EP2559105A1 - Dispositif de connexion électrique d'un câble, en particulier pièce de connexion enfichable - Google Patents

Dispositif de connexion électrique d'un câble, en particulier pièce de connexion enfichable

Info

Publication number
EP2559105A1
EP2559105A1 EP11714945A EP11714945A EP2559105A1 EP 2559105 A1 EP2559105 A1 EP 2559105A1 EP 11714945 A EP11714945 A EP 11714945A EP 11714945 A EP11714945 A EP 11714945A EP 2559105 A1 EP2559105 A1 EP 2559105A1
Authority
EP
European Patent Office
Prior art keywords
contact
cable
housing
connector
tensile force
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11714945A
Other languages
German (de)
English (en)
Other versions
EP2559105B1 (fr
Inventor
Erich Frank
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pfisterer Kontaktsysteme GmbH
Original Assignee
Pfisterer Kontaktsysteme GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pfisterer Kontaktsysteme GmbH filed Critical Pfisterer Kontaktsysteme GmbH
Publication of EP2559105A1 publication Critical patent/EP2559105A1/fr
Application granted granted Critical
Publication of EP2559105B1 publication Critical patent/EP2559105B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2101/00—One pole

Definitions

  • the invention relates to a device for electrically connecting a cable, in particular a plug connection part.
  • Plug element and the female member come into electrical contact with each other and is guided via contact members of the electric current.
  • a pulling force on the cable a
  • the invention is based on the object, a generic
  • the device has a housing in which a connecting element is arranged, which is mechanically fixed and usually electrically conductive with a soul of the cable is connected, preferably with the inner conductor of the cable.
  • the device further comprises at least one fixing element, by means of which the
  • At least a part of the fixing elements is made of plastic.
  • the connecting element is at least
  • the connecting element can be mechanically firmly connected by clamping, in particular pressing, with the core of the cable.
  • the soul of the cable can be designed as a one-piece solid conductor, as a multi-part, each solid conductor, or as a strand and lead the electrical current of the cable.
  • the connection between the connecting element and the core of the cable can take place directly, ie under direct contact of the connecting element at the core of the cable, or indirectly,
  • Connecting element in turn, preferably in one piece and can also provide the electrical contact member for the electrical connection of the device with another connector part.
  • the connecting element has a bearing surface in the direction of the tensile force forming a contact surface for the system of
  • the abutment surface can be formed, for example, by a surface extending inwards or outwards in the radial direction, for example by an at least partially flange-like widening of the connecting element.
  • the flange-like widening can form a closed ring, or be provided only in sections in the circumferential direction.
  • the fixing element has a contact surface forming a form-fitting in the direction of the tensile force for the attachment of the fixing element to the housing.
  • the fixing element may be formed, for example, as an obliquely or in particular transversely to the direction of the tensile force extending bolt, which is inserted into a transverse to the tensile force extending opening in the housing and thereby directly a
  • the position of the positive engagement of the fixing element in the direction of the tensile force and thus in the axial direction of the device is spaced from the position of the positive engagement of the fixing element on the connecting element.
  • the positive engagement of the fixing element on the connecting element are close to a contact element of the device, in particular close to the connection of the connecting element to the core of the cable,
  • the fixing element is multi-part and the parts are arranged one behind the other in the direction of the tensile force.
  • the several parts are in the direction of the tensile force directly or indirectly below
  • the parts of the fixing element can each be sleeve-shaped and receive the cable in its interior. At least a part of the fixing element may be formed as obliquely and in particular transversely to the direction of the tensile force insertable latch.
  • the device comprises an elastically deformable spring element, with which the connecting element within the
  • the spring element is in contact with a
  • the intermediate element is held by the restoring force of the spring element in contact with the connecting element.
  • the intermediate element may be made of an electrically insulating material, whereby an electrical insulation of the
  • Connecting element is ensured relative to the housing.
