EP2529887A2 - Grinding tool with an eccentric shaft in a grinding spindle - Google Patents

Grinding tool with an eccentric shaft in a grinding spindle Download PDF

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Publication number
EP2529887A2
EP2529887A2 EP12004118A EP12004118A EP2529887A2 EP 2529887 A2 EP2529887 A2 EP 2529887A2 EP 12004118 A EP12004118 A EP 12004118A EP 12004118 A EP12004118 A EP 12004118A EP 2529887 A2 EP2529887 A2 EP 2529887A2
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EP
European Patent Office
Prior art keywords
eccentric shaft
grinding
sanding
grinding spindle
unit according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP12004118A
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German (de)
French (fr)
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EP2529887B1 (en
EP2529887A3 (en
Inventor
Wilhelm Gießler
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Benz GmbH Werkzeugsysteme
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Benz GmbH Werkzeugsysteme
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Application filed by Benz GmbH Werkzeugsysteme filed Critical Benz GmbH Werkzeugsysteme
Publication of EP2529887A2 publication Critical patent/EP2529887A2/en
Publication of EP2529887A3 publication Critical patent/EP2529887A3/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • B24B41/047Grinding heads for working on plane surfaces

Definitions

  • the invention relates to a grinding unit with an eccentric shaft arranged in a grinding spindle for supporting a sanding disc bearing an abrasive.
  • an electric hand grinder in which in an enclosure, an electric motor via an eccentric shaft occupied with an abrasive grinding disc placed in an oscillating oscillatory motion.
  • the sanding pad is suspended on the housing so that it is mounted to oscillate transversely to the eccentric shaft.
  • the center of the grinding plate is supported by means of a rolling bearing on the eccentric pin.
  • the present invention is based on the problem to develop a eincicbares grinding unit, which has a simple and robust construction with a small space.
  • the balanced eccentric shaft is mounted in a torsionally rigid and longitudinally displaceable manner on or in the grinding spindle.
  • freely movable - sanding pad is mounted directly or by means of a sanding disk housing over at least one rolling, sliding or air bearings.
  • an abrasive aggregate which i.a. suitable for processing large-area wood or wood substitute surfaces.
  • the sanding pad of the grinding aggregate contributes thereto e.g. exchangeable grinding wheels, polishing wheels or corresponding brushes.
  • the grinding unit adapted to the supporting machine tool via a known tool interface carries its sanding pad on a spring-mounted eccentric shaft.
  • the sanding pad is in this case freely rotatably mounted on the eccentric shaft, so that the abrasive moves with respect to the eccentric shaft driving aggregate-own grinding spindle on a circular path with no or almost no self-rotation.
  • the diameter of the circular path is 2 to 25 mm.
  • the circular path of the tool center point is distorted in a transverse movement of the grinding spindle in a regular trajectory.
  • the tool is pressed by arranged in the grinding unit spring elements against the workpiece surface to be machined.
  • the spring elements such as disc springs, which are combined into stacks or packages.
  • the disc springs and coil springs can be used.
  • a resilient contact pressure can also be effected via a pneumatic spring.
  • the weight of the eccentric shaft and the grinding plate can be sufficient to achieve the necessary contact pressure.
  • FIGS. 1 and 2 show as a tool unit a eincicbares grinding unit, which can also be referred to as a grinding head.
  • a hollow grinding spindle (10) in which an eccentric shaft (50), for example, by a stroke of 6.5 mm is mounted longitudinally displaceable and torsionally rigid.
  • an eccentric shaft (50) for example, by a stroke of 6.5 mm is mounted longitudinally displaceable and torsionally rigid.
  • a sanding pad housing (100) sits on whose threaded pin (113) a sanding pad (140) is arranged together with an abrasive carrier (160) and a grinding wheel (170).
  • the hollow grinding spindle (10) consists essentially of a tool interface and a tubular guide section (15). It has, for example, a total length of 111 mm, with about 46% of the length attributable to the tool interface.
