EP2559105A1

EP2559105A1 - Device for electrically connecting a cable, in particular a plug-in connector part

Info

Publication number: EP2559105A1
Application number: EP11714945A
Authority: EP
Inventors: Erich Frank
Original assignee: Pfisterer Kontaktsysteme GmbH
Current assignee: Pfisterer Kontaktsysteme GmbH
Priority date: 2010-04-14
Filing date: 2011-04-13
Publication date: 2013-02-20
Anticipated expiration: 2031-04-13
Also published as: US20130029539A1; DE102010014981A1; CA2796074C; WO2011128078A1; CA2796074A1; EP2559105B1; US9225082B2

Abstract

The invention relates to a device (11) for electrically connecting a cable, in particular a plug-in connector part (2), having a housing (48) in which a connecting element (78) that can be mechanically fixedly connected to an inner conductor (53) of the cable is arranged, wherein the device (11) further comprises at least one fixing element (81, 85, 87), by means of which the connecting element (78), and hence the inner conductor (53) of the cable, is immovably fixed in the housing (48) by positive engagement when a tensile force occurs.

Description

Device for electrically connecting a cable, in particular plug connection part

The invention relates to a device for electrically connecting a cable, in particular a plug connection part.

In electrical connectors, a plug element and a

Socket element plugged together, wherein the contact elements of the

Plug element and the female member come into electrical contact with each other and is guided via contact members of the electric current. In case of a pulling force on the cable a

To prevent deterioration of the electrical contact properties, it is known to jam the device with the jacket of the cable, in order to absorb the tensile forces in this way.

The invention is based on the object, a generic

To provide device which has compared to the known devices even further improved performance characteristics, especially when the occurrence of tensile forces or vibrations ensures a permanent electrical connection with low contact resistance. This object is achieved by the device defined in claim 1. Particular embodiments of the invention are defined in the subclaims. In one embodiment, the device has a housing in which a connecting element is arranged, which is mechanically fixed and usually electrically conductive with a soul of the cable is connected, preferably with the inner conductor of the cable. The device further comprises at least one fixing element, by means of which the

Connecting element and thus the soul of the cable is fixed immovably in the housing upon the occurrence of a tensile force by positive engagement. Due to the positive connection, it is not necessary, the fixing forces by clamping, d. H. by static friction forces, but the fixation is independent of frictional forces by the design of the elements. This results over the prior art, the advantage that the creep properties occurring in the course of aging and / or temperature change need not be compensated.

Furthermore, it is advantageous that no clamping forces must be exerted on the cable sheath, which can lead to an undesirable change in the electrical properties. In one embodiment, at least a part of the fixing elements is made of plastic.

In one embodiment, the connecting element is at least

in sections sleeve-shaped. The connecting element can be mechanically firmly connected by clamping, in particular pressing, with the core of the cable. The soul of the cable can be designed as a one-piece solid conductor, as a multi-part, each solid conductor, or as a strand and lead the electrical current of the cable. The connection between the connecting element and the core of the cable can take place directly, ie under direct contact of the connecting element at the core of the cable, or indirectly,

for example, by interposition of an electrical

Connecting element, in turn, preferably in one piece and can also provide the electrical contact member for the electrical connection of the device with another connector part.

In one embodiment, the connecting element has a bearing surface in the direction of the tensile force forming a contact surface for the system of

Fixing on. The abutment surface can be formed, for example, by a surface extending inwards or outwards in the radial direction, for example by an at least partially flange-like widening of the connecting element. The flange-like widening can form a closed ring, or be provided only in sections in the circumferential direction.

In one embodiment, the fixing element has a contact surface forming a form-fitting in the direction of the tensile force for the attachment of the fixing element to the housing. The fixing element may be formed, for example, as an obliquely or in particular transversely to the direction of the tensile force extending bolt, which is inserted into a transverse to the tensile force extending opening in the housing and thereby directly a

Fixation of the connecting element provides.

In one embodiment, the position of the positive engagement of the fixing element in the direction of the tensile force and thus in the axial direction of the device is spaced from the position of the positive engagement of the fixing element on the connecting element. For example, the positive engagement of the fixing element on the connecting element are close to a contact element of the device, in particular close to the connection of the connecting element to the core of the cable,

whereas the positive engagement of the fixing element on the housing is set back, in contrast, in particular on a

Contact member far end of the housing of the device.

In one embodiment, the fixing element is multi-part and the parts are arranged one behind the other in the direction of the tensile force. The several parts are in the direction of the tensile force directly or indirectly below

positive interposition of another element in positive engagement with each other. For example, as another element a

Connecting cable for a shield of the cable between two in the direction of the tensile force successively arranged or adjacent parts of the fixing element to be passed. As a result, the cable shield can be guided radially outward and, for example, in electrical

contacting plant are brought to a metallic housing part of the device. The parts of the fixing element can each be sleeve-shaped and receive the cable in its interior. At least a part of the fixing element may be formed as obliquely and in particular transversely to the direction of the tensile force insertable latch.

In one embodiment, the device comprises an elastically deformable spring element, with which the connecting element within the

Housing biased toward the positive engagement with the fixing. This is a backlash-free installation of the

Ensures connecting element in the device. In one direction, the connecting element by the positive engagement with the

Fixing locked, in the opposite direction, the Connecting element against the restoring force of the spring element to be displaced.