  • the intermediate element is at least
  • the intermediate element may have a radially outwardly projecting shoulder, in particular a flange-like widening, with which the intermediate element in contact with the
  • the intermediate element may have a radially inwardly projecting shoulder, in particular an annular shoulder, with which the intermediate element is in contact with the connecting element.
  • the device may comprise a stop means, through which
  • the intermediate element forms a contact protection for an electrical contact element of the device. This can be the
  • the device is designed for electrical voltages in the range of more than 12 V and less than 2400 V, in particular more than 24 V and less than 1000 V and preferably up to an operating voltage of 700 V. In one embodiment, the device is in used in vehicle technology, especially in electrical or
  • Hybrid vehicles or electric power machines.
  • Fig. 1 shows a perspective view of a first
  • Fig. 2 shows a perspective view of a second
  • Fig. 3 shows a perspective view of a third
  • Fig. 4 is a side view of the connector system of Fig. 3;
  • Fig. 5 is a perspective view of the connector system in a partially disconnected state;
  • FIG. 6 shows a perspective view of an enlarged detail in FIG.
  • Fig. 7 shows an enlarged section in the region of the locking elements
  • Fig. 8 shows a section of a section through the housing of the
  • first connector part shows a perspective view of a portion of the conduit with the insulation deposited at the conductor end
  • FIG. 10 is a perspective view of a portion of the conduit with an alternative embodiment of a shield member;
  • FIG. 1 is a top view of the first part of FIG.
  • Fig. 1 2 shows a side view of a section through the first part of
  • Fig. 1 3 shows a section through a second part of the screen element
  • Fig. 14 shows a section of a section through a second
  • Fig. 1 5 shows a perspective view of a section of the second
  • FIG. 16 shows a section of a section through the housing of FIG
  • Fig. 1 7 shows a perspective view of a first
  • FIG. 18 shows a perspective view of a second
  • Fig. 19 shows an embodiment of a plug connection element for an angle plug
  • Fig. 20 shows another embodiment of a
  • Plug connection element for an angle plug is
  • Fig. 1 shows a perspective view of a first
  • the first connector part 2 is as formed with three three-pole electrical lines 6, which are each designed as a cable with a cable sheath, are electrically connected to the second connector part 4.
  • the bush-shaped contact elements shown in Figs. 1 7 and 18 are arranged, the at
  • Plug connection part 4 can be brought into electrical contact.
  • the second connector part 4 is arranged in the exemplary embodiment on a housing wall 8 of an aggregate, for example on an alternator or on an electric motor.
  • Plug connection part 2, 4 each have three load contacts 12, 14, 16, which serve an electrical connection of the electrical lines 6, and a pilot contact 18 of which in FIG. 1, only the associated pilot contact of the second connector part 4 is partially visible.
  • the two connector parts 2, 4 also have components 20 for a guide of the first connector part 2 at
  • Plug connection part 4 which in the embodiment on the side of the The first connector part 2 has a connecting screw 26 and on the side of the second connector part 4 a threaded bore 28.
  • the second connector part 4 is preferably releasably fixed by means of a terminal block 30 on the housing wall 8, screwed in the embodiment.
  • Plug connection part 2 a parallel to the direction of insertion extending
  • FIG. 2 shows a second embodiment of a connector system 1, wherein the first connector part 102 has an angled to the direction of insertion extending wiring of the electrical lines 6, in particular an angled by 90 ° cable routing.
  • the second connector part 4 is identical to the second connector part 4 of the first embodiment of FIG. 1 constructed, in particular, both a first connector part 2 with parallel to the direction of insertion line routing, as shown in Fig. 1, as well as a first connector part 102 with angled to the direction of insertion extending wiring with the same second connector part 4 can be plugged together.
  • the components of a first component group with components for the pilot contact 18, and the components for the three load contacts 12, 14, 16 are independent of a number of load contacts 1 2, 14, 16 determined pole number of the first connector part 102, in particular, the pilot contact 18 always identically formed, regardless of whether it is a one-, two- or n-pin connector;
  • Embodiment and the load contacts 212, 214 in the angled embodiment (Fig. 3).
  • the components 20 for a guide at Mating and the components 26 for fixing the first connector part 2 to the second connector part 4 are formed regardless of the number of poles.
