EP2580794A1 - Structure stratifiée contenant des composants électrotechniques - Google Patents
Structure stratifiée contenant des composants électrotechniquesInfo
- Publication number
- EP2580794A1 EP2580794A1 EP11725686.7A EP11725686A EP2580794A1 EP 2580794 A1 EP2580794 A1 EP 2580794A1 EP 11725686 A EP11725686 A EP 11725686A EP 2580794 A1 EP2580794 A1 EP 2580794A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- layer structure
- optionally
- lec
- substrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000758 substrate Substances 0.000 claims abstract description 57
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- 239000010410 layer Substances 0.000 claims description 294
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- 229910052751 metal Inorganic materials 0.000 claims description 20
- 239000002184 metal Substances 0.000 claims description 20
- -1 polyethylene terephthalates Polymers 0.000 claims description 15
- 239000004020 conductor Substances 0.000 claims description 13
- 229920000515 polycarbonate Polymers 0.000 claims description 10
- 239000004417 polycarbonate Substances 0.000 claims description 10
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 9
- 229920000642 polymer Polymers 0.000 claims description 9
- 230000015572 biosynthetic process Effects 0.000 claims description 8
- 239000011112 polyethylene naphthalate Substances 0.000 claims description 8
- 239000011888 foil Substances 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 7
- 239000011241 protective layer Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 5
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 claims description 5
- 239000004642 Polyimide Substances 0.000 claims description 4
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 4
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- 239000004952 Polyamide Substances 0.000 claims description 2
- 229920002678 cellulose Polymers 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 229920001230 polyarylate Polymers 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 238000003856 thermoforming Methods 0.000 claims description 2
- 229920001169 thermoplastic Polymers 0.000 claims description 2
- 239000004416 thermosoftening plastic Substances 0.000 claims description 2
- 238000007646 gravure printing Methods 0.000 description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 8
- 239000001301 oxygen Substances 0.000 description 8
- 229910052760 oxygen Inorganic materials 0.000 description 8
- 238000007650 screen-printing Methods 0.000 description 8
- 238000005507 spraying Methods 0.000 description 7
- 238000007641 inkjet printing Methods 0.000 description 6
- 230000035699 permeability Effects 0.000 description 6
- 238000010023 transfer printing Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 238000005240 physical vapour deposition Methods 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 101100074328 Caenorhabditis elegans lec-7 gene Proteins 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000005229 chemical vapour deposition Methods 0.000 description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 3
- 229910052737 gold Inorganic materials 0.000 description 3
- 239000010931 gold Substances 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 239000002109 single walled nanotube Substances 0.000 description 3
- SKRWFPLZQAAQSU-UHFFFAOYSA-N stibanylidynetin;hydrate Chemical compound O.[Sn].[Sb] SKRWFPLZQAAQSU-UHFFFAOYSA-N 0.000 description 3
- RICKKZXCGCSLIU-UHFFFAOYSA-N 2-[2-[carboxymethyl-[[3-hydroxy-5-(hydroxymethyl)-2-methylpyridin-4-yl]methyl]amino]ethyl-[[3-hydroxy-5-(hydroxymethyl)-2-methylpyridin-4-yl]methyl]amino]acetic acid Chemical compound CC1=NC=C(CO)C(CN(CCN(CC(O)=O)CC=2C(=C(C)N=CC=2CO)O)CC(O)=O)=C1O RICKKZXCGCSLIU-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000002041 carbon nanotube Substances 0.000 description 2
- 229920001940 conductive polymer Polymers 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000007772 electrode material Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000005247 gettering Methods 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
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- 238000004246 ligand exchange chromatography Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 239000013047 polymeric layer Substances 0.000 description 2
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- 239000002356 single layer Substances 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229920000144 PEDOT:PSS Polymers 0.000 description 1
- 229920001609 Poly(3,4-ethylenedioxythiophene) Polymers 0.000 description 1
- 229920001283 Polyalkylene terephthalate Polymers 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910021393 carbon nanotube Inorganic materials 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
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- 238000007598 dipping method Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000005401 electroluminescence Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 229910021389 graphene Inorganic materials 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010416 ion conductor Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000000608 laser ablation Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000013528 metallic particle Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920001467 poly(styrenesulfonates) Polymers 0.000 description 1
- 229920000767 polyaniline Polymers 0.000 description 1
- 229920000128 polypyrrole Polymers 0.000 description 1
- 229920000123 polythiophene Polymers 0.000 description 1
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- 150000003839 salts Chemical class 0.000 description 1
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- 239000004094 surface-active agent Substances 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/16—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/10—OLEDs or polymer light-emitting diodes [PLED]
- H10K50/11—OLEDs or polymer light-emitting diodes [PLED] characterised by the electroluminescent [EL] layers
- H10K50/135—OLEDs or polymer light-emitting diodes [PLED] characterised by the electroluminescent [EL] layers comprising mobile ions
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K77/00—Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
- H10K77/10—Substrates, e.g. flexible substrates
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K77/00—Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
- H10K77/10—Substrates, e.g. flexible substrates
- H10K77/111—Flexible substrates
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10007—Types of components
- H05K2201/10106—Light emitting diode [LED]
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/301—Details of OLEDs
- H10K2102/311—Flexible OLED
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the device should be as light and flat as possible. This requires that the layer structure with which the device is equipped must be as light and flat as possible. Therefore, the layer structure should also include the possibly necessary battery, which ensures the power supply of all electrical components of the layer structure.