  • the tool interface here is a hollow shank taper (11) with face abutment (HSK) according to DIN 69893.
  • HSK face abutment
  • Morse taper according to DIN 228, ISO steep taper according to DIN 2080 or DIN 69871, Capto ® interfaces or the like can be used.
  • the guide section (15) has a radial outer wall (23) which at the end remote from the hollow shank taper (11) has a e.g. 12 mm wide, precision machined sealing seat area (24).
  • the latter has an outer diameter of about 53 mm.
  • the guide section (15) has on the inside a cylindrical bearing bore (16) with a flat bottom (17).
  • the finely machined bearing bore (16) has an inner diameter of 38 mm.
  • the center lines lie on the mantle of an abstract cylinder whose center line coincides with the center line (29) of the grinding spindle (10).
  • the center line (29) is at the same time the center line of the short shaft taper (11).
  • the small diameter of the cylinder counterbore (13) has e.g. a 5 mm diameter.
  • the bearing bore (16) has an inner ring groove (19) for receiving a securing ring (47).
  • the one-piece driving pin (30) On the bottom (17) of the bearing bore (16) by means of four countersunk screws (45) has a driving pin (30) attached.
  • the one-piece driving pin (30), see. FIG. 4 consists of a flange (31), a pin (33) with three longitudinal grooves (42) and a spring guide tube (36).
  • the flange (31) has four through holes (32) with 90 ° counterbores.
  • the centrally formed on the flange (31) pin (33), for example, at a length of 31 mm has a diameter of 18 mm, has as longitudinal grooves, for example, three circumferentially equidistantly distributed keyways (42), in each case a corresponding, made of plastic produced key (43) is pressed with a tight fit.
  • a spring guide tube (36) connects, which has a length of 14 mm, for example, at a diameter of 7.1 mm.
  • the spring guide tube (36) carries at its free end a 1.5 * 15 ° bevel.
  • a flat collar Between the pin (33) and the spring guide tube (36) is a flat collar, which is aligned normal to the center line (29).
  • the driving pin (30) has a two-stage through hole (41), the first - located in the region of the flange (31) - quarter is a cylinder counterbore.
  • the eccentric shaft (50) In the guide section (15) of the grinding spindle (10) sits in a ball cage (46), the eccentric shaft (50).
  • the ball cage (46) has a length of 54 mm, for example. He stores here in 24 rows 264 balls, for example, have a diameter of 4 mm.
  • the eccentric shaft (50), cf. also FIG. 5 Is at the same time along the driving pin (30). It is like the grinding spindle (10) and the driving pin (30) made of the insert steel 16 MnCr5, consists of an externally machined bearing section (51), a mass balance section (53), a sealing seat portion (72), a bearing seat portion (74) and a Threaded section (75).
  • the mass balancing section (53) adjoins the bearing section (51) via a ring-channel-like recess (57) which is, for example, 11 mm deep and concentric with the center line (29), cf. also Figures 2 and 3 ,
  • the inner diameter of the recess (57) measures, for example 53.5 mm, so that the sealing seat portion (24) of the radial outer wall (23) of the grinding spindle (10) fits with play.
  • the radial inner wall of this section (53) has an inner ring groove (58) for receiving a sealing ring in the form of an O or quad ring (59).
  • the radial outer wall (23) of the mass balance section (53) has a center line (65) according to FIG. 2 offset by several millimeters, for example 3.55 mm, to the right eccentric. In the embodiment according to FIG. 3 is dispensed with an off-center outer wall.
  • the local outer wall (56) is concentric with the center line (29) aligned.
  • a mass balance section (54) In order to be able to function as a mass balance section (54), it has, for example, a bow-shaped or crescent-shaped unbalance recess (63). The latter is on the side of the eccentric shaft (50), on which the center line (79) is located.
  • a lid such as a clamping lid (64)
  • the finely machined sealing seat portion (72) has a diameter of 32 mm, for example, at a width of 6 mm.
