EP2558211A2 - Beater bar for an impact crusher, in particular a rotary impact crusher - Google Patents
Beater bar for an impact crusher, in particular a rotary impact crusherInfo
- Publication number
- EP2558211A2 EP2558211A2 EP11710765A EP11710765A EP2558211A2 EP 2558211 A2 EP2558211 A2 EP 2558211A2 EP 11710765 A EP11710765 A EP 11710765A EP 11710765 A EP11710765 A EP 11710765A EP 2558211 A2 EP2558211 A2 EP 2558211A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- cutting
- cutting element
- element holder
- carrier
- feed direction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 claims abstract description 11
- 239000011435 rock Substances 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000007704 transition Effects 0.000 description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 206010019909 Hernia Diseases 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
- B02C13/2804—Shape or construction of beater elements the beater elements being rigidly connected to the rotor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
Definitions
- Blowbar for an impact crusher in particular a rotary impact crusher
- the invention relates to a blow bar for a rock impact crusher, in particular a rotary impact crusher, with a carrier which has a plurality of side by side arranged cutting elements made of hard material in the region of a cutting edge.
- a rotary impact crusher which is equipped with several blow bars.
- the blow bar in this case comprises a carrier which is clamped by a wedge clamp on a clamping claw. This allows the blow bar interchangeable fix on the rotor of the rotary impact crusher.
- the carrier has a, in the tool feed direction facing seat on which a plurality of cutting elements can be placed and strung together in the longitudinal direction of the blow bar.
- the cutting elements are initially placed loosely on the carrier. As soon as the wedge connection is tightened, the cutting elements are also captively fixed to the carrier. If one or more of the cutting elements are worn, the clamping connection must be loosened. Then the respective cutting elements can be replaced by unworn cutting elements become.
- blow bar is known from DE 23 43 691.
- three hard metal plates are mounted on a support. Again, a screw is used, which braces the carbide plates in recesses of the wearer.
- a similar arrangement is also known from DE 295 21 050 U1, in which the carrier of the blow bar has a dovetail-shaped groove into which the strip-shaped cutting element with a dovetail-shaped plug-in approach is inserted.
- DE 16 58 400 U1 shows a further blow bar in which a carrier is soldered over the entire width of the blow bar extending carbide block.
- This object of the invention is achieved in that two or more cutting elements are mounted on a cutting element holder, and that two or more cutting element holder are replaceable fastened to the carrier. To form the cutting edge thus two or more cutting element holder are installed. These in turn carry two or more cutting elements.
- the cutting element holder thus form uniformly manageable assemblies that can be safely attached to the carrier with little time to form the cutting edge. If a cutting element has reached its wear limit as a result of wear, the cutting element holder which carries this cutting element can be removed and replaced independently of the other cutting element holders. This allows maintenance to be carried out in a time-optimized, economical and safe manner.
- the cutting elements are materially connected to the Scheidelementhalter, in particular soldered to this, are. This provides a gap-free, unbreakable allocation between the cutting elements and the cutting element holder.
- a preferred embodiment of the invention is such that the support has a recess with a support surface and an angled support surface, wherein the support surface in the tool feed direction, that the cutting element holder is supported on this support surface with a bearing surface facing opposite to the tool feed direction, and that the cutting element holder is seated flat with a subsequent to the contact surface bottom on the support surface.
- the inventor has recognized that a varying force pattern occurs during tool engagement. The support surface and the support surface reliably absorb these processing forces and guide them into the carrier, so that the cutting element holder is always securely fixed.
- a possible alternative of the invention is such that the cutting element holder is connected to the carrier by means of at least one fastening lug, which is inserted into a fastening receptacle, and in that the fastening lug has a threaded receptacle which is in alignment with a screw receptacle which opens into the fastening receptacle.
- the attachment lug on the Schneidele- ment holder and the fastening receptacle to be arranged on the carrier (or vice versa).
- the attachment lug is supported by transverse forces in the attachment receptacle and transmits the forces via this support region.
- the cutting element holder can be positioned in a pre-assembly position on the carrier, in which they are adjustable relative to each other, then the cutting element holder can be pushed against each other in the pre-assembly position against each other and then finally fixed.
- the cutting elements can slide together without play, whereby no harmful lateral forces can be effective in the joints during the use of tools.