- the layer structure should comprise only one substrate and form only one component. So that the layer structure during assembly of the electrical or electrical equipment remains stable, the layer structure should be injected behind. In order to be as error-prone as possible and to be easy to clean on the surface, the layer structure should manage without moving components and form a continuous surface without interruptions.
- ACPEL films have the disadvantage of requiring an electrical supply consisting of a high alternating voltage (typically 110V) at a high frequency (typically 400Hz). For this purpose, a special electronic driver must be provided, which generates additional costs.
- Another disadvantage of combining ACPEL films with For example, capacitive switches means that the required electrical supply or the control signals a) interact for the ACPEL foil and b) for the capacitive switch.
- This Barrierefolien- or layers typically have a water vapor permeability of 10- 6 g / m "2" day, and an oxygen permeability of 10 "5 cm 3 / m" 2 day.
- the object of the invention is therefore to provide a layer structure on a single substrate, which has a lamp operated with electrical energy in combination with at least one further electrical component.
- the lamp of the layer structure should not interact electromagnetically with the at least one further electrotechnical component. Also, this lamp should be able to be operated with a low electrical DC voltage.
- the layer structure should further: have a small thickness, without moving components and form a continuous surface without interruptions, be as light as possible, have three-dimensionally deformed areas, and be injectable.
- the layer structure should be simple and inexpensive to produce. Therefore, it should be possible to dispense with electrical components that require very complex barrier layers against oxygen and moisture for proper function.
- the object is achieved by a layer structure with the features of the main claim, by a:
- the layer structure By using a printing process, it is possible to manufacture the layer structure at low cost and in high quantities.
- the LEC technology is particularly suitable compared to competing technologies.
- the substrate consists essentially or entirely of a polymer selected from the group consisting of polycarbonates (PC), polyesters, preferably polyethylene terephthalates (PET), polyethylene naphthalate (PEN), polymethyl methacrylate (PMMA), polyamides, polyimides, polyarylates, organic thermoplastic cellulose esters and polyfluorohydrocarbons or mixtures of these polymers, preferably selected from polycarbonates, polyethylene terephthalates, polyethylene naphthalate and polyimides, particularly preferably selected from polycarbonates, Polyethylene terephthalates and polyethylene naphthalate.
- the substrate is a film of one of the aforementioned materials.
- Polycarbonates are, for example, those based on bisphenol A, in particular films with the designation Bayfol® CR (polycarbonate / polybutylene terephthalate film) Makrofol® TP or Makrofol® DE from Bayer Material Science AG.
- Bayfol® CR polycarbonate / polybutylene terephthalate film
- Makrofol® TP Makrofol® DE from Bayer Material Science AG.
- PEN is that sold under the names Kaladex® and Teonex® by DuPont Teijin Films Luxembourg SA.
- An LEC in the context of the present invention is understood to mean an electrotechnical component which may comprise, as essential functional parts, an anode, a light-emitting polymer which may contain as additives one or more electrolytes, one or more salts or further additives, for example surfactants, and a cathode includes.