  • the housing 48 of the first connector part 2 has one of the number of load contacts 12, 14, 16 certain number of poles determined number of receiving chambers for the components of the load contacts 12, 14, 16.
  • the arranged within the housing 48 components of the load contacts 12, 14, 16 are constructed identically.
  • Pilot contact 18 and the attachment 26 are between the left in Figs. 1 and 2 arranged first load contact 12 and the middle
  • Load contact 14 is arranged. In one embodiment, this arrangement is maintained even with two- or multi-pin connectors, in particular, the arrangement of the components 20 for the guide, the pilot contact 18 and the connecting means 26 regardless of the number of poles of the connector system 1 is always between two adjacent load contacts 12, 14th arranged.
  • the second connector part 4 has a contact pin 22 in the axial direction superior sleeve-shaped portion 32, the further guidance of the first connector part 2, 102 at
  • the sleeve-shaped portion 32 has a plug-in direction
  • Plug connection part 2, 102 is open and is formed in the embodiment by a slot.
  • the first connector part 2, 102 projects with its housing 48 beyond an end 36 of the opening 34 facing the second connector part 4. it closes an annular and preferably cylindrical or conical portion 38, to which a sealing means in the assembled state can be brought into abutment and thereby seals the contact members of the connector system 1.
  • the sleeve-shaped portion 32 preferably integrally formed
  • Guide means 40 which extend in the embodiment in the axial direction and are formed as webs, and by the at
  • the guide means or webs and the associated recesses may form a customizable coding of the connector system 1.
  • Fig. 3 shows a perspective view of a third
  • Plug connector 202 is an angled connector, in which the wiring runs perpendicular to the direction of insertion.
  • 4 shows a side view of the connector system 201 of FIG. 3.
  • FIG. 5 shows a perspective view of the connector system 201 in a partially separated state in an enlarged view relative to FIGS. 3 and 4.
  • FIG. The first connector part 202 has a bow-shaped
  • Actuator 242 with which the two connector parts 202, 204 from the fully assembled in Figs. 3 and 4 state can be converted into a state shown in FIG. 5, in which the pilot contact 218 is either already separated, or at least a complete transfer of the actuating element 242 is separated in a relation to the illustration in Figs. 3 and 4 rotated by 90 ° position, the load contacts 21 2, 214 but are still electrically connected.
  • the actuator 242 is about a preferably integrally formed by the first connector part 202 axle journal 244th
  • a in the actuator 242 for example, introduced by a groove cam 246 is moved along a arranged on the second connector part 204 guide pin 250 that the first connector part 202 lifts from the second connector part 204.
  • Plug connection element 202 are still in electrical connection with the load contacts of the second plug connection element 204.
  • the actuator 242 may in its in Figs. 3 and 4
  • Plug connection part 202, 204 only a small operating force
  • the first plug connection part 202 and the second plug connection part 204 have mutually corresponding latching means 252, 254, wherein in the exemplary embodiment, the latching means 252 of the first connector part 202 is formed by a recess in a housing wall, in which engages the associated latching means 254 of the second connector part 204 when plugging while locked with the opening.
  • the locking means 254 of the second connector part 204 has a run-on slope, by means of which the locking means 254 is deflected during mating and snaps back as soon as the locking means 254 engages in the opening in the first connector part 202.
  • Actuator 242 has been pivoted by 90 °, the locking means 254 of the second connector part 204 is in contact with the edge of the locking means 252 forming the opening of the first connector part 202. This completes a complete removal of the first connector part 202 is prevented. Only after, for example by means of a
  • the locking means 254 is brought out of engagement with the locking means 252, the first connector part 202 can be completely removed.
  • Load contacts 21 2, 214 to de-energize after it is signaled by disconnecting the pilot contact 218 that the connection should be disconnected.
  • Pilot contact 218 is closed, whereupon a parent
  • Control line can put the load lines under power.
  • Load contacts 212, 214 take place without current, whereby the electrical contacts are protected and a permanently reliable electrical connection can be provided.
  • FIG. 6 shows a perspective view of an enlarged detail in the region of the latching means 252, 254 in a state in which the first
  • FIG. 7 shows an enlarged detail in the region of the latching elements 252, 254 in a state in which the first plug connection part 202 is so far from the second
