 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/05—Stretching combined with rolling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D41/00—Application of procedures in order to alter the diameter of tube ends
- B21D41/02—Enlarging
- B21D41/026—Enlarging by means of mandrels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D41/00—Application of procedures in order to alter the diameter of tube ends
- B21D41/02—Enlarging
- B21D41/026—Enlarging by means of mandrels
- B21D41/028—Enlarging by means of mandrels expandable mandrels
Definitions
- the invention relates to a method for stretch-bend straightening metal strips, with several straightening rollers arranged one behind the other in the (horizontal or essentially horizontal) direction of passage of the strip and spaced apart in the direction of passage of the strip, wherein the strip, which is under a tensile stress below the elastic limit, is bent alternately around the straightening rollers and thereby undergoes plastic stretching is experienced, wherein one or more straightening rollers that can be adjusted relative to the belt are each preceded by a deflection roller which has a larger diameter than the straightening roller arranged downstream in each case.
- the strip is usually under a tensile stress below the elastic limit or yield point and the strip is alternately bent around the straightening rollers in the plastic or elastic-plastic range.
- the plastic or elastic-plastic straightening rollers are also referred to as stretching rollers.
- the amount by which the tape (overall) is plastically stretched and consequently lengthened is referred to as the degree of stretching.
- Non-flatness means, for example, sliver waviness and/or sliver sagging, which result from differences in the length of the sliver fibers in the sliver plane.
- unevenness also means strip curvatures in the longitudinal and/or transverse direction, which are caused by bending moments in the strip, for example if the strip was bent elastically-plastically around deflection rollers or due to elastic-plastic deformations when the strip is wound up. Longitudinal curvatures will also referred to as a coilset, transverse curvature as a crossbow.
- the unplanar strip is bent around rollers with a sufficiently small diameter (alternately) under a tensile stress that is below the elastic limit R E or the technical elastic limit R p0.01 of the strip material, so that the superimposition of the tensile stress with the Bending an elastic / plastic deformation is generated in the band.
- the tape is stretched plastically, with the amount of plastic stretching being referred to as the degree of stretching.
- the originally short ligament fibers are elongated to a relatively greater extent.
- all ribbon fibers have the same length after straightening, so that an ideally straightened ribbon should result, free from waviness or ribbon sagging.
- a method for stretch bending is otherwise from the JP 59-137121 , on which the preamble of claim 1 is based, known.
- a sensor is provided with which vibrations in the strip can be detected, so that the roller positions can be adjusted as a function of the measurement signal.
- the invention is therefore based on the technical problem of creating a method for stretch-bend straightening of the type described at the outset, with which unflatness can be eliminated in a particularly reliable and efficient manner.
- the invention teaches a method for stretch-bend straightening of metal strips with the features of claim 1. It is provided that the straightening roller for varying the immersion depth is adjusted relative to the associated deflection roller in such a way that the free strip length between the point where the strip runs off from the Deflection roller up to the run-on point of the belt on the straightening roller does not exceed a predetermined maximum value, above which longitudinal waviness of the belt develops. It is provided that the straightening roller for varying the immersion depth is adjusted relative to the deflection roller in such a way that the free strip length does not exceed a maximum value of 8% of the (maximum) strip width, preferably 4% of the (maximum) strip width. Thus, taking into account usual strip widths, it can be expedient for the free strip length not to exceed a maximum value of 150 mm, preferably 100 mm, particularly preferably 70 mm.
- the invention is initially based on the finding that in a conventional stretch-bend straightening stand in a first plant section with several straightening rollers primarily the degree of stretching is generated and that in a second plant section with further straightening rollers the residual bending moments are essentially eliminated. Furthermore, the invention is based on the finding that it is expedient, at least in the first plant section with the straightening rollers, with which the degree of stretching is primarily generated, to assign deflection rollers to the straightening rollers. Practical investigations and theoretical calculations using the finite element method (FEM) have shown that the straightening result for a given strip depends on the Number and geometric arrangement of straightening rollers among themselves and between straightening rollers and deflection rollers.
- FEM finite element method
- the measures according to the invention now make it possible to work with relatively large distances between the straightening rollers without the problems described arising. Because according to the invention, the elastic longitudinal waviness is first eliminated by first guiding the strip over a deflection roller in front of the straightening roller. After the strip has run off from the deflection roller, after a certain free strip length, the strip runs onto the straightening roller downstream of the deflection roller. Investigations have now led to the surprising result that longitudinal waviness in front of the straightening roller can be avoided in a particularly reliable manner if the free strip length between the point at which the belt runs off from the deflection roller to the point at which the belt runs onto the subsequent straightening roller is minimized. Within the scope of the invention, the advantageous larger distances between the straightening rollers can consequently be set up, which lead to low or completely eliminated residual waviness, without the problems with elastic residual waviness that are then to be expected occurring.
- the straightening roller is preferably adjusted at different immersion depths or angles of wrap in such a way that the free belt length does not exceed the maximum value over the entire adjustment range.
- the stretch leveling system is consequently designed in such a way that the formation of longitudinal waviness is avoided over the entire adjustment area.
- the invention therefore proposes that the straightening roller, in the course of the variations in the immersion depth, essentially along the circumferential direction of the deflection rollers or tangentially to the deflection roller is movable. This ensures that the free strip length is kept to a minimum as the immersion depth varies, even when there is a relatively large distance between the deflection roller and the straightening roller. Such a large distance ensures that the immersion depth or the angle of wrap can be varied over a wide range. Nevertheless, the free strip length is always minimized due to the particularly preferred type of pitch, so that longitudinal waviness can be avoided.
- the straightening roller is moved linearly in the sense of a linear adjustment on an adjustment path arranged obliquely to the strip throughput direction, specifically preferably relative to a stationary arranged deflection roller.
- the adjustment on an inclined adjustment path has the advantage over the conventional "vertical" adjustment that the straightening roller moves tangentially along the surface of the deflection roller during the adjustment, so that the free strip length remains relatively small, even with relatively large variations the immersion depth.
- the straightening roller in the sense of a pivoting adjustment on an arcuate, for example circular adjustment path, with this arcuate or circular adjustment path surrounding the outer circumference of the deflection roller.
- this arcuate or circular adjustment path surrounding the outer circumference of the deflection roller.
- the deflection roller can be stationary.
- Such a pivoting position on an arcuate path of movement surrounding the deflection roller also means that there are only slight differences in the free belt length at different angles of wrap and the free belt length always remains below the desired limit value, above which longitudinal waviness between the deflection roller and straightening roller would occur.
- the free belt lengths can also be minimized by not only moving the straightening roller relative to the deflection roller, but also moving both the straightening roller and the associated deflection roller in a suitable manner.
- the straightening roller vertically to the direction of passage of the strip and (at the same time) of moving the deflection roller in the horizontal direction or along the direction of passage of the strip.
- This combined movement also causes the straightening roller to move relative to the deflection roller on a kind of circumferential path or a tangential path.
- relatively large distances can always be set up between two straightening rollers arranged one after the other, the distance preferably being at least 30%, particularly preferably at least 50% of the (maximum) strip width.
- Maximum strip width means the maximum strip width of the metal strip that can be processed in a specifically designed stretch bending leveling system.
- the deflection rollers have a significantly larger diameter than the straightening rollers, because the deflection rollers should only have an elastic effect. It is therefore expedient if the diameter of the deflection rollers is at least a factor of 5, preferably at least a factor of 8, larger than the diameter of the respectively associated straightening roller. It can be expedient if the diameter of the deflection roller is about a factor of 10 larger than the diameter of the respectively associated straightening roller.
- the diameter of the straightening roller(s) is preferably up to 70 mm, for example up to 50 mm. So the diameter of the straightening roller or rollers for example 15 mm to 70 mm, preferably 25 mm to 50 mm.