- the composition of the light-emitting layer may vary.
- the additives can perform several functions during operation, for example they can serve as ion conductors, anions or cations. Further, the additives may be functionalized and chemically crosslinked with the light-emitting polymer.
- LEP layer light emitting polymer
- the LEC may be in various embodiments.
- the vertical arrangement, the anode, the LEP layer and the cathode are stacked.
- the planar arrangement, the anode, the LEP layer and the cathode may also be arranged side by side; For example, two opposing metal electrodes (anode, cathode) can be applied to an already printed LEP layer. These can be parallel or in another form.
- the layer structure according to the invention comprises at least one LEC and one LEC at least one LEP
- the layer structure according to the invention consequently also comprises at least one LEP.
- pixelated light segments for example a seven-segment display, can be produced in almost any desired manner.
- the LEC is not just a lamp, but is in itself an ad.
- the LEC can include a so-called getter layer.
- This getter layer if present, is preferably located on the side of the cathode facing away from the substrate.
- the getter layer has the task to absorb the residual moisture that can come from the individual layers or from outside. This increases the life of the light-emitting element.
- a getter layer is not essential, especially if the LEC need not have a long life. The advantages of a LEC over, for example, OLED and PLED are due to their simple structure.
- the LEC consists of three layers (anode, LEP, cathode), the thickness of the LEP layer being in the region of a few hundred nanometers, in planar arrangements the thickness may even be in the range of a few millimeters, i. in printing technology easily realizable layer thicknesses are. Furthermore, the operation of the LEC is less sensitive to variations in the thickness of the LEP than is the case with the OLEDs and PLEDs.
- all the layers of the LEC are applied by a simple printing process, for example by screen printing, gravure printing, flexographic printing, gravure printing, transfer printing, digital printing, for example inkjet printing, or other printing processes known to those skilled in the art or by spray coating.
- a simple printing process for example by screen printing, gravure printing, flexographic printing, gravure printing, transfer printing, digital printing, for example inkjet printing, or other printing processes known to those skilled in the art or by spray coating.
- electrode materials with an adapted work function are required for the OLEDs and PLEDs. These consist for the cathode for example of calcium, barium or magnesium, which are highly reactive under ambient conditions and rapidly oxidize.
- the cathode for example of calcium, barium or magnesium, which are highly reactive under ambient conditions and rapidly oxidize.
- a stable silver or aluminum electrode is used. This is inventively by a printing process, for example by screen printing, gravure, flexographic printing, gravure printing, trans-
- vapor deposition is typically used, which in turn requires a vacuum process.
- the workings of the LECs result in lower work function requirements so that a larger work function electrode material can be used.
- the layer of the LEC Due to the chemical stability of the layers of the LEC, it can be produced without having to control or adjust the temperature, air pressure, air humidity or air composition or even an inert gas atmosphere, for example of pure nitrogen with a maximum water and oxygen content of each 0.1 ppm or from a comparable oxygen-free and dry gas or gas mixture would be necessary.
- the at least one LEC is provided on its side facing the substrate with a first barrier layer.
- the substrate is provided with a first barrier layer on at least one side, namely on the one which faces the LEC, over its entire area or only partially, but at least in the areas in which the at least one LEC is located.
- a barrier layer may be a single layer or multiple layers that act as a single layer in terms of their barrier properties.
- This ee rs barrier layer has a water vapor permeability of 10 "5 to 10 " 1 g / m “2" day, preferably from 10 "4 to 10 " 2 g / m “2” day, particularly preferably from 10 "4 to 10 " 3 g / m “2 day and an oxygen permeability of 10" 5 to 10 "1 cm 3 / m” 2 "day, preferably from 10" 4 to 10 "2 cm 3 / m” 2 day, more preferably from 10 "4 to 10 " 3 cm 3 / m "2, day up.
- This barrier layer is therefore significantly less expensive than those required for OLEDs and PLEDs.
- the first barrier layer preferably comprises a sequence of layers of each of a polymeric and an inorganic layer.
- a polymeric layer typically consists of a photo-crosslinkable monomer or polymer (eg acrylate).
- the thickness of a single polymeric layer is about 500 nm.
