EP2532492B1 - Variable folding system with linear drives, in particular for printers - Google Patents

Variable folding system with linear drives, in particular for printers Download PDF

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Publication number
EP2532492B1
EP2532492B1 EP12181070.9A EP12181070A EP2532492B1 EP 2532492 B1 EP2532492 B1 EP 2532492B1 EP 12181070 A EP12181070 A EP 12181070A EP 2532492 B1 EP2532492 B1 EP 2532492B1
Authority
EP
European Patent Office
Prior art keywords
folding
carrier
web
cutting
material section
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12181070.9A
Other languages
German (de)
French (fr)
Other versions
EP2532492A1 (en
Inventor
Fritz Dr. Götz
Andreas Baumüller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baumueller Nuernberg GmbH
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Baumueller Nuernberg GmbH
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Publication date
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Publication of EP2532492A1 publication Critical patent/EP2532492A1/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/20Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B26D1/085Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type for thin material, e.g. for sheets, strips or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/20Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
    • B26D5/30Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier
    • B26D5/34Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier scanning being effected by a photosensitive device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/015Means for holding or positioning work for sheet material or piles of sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/20Cutting beds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/20Advancing webs by web-penetrating means, e.g. pins
    • B65H20/22Advancing webs by web-penetrating means, e.g. pins to effect step-by-step advancement of web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/02Delivering or advancing articles from machines; Advancing articles to or into piles by mechanical grippers engaging the leading edge only of the articles
    • B65H29/10Delivering or advancing articles from machines; Advancing articles to or into piles by mechanical grippers engaging the leading edge only of the articles the grippers being reciprocated in rectilinear paths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/04Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/02Folding limp material without application of pressure to define or form crease lines
    • B65H45/06Folding webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/18Oscillating or reciprocating blade folders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/28Folding in combination with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D2007/0012Details, accessories or auxiliary or special operations not otherwise provided for
    • B26D2007/0043Details, accessories or auxiliary or special operations not otherwise provided for the cutting machine comprising a linear motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/10Size; Dimensions
    • B65H2511/11Length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/20Location in space
    • B65H2511/22Distance
    • B65H2511/222Stroke
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2555/00Actuating means
    • B65H2555/10Actuating means linear
    • B65H2555/13Actuating means linear magnetic, e.g. induction motors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/04Processes
    • Y10T83/0448With subsequent handling [i.e., of product]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/202With product handling means

Definitions

  • the invention relates to a method for folding a material section, which may be, for example, a printed paper sheet and in particular has been produced according to the below-mentioned production or separation process.
  • a folding member is pressed in the region of a Sollfalzline against the cut material portion.
  • the invention relates to a corresponding device for folding the material portion with a folding tool, which is engageable in the region of the Sollfalzline with the material portion in engagement.
  • the folding tool is associated with a gripper or other driver for interaction.
  • the driver is by means of an adjusting device with the material portion in operative connection settable or solvable by this.
  • the invention relates to a cutting and folding arrangement for sheet or sheet-like material, for example, printed paper web or printed paper sheet, wherein the aforementioned separating and folding devices are used.
  • a cutting means is used, with the individual of the object web Material sections are separated and then removed from the cutting means.
  • a driver is brought into engagement with the object web.
  • a transport or conveying means are arranged. The latter are designed to remove the separated material portion after the separation process by the cutting tool.
  • the Transport or conveying means comprise at least one driver (4, 6, 20), which is designed to engage with and / or to detect the object web (1).
  • Folders are known, for example, for web offset presses. There is especially the execution as Klappenfalzapparat common. From a former, a strand or object web first passes into a cross cutter, which consists of an example, two-piece cutting blade cylinder, which operates against a three-piece folding blade. The latter is equipped for this purpose with three cutting strips made of elastic, but durable material. The cutting knife is toothed like a saw and performs a punching cut, in which the bow ends therefore also appear toothed after the cut. Characteristic of the Klappenfalzapparat is the type of fold by means of folding blade and jaw. For this purpose act after the cut, for example, a three-piece folding blade cylinder and a two-piece jaw cylinder together.
  • the Klappenfalz arises because at the point of contact of folding blade and jaw cylinder the folding blade cam-controlled emerges from the periphery of the cylinder while a example multi-layered, cut strand package (bows) pushes into the likewise cam-controlled open jaw.
  • the jaw which consists of a sprung steel strip with counter bar, closes immediately and holds the (folded) product as the cylinder continues.
  • the jaw opens in turn cam-controlled, and in grooves of the cylinder engaging Abstreiferzungen remove the folded product from the cylinder surface and let it fall by gravity and centrifugal force with the Falzrücken leading into a paddle wheel, where the product is braked between the curved blades and designed scaled (see. Kipphahn (Editor): Handbook Print Media, Springer Verlag 2000, page 298-300 ).
  • EP 0 335 190 B1 a folder with collecting and folding cylinder is disclosed. In addition to this cylinder, a cutting cylinder and a jaw cylinder are still arranged.
  • a sheet-fed folding device is described with a saddle-shaped folding blade on which the signatures are folded in a continuous.
  • the folding blade has a stationary, inner guide member which cooperates with an outer follower folding member in the form of a revolving conveyor belt for folding the signatures.
  • DE 29 17 616 C2 describes a folding blade drive having a traveling linear motor. For each stroke movement of the motor secondary part of a folding blade is pressed down and with him a sheet to be folded between two folding rollers with fixed axes of rotation. The two opposite folding rollers transport the folded sheet on.
  • a substantially similar fold arrangement is also in DE 198 43 872 A1 disclosed.
  • the folding machine includes, among other things, a folding cylinder, a holding cylinder, a conveyor belt section, a chopper folding device, two folding rollers and unloading conveyors.
  • a folding cylinder At the periphery of the folding cylinder, two pairs of folding blades are provided at intervals of approximately 180 °.
  • a needle device for web conveying and a separating blade for severing the web are provided.
  • the folding cylinder pushes the needles of the needle device onto the top of the web and rotates while holding the web.
  • the chopper folder includes, among other things, a chopper sword which is vertically reciprocated at a predetermined timing by a looping motion of a chopper arm.
  • the device is provided with a plurality of linearly movable cutting elements for cutting the web in signatures and a plurality of gripper elements which cooperate with the cutting elements.
  • the cutting elements are in Signature cutting area moved in a straight line in the web direction.
  • the signatures are taken and the length of the signatures changed by controlling the distances between the cutting elements. Since the cutting elements and the gripper elements can enter the signature cutting area in a controlled manner, the signature length can be changed by controlling the distance between successive pairs of cutting and gripper elements in the signature cutting area.
  • the German Patent 840,551 discloses an apparatus for incrementally advancing and periodically cutting a packaging tape in an automatic folding machine. After each cut-off operation and before subsequent advances, the portion of the tape to be cut by the following cut-off operation is automatically returned by an adjustable amount. Further, means for carrying out a control movement of constant amplitude and a loop-shaped slide rail are provided whose position is arbitrarily adjustable during operation. In the slide a shoe is arranged to perform reciprocating movements in the slide rail. This shoe transmits a component of the reciprocation to organs which engage the band for its return.
  • the separating device has a table-like shape.
  • the table top is a pivotable about its vertical axis turntable let in, which has a cutting gap, so that the cutting and breaking tools acting from above and from below onto the plate-shaped component to be separated carry out a longitudinal movement along the cutting gap. This should also allow an oblique to the transport direction of the component running section.
  • the plate-shaped components are moved on an air cushion floating over the table surface.
  • a folding mechanism for printing machines which has a folding knife.
  • the folding knife inserts a bow into a gripping device and a reciprocating gripper folds the bow.
  • the folding blade cylinder and the cutting blade cylinder are realized as rotating components with fixed circumferential ratios. These are aligned with the associated jaw cylinder to a print format.
  • the folding format or the section length which is determined according to the distance of the cutting tools on the circumference of the cutting cylinder, so it is fixed once for the press once and then can not be changed.
  • the coupling of a peripheral speed of a cylinder, such as cutting blade or folding blade, is resolved to the transport speed of a web can be any variable section lengths or folding formats realize. This is made possible by the free movement control of the tools that are currently not in contact with the material web (for example, cutting knives, grippers or point needles) as well as their carriers and drive systems.
  • the object to be processed can be taken from a known funnel apparatus.
  • the folded products can be routed in the usual way to a paddle wheel or a belt delivery.
  • the separating and folding arrangement according to the invention is suitable for any materials, in particular for those which can be transported only by application of a tensile force (for example paper, cloth, films).
  • a tensile force for example paper, cloth, films.
  • linearly guided tool elements are arranged in pairs, along and on both sides of this object path.
  • a mutual engagement for example in the push-pull method, allows the tool elements on the object path. Only during the period of engagement in the object or material web, the relevant tool element must be moved synchronously to this.
  • the linear guides for the folding blades and jaw grippers are also located on the left and right or on both sides of the (already cut) material section.
  • the drive system of the folding system according to the invention is realized essentially by linear drives.
  • the corresponding linear axes or guides can be superposed on each other via several linear drives.
  • curve-like movements or curved trajectories can be realized in one plane (according to the type of cross tables known per se).
  • a tool which is carried and guided in a two-axis guidance system for example a cross table, executes any, even curved, curved movement path in a plane.
  • the tools can move asynchronously, since they are moved, for example, counter to the transport direction of the material or object web.
  • the tools for processing the object web or the separated material section are variably positioned by means of the linear drives replacing the Schneidmesser- and folding blade.
  • the latter carry, for example, a cutting blade and the corresponding counter element, the cutting bar.
  • the cut products (material section) are guided between parallel linear drives, for example with puncturing needles.
  • the Schneidmesser-, Falzmesser- and Falzklappenzylinder used in per se known folders are inventively replaced by an arrangement with multiple linear drives.
  • these are provided with sliding carriage, can be realized by variable control different motion profiles, from which different section lengths or variable Falzformate can be derived.
  • the motion control for the object path or material section tools takes place independently of the object path, if they are not in engagement with the object path. This can be exploited to achieve flexibility and variability.
  • the following advantages can be achieved with the invention:
  • the folding format or the section length can be adjusted flexibly according to the user requirements.
  • the section length can be changed even while production is running and can even be adjusted in a wide range.
  • the movement principle generally used according to the invention is the synchronized, alternating holding and pulling the object web.
  • the retention can be realized by puncturing needles, vacuum chambers, electrostatic membrane converters or even adhesive elements.
  • multi-axis drive and / or guide systems can be used with several combined linear axes or guides. These run at an angle to each other, preferably 90 °, so that the plane of movement of the relevant, carried on the example cross table tool element is perpendicular to the plane which is defined by the transport direction of the material or object web and its width.
  • the guided by multi-axis drive and / or guide systems tool elements can perform arcuate movements.
  • a further preferred embodiment is that the multi-axis drive and / or guide systems, such as cross tables, are fixed to the frame with their respective longer axis. This minimizes the dynamic stresses caused by movement of the other axle and the tool parts carried thereon as well as the inertial forces to be overcome.
  • strips are arranged as support elements or other linear tool holders according to an optional invention example.
  • e.g. Point needles or cutting or gripping elements each extend over the entire width of the material or object web.
  • these strips are the respective tool holders on the tool-carrying cylinders of the folder.
  • a folding system control which controls the movements of all cooperating in the folding machine axes simultaneously and has an interface to another higher-level control system of an entire system or machine, for example, higher-level printing machine.
  • the interface can be a data communication between the Create folding system control and the higher-level machine control.
  • the location of marks on the object web which may be real (printed) or virtual, ie data technology implemented by software markers used.
  • virtual marking comes from the context of the virtual leading axis known per se in modern printing presses, ie means a position marker that indicates the location of the web at a specific time and then from there via the location-time functions or the associated first three derivatives (speed, acceleration and jerk) of the local positions of the individual drives are determined.
  • This marker which can be visualized as a print mark on the material web, is renewed at regular intervals and, if necessary, corrections are calculated.
  • the movement profile of the linear guides or linear axes is influenced with ramped inlets and outlets to bring about a synchronization on the position and speed of the object trajectory.
  • a so-called "hacking" of the object web tools in the material or object web can be prevented.
  • the web movement variables (web travel, web speed, web acceleration and web pressure) of the linear axes and guides are selected so that a so-called "flying" positioning of the tools to the material web is made possible, ie an asynchronous approach of a tool to the material web. From the engagement of the tool in the material or object web, the tool movement is synchronized with the movement of the material or object web to operate.
  • Servo linear drives are preferably used for the linear and XY stage axes.
  • ball-roller, roller-screw, threaded-spindle, spindle, rack-pinion, toothed-belt drives or even pneumatic or hydraulic drives would be practicable.
  • a material or object web 1 for example printing material web
  • a material or object web 1 is supplied to the folding apparatus or system according to the invention.
  • cutting means 5, 7 are arranged in the transport direction A first, each of a fixedly supported lifting magnet 2 in a transverse direction Q transversely to the object web transport direction A with a predetermined movement stroke linearly back and forth are displaced.
  • the cutting means 5, 7 comprise a cutting tool carrier 5 and one in the direction of the object web 1 projecting cutting blade 7.
  • the mutual cutting means 5, 7 are arranged and driven along a linear guide axis y parallel to the transverse direction Q, alternately with the object web 1 this cutting to be brought into engagement in order to repeatedly cut and / or regularly cut off sheets or material sections 11 cut therefrom in a predetermined section length (folding format).
  • a respective entraining device 4, 6 is arranged on each side of the object web 1 or of the cut material sections 11 or bows.
  • the entrainment device comprises at least one puncturing needle 6 projecting towards the object web 1 and at least one cutting bar 8, which serves as a Counterelement associated with the aforementioned cutting blade 7.
  • the cutting bar 8 can be formed elastically pressed by the cutting blade tip.
  • the respective drivers 4, 6 are on a two-axis linear drive 2, 10, 9 in the manner of a cross table both along the object web 1 or cut sheets 11 and the material sections (linear guide axis x) and perpendicular thereto (linear guide axis y) adjustable.
  • the two adjustment axes x, y are preferably located according to the cross table principle in a common plane and perpendicular to each other.
  • the linear guide axis y perpendicular to the object web 1 or the cut sheet or material section 11 is realized by a solenoid 2 as the first linear drive.
  • This adjusts the carrier 4 for the puncturing needle 6 and the cutting bar 8 with a predetermined movement stroke in such a way that the puncturing needle 6 can pierce the object lane and carry it along in the direction of the linear guide axis x along the object lane 1 or the material section 11.
  • the cutting bar 8 is available as a counterhold for the tip of the cutting blade 7, which separates the material sections or sheets 11 by means of adjustment by the lifting magnet 2.
  • the double-sided two-axis linear drives 2, 10, 9, a pair of rollers 13, 14 is arranged downstream. Between the two rollers 13, 14 of the cut material portion is guided, with the respective driver 4, 6 can solve this.
  • One of the two rollers is designed as a tension roller 13 and preferably driven by a servo motor with angle sensor.
  • the second roller operates as a guide roller 14 and is linearly adjustable via a correspondingly adapted lifting magnet 3. The adjustment stroke runs in a linear guide axis y perpendicular to the transport direction A.
  • the roller pair 13, 14 is still a light sensor 15, for example, a light barrier downstream.
  • This is designed to detect an initial edge of the cut sheet or material section 11 and deliver a corresponding output signal to a controller. If this control links this light sensor signal with the angular position value output by the angular position sensor of the servo drive of the tension roller 13, the controller can determine the position of the material section 11 and influence or readjust it by changing the speed or acceleration, for example.
  • Subordinate to the light barrier sensor are pneumatic suction and blowing elements 16 and 17, which serve to hold and guide the material section 11 for the subsequent folding by means of the folding blade 18 in a conventional manner.
  • the latter is in turn displaceable via a linear drive in the form of a solenoid 2 in the transverse direction Q perpendicular to the transport direction A with a predetermined stroke.
  • the displacement corresponds to the above-mentioned linear guide axis y.
  • the displacement stroke of the folding blade 18 is dimensioned and aligned such that the folding blade tip between two guide strips 19 abuts the cut material section 11 in the region of a Sollfalzline in the receptacle of a gripper 20 into it.
  • the latter can be actuated by a gripper actuator 21 for opening and closing.
  • the gripper actuator 21 is mounted on a carriage 10 which is mounted according to the linear guide axis y and transverse direction Q perpendicular to the transport direction A in a linear motor 9 adjustable. The latter is fixedly supported.
  • the gripper 20 is a sheet delivery 22 downstream. By opening the gripper 20 by means of its actuator 21, the folded sheet 12 can fall on the sheet delivery 22 and be transported away.
  • FIG. 1 drawn position are located just with respect to the transport direction A to the left of the object web 1 located cutting means 5, 7 and the right of the object web 1 located driver 4, 6 respectively in engagement with the object web.
  • the cutting blade carrier 5 with the cutting blade 7 has been retracted so that there is sufficient space for the right-hand driver 4, 6 in the case of the right-hand cutting means 5, 7.
  • the linksbefindliche cutting means 5, 7 is extended by the associated lifting magnet 2, while the left-handed two-axis linear drive 10, 9, 2 so far removed from the cutting point of the left-hand driver 4, 6 that the cutting process by the left-hand cutting means 5, 7 not disturbed.
  • the left-hand cutting means 5, 7 are again moved away or retracted by the associated lifting magnet 2 in the transverse direction Q, while the driver 4, 6 still in engagement with the severed material section 11 the right side is moved by means of its associated two-axis linear drive 9, 10, 2 from the cutting point in the direction of the actual folding station.
  • FIG. 2 The embodiment according to FIG. 2 is different from the after FIG. 1 on the one hand by the special design of the cutting blade 7, by the blade shaft expires via a curved guide shoulder 24 in a pointed cutting edge 23.
  • the puncture needle is after FIG. 1 replaced by an openable and foldable gripper 26, which is designed to detect the bent by the cutting edge 23 and the curved guide shoulder 24 of the cutting blade 7 out the starting edge of the separated material portion of the object web 1.
  • To open and close the gripper 26 serves a gripper actuator 21, which according to the gripper actuator of the folding blade associated gripper 20 FIG. 1 can be the same. Incidentally, the above statements apply to FIG. 1 here accordingly.

