EP2554726B1

EP2554726B1 - Opener for fibre in tufts on a carding preparation line

Info

Publication number: EP2554726B1
Application number: EP12176932.7A
Authority: EP
Inventors: Mario Mascheretti
Original assignee: Marzoli Machines Textile SRL
Current assignee: Marzoli Machines Textile SRL
Priority date: 2011-08-05
Filing date: 2012-07-18
Publication date: 2014-09-17
Anticipated expiration: 2032-07-18
Also published as: CN102912479B; EP2554726A2; EP2554726A3; CN102912479A; BR102012019398A2; EP2557208A3; BR102012019398B1; EP2557208A2; ITBS20110114A1; EP2557208B1

Description

The present invention relates to an opener for processing fibre in tufts on a carding preparation line.
As is known, to obtain a textile yarn from a fibre, multiple processing treatments of the fibre are required to free it of impurities and dirt, align the fibres and draw them. Such treatments produce a fibre web, subsequently processed, for example on a drawing machine, to obtain a yarn.
The treatments are performed on different machines, in that, to obtain best results, they need to be repeated a number of times in an increasingly thorough manner.
In particular, on an exemplary fibre processing line, the fibres are picked from bales by a picker, so as to obtain tufts transported by currents of air.
The fibre in tufts is subsequently processed in a device for removing impurities, such as stones or nonferrous materials mixed with the tufts, before passing to an opener, where the tufts undergo a first opening of the fibres and a first separation from the impurities.
Subsequently, the fibres undergo further cleaning, alignment and drawing operations in openers and carding machines to obtain the fibre web.
One embodiment is the opener B39N "Duocleaner" manufactured and marketed by the Applicant, illustrated in the brochure "Nova - Blowroom Machinery".
Further examples of embodiments are illustrated in the documents WO-Al-2009/084056 , WO-A1-2011/001379 and EP-A1-0818566 in the name of the Applicant.
In the specific sector, the need is felt however to improve the processing of fibre in tufts in the opener, and in particular to ensure a high quality level of the processing performed, that is to say a high level of opening and cleaning of the fibres, even in the presence of large quantities of fibre to be processed.
In particular, it has been observed how if large quantities of fibre are fed to the opener the outgoing fibre tufts still contain impurities and are very entangled, in an unsatisfactory condition for good results from the further processing downline. It has been observed, at the same time, that the outgoing tufts do not have homogeneous physical characteristics when large quantities are used.
Vice versa, it has been seen that smaller quantities of fibres in the openers gives better quality of the tufts processed, which also have homogeneous characteristics.
The purpose of the present invention is to make an opener for fibre in tufts on a carding preparation line able to satisfy the above requirements, and in particular to process large quantities of fibre while maintaining high quality and homogeneous characteristics of the processed tufts.
Such purpose is achieved by an opener made according to claim 1 and a method according to claim 16.
The characteristics and advantages of the opener according to the invention will be evident from the description below, made by way of a non-limiting example according to the attached figures, wherein:

figure 1 shows a schematic side view of an opener according to the invention;
figure 2 shows a cross section view of the opener in figure 1, along the section line II-II in figure 1;
figure 3 shows a cross section view of the opener in figure 1, along the section line III-III in figure 1;
figure 4 schematically shows two main rollers of the opener in figure 1 and the schematic path of the fibre flow;
figure 5 shows a ground view from above of figure 4; and
figure 6 shows a cover casing and roller of the opener in figure 1.