- An inorganic layer typically consists of metal oxides, for example of SiO x or Al 2 O 3 .
- the thickness of a single inorganic layer is about 50 nm.
- the first barrier layer preferably comprises one to 10 layers, and consequently the thickness of the barrier layer may be about 500 nm to about 6000 nm.
- the individual barrier layers attributable to substrate A) can be applied by physical vapor deposition (PVD) and chemical vapor deposition (CVD) in a roll-to-roll process
- PVD physical vapor deposition
- CVD chemical vapor deposition
- Useful barrier layers are disclosed in, for example, WO00 / 36665A1 and US6268695B1.
- the substrate is provided with an electrode layer over its full area or only partially, in particular in the areas in which the at least one LEC is located.
- the anode layer is also applied by means of a printing process, for example by screen printing, gravure printing, flexographic printing, gravure printing, transfer printing, digital printing, for example inkjet printing or other printing processes known to the person skilled in the art, or by spray coating.
- ITO and ATO can be applied by PVD, CVD, sputtering, dipping or by a sol-gel process.
- the intrinsically conductive polymers can also be applied by vacuum crosslinking.
- the anode layer may also serve as an electrode to other electrotechnical devices located on the same side of the substrate as the LEC. If not only on the side of the substrate, on which the at least one LEC is located, but also on the other side, at least one further electro-technical component is to be applied, both sides of the substrate can be provided with an electrode layer. It must then be ensured that these electrode layers are sufficiently isolated from each other.
- substrates of polyethylene naphthalate (PEN), which are already provided on the entire surface on one side already with a first barrier layer and an anode made of ITO as described above, are offered for sale by 3M Kunststoff GmbH.
- the anode is transparent in most cases, so that the electroluminescent light can pass through them.
- the cathode can be transparent.
- the anode may be optically transparent or partially transparent.
- both the anode and the cathode may not be optically transparent, for example made of thin silver or gold.
- transparent or “transparency” is understood to mean that a relevant layer or a respective layer sequence has a transmission in the major part of the visible or IR wavelength range of the light emitted by the LEC of more than 60%, preferably more than 70%, more preferably more than 80%, especially more than 90%. This also applies if the layer sequence comprises further layers not previously mentioned here.
- the getter layer if present, preferably lies on the side of the cathode facing away from the substrate, for example between the cathode and the carrier layer described below with the second barrier layer or the metal film likewise described below.
- PSA pressure sensitive adhesive
- the getter layer can be applied on the side to the carrier layer as well as to the cathode. According to the invention, this is applied by a printing process, for example by screen printing, gravure printing, flexographic printing, gravure printing, transfer printing, digital printing, for example inkjet printing, or other printing processes known to those skilled in the art, or by spray coating.
- the LEP is applied to the anode layer.
- printing processes for example by screen printing, gravure printing, flexographic printing, gravure printing, transfer printing, digital printing, for example inkjet printing, or other printing processes known to those skilled in the art, or by spray coating.
- a further electrode layer which is the cathode layer (cathode for short) for the at least one LEC, is then applied to the LEP.
- the cathode layer contains silver, aluminum, copper and / or gold and is produced according to the invention by printing corresponding pastes, for example by screen printing, intaglio printing, flexographic printing, gravure printing, transfer printing, digital printing, for example inkjet printing or other printing processes known to the person skilled in the art. or applied by spray coating.
- the materials suitable for the anode layer are also suitable for the cathode.
- the cathode layer can also serve as an electrode for other electrotechnical components which are located on the same side of the substrate as the LEC.
- Suitable materials for the conductor tracks necessary for the power supply of the electrodes are the substances listed under the sections anode and cathode. These can be applied by the application methods also mentioned in these sections.
- the at least one LEC is provided on its side facing away from the substrate with a second barrier layer.
- This second barrier layer can cover the substrate over the entire area or only partially, but at least in the areas in which the at least one LEC is located.
- the second barrier layer may be constructed according to the first barrier layer.
- this barrier layer is applied to a carrier layer, which may correspond to the substrate in terms of material and properties.
- the second barrier layer can be applied to the carrier layer in the same way as the first barrier layer is applied to the substrate.