Description

Die Erfindung betrifft ein Verfahren zum Falzen eines Materialabschnitts, der beispielsweise ein bedruckter Papierbogen sein kann und insbesondere nach dem unten genannten Herstellungs- bzw. Trennverfahren produziert worden ist. Dabei wird ein Falzorgan im Bereich einer Sollfalzlinie gegen den abgeschnittenen Materialabschnitt gedrückt. Ferner betrifft die Erfindung eine entsprechende Vorrichtung zum Falzen des Materialabschnitts mit einem Falzwerkzeug, das im Bereich der Sollfalzlinie mit dem Materialabschnitt in Eingriff bringbar ist. Dazu ist dem Falzwerkzeug ein Greifer oder sonstiger Mitnehmer zum Zusammenwirken zugeordnet. Der Mitnehmer ist mittels einer Stelleinrichtung mit dem Materialabschnitt in Wirkungsverbindung setzbar oder von diesem lösbar.The invention relates to a method for folding a material section, which may be, for example, a printed paper sheet and in particular has been produced according to the below-mentioned production or separation process. In this case, a folding member is pressed in the region of a Sollfalzlinie against the cut material portion. Furthermore, the invention relates to a corresponding device for folding the material portion with a folding tool, which is engageable in the region of the Sollfalzlinie with the material portion in engagement. For this purpose, the folding tool is associated with a gripper or other driver for interaction. The driver is by means of an adjusting device with the material portion in operative connection settable or solvable by this.

Schließlich betrifft die Erfindung eine Schneid- und Falzanordnung für bahn- oder bogenartiges Material, beispielsweise bedruckte Papierbahn oder bedruckter Papierbogen, wobei die vorgenannten Abtrenn- und Falzvorrichtungen Einsatz finden.Finally, the invention relates to a cutting and folding arrangement for sheet or sheet-like material, for example, printed paper web or printed paper sheet, wherein the aforementioned separating and folding devices are used.

Bei einem Verfahren zum Herstellen einzelner, formatgerechter Materialabschnitte, insbesondere Papierbögen, aus einem bahnartigen, beispielsweise bedruckten Objekt (Objektbahn), insbesondere einer Papier-, Stoff-, Kunststoff- oder Metallfolienbahn, wird wenigstens ein Schneidmittel verwendet, mit dem von der Objektbahn die einzelnen Materialabschnitte abgetrennt und dann vom Schneidmittel entfernt werden. Im Zuge des Schneidprozesses bzw. der Betätigung des Schneidmittels wird dabei mindestens ein Mitnehmer mit der Objektbahn in Eingriff gebracht. Bei einer entsprechenden Vorrichtung zum Abtrennen einzelner, formatgerechter Materialabschnitte von einem bahnartigen Objekt (Objektbahn), sind ein mit der Objektbahn in Wirkungsverbindung bringbares Schneidwerkzeug, und ein oder mehrere Transport- oder Fördermittel angeordnet. Letztere sind zum Abtransport des abgetrennten Materialabschnitts nach dem Abtrennvorgang durch das Schneidwerkzeug ausgebildet. Die Transport- oder Fördermittel umfassen mindestens einen Mitnehmer (4,6;20), der zum Eingriff mit und/oder zum Erfassen der Objektbahn (1) ausgebildet ist.In a method for producing individual, format-appropriate material sections, in particular paper sheets, from a web-like, for example printed object (object web), in particular a paper, cloth, plastic or metal foil web, at least one cutting means is used, with the individual of the object web Material sections are separated and then removed from the cutting means. In the course of the cutting process or the actuation of the cutting means while at least one driver is brought into engagement with the object web. In a corresponding device for separating individual, format-appropriate material sections of a web-like object (object web), a can be brought into operative connection with the object web cutting tool, and one or more transport or conveying means are arranged. The latter are designed to remove the separated material portion after the separation process by the cutting tool. The Transport or conveying means comprise at least one driver (4, 6, 20), which is designed to engage with and / or to detect the object web (1).