  • Plug connector 204 is solved that the pilot contact 218 is disconnected, the load contacts 212, 214 but still connected.
  • the latching element 252 of the first connector part has a first opening portion 256 which is slightly larger than a first portion 258 of the second latching element 254, but smaller than a second portion 260 of the second latching element 254. This results in the position shown in FIG the second section 260 in abutment with the housing 48 of the first connector part 2 and blocks a complete removal of the first connector part 202 from the second connector part 204. Only by a deflection of the second locking element 254,
  • the second portion 260 is brought into coincidence with a second, opposite the first opening portion second opening portion 262 of the first locking element 254, which is slightly larger than the second portion 260 of the second locking element 254, so that the first connector part 202th can be removed from the second connector part 204.
  • Plug connection part 2 is connected.
  • the cable 6 is a cable with an inner conductor 53, which is surrounded by an insulation 55, on the outside of a metallic conductive cable shield 57 is applied.
  • the inner conductor 53 is electrically and mechanically connected to an electrical plug connection element 10 (FIGS. 7, 18), which is described below.
  • the connector part 2 which is a device 1 1 for electrically connecting the cable shield 57 of the electric wire 6 with the
  • Housing 48 further includes a in the illustrated embodiment three-part fixing 81, 85, 87, by means of which the
  • Housing 48 is fixed.
  • the connecting element 78 is at least partially sleeve-shaped and mechanically fixedly connected by clamping with the inner conductor 53, in particular with the inner conductor 53 pressed.
  • the pressing takes place with the interposition of two contact plates 72, 74, which also form the contact member of the connector element 10 in one piece.
  • the connecting element 78 has at least one end on a flange-like widening 84, which forms a form of a positive connection in the direction of the tensile force and preferably annular contact surface 79 for a first part 81 of the fixing.
  • the first part 81 of the fixing element is sleeve-shaped and surrounds the
  • Connecting element 78 and extends in the direction of an end facing away from the contact element of the connector element 10 beyond the connecting element 78 addition.
  • the first part 81 of the fixing element with the interposition of a radially outwardly extending connecting line 83 for the cable shield 57 in contact with a second part 85 of the fixing, which is also sleeve-shaped and the line 6 receives in itself.
  • the second part 85 has a contact surface for a third part 87 of the fixing element, which forms a positive connection with the housing 48 in the direction of the tensile force.
  • the third part 87 of the fixing element is in the embodiment
  • Fixing element this in turn in positive engagement with the second part 85, and this in turn in positive engagement with the third part 87, wherein the third part 87 is in positive engagement with the housing 48.
  • a firm connection between the conduit 6 and the housing 48 is provided, which is based only on positive engagement and is independent of frictional forces.
  • the device 1 1 is part of each pole associated
  • the device 1 1 may be the same except for the formation of the contact members both straight connector and angled connectors.
  • the device 1 1 also has an intermediate element 91, which may be made of a plastic.
  • the intermediate element 91 can also be referred to as insulating sleeve.
  • the intermediate element 91 comprises the connecting element 78 at least in sections and projects in the direction of the contact element of the plug connection element 10 via the
  • the intermediate element 91 integrally forms a sleeve-shaped
  • the device 1 1 has a spring element 93, with which the
  • Connecting element 78 is biased in the housing 48 in the direction of the positive engagement with the fixing element, in the exemplary embodiment, it is biased in the direction of the first part 81 of the fixing.
  • Spring element 93 is on the one hand in contact with a radially outwardly projecting shoulder of the intermediate member 91 and on the other hand in contact with a radially inwardly projecting shoulder of the housing 48.
  • the first part 81 of the fixing element has in a portion between the positive engagement with the connecting element 78 and the positive engagement with the second part 85 and the connecting line 83 for the cable shield 57 a locking means 95, with which the first part 81 during assembly the device 1 1 with the intermediate element 91 can be latched.
  • the locking means 95 is formed in the embodiment by a portion with a larger radial dimension, which in a