- the diameter of the deflection roller or deflection rollers is preferably at least 150 mm, particularly preferably at least 250 mm.
- the diameter of a deflection roller or a plurality of deflection rollers or of all deflection rollers can be 150 mm to 700 mm, preferably 250 mm to 600 mm.
- the angle of wrap of the belt around one or more straightening rollers or around the straightening rollers is generally 2° to 45°, preferably 3° to 30°.
- roller combinations each of which has a deflection roller and an associated straightening roller.
- Two such roller combinations are preferably provided, particularly preferably three roller combinations. It is basically within the scope of the invention if each straightening roller is actually also assigned an upstream deflection roller.
- the roller combinations described, each consisting of a deflection roller and a straightening roller are provided in a first system section in which at least 75%, preferably at least 95%, of the total plastic elongation of the strip is generated.
- roller combinations described are preferably arranged in the (front) first system section in which at least 75%, preferably at least 95%, of the plastic elongation of the strip is generated will.
- a (rear) second plant section in which essentially the residual curvatures in the strip after straightening are minimized or set to desired values and usually only up to 25%, preferably only up to up to 5% of the plastic elongation are generated, only one or more straightening rollers are provided, in which case associated deflection rollers can be dispensed with in this area.
- the first plant section has two or three roller combinations, each consisting of a straightening roller and an upstream deflection roller with the adjustment options described.
- the second plant section for the residual curvature correction then has at least two individually position-controlled straightening rollers, it being possible to dispense with deflection rollers in this area.
- deflection rollers are also provided in the area of this second plant section.
- a multi-roller straightening set can also be arranged downstream of the described roller combinations with a short free belt length.
- a stretch bending straightening system for stretch bending straightening of metal strips 1 is shown in each of the figures.
- a stretch bending straightening system has an inlet tensioning roller set 2 and an outlet tensioning roller set 3 as well as straightening rollers 5a, 6a, 7a, 8a arranged between these tensioning roller sets 2, 3.
- the inlet tension roller set 2 with the tension rollers 4 can be designed as a brake roller set, while the outlet tension roller set 3 with the tension rollers 4 can be designed as a traction roller set.
- the belt running direction D runs horizontally or essentially horizontally.
- each straightening roller 5a, 6a, 7a, 8a can in principle be supported by at least two support rollers in a manner known per se. These are not shown in the figures.
- the individual straightening rollers 5a, 6a, 7a and 8a can be adjusted relative to the strip to adapt the process to a wide variety of circumstances, so that the immersion depth of the straightening roller 5a, 6a, 7a, 8a and thus also the angle of wrap of the strip around the straightening roller can be varied can.
- the figures also show that some of the straightening rollers are assigned deflection rollers 5b, 6b, 7b.
- stretch bending straightening systems with several straightening rollers 5a - 8a usually consist of a first system section A1 and a second system section A2, with several straightening rollers 5a, 6a being provided in the first system section A1, with which the degree of stretching is essentially generated becomes.
- Several straightening rollers 7a, 8a are also provided in the second plant section A2, with which the residual bending moments are eliminated.
- the deflection rollers 5b and 6b are assigned to the straightening rollers 5a and 6a, with each straightening roller 5a, 6a being preceded by a deflection roller 5b, 6b.
- the deflection rollers 5b, 6b have a much larger diameter than the straightening rollers 5a, 6a, so that the deflection rollers 5b, 6b essentially only act elastically.
- Fig.1 it can now be seen that the straightening rollers 5a, 6a, which are preceded by a deflection roller, can be adjusted against the strip so that the immersion depth can be varied.
- a pivoting position is known from the prior art, which is indicated at the straightening roller 5a, and a vertical position, which is indicated at the straightening roller 6a. It is in 1 recognizable that in the course of the variation of the immersion depth the free belt length F varies between the run-off point 9 of the belt from the deflection roller to the run-on point 10 of the belt onto the straightening roller.
- the free belt length F can now also be minimized with this conventional adjustment if the straightening roller 5a or 6a is arranged relatively close behind the associated deflection roller 5b or 6b and if the distance A in relation to the belt passage direction D is kept relatively small. Then, even with conventional adjustment of the straightening rollers 5a and 6a, respectively 1 the free path length F is very small, so that the formation of longitudinal waviness is avoided.
- the 2 , 3 and 4 show, in contrast, a preferred embodiment in which the free belt length can also be varied over a large adjustment range of the angle of wrap.
- the straightening rollers 5a, 6a and 7a to vary the immersion depth are now employed in such a way relative to the associated deflection roller that the free belt length F between the run-off point 9 of the belt from the deflection roller to the Run-on point 10 of the band on the associated straightening roller remains as small as possible and does not exceed a predetermined maximum value.
- the straightening rollers or some of the straightening rollers can be moved essentially along the circumferential direction of the deflection rollers or tangentially to the deflection rollers in the course of varying the immersion depth.
- Drain point 9 run-on point 10 and free tape length F are in the 2 , 3 and 4 not shown explicitly, but the definition follows from 1 and the corresponding explanations.
- the straightening roller 5a is moved over a relatively wide adjustment path in the course of the variation of the immersion depth in such a way that a minimum free belt length F is always maintained.
- this straightening roller 6a can be moved linearly in the sense of a linear adjustment.
- the linear engagement shown for the second roll is no vertical adjustment is realized, but the straightening roller 6a can be moved linearly on an adjustment track 11 running obliquely to the strip throughput direction D.
- the deflection roller 6b can in turn be stationary. 2 shows that in this way a substantially tangential approach track 11 is realized, so that a minimization of the free strip length F is also maintained over relatively long approach paths.
- both the straightening roller 7a and the deflection roller 7b can be moved, specifically in different directions. While the straightening roller 7a can be moved in the sense of a vertical adjustment transversely to the direction D of the strip throughput, the associated deflection roller 7b can be moved in the sense of a horizontal position along the direction of the strip throughput D and consequently horizontally.
- the free belt lengths F can also be minimized by combined movement.
- Fig.2 is intended to illustrate in particular the various adjustment options, so that the adjustment according to the invention for all straightening rollers 5a, 6a and 7a is shown there.
- FIG. 3 again shows a stretch bending straightening system with four straightening rollers 5a, 6a, 7a and 8a. At least the first two straightening rollers 5a, 6a are each assigned a deflection roller 5b or 6b, which enables adjustment according to the invention.
- the residual curvature is consequently corrected by at least the two straightening rollers 7a and 8a, which are individually position-controlled.
- deflection rollers it is also within the scope of the invention for deflection rollers to be arranged upstream or downstream of these straightening rollers 7a, 8a.
- FIG. 4 shows an alternative embodiment of a stretch bending straightening system, in which the two straightening rollers 5a and 6a, to which corresponding deflection rollers 5b and 6b are assigned, a multi-roller straightening unit 15 is arranged overall.
- the residual curvature can be corrected with this multi-roller straightening unit.
- This multi-roller straightening unit 15 can have stationary lower rollers and adjustable upper rollers. This is in 4 only hinted at.
- the 3 and 4 12 also show embodiments in which only the first two straightening rollers 5a, 6a are preceded by corresponding deflection rollers 5b, 6b. However, it can also be expedient to arrange a corresponding deflection roller 7b in front of a third straightening roller 7a. This embodiment is in the 3 and 4 not shown. However, it must be taken into account that with several straightening rolls arranged one behind the other, the degree of stretching is gradually reduced from straightening roll to straightening roll, so that the problem of longitudinal waviness becomes less critical towards the end of the system.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Straightening Metal Sheet-Like Bodies (AREA)
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
- Moulding By Coating Moulds (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Streckbiegerichten von Metallbändern, mit mehreren in (horizontaler oder im Wesentlichen horizontaler) Banddurchlaufrichtung hintereinander angeordneten und in Banddurchlaufrichtung beabstandeten Richtrollen, wobei das unter einer Zugspannung unterhalb der Elastizitätsgrenze stehende Band um die Richtrollen wechselseitig gebogen wird und dabei eine plastische Streckung erfährt, wobei einer oder mehreren relativ zu dem Band anstellbaren Richtrollen jeweils eine Umlenkrolle vorgelagert ist, welche einen größeren Durchmesser als die jeweils nachgeordnete Richtrolle aufweist.The invention relates to a method for stretch-bend straightening metal strips, with several straightening rollers arranged one behind the other in the (horizontal or essentially horizontal) direction of passage of the strip and spaced apart in the direction of passage of the strip, wherein the strip, which is under a tensile stress below the elastic limit, is bent alternately around the straightening rollers and thereby undergoes plastic stretching is experienced, wherein one or more straightening rollers that can be adjusted relative to the belt are each preceded by a deflection roller which has a larger diameter than the straightening roller arranged downstream in each case.
