EP2552264B1 - Structure de bonnet de soutien-gorge - Google Patents

Structure de bonnet de soutien-gorge Download PDF

Info

Publication number
EP2552264B1
EP2552264B1 EP11714354.5A EP11714354A EP2552264B1 EP 2552264 B1 EP2552264 B1 EP 2552264B1 EP 11714354 A EP11714354 A EP 11714354A EP 2552264 B1 EP2552264 B1 EP 2552264B1
Authority
EP
European Patent Office
Prior art keywords
foam
layers
pouch
pocket
cup
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP11714354.5A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2552264A2 (fr
Inventor
Gilles Roger Pilawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DBI Operations Europe SAS
Original Assignee
Dbapparel Operations SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dbapparel Operations SAS filed Critical Dbapparel Operations SAS
Priority to PL11714354T priority Critical patent/PL2552264T3/pl
Publication of EP2552264A2 publication Critical patent/EP2552264A2/fr
Application granted granted Critical
Publication of EP2552264B1 publication Critical patent/EP2552264B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41C—CORSETS; BRASSIERES
    • A41C3/00—Brassieres
    • A41C3/12—Component parts
    • A41C3/14—Stiffening or bust-forming inserts
    • A41C3/144—Pads
    • A41C3/146—Pads containing liquid or gel filling