In one embodiment, the spring element is in contact with a

Intermediate element. The intermediate element is held by the restoring force of the spring element in contact with the connecting element. The intermediate element may be made of an electrically insulating material, whereby an electrical insulation of the

Connecting element is ensured relative to the housing.

In one embodiment, the intermediate element is at least

in sections sleeve-shaped. The intermediate element may have a radially outwardly projecting shoulder, in particular a flange-like widening, with which the intermediate element in contact with the

Spring element is. The intermediate element may have a radially inwardly projecting shoulder, in particular an annular shoulder, with which the intermediate element is in contact with the connecting element.

The device may comprise a stop means, through which

It is ensured that the spring element is only subjected to maximum pressure of 30%. As a result, a mechanical overload for the spring element is prevented.

In one embodiment, the intermediate element forms a contact protection for an electrical contact element of the device. This can be the

Protruding intermediate element in the insertion direction of the device sleeve-shaped over the contact member. Alternatively or additionally, the

Intermediate element also extend in the opposite direction longer than the connecting element. In one embodiment, the device is designed for electrical voltages in the range of more than 12 V and less than 2400 V, in particular more than 24 V and less than 1000 V and preferably up to an operating voltage of 700 V. In one embodiment, the device is in used in vehicle technology, especially in electrical or

Hybrid vehicles, or electric power machines.

Further advantages, features and details of the invention will become apparent from the subclaims and the following description in which several embodiments are described in detail with reference to the drawings. The features mentioned in the claims and in the description may each be essential to the invention individually or in any desired combination.

Fig. 1 shows a perspective view of a first

Embodiment of a connector system,

Fig. 2 shows a perspective view of a second

Embodiment of a connector system,

Fig. 3 shows a perspective view of a third

Embodiment of a connector system,

Fig. 4 is a side view of the connector system of Fig. 3; Fig. 5 is a perspective view of the connector system in a partially disconnected state;

6 shows a perspective view of an enlarged detail in FIG

Range of locking means,

Fig. 7 shows an enlarged section in the region of the locking elements, Fig. 8 shows a section of a section through the housing of the

first connector part, 9 shows a perspective view of a portion of the conduit with the insulation deposited at the conductor end,

10 is a perspective view of a portion of the conduit with an alternative embodiment of a shield member; FIG. 1 is a top view of the first part of FIG

Screen element,

Fig. 1 2 shows a side view of a section through the first part of

Screen element,

Fig. 1 3 shows a section through a second part of the screen element, Fig. 14 shows a section of a section through a second

Embodiment of a housing of the first

Connector part,

Fig. 1 5 shows a perspective view of a section of the second

Connector part in the area of the pilot contact,

FIG. 16 shows a section of a section through the housing of FIG

first connector part,

Fig. 1 7 shows a perspective view of a first

Embodiment of a connector element, Fig. 18 shows a perspective view of a second

Embodiment of a connector element,

Fig. 19 shows an embodiment of a plug connection element for an angle plug, and

Fig. 20 shows another embodiment of a

Plug connection element for an angle plug.

Fig. 1 shows a perspective view of a first

Embodiment of a connector system 1 with a first connector part 2 and a second connector part 4 in not yet mated condition. The first connector part 2 is as formed with three three-pole electrical lines 6, which are each designed as a cable with a cable sheath, are electrically connected to the second connector part 4. For this purpose, in a housing 48, for example, the bush-shaped contact elements shown in Figs. 1 7 and 18 are arranged, the at

Mating of the first and second connector part 2, 4 with preferably cylindrical contact pins 22 in the second

Plug connection part 4 can be brought into electrical contact. The second connector part 4 is arranged in the exemplary embodiment on a housing wall 8 of an aggregate, for example on an alternator or on an electric motor. The first and second

Plug connection part 2, 4 each have three load contacts 12, 14, 16, which serve an electrical connection of the electrical lines 6, and a pilot contact 18 of which in FIG. 1, only the associated pilot contact of the second connector part 4 is partially visible.

The two connector parts 2, 4 also have components 20 for a guide of the first connector part 2 at

Mating with the second connector part 4, wherein on the part of the second connector part 4 as a guide component at least partially cylindrical pin 24 is arranged, which is tapered at its the first connector part 2 facing end, in particular rounded and / or has a conical surface.

Between the components 20 for the guide and the pilot contact 18, the two connector parts 2, 4 components for locking the first connector part 2 on the second

Plug connection part 4, which in the embodiment on the side of the The first connector part 2 has a connecting screw 26 and on the side of the second connector part 4 a threaded bore 28. The second connector part 4 is preferably releasably fixed by means of a terminal block 30 on the housing wall 8, screwed in the embodiment.

In the first embodiment of Fig. 1, the first

Plug connection part 2 a parallel to the direction of insertion extending

Wiring on. Fig. 2 shows a second embodiment of a connector system 1, wherein the first connector part 102 has an angled to the direction of insertion extending wiring of the electrical lines 6, in particular an angled by 90 ° cable routing. The second connector part 4 is identical to the second connector part 4 of the first embodiment of FIG. 1 constructed, in particular, both a first connector part 2 with parallel to the direction of insertion line routing, as shown in Fig. 1, as well as a first connector part 102 with angled to the direction of insertion extending wiring with the same second connector part 4 can be plugged together.