- the carrier layer with the second barrier layer is applied in such a way that the barrier layer lies on the LEC-facing side of the carrier layer.
- the carrier layer may be applied to the second barrier layer in such a way that the barrier layer lies on the side of the carrier layer facing away from the LEC.
- This metal film consists essentially of aluminum, gold, silver, copper, chromium and has a thickness of 10 to 200 ⁇ , preferably from 50 to 100 ⁇ , more preferably from 60 to 80 ⁇ .
- the metal film can be applied to the carrier layer in accordance with the barrier layer, for example by lamination, adhesive bonding or another method known to the person skilled in the art.
- the metal film attributable to the substrate A) has been applied to the carrier layer by PVD methods such as sputtering.
- PSA pressure sensitive adhesive
- the adhesive layer can be introduced between the second barrier layer, on which a getter layer is applied, and the LEC. Thereafter, the adhesive layer can optionally be crosslinked with suitable UV radiation.
- Another way to form the adhesive layer is to use a liquid adhesive instead of a PSA film.
- This is applied, for example, by means of a dispensing system or by means of a printing process, for example by screen printing, gravure printing, flexographic printing, gravure printing, transfer printing, digital printing, for example inkjet printing, or other printing processes known to those skilled in the art, or by spray coating.
- the carrier layer with the second barrier layer is positioned according to the LEC and optionally the other areas, laminated and then crosslinked with suitable UV radiation.
- the at least one LEC and the at least one further electrotechnical component can be arranged both one above the other and next to one another with respect to the surface normal of the substrate.
- the surface normal is a vector that is perpendicular to a plane, which theoretically can be arbitrarily small. For practical reasons, for the present invention, the smallest unit of this plane is described by a square with the edge length 1 mm.
- the electrical conductor tracks can also electrically connect the at least one LEC and the at least one further electrical component to one another.
- the at least one LEC can be electrically connected to at least one further electrotechnical component selected from the group consisting of antenna, switch, sensor, battery, photovoltaic cell, actuator, energy converter or combinations of two or more identical or different ones of these components the other electrical components can also be electrically connected to each other.
- a higher-level power supply i. a power supply that is not on the layer structure, necessary.
- a power supply can be for example: the battery of the device, which comprises the layer structure; the battery of the product, such as an automobile, in which the device is installed; the public power supply when the layer structure is installed, for example, in a household appliance.
- the layer structure comprises at least one battery which ensures the power supply to the LEC and possibly further electrical components of the layer structure.
- the layer structure comprises, in addition to the LEC and the battery, at least one further electrotechnical component selected from the group consisting of antenna, switch, sensor, photovoltaic cell, actuator, energy converter or combinations of two or more identical or different ones of these components.
- the entire layer structure can be the substrate, the at least one LEC, the at least one further electrotechnical component, wherein the at least one LEC and the at least one further electrotechnical component with respect to the surface normal of the substrate can be arranged both one above the other and next to each other first barrier layer, the anode layer, the cathode layer, a second barrier layer with carrier layer or a metal film, an adhesive layer and optionally further layers such as one or more insulation layers, optionally one or more protective layers, optionally one or more decorative layers, optionally one or more Color filters, if necessary, comprise one or more diaphragms.
- the thickness of this layer structure is from 200 ⁇ to 3000 ⁇ , preferably from 500 ⁇ to 2000 ⁇ , more preferably from 800 ⁇ to 1500 ⁇ .
- the layer structure may have three-dimensionally deformed areas.
- Three-dimensionally deformed in the sense of the invention means that, based on the substrate of the layer structure, there is at least one surface normal on this substrate, be it on the front side or on the backside of the substrate which is not parallel to at least one other surface normal on the same side of the substrate.
- the normal, production-related unevenness of the surface of the substrate which is on the order of at most + / - 20 ⁇ m from the nominal value of the substrate, are not taken into account.
- the layer structure in areas which are provided with a battery, an antenna, a switch, a sensor, a photovoltaic cell, an actuator or an energy converter be deformed three-dimensionally.
- the radius of curvature of the layer structure in the deformed regions can be less than 10 mm, preferably less than 5 mm, particularly preferably less than 2 mm, very particularly preferably less than 1 mm.