Definitions

  • the present invention relates to a bra cup structure.
  • bra cup structure consisting of two layers of laminated foam enclosing between them a close containing a malleable material, in this case a liquid.
  • the foam layers can be laminated to textile layers.
  • the document WO 00/47068 also discloses a similar structure, improved by a new choice of malleable material to garnish the pocket.
  • the present invention provides a bra cup structure comprising two layers of laminated foam enclosing between them, in their lower part, a bag containing a malleable material, characterized in that the malleable material is a silicone gel charged with polymeric microspheres and crosslinked, and in that the two layers of foam are viscoelastic foam.
  • the Applicant has found that this particular combination of materials led to remarkable comfort properties including behavior very close to that of the flesh when pressing the structure under the fingers.
  • these two materials have a shape memory: the viscoelastic foam has this shape memory by definition, and the crosslinked silicone gel, albeit malleable and thus accepting the deformations under the finger, by movement or conformation of the bust, also remembers the shape he has acquired in the mold in which he has cross-linked.
  • the malleable material is arranged for its protection in a casing or pouch constituted by two polymeric films sealed to one another, for example polyurethane.
  • Their thickness is advantageously very low so as not to induce an effect perceptible to the touch.
  • the thickness is preferably less than 40 ⁇ m and more preferably of the order of 35 ⁇ m.
  • the envelope avoids the destruction of the silicone gel which is relatively fragile, by breaking its chains.
  • the malleable silicone gel material is advantageously crosslinked in its pocket.
  • the malleable material has a density advantageously between 0.60 and 0.75 g / cm 3 .
  • the bag filled with malleable material is inserted during a molding operation (thermoforming) between at least two layers of viscoelastic foam, the density of which is advantageously between 30 and 65 kg / m 3 and advantageously of the order of 50 kg / m 3 .
  • the layers of viscoelastic foam are preferably laminated to a textile material, such as a polyester or polyamide mesh, before they are bonded together, this textile material being disposed towards the outside of the cup.
  • a textile material such as a polyester or polyamide mesh
  • the weight of silicone gel in the bag is very small, preferably less than 10 grams, advantageously substantially between 7 and 9 grams.
  • the shape of the pocket depends on the size of the bra for which it is provided, but it is generally of elongated shape and more particularly substantially elliptical, with a major axis between 8 and 15 cm and a small axis between 4, 5 and 7 cm. Its average thickness is preferably between 2 and 3 mm.
  • the standardized force of 25% depression in the bonnet of the invention, in the portion where the pocket is located is between about 2 and 3 N, and the standardized force 65% depression. at the same place is between about 15 and 30 N.
  • a thermoformed cup structure 1 has, after thermoforming, a substantially hemispherical shape, having a depth H of the order of 70 to 75 mm. It is composed of two layers laminated visco-elastic foam 2 and 3 which enclose with each other, at their lower part, a bag of malleable material 4, formed by two polyurethane films 5, 6 welded to their edges and enclosing a gel of crosslinked silicone.
  • the material pocket 4 has a substantially almond-shaped shape bounded by the dashed curved line which marks the upper edge 7 of the pocket 4; the pocket 4 essentially occupies the lower part of the cup, substantially below half of the cup and preferably on its lower third.
  • the bag of material 4 has a generally weakly biconvex shape (substantially flat) but tapered at the edges, the shape of the pocket can change during the wear in contact with the chest and because of the movements.
  • the thickest cup, at the thickest part of the pocket 4, is of the order of 10 to 14 mm (pocket and layers of foam).
  • the layers of viscoelastic foam 2 and 3 are bonded, before assembly, to a fine textile layer 11 and 12, for example polyester, which facilitates their maintenance and handling, and avoids problems of removal of the material during the molding.
  • the malleable material in one exemplary embodiment, is based on a two-component silicone gel RTV2 type (crosslinking at room temperature), for example of the Silbione® type marketed by Bluestar Silicones.
  • the silicone gel has a dynamic viscosity before crosslinking which is for example between 6000 and 250,000 mPa.s at 25 ° C. Its density before introduction of the load is of the order of 1 to 1.5 g / cm 3 .
  • a charge of polymeric microspheres is mixed with the silicone gel, for example microspheres of the Expancel® brand marketed by Akzo-Nobel.
  • microspheres of acrylic-based polymer 20 to 80 ⁇ m in diameter, are mixed with the gel so that the density of the material after mixing is between 0.60 and 0.75 g / cm 3 .
  • the microspheres form from 1 to 3% by weight of the mixture.
  • the pouch 4 is manufactured in the following manner. Two thin films 5, 6 of polyurethane were previously assembled to form an almond-shaped envelope, with edges for example heat-sealed, and having an opening through which the mixture of the two components of the silicone gel is poured into the envelope. The opening is closed, the assembly is optionally placed in a metal mold having the definitive shape of the pocket and the whole is crosslinked by means of a heat treatment. We thus obtain a "pad” or pocket 4 of malleable material. The dimensions of the pocket depend on the size of the bra to which it is applied, but it advantageously measures between 8 and 15 cm along its major axis and between 4.5 and 7 cm along its minor axis, and its thickness, relatively uniform.
  • the filling of the envelope is limited, preferably to less than 10 grams, so that the filled envelope is not hard but on the contrary remains flexible, foldable, and allows the momentary depression of a finger after crosslinking.
  • an envelope 4 in the shape of an almond or ellipse of approximately 10.5 cm x 5.5 cm, with an average thickness of 2.6 mm, filled with 9 g of silicone gel, has been satisfactory .
  • Foam layers 2, 3 in the non-thermoformed state have a thickness of about 6 mm .
  • the outer foam layer 2, 11 is first thermoformed in a mold adapted to the shape of the cup, for example between 1 and 2 minutes at a temperature in the range of 160 to 190 ° C, for example 180 ° C, by adjusting the spacing of the two parts of the mold to allow compression / uniform molding of this layer 2, 11.
  • the inner viscoelastic foam layer 2, 11 which has just been thermoformed is then laminated together to the second layer 3, 12 which does not has not been yet, for example by coating the two layers of foam facing glue, advantageously a water-based glue.
  • foam facing glue advantageously a water-based glue.
  • a mask temporary preventing bonding at the area that will later be occupied by the pocket and an adjacent area communicating with the edge of the layers.
  • This mask may comprise a foam pad substantially occupying the surface that will occupy the pocket.
  • the spacing between the male and female parts of the mold is adjusted to allow the compression of the two layers, and the thermoforming is performed for example 40s at the same temperature as before.
  • the two layers 2 and 3 are glued to their interface 8, except in the zone where the pocket 4 must be inserted and in a passage allowing access to this zone.
  • the mask and the foam cushion are removed.
  • the combined thickness of the two layers 2, 3 thermoformed is between 2 and 3 mm.
  • the pocket 4 and / or the zone between the foam layers 2 and 3 are inserted into the pocket and the pocket 4 is placed in this zone.
  • the passage left open is also sealed. Fixing is ensured by the heat and the pressure in the mold, for example during 40s at 180 ° C.
  • the set can be cut to the exact shape that must be the cup, as shown in Figures 1 and 2 .
  • thermoforming mold may for example be of the type described in the document GB 1,577,099 or the document FR 2,906,111 in the name of the Claimant.
  • a compressed edge 9 has been formed on the lower half of the hemispherical cap which will allow the possible insertion of an armature and the connection of the cap with the substantially flat brass bra (by sewing, welding or gluing) and at the upper part of the cap an upper lug 10 which will be used for the connection with the bra strap.
  • the border 9 may be formed either as shown in the plane of the base of the cup and facing outwards, or on the contrary in the extension of the cup, according to the preparation technique envisaged.
  • cup structure 1 thermoformed, we can use it in a conventional bra, where it is assembled by conventional clothing.
  • the structure is then advantageously covered on the outside by a decorative textile material, possibly a lace, while the inner surface 12 made of polyester can be used directly as the inner textile surface of the finished bra.
  • the pocket 4 is arranged in locations between layers of viscoelastic foam laminated to textile layers and already having substantially the shape of the final bra (cups, separator, basque and back).
  • the samples are prepared by marking the area to be measured, in the middle of the pocket area 4.
  • the sample is first compressed twice to 75% of its thickness, at a speed of 4 mm / s and then left to rest for 6 minutes.
  • the indentation force deflection (IFD) compressive strength measurements at 25% and 65% are made by compressing the sample at a speed of 0.85 mm / s over 25% and then 65% of its thickness. the force being measured after a rest of 60s.
  • IFD indentation force deflection
  • This combination gives a soft felt remarkable to the touch and wear, and provides a cap with high adaptability, adjusting perfectly to the shape and the particular size of the breast to provide a round chest and reassembled. This comfort lasts throughout a day wearing and allows great freedom of movement: the silicone pocket can deform and adapt to the chest in motion, filling hollow spaces permanently.
  • the measurements reported above were carried out on cups of average size (90B France / 75B Europe).
  • the shape of the bag, its dimensions and its weight in particular may differ, which may influence the values of the measurements.
  • the figure 3 represents a pocket 4 adapted to a small cap (7A Europe), more compact in shape with a truncated end relative to the basic shape, about 90 mm by 47 mm.
  • the figure 4 represents a pocket 4 adapted to a larger cup (80D Europe), more elongated form relative to the basic shape, about 120 mm by 30 mm.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Corsets Or Brassieres (AREA)
  • Laminated Bodies (AREA)
  • Table Devices Or Equipment (AREA)
  • Gloves (AREA)
EP11714354.5A 2010-03-31 2011-03-15 Structure de bonnet de soutien-gorge Not-in-force EP2552264B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL11714354T PL2552264T3 (pl) 2010-03-31 2011-03-15 Struktura miseczki biustonosza