The components of a first component group with components for the pilot contact 18, and the components for the three load contacts 12, 14, 16 are independent of a number of load contacts 1 2, 14, 16 determined pole number of the first connector part 102, in particular, the pilot contact 18 always identically formed, regardless of whether it is a one-, two- or n-pin connector;

the same applies to the load contacts 1 2, 14, 16 in the straight

Embodiment and the load contacts 212, 214 in the angled embodiment (Fig. 3). Also, the components 20 for a guide at Mating and the components 26 for fixing the first connector part 2 to the second connector part 4 are formed regardless of the number of poles. The housing 48 of the first connector part 2 has one of the number of load contacts 12, 14, 16 certain number of poles determined number of receiving chambers for the components of the load contacts 12, 14, 16. The arranged within the housing 48 components of the load contacts 12, 14, 16 are constructed identically. The components 20 for guiding the mating, as well as the components of

Pilot contact 18 and the attachment 26 are between the left in Figs. 1 and 2 arranged first load contact 12 and the middle

Load contact 14 is arranged. In one embodiment, this arrangement is maintained even with two- or multi-pin connectors, in particular, the arrangement of the components 20 for the guide, the pilot contact 18 and the connecting means 26 regardless of the number of poles of the connector system 1 is always between two adjacent load contacts 12, 14th arranged. The second connector part 4 has a contact pin 22 in the axial direction superior sleeve-shaped portion 32, the further guidance of the first connector part 2, 102 at

Mating with the second connector part 4 can serve. The sleeve-shaped portion 32 has a plug-in direction

extending opening 34, which in the direction of the first

Plug connection part 2, 102 is open and is formed in the embodiment by a slot. In the assembled state, the first connector part 2, 102 projects with its housing 48 beyond an end 36 of the opening 34 facing the second connector part 4. it closes an annular and preferably cylindrical or conical portion 38, to which a sealing means in the assembled state can be brought into abutment and thereby seals the contact members of the connector system 1. On its inside, the sleeve-shaped portion 32 preferably integrally formed

Guide means 40, which extend in the embodiment in the axial direction and are formed as webs, and by the at

Mating another guideway and / or polarity reversal is guaranteed. In one embodiment, the guide means or webs and the associated recesses may form a customizable coding of the connector system 1.

Fig. 3 shows a perspective view of a third

Embodiment of a connector system 201 with a two-pole first connector part 202 and a two-pole second connector part 204, wherein it is in the first

Plug connector 202 is an angled connector, in which the wiring runs perpendicular to the direction of insertion. 4 shows a side view of the connector system 201 of FIG. 3. FIG. 5 shows a perspective view of the connector system 201 in a partially separated state in an enlarged view relative to FIGS. 3 and 4. FIG. The first connector part 202 has a bow-shaped

Actuator 242, with which the two connector parts 202, 204 from the fully assembled in Figs. 3 and 4 state can be converted into a state shown in FIG. 5, in which the pilot contact 218 is either already separated, or at least a complete transfer of the actuating element 242 is separated in a relation to the illustration in Figs. 3 and 4 rotated by 90 ° position, the load contacts 21 2, 214 but are still electrically connected. The actuator 242 is about a preferably integrally formed by the first connector part 202 axle journal 244th

pivotable, whereupon a in the actuator 242, for example, introduced by a groove cam 246 is moved along a arranged on the second connector part 204 guide pin 250 that the first connector part 202 lifts from the second connector part 204.

When the actuating element 242 assumes a position rotated by 90 ° relative to the position in FIG. 3, the pilot contact 218 of the first plug connection element 202 is no longer in electrical

Connection with the pilot contact of the second connector element 204, whereas the load contacts 212, 214 of the first

Plug connection element 202 are still in electrical connection with the load contacts of the second plug connection element 204. The actuator 242 may in its in Figs. 3 and 4

shown first end position and / or in a contrast rotated by 90 ° second end position releasably be locked. By the leverage of the actuator 242 is both the opening and the

Closing the connection between the first and the second

Plug connection part 202, 204 only a small operating force

required. This is particularly advantageous at high temperatures and / or soiling environmental conditions. The first plug connection part 202 and the second plug connection part 204 have mutually corresponding latching means 252, 254, wherein in the exemplary embodiment, the latching means 252 of the first connector part 202 is formed by a recess in a housing wall, in which engages the associated latching means 254 of the second connector part 204 when plugging while locked with the opening. For this purpose, the locking means 254 of the second connector part 204 has a run-on slope, by means of which the locking means 254 is deflected during mating and snaps back as soon as the locking means 254 engages in the opening in the first connector part 202.

After transferring the first connector part 202 from the position shown in FIGS. 3 and 4 in the position shown in FIG. 5 or beyond in a position in which the

Actuator 242 has been pivoted by 90 °, the locking means 254 of the second connector part 204 is in contact with the edge of the locking means 252 forming the opening of the first connector part 202. This completes a complete removal of the first connector part 202 is prevented. Only after, for example by means of a

Screwdriver or other suitable tool, which is for example introduced into the opening and then rotatable, the locking means 254 is brought out of engagement with the locking means 252, the first connector part 202 can be completely removed. The fact that first the actuator 242 must be actuated, and thereby the pilot contact 218 is disconnected while the load contacts 212, 214 are still in communication, and then the locking means 252, 254, for example by means of a tool, alternatively also without tools by hand, disengaged must be brought before the first Plug connector 202 can be completely removed, resulting in practice a time delay of, for example, at least 0.5 or 1 second. This allows a higher-level controller the

Load contacts 21 2, 214 to de-energize after it is signaled by disconnecting the pilot contact 218 that the connection should be disconnected.