- an impact strip according to the invention provides that the fastening lug is inserted with play in the fastening receptacle, and that when dissolved connection, preferably a threaded connection, the cutting element holder is limited adjustable in the direction of the cutting edge longitudinal direction.
- the carrier has screw receptacles, which are introduced from the opposite, pointing to the tool feed direction back in the carrier, and that passed through the screw mounting screws and are screwed into the cutting element holder, then the screw head is wear-resistant on the back the carrier is positioned.
- the mounting screw can then always be solved reliably if necessary. If, in addition, it is provided that the fastening screw is screwed into a threaded recess formed as a blind hole of the cutting element holder, then also the threaded receptacle is housed protected and it can not Bulk material penetrate into the threaded area, which would block the threaded connection.
- a variant of the invention provides that the cutting element holder radially outwardly opposite to the tool feed direction has a Spanableit Chemistry that merges flush into a discharge surface of the carrier.
- the carrier is here covered by the cutting element holder and protected from the rock material to be crushed.
- An impact strip according to the invention may be such that adjoins the cutting element holder transversely to the tool feed direction, a front surface of a base part of the carrier, and that faces away from the base part, the cutting insert, an impact rocker is connected. It has been shown that with the assembly of the blow bar according to the invention with cutting elements, first of all the wear in the area of the cutting edge is optimized. As a result, then surprisingly, a reduced wear of the impact rocker.
- the object of the invention is also achieved with a cutting insert for a blow bar, with a cutting element holder, with a plurality of cutting elements, consisting of a hard material, are connected, wherein the cutting elements are arranged transversely to the tool feed direction side by side and form a cutting edge.
- the cutting element holder on a rear, opposite to the tool feed direction extending contact surface projects beyond which an integrally formed on the cutting element holder mounting lug.
- This attachment lug is preferably provided with a threaded receptacle.
- This cutting insert can be easily and quickly installed on a carrier of a blow bar. For this purpose, the cutting insert must be used only with its molded fastening lugs in designated mounting receptacles of the wearer.
- the cutting insert can be bolted to the carrier via the threaded receivers of the attachment lug.
- the fastening lugs make the fastening screws act during the use of the tool Shear forces free.
- the cutting insert can be easily replaced by loosening the threaded connections and then removing the cutting element holder from the carrier. He can then swap for a new, unworn cutting insert.
- the attachment lug can then be manufactured simply and dimensionally precisely if it is provided that it has a square or rectangular cross-section.
- the central longitudinal axis of the threaded receptacle is vertical to the contact surface, so that the forces induced by the fastening screw are transferred directly into the contact surface. It has been shown that this makes possible a very stable and break-free coupling of the cutting attachment.
- a particularly preferred variant of a cutting insert provides that the cutting element holder has a bottom which connects at right angles to the contact surface. With the bottom and the contact surface of the cutting insert can be optimally supported on corresponding bearing surfaces of the carrier.
- the cutting element holder has a seat surface of a cutting element receptacle running in an inclined manner opposite to the tool feed direction, to which the cutting elements are surface-coupled with a support section, an easily manufacturable geometry of the cutting element holder is ensured on the one hand.
- the inclined running seat surface optimally takes into account the varying force course during the tool engagement and thus serves for the reliable support of the cutting element.
- the cutting element can be soldered in particular on the seat to ensure a backlash-free connection.
- a further wear protection of the cutting insert can be effected by the cutting element holder having a receiving region, on which a plurality of wear protection plates made of hard material in the cutting insert longitudinal direction are lined up, wherein the wear protection plates connect directly to the cutting elements.
- the fact that several wear protection plates are used a segmented construction is realized, which causes a significant reduced risk of breakage for the wear plates.
- An inventive cutting insert may be characterized in that the cutting elements are triangular in cross-section, and have a pointing in the tool feed direction baffle and an angle thereto, opposite to the tool feed direction extending free surface and that between the free surface and the tool A feed angle is included such that the free surface of the cutting edge in the direction opposite to the tool feed direction drops.
- FIG. 1 shows a blow bar in a perspective side view
- FIG. 2 shows the striking strip according to FIG. 1 in a perspective rear view
- Figure 3 shows a cutting insert in perspective partial view, with the
- FIG. 4 shows the cutting insert according to FIG. 3 in side view
- Figure 5 shows the cutting insert according to Figure 4 in front view
- Figure 6 shows the cutting insert according to Figures 3 to 5 in perspective
- FIG. 1 shows a blow bar which has a carrier 10.