- the layer structure is provided in areas which are provided with a battery, an antenna, a switch, a sensor, a photovoltaic cell, an actuator or an energy converter, but provided with a bulge or indentation with the above-mentioned radius of curvature.
- the radius of curvature at the median plane of the substrate is determined.
- a round, ellipsoidal or otherwise geometrically designed combination of LEC and an electrical component for example a switch or sensor
- an electrical component for example a switch or sensor
- a switch or sensor can be configured in such a way that in the middle there is a switch which is everted towards the operator, that of a flat annular one , ellipsoidal-shaped or otherwise according to the scope of the protuberance designed LEC is surrounded.
- the layer structure according to the invention is obtainable by the following method:
- a further electrical component or a plurality of further electrical components the following layers are additionally applied: one or more electrical conductor tracks, optionally one or more insulation layers, optionally one or more protective layers, optionally one or more decorative layers, if appropriate one or more color filters, if appropriate one or more diaphragms, the layer structure is then deformed three-dimensionally in at least one region and / or as a whole, and the LEP layer, the cathode layer, the adhesive layer, optionally the second barrier layer, the electrical conductor tracks, the optional insulating layer, the optional protective layer and the optional decorative layer and optionally the anode layer are applied completely by a printing process.
- step (7) and optionally step (8) are carried out at any point after step (2).
- structural of the at least one electrically conductive layer is understood to mean that the relevant layer or the respective layer sequence is removed from the substrate in such a way, for example by chemical processes, laser ablation, punching or by covering at least one dielectric layer, For example, by printing an insulation layer, in turn, for example, by screen printing that only the areas remain as an electrode (anode) for the at least one LEC left or free, which are necessary for the operation of this LEC and / or the operation of other electrical components of If necessary, the electrical conductor tracks can be structured in a corresponding manner or be machined out of the at least one electrically conductive layer.
- the layer structure In order to obtain a three-dimensionally deformed layer structure, the layer structure must be deformed. The deformation takes place for example by high-pressure isostatic deformation, as disclosed in EP 0 371 425 A2 and WO2009 / 043539 A2. Also, thermoforming deformation as disclosed in US5932167A, US6210623B1 and US6257866B1 is possible. Both the flat, that is the undeformed, as well as the three-dimensionally deformed layer structure can be back-injected with a plastic, as already disclosed in EP0371425A2 and WO2009 / 043539A2.
- the layer structure according to the invention can be used for the formation of small and large display and control elements and for the formation of housing elements for mobile or stationary electronic devices or small or large domestic appliances or for the design of keyboard systems without moving components.
- the layer structure according to the invention is illustrated in more detail by means of exemplary embodiments for the layer sequence, wherein the features essential to the invention are to be emphasized without restricting the invention thereto.
- the LEC and the electrotechnical device are stacked with respect to the surface normal of the substrate, and the light emitted by the LEP leaves the layer structure in the direction in which the anode is located from the LEP. If no metal layer is present and the getter layer is absent or the getter layer is transparent, the light can leave the layer structure both in the direction of the anode and in the direction of the cathode, as far as all other layers are also transparent, which according to the invention is compulsory in the direction of the anode and towards the cathode is the rule.
- Shutter switch, insulating layer, metal film, getter layer, adhesive layer, cathode, LEP, anode, barrier layer, substrate, color filter, decorative film.
- Metal film gettering layer, adhesive layer, cathode, LEP, anode, barrier layer, substrate, color filter, switch, decorative film.
- Example 5 Carrier layer, barrier layer, adhesive layer, switch, insulation layer, getter layer, insulation layer, cathode, LEP, anode, barrier layer, substrate, color filter, decorative film.
- Metal film gettering layer, adhesive layer, cathode, LEP, anode, barrier layer, substrate, color filter, adhesive layer, switch, carrier layer, decorative film.
- FIG. 1 a drawing
- the layer structure is deformed three-dimensionally in such a way that the LEC 7 is related to all other composites nents 2-6 is located at a lower level.
- the LEC 7 is related to all other composites nents 2-6 is located at a lower level.
- the LEC 7 is related to all other composites nents 2-6 is located at a lower level.