Even when plugged together, there is the possibility that initially by attaching the first connector part 202 a

Connection of the load contacts 212, 214 is made, and only by the subsequent pivoting of the actuating element 242 and the

Pilot contact 218 is closed, whereupon a parent

Control line can put the load lines under power. Thus, both the plugging and the release of the electrical connection of the

Load contacts 212, 214 take place without current, whereby the electrical contacts are protected and a permanently reliable electrical connection can be provided.

6 shows a perspective view of an enlarged detail in the region of the latching means 252, 254 in a state in which the first

Plug connector 202 are completely mated with the second connector part 204 and both the load contacts 212, 214 and the pilot contact 218 are closed. FIG. 7 shows an enlarged detail in the region of the latching elements 252, 254 in a state in which the first plug connection part 202 is so far from the second

Plug connector 204 is solved that the pilot contact 218 is disconnected, the load contacts 212, 214 but still connected. The latching element 252 of the first connector part has a first opening portion 256 which is slightly larger than a first portion 258 of the second latching element 254, but smaller than a second portion 260 of the second latching element 254. This results in the position shown in FIG the second section 260 in abutment with the housing 48 of the first connector part 2 and blocks a complete removal of the first connector part 202 from the second connector part 204. Only by a deflection of the second locking element 254,

For example, by means of a tool, the second portion 260 is brought into coincidence with a second, opposite the first opening portion second opening portion 262 of the first locking element 254, which is slightly larger than the second portion 260 of the second locking element 254, so that the first connector part 202th can be removed from the second connector part 204.

8 shows a section of a section through the housing 48 of the first connector part 2 in a region in which the electrical line 6 shown in a view with the first

Plug connection part 2 is connected. The cable 6 is a cable with an inner conductor 53, which is surrounded by an insulation 55, on the outside of a metallic conductive cable shield 57 is applied. At its end concealed by a sleeve-shaped connecting element 78, the inner conductor 53 is electrically and mechanically connected to an electrical plug connection element 10 (FIGS. 7, 18), which is described below.

The connector part 2, which is a device 1 1 for electrically connecting the cable shield 57 of the electric wire 6 with the

Housing 48, further includes a in the illustrated embodiment three-part fixing 81, 85, 87, by means of which the

Connecting element 78 and thus the inner conductor 53 in the occurrence of a tensile force on the line 6 by positive engagement immovable in the

Housing 48 is fixed. The connecting element 78 is at least partially sleeve-shaped and mechanically fixedly connected by clamping with the inner conductor 53, in particular with the inner conductor 53 pressed. The pressing takes place with the interposition of two contact plates 72, 74, which also form the contact member of the connector element 10 in one piece.

The connecting element 78 has at least one end on a flange-like widening 84, which forms a form of a positive connection in the direction of the tensile force and preferably annular contact surface 79 for a first part 81 of the fixing. The first part 81 of the fixing element is sleeve-shaped and surrounds the

Connecting element 78 and extends in the direction of an end facing away from the contact element of the connector element 10 beyond the connecting element 78 addition. At its front end, the first part 81 of the fixing element with the interposition of a radially outwardly extending connecting line 83 for the cable shield 57 in contact with a second part 85 of the fixing, which is also sleeve-shaped and the line 6 receives in itself. At its end opposite the first part 81, the second part 85 has a contact surface for a third part 87 of the fixing element, which forms a positive connection with the housing 48 in the direction of the tensile force.

The third part 87 of the fixing element is in the embodiment

formed clamp-shaped, wherein the associated clip in a designated opening 89 (Fig. 1) in the housing 48 in one direction obliquely and in particular transversely to the direction of insertion or to the longitudinal direction of the line 6 can be inserted and thereby locks the fixing element in the housing 48. When a tensile force on the cable 6 occurs, this tensile force is transmitted to the connecting element 78 via the inner conductor 53

transferred in positive engagement with the first part 81 of the

Fixing element, this in turn in positive engagement with the second part 85, and this in turn in positive engagement with the third part 87, wherein the third part 87 is in positive engagement with the housing 48. As a result, a firm connection between the conduit 6 and the housing 48 is provided, which is based only on positive engagement and is independent of frictional forces.

The device 1 1 is part of each pole associated

Receiving chamber for each load contact 12, 14, 16, 212, 214 in each embodiment of the housing 48 of the first connector part 2. The device 1 1 may be the same except for the formation of the contact members both straight connector and angled connectors. The device 1 1 also has an intermediate element 91, which may be made of a plastic. The intermediate element 91 can also be referred to as insulating sleeve. The intermediate element 91 comprises the connecting element 78 at least in sections and projects in the direction of the contact element of the plug connection element 10 via the

Connecting element 78 addition. In the illustrated embodiment, the intermediate element 91 integrally forms a sleeve-shaped

Guide portion 75 which comes when mating the first and second connector part 2, 4 in abutment against the sleeve-shaped portion 32 (Fig. 1) of the second connector part 4 and is guided. The device 1 1 has a spring element 93, with which the

Connecting element 78 is biased in the housing 48 in the direction of the positive engagement with the fixing element, in the exemplary embodiment, it is biased in the direction of the first part 81 of the fixing. The

Spring element 93 is on the one hand in contact with a radially outwardly projecting shoulder of the intermediate member 91 and on the other hand in contact with a radially inwardly projecting shoulder of the housing 48. By stop means is ensured that the spring element 93 claimed only up to a predetermined value on pressure can be, for example, up to 30% pressure.