- the carrier 10 has a base part 1 1, which forms a in the tool feed direction (V) facing front surface 12.
- a lower part 13 connects laterally, wherein the impact rocker 13 has a surface inclined to the front surface 12.
- the impact rocker 13 facing away from the base part 1 1 carries an approach in which a recess 18 is incorporated in the form of a cutout. This recess 18 forms a support surface 18.2 and an angle to the support surfaces 18.1.
- the in the tool feed direction (V) facing support surface 18.2 merges into a discharge surface 19.
- the carrier 10 has projections 15, which are used for fixing to a rotor of a rotary impact crusher.
- FIG. 2 shows the arrangement according to FIG. 1 in a perspective rear view. As this illustration reveals, three projections 15 are formed on the back of the base part 1 1, which are separated by grooves from each other.
- fastening receptacles 1 6 are introduced in the form of holes in the carrier 10. These holes open into the bearing surface 18.2 of the recess 18.
- fixing screws can be 6.1 6.1 passed and screwed into the cutting inserts 20, as will be explained later.
- the cutting insert 20 comprises a cutting element holder 21, to which cutting elements 23 and wear plates 22 are fastened.
- the cutting element holder 21 has a vertical contact surface 21 .8, to which a bevel 21 .10 a bottom 21 .1 connects.
- the chamfer 21 .10 guarantees a reliable contact with the support surface 18.2 or the support surfaces 18.1.
- the bottom 21 .1 merges into a bevelled transition section 21 .2 on the front side.
- the transition section 21 .2 is followed by a front surface 21 .3, which is set at an angle greater than 90 ° with respect to the bottom 21 .1 running in the direction of advance. Particularly preferably, this angle of attack is selected in the range between 95 ° and 120 ° in order to enable a wear-favorable geometry.
- a front surface 21 .3 is followed by a cutout 21 .5, in which the wear protection plates 22 are inserted.
- the cutout 21 .5 is dimensioned so that the surfaces of the wear protection plates 22 are flush with the front surface 21 .3.
- the cutout forms a contact surface 21 .4, on which the wear protection plates 22 can be aligned. As a result, a simplified production is possible.
- the wear protection plates 22 are soldered back in the cutout 21 .5 by means of brazing.
- At the cutout 21 .5 includes a seat 21 .6.
- This seat 21 .6 is opposite to the tool feed direction V and inclined towards the back of the cutting insert 20.
- the cutting element 23 can be soldered to a flat support section 23.6 on the seat surface 21 .6.
- the cutting element 23 is dimensioned so that it covers the facing end face of the wear protection plate 22 with a lower-side projection 23.4, wherein a front-side baffle surface 23.3 merges flush in the front side of the wear protection plates 22. This gap-free and flush transition prevents crushing material penetrates and exerts excessive shear forces on the cutting elements 23 and the wear plates 22.
- the baffle 23.3 is inclined and points in the tool feed direction V.
- the baffle 23.3 includes an open surface 23.1 an angle ⁇ than 90 °, wherein in the transition region between the free surface 23.1 and the baffle 23.3 a cutting edge 23.2 is formed.
- the free surface 23.1 again goes flush in a discharge surface 21 .7, the cutting element holder 21 via.
- FIG. 47 shows that the cutting elements 23 are provided laterally with side surfaces 23.5 extending in the tool feed direction V. About these side surfaces 23.5, the cutting elements 23 can be aligned flush with each other without a gap. For each cutting element 23, two wear protection plates 22 are installed, the two wear protection plates 22 having a total width which corresponds to the width of the cutting element 23.
- sixteen cutting elements 23 are preferably fastened to a cutting element holder 21. Accordingly, sixteen wear protection plates 22 are used.
- FIGS. 4 and 5 show that three fastening lugs 21. 9 protrude beyond the contact surface 21 .8 on the cutting element holder 21 at the rear.
- the attachment lugs are square in cross-section and from a bag penetrated hole-like threaded receptacle 24, as illustrated in particular Figure 4.
- the threaded receptacle 24 ends behind the wear protection plates 22 in the cutting element holder 21.
- the threaded receptacle 24 has a central longitudinal axis M, which can be arranged in alignment with the fastening receptacle 1 6 of the carrier 10.