Beim Streckbiegerichten in einer Streckbiegerichtanlage bzw. einem Streckbiegerichtgerüst steht das Band in der Regel unter einer Zugspannung unterhalb der Elastizitätsgrenze bzw. Streckgrenze und das Band wird um die Richtrollen im plastischen oder elastisch-plastischen Bereich wechselseitig gebogen. Die plastisch bzw. elastisch-plastisch wirkenden Richtrollen werden auch als Streckrollen bezeichnet. Das Maß, um welches das Band (insgesamt) plastisch gestreckt und folglich gelängt wird, wird als Streckgrad bezeichnet.During stretch bending straightening in a stretch bending straightening system or a stretch bending straightening stand, the strip is usually under a tensile stress below the elastic limit or yield point and the strip is alternately bent around the straightening rollers in the plastic or elastic-plastic range. The plastic or elastic-plastic straightening rollers are also referred to as stretching rollers. The amount by which the tape (overall) is plastically stretched and consequently lengthened is referred to as the degree of stretching.
Mit einer solchen Streckbiegerichtanlage lassen sich unplane Metallbänder richten und folglich Unplanheiten beseitigen. Unplanheit meint zum Beispiel Bandwelligkeit und/oder Bandsäbeligkeit, welche sich aufgrund von Längenunterschieden der Bandfasern in der Bandebene ergeben. Unplanheiten meint aber auch Bandkrümmungen in Längs- und/oder Querrichtung, welche durch Biegemomente im Band entstehen, zum Beispiel wenn das Band elastisch-plastisch um Umlenkrollen gebogen wurde oder durch elastisch-plastische Verformungen beim Aufwickeln des Bandes. Längskrümmungen werden auch als Coilset, Querkrümmung als Crossbow bezeichnet. Im Zuge des Streckbiegrichtens wird das unplane Band unter einer Zugspannung, welche unterhalb der Elastizitätsgrenze RE bzw. der technischen Elastizitätsgrenze Rp0,01 des Bandmaterials liegt, um Rollen hinreichend kleinen Durchmessers (wechselseitig) gebogen, so dass durch die Überlagerung der Zugspannung mit der Biegung eine elastisch/plastische Verformung im Band erzeugt wird. Das Band wird plastisch gelängt, wobei die Höhe der plastischen Längung als Streckgrad bezeichnet wird. Bei der plastischen Längung werden die ursprünglich kurzen Bandfasern relativ stärker gelängt. Im Idealfall haben nach dem Richten alle Bandfasern die gleiche Länge, so dass grundsätzlich ein ideal gerichtetes Band frei von Welligkeiten oder Bandsäbel entstehen soll. In der Praxis gelingt dieses nicht immer gänzlich, so dass geringe Restunplanheiten (zum Beispiel Mittenwellen oder Randwellen) im Band verbleiben können. Außerdem werden im Band durch die Wechselbiegung Restbiegemomente induziert, die zu unerwünschten plastischen Restkrümmungen nach dem Richten in Längsrichtung (Coilset) bzw. Querrichtung (Crossbow) führen können. Durch geeignete Abstimmung der Biegeintensitäten an den einzelnen Rollen lassen sich die Restbiegemomente grundsätzlich minimieren. Dazu wurde bereits vorgeschlagen, in verschiedenster Weise die Geometrie des Streckbiegerichtgerüstes zu Erzielung möglichst guter Richtergebnisse einzustellen.With such a stretch bending straightening system, non-flat metal strips can be straightened and consequently non-flatness can be eliminated. Non-flatness means, for example, sliver waviness and/or sliver sagging, which result from differences in the length of the sliver fibers in the sliver plane. However, unevenness also means strip curvatures in the longitudinal and/or transverse direction, which are caused by bending moments in the strip, for example if the strip was bent elastically-plastically around deflection rollers or due to elastic-plastic deformations when the strip is wound up. Longitudinal curvatures will also referred to as a coilset, transverse curvature as a crossbow. In the course of stretch-bend straightening, the unplanar strip is bent around rollers with a sufficiently small diameter (alternately) under a tensile stress that is below the elastic limit R E or the technical elastic limit R p0.01 of the strip material, so that the superimposition of the tensile stress with the Bending an elastic / plastic deformation is generated in the band. The tape is stretched plastically, with the amount of plastic stretching being referred to as the degree of stretching. During plastic elongation, the originally short ligament fibers are elongated to a relatively greater extent. Ideally, all ribbon fibers have the same length after straightening, so that an ideally straightened ribbon should result, free from waviness or ribbon sagging. In practice, this is not always completely successful, so that small residual imperfections (e.g. center waves or edge waves) can remain in the strip. In addition, residual bending moments are induced in the strip due to the alternating bending, which can lead to undesirable plastic residual curvatures after straightening in the longitudinal direction (coilset) or transverse direction (crossbow). The residual bending moments can generally be minimized by suitably matching the bending intensities on the individual rollers. To this end, it has already been proposed to adjust the geometry of the stretch bending straightening stand in a wide variety of ways in order to achieve the best possible straightening results.
Außerdem ist es aus der Praxis grundsätzlich bekannt, vor, zwischen und/oder nach den Richtrollen Umlenkrollen vorzusehen, die einen wesentlich größeren Durchmesser als die Richtrollen aufweisen und in der Regel lediglich eine elastische Wirkung besitzen.In addition, it is basically known from practice to provide deflection rollers before, between and/or after the straightening rollers, which have a significantly larger diameter than the straightening rollers and usually only have an elastic effect.
So kennt man beispielsweise aus der
In ähnlicher Weise beschreibt der Fachartikel "
Die aus der Praxis bekannten Verfahren zum Streckbiegerichten, bei denen gegebenenfalls auch elastisch wirkende Umlenkrollen vorgesehen sind, haben sich grundsätzlich bewährt, sie sind jedoch weiterentwicklungsfähig.The stretch-bend straightening methods known from practice, in which elastically acting deflection rollers may also be provided, have basically proven their worth, but they can be further developed.
Ein Verfahren zum Streckbiegerichten ist im Übrigen aus der
Dabei ist ein Sensor vorgesehen, mit dem Vibrationen im Band erkennbar sind, so dass die Rollenpositionen in Abhängigkeit des Messsignals angepasst werden können.A sensor is provided with which vibrations in the strip can be detected, so that the roller positions can be adjusted as a function of the measurement signal.
Schließlich wird in der
Der Erfindung liegt daher das technische Problem zugrunde, ein Verfahren zum Streckbiegrichten der eingangs beschriebenen Art zu schaffen, mit welchem bzw. mit welcher sich Unplanheiten besonders zuverlässig und effizient eliminieren lassen.The invention is therefore based on the technical problem of creating a method for stretch-bend straightening of the type described at the outset, with which unflatness can be eliminated in a particularly reliable and efficient manner.