Falzapparate sind bekannt, beispielsweise für Rollen-Offset-Maschinen aus dem Druckmaschinenbereich. Dort ist vor allem die Ausführung als Klappenfalzapparat gängig. Aus einem Falztrichter gelangt ein Strang oder eine Objektbahn zuerst in ein Querschneidwerk, das aus einem beispielsweise zweiteiligen Schneidmesserzylinder besteht, der gegen einen dreiteiligen Falzmesserzylinder arbeitet. Letzterer ist zu diesem Zweck mit drei Schneidleisten aus elastischem, aber widerstandsfähigem Material bestückt. Das Schneidmesser ist wie eine Säge gezahnt und führt einen Stanzschnitt durch, bei dem die Bogenenden nach dem Schnitt deshalb ebenfalls gezahnt erscheinen. Charakteristisch beim Klappenfalzapparat ist die Falzart mittels Falzmesser und Falzklappe. Zu diesem Zweck wirken nach dem Schnitt ein beispielsweise dreiteiliger Falzmesserzylinder und ein zweiteiliger Falzklappenzylinder zusammen. Der Klappenfalz entsteht dadurch, dass im Berührungspunkt von Falzmesser und Falzklappenzylinder das Falzmesser kurvengesteuert aus der Peripherie des Zylinders heraustritt und dabei ein beispielsweise mehrlagiges, geschnittenes Strangpaket (Bögen) in die ebenfalls kurvengesteuert geöffnete Falzklappe hinein stößt. Die Falzklappe, die aus einer gefederten Stahlleiste mit Gegenleiste besteht, schließt darauf sofort und hält beim Weiterlaufen des Zylinders das (gefalzte) Produkt fest. Nach dem Falzvorgang öffnet die Falzklappe wiederum kurvengesteuert, und in Rillen des Zylinders eingreifende Abstreiferzungen entfernen das Falzprodukt von der Zylinderoberfläche und lassen es mittels Schwerkraft und Zentrifugalkraft mit dem Falzrücken voran in ein Schaufelrad fallen, wo das Produkt zwischen den gebogenen Schaufeln abgebremst und geschuppt ausgelegt wird (vgl. Kipphahn (Herausgeber): Handbuch Printmedien, Springer Verlag 2000, Seite 298-300 ).Folders are known, for example, for web offset presses. There is especially the execution as Klappenfalzapparat common. From a former, a strand or object web first passes into a cross cutter, which consists of an example, two-piece cutting blade cylinder, which operates against a three-piece folding blade. The latter is equipped for this purpose with three cutting strips made of elastic, but durable material. The cutting knife is toothed like a saw and performs a punching cut, in which the bow ends therefore also appear toothed after the cut. Characteristic of the Klappenfalzapparat is the type of fold by means of folding blade and jaw. For this purpose act after the cut, for example, a three-piece folding blade cylinder and a two-piece jaw cylinder together. The Klappenfalz arises because at the point of contact of folding blade and jaw cylinder the folding blade cam-controlled emerges from the periphery of the cylinder while a example multi-layered, cut strand package (bows) pushes into the likewise cam-controlled open jaw. The jaw, which consists of a sprung steel strip with counter bar, closes immediately and holds the (folded) product as the cylinder continues. After the folding operation, the jaw opens in turn cam-controlled, and in grooves of the cylinder engaging Abstreiferzungen remove the folded product from the cylinder surface and let it fall by gravity and centrifugal force with the Falzrücken leading into a paddle wheel, where the product is braked between the curved blades and designed scaled (see. Kipphahn (Editor): Handbook Print Media, Springer Verlag 2000, page 298-300 ).

In EP 0 335 190 B1 ist ein Falzapparat mit Sammel- und Falzzylinder offenbart. Neben diesem Zylinder sind noch ein Schneidzylinder sowie ein Falzklappenzylinder angeordnet.In EP 0 335 190 B1 a folder with collecting and folding cylinder is disclosed. In addition to this cylinder, a cutting cylinder and a jaw cylinder are still arranged.

In EP 1 247 757 A1 ist eine Druckbogen-Falzvorrichtung mit einem sattelförmigen Falzschwert beschrieben, auf dem die Druckbögen im Durchlauf gefalzt werden. Das Falzschwert besitzt ein stehendes, inneres Führungsorgan, das mit einem äußeren mitlaufenden Falzorgan in Form eines umlaufenden Förderbandes zum Falzen der Druckbögen zusammenarbeitet.In EP 1 247 757 A1 a sheet-fed folding device is described with a saddle-shaped folding blade on which the signatures are folded in a continuous. The folding blade has a stationary, inner guide member which cooperates with an outer follower folding member in the form of a revolving conveyor belt for folding the signatures.

DE 29 17 616 C2 beschreibt einen Falzmesser-Antrieb, der einen Wander-Linearmotor aufweist. Bei jeder Hubbewegung des Motor-Sekundärteiles wird ein Falzmesser nach unten und mit ihm ein zu falzender Bogen zwischen zwei Falzwalzen mit ortsfesten Drehachsen gedrückt. Die beiden gegenüberliegenden Falzwalzen transportieren den gefalzten Bogen weiter. Eine im Wesentlichen gleichartige Falzanordnung ist auch in DE 198 43 872 A1 offenbart. DE 29 17 616 C2 describes a folding blade drive having a traveling linear motor. For each stroke movement of the motor secondary part of a folding blade is pressed down and with him a sheet to be folded between two folding rollers with fixed axes of rotation. The two opposite folding rollers transport the folded sheet on. A substantially similar fold arrangement is also in DE 198 43 872 A1 disclosed.

DE 10 2008 012 812 A1 beschreibt eine Falzmaschine für eine Druckmaschine. Die Falzmaschine umfasst unter anderem einen Falzzylinder, einen Haltezylinder, einen Förderbandabschnitt, eine Chopper-Falzvorrichtung, zwei Falzlaufräder und Entlade-Fördereinrichtungen. An der Peripherie des Falzzylinders sind zwei Paare von Falzschwertern in Intervallen von ungefähr 180° vorgesehen. Ferner sind an der Peripherie des Falzzylinders eine Nadelvorrichtung zur Bahnförderung und ein Trennschwert zum Zertrennen der Bahn vorgesehen. Der Falzzylinder drückt die Nadeln der Nadelvorrichtung auf die Spitze der Bahn und dreht sich, während er die Bahn hält. Die Chopper-Falzvorrichtung umfasst unter anderem ein Chopper-Schwert, das mit einem vorbestimmten Timing durch eine Schlingbewegung eines Chopper-Arms vertikal hin- und herbewegt wird. DE 10 2008 012 812 A1 describes a folding machine for a printing press. The folding machine includes, among other things, a folding cylinder, a holding cylinder, a conveyor belt section, a chopper folding device, two folding rollers and unloading conveyors. At the periphery of the folding cylinder, two pairs of folding blades are provided at intervals of approximately 180 °. Further, at the periphery of the folding cylinder, a needle device for web conveying and a separating blade for severing the web are provided. The folding cylinder pushes the needles of the needle device onto the top of the web and rotates while holding the web. The chopper folder includes, among other things, a chopper sword which is vertically reciprocated at a predetermined timing by a looping motion of a chopper arm.

In DE 100 55 582 A1 wird eine Vorrichtung und ein Verfahren zum Schneiden einer Bahn zwecks Anwendung in Rollenrotationsdruckmaschinen beschrieben. Es soll eine Bahn in Signaturen variabler Abschnittslänge geschnitten werden können. Dazu ist die Vorrichtung mit einer Vielzahl von in geradliniger Bahnrichtung bewegbaren Schneidelementen zum Schneiden der Bahn in Signaturen und einer Vielzahl von Greiferelementen versehen, die mit den Schneidelementen zusammenwirken. Die Schneidelemente werden im Signaturschneidbereich geradlinig in der Bahnrichtung bewegt. Die Signaturen werden ergriffen und die Länge der Signaturen durch Steuern der Abstände zwischen den Schneidelementen verändert. Da die Schneidelemente und die Greiferelemente kontrolliert in den Signaturschneidbereich eintreten können, kann die Signaturlänge dadurch verändert werden, dass der Abstand zwischen aufeinanderfolgenden Paaren von Schneid- und Greiferelementen in dem Signaturschneidbereich gesteuert wird.In DE 100 55 582 A1 An apparatus and method for cutting a web for use in web-fed rotary presses is described. It should be possible to cut a web into signatures of variable section length. For this purpose, the device is provided with a plurality of linearly movable cutting elements for cutting the web in signatures and a plurality of gripper elements which cooperate with the cutting elements. The cutting elements are in Signature cutting area moved in a straight line in the web direction. The signatures are taken and the length of the signatures changed by controlling the distances between the cutting elements. Since the cutting elements and the gripper elements can enter the signature cutting area in a controlled manner, the signature length can be changed by controlling the distance between successive pairs of cutting and gripper elements in the signature cutting area.

DE 200 00 554 U1 beschreibt eine Schneidpresse zum Ausschneiden von Werkstücken aus einer Folie. Über einem Pressentisch ist ein höhenverfahrbares Schneidwerkzeug angeordnet. Zu beiden Seiten des Pressentisches sind Ablagen für von dem Schneidwerkzeug ausgeschnittene Stanzteile vorgesehen. Zwei Schneidwerkzeuge sind miteinander starr verbunden und gemeinsam derart quer verfahrbar, dass jeweils eine Ablage von einem Schneidwerkzeug überdeckt ist, wenn sich das andere Schneidwerkzeug oberhalb des Pressentisches befindet. Dadurch soll eine automatische Stanzteileabführung bei möglichst hoher Produktionsgeschwindigkeit ermöglicht werden. DE 200 00 554 U1 describes a cutting press for cutting workpieces out of a foil. About a press table a height-adjustable cutting tool is arranged. On both sides of the press table shelves are provided for cut by the cutting tool punched parts. Two cutting tools are rigidly connected to each other and together can be moved transversely so that one tray is covered by a cutting tool when the other cutting tool is located above the press table. This should enable automatic stamped part removal at the highest possible production speed.