  • the intermediate element 91 may at its from the
  • Run-on slope 97 may be arranged to engage the first part 81.
  • the second part 85 of the fixing projecting beyond the end of the housing 48 at its end facing away from the contact member of the connector element 10, whereby a guide of the electrical line 6 is given.
  • a sealing element 99 is arranged, which forms a plurality of sealing surfaces in the axial direction and in the embodiment has the cross-sectional shape of a corrugated tube.
  • Sealing element 99 is also provided a guide of the line 6 in the housing 48.
  • the third part 87 of the fixing element is radially outwardly in contact with the inner surface of the housing 48 by a further sealing element 77; the third part 87 can also be called
  • FIG. 9 shows a perspective view of a section of the conduit 6 with the insulation 55 deposited at the conductor end and the inner conductor 53 exposed thereby.
  • the cable shield 57 (FIG. 8) is electrically powered by a substantially ring-shaped shielding element 59 contacted.
  • the shielding element 59 may be formed from a flat sheet-metal part produced by punching and, in the molded state, has an annular section with which the shielding element 59 can be brought into contact with the line 6 to be connected.
  • the shielding element 59 in the circumferential direction preferably distributed evenly radially projecting contact tongues 61 which can be brought into abutment against the housing 48 and thereby contact the housing 48 electrically.
  • the shielding element 59 points in the direction of the inner conductor 53
  • Fig. 10 shows a perspective view of a portion of the conduit 6 with an alternative embodiment of a shield member 159 which is formed in several parts.
  • a first part 131 of the screen element 159 may be formed as a stamped / bent part and a continuous axial Slit 133, through which the first part 131 is elastically deformable; the first part 131 may also be referred to as a shield contact.
  • 1 1 shows a view from above of the first part 131 and
  • FIG. 12 shows a side view of a section through the first part 1 31.
  • FIG. The first part 1 31 forms a contact element for the cable shield 57 of the line 6.
  • FIG. 1 3 shows a section through a second part 135 of the shield member 159, with the cable shield 57 is electrically contacted and in particular an electrically conductive connection between the cable shield 57 and the first part 131 can be produced; the second part 135 may also be called a screen crimp.
  • Fig. 14 shows a section of a section through a second
  • Shield element 1 59 comprises a third part 1 37, with which the cable shield 157 of the line 106 is mechanically fixed, in particular crimped; the third part 137 may also be referred to as Stützcrimp.
  • the third part 1 37 encloses both the cable shield 1 57 on the insulation 1 55 and the outer cable sheath of the line 106 firmly.
  • the portion of the third part 137, which encloses the insulation 155 and the cable shield 1 57, is axially spaced from the portion of the third part 1 37, which encloses the outer cable sheath.
  • the embodiment of the housing 148 of FIG. 14 is like the embodiment of FIG. 8 inside conical. in the
  • the external shape is also cone-shaped, since the wall thickness is approximately constant.
  • the protruding and shortened to a suitable length end of the cable shield 1 57 is turned over and is enclosed by the second part 135 of the shield member 1 59.
  • the second part 135 is shaped such that its outer edge reaches almost to the inner surface of the housing 148.
  • this has a stiffening means 1 39, which is formed in the embodiment by an annular recess.
  • the second part 1 35 has a preferably circumferential and at right angles to the longitudinal axis extending edge portion 141, which is set back in the embodiment of the axial ends of the second part 1 35, wherein the distance to the one axial end is smaller than to the opposite other axial end.
  • the second part 185 of the fixing element is supported positively in the axial direction; the second part 185 may also be referred to as a sealing sleeve.
  • the second part 1 35 is rotationally symmetrical to its longitudinal axis. By turning the cable shield 1 57 this has a defined distance from the main contact.
  • the first part 1 31 of the shield member 159 is arranged. It exists in the exemplary embodiment of a slotted sleeve, which has a deviating from the cylindrical shape in the undeformed state,
  • the first part 1 31 on its outer surface preferably integrally formed by embossing and circumferentially preferably uniformly distributed contact tongues 161 or contact lugs, with which the housing 148 is electrically contacted.
  • the first part 131 on its inside preferably integrally formed by embossing and circumferentially preferably uniformly distributed second contact tongues 143 or contact lugs with which the second part 135 of the shield member 159 is electrically contacted.