The first part 81 of the fixing element has in a portion between the positive engagement with the connecting element 78 and the positive engagement with the second part 85 and the connecting line 83 for the cable shield 57 a locking means 95, with which the first part 81 during assembly the device 1 1 with the intermediate element 91 can be latched. The locking means 95 is formed in the embodiment by a portion with a larger radial dimension, which in a

correspondingly shaped recess in the intermediate element 91 can engage latching. The intermediate element 91 may at its from the

Kontaktorgan of the connector element 10 pointing end have a slotted portion, and at the end of which a

Run-on slope 97 may be arranged to engage the first part 81.

The second part 85 of the fixing projecting beyond the end of the housing 48 at its end facing away from the contact member of the connector element 10, whereby a guide of the electrical line 6 is given. On the inside is near this axial end between the second part 85 and the line 6, a sealing element 99 is arranged, which forms a plurality of sealing surfaces in the axial direction and in the embodiment has the cross-sectional shape of a corrugated tube. By the

Sealing element 99 is also provided a guide of the line 6 in the housing 48. In the region of the sealing element 99, the third part 87 of the fixing element is radially outwardly in contact with the inner surface of the housing 48 by a further sealing element 77; the third part 87 can also be called

Lock be designated. FIG. 9 shows a perspective view of a section of the conduit 6 with the insulation 55 deposited at the conductor end and the inner conductor 53 exposed thereby. In the region of the insulation 55, the cable shield 57 (FIG. 8) is electrically powered by a substantially ring-shaped shielding element 59 contacted. The shielding element 59 may be formed from a flat sheet-metal part produced by punching and, in the molded state, has an annular section with which the shielding element 59 can be brought into contact with the line 6 to be connected. In addition, the shielding element 59 in the circumferential direction preferably distributed evenly radially projecting contact tongues 61 which can be brought into abutment against the housing 48 and thereby contact the housing 48 electrically.

The shielding element 59 points in the direction of the inner conductor 53

extending and circumferentially preferably uniformly distributed slots 63 through which the eddy currents occurring in the shield member 59 are reduced.

Fig. 10 shows a perspective view of a portion of the conduit 6 with an alternative embodiment of a shield member 159 which is formed in several parts. A first part 131 of the screen element 159 may be formed as a stamped / bent part and a continuous axial Slit 133, through which the first part 131 is elastically deformable; the first part 131 may also be referred to as a shield contact. 1 1 shows a view from above of the first part 131 and FIG. 12 shows a side view of a section through the first part 1 31. FIG. The first part 1 31 forms a contact element for the cable shield 57 of the line 6. Fig. 1 3 shows a section through a second part 135 of the shield member 159, with the cable shield 57 is electrically contacted and in particular an electrically conductive connection between the cable shield 57 and the first part 131 can be produced; the second part 135 may also be called a screen crimp.

Fig. 14 shows a section of a section through a second

Embodiment of a housing 148 of the first connector part 2. As far as compared to the embodiment of FIG. 8 matching features are used, reference numerals are increased by the amount 100 relative to the reference numerals used in FIG. 8. In the embodiment of FIG. 14, a shielding element 1 59 is used, as shown in Figures 10 to 1 3. The

Shield element 1 59 comprises a third part 1 37, with which the cable shield 157 of the line 106 is mechanically fixed, in particular crimped; the third part 137 may also be referred to as Stützcrimp. The third part 1 37 encloses both the cable shield 1 57 on the insulation 1 55 and the outer cable sheath of the line 106 firmly. The portion of the third part 137, which encloses the insulation 155 and the cable shield 1 57, is axially spaced from the portion of the third part 1 37, which encloses the outer cable sheath. The embodiment of the housing 148 of FIG. 14 is like the embodiment of FIG. 8 inside conical. in the

In contrast to FIG. 8, in the housing 148 of FIG. 14, the external shape is also cone-shaped, since the wall thickness is approximately constant. About the portion which encloses the insulation 1 55 and the cable shield 1 57, the protruding and shortened to a suitable length end of the cable shield 1 57 is turned over and is enclosed by the second part 135 of the shield member 1 59. The second part 135 is shaped such that its outer edge reaches almost to the inner surface of the housing 148. For stiffening the front end of the second part 135, this has a stiffening means 1 39, which is formed in the embodiment by an annular recess. On the outside, the second part 1 35 has a preferably circumferential and at right angles to the longitudinal axis extending edge portion 141, which is set back in the embodiment of the axial ends of the second part 1 35, wherein the distance to the one axial end is smaller than to the opposite other axial end.

On the outer edge, the second part 185 of the fixing element is supported positively in the axial direction; the second part 185 may also be referred to as a sealing sleeve. At the front end of the second part 1 35 of the shield member 1 59, the first part 181 of the

Fixing element in the axial direction from a form-fitting, wherein the support of the first part 181 is radially inward relative to the support of the second part 185 of the fixing element; the first part 181 may also be referred to as a spacer sleeve. In the exemplary embodiment, the second part 1 35 is rotationally symmetrical to its longitudinal axis. By turning the cable shield 1 57 this has a defined distance from the main contact.