Zur Lösung dieser Aufgabe lehrt die Erfindung ein Verfahren zum Streckbiegerichten von Metallbändern mit den Merkmalen des Anspruchs 1. Es ist vorgesehen, dass die Richtrolle zur Variation der Eintauchtiefe derart relativ zu der zugeordneten Umlenkrolle angestellt wird, dass die freie Bandlänge zwischen Ablaufpunkt des Bandes von der Umlenkrolle bis zu dem Auflaufpunkt des Bandes auf die Richtrolle einen vorgegebenen Maximalwert, über dem sich Längswelligkeiten des Bandes ausbilden, nicht überschreitet. Dabei ist vorgesehen, dass die Richtrolle zur Variation der Eintauchtiefe derart relativ zu der Umlenkrolle angestellt, dass die freie Bandlänge einen Maximalwert von 8% der (maximalen) Bandbreite, vorzugsweise 4% der (maximalen) Bandbreite nicht überschreitet. So kann es unter Berücksichtigung üblicher Bandbreiten zweckmäßig sein, dass die freie Bandlänge ein Maximalwert von 150 mm, vorzugsweise 100 mm, besonders bevorzugt 70 mm nicht überschreitet.To solve this problem, the invention teaches a method for stretch-bend straightening of metal strips with the features of claim 1. It is provided that the straightening roller for varying the immersion depth is adjusted relative to the associated deflection roller in such a way that the free strip length between the point where the strip runs off from the Deflection roller up to the run-on point of the belt on the straightening roller does not exceed a predetermined maximum value, above which longitudinal waviness of the belt develops. It is provided that the straightening roller for varying the immersion depth is adjusted relative to the deflection roller in such a way that the free strip length does not exceed a maximum value of 8% of the (maximum) strip width, preferably 4% of the (maximum) strip width. Thus, taking into account usual strip widths, it can be expedient for the free strip length not to exceed a maximum value of 150 mm, preferably 100 mm, particularly preferably 70 mm.
Die Erfindung geht dabei zunächst einmal von der Erkenntnis aus, dass in einem herkömmlichen Streckbiegerichtgerüst in einem ersten Anlagenabschnitt mit mehreren Richtrollen in erster Linie der Streckgrad erzeugt wird und dass in einem zweiten Anlagenabschnitt mit weiteren Richtrollen im Wesentlichen die Restbiegemomente eliminiert werden. Ferner geht die Erfindung von der Erkenntnis aus, dass es zumindest in dem ersten Anlagenabschnitt mit den Richtrollen, mit denen in erster Linie der Streckgrad erzeugt wird, zweckmäßig ist, den Richtrollen Umlenkrollen zuzuordnen. Praktische Untersuchungen sowie theoretische Berechnungen nach der Finite-Elemente-Methode (FEM) haben ergeben, dass das Richtergebnis für ein gegebenes Band von der Anzahl und geometrischen Anordnung von Richtrollen untereinander und zwischen Richtrollen und Umlenkrollen abhängt. In Bandlaufrichtung gesehen größere Abstände zwischen den Richtrollen führen zu geringeren oder komplett eliminierten Restwelligkeiten. Dieses führt dazu, dass man in der Praxis bestrebt ist, zwischen den einzelnen Richtrollen möglichst große Abstände vorzusehen. Diese großen Abstände zwischen den einzelnen Richtrollen können jedoch in der Praxis dazu führen, dass die durchlaufenden Bänder zu (elastischen) Längswelligkeiten neigen. Diese Längswelligkeiten werden auch als "Handtucheffekt" bezeichnet. Dieser Effekt tritt insbesondere bei dünnen Bändern auf, welche über eine größere Distanz unter hoher Zugspannung stehen. Läuft nun ein solches längswelliges Band über eine Richtrolle, so wird diese Längswelligkeit im Band plastisch eingeprägt, so dass das Richtergebnis negativ beeinflusst wird. Ein solcher Effekt tritt hauptsächlich an Richtrollen auf, an denen das Band noch merklich plastisch gelängt wird. Für die letzten Richtrollen, mit denen im Wesentlichen nur eine teilplastische Restkrümmungskorrektur betrieben wird, spielt diese elastische Längswelligkeit keine oder nur eine untergeordnete Rolle.The invention is initially based on the finding that in a conventional stretch-bend straightening stand in a first plant section with several straightening rollers primarily the degree of stretching is generated and that in a second plant section with further straightening rollers the residual bending moments are essentially eliminated. Furthermore, the invention is based on the finding that it is expedient, at least in the first plant section with the straightening rollers, with which the degree of stretching is primarily generated, to assign deflection rollers to the straightening rollers. Practical investigations and theoretical calculations using the finite element method (FEM) have shown that the straightening result for a given strip depends on the Number and geometric arrangement of straightening rollers among themselves and between straightening rollers and deflection rollers. Larger distances between the straightening rollers, viewed in the direction of strip travel, result in less or completely eliminated residual waviness. As a result, efforts are made in practice to provide the largest possible distances between the individual straightening rollers. In practice, however, these large distances between the individual straightening rollers can lead to the belts running through tending towards (elastic) longitudinal waviness. This longitudinal waviness is also referred to as the "towel effect". This effect occurs in particular with thin strips that are under high tensile stress over a longer distance. If such a longitudinally corrugated strip now runs over a straightening roller, this longitudinal waviness is plastically embossed in the strip, so that the straightening result is negatively influenced. Such an effect occurs mainly on straightening rollers, where the strip is still noticeably stretched plastically. For the last straightening rolls, with which essentially only a partially plastic residual curvature correction is operated, this elastic longitudinal waviness plays no or only a minor role.
Durch die erfindungsgemäßen Maßnahmen besteht nun die Möglichkeit, mit verhältnismäßig großen Abständen zwischen den Richtrollen zu arbeiten, ohne dass die beschriebenen Probleme entstehen. Denn erfindungsgemäß wird zunächst einmal die elastische Längswelligkeit beseitigt, indem das Band vor der Richtrolle zunächst über eine Umlenkrolle geführt wird. Nach dem Ablaufpunkt des Bandes von der Umlenkrolle läuft das Band nach einer gewissen freien Bandlänge auf die der Umlenkrolle nachgelagerte Richtrolle auf. Untersuchungen haben nun zu dem überraschenden Ergebnis geführt, dass Längswelligkeiten vor der Richtrolle besonders zuverlässig vermieden werden können, wenn die freie Bandlänge zwischen Ablaufpunkt des Bandes von der Umlenkrolle bis zu dem Auflaufpunkt des Bandes auf die nachfolgende Richtrolle minimiert wird. Im Rahmen der Erfindung lassen sich folglich die vorteilhaften größeren Abstände zwischen den Richtrollen einrichten, die zu geringen oder komplett eliminierten Restwelligkeiten führen, ohne dass dann die zu erwartenden Probleme mit elastischen Restwelligkeiten auftreten.The measures according to the invention now make it possible to work with relatively large distances between the straightening rollers without the problems described arising. Because according to the invention, the elastic longitudinal waviness is first eliminated by first guiding the strip over a deflection roller in front of the straightening roller. After the strip has run off from the deflection roller, after a certain free strip length, the strip runs onto the straightening roller downstream of the deflection roller. Investigations have now led to the surprising result that longitudinal waviness in front of the straightening roller can be avoided in a particularly reliable manner if the free strip length between the point at which the belt runs off from the deflection roller to the point at which the belt runs onto the subsequent straightening roller is minimized. Within the scope of the invention, the advantageous larger distances between the straightening rollers can consequently be set up, which lead to low or completely eliminated residual waviness, without the problems with elastic residual waviness that are then to be expected occurring.