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1052434A FR2958122B1 (fr) 2010-03-31 2010-03-31 Structure de bonnet de soutien-gorge
PCT/FR2011/050522 WO2011124795A2 (fr) 2010-03-31 2011-03-15 Structure de bonnet de soutien-gorge

Publications (2)

Publication Number Publication Date
EP2552264A2 EP2552264A2 (fr) 2013-02-06
EP2552264B1 true EP2552264B1 (fr) 2014-05-07

Family

ID=42938367

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11714354.5A Not-in-force EP2552264B1 (fr) 2010-03-31 2011-03-15 Structure de bonnet de soutien-gorge

Country Status (6)

Country Link
EP (1) EP2552264B1 (pl)
ES (1) ES2488890T3 (pl)
FR (1) FR2958122B1 (pl)
PL (1) PL2552264T3 (pl)
RU (1) RU2542543C2 (pl)
WO (1) WO2011124795A2 (pl)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2972905B1 (fr) * 2011-03-23 2013-05-03 Dbapparel Operations Structure de bonnet de soutien-gorge

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1577099A (en) 1978-05-26 1980-10-15 Khan & Co Luton Ltd Brassiere cup moulding
DE9318842U1 (de) * 1993-12-08 1994-02-03 Dr. Helbig GmbH & Co Orthopädische Produkte KG, 83098 Brannenburg Brustprothese zum Tragen im Oberteil eines Badebekleidungsstücks
AU2761499A (en) * 1999-02-09 2000-08-29 Ce Soir Lingerie Co. Inc. Doing Business As Fashion Forms Malleable bra pad
DE20001513U1 (de) * 2000-01-27 2000-05-04 Kuo, Jui-Kun, Kuei Shan Hsiang, Taoyuan Körbchenaufbau für einen Büstenhalter
RU2003104982A (ru) * 2000-07-20 2004-06-20 Сара Ли Брандед Аппарель Италия С.П.А. (It) Бюстгальтер и способ его изготовления
US20060154567A1 (en) * 2005-01-13 2006-07-13 Ou Jung-Shun Method for preparing formed polyurethane foam materials and formed polyurethane foam materials therefrom
US8162718B2 (en) * 2005-07-25 2012-04-24 Hui-Mei Chen Bra pad
FR2906111B1 (fr) 2006-09-22 2008-12-05 Dbapparel Operations Soc Par A Element de soutien-gorge multicouche a compression differentielle

Also Published As

Publication number Publication date
PL2552264T3 (pl) 2014-09-30
RU2542543C2 (ru) 2015-02-20
RU2012146225A (ru) 2014-05-20
WO2011124795A2 (fr) 2011-10-13
WO2011124795A3 (fr) 2011-12-22
FR2958122B1 (fr) 2012-04-13
ES2488890T3 (es) 2014-08-29
EP2552264A2 (fr) 2013-02-06
FR2958122A1 (fr) 2011-10-07

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