  • the first part 1 31 is brought approximately in a cylindrical shape, since during assembly, the cable of the line 106 is inserted with the parts mounted thereon in the housing 148.
  • this is in safe electrical contact on the one hand on the inner surface of the housing 148 and on the other hand on the second part 1 35 of the
  • Umbrella element 159 At the end of the first part 131 preferably integrally formed stop means for abutment with the second part 135 are arranged, in particular for engagement with the edge portion 141 of the second part 1 35, which ensures that the first part 131 axially in a defined Position in the housing 148 is, in particular in a defined position relative to the second part 1 35 and thus with respect to the line 106.
  • the stop means may be formed by the second contact tongues 143.
  • three contact tongues 161 and three second contact tongues 143 is a defined system of the first part 1 31st ensured both radially outward on the housing 148 and radially inward.
  • a radially inner second contact tongue 143 is arranged, wherein the connecting line between mutually associated contact tongues 161, 143 extends parallel to the longitudinal axis of the line 106 to a corresponding
  • Edge portion 141 is only slightly smaller than the clear width of the housing 148 minus the thickness of the first part 1 31, so that in this area a game of less than 2 mm, in particular less than 1, 2 mm and preferably less than 0.8 mm results; in the
  • the distance is about 0.5 mm.
  • the first part 131 does not undergo any movement in the radial direction, because the first part 131 is centered by the abutment of the contact tongues 161 within the housing 148.
  • the end portion of the first part 131, with which the first part 131 in conjunction with the second part 135 is opposite the adjacent portion by an angle of more than 0.2 ° and less than 6 °, in particular more than 0.5 ° and less than 4 ° and preferably more than 0.5 ° and less than 2 , 5 ° bent inwards, so that this end section at a
  • the length of the bent portion is less than 30% of the length of the first part 131, in particular less than 20% and preferably less than 1 5%. In the exemplary embodiment, the length of the bent portion is up to +/- 25% equal to the length of the second contact tongues 143.
  • 1 5 shows a perspective view of a section of the second connector part 4 in the region of the pilot contact 18.
  • An electrically conductive, loosely applied sleeve-shaped portion 64 on the plug-in unit for the pilot contact 18 has at its the terminal block 30th
  • Contact nose 65 can be brought into contact-bearing system, wherein the
  • Contact nose 65 resiliently opposite the terminal block 30 can be deflected and fixed the sleeve-shaped portion 64 to the housing wall 8 and ensures the shield connection.
  • the tabs 65 are downholders for the conductive and at the end
  • FIG. 16 shows a detail of a section through the housing 48 of the first connector part 2 and the housing wall 8 of the unit with the second connector element 4 in the assembled state. Between the sleeve-shaped portion 32 of the second Plug connection element 4 and the housing 48 of the first
  • a seal 69 is arranged, in particular in contact with the annular portion 38 (Fig. 1) of the sleeve-shaped portion 32 on the one hand and the housing 48 on the other.
  • One of the terminal block 30 preferably integrally formed dome 67 is in contact-bearing contact with the housing 48 of the first
  • Connector element 2 forms the
  • FIG. 1 7 shows a perspective view of a first
  • Plug connection element 10 has two contact plates 72, 74 formed by shaped, electrically conductive sheet metal strips, each having a
  • the contact plates 72, 74 a contact portion 82, for a releasable electrical Connecting the connector element 10 with a contact member of the second connector element. 4
  • Terminal portion 76 and the contact portion 82 arranged
  • the connecting element 78 has, at its end facing the contact section 82, a support element 84 formed by a flange-like widening, by means of which the connecting element 78 can be supported on a counter element. As described above, so that the connecting element and thus the line 6 when a tensile force occurs by positive engagement in the housing 48 of the first
  • Plug connector 2 are fixed; Pulling forces or, for example, vibrations are thereby not transmitted to the contact section 82
  • connection section 76 to be connected line 6 is permanently connected by crimping the sleeve 78, in particular by the molding of a hexagon, securely connected to the connector element 10.
  • the support member 84 causes the forces and / or deformations occurring during crimping to be kept away from the compensating section 80.
  • the support element 84 is preceded by a first spreading portion 73, so that the connecting element 78 has a two- or multi-stage widening.