- electrical connections 3 are arranged in the present case.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Electroluminescent Light Sources (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
- Electrochromic Elements, Electrophoresis, Or Variable Reflection Or Absorption Elements (AREA)
Abstract
L'invention a pour objet une structure stratifiée comprenant un substrat (1), au moins une cellule électrochimique électroluminescente (LEC) (7) et au moins un autre composant électrotechnique (4, 5, 8), un procédé pour produire cette structure stratifiée et son utilisation pour former des éléments de commande et d'affichage de petites et de grandes dimensions et pour former des éléments de boîtier destinés à des appareils électroniques mobiles et fixes ou des appareils électroménagers de petites et de grandes dimensions ou pour former des systèmes de clavier sans composants mobiles.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11725686.7A EP2580794A1 (fr) | 2010-06-10 | 2011-06-07 | Structure stratifiée contenant des composants électrotechniques |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10165581A EP2395572A1 (fr) | 2010-06-10 | 2010-06-10 | Montage en couche comprenant des composants électrotechniques |
PCT/EP2011/059383 WO2011154399A1 (fr) | 2010-06-10 | 2011-06-07 | Structure stratifiée contenant des composants électrotechniques |
EP11725686.7A EP2580794A1 (fr) | 2010-06-10 | 2011-06-07 | Structure stratifiée contenant des composants électrotechniques |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2580794A1 true EP2580794A1 (fr) | 2013-04-17 |
Family
ID=42953804
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10165581A Withdrawn EP2395572A1 (fr) | 2010-06-10 | 2010-06-10 | Montage en couche comprenant des composants électrotechniques |
EP11725686.7A Withdrawn EP2580794A1 (fr) | 2010-06-10 | 2011-06-07 | Structure stratifiée contenant des composants électrotechniques |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10165581A Withdrawn EP2395572A1 (fr) | 2010-06-10 | 2010-06-10 | Montage en couche comprenant des composants électrotechniques |
Country Status (7)
Country | Link |
---|---|
US (1) | US20130140541A1 (fr) |
EP (2) | EP2395572A1 (fr) |
JP (1) | JP2013534642A (fr) |
KR (1) | KR20130119412A (fr) |
CN (1) | CN103081152A (fr) |
TW (1) | TW201218371A (fr) |
WO (1) | WO2011154399A1 (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE537207C2 (sv) * | 2012-10-26 | 2015-03-03 | Lunalec Ab | Förfarande för framställning av ljusemitterande elektrokemisk cell |
TWI509844B (zh) * | 2014-09-19 | 2015-11-21 | Unity Opto Technology Co Ltd | Applied to the backlight of the LED light-emitting structure |
GB2538083A (en) * | 2015-05-06 | 2016-11-09 | Cambridge Display Tech Ltd | High contrast light emitting device |
DE102018131760A1 (de) * | 2018-12-11 | 2020-06-18 | Hueck Folien Gmbh | Gewölbte Funktionsfolienstruktur und Verfahren zur Herstellung derselben |
US11357103B1 (en) * | 2020-01-21 | 2022-06-07 | Signetik, LLC | System-in-package cellular assembly |
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DE58909087D1 (de) | 1988-12-01 | 1995-04-13 | Bayer Ag | Verfahren zur Herstellung tiefgezogener Kunststoff-Formteile. |
US5361190A (en) * | 1990-02-20 | 1994-11-01 | K. W. Muth Co. Inc. | Mirror assembly |
US5189549A (en) * | 1990-02-26 | 1993-02-23 | Molecular Displays, Inc. | Electrochromic, electroluminescent and electrochemiluminescent displays |
US5460773A (en) | 1993-08-11 | 1995-10-24 | Fritz; Michael L. | Seal for blow down platen |
US6257866B1 (en) | 1996-06-18 | 2001-07-10 | Hy-Tech Forming Systems, Inc. | Apparatus for accurately forming plastic sheet |