  • a planar stop collar (73) is arranged between the seal seat portion (72) and the bearing seat portion (74) .
  • the eccentric shaft (50) terminates with the 7 mm threaded portion (75), eg an M25 * 1.5 thread, for receiving a shaft nut (123).
  • the deep groove ball bearing (122) is axially clamped.
  • the eccentric shaft (50) has a multi-stepped through-hole (80), cf. FIG. 3 and 5 whose center line (89) is congruent to the center line (29).
  • the first HSK-near zone is the 26 mm long dead zone (81), for example.
  • the finely worked area-wise cylindrical inner wall of this zone (81) has, for example, only 0.1 mm smaller diameter than the outer diameter of the pin (33).
  • three longitudinal grooves (82) are arranged, in which the feather keys (43) of the pin (33) - to form a shaft-hub connection - are guided in sliding seats.
  • feather keys (43) can be between the pin (33) and the eccentric shaft (50), for example also a wedge and hub profile with internal centering 18 * 22 * 6 according to DIN 5471 or a serrated profile 17 * 20 according to DIN 5481-1 can be used.
  • the entrainment zone (81) serves a spatially subordinate, e.g. At least 6.5 mm long puncture zone (83). Their length is greater than the stroke of the eccentric shaft (50) in the grinding spindle (10).
  • the puncture zone (83) ends in a plan reason.
  • the next zone is the e.g. 43 mm spring return zone (84) whose diameter is e.g. 14.1 mm. It has a flat bottom that serves as the spring pad.
  • the spring guide zone (84) is followed by a threaded zone (86). It is e.g. an M5 internal thread according to DIN 13-1.
  • the eccentric shaft (50) to the left of the internal thread (86) has a parallel to the center line (29) extending air guide bore (77) which intersects with a short cylindrical air guide zone (85).
  • the deep groove ball bearing (122) supports the sanding pad (140) by means of the substantially cylindrical sanding pad housing (100) made of an aluminum alloy.
  • the latter consists of an upper and a lower part (101, 111).
  • the top (101) is in the form of a sleeve with a central, single stepped bore (102).
  • a lip seal (121) is pressed, the upwardly oriented Sealing lip on the sealing seat portion (72) of the eccentric shaft (50) rests.
  • the cylindrical recess of the upper part (101) has, for example, an inner diameter of 47 mm.
  • the lid-shaped lower part (111) carries on its flat lower end face a threaded pin (113) with an M16 thread and six holes (114) with cylinder counterbores. In these holes (114) sit the cylinder screws (125), which hold the lower part (111) in the threaded holes (103) of the upper part (101) and axially fix the rolling bearing (122) via the centering collar (112).
  • the lower part (111) On the side facing the upper part (101), the lower part (111) has a short cylindrical recess (115) into which the shaft end of the eccentric shaft (50) projects with the shaft nut (123).
  • the mounted sanding pad housing (100), without consideration of the threaded pin (113) has a height of e.g. 30 mm.
  • FIG. 3 To FIG. 3 is the sanding pad housing (100) over the variant of the FIGS. 1 and 2 about 12 mm longer.
  • a freewheel (130) On the Seating seat portion (72) of the eccentric shaft (50) sits between the stop collar (73) and the rolling bearing (122) has a freewheel (130) whose inner ring (131) on the sealing seat portion (72) and its outer ring (132) in the inner bore (102 ) of the upper housing part (101) is pressed in each case rotationally fixed.
  • the freewheel (130) has 20 clamping bodies (133) which contact each other. In the contact region each clamping body (133) on both sides in the freewheeling direction of the outer ring (132) widening groove (134).
  • each of the grooves (134) on both sides sits a support ring (135).
  • the outer curvature of the individual clamping body (133) is offset relative to the inner curvature in the clockwise direction so that the outer ring (132) stops when the inner ring (131) rotates counterclockwise.
  • the clamp bodies (133) rotate slightly counterclockwise, causing them to jam between the rings (131) and (132).