Between the edge portion 141 of the second part 1 35 and the housing 148, the first part 1 31 of the shield member 159 is arranged. It exists in the exemplary embodiment of a slotted sleeve, which has a deviating from the cylindrical shape in the undeformed state,

in particular conical. At or near an axial end, the first part 1 31 on its outer surface preferably integrally formed by embossing and circumferentially preferably uniformly distributed contact tongues 161 or contact lugs, with which the housing 148 is electrically contacted. At or near the opposite end, the first part 131 on its inside preferably integrally formed by embossing and circumferentially preferably uniformly distributed second contact tongues 143 or contact lugs with which the second part 135 of the shield member 159 is electrically contacted.

In the installed state shown in Fig. 14, the first part 1 31 is brought approximately in a cylindrical shape, since during assembly, the cable of the line 106 is inserted with the parts mounted thereon in the housing 148. By the restoring force of the first part 131 this is in safe electrical contact on the one hand on the inner surface of the housing 148 and on the other hand on the second part 1 35 of the

Umbrella element 159. At the end of the first part 131 preferably integrally formed stop means for abutment with the second part 135 are arranged, in particular for engagement with the edge portion 141 of the second part 1 35, which ensures that the first part 131 axially in a defined Position in the housing 148 is, in particular in a defined position relative to the second part 1 35 and thus with respect to the line 106. The stop means may be formed by the second contact tongues 143.

By the arrangement of three contact tongues 161 and three second contact tongues 143 is a defined system of the first part 1 31st ensured both radially outward on the housing 148 and radially inward. For each radially outer contact tongue 161, a radially inner second contact tongue 143 is arranged, wherein the connecting line between mutually associated contact tongues 161, 143 extends parallel to the longitudinal axis of the line 106 to a corresponding

To ensure current flow direction for the cable shield current. Due to the small distance of the sleeve-shaped first part 1 31 of the housing 148, a good capacitive coupling of the shield contact is ensured.

The outer diameter of the second part 135 in the region of

Edge portion 141 is only slightly smaller than the clear width of the housing 148 minus the thickness of the first part 1 31, so that in this area a game of less than 2 mm, in particular less than 1, 2 mm and preferably less than 0.8 mm results; in the

Embodiment, the distance is about 0.5 mm. At a

Radial movement of the line 106, in particular of the cable with the parts mounted on it, d. H. Also, with the second part 135, the first part 131 moves at that axial position at which the first part 1 31, the second part 1 35 electrically contacted, also, wherein the movement by the abutment of the first part 1 31 on the inside of Housing 148 undergoes a stop.

On the other hand, at its opposite end, the first part 131 does not undergo any movement in the radial direction, because the first part 131 is centered by the abutment of the contact tongues 161 within the housing 148.

This results in a pivoting movement of the first part 131, which has the advantage that thereby takes place a relative movement at the contact points, thereby cleaning the contact surfaces. The end portion of the first part 131, with which the first part 131 in conjunction with the second part 135 is opposite the adjacent portion by an angle of more than 0.2 ° and less than 6 °, in particular more than 0.5 ° and less than 4 ° and preferably more than 0.5 ° and less than 2 , 5 ° bent inwards, so that this end section at a

Pivoting movement of the first part 131 undergoes no bending stress, which would be detrimental to the occurrence of vibration. The length of the bent portion is less than 30% of the length of the first part 131, in particular less than 20% and preferably less than 1 5%. In the exemplary embodiment, the length of the bent portion is up to +/- 25% equal to the length of the second contact tongues 143.

1 5 shows a perspective view of a section of the second connector part 4 in the region of the pilot contact 18. An electrically conductive, loosely applied sleeve-shaped portion 64 on the plug-in unit for the pilot contact 18 has at its the terminal block 30th

facing a flange-like widening 66, on soft one of the terminal block 30 preferably integrally formed

Contact nose 65 can be brought into contact-bearing system, wherein the

Contact nose 65 resiliently opposite the terminal block 30 can be deflected and fixed the sleeve-shaped portion 64 to the housing wall 8 and ensures the shield connection. In one embodiment, the tabs 65 are downholders for the conductive and at the end

bent sleeve with flange-like widening 66, which the

Shield connection to the potential of the unit sets.

16 shows a detail of a section through the housing 48 of the first connector part 2 and the housing wall 8 of the unit with the second connector element 4 in the assembled state. Between the sleeve-shaped portion 32 of the second Plug connection element 4 and the housing 48 of the first

Plug connection element 2, a seal 69 is arranged, in particular in contact with the annular portion 38 (Fig. 1) of the sleeve-shaped portion 32 on the one hand and the housing 48 on the other. Of the

Guide portion 75 of the first connector element 2 is in

Direction to the second connector element 4 on the contact members of the first connector element 2 addition, so that they are arranged safe to touch in the first connector element 2. One of the terminal block 30 preferably integrally formed dome 67 is in contact-bearing contact with the housing 48 of the first

Connector element 2. In one embodiment, forms the

Terminal block 30 in the region of the passage of the load contacts 12, 14, 16 thereby a positive counter-holding for the housing 48. FIG. 1 7 shows a perspective view of a first