Die DE-Patentschrift 840 551 offenbart eine Vorrichtung zum schrittweisen Vorwärtsbewegen und periodischen Abschneiden eines Verpackungsbandes in einer automatischen Falzmaschine. Nach jedem Abschneidevorgang und vor danach folgenden Vorwärtsbewegungen wird der durch die folgende Abschneideoperation abzutrennende Teil des Bandes automatisch um einen einstellbaren Betrag zurückgeführt. Ferner sind Mittel zur Ausführung einer Steuerbewegung konstanter Amplitude sowie eine schleifenförmige Gleitschiene vorgesehen, deren Stellung während des Betriebes beliebig einstellbar ist. In der Gleitschiene ist ein Gleitschuh angeordnet zur Ausführung von Hin- und Herbewegungen in der Gleitschiene. Dieser Gleitschuh überträgt eine Komponente der Hin- und Herbewegung auf Organe, die mit dem Band zwecks seiner Rückführung in Eingriff kommen.The German Patent 840,551 discloses an apparatus for incrementally advancing and periodically cutting a packaging tape in an automatic folding machine. After each cut-off operation and before subsequent advances, the portion of the tape to be cut by the following cut-off operation is automatically returned by an adjustable amount. Further, means for carrying out a control movement of constant amplitude and a loop-shaped slide rail are provided whose position is arbitrarily adjustable during operation. In the slide a shoe is arranged to perform reciprocating movements in the slide rail. This shoe transmits a component of the reciprocation to organs which engage the band for its return.

DE 101 33 213 A1 beschreibt eine Trennvorrichtung für plattenförmige Bauelemente. Die Trennvorrichtung weist eine tischförmige Gestalt auf. In die Tischplatte ist ein um seine vertikale Achse schwenkbarer Drehteller eingelassen, der einen Schneidspalt aufweist, so dass die von oben und von unten auf das zu trennende, plattenförmige Bauteil wirkenden Schneid- und Brechwerkzeuge entlang des Schneidspaltes eine Längsbewegung vollführen. Dadurch soll auch ein schräg zur Transportrichtung des Bauteiles verlaufender Schnitt ermöglicht werden. Die plattenförmigen Bauelemente werden auf einem Luftpolster schwebend über die Tischoberfläche bewegt. DE 101 33 213 A1 describes a separator for plate-shaped components. The separating device has a table-like shape. In the table top is a pivotable about its vertical axis turntable let in, which has a cutting gap, so that the cutting and breaking tools acting from above and from below onto the plate-shaped component to be separated carry out a longitudinal movement along the cutting gap. This should also allow an oblique to the transport direction of the component running section. The plate-shaped components are moved on an air cushion floating over the table surface.

Aus der GB 11,336 A A.D. 1914 ist ein Faltmechanismus für Druckmaschinen bekannt, der ein Faltmesser aufweist. Das Faltmesser steckt einen Bogen in eine Greifeinrichtung und ein sich hin- und herbewegender Greifer faltet den Bogen.From the GB 11,336 A AD 1914 a folding mechanism for printing machines is known, which has a folding knife. The folding knife inserts a bow into a gripping device and a reciprocating gripper folds the bow.

Vor allem bei rotatorisch angetriebenen Falzapparaten mit rotierenden Schneidmesser-, Falzmesser- und Falzklappenzylindern resultiert aus der Festlegung des Umfanges des Falzmesserzylinders eine Festlegung auf ein bestimmtes, ganzzahliges Vielfaches des zu produzierenden Falz-Formates (Abschnittslänge). Insbesondere der Falzmesserzylinder und der Schneidmesserzylinder sind als rotierende Bauteile mit festgelegten Umfangsverhältnissen realisiert. Diese sind gemeinsam mit dem zugehörigen Falzklappenzylinder auf ein Druckformat ausgerichtet. Das Falz-Format oder die Abschnittslänge, die entsprechend dem Abstand der Schneidwerkzeuge auf dem Umfang des Schneidzylinders festgelegt ist, liegt also für die Druckmaschine vorab einmalig fest und ist danach nicht mehr veränderbar.Especially in rotationally driven folders with rotating Schneidmesser-, Falzmesser- and Falzklappenzylindern results from the definition of the scope of the folding blade a determination on a specific, integer multiple of the folding format to be produced (section length). In particular, the folding blade cylinder and the cutting blade cylinder are realized as rotating components with fixed circumferential ratios. These are aligned with the associated jaw cylinder to a print format. The folding format or the section length, which is determined according to the distance of the cutting tools on the circumference of the cutting cylinder, so it is fixed once for the press once and then can not be changed.

Dem gegenüber werden das im Patenanspruch 1 angegebene Falzverfahren mit der entsprechenden Falzvorrichtung gemäß Anspruch 6 vorgeschlagen. Im Anspruch 12 ist eine Anordnung mit einer erfindungsgemäßen Kombination der Abtrenn- bzw. Schneidvorrichtung mit der Falzvorrichtung definiert. Optionale, bevorzugte Ausführungsbeispiele und Ausgestaltungen der Erfindung ergeben sich aus den abhängigen Ansprüchen.In contrast, the folding method specified in claim 1 with the corresponding folding device according to claim 6 are proposed. In claim 12, an arrangement with a combination according to the invention of the severing or cutting device is defined with the folding device. Optional, preferred embodiments and embodiments of the invention will become apparent from the dependent claims.

Die vorbekannte Ausführung mit Zylindern, deren Umfangsverhältnisse und Anordnung der Werkzeuge auf Umfangsabschnitten das bearbeitbare Format festlegen, wird durch eine Anordnung von Werkzeugen und Werkzeugträgern auf Linearführungen und Kreuztischen ersetzt. Diese liegen gemäß einem bevorzugten Ausführungsbeispiel paarweise einander gegenüber und sind dabei jeweils neben der Materialbahn/Objektbahn angeordnet. So ist deren wechselseitiges, vor allem abwechselndes Einwirken auf die Materialbahn ermöglicht. Auf der Basis des optionalen Einsatzes von in Kreuztischen integrierten, mehreren Linearführungen werden für die Werkzeugträger auch bogenförmige Bewegungen realisierbar. Diese lassen sich mit der Transportgeschwindigkeit der Materialbahn abschnittsweise synchronisieren.The prior art design with cylinders whose circumferential proportions and arrangement of tools on peripheral portions define the machinable format is achieved by an assembly of tools and replaced tool carriers on linear guides and cross tables. These lie according to a preferred embodiment in pairs opposite each other and are each arranged next to the material web / object web. So their mutual, especially alternating action on the web is possible. On the basis of the optional use of multi-linear guides integrated in cross tables, arcuate movements can also be realized for the tool carriers. These can be synchronized in sections with the transport speed of the material web.

Indem im Rahmen der Erfindung die Kopplung einer Umfangsgeschwindigkeit eines Zylinders, beispielsweise Schneidmesser- oder Falzmesserzylinder, an die Transportgeschwindigkeit einer Materialbahn aufgelöst ist, lassen sich beliebig variable Abschnittslängen oder Falzformate realisieren. Dies ist durch die freie Bewegungsteuerung der jeweils gerade nicht mit der Materialbahn in Eingriff stehenden Werkzeuge (beispielsweise Schneidmesser, Greifer oder Punkturnadeln) so wie deren Träger und Antriebssysteme ermöglicht.By in the invention, the coupling of a peripheral speed of a cylinder, such as cutting blade or folding blade, is resolved to the transport speed of a web, can be any variable section lengths or folding formats realize. This is made possible by the free movement control of the tools that are currently not in contact with the material web (for example, cutting knives, grippers or point needles) as well as their carriers and drive systems.

Im Einsatzfall von Druckmaschinen kann das zu bearbeitende Objekt aus einem an sich bekannten Trichterapparat übernommen werden. Am Ende des Abtrenn- und Falzprozesses können die gefalzten Produkte in gewohnter Weise auf ein Schaufelrad oder eine Bandauslage weitergeleitet werden. Mit der Erfindung lässt sich also eine Flexibilisierung des Falzsystems oder -apparates erreichen, ohne dass Änderungen an vor- oder nachgelagerten Anlagenteilen erforderlich sind.In the application of printing presses, the object to be processed can be taken from a known funnel apparatus. At the end of the severing and folding process, the folded products can be routed in the usual way to a paddle wheel or a belt delivery. With the invention, therefore, a flexibility of the folding system or apparatus can be achieved without changes to upstream or downstream system components are required.

Die erfindungsgemäße Abtrenn- und Falzanordnung ist für beliebige Materialien geeignet, insbesondere für solche, die nur durch Beaufschlagung mit einer Zugkraft transportiert werden können (beispielsweise Papier, Stoff, Folien).The separating and folding arrangement according to the invention is suitable for any materials, in particular for those which can be transported only by application of a tensile force (for example paper, cloth, films).

Die erfindungsgemäße Lösung zeichnet sich insbesondere durch folgende Gesichtspunkte aus:The solution according to the invention is characterized in particular by the following aspects:

Die zum Einwirken auf die Objektbahn vorgesehenen, erfindungsgemäß lineargeführten Werkzeugelemente sind paarweise, entlang und beidseits dieser Objektbahn angeordnet. Dadurch wird ein wechselseitiger Eingriff, beispielsweise im Gegentakt-Verfahren, der Werkzeugelemente auf die Objektbahn ermöglicht. Nur während des Zeitabschnitts des Eingriffs in die Objekt- bzw. Materialbahn muss das betreffende Werkzeugelement synchron zu dieser bewegt werden. Auch die Linearführungen für die Falzmesser und Falzklappengreifer befinden sich jeweils links und rechts bzw. beidseits des (bereits geschnittenen) Materialabschnitts.The invention provided for acting on the object path, according to the invention linearly guided tool elements are arranged in pairs, along and on both sides of this object path. Thereby, a mutual engagement, for example in the push-pull method, allows the tool elements on the object path. Only during the period of engagement in the object or material web, the relevant tool element must be moved synchronously to this. The linear guides for the folding blades and jaw grippers are also located on the left and right or on both sides of the (already cut) material section.