DE19717740C2 (de) | 1997-04-26 | 2001-07-05 | Schoenberg & Cerny Gmbh Wien | Kunststoff-Formkörper mit integriertem optoelektronischem Leuchtfeld und Verfahren zu seiner Herstellung |
US6268695B1 (en) | 1998-12-16 | 2001-07-31 | Battelle Memorial Institute | Environmental barrier material for organic light emitting device and method of making |
EP1524708A3 (fr) | 1998-12-16 | 2006-07-26 | Battelle Memorial Institute | Matière de barrière contre les conditions d'ambiance et son procédé de fabrication |
AU2002215385A1 (en) * | 2000-10-23 | 2002-05-06 | First Usa Bank, N.A. | Plastic card with lep display |
US7320845B2 (en) | 2002-05-24 | 2008-01-22 | The Intertech Group, Inc. | Printed battery |
NL1023680C2 (nl) * | 2003-06-17 | 2004-12-20 | Tno | Sensor met polymeren componenten. |
US6998648B2 (en) * | 2003-08-25 | 2006-02-14 | Universal Display Corporation | Protected organic electronic device structures incorporating pressure sensitive adhesive and desiccant |
US20070163638A1 (en) | 2004-02-19 | 2007-07-19 | Nanosolar, Inc. | Photovoltaic devices printed from nanostructured particles |
US7221359B2 (en) | 2004-03-17 | 2007-05-22 | Lear Corporation | Illuminated touch switch |
WO2006046214A1 (fr) * | 2004-10-29 | 2006-05-04 | Koninklijke Philips Electronics N.V. | Dispositif à afficheur intégré |
US7486280B2 (en) | 2005-08-04 | 2009-02-03 | Uniplas Enterprises Pte, Ltd. | Contoured capacitive touch control panel |
US7808182B2 (en) * | 2006-08-01 | 2010-10-05 | Sarnoff Corporation | Electron gun and magnetic circuit for an improved THz electromagnetic source |
US7989725B2 (en) | 2006-10-30 | 2011-08-02 | Ink-Logix, Llc | Proximity sensor for a vehicle |
US8198979B2 (en) | 2007-04-20 | 2012-06-12 | Ink-Logix, Llc | In-molded resistive and shielding elements |
CA2699166C (fr) | 2007-09-12 | 2013-03-12 | Victor Rabinovich | Antenne dipolaire a meandres imprimes symetriques |
DE102007046472B4 (de) | 2007-09-28 | 2013-12-24 | Bayer Materialscience Aktiengesellschaft | Verfahren zur Herstellung eines tiefgezogenen Folienteils aus Polycarbonat oder aus Polymethylmethacrylat |
DE102007059858A1 (de) | 2007-12-12 | 2009-06-18 | Bayer Materialscience Ag | Energiewandler hergestellt aus filmbildenden wässrigen Polymer-Dispersionen, insbesondere Polyurethan-Dispersionen |
CN102227439B (zh) * | 2008-10-02 | 2015-08-19 | 巴斯夫欧洲公司 | 络盐 |
WO2010085180A1 (fr) * | 2009-01-21 | 2010-07-29 | Ludvig Edman | Cellule et système électrochimique émettant de la lumière, utilisation associée, et procédé de fonctionnement |
-
2010
- 2010-06-10 EP EP10165581A patent/EP2395572A1/fr not_active Withdrawn
-
2011
- 2011-06-07 CN CN2011800393113A patent/CN103081152A/zh active Pending
- 2011-06-07 WO PCT/EP2011/059383 patent/WO2011154399A1/fr active Application Filing
- 2011-06-07 KR KR1020137000508A patent/KR20130119412A/ko not_active Application Discontinuation
- 2011-06-07 JP JP2013513663A patent/JP2013534642A/ja not_active Withdrawn
- 2011-06-07 EP EP11725686.7A patent/EP2580794A1/fr not_active Withdrawn
- 2011-06-07 US US13/703,143 patent/US20130140541A1/en not_active Abandoned
- 2011-06-09 TW TW100120082A patent/TW201218371A/zh unknown
Non-Patent Citations (1)
Title |
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See references of WO2011154399A1 * |
Also Published As
Publication number | Publication date |
---|---|
TW201218371A (en) | 2012-05-01 |
CN103081152A (zh) | 2013-05-01 |
EP2395572A1 (fr) | 2011-12-14 |
KR20130119412A (ko) | 2013-10-31 |
WO2011154399A1 (fr) | 2011-12-15 |
JP2013534642A (ja) | 2013-09-05 |
US20130140541A1 (en) | 2013-06-06 |
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