  • the two contact plates 72, 74 are each bent meander-shaped, starting from the
  • the two contact plates 72, 74 extend further into the contact section 82.
  • the two contact plates 72, 74 each have at least one recess 86, through which the strip width of the contact plate 72, 74 is reduced and thereby the flexural rigidity is reduced.
  • the two contact plates 72, 74 tool engagement surfaces 90 which are formed in the embodiment by holes, by means of which the contact plates 72, 74 can be fixed during bending of the loops; alternatively or additionally, the holes may also be provided to reduce the flexural rigidity.
  • the contact plates 72, 74 in the region of the parallel legs 88 stop means 92 which in
  • the two contact plates 72, 74 are bent in a V-shape and enclose an angle between 60 and 150 °, preferably between 75 and 120 °.
  • the contact plates 72, 74 have a bending shape which deviates from the cross-sectional contour of the contact element of the second plug connection part 4, resulting in one or preferably two line contacts per contact plate 72, 74.
  • On the thus bent contact sheets 72, 74 is a
  • the foreign spring 94 has an annular portion 96 which the maximum expansion of
  • Fig. 18 shows a perspective view of a second
  • the annular portion 1 1 1 5 of the foreign spring 194 is disposed on a second plug connection part 4 facing the end. Of the annular portion 1 1 5 are on opposite sides guide means 1 1 7, which are introduced when attaching the foreign spring 194 between the two lugs 1 1 1, 1 1 3.
  • the annular portion 1 1 5 of the foreign spring 194 is disposed on a second plug connection part 4 facing the end. Of the annular portion 1 1 5 are on opposite sides guide means 1 1 7, which are introduced when attaching the foreign spring 194 between the two lugs 1 1 1, 1 1 3.
  • Guide means 1 1 7 have a rounded or tapered end portion.
  • the guide means 1 1 7 form alternatively or additionally spacers which prevent excessive compression of the two contact plates 1 72, 1 74. From the annular portion 1 15 stand on each other
  • latching means 1 19 of the foreign spring 194 on an opening or depression, in which engage, for example, by embossing integrally formed by the contact plates 1 72, 1 74 latching means 1 21, for example, a knob latching.
  • the annular portion 1 1 5 terminates at the end substantially flush with the contact plates 1 72, 1 74 from.
  • the contact plates 1 72, 1 74 form at the end an insertion bevel 125 for the contact pin 22 (FIG. 1).
  • Each of the contact sheets 1 72, 1 74 has two by its shape
  • the connecting element 1 78 has, in the region of the connection section, in particular at its connecting section-side end, an adjusting means 127, by means of which the position of the connecting element with respect to the contact plates 1 72, 1 74 is adjustable.
  • the adjusting means 127 may be formed by a recess, in which immediately after the
  • FIG. 19 shows an exemplary embodiment of a plug connection element 210 for an angle plug. In contrast to that
  • Plug connection element 10 of FIG. 1 7 is one of the contact plates 274 only cranked and does not form a complete meander loop.
  • the insertion of a contact pin 22 (FIG. 1) takes place transversely to the longitudinal direction of the longitudinal direction determined by the succession of connection section 276, compensation section 280 and contact section 282
  • the foreign spring 294 is produced as a stamped / bent part and placed on the contact portion 282.
  • Fig. 20 shows another embodiment of a
  • the foreign spring 394 has two legs, each with at least one latching means 319, which cooperate with corresponding latching means 321 of the contact plates 372, 374.
  • the latching means 319 of the foreign spring 394 has an opening or depression into which the
  • latching means 321 engage latching.
  • the contact plates 372, 374 form at the end an insertion bevel 325 for the contact pin 22 of the second connector part 4.
  • At least one of the contact plates 372, 374 has a preferably integrally formed stop means 329, by means of which the
  • Contact plates 372, 374 are insertable only up to a corresponding stop in the connecting element 378; the corresponding stop may be formed by the transition from the support member 384 to the first widened portion 373 on the inside of the connecting member 378.
  • the provision of a total of four line-shaped electrical contacts provides a secure electrical connection.
  • the compensation section 80, 280 ensures a secure contact of the contact portion 82, 282 with all four lines of contact, in particular a compensation of a parallel offset or an inclined position of the contact member to be contacted is ensured.
  • the high current carrying capacity is due to the direct contact of a large cross-sectional area having contact plates 72, 74 on the