Das Antriebssystem des erfindungsgemäßen Falzsystems ist im Wesentlichen durch lineare Antriebe verwirklicht. Dabei lassen sich über mehrere Linearantriebe die entsprechenden Linearachsen oder -führungen einander überlagern. Dadurch sind kurvenartige Bewegungen oder gebogene Bewegungsbahnen in einer Ebene realisierbar (nach Art an sich bekannter Kreuztische). Durch die Überlagerung beispielsweise zweier linearer Bewegungen führt ein Werkzeug, das in einem Zweiachs-Führungssystem, beispielsweise Kreuztisch, getragen und geführt ist, eine beliebige, auch gekrümmte, gebogene Bewegungsbahn in einer Ebene aus. Dabei gibt es Abschnitte der Bewegungsbahn, in denen sich das auf dem Kreuztisch gehaltene Werkzeug im Eingriff mit der Materialbahn befinden soll. Auf diesen Abschnitten müssen sich die Werkzeuge synchron zur Transportrichtung der Material- beziehungsweise Objektbahn bewegen, da sie diese sonst zerreißen. Auf Bahnabschnitten ohne Eingriff können sich die Werkzeuge asynchron bewegen, da sie beispielsweise entgegen der Transportrichtung der Material- oder Objektbahn bewegt werden.The drive system of the folding system according to the invention is realized essentially by linear drives. The corresponding linear axes or guides can be superposed on each other via several linear drives. As a result, curve-like movements or curved trajectories can be realized in one plane (according to the type of cross tables known per se). By superimposing, for example, two linear movements, a tool which is carried and guided in a two-axis guidance system, for example a cross table, executes any, even curved, curved movement path in a plane. There are sections of the movement path in which the tool held on the cross table should be in engagement with the material web. On these sections, the tools must move synchronously to the transport direction of the material or object web, otherwise they will tear them apart. On tracks without intervention, the tools can move asynchronously, since they are moved, for example, counter to the transport direction of the material or object web.

Im Rahmen der Erfindung werden unter Ersatz der Schneidmesser- und Falzmesserzylinder die Werkzeuge zur Bearbeitung der Objektbahn bzw. des abgetrennten Materialabschnitts mittels der Linearantriebe variabel positioniert. Letztere tragen beispielsweise ein Schneidmesser und das entsprechende Gegenelement, die Schneidleiste. Die geschnittenen Erzeugnisse (Materialabschnitt) werden zwischen parallelen linearen Antrieben geführt, beispielsweise mit Punkturnadeln. Beim erfindungsgemäßen Ersatz des Falzmesserzylinders und der sonstigen Falzwalzen durch Greifer- oder sonstige Werkzeugelemente auf linear geführten Werkzeugträgern lassen sich unter Anwendung des Kreuztisch-Prinzips sogar bogenförmige Bahnen abschnittsweise synchron zur Materialbahn oder zum Materialabschnitt realisieren.In the context of the invention, the tools for processing the object web or the separated material section are variably positioned by means of the linear drives replacing the Schneidmesser- and folding blade. The latter carry, for example, a cutting blade and the corresponding counter element, the cutting bar. The cut products (material section) are guided between parallel linear drives, for example with puncturing needles. When replacing the folding blade according to the invention and the other folding rollers by gripper or other Tool elements on linearly guided tool carriers can be realized by using the cross table principle even arcuate paths in sections synchronously to the material web or the material section.

Die bei an sich vorbekannten Falzapparaten eingesetzten Schneidmesser-, Falzmesser- und Falzklappenzylinder werden erfindungsgemäß durch eine Anordnung mit mehreren linearen Antrieben ersetzt. Insbesondere wenn diese mit verschiebbaren Schlitten versehen sind, lassen sich durch variable Steuerung unterschiedliche Bewegungsprofile realisieren, woraus unterschiedliche Abschnittslängen bzw. variable Falzformate ableitbar sind. Auf der Basis der Erfindung findet die Bewegungssteuerung für die Objektbahn- bzw. Materialabschnitt-Werkzeuge unabhängig von der Objektbahn statt, wenn diese nicht im Eingriff mit der Objektbahn stehen. Dies lässt sich zur Erzielung einer Flexibilisierung und Variabilität ausnutzen. Gegenüber dem Stand der Technik lassen sich mit der Erfindung folgende Vorteile erzielen:The Schneidmesser-, Falzmesser- and Falzklappenzylinder used in per se known folders are inventively replaced by an arrangement with multiple linear drives. In particular, if these are provided with sliding carriage, can be realized by variable control different motion profiles, from which different section lengths or variable Falzformate can be derived. On the basis of the invention, the motion control for the object path or material section tools takes place independently of the object path, if they are not in engagement with the object path. This can be exploited to achieve flexibility and variability. Compared with the prior art, the following advantages can be achieved with the invention:

Das Falzformat bzw. die Abschnittslänge lässt sich flexibel entsprechend den Nutzeranforderungen einstellen. Die Abschnittslänge lässt sich sogar bei laufender Produktion verändern und in einem weiten Bereich sogar beliebig anpassen.The folding format or the section length can be adjusted flexibly according to the user requirements. The section length can be changed even while production is running and can even be adjusted in a wide range.

Mit dem Ersatz der Zylinder durch lineare Antriebe wird eine Reduzierung der bewegten Massen und damit ein schnellerer Maschinenstillstand erreicht. Das Sicherheitsniveau wird so erhöht. Im Falle eines Bahnrisses oder bei Bahnabschlag (d.h. die Objektbahn wird durch gesonderte Elemente vor dem Falzapparat bewusst durchtrennt) lassen sich die linear bewegten, mit der Objektbahn in Eingriff stehenden Werkzeugelemente schnell öffnen und von der Objektbahn lösen. Dies verringert die Menge der entstehenden Makulatur.With the replacement of the cylinders by linear drives, a reduction of the moving masses and thus a faster machine standstill is achieved. The security level is thus increased. In the case of a web break or web break (i.e., the object web is intentionally severed by separate elements in front of the folder), the linearly moving tool web engaging tool elements can be quickly opened and released from the object web. This reduces the amount of waste produced.

Das nach der Erfindung allgemein eingesetzte Bewegungsprinzip ist das synchronisierte, abwechselnde Festhalten und Ziehen der Objektbahn. Das Festhalten lässt sich durch Punkturnadeln, Unterdruckkammern, elektrostatische Membranwandler oder sogar Klebeelemente verwirklichen.The movement principle generally used according to the invention is the synchronized, alternating holding and pulling the object web. The retention can be realized by puncturing needles, vacuum chambers, electrostatic membrane converters or even adhesive elements.

Zum Tragen und Führen der Objektbahn-Werkzeuge und -Eingriffselemente lassen sich Mehrachsantriebs- und/oder Führungssysteme, insbesondere Kreuztische, mit mehreren kombinierten Linearachsen oder - führungen einsetzen. Diese verlaufen unter einem Winkel zueinander, vorzugsweise 90°, so dass die Bewegungsebene des betreffenden, auf dem beispielsweise Kreuztisch getragenen Werkzeugelements senkrecht zu der Ebene liegt, welche durch die Transportrichtung der Material- bzw. Objektbahn und deren Breite definiert wird. Die von Mehrachs-Antriebs- und/oder Führungssystemen geführten Werkzeugelemente können bogenförmige Bewegungen ausführen. Zweckmäßig werden diese Systeme, beispielsweise Kreuztische, paarweise zu beiden Seiten der Objektbahn angeordnet und können Bewegungen sowohl synchron als auch asynchron zur Objektbahn ausführen. Eine weitere bevorzugte Ausgestaltung besteht darin, dass die Mehrachs-Antriebs- und/oder Führungssysteme, beispielsweise Kreuztische, mit ihrer jeweils längeren Achse gestellfest verbunden sind. Dadurch lassen sich die dynamischen Belastungen, die durch Bewegung der anderen Achse und der darauf getragenen Werkzeugteile auftreten, sowie die zu überwindenden Trägheitskräfte minimieren.For supporting and guiding the object path tools and engagement elements, multi-axis drive and / or guide systems, in particular cross tables, can be used with several combined linear axes or guides. These run at an angle to each other, preferably 90 °, so that the plane of movement of the relevant, carried on the example cross table tool element is perpendicular to the plane which is defined by the transport direction of the material or object web and its width. The guided by multi-axis drive and / or guide systems tool elements can perform arcuate movements. Suitably, these systems, such as cross tables, arranged in pairs on both sides of the object path and can perform movements both synchronously and asynchronously to the object trajectory. A further preferred embodiment is that the multi-axis drive and / or guide systems, such as cross tables, are fixed to the frame with their respective longer axis. This minimizes the dynamic stresses caused by movement of the other axle and the tool parts carried thereon as well as the inertial forces to be overcome.

Um eine Kopplungselement zwischen einer Wirkfläche des Objektbahn-Werkzeugs und dem Kreuztisch oder sonstigen Mehrachs-Führungssystem zu erreichen, sind nach einem optionalen Erfindungsbeispiel Leisten als Stützelemente oder sonstige lineare Werkzeugaufnahmen angeordnet. Darüber können sich z.B. Punkturnadeln oder auch Schneid- oder Greif-Elemente jeweils über die gesamte Breite der Material- oder Objektbahn erstrecken. Im Stand der Technik sind diese Leisten die jeweiligen Werkzeugaufnahmen auf den Werkzeug tragenden Zylindern des Falzapparates.In order to achieve a coupling element between an active surface of the object web tool and the cross table or other multi-axis guide system, strips are arranged as support elements or other linear tool holders according to an optional invention example. Above this, e.g. Point needles or cutting or gripping elements each extend over the entire width of the material or object web. In the prior art, these strips are the respective tool holders on the tool-carrying cylinders of the folder.

Im Rahmen des erfindungsgemäßen Falzsystems ist eine Falzsystemsteuerung vorgesehen, die die Bewegungen aller in dem Falzapparat zusammenwirkenden Achsen simultan steuert und eine Schnittstelle zu einem weiteren übergeordneten Steuerungssystem einer Gesamt-Anlage oder Maschine, beispielsweise übergeordnete Druckmaschine aufweist. Durch die Schnittstelle lässt sich eine datentechnische Kommunikation zwischen der Falzsystemsteuerung und der übergeordneten Maschinensteuerung herstellen. Als Leitgröße dient beispielsweise die Ortslage von Markierungen auf der Objektbahn, wobei es sich um reale (gedruckte) oder virtuelle, d.h. datentechnisch per Software realisierte Markierungen handeln kann. Der Begriff der "virtuellen Markierung" entstammt dem Kontext der an sich bei modernen Druckmaschinen bekannten, virtuellen Leitachse, meint also eine Lagemarkierung, die die Ortslage der Materialbahn zu einem bestimmten Zeitpunkt angibt und von der aus dann über die Orts-Zeit-Funktionen bzw. der zugehörigen ersten drei Ableitungen (Geschwindigkeit, Beschleunigung und Ruck) der die Ortslagen der einzelnen Antriebe bestimmt sind. Dabei wird dieser Marker, den man sich plastisch als Druckmarke auf der Materialbahn vorstellen kann, in regelmäßigen Abständen erneuert und daraus gegebenenfalls Korrekturen errechnet.In the context of the folding system according to the invention, a folding system control is provided which controls the movements of all cooperating in the folding machine axes simultaneously and has an interface to another higher-level control system of an entire system or machine, for example, higher-level printing machine. Through the interface can be a data communication between the Create folding system control and the higher-level machine control. As a guide, for example, the location of marks on the object web, which may be real (printed) or virtual, ie data technology implemented by software markers used. The term "virtual marking" comes from the context of the virtual leading axis known per se in modern printing presses, ie means a position marker that indicates the location of the web at a specific time and then from there via the location-time functions or the associated first three derivatives (speed, acceleration and jerk) of the local positions of the individual drives are determined. This marker, which can be visualized as a print mark on the material web, is renewed at regular intervals and, if necessary, corrections are calculated.