- the carrier 10 has here per Schneideinssatz 20 three recesses, which have a corresponding to the mounting lugs 21 .9 square cross-sectional shape.
- the inner dimensions of these recesses are chosen to be slightly larger than the outer dimensions of the attachment lug 21 .9. In this way creates a game that allows a limited adjustment of the cutting insert 20 relative to the carrier 10 when the cutting insert 20 is in a non-fixed pre-assembly position.
- FIG. 4 furthermore shows that the discharge surface 21 .7 merges flush into the free surface 23. 1.
- the free surface 23.1 runs inclined in the direction opposite to the feed direction and is at an angle ⁇ to the feed normal running in the tool feed direction V. In this way, a self-sharpening geometry is ensured, which maintains the functionality of the sharp-edged cutting edge 23.2.
- the fastening screws 1 6.1 are passed through the fastening receptacles 16 and screwed into the threaded receptacle 24 of the cutting element holder 21.
- the fastening screws 16.1 are not yet strained so that the cutting inserts 20 are in a pre-assembly position.
- the cutting inserts 20 are pushed against each other in the longitudinal direction L (see FIG. 5) of the cutting inserts 20 on the support surface 18. 2 and of the support surface 18. 1, so that they lie against each other without gaps.
- the sliding movement is made possible by the play between the attachment lugs 21 .9 and the recesses in the carrier 10.
- the mounting screws can 1 6 with the prescribed torque are tense and the cutting inserts 20 are then securely fixed to the carrier 10.
- the cutting elements 23 are worn in the height direction (ie transversely to the feed direction V).
- the cross-sectional shape of the cutting elements 23 is selected to be triangular, so that a high proportion of hard material is positioned in the region of the cutting edge 23. In this way, material-optimized, a long service life is possible.
- the cutting insert 20 can be easily replaced.
- only the respective fixing screws 1 6 must be solved and the cutting insert 20 are exchanged for an unworn cutting insert 20.
- a cutting element 23 of a cutting insert 20 breaks prematurely.
- this cutting insert 20 can be easily replaced.
- only the fixing screws 1 6.1 all cutting inserts 20 must be solved, the cutting inserts 20 pushed apart and then the defective cutting insert 20 are removed.
- a new cutting insert 20 can be grown, the cutting inserts 20 pushed back against each other and the mounting screws 1 6 are clamped.
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010016498A DE102010016498A1 (en) | 2010-04-16 | 2010-04-16 | Blowbar for an impact crusher, in particular a rotary impact crusher |
PCT/EP2011/054478 WO2011128195A2 (en) | 2010-04-16 | 2011-03-23 | Beater bar for an impact crusher, in particular a rotary impact crusher |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2558211A2 true EP2558211A2 (en) | 2013-02-20 |
EP2558211B1 EP2558211B1 (en) | 2021-02-24 |
Family
ID=44176002
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11710765.6A Active EP2558211B1 (en) | 2010-04-16 | 2011-03-23 | Beater bar for an impact crusher, in particular a rotary impact crusher |
Country Status (5)
Country | Link |
---|---|
US (1) | US9375720B2 (en) |
EP (1) | EP2558211B1 (en) |
AU (1) | AU2011240218B2 (en) |
DE (1) | DE102010016498A1 (en) |
WO (1) | WO2011128195A2 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202014011091U1 (en) | 2014-04-30 | 2017-10-19 | Betek Gmbh & Co. Kg | against cutting |
DE102014108607A1 (en) * | 2014-06-18 | 2015-12-24 | Betek Gmbh & Co. Kg | against cutting |
CN104084259B (en) * | 2014-08-01 | 2017-02-22 | 张珂 | Roller and rolling device thereof |