With reference to the appended drawings, reference numeral 1 globally denotes an assembly for processing fibres in tufts, constituting a section of a fibre processing line, and in particular a section of a carding preparation line.
The assembly 1 comprises a feed pipe 2 for the transport of the fibre F to be processed, for example coming from a picker.
The pipe 2, positioned at a predefined height from the ground plane T, extends along a substantially rectilinear feed axis A preferably parallel to the ground plane T.
The assembly 1 further comprises a feed device 4 suitable for separating the dusty air from the fibre and, preferably for feeding the fibre in tufts downstream. In particular, the feed device 4 is suitable for deviating the fibre in a feed direction downstream V, for example vertical and perpendicular to the ground plane T (and therefore preferably, perpendicular to the feed axis A).
Preferably, the assembly 1 comprises a separator device 6, positioned downstream of the feed device 4, suitable for separating the fibre flow F coming out of the feed device 4 into a plurality of separate fibre flows, for example into two fibre flows (F1, F2).
For example, the separator device 6 comprises a separation pipe 8 which the fibre traverses, for example of a shape converging in the direction of advancement of the fibre, and a separator element 10 suitable for separating the fibre F into flows F1, F2.
According to one embodiment the separator element 10 is a wall fitted with a separator edge 12 struck by the fibre flow F, housed in the separation pipe 8.
Preferably, in addition, the separator element 10 comprises a separation wall 14 which extends downstream of the separator edge 12 to keep the fibre flows separate.
Preferably, in addition, the separator device 6 comprises blower means 20, for example comprising a fan, suitable for blowing a flow of air in the direction of the separator element 10, to facilitate the separation of the fibre flows F1, F2.
In addition, the assembly 1 comprises an opener device 30 positioned downstream of the feed device 4, or of the separator device 6,fed with the fibre flows, preferably with the two separated fibre flows F1, F2.
The opener device 30 has a first compartment 31, for example single, and a first opener roller 32, housed in said first compartment; the first opener roller 32 is motorised and rotatable around a first transversal rotation axis X', that is orthogonal to the feed axis A and the vertical axis V.
Along said rotation axis X' , the first roller 32 extends between a first end 32' and a second end 32".
The separator device 6 is suitable for transversally separating the fibre flow F into flows F1, F2.
In addition, preferably, the separation wall 14 extends as far as to lap the outer surface of the first opener roller 32, dividing said roller into portions placed side by side along the rotation axis X' of the first opener roller, joined in rotation, separated, for example imaginarily, by an imaginary first separation line I'.
In particular, in the embodiment shown , the first opener roller 32 is divided into a first portion 32a and a second portion 32b alongside each other along the rotation axis X'.
The first roller 32 is provided with opening means distributed on its outer surface, suitable for entangling the tufts to open them when pulled.
In particular, the first portion 32a is fitted with a plurality of pegs 34a, projecting from the outer surface of the first portion 32a of the roller 32, in a rectilinear, broken or ramified direction to have multiple tips.
Preferably, the pegs 34a are positioned along an imaginary helical line traced on the outer surface of the roller, from the first separation line I' identified by the separation wall 14 towards the first transversal end 32', according to a first winding angle.
In addition, the second portion 32b is fitted with a plurality of pegs 34b, projecting from the outer surface of the second portion 32b of the roller 32, in a rectilinear, broken or ramified direction to have multiple tips.
Preferably, the pegs 34b are positioned along an imaginary helical line traced on the outer surface of the roller, from the first separation line I' identified by the separation wall 14 towards the second end 32', according to a second winding angle.
Preferably, the two winding angles are equal and opposite.
In other words, the helical lines are symmetrical in relation to the first separation line I'.
Preferably, in addition, the opener device 30 comprises at least one partition 40 (or a plurality of transversally separate partitions placed side by side) for each portion 32a, 32b of the first roller 32.
The partition 40 is fixed in relation to the rotation of the first roller 32 and encompasses at least partially the outer surface, preferably lapping it without interference.
For each portion 32a, 32b, the partitions 40 form centrifugal conduits 42 around the roller, from the centre towards the ends 32', 32", preferably having a helical direction, along the outer surface of the roller, at least partially encompassing it.
Preferably, said conduits are positioned on the upper half of the first roller.
During processing the fibre in tufts is therefore forced to move in the conduits, transversally from the centre towards the ends 32', 32" of the roller, dragged by the negative pressure air flow and by the pegs, which move in said conduits.
The opener device 30 also envisages a second compartment 51, beside the first compartment 31 along the feed axis A, and a second opener roller 52, housed in said second compartment; the second opener roller 52 is motorised and rotatable around a second transversal rotation axis X", that is orthogonal to the feed axis A and the vertical axis V, parallel to the first rotation axis X'.
According to one embodiment the first roller 32 and the second roller 52 can be driven in rotation at different rotation speeds.
Along said second rotation axis X", the second roller 52 extends between a first end 52' and a second end 52".
For each portion 32a, 32 of the first roller 32, respective entrances 62', 622 open along the first rotation axis X' between the first compartment 31 and the second compartment 51.
In particular, in the embodiment shown, the conduits 42 of the first compartment 31, at the ends 31', 32" of the first roller 32, come out in the second compartment 51.
Preferably, the opener device 30 comprise a second separation wall 14" which extends as far as to lap the outer surface of the second opener roller 52, dividing said roller into portions placed side by side along the rotation axis X", joined in rotation, separated, for example imaginarily, by an imaginary second separation line I".
In particular, in the embodiment shown, the second opener roller 52 is divided into a first portion 52a and a second portion 52b alongside each other along the rotation axis X".
Similarly to the first roller 32, the second roller 52 is also provided with opener means distributed on the outer surface, and in particular with a plurality of pegs 54a, 54b positioned along imaginary helical lines.
Preferably, in addition, the opener device 30 comprises at least one partition 60 (or a plurality of transversally separate partitions placed side by side) for each portion 52a, 52b of the roller 52, which form centripetal conduits 72, that is axially converging from the ends 52', 52", towards the centre of the second roller, preferably having a helical direction, along the outer surface of the roller, at least partially encompassing it.
Preferably, said conduits are positioned on the upper half of the second roller.
During processing the fibre in tufts enters the second compartment 51 through the entrances 62', 62", divided into two flows F1, F2, and is forced to move in the centripetal conduits, moving axially towards the centre of the second roller 52.
The second compartment 51 further envisages an exit 80', 80" for each portion 52a, 52b, placed axially inside the respective entrances 62', 62", for example at the second separation line I", in communication with an exit mouth 82.
Preferably, the two fibre flows F1, F2 come out of the opener device separately, and according to a preferred embodiment are merged into a single flow of processed fibre F'.
According to a preferred embodiment the opener device 30 comprises, associated with each roller 32, 52, a fixed grid 90, fitted with mobile bars, positioned around the respective opener roller 32, 52, preferably in the area under the roller, suitable for removing husks and dirt from the fibre transported in rotation.
Innovatively, the assembly according to the present invention makes it possible to achieve high quality of the processed fibre, higher than the level which can be achieved processing a single fibre flow, and at the same time to reduce the space occupied compared to the use of separate machines.
For example, according to one embodiment variation, the two fibre flows F1, F2 are merged at the exit of the second roller, so as to come out of the opener device in a single flow of processed fibre.
According to a further embodiment variation, the assembly envisages feeding by means of two or more feed ducts; in such variant, the fibre flows are therefore already separate.
According to yet a further embodiment variation, the entrance of the separated fibre flows to the first opener roller takes place at the ends and the flows proceed on said roller axially towards the centre thereof, while the entrance of the separated fibre flows to the second opener roller takes place at an intermediate position and the flows proceed on said roller axially towards the ends.