Embodiment of a connector element 10 for use in the above-described first connector part 2. Das

Plug connection element 10 has two contact plates 72, 74 formed by shaped, electrically conductive sheet metal strips, each having a

For the electrical connection of the connector element 10 to the electrical line 6. Furthermore, the contact plates 72, 74 a contact portion 82, for a releasable electrical Connecting the connector element 10 with a contact member of the second connector element. 4

Furthermore, the contact plates 72, 74 a between the

Terminal portion 76 and the contact portion 82 arranged

Compensation section 80 for an elastic deflection of the

Contact portion 82 opposite the terminal portion 76 on. In the region of the connection section 76, the two contact plates 72, 74 are bent in a part-circular manner, in particular in each case approximately

semicircular, and are fixed by the sleeve 78 in the position shown. The connecting element 78 has, at its end facing the contact section 82, a support element 84 formed by a flange-like widening, by means of which the connecting element 78 can be supported on a counter element. As described above, so that the connecting element and thus the line 6 when a tensile force occurs by positive engagement in the housing 48 of the first

Plug connector 2 are fixed; Pulling forces or, for example, vibrations are thereby not transmitted to the contact section 82

forwarded, whereby the electrical connection is particularly reliable.

The to be introduced in the connection section 76 to be connected line 6 is permanently connected by crimping the sleeve 78, in particular by the molding of a hexagon, securely connected to the connector element 10. The support member 84 causes the forces and / or deformations occurring during crimping to be kept away from the compensating section 80. For this purpose, it is particularly advantageous if the support element 84 is preceded by a first spreading portion 73, so that the connecting element 78 has a two- or multi-stage widening.

In the compensating section 80, the two contact plates 72, 74 are each bent meander-shaped, starting from the

Connecting portion 76, first, the first contact plate 72 forms a U-shaped loop and then in the axial direction, the second Contact plate 74 forms a substantially equal sized U-shaped loop. Subsequently, the two contact plates 72, 74 extend further into the contact section 82. At the bending points of the meander-shaped loops, the two contact plates 72, 74 each have at least one recess 86, through which the strip width of the contact plate 72, 74 is reduced and thereby the flexural rigidity is reduced. In the two parallel legs 88 of the

Meander-shaped loop, the two contact plates 72, 74 tool engagement surfaces 90, which are formed in the embodiment by holes, by means of which the contact plates 72, 74 can be fixed during bending of the loops; alternatively or additionally, the holes may also be provided to reduce the flexural rigidity. In addition, the contact plates 72, 74 in the region of the parallel legs 88 stop means 92 which in

Embodiment formed by the contact plates 72, 74 integrally formed and bent by 90 ° lugs.

In the contact portion 82, the two contact plates 72, 74 are bent in a V-shape and enclose an angle between 60 and 150 °, preferably between 75 and 120 °. As an alternative to the V-shape, the contact plates 72, 74 have a bending shape which deviates from the cross-sectional contour of the contact element of the second plug connection part 4, resulting in one or preferably two line contacts per contact plate 72, 74. On the thus bent contact sheets 72, 74 is a

Foreign spring 94 placed with the contact plates 72, 74 in

contact-bearing system on the contact member of the associated second connector part 4 are durable. The foreign spring 94 has an annular portion 96 which the maximum expansion of

Contact plates 72, 74 limited in the contact portion 82. Of the annular portion 96 are in the axial direction spring arms 98 from which are bent or bent in the undeformed initial state inward and apply the contact force. In the exemplary embodiment, two spring arms 98 are arranged on opposite sides.

Each offset by 90 ° to the spring arms 98, the foreign spring 94 on guide means 68 which are bent at or near its free end radially inward and thereby in one between the two

Contact plates 72, 74 engage formed gap and thereby the

Foreign spring 94 when plugging on the contact portion 82 lead.

At the transition from the contact portion 82 to the compensating portion 80 form the two contact plates 72, 74 by a radial expansion a stop means 70 for pushing on the foreign spring 94. Fig. 18 shows a perspective view of a second

Embodiment of a connector element 1 10 for use in the first connector part described above 2. Im

Contact portion, the first and the second contact plate 1 72, 1 74 outwardly projecting lugs 1 1 1, 1 1 3, which together form a guide and a stop for attaching the foreign spring 194.

The annular portion 1 1 5 of the foreign spring 194 is disposed on a second plug connection part 4 facing the end. Of the annular portion 1 1 5 are on opposite sides guide means 1 1 7, which are introduced when attaching the foreign spring 194 between the two lugs 1 1 1, 1 1 3. The

Guide means 1 1 7 have a rounded or tapered end portion. The guide means 1 1 7 form alternatively or additionally spacers which prevent excessive compression of the two contact plates 1 72, 1 74. From the annular portion 1 15 stand on each other

opposite sides latching means 1 19 forth, with

corresponding latching means 121 of the contact plates 1 72, 1 74 cooperate. In the exemplary embodiment, the latching means 1 19 of the foreign spring 194 on an opening or depression, in which engage, for example, by embossing integrally formed by the contact plates 1 72, 1 74 latching means 1 21, for example, a knob latching.