Im Rahmen einer optionalen Erfindungsausbildung wird das Bewegungsprofil der Linearführungen bzw. Linearachsen mit rampenartigen An- und Ausläufen zur Herbeiführung eines Aufsynchronisierens auf Position und Geschwindigkeit der Objektbahn beeinflusst. So lässt sich ein sogenanntes "Hacken" der Objektbahn-Werkzeuge in die Material- bzw. Objektbahn verhindern. Die Bahnbewegungsgrößen (Bahnweg, Bahngeschwindigkeit, Bahnbeschleunigung und Bahnruck) der Linearachsen und -führungen sind so gewählt, dass ein sogenanntes "fliegendes" Positionieren der Werkzeuge zur Materialbahn ermöglicht wird, also ein asynchrones Heranfahren eines Werkzeuges an die Materialbahn. Ab dem Eingriff des Werkzeugs in die Material- bzw. Objektbahn ist die Werkzeug-Bewegung mit der Bewegung der Material- bzw. Objektbahn synchronisiert zu betreiben.In the context of an optional invention training, the movement profile of the linear guides or linear axes is influenced with ramped inlets and outlets to bring about a synchronization on the position and speed of the object trajectory. Thus, a so-called "hacking" of the object web tools in the material or object web can be prevented. The web movement variables (web travel, web speed, web acceleration and web pressure) of the linear axes and guides are selected so that a so-called "flying" positioning of the tools to the material web is made possible, ie an asynchronous approach of a tool to the material web. From the engagement of the tool in the material or object web, the tool movement is synchronized with the movement of the material or object web to operate.

Für die Linear- und Kreuztisch-Achsen kommen vorzugsweise Servo-Linearantriebe zum Einsatz. Praktikabel im Rahmen der Erfindung wären allerdings auch Kugelrollen-, Rollengewinde-, Gewindespindel-, Spindel-, Zahnstangen-Ritzel-, Zahnriemen-Antriebe oder auch pneumatische oder hydraulische Antriebe.Servo linear drives are preferably used for the linear and XY stage axes. However, within the scope of the invention, ball-roller, roller-screw, threaded-spindle, spindle, rack-pinion, toothed-belt drives or even pneumatic or hydraulic drives would be practicable.

Um die Kollision eines Objektbahn-Werkzeugs mit einem benachbarten Objektbahn-Werkzeug zu verhindern, besteht eine optionale Ausführungsform in einem Bewegungsabschnitt "Platzschaffen". Damit ist die Verfahrbewegung eines Werkzeuges und Werkzeugträgers gemeint, um einem benachbarten Werkzeug auszuweichen.To prevent the collision of a specimen trajectory tool with an adjacent specimen trajectory tool, there is an optional Embodiment in a movement section "Platzschaffen". This means the movement of a tool and a tool carrier to avoid an adjacent tool.

Weitere Einzelheiten, Merkmale, Vorteile und Wirkungen, Merkmalskombinationen und Merkmals-Unterkombinationen auf der Basis der Erfindung ergeben sich aus der nachfolgenden Beschreibung bevorzugter Ausführungsformen der Erfindung und den Zeichnungen. Diese zeigen in jeweils schematischer Seitenansicht in

  • Figur 1 das Gesamtfalzsystem mit in Reihe angeordneter Abtrenn-Vorrichtung und nachfolgender Falzvorrichtung
  • Figur 2: eine alternative Ausführung der Abtrennvorrichtung.
Further details, features, advantages and effects, feature combinations and feature sub-combinations based on the invention will become apparent from the following description of preferred embodiments of the invention and the drawings. These show in each case a schematic side view in
  • FIG. 1 the Gesamtfalzsystem with arranged in series separation device and subsequent folding device
  • FIG. 2 an alternative embodiment of the separation device.

Gemäß Figur 1 wird in einer Transportrichtung A eine Material- oder Objektbahn 1, beispielsweise Bedruckstoffbahn, dem erfindungsgemäßen Falzapparat oder -system zugeführt. Beidseits der Objektbahn 1 sind in Transportrichtung A zunächst Schneidmittel 5, 7 angeordnet, die jeweils von einem ortsfest abgestützten Hubmagneten 2 in einer Querrichtung Q quer zur Objektbahn-Transportrichtung A mit einem vorbestimmten Bewegungshub linear hin- und her verschiebbar sind. Die Schneidmittel 5, 7 umfassen einen Schneidwerkzeug-Träger 5 und ein davon in Richtung zur Objektbahn 1 vorspringendes Schneidmesser 7. Die beiderseitigen Schneidmittel 5, 7 sind dazu angeordnet und längs einer Linearführungsachse y parallel zur Querrichtung Q angetrieben, abwechselnd mit der Objektbahn 1 diese schneidend in Eingriff gebracht zu werden, um daraus geschnittene Bogen beziehungsweise Materialabschnitte 11 in vorbestimmter Abschnittslänge (Falzformat) wiederholt und/oder regelmäßig abzutrennen.According to FIG. 1 In a transport direction A, a material or object web 1, for example printing material web, is supplied to the folding apparatus or system according to the invention. On both sides of the object web 1 cutting means 5, 7 are arranged in the transport direction A first, each of a fixedly supported lifting magnet 2 in a transverse direction Q transversely to the object web transport direction A with a predetermined movement stroke linearly back and forth are displaced. The cutting means 5, 7 comprise a cutting tool carrier 5 and one in the direction of the object web 1 projecting cutting blade 7. The mutual cutting means 5, 7 are arranged and driven along a linear guide axis y parallel to the transverse direction Q, alternately with the object web 1 this cutting to be brought into engagement in order to repeatedly cut and / or regularly cut off sheets or material sections 11 cut therefrom in a predetermined section length (folding format).

Ferner sind zu beiden Seiten der Objektbahn 1 bzw. der geschnittenen Materialabschnitte 11 bzw. Bögen je eine Mitnehmereinrichtung 4, 6 angeordnet. Die Mitnehmereinrichtung umfasst mindestens eine zur Objektbahn 1 vorspringende Punkturnadel 6 und mindestens eine Schneidleiste 8, welche als Gegenelement dem vorgenannten Schneidmesser 7 zugeordnet ist. Zu diesem Zweck kann die Schneidleiste 8 elastisch eindrückbar durch die Schneidmesserspitze ausgebildet sein. Die jeweiligen Mitnehmer 4, 6 sind auf einem Zweiachs-Linearantrieb 2, 10, 9 nach Art eines Kreuztisches sowohl entlang der Objektbahn 1 oder geschnittenen Bögen 11 bzw. der Materialabschnitte (Linearführungsachse x) als auch senkrecht dazu (Linearführungsachse y) verstellbar. Die beiden Verstellachsen x, y befinden sich vorzugsweise nach dem Kreuztischprinzip in einer gemeinsamen Ebene und verlaufen zueinander senkrecht. Die zur Objektbahn 1 bzw. zum geschnittenen Bogen bzw. Materialabschnitt 11 senkrecht verlaufende Linearführungsachse y wird durch einen Hubmagnet 2 als erster Linearantrieb realisiert. Dieser verstellt mit vorbestimmten Bewegungshub den Träger 4 für die Punkturnadel 6 und die Schneidleiste 8 derart, dass die Punkturnadel 6 in die Objektbahn einstechen und diese mit in Richtung der Linearführungsachse x entlang der Objektbahn 1 bzw. des Materialabschnitts 11 mitnehmen kann. Im Zeitpunkt der Betätigung des Schneidmessers 7 steht die Schneidleiste 8 als Gegenhalt für die Spitze des Schneidmessers 7 zur Verfügung, welche mittels Verstellung durch den Hubmagneten 2 die Materialabschnitte bzw. Bögen 11 abtrennt.Furthermore, on each side of the object web 1 or of the cut material sections 11 or bows, a respective entraining device 4, 6 is arranged. The entrainment device comprises at least one puncturing needle 6 projecting towards the object web 1 and at least one cutting bar 8, which serves as a Counterelement associated with the aforementioned cutting blade 7. For this purpose, the cutting bar 8 can be formed elastically pressed by the cutting blade tip. The respective drivers 4, 6 are on a two-axis linear drive 2, 10, 9 in the manner of a cross table both along the object web 1 or cut sheets 11 and the material sections (linear guide axis x) and perpendicular thereto (linear guide axis y) adjustable. The two adjustment axes x, y are preferably located according to the cross table principle in a common plane and perpendicular to each other. The linear guide axis y perpendicular to the object web 1 or the cut sheet or material section 11 is realized by a solenoid 2 as the first linear drive. This adjusts the carrier 4 for the puncturing needle 6 and the cutting bar 8 with a predetermined movement stroke in such a way that the puncturing needle 6 can pierce the object lane and carry it along in the direction of the linear guide axis x along the object lane 1 or the material section 11. At the time of actuation of the cutting blade 7, the cutting bar 8 is available as a counterhold for the tip of the cutting blade 7, which separates the material sections or sheets 11 by means of adjustment by the lifting magnet 2.

Zur Realisierung der Mitnehmerfunktion dient die parallel zur Transportrichtung A verlaufende Linearführungsachse x, entlang welcher ein Schlitten 10 in einem Führungsbett eines Linearmotors 9 gesteuert hin- und her verfahrbar ist. In diesem Schlitten 10 wiederum ist der genannte Hubmagnet 2 zur Realisierung der Linearführungsachse y senkrecht zur Transportrichtung A (parallel zur oben genannten Querrichtung Q) gesteuert verschiebbar gelagert. Über die Linearführungsachse y lässt sich die Schneidleiste 8 in die dem gegenüberliegenden Schneidmesser 7 zugeordnete Position und die Punkturnadel 6 in Eingriff mit der Objektbahn 1 bzw. dem abgeschnittenen Materialabschnitt 11 bringen. Mittels der Linearführungsachse x parallel zur Transportrichtung A lässt sich die Punkturnadel 6 dazu betätigen, den abgeschnittenen Materialabschnitt 11 von den Schneidmitteln 5, 7 abzutransportieren.To realize the driving function is parallel to the transport direction A extending linear guide axis x, along which a carriage 10 in a guide bed of a linear motor 9 controlled back and forth is movable. In this carriage 10, in turn, said lifting magnet 2 is mounted so as to be displaceable in a controlled manner perpendicular to the transport direction A (parallel to the above-mentioned transverse direction Q) in order to realize the linear guide axis y. The cutting strip 8 can be brought into engagement with the object web 1 or the cut material section 11 via the linear guide axis y in the position assigned to the opposite cutting blade 7 and the puncturing needle 6. By means of the linear guide axis x parallel to the transport direction A, the puncturing needle 6 can be actuated to remove the cut-off material section 11 from the cutting means 5, 7.