In der Regel ist es erforderlich, in einer Streckbiegerichtanlage Bänder unterschiedlicher Dicke, Breite und Streckgrenze zu verarbeiten. Dazu ist es notwendig, die Biegeintensität der einzelnen Richtrollen variieren zu können. Dazu wird die Eintauchtiefe bzw. der Umschlingungswinkel des Bandes um die Richtrolle variiert. Bevorzugt wird die Richtrolle im Zuge dieser Variation bei unterschiedlichen Eintauchtiefen bzw. Umschlingungswinkeln derart angestellt, dass die freie Bandlänge den Maximalwert über den gesamten Anstellbereich nicht überschreitet. Die Streckbiegerichtanlage wird folglich so ausgelegt, dass über den gesamten Anstellbereich die Ausbildung von Längswelligkeiten vermieden wird. Dieses gelingt bei herkömmlicher Anstellung der Richtrolle vertikal bzw. in etwa vertikal zur Banddurchlaufrichtung dann, wenn der Abstand der Richtrolle zu der Umlenkrolle gering ist, und zwar so gering, dass die freie Bandlänge über den gesamten Anstellbereich stets unterhalb des Maximalwertes bleibt bzw. den Maximalwert nicht unterschreitet. Es kann folglich zweckmäßig sein, die Richtrolle verhältnismäßig dicht hinter der Umlenkrolle anzuordnen bzw. die Umlenkrolle verhältnismäßig dicht vor der Richtrolle anzuordnen, so dass auch bei herkömmlicher Anstellung die freien Bandlängen minimiert werden. Der zur Verfügung stehende Einstellbereich für den Umschlingungswinkel bzw. die Eintauchtiefe ist bei dieser Vorgehensweise verhältnismäßig gering.As a rule, it is necessary to process strips of different thicknesses, widths and yield points in a stretch leveling system. For this it is necessary to be able to vary the bending intensity of the individual straightening rollers. To do this, the immersion depth or the angle of wrap of the strip around the straightening roller is varied. In the course of this variation, the straightening roller is preferably adjusted at different immersion depths or angles of wrap in such a way that the free belt length does not exceed the maximum value over the entire adjustment range. The stretch leveling system is consequently designed in such a way that the formation of longitudinal waviness is avoided over the entire adjustment area. With a conventional adjustment of the straightening roller vertically or approximately vertically to the strip throughput direction, this is possible when the distance between the straightening roller and the deflection roller is small, namely so small that the free strip length over the entire adjustment area always remains below the maximum value or the maximum value does not fall below. Consequently, it can be expedient to arrange the straightening roller relatively close behind the deflection roller or to arrange the deflection roller relatively close in front of the straightening roller, so that the free belt lengths are minimized even with conventional adjustment. The available setting range for the angle of wrap or the immersion depth is relatively small with this procedure.
In bevorzugter Weiterbildung schlägt die Erfindung daher vor, dass die Richtrolle im Zuge der Variationen der Eintauchtiefe im Wesentlichen entlang der Umfangsrichtung der Umlenkrollen oder tangential zu der Umlenkrolle verfahrbar ist. Auf diese Weise wird gewährleistet, dass im Zuge der Variation der Eintauchtiefe die freie Bandlänge minimal gehalten wird, und zwar auch dann, wenn ein verhältnismäßig großer Abstand zwischen der Umlenkrolle und der Richtrolle eingerichtet ist. Ein solcher großer Abstand gewährleistet, dass die Eintauchtiefe bzw. der Umschlingungswinkel über einen großen Bereich variiert werden können. Dennoch wird die freie Bandlänge aufgrund der besonders bevorzugten Anstellart stets minimiert, so dass Längswelligkeiten vermieden werden können.In a preferred development, the invention therefore proposes that the straightening roller, in the course of the variations in the immersion depth, essentially along the circumferential direction of the deflection rollers or tangentially to the deflection roller is movable. This ensures that the free strip length is kept to a minimum as the immersion depth varies, even when there is a relatively large distance between the deflection roller and the straightening roller. Such a large distance ensures that the immersion depth or the angle of wrap can be varied over a wide range. Nevertheless, the free strip length is always minimized due to the particularly preferred type of pitch, so that longitudinal waviness can be avoided.
Dieses lässt sich zum Beispiel dadurch realisieren, dass die Richtrolle im Sinne einer Linearanstellung linear auf einer schräg zur Banddurchlaufrichtung angeordneten Anstellbahn verfahren wird, und zwar vorzugsweise relativ zu einer ortsfest angeordneten Umlenkrolle. Die Anstellung auf einer schrägen Anstellbahn hat gegenüber der herkömmlichen "vertikalen" Anstellung den Vorteil, dass sich die Richtrolle im Zuge der Anstellung gleichsam tangential entlang der Oberfläche der Umlenkrolle bewegt, so dass die freie Bandlänge verhältnismäßig klein bleibt, und zwar auch bei verhältnismäßig großen Variationen der Eintauchtiefe.This can be realized, for example, in that the straightening roller is moved linearly in the sense of a linear adjustment on an adjustment path arranged obliquely to the strip throughput direction, specifically preferably relative to a stationary arranged deflection roller. The adjustment on an inclined adjustment path has the advantage over the conventional "vertical" adjustment that the straightening roller moves tangentially along the surface of the deflection roller during the adjustment, so that the free strip length remains relatively small, even with relatively large variations the immersion depth.
Alternativ besteht die Möglichkeit, die Richtrolle im Sinne einer Schwenkanstellung auf einer bogenförmigen, zum Beispiel kreisförmigen Anstellbahn zu verfahren, wobei diese bogenförmige bzw. kreisförmige Anstellbahn den Außenumfang der Umlenkrolle umgibt. Die Umlenkrolle kann auch in diesem Fall ortsfest angeordnet sein. Eine solche Schwenkanstellung auf einer die Umlenkrolle umgebenden bogenförmigen Bewegungsbahn führt ebenfalls dazu, dass jeweils nur geringe Unterschiede in der freien Bandlänge bei unterschiedlichen Umschlingungswinkeln auftreten und die freie Bandlänge stets unterhalb des gewünschten Grenzwertes bleibt, oberhalb dessen Längswelligkeiten zwischen Umlenkrolle und Richtrolle auftreten würden.Alternatively, there is the possibility of moving the straightening roller in the sense of a pivoting adjustment on an arcuate, for example circular adjustment path, with this arcuate or circular adjustment path surrounding the outer circumference of the deflection roller. In this case, too, the deflection roller can be stationary. Such a pivoting position on an arcuate path of movement surrounding the deflection roller also means that there are only slight differences in the free belt length at different angles of wrap and the free belt length always remains below the desired limit value, above which longitudinal waviness between the deflection roller and straightening roller would occur.
Schließlich lassen sich in einer alternativen Ausgestaltung die freien Bandlängen auch dadurch minimieren, dass nicht nur die Richtrolle relativ zu der Umlenkrolle verfahren wird, sondern dass sowohl die Richtrolle als auch die zugeordnete Umlenkrolle in geeigneter Weise verfahren werden. So besteht beispielsweise die Möglichkeit, die Richtrolle vertikal zur Banddurchlaufrichtung zu verfahren und (zugleich) die Umlenkrolle in horizontaler Richtung bzw. entlang der Banddurchlaufrichtung zu verfahren. Diese kombinierte Bewegung führt ebenfalls dazu, dass die Richtrolle sich relativ zu der Umlenkrolle auf einer Art Umfangsbahn bzw. einer tangentialen Bahn bewegt.Finally, in an alternative embodiment, the free belt lengths can also be minimized by not only moving the straightening roller relative to the deflection roller, but also moving both the straightening roller and the associated deflection roller in a suitable manner. For example, there is the possibility of moving the straightening roller vertically to the direction of passage of the strip and (at the same time) of moving the deflection roller in the horizontal direction or along the direction of passage of the strip. This combined movement also causes the straightening roller to move relative to the deflection roller on a kind of circumferential path or a tangential path.