  • the inner ring (131) with the outer ring (132) with.
  • a clamping roller freewheel instead of the sprag freewheel (130), a clamping roller freewheel, a pawl freewheel or another comparable freewheel can also be used.
  • a sanding pad (140) is screwed on the threaded pin (113) of the sanding pad housing (100).
  • the sanding pad (140), cf. also FIGS. 1 and 7 is a disc in the center, for example, 14 mm thick plastic or an aluminum alloy, which tapers between a diameter of 63 mm and its outer diameter of 115 mm with an angle of 20 degrees. It has a central internal thread (142), cf. FIG. 3 , over which it is screwed onto the threaded pin (113) of the sanding pad housing (100).
  • the upper face of the sanding pad (140) has a 0.5 mm deep intake turn (169) with a diameter of 50 mm.
  • the center line (29) for example, eight continuous oblique holes (143), see. FIG. 7 arranged in a 45-degree angle graduation. They have a diameter of 10 mm.
  • the center lines of the oblique holes (143) lie on an imaginary cone whose cone point, as seen in the direction of abrasive (170), about 90 mm in front of the abrasive carrier (160) facing end face (141) on the center line (29).
  • the cone angle of the imaginary cone is 40 degrees.
  • annular channel (145) Between the oblique holes (143) and the internal thread (142) is a 9 mm deep and 15 mm wide annular channel (145), whose largest diameter measures 52 mm.
  • the annular channel (145) is incorporated from the lower end face (141) into the sanding pad (140).
  • the end face (141) has four more, but smaller, decentralized annular channels (146) lying on a circle whose diameter is 85 mm.
  • Each of these annular channels (146), which lies at a pitch of 90 degrees between each two inclined holes (143), has a depth of 5 mm, a maximum diameter of 21 mm and a width of 6 mm.
  • an M4 threaded hole (147) In the center of each annular channel (146) is an M4 threaded hole (147).
  • Eight continuous longitudinal bores (164) are in a 45-degree angular pitch on a circle with a diameter of 65 mm arranged. They each have a diameter of 10 mm. If the abrasive carrier (160) for in the variant after FIG. 3 used, he also has a central bore (165).
  • the upper side (161) of the abrasive carrier (160) has four annular ribs (162) which are arranged in the decentralized annular channels (146) of the Sanding pad (140) fit.
  • the inner flanks of the annular webs (162) come to rest against the inner flanks of the annular channels (146).
  • the abrasive carrier (160) In the lower side (167) of the abrasive carrier (160), four fixing holes (163) provided with cylinder countersinks are arranged. The center lines of these bores (163) are aligned with the center lines of the ring webs (162) arranged on the upper side (161).
  • the underside (167) of the abrasive carrier (160) is coated, for example, with a fabric having a plurality of small barbs like a hook and loop fastener.
  • the abrasive carrier (160) rests with its upper side (161) on the end face (141) of the grinding disc (140), wherein the annular ribs (162) center in the decentralized annular channels (146).
  • the S-abrasive carrier (160) is fastened with four Allen screws (168), cf. FIG. 1 , bolted to the sanding pad (140).
  • the abrasive carrier (160) On the underside (167) of the abrasive carrier (160) is after the FIGS. 1 to 3 arranged as an abrasive or tool, for example, a circular, flexible grinding wheel (170). It has matching to the corresponding abrasive carrier (160) a plurality of holes corresponding to the local bores (164, 165).
  • the abrasive backing (160) facing the abrasive backing carries a thin fleece having a plurality of woven, closed, small loops in which the barbs of the underside coating of the abrasive backing (160) interlock.
  • a large number of abrasive grains of comparable grain size is incorporated.
  • the sanding pad (140) of the variant according to the FIGS. 1 and 2 eg in a spherical roller bearing according to DIN 635, a self-aligning ball bearing according to DIN 630, a spherical roller bearing according to DIN 635, a comparable sliding bearing with spherical sliding surfaces or the like are stored.