Den beidseitigen Zweiachs-Linearantrieben 2, 10, 9 ist ein Walzenpaar 13, 14 nachgeordnet. Zwischen den beiden Walzen 13, 14 ist der geschnittene Materialabschnitt geführt, wobei sich die jeweiligen Mitnehmer 4, 6 von diesem lösen können. Die eine der beiden Walzen ist als eine Zugwalze 13 ausgebildet und vorzugsweise von einem Servomotor mit Winkelgeber angetrieben. Die zweite Walze arbeitet als Führungswalze 14 und ist dazu über einen entsprechend angepassten Hubmagneten 3 linear verstellbar. Der Verstellhub verläuft in einer Linearführungsachse y senkrecht zur Transportrichtung A. So kann der geschnittene Materialabschnitt 11 im Walzenpaar fest gefasst und geführt werden. Dem Walzenpaar 13, 14 ist noch eine Lichtsensorik 15, beispielsweise Lichtschranke, nachgeordnet. Diese ist dazu ausgerichtet, eine Anfangskante des geschnittenen Bogens oder Materialabschnitts 11 zu detektieren und ein entsprechendes Ausgangssignal an eine Steuerung abzugeben. Verknüpft diese Steuerung dieses Lichtsensorik-Signal mit dem Winkellagewert, der vom Winkellagegeber des Servo-Antriebs der Zugwalze 13 ausgegeben ist, lässt sich durch die Steuerung die Position des Materialabschnitts 11 ermitteln und beispielsweise über Veränderung von Geschwindigkeit oder Beschleunigung beeinflussen oder nachregeln.The double-sided two-axis linear drives 2, 10, 9, a pair of rollers 13, 14 is arranged downstream. Between the two rollers 13, 14 of the cut material portion is guided, with the respective driver 4, 6 can solve this. One of the two rollers is designed as a tension roller 13 and preferably driven by a servo motor with angle sensor. The second roller operates as a guide roller 14 and is linearly adjustable via a correspondingly adapted lifting magnet 3. The adjustment stroke runs in a linear guide axis y perpendicular to the transport direction A. Thus, the cut material portion 11 can be firmly grasped and guided in the pair of rollers. The roller pair 13, 14 is still a light sensor 15, for example, a light barrier downstream. This is designed to detect an initial edge of the cut sheet or material section 11 and deliver a corresponding output signal to a controller. If this control links this light sensor signal with the angular position value output by the angular position sensor of the servo drive of the tension roller 13, the controller can determine the position of the material section 11 and influence or readjust it by changing the speed or acceleration, for example.

Der Lichtschrankensensorik nachgeordnet sind pneumatische Ansaug- und Blaselemente 16 bzw. 17, welche in an sich bekannter Weise dem Halten und Führen des Materialabschnitts 11 für das nachfolgende Falzen mittels des Falzmessers 18 dienen. Letzteres ist wiederum über einen Linearantrieb in Form eines Hubmagneten 2 in Querrichtung Q senkrecht zur Transportrichtung A mit vorbestimmtem Hub verschiebbar. Die Verschiebung entspricht der oben genannten Linearführungsachse y. Der Verschiebungshub des Falzmessers 18 ist derart bemessen und ausgerichtet, dass die Falzmesser-Spitze zwischen zwei Führungsleisten 19 den geschnittenen Materialabschnitt 11 im Bereich einer Sollfalzlinie in die Aufnahme eines Greifers 20 hinein stößt. Letzterer ist von einem Greiferstellantrieb 21 zum Öffnen und Schließen betätigbar. Der Greiferstellantrieb 21 ist an einem Schlitten 10 befestigt, der entsprechend der Linearführungsachse y bzw. Querrichtung Q senkrecht zur Transportrichtung A in einem Linearmotor 9 verstellbar gelagert ist. Letzterer ist ortsfest abgestützt.Subordinate to the light barrier sensor are pneumatic suction and blowing elements 16 and 17, which serve to hold and guide the material section 11 for the subsequent folding by means of the folding blade 18 in a conventional manner. The latter is in turn displaceable via a linear drive in the form of a solenoid 2 in the transverse direction Q perpendicular to the transport direction A with a predetermined stroke. The displacement corresponds to the above-mentioned linear guide axis y. The displacement stroke of the folding blade 18 is dimensioned and aligned such that the folding blade tip between two guide strips 19 abuts the cut material section 11 in the region of a Sollfalzlinie in the receptacle of a gripper 20 into it. The latter can be actuated by a gripper actuator 21 for opening and closing. The gripper actuator 21 is mounted on a carriage 10 which is mounted according to the linear guide axis y and transverse direction Q perpendicular to the transport direction A in a linear motor 9 adjustable. The latter is fixedly supported.

Dem Greifer 20 ist eine Bogenauslage 22 nachgeordnet. Durch Öffnen des Greifers 20 mittels seines Stellantriebs 21 kann der gefalzte Bogen 12 auf die Bogenauslage 22 fallen und weg transportiert werden.The gripper 20 is a sheet delivery 22 downstream. By opening the gripper 20 by means of its actuator 21, the folded sheet 12 can fall on the sheet delivery 22 and be transported away.

Zum Bewegungsablauf der Gesamt-Anordnung nach Figur 1 wird noch folgendes ausgeführt:To the movement of the overall arrangement after FIG. 1 the following is executed:

Gemäß der in Figur 1 gezeichneten Stellung befinden sich gerade das bezüglich der Transportrichtung A links von der Objektbahn 1 befindliche Schneidmittel 5, 7 und der rechts von der Objektbahn 1 befindliche Mitnehmer 4, 6 jeweils im Eingriff mit der Objektbahn. Komplementär dazu ist beim rechtsbefindlichen Schneidmittel 5, 7 der Schneidmesserträger 5 mit dem Schneidmesser 7 so eingefahren, dass ausreichend Platz für den rechtsbefindlichen Mitnehmer 4, 6 verbleibt. Umgekehrt ist das linksbefindliche Schneidmittel 5, 7 durch den zugehörigen Hubmagneten 2 ausgefahren, während der linksbefindliche Zweiachs-Linearantrieb 10, 9, 2 den linksbefindlichen Mitnehmer 4, 6 von der Schneidstelle so ausreichend entfernt hat, dass der Schneidvorgang durch das linksbefindliche Schneidmittel 5, 7 nicht gestört ist. Ist das Abtrennen des Materialabschnitts 11 von der durchgehenden Objektbahn 1 vollendet, wird das linksbefindliche Schneidmittel 5, 7 durch den zugehörigen Hubmagneten 2 in Querrichtung Q wieder weg- beziehungsweise eingezogen, während der noch mit dem abgetrennten Materialabschnitt 11 in Eingriff stehende Mitnehmer 4, 6 auf der rechten Seite mittels seines zugehörigen Zweiachs-Linearantriebs 9, 10, 2 von der Schneidstelle in Richtung zur eigentlichen Falzstation verfahren wird. Es kommen also abwechselnd das linksbefindliche Schneidmittel 5, 7 und der rechtsbefindliche Mitnehmer 4, 6 einerseits und das rechtsbefindliche Schneidmittel 5, 7 und der linksbefindliche Mitnehmer 4, 6 andererseits mit dem zu bearbeitenden Material (Objektbahn 1, Materialabschnitt 11) in Eingriff. Jeweils im Gegentakt sorgen die beidseitigen Zweiachs-Linearantriebe 10, 9, 2 für das gegenphasige Verfahren der zugehörigen Mitnehmer 4, 6 und die beidseitigen Schneidmittel-Hubmagnete 2 für das gegenphasige Aus- bzw. Einfahren der Schneidmittel 5, 7, was von einer Falzsteuerung koordiniert ist.According to the in FIG. 1 drawn position are located just with respect to the transport direction A to the left of the object web 1 located cutting means 5, 7 and the right of the object web 1 located driver 4, 6 respectively in engagement with the object web. Complementary to this, the cutting blade carrier 5 with the cutting blade 7 has been retracted so that there is sufficient space for the right-hand driver 4, 6 in the case of the right-hand cutting means 5, 7. Conversely, the linksbefindliche cutting means 5, 7 is extended by the associated lifting magnet 2, while the left-handed two-axis linear drive 10, 9, 2 so far removed from the cutting point of the left-hand driver 4, 6 that the cutting process by the left-hand cutting means 5, 7 not disturbed. If the severing of the material section 11 from the continuous object web 1 is completed, the left-hand cutting means 5, 7 are again moved away or retracted by the associated lifting magnet 2 in the transverse direction Q, while the driver 4, 6 still in engagement with the severed material section 11 the right side is moved by means of its associated two-axis linear drive 9, 10, 2 from the cutting point in the direction of the actual folding station. Thus, alternately the left-hand cutting means 5, 7 and the right-hand driver 4, 6 on the one hand and the right-hand cutting means 5, 7 and the left-hand driver 4, 6 on the other hand with the material to be machined (object web 1, material portion 11) into engagement. Each in push-pull the two-sided two-axis linear drives 10, 9, 2 for the opposite-phase method of the associated driver 4, 6 and the two-sided cutting means lifting magnets 2 for the out of phase extension and retraction of the cutting means 5, 7, which coordinates of a folding control is.

Im Zuge des Weitertransports der geschnittenen Materialabschnitte 11 über das Walzenpaar 13, 14 gelangt der Materialabschnitt 11 in den Bereich des Falzmessers 18 mit zugehörigem, auf- und zu klappbaren Greifer 20. Diese Transportbewegung lässt sich gezielt mittels der Zugwalze 13 mit durch ausgefahrenem Hubmagnet 3 in Anlage gebrachter Führungswalze 14 in Wirkungsverbindung mit der Lichtsensorik 15 steuern, wobei sich die Position der Materialabschnitte 11 anhand der Ausgangssignale der Lichtsensorik 15 und des in den Servo-Antrieb der Zugwalze 13 integrierten Winkelgebers in der Steuerung errechnen und berücksichtigen lässt. Dadurch kann, wenn der Materialabschnitt 11 durch das Falzmesser 18 in den Greifer 20 gestoßen wird, damit koordiniert die bis dahin anliegende Führungswalze 14 mittels des entsprechend angesteuerten Hubmagneten 3 sich zurückziehen, damit ausreichend Material für die Erzeugung des Falzbogens frei wird.In the course of further transport of the cut material sections 11 on the pair of rollers 13, 14 of the material section 11 enters the region of the folding blade 18 with associated, open and foldable gripper 20. This transport movement can be targeted by means of the draw roller 13 with extended by 3 in Control mounted roller 14 in operative connection with the light sensor 15 control, with the position of the material portions 11 can be calculated based on the output signals of the light sensor 15 and integrated in the servo drive of the tension roller 13 angle encoder in the control and taken into account. As a result, when the material portion 11 is pushed by the folding blade 18 in the gripper 20, so coordinated the hitherto applied guide roller 14 by means of the corresponding controlled lifting magnet 3 retract, so that sufficient material for the generation of the signature is free.