Landscapes

  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

L'invention concerne un dispositif (11) servant à connecter électriquement un câble, en particulier une pièce de connexion enfichable (2), comportant un boîtier (48) dans lequel est disposé un élément de connexion (78), qui peut être connecté de manière mécaniquement solide à un conducteur interne (53) du câble, le dispositif (11) comportant de plus au moins un élément de fixation (81, 85, 87) au moyen duquel l'élément de connexion (78) et ainsi le conducteur interne (53) du câble sont fixés immuablement par accouplement mécanique dans le boîtier (48) lorsqu'une force de traction est produite.
EP11714945.0A 2010-04-14 2011-04-13 Dispositif de connexion électrique d'un câble, en particulier pièce de connexion enfichable Active EP2559105B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010014981A DE102010014981A1 (de) 2010-04-14 2010-04-14 Vorrichtung zum elektrischen Verbinden eines Kabels, insbesondere Steckverbindungsteil
PCT/EP2011/001841 WO2011128078A1 (fr) 2010-04-14 2011-04-13 Dispositif de connexion électrique d'un câble, en particulier pièce de connexion enfichable

Publications (2)

Publication Number Publication Date
EP2559105A1 true EP2559105A1 (fr) 2013-02-20
EP2559105B1 EP2559105B1 (fr) 2020-07-29

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EP11714945.0A Active EP2559105B1 (fr) 2010-04-14 2011-04-13 Dispositif de connexion électrique d'un câble, en particulier pièce de connexion enfichable

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Country Link
US (1) US9225082B2 (fr)
EP (1) EP2559105B1 (fr)
CA (1) CA2796074C (fr)
DE (1) DE102010014981A1 (fr)
WO (1) WO2011128078A1 (fr)

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Also Published As

Publication number Publication date
WO2011128078A1 (fr) 2011-10-20
CA2796074A1 (fr) 2011-10-20
CA2796074C (fr) 2016-12-06
DE102010014981A1 (de) 2011-10-20
EP2559105B1 (fr) 2020-07-29
US20130029539A1 (en) 2013-01-31
US9225082B2 (en) 2015-12-29

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