Claims

Opener for fibre in tufts on a carding preparation line, comprising an opener device (30) comprising:
- a first compartment (31) and a first opener roller (32), housed in said first compartment, rotatable around a first transversal rotation axis (X'), wherein the first roller (32) extends along said axis between a first end (32') and a second end (32") and presents a plurality of portions (32a,32b) placed side by side and joined in rotation;

- a second compartment (51) and a second opener roller (52), housed in said second compartment, rotatable around a second rotation axis (X"), beside the first rotation axis (X'), wherein the second roller (52) extends along said axis between a first end (62') and a second end (62") ; characterized in that
the first opener roller (32) is fed by a plurality of transversally separate fibre flows (F1,F2), one on each portion (32a, 32b).
Opener according to claim 1, wherein the first opener roller (32) is fed through an input positioned between said ends (32',32").
Opener according to claim 2, wherein the input is positioned on the centreline of the first roller (32).
Opener according to any of the previous claims, wherein the second opener roller (52) is fed by a plurality of fibre flows (F1,F2), through entrances (62',62") positioned at the ends (52', 52") of the second roller (52).
Opener according to claim 4, wherein the second compartment (51) has exits (80', 80") for each fibre flow (F1,F2), positioned in an intermediate position between the ends (52',52") of the second roller (52).
Opener according to claims 4 or 5, wherein the entrances are contained, preferably at least partially, in the axial extension of the first roller (32).
Opener according to claims 4 or 5 or 6, wherein the entrances (62',62") are contained, preferably at least partially, in the axial extension of the second roller (52).
Opener according to any of the previous claims, comprising at least a first partition (40) for each portion (32a, 32b) of the first roller (32), fixed in relation to it, which forms, together with the outer surface of the roller (32), a centrifugal conduit (42), which winds around the roller (32) from the centre towards its ends (32', 32"), preferably in a helical pattern.
Opener according to claim 8 and 5, wherein said conduits (42) end in said entrances (62',62").
Opener according to any of the previous claims, comprising at least one second partition (60) for each portion (52a,52b) of the second roller (52), fixed in relation to it, which forms, together with the outer surface of the roller (52), a centripetal conduit (62), which winds around the roller (52) from the ends (52',52") of the roller towards the centre, preferably in a helical pattern.
Opener according to any of the previous claims, comprising a separator device (6) suitable to separate the individual fibre flow (F) from the plurality of transversally separate fibre flows (F1,F2), upstream of the first roller (32).
Opener according to claim 11, wherein the separator device comprises a separator element (10) comprising a wall fitted with a separator edge (12) and a separation wall (14) which extends downstream of the separator edge (12) to keep the fibre flows separate.
Opener according to any one of the previous claims, wherein the first opener roller (32) and the second opener roller (52) are provided on the surface with a plurality of pegs (34a,34b;54a,54b).
Opener according to any of the previous claims, comprising a fixed grid (90), positioned around the respective opener roller (32, 52), preferably in the area under the roller, suitable for removing husks and dirt from the fibre transported in rotation.
Opener according to any one of the previous claims, wherein the first opener roller (32) and the second opener roller (52) can be activated in rotation at different rotation speeds.
Method of processing fibre in tufts on a carding preparation line, comprising the steps of:
- separating an individual fibre flow (F) into two separate fibre flows (F1, F2);

- feeding both fibre flows (F1, F2), to a single opener roller (32), in an intermediate position between the ends (32', 32") of the roller (32);

- making the fibre flows (F1, F2) advance on the opener roller (32) from the centre towards the ends (32',32") to perform processing of said fibres;

- feeding both fibre flows (F1,F2), to a second opener roller (52), through entrances (62',62");

- making the fibre flows (F1,F2) advance on the second opener roller (52) from the entrances (62',62") towards the centre to perform further processing of said fibres.