GB201721690D0 (en) * | 2017-12-22 | 2018-02-07 | Element Six Uk Ltd | Striking tool for use in a high speed comminution mill |
DE102019116945A1 (en) | 2019-06-24 | 2020-12-24 | Betek Gmbh & Co. Kg | Shearbar |
EP4201527A1 (en) * | 2021-12-21 | 2023-06-28 | Sandvik SRP AB | Liner plate in connection to a material processing handling system |
Family Cites Families (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US883619A (en) * | 1906-03-26 | 1908-03-31 | Ferdinand Mora Canda | Crusher plate, head, and the like. |
US1947440A (en) * | 1932-02-16 | 1934-02-13 | Milne Samuel | Beater roll |
DE1658400U (en) | 1952-11-03 | 1953-07-02 | Hazemag Hartzerkleinerung | BLOW BAR FOR DEVICES FOR HARD CRUSHING AND SIMILAR PURPOSES, IN PARTICULAR FOR IMPACT MILLS. |
US3462090A (en) * | 1966-12-14 | 1969-08-19 | Coors Porcelain Co | Liner for crinding mills |
US3642214A (en) * | 1970-01-19 | 1972-02-15 | George T Blackwell Jr | Cutter tooth assembly for grinder |
AT325398B (en) | 1972-09-21 | 1975-10-27 | Ver Edelstahlwerke Ag | BLOW ROLLERS FOR IMPACT MILLS |
US4319719A (en) * | 1979-09-27 | 1982-03-16 | Minneapolis Electric Steel Castings Company | Shell liner assembly for ore grinding mills |
US4717083A (en) * | 1984-01-27 | 1988-01-05 | Quast Roger H | Hammer assembly for a rotary material crusher |
US4871119A (en) | 1987-03-06 | 1989-10-03 | Kabushiki Kaisha Kobe Seiko Sho | Impact crushing machine |
DE3921419A1 (en) * | 1989-06-29 | 1991-01-10 | Loesche Gmbh | GRINDING SURFACE OF GRIND MILLS |
AT397773B (en) | 1992-07-28 | 1994-06-27 | Schroedl Hermann | STRIKE BAR FOR BREAKER ROTORS OD. DGL. |
US5755033A (en) * | 1993-07-20 | 1998-05-26 | Maschinenfabrik Koppern Gmbh & Co. Kg | Method of making a crushing roll |
DE29521050U1 (en) | 1994-08-04 | 1996-10-10 | SBM Wageneder Ges.m.b.H., Laakirchen, Oberösterreich | Edge part and blow bar for rotors in impact mills |
AT403551B (en) | 1994-08-04 | 1998-03-25 | Wageneder Sbm Gmbh | EDGE PART FOR A HINGED BAR FOR ROTORS IN IMPACT MILLS |
US6089480A (en) * | 1998-06-18 | 2000-07-18 | Rawlings Manufacturing, Inc. | Striker assembly for rotary hog |
DE10335115A1 (en) * | 2003-07-31 | 2005-02-24 | Polysius Ag | grinding roll |
US7494080B2 (en) * | 2005-11-21 | 2009-02-24 | Knotts Brook H | Hammer for rotary impact crusher |
US7712692B2 (en) * | 2006-06-16 | 2010-05-11 | Hall David R | Rotary impact mill |
US7416145B2 (en) * | 2006-06-16 | 2008-08-26 | Hall David R | Rotary impact mill |
DE202006019687U1 (en) * | 2006-12-27 | 2007-03-08 | Doppstadt Familienholding Gmbh | Beating arrangement for controlled crushing of materials has tooth shaped impact and cutting element, which are composed of two impact surfaces, which are arranged at certain angle to each other |
US7810888B2 (en) | 2007-02-27 | 2010-10-12 | Clark Cedric J | Portable rock crusher and scarifier |
IN2012DE00128A (en) * | 2011-01-13 | 2015-05-22 | Polycorp Ltd |
-
2010
- 2010-04-16 DE DE102010016498A patent/DE102010016498A1/en not_active Ceased
-
2011
- 2011-03-23 AU AU2011240218A patent/AU2011240218B2/en active Active
- 2011-03-23 EP EP11710765.6A patent/EP2558211B1/en active Active
- 2011-03-23 US US13/679,769 patent/US9375720B2/en active Active
- 2011-03-23 WO PCT/EP2011/054478 patent/WO2011128195A2/en active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2011128195A2 * |
Also Published As
Publication number | Publication date |
---|---|
AU2011240218B2 (en) | 2014-07-10 |
WO2011128195A4 (en) | 2012-06-07 |
WO2011128195A3 (en) | 2012-04-12 |
US20130099037A1 (en) | 2013-04-25 |
AU2011240218A1 (en) | 2012-12-13 |
DE102010016498A1 (en) | 2011-10-20 |
WO2011128195A2 (en) | 2011-10-20 |
EP2558211B1 (en) | 2021-02-24 |
US9375720B2 (en) | 2016-06-28 |
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