Die Ausführungsform nach Figur 2 unterscheidet sich von der nach Figur 1 zum einen durch die spezielle Ausbildung des Schneidmessers 7, indem dessen Messerschaft über eine gebogene Führungsschulter 24 in eine spitze Schneidkante 23 ausläuft. Zum anderen ist die Punkturnadel nach Figur 1 ersetzt durch einen auf- und zu klappbaren Greifer 26, welcher zum Erfassen der mittels der Schneidkante 23 und der gebogenen Führungsschulter 24 des Schneidmessers 7 heraus gebogenen Anfangskante des abgetrennten Materialabschnitts der Objektbahn 1 ausgebildet ist. Zum Auf- und Zuklappen des Greifers 26 dient wiederum ein Greiferstellantrieb 21, welcher dem Greiferstellantrieb des dem Falzmesser zugeordneten Greifers 20 gemäß Figur 1 gleichartig sein kann. Im Übrigen gelten die obigen Ausführungen zur Figur 1 hier entsprechend.The embodiment according to FIG. 2 is different from the after FIG. 1 on the one hand by the special design of the cutting blade 7, by the blade shaft expires via a curved guide shoulder 24 in a pointed cutting edge 23. On the other hand, the puncture needle is after FIG. 1 replaced by an openable and foldable gripper 26, which is designed to detect the bent by the cutting edge 23 and the curved guide shoulder 24 of the cutting blade 7 out the starting edge of the separated material portion of the object web 1. To open and close the gripper 26 in turn serves a gripper actuator 21, which according to the gripper actuator of the folding blade associated gripper 20 FIG. 1 can be the same. Incidentally, the above statements apply to FIG. 1 here accordingly.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

AA
Bewegungsrichtung der Bedruckstoffbahn, TransportrichtungDirection of movement of the printing material web, transport direction
QQ
Querrichtungtransversely
XX
LinearführungsachseLinear guide axis
yy
LinearführungsachseLinear guide axis
11
Bedruckstoffbahnprinting material
22
Hubmagnetsolenoid
33
Hubmagnetsolenoid
44
Träger f. Punkturnadeln und SchneidleisteCarrier f. Pointing needles and cutting bar
55
Träger f. SchneidmesserCarrier f. cutting blade
66
PunkturnadelnPoint needles
77
Schneidmessercutting blade
88th
Schneidleistecutting bar
99
Linearmotor (LIM m. Langstator)Linear motor (LIM with long stator)
1010
Schlittencarriage
1111
geschnittener Bogencut bow
1212
gefalzter Bogenfolded bow
1313
Zugwalze (servogetrieben mit Winkelgeber)Pull roller (servo-driven with angle encoder)
1414
Führungswalzeguide roller
1515
Lichtschranke f. Detektion d. BogenanfangsPhotocell f. Detection d. Initially bow
1616
Ansaugelementsuction
1717
Blaselementblowing element
1818
Falzmesserfolding blade
1919
Führungsleisteguide rail
2020
Greifergrab
2121
GreiferstellantriebGripper actuator
2222
BogenauslageStacker
2323
Schneidkantecutting edge
2424
Führungsschulterguide shoulder
2525
geführtes Bahnende / geführter Bogenanfangled tail / led bow start
2626
Greifergrab

Claims (15)

  1. A method for folding a material section (11), for example, imprinted sheets of paper, wherein a folding element (18) is pressed against the material section (11) in the region of an intended folding line, characterized in that during the course of pressing by the folding means (18), the entirely or partially folded material section (12) is placed in engagement with a gripper (20) or some other driving carrier, and is then removed from the folding element (18) by means of a controllable linear drive (9) having an adjustable and/or variable displacement stroke, and is provided to a delivery unit (22) or other transporting or processing station.
  2. The method according to claim 1, characterized in that the displacement stroke of the carrier is regularly or constantly reversed.
  3. The method according to claim 1 or 2, characterized in that the folding means (18) and/or the carrier (20) are actuated by a controllable servo drive (2) and/or by the carrier linear drive (9), each on the basis of signals from a sensor system (13, 15) which detects a conveyance or transport position of the material section (11) to be folded.
  4. The method according to any one of claims 1 to 3, wherein within the framework of collect production, a plurality of material sections (11) arranged in series are placed one on top of the other in congruence and are equipped with congruent folding edges, characterized in that with each material section (11) in series, the folding means (18) is actuated for pressing, and the carrier (20) is then actuated for gripping another stack of a plurality of material sections (12) arranged on top of one another with congruent folding edges, and after a predefined number of material sections have been folded and gripped by the carrier (20), the driving carrier linear drive (9) is actuated so as to withdraw the carrier (20) with the stack of material sections (12) folded one inside the other from the folding means (18).
  5. The method according to claim 4, characterized in that in the case of collect production, material sections (12) that have already been folded and then gripped and held by the carrier are placed in functional connection with a material displacement device (16, 17), in order to give subsequent material sections (11) that are still to be folded access to the folding means (18) with the allocated carrier (20).
  6. The device for folding a material section (11), for example, imprinted sheets of paper, which device is suitable for carrying out the method according to any one of claims 1 - 5 and comprises a folding tool (18), which can be placed in engagement with the material section (11) in the region of an intended folding line, wherein a gripper or some other carrier (20) is assigned to cooperate with the folding tool (18) and can be placed in functional connection with the material section (11) or separated therefrom by way of a servo drive (21), characterized in that the carrier (20) can be detached and/or withdrawn from the folding tool (18) by means of a sliding carriage that is movable by a linear drive (9).
  7. The device according to claim 6, characterized in that the linear drive (9) can be actuated with a displacement stroke, which can be adjusted and/or varied on the basis of a size of a stack of folded material sections (12) gripped by the carrier (20) and/or on the basis of the distance of a delivery unit (22) or some other transporting or processing station.
  8. The device according to claim 6 or 7, characterized in that the carrier servo device (21) is adapted to synchronization or is synchronized with a servo device (2) of the folding tool (18), for example, a solenoid actuator (2), and/or with a predefined control of the linear drive (9).
  9. The device according to any one of claims 6 - 8, characterized in that in a direction of transport or conveyance (A) of the cut material section (11), a material displacement device (16, 17), for example, a blow and/or suction element (16, 17), is situated upstream of and aligned with the folding tool (18) and/or the carrier (20) in such a way that the displacement device effects a displacement of an already folded material section that has been gripped by the carrier (20) out of a transport path of a subsequent material section (11) that has yet to be folded.
  10. The device according to claim 9, characterized in that the blow and/or suction element (16, 17) or the other material displacement device is arranged to the side of the transport path.
  11. The device according to any one of claims 6 to 10, characterized in that the respective linear guides of the folding tool (18) and of the carrier (20) extend on both sides of the material section (11) and/or perpendicular thereto.
  12. An assembly for cutting and folding web-type and sheet-type material, for example, imprinted paper web or imprinted sheets of paper, comprising a separating device for separating individual material sections (11), particularly sheets of paper, according to a certain format, from a web-type, for example, imprinted object or object web (1), more particularly, a paper or panel of fabric, comprising a cutting tool (5, 7, 23) that can be placed in functional connection with the object web (1), and comprising one or more transporting or conveying means, which is or are embodied for removing the cut off material section (11) following the cutting process by the cutting tool (5, 7, 23), wherein the transporting or conveying means comprise at least one driving carrier (4, 6; 20), which is embodied for engaging with and/or for gripping the object web (1), wherein the carrier (4, 6; 20) is mounted on a sliding carriage (10) that can be moved back and forth by way of a linear motor (9), wherein a controller for the linear motor (9) is configured for executing displacement strokes via programming and/or wiring, which strokes are adjusted and/or varied according to a section format that is predefined for the material section (11), and wherein the actuation of the carrier and the linear motor is synchronized with the cutting tool (5, 7, 8) via control engineering, and comprising a folding device according to any one of claims 6 - 11, characterized in that the separating device and the folding device are arranged as successive processing stations in series, in or along a direction of movement (A) of the material.
  13. The assembly according to claim 12, characterized in that the direction of movement (A) of the material extends from the separating device to the folding device in a straight line and/or parallel to the displacement stroke or strokes of the linear motor sliding carriage, with which the carriers (4, 6; 20) assigned to the leading end of the object web (1) that has not yet been cut are coupled.
  14. The assembly according to claim 12 or 13, characterized in that a proximity sensor system, for example, a photoelectric sensor (15), is arranged between the separating device and the folding device, and is thereby aligned with a leading or trailing edge of the cut material section (11) and is connected at the output side to a control input of the driving carrier servo device (21) and/or some other drive controller.
  15. The assembly according to claim 14, characterized in that the drive controller is embodied for coordinating the one or more linear drives (9) and/or the servo devices (2) for the cutting tool (5, 7; 23) of the separating device and/or the linear drive (9) and/or the servo devices (2, 21) for the folding tool (18) and the carrier (20) of the folding device.
EP12181070.9A 2009-06-08 2010-06-08 Variable folding system with linear drives, in particular for printers Active EP2532492B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009026828 2009-06-08
EP10726047.3A EP2440377B1 (en) 2009-06-08 2010-06-08 Method and device for separating individual sections of material according to a certain format, from a strip-like object, and variable folding system comprising such device

Related Parent Applications (2)

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EP10726047.3 Division 2010-06-08
EP10726047.3A Division EP2440377B1 (en) 2009-06-08 2010-06-08 Method and device for separating individual sections of material according to a certain format, from a strip-like object, and variable folding system comprising such device

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EP2532492A1 EP2532492A1 (en) 2012-12-12
EP2532492B1 true EP2532492B1 (en) 2014-04-23

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EP10726047.3A Active EP2440377B1 (en) 2009-06-08 2010-06-08 Method and device for separating individual sections of material according to a certain format, from a strip-like object, and variable folding system comprising such device

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US (2) US8960059B2 (en)
EP (2) EP2532492B1 (en)
CN (1) CN102458781B (en)
DK (2) DK2532492T3 (en)
ES (1) ES2431920T3 (en)
WO (1) WO2010142691A2 (en)

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EP2440377B1 (en) 2013-07-24
DK2532492T3 (en) 2014-07-28
WO2010142691A3 (en) 2011-03-10
EP2532492A1 (en) 2012-12-12
EP2440377A2 (en) 2012-04-18
CN102458781A (en) 2012-05-16
DK2440377T3 (en) 2013-10-28
WO2010142691A2 (en) 2010-12-16
CN102458781B (en) 2015-08-26
ES2431920T3 (en) 2013-11-28
US8960059B2 (en) 2015-02-24
US20140342893A1 (en) 2014-11-20
US20120111163A1 (en) 2012-05-10

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