The annular portion 1 1 5 terminates at the end substantially flush with the contact plates 1 72, 1 74 from. The contact plates 1 72, 1 74 form at the end an insertion bevel 125 for the contact pin 22 (FIG. 1). Each of the contact sheets 1 72, 1 74 has two by its shape

Line contacts 123 for the contact-making system on the contact pin 22.

The connecting element 1 78 has, in the region of the connection section, in particular at its connecting section-side end, an adjusting means 127, by means of which the position of the connecting element with respect to the contact plates 1 72, 1 74 is adjustable. The adjusting means 127 may be formed by a recess, in which immediately after the

Inserting the contact plates 1 72, 1 74 a corresponding

Positional fixation is impressed, so that the connecting element 1 78 only in a predetermined angular position on the contact plates 1 72, 1 74 is held and in the further assembly a Verdrehschutz

is guaranteed. FIG. 19 shows an exemplary embodiment of a plug connection element 210 for an angle plug. In contrast to that

Plug connection element 10 of FIG. 1 7 is one of the contact plates 274 only cranked and does not form a complete meander loop. The insertion of a contact pin 22 (FIG. 1) takes place transversely to the longitudinal direction of the longitudinal direction determined by the succession of connection section 276, compensation section 280 and contact section 282

Plug connection element 210. The foreign spring 294 is produced as a stamped / bent part and placed on the contact portion 282.

Fig. 20 shows another embodiment of a

Plug connection element 310 for an angle plug. The foreign spring 394 has two legs, each with at least one latching means 319, which cooperate with corresponding latching means 321 of the contact plates 372, 374. In the exemplary embodiment, the latching means 319 of the foreign spring 394 has an opening or depression into which the

For example, by embossing integrally by the contact plates 372, 374 formed latching means 321 engage latching. The contact plates 372, 374 form at the end an insertion bevel 325 for the contact pin 22 of the second connector part 4. Each of

Contact plates 372, 374 has two due to its shape

Line contacts 323 for the contact-making system on the contact pin 22.

At least one of the contact plates 372, 374 has a preferably integrally formed stop means 329, by means of which the

Contact plates 372, 374 are insertable only up to a corresponding stop in the connecting element 378; the corresponding stop may be formed by the transition from the support member 384 to the first widened portion 373 on the inside of the connecting member 378. For all the connector elements shown, the provision of a total of four line-shaped electrical contacts provides a secure electrical connection. By the

Foreign spring 94, 194, 294, 394 is a non-positive engagement with the corresponding contact member of the associated second

Plug connection part 4 guaranteed. The compensation section 80, 280 ensures a secure contact of the contact portion 82, 282 with all four lines of contact, in particular a compensation of a parallel offset or an inclined position of the contact member to be contacted is ensured. The high current carrying capacity is due to the direct contact of a large cross-sectional area having contact plates 72, 74 on the

Contact pin 22 provided; the required flexibility of the contact sheets 72, 74 is provided by the balancing section 80, 280, which is formed separately from the contact point and the connection with the line 6.

Claims

P a n t a n s p r e c h e

Device (1 1) for electrically connecting a cable,

in particular plug connection part (2), with a housing (48), in which a connecting element (78) is arranged, which is mechanically fixed to an inner conductor (53) of the cable connectable, wherein the device (1 1) further at least one fixing element (81 , 85, 87), by means of which the connecting element (78) and thus the inner conductor (53) of the cable is immovably fixed in the housing (48) when a tensile force occurs due to positive locking.

Device (1 1) according to claim 1 or one of the preceding claims, characterized in that the connecting element (78) is sleeve-shaped at least in sections and by clamping with the inner conductor (53) of the cable is mechanically firmly connected, in particular with the inner conductor (53). of the cable is compressible.

Device (1 1) according to claim 1 or one of the preceding claims, characterized in that the connecting element (78) in the direction of the tensile force forming a form-fitting contact surface (79) for the installation of the fixing element (81, 85, 87).

Device (1 1) according to claim 1 or one of the preceding claims, characterized in that the fixing element (81, 85, 87) forming a positive connection in the direction of the tensile force

Has contact surface for the system to the housing (48). Device (1 1) according to claim 1 or one of the preceding claims, characterized in that the fixing element (81, 85, 87) comprises a plurality of parts which are in the direction of tensile force

are arranged one behind the other, wherein the plurality of parts in the direction of the tensile force directly or indirectly under positive

Interlayer of another element, in positive engagement with each other.

Device (1 1) according to claim 1 or one of the preceding claims, characterized in that between two adjacent in the direction of the tensile force of the fixing elements (81, 85, 87) a connecting line (83) for a cable shield (57) is passed.

Device (1 1) according to claim 1 or one of the preceding claims, characterized in that the device (1 1) has an elastically deformable spring element (93), with which the connecting element (78) within the housing (48) in the direction of the positive contact with the fixing element (81, 85, 87) is biased.

Device (1 1) according to claim 1 or one of the preceding claims, characterized in that the spring element (93) is in contact with an intermediate element (91), and that the

Intermediate element (91) by the restoring force of the spring element (93) is held in contact with the connecting element (78).

9. Device (1 1) according to claim 1 or one of the aforementioned

Claims, characterized in that the intermediate element (91) is sleeve-shaped at least in sections. Device (1 1) according to claim 1 or one of the preceding claims, characterized in that the intermediate element (91) forms a contact protection for a contact member of the device (1 1), in particular in the axial direction sleeve-shaped projecting beyond the contact member.