Stets lassen sich im Rahmen der Erfindung verhältnismäßig große Abstände zwischen zwei nacheinander angeordneten Richtrollen einrichten, wobei der Abstand vorzugsweise zumindest 30%, besonders bevorzugt zumindest 50% der (maximalen) Bandbreite beträgt. Maximale Bandbreite meint die maximal in einer konkret ausgelegten Streckbiegerichtanlage verarbeitete Bandbreite des Metallbandes.Within the scope of the invention, relatively large distances can always be set up between two straightening rollers arranged one after the other, the distance preferably being at least 30%, particularly preferably at least 50% of the (maximum) strip width. Maximum strip width means the maximum strip width of the metal strip that can be processed in a specifically designed stretch bending leveling system.
Es kommt im Rahmen der Erfindung auch darauf an, dass die Umlenkrollen einen wesentlich größeren Durchmesser aufweisen als die Richtrollen, denn die Umlenkrollen sollen lediglich eine elastische Wirkung besitzen. Es ist daher zweckmäßig, wenn der Durchmesser der Umlenkrollen um zumindest einen Faktor 5, vorzugsweise zumindest einen Faktor 8 größer als der Durchmesser der jeweils zugeordneten Richtrolle ist. So kann es zweckmäßig sein, wenn der Durchmesser der Umlenkrolle etwa einen Faktor 10 größer als der Durchmesser der jeweils zugeordneten Richtrolle ist.In the context of the invention, it is also important that the deflection rollers have a significantly larger diameter than the straightening rollers, because the deflection rollers should only have an elastic effect. It is therefore expedient if the diameter of the deflection rollers is at least a factor of 5, preferably at least a factor of 8, larger than the diameter of the respectively associated straightening roller. It can be expedient if the diameter of the deflection roller is about a factor of 10 larger than the diameter of the respectively associated straightening roller.
Der Durchmesser der Richtrolle(n) beträgt vorzugsweise bis zu 70 mm, zum Beispiel bis zu 50 mm. So kann der Durchmesser der Richtrolle bzw. der Richtrollen zum Beispiel 15 mm bis 70 mm, vorzugsweise 25 mm bis 50 mm betragen.The diameter of the straightening roller(s) is preferably up to 70 mm, for example up to 50 mm. So the diameter of the straightening roller or rollers for example 15 mm to 70 mm, preferably 25 mm to 50 mm.
Der Durchmesser der Umlenkrolle bzw. der Umlenkrollen beträgt vorzugweise zumindest 150 mm, besonders bevorzugt zumindest 250 mm. So kann der Durchmesser einer Umlenkrolle bzw. mehrerer Umlenkrollen oder auch aller Umlenkrollen zum Beispiel 150 mm bis 700 mm, vorzugsweise 250 mm bis 600 mm betragen.The diameter of the deflection roller or deflection rollers is preferably at least 150 mm, particularly preferably at least 250 mm. For example, the diameter of a deflection roller or a plurality of deflection rollers or of all deflection rollers can be 150 mm to 700 mm, preferably 250 mm to 600 mm.
Der Umschlingungswinkel des Bandes um eine oder mehrere Richtrollen bzw. um die Richtrollen beträgt in der Regel 2° bis 45°, vorzugsweise 3° bis 30°.The angle of wrap of the belt around one or more straightening rollers or around the straightening rollers is generally 2° to 45°, preferably 3° to 30°.
Im Rahmen der Erfindung kommt es folglich im besonderen Maße auf eine oder mehrere Rollenkombinationen an, die jeweils eine Umlenkrolle und eine zugeordnete Richtrolle aufweisen. Bevorzugt sind zwei solche Rollenkombinationen vorgesehen, besonders bevorzugt drei Rollenkombinationen. Dabei liegt es grundsätzlich im Rahmen der Erfindung, wenn jeder Richtrolle tatsächlich auch eine vorgeordnete Umlenkrolle zugeordnet ist. Es ist jedoch bevorzugt vorgesehen, dass die beschriebenen Rollenkombinationen aus jeweils Umlenkrolle und Richtrolle in einem ersten Anlagenabschnitt vorgesehen sind, in dem zumindest 75%, bevorzugt zumindest 95% der gesamten plastischen Längung des Bandes erzeugt werden. Denn bei Streckbiegerichtanlagen ist es üblich, dass der wesentliche Teil des Streckgrades an den ersten Richtrollen und folglich in dem ersten Anlagenabschnitt erzeugt wird, während an den übrigen, hinteren Richtrollen hauptsächlich die Restbiegemomente eliminiert werden. Erfindungsgemäß ist nun vorgesehen, dass die beschriebenen Rollenkombinationen bevorzugt in dem (vorderen) ersten Anlagenabschnitt angeordnet sind, in dem zumindest 75%, bevorzugt zumindest 95% der plastischen Längung des Bandes erzeugt werden. Dementsprechend kann es zweckmäßig sein bzw. ausreichen, wenn in einem (hinteren) zweiten Anlagenabschnitt, in dem im Wesentlichen die Restkrümmungen im Band nach dem Richten minimiert bzw. auf gewünschte Werte eingestellt werden und in der Regel nur bis zu 25%, bevorzugt nur bis zu 5% der plastischen Längung erzeugt werden, lediglich eine oder mehrere Richtrollen vorgesehen sind, wobei in diesem Bereich auf zugeordnete Umlenkrollen verzichtet werden kann. Dabei ist es zweckmäßig, wenn der erste Anlagenabschnitt zwei oder drei Rollenkombinationen aus jeweils Richtrolle und vorgelagerter Umlenkrolle mit den beschriebenen Anstellmöglichkeiten aufweist. Der zweite Anlagenabschnitt für die Restkrümmungskorrektur weist dann zumindest zwei einzeln positionsgeregelte Richtrollen auf, wobei in diesem Bereich auf Umlenkrollen verzichtet werden kann. Es liegt jedoch im Rahmen der Erfindung, dass auch im Bereich dieses zweiten Anlagenabschnittes Umlenkrollen vorgesehen sind.In the context of the invention, it is therefore particularly important to have one or more roller combinations, each of which has a deflection roller and an associated straightening roller. Two such roller combinations are preferably provided, particularly preferably three roller combinations. It is basically within the scope of the invention if each straightening roller is actually also assigned an upstream deflection roller. However, it is preferably provided that the roller combinations described, each consisting of a deflection roller and a straightening roller, are provided in a first system section in which at least 75%, preferably at least 95%, of the total plastic elongation of the strip is generated. Because in stretch bending straightening systems, it is common for the main part of the degree of stretching to be generated on the first straightening rollers and consequently in the first plant section, while the remaining, rear straightening rollers mainly eliminate the residual bending moments. According to the invention, it is now provided that the roller combinations described are preferably arranged in the (front) first system section in which at least 75%, preferably at least 95%, of the plastic elongation of the strip is generated will. Accordingly, it can be expedient or sufficient if, in a (rear) second plant section, in which essentially the residual curvatures in the strip after straightening are minimized or set to desired values and usually only up to 25%, preferably only up to up to 5% of the plastic elongation are generated, only one or more straightening rollers are provided, in which case associated deflection rollers can be dispensed with in this area. It is expedient here if the first plant section has two or three roller combinations, each consisting of a straightening roller and an upstream deflection roller with the adjustment options described. The second plant section for the residual curvature correction then has at least two individually position-controlled straightening rollers, it being possible to dispense with deflection rollers in this area. However, it is within the scope of the invention that deflection rollers are also provided in the area of this second plant section.
Alternativ kann den beschriebenen Rollenkombinationen mit kurzer freier Bandlänge auch ein Vielrollenrichtsatz nachgeordnet sein.Alternatively, a multi-roller straightening set can also be arranged downstream of the described roller combinations with a short free belt length.
Im Folgenden wird die Erfindung anhand von lediglich Ausführungsbeispiele darstellenden Zeichnungen näher erläutert. Es zeigen:
- Fig. 1
- Schematisch eine Streckbiegerichtanlage in einer ersten Ausführungsform zur Durchführung des erfindungsgemäßen Verfahrens,
- Fig. 2
- eine Streckbiegerichtanlage in einer zweiten Ausführungsform,
- Fig. 3
- eine dritte Ausführungsform der Streckbiegerichtanlage und
- Fig. 4
- eine vierte Ausführungsform der Streckbiegerichtanlage.
- 1
- Schematic of a stretch leveling system in a first embodiment for carrying out the method according to the invention,
- 2
- a stretch bending straightening system in a second embodiment,
- 3
- a third embodiment of the stretch bending straightening system and
- 4
- a fourth embodiment of the stretch leveling system.
In den Figuren ist jeweils eine Streckbiegerichtanlage zum Streckbiegerichten von Metallbändern 1 dargestellt. Eine solche Streckbiegerichtanlage weist in ihrem grundsätzlichen Aufbau einen Einlaufspannrollensatz 2 und einen Auslaufspannrollensatz 3 sowie zwischen diesen Spannrollensätzen 2, 3 angeordneten Richtrollen 5a, 6a, 7a, 8a auf. Der Einlaufspannrollensatz 2 mit den Spannrollen 4 kann als Bremsrollensatz ausgelegt sein, während der Auslaufspannrollensatz 3 mit den Spannrollen 4 als Zugrollensatz ausgelegt sein kann. Die Banddurchlaufrichtung D verläuft horizontal oder im Wesentlichen horizontal.A stretch bending straightening system for stretch bending straightening of metal strips 1 is shown in each of the figures. In its basic structure, such a stretch bending straightening system has an inlet tensioning roller set 2 and an outlet tensioning roller set 3 as well as straightening
Mit diesen Spannsätzen 2, 3 wird eine Zugspannung in dem Metallband 1 erzeugt, wobei diese Zugspannung jedoch unterhalb der Elastizitätsgrenze des Bandmaterials liegt. Das Band wird dann um die Richtrollen 5a bis 8a im plastischen oder elastisch-plastischen Bereich wechselseitig gebogen und dabei plastisch gestreckt und folglich gelängt. Jede Richtrolle 5a, 6a, 7a, 8a kann dabei grundsätzlich in an sich bekannter Weise von zumindest zwei Stützrollen abgestützt sein. Diese sind in den Figuren nicht dargestellt.With these clamping sets 2, 3, a tensile stress is generated in the metal strip 1, but this tensile stress is below the elastic limit of the strip material. The strip is then alternately bent around the straightening rollers 5a to 8a in the plastic or elastic-plastic range and is thereby plastically stretched and consequently lengthened. Each straightening
Die einzelnen Richtrollen 5a, 6a, 7a und 8a sind zur Anpassung der Verfahrensführung an verschiedenste Gegebenheiten relativ zum Band anstellbar, so dass die Eintauchtiefe der Richtrolle 5a, 6a, 7a, 8a und damit auch der Umschlingungswinkel des Bandes um die Richtrolle variiert werden kann. In den Figuren ist ferner erkennbar, dass einigen der Richtrollen Umlenkrollen 5b, 6b, 7b zugeordnet sind.The
Dazu wird zunächst auf
Es ist grundsätzlich vorteilhaft, wenn - wie auch in
In
Die
Dazu werden die Richtrollen 5a, 6a bzw. 7a zur Variation der Eintauchtiefe nun derart relativ zu der zugeordneten Umlenkrolle angestellt, dass die freie Bandlänge F zwischen Ablaufpunkt 9 des Bandes von der Umlenkrolle bis zu dem Auflaufpunkt 10 des Bandes auf die zugeordnete Richtrolle möglichst klein bleibt und einen vorgegebenen Maximalwert nicht überschreitet. Dazu sind die Richtrollen bzw. einige der Richtrollen im Zuge der Variation der Eintauchtiefe im Wesentlichen entlang der Umfangsrichtung der Umlenkrollen oder tangential zu den Umlenkrollen verfahrbar.For this purpose, the straightening
Dieses lässt sich auf verschiedene Weise konstruktiv realisieren. In den
Im Bereich der ersten Richtrolle 5a der Anlage gemäß
Bei der in
Anhand der dritten Richtrolle 7a gemäß
Mit den in
In der Praxis ist es jedoch in der Regel ausreichend, wenn eine solche erfindungsgemäße Anstellung der Richtrollen bezogen auf die Umlenkrollen im ersten Anlagenabschnitt A1 vorgesehen ist. Dazu wird auf die Ausführungsbeispiele nach den
Im Ausführungsbeispiel nach
Die
Claims (12)
- Method for stretch-bend-levelling metal strips (1), having a stretch-bending stretch-bend-levelling installation with a plurality of levelling rollers (5a, 6a, 7a, 8a) arranged one behind the other in the strip running direction (D) and spaced apart in the strip running direction (D),wherein the strip (1), which is under a tensile stress below the elasticity limit, is alternately bent around the levelling rollers (5a, 6a, 7a, 8a) and thereby undergoes plastic stretching,wherein one or more levelling rollers (5a, 6a, 7a), which can be adjusted relative to the strip (1), are each preceded by a deflection roller (5b, 6b, 7b) which has a larger diameter than the levelling roller arranged downstream in each case, characterised in thatthe levelling roller (5a, 6a, 7a) is adjusted relative to the associated deflection roller (5b, 6b, 7b) for varying the immersion depth in such a way that the free strip length (F) between the run-off point (9) of the strip (1) from the deflection roller up to the run-up point (10) of the strip (1) onto the associated levelling roller always does not exceed a maximum value of 8 % of the strip width over the entire adjustment range in the case of different immersion depths or wrap angles.
- Method according to claim 1, characterised in that the levelling roller
(5a, 6a, 7a) for varying the immersion depth relative to the deflection roller (5b, 6b, 7b) is adjusted in such a way that the free strip length (F) does not exceed a maximum value of 4% of the strip width. - Method according to one of claims 1 to 2, characterised in that the free strip length (F) does not exceed a maximum value of 150 mm, preferably 100 mm, particularly preferably 70 mm, and indeed preferably over the entire adjustment range of the levelling roller.
- Method according to one of claims 1 to 3, characterised in that the levelling roller (5a, 6a, 7a) is adjusted vertically or approximately vertically to the strip running direction (D) in order to vary the immersion depth, wherein the distance (A) between the levelling roller (5a, 6a, 7a) and the deflection roller (5b, 6b, 7b) is so small that the free strip length (F) is always below the maximum value or does not exceed it over the entire adjustment range.
- Method according to any one of claims 1 to 3, characterised in that the levelling roller (5a, 6a, 7a) is moved substantially along the circumferential direction of the deflection roller (5b, 6b, 7b) or tangentially to the deflection roller (5b, 6b, 7b) in the course of varying the immersion depth.
- Method according to claim 5, characterised in that the levelling roller (5a, 6a, 7a) is moved linearly in the sense of a linear adjustment on an adjustment track (11) arranged obliquely to the strip running direction (D), preferably relative to a stationary deflection roller (5b, 6b, 7b).
- Method according to claim 5, characterised in that the levelling roller (5a, 6a, 7a) is moved in the sense of a pivoted position on an arcuate, for example circular, adjustment track (12) that surrounds the outer circumference of the preferably stationarily arranged deflection roller (5b, 6b, 7b).
- Method according to claim 5, characterised in that in the course of varying the immersion depth, both the levelling roller (5a, 6a, 7a) and the associated deflection roller (5b, 6b, 7b) are moved.
- Method according to claim 8, characterised in that the levelling roller (5a, 6a, 7a) is moved linearly, vertically to the strip running direction and the deflection roller (5b, 6b, 7b) is moved linearly, horizontally to the strip running direction.
- Method according to one of claims 1 to 9, characterised in that the wrap angle of the strip around the levelling roller is 2° to 45°, preferably 3° to 30°.
- Method according to one of claims 1 to 10, with one or more roller combinations each consisting of a deflection roller (5b, 6b, 7b) and a levelling roller (5a, 6a, 7a), characterised in that these roller combinations are arranged in a first plant section (Al), for example on the inlet side, in which at least 75% of the total plastic stretching, preferably at least 95% of the total plastic stretching, is produced.
- Method according to claim 11, characterised in that one or more levelling roller (7a, 8a) are arranged downstream from the roller combinations of deflection roller (5b, 6b, 7b) and levelling roller (5a, 6a, 7a) in each case, wherein these downstream straightening rollers (7a, 8a) are arranged in a second plant section (A2) in which only up to 25%, preferably only up to 5%, of the total plastic stretching is produced in order to correct residual curvatures.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010024714.6A DE102010024714C5 (en) | 2010-06-23 | 2010-06-23 | Method for stretch bending of metal strips and stretch bending plant |
PCT/EP2011/060394 WO2011161134A1 (en) | 2010-06-23 | 2011-06-22 | Stretch-bending straightener |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2585236A1 EP2585236A1 (en) | 2013-05-01 |
EP2585236B1 true EP2585236B1 (en) | 2022-07-20 |
Family
ID=44627820
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11729095.7A Active EP2585236B1 (en) | 2010-06-23 | 2011-06-22 | Method for straightening by stretch-bending |
Country Status (7)
Country | Link |
---|---|
US (1) | US9174257B2 (en) |
EP (1) | EP2585236B1 (en) |
KR (1) | KR101851028B1 (en) |
CN (1) | CN102971096B (en) |
DE (1) | DE102010024714C5 (en) |
RU (1) | RU2528528C2 (en) |
WO (1) | WO2011161134A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102012020444B4 (en) | 2012-10-18 | 2015-01-22 | Vdeh-Betriebsforschungsinstitut Gmbh | Method for determining the tensile strength of a strip in a straightening machine and tensile softness sensor |
DE102013106243C5 (en) * | 2013-06-14 | 2018-10-04 | Bwg Bergwerk- Und Walzwerk-Maschinenbau Gmbh | Method and device for stretch bending of metal strips |
US11076664B1 (en) | 2014-09-22 | 2021-08-03 | Apple Inc. | Fabric cases for electronic devices |
CN105290159B (en) * | 2015-12-04 | 2018-07-24 | 中冶南方工程技术有限公司 | Chill belt plate shape straightening process |
CN105290110B (en) * | 2015-12-04 | 2018-03-13 | 中冶南方工程技术有限公司 | Chill strip compound straightening machine |
DE102016106208A1 (en) * | 2016-04-05 | 2017-10-05 | Bwg Bergwerk- Und Walzwerk-Maschinenbau Gmbh | Method for stretch bending of a strip |
DE102016121448B4 (en) * | 2016-11-09 | 2018-08-30 | Bwg Bergwerk- Und Walzwerk-Maschinenbau Gmbh | Method and device for stretch bending of a metal strip |
CN112496088B (en) * | 2020-11-18 | 2022-04-12 | 山东钢铁集团日照有限公司 | Control method for improving C-warped plate shape of galvanized plate through zero-elongation withdrawal and straightening |
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AU466254B2 (en) * | 1971-09-14 | 1975-10-23 | John Lysaght (Australia) Limited | Method of flattening metal strip exhibiting a discontinuous yield point and suppressing the discontinuous yield point |
US3839888A (en) * | 1972-11-06 | 1974-10-08 | Wean United Inc | Tension levelling of strip |
JPS5221252A (en) * | 1975-08-13 | 1977-02-17 | Nippon Steel Corp | Shape straightening method of metal strip or plate |
SU712173A1 (en) * | 1977-06-01 | 1980-01-30 | Славянский Филиал Всесоюзного Ордена Ленина Научно-Исследовательского И Проектно- Конструкторского Института Металлургического Машиностроения | Apparatus for straightening rolled sheets by extension with bending |
JPS57142720A (en) * | 1981-03-02 | 1982-09-03 | Mitsubishi Heavy Ind Ltd | Correcting device for metallic strip |
JPS5976622A (en) * | 1982-10-23 | 1984-05-01 | Mitsubishi Heavy Ind Ltd | Tension leveler |
JPS59137121A (en) * | 1983-01-25 | 1984-08-07 | Mitsubishi Heavy Ind Ltd | Tension leveler |
JPS60121020A (en) * | 1983-12-06 | 1985-06-28 | Mitsubishi Heavy Ind Ltd | Tension leveler |
DE3636707A1 (en) * | 1986-10-28 | 1988-05-19 | Bwg Bergwerk Walzwerk | Apparatus for the stretch-bend-straightening of metal strips |
NZ225100A (en) | 1987-06-29 | 1991-09-25 | Merck & Co Inc | Reaction of steroids (including 4-azasteroids) with a silylating agent in the presence of a quinone to introduce a delta' double bond and silylated intermediates |
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JPH01154816A (en) * | 1987-12-14 | 1989-06-16 | Mitsubishi Corp | Method and apparatus for removing scale in roll bend scale breaker |
RU2112618C1 (en) * | 1996-07-01 | 1998-06-10 | Челябинский государственный технический университет | Method for straightening, mainly, thin narrow strips and belts |
CN1065460C (en) * | 1996-08-15 | 2001-05-09 | 川崎制铁株式会社 | Bending adjuster of skin-pass machine |
DE19708488A1 (en) * | 1997-03-03 | 1998-09-10 | Betr Forsch Inst Angew Forsch | Device for straightening metal strips |
DE19741934C2 (en) * | 1997-09-23 | 2003-02-06 | Felten & Guilleaume Kabelwerk | Device and method for controlling the upsetting of a metal tube with at least one internal optical waveguide |
TW453909B (en) * | 1998-07-17 | 2001-09-11 | Kuraitekku Co Ltd | Roller leveler |
JP2001009523A (en) * | 1999-06-29 | 2001-01-16 | Ishikawajima Harima Heavy Ind Co Ltd | Attached leveler and rolling correction facility using it |
RU2177849C2 (en) * | 1999-12-28 | 2002-01-10 | Открытое акционерное общество "Уральский завод тяжелого машиностроения" | Method for continuously straightening rolled products |
DE102004041732A1 (en) * | 2004-08-28 | 2006-03-02 | Sms Demag Ag | Method of straightening a metal strip and straightening machine |
JP2008080372A (en) * | 2006-09-27 | 2008-04-10 | Jfe Steel Kk | Tension leveler and method of manufacturing metal plate using the same |
-
2010
- 2010-06-23 DE DE102010024714.6A patent/DE102010024714C5/en active Active
-
2011
- 2011-06-22 WO PCT/EP2011/060394 patent/WO2011161134A1/en active Application Filing
- 2011-06-22 RU RU2013102863/02A patent/RU2528528C2/en active
- 2011-06-22 KR KR1020137001796A patent/KR101851028B1/en active IP Right Grant
- 2011-06-22 EP EP11729095.7A patent/EP2585236B1/en active Active
- 2011-06-22 US US13/697,508 patent/US9174257B2/en active Active
- 2011-06-22 CN CN201180030624.2A patent/CN102971096B/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
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CN102971096B (en) | 2015-02-04 |
KR20130041132A (en) | 2013-04-24 |
CN102971096A (en) | 2013-03-13 |
EP2585236A1 (en) | 2013-05-01 |
RU2013102863A (en) | 2014-07-27 |
DE102010024714A1 (en) | 2011-12-29 |
US9174257B2 (en) | 2015-11-03 |
US20130111962A1 (en) | 2013-05-09 |
KR101851028B1 (en) | 2018-04-20 |
DE102010024714C5 (en) | 2018-10-18 |
DE102010024714B4 (en) | 2014-09-25 |
RU2528528C2 (en) | 2014-09-20 |
WO2011161134A1 (en) | 2011-12-29 |
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