  • a pressure piece can be centrally arranged, whose - due to the between the parts (50) and (100 ) existing relative movement wear-resistant - detent ball engages in a direction of the center line (79) normally aligned sanding pad (140) in a corresponding recess recess.
  • the machine tool After replacing the equipped with a grinding wheel (170) grinding aggregate in the main spindle of the machine tool, such as a woodworking machine, this is rotated.
  • a speed for example, 50 to 300 rpm initially provided.
  • the mounted on the eccentric shaft (50) sanding plate (140) rotates after a short time with the speed of the eccentric shaft (50).
  • the grinding unit is moved to the workpiece surface to be machined as long moved in the normal direction until the grinding wheel (170) contacts them.
  • the sanding pad (140) is decelerated.
  • the grinding spindle (10) is delivered in the tenth millimeter to millimeter range normal to the workpiece surface, so that a defined pressure force results from the plate springs (127) arranged between the driving pin (30) and the eccentric shaft (50).
  • the eccentric shaft (50) slides almost free of play over the ball cage (46) deeper into the bearing bore (16) of the grinding spindle (10).
  • the speed of the grinding spindle (10) is increased to a certain operating speed.
  • the latter is depending on the application in the range of 1000 to 10,000 rpm.
  • the center line (29) of the grinding unit stationary to the workpiece surface the center of the grinding wheel (170) describes a circular path with a radius corresponding to the eccentricity (76) of the eccentric portion (71) of the eccentric shaft (50). Since in this case the sanding pad (140) has no or almost no inherent rotation relative to the machine tool or relative to the stationary housing of the main spindle, the eccentric section (71) rotates in the sanding disk housing (100) at full or almost full operating speed.
  • the center of the grinding wheel describes a trajectory, for example, represents an oblique projection of a helix or one between two boundary lines progressive oscillating curve.
  • the two boundary lines have a distance of twice the eccentricity.
  • FIG. 3 For example, with a right-handed grinding spindle (10), it shows the behavior described above. However, if the grinding spindle (10) is reversed to a left turn, the freewheel (130) couples the sanding pad housing (100) to the eccentric shaft (50). Thus, the sanding pad (140) rotates synchronously with the grinding spindle (10). In a regular machining cycle, for example, the grinding spindle (10) is now operated 95 to 99.9% of the grinding time with operating speed in the clockwise direction, wherein the freewheel (130) has no clamping action.
  • the remaining grinding time rotates the grinding spindle (10) in the counterclockwise direction - ie in the opposite direction - at a greatly reduced speed, eg 50 to 300 rpm.
  • the sanding pad (140) inevitably changes its angular position oriented around the center line (29) relative to the housing of the machine tool main spindle, whereby, inter alia, an undesired recurring abrasive structure is avoided on the workpiece surface.
  • the variant after FIG. 3 is additionally equipped with a compressed air supply.
  • the compressed air is supplied to the machine side of the machine tool main spindle the adapter cavity (12) of the hollow shaft short-taper (11). From there, the compressed air passes through the cylinder counterbore (13) into the through hole (41) of the driving pin (30). Latter is connected via the transverse groove (35) and the longitudinal groove (34) with the spring guide zone (84). The compressed air flows there via the disc spring bores along the retaining screw (87) into the air guiding zone (85).
  • the air guide zone (85) communicates with the bore (165) of the abrasive carrier (160) and the corresponding bore of the abrasive wheel (170) via the air guide bore (77) and the bore (117).
  • the compressed air exiting centrally from the grinding wheel (170) flows radially along the workpiece surface in order, for example, to reach the rear side of the grinding plate (140) via the bores (164) and (143), from where it is suctioned off on the machine side.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

The grinding unit has a grinding spindle (10) that is arranged on the eccentric shaft (50), and a grinding structure (170) for holding the grinding wheel (140). A rolling bearing is supported on free end of eccentric shaft through grinding disc housing, in opposite to rotation direction of spindle. The eccentric shaft is equipped with balancing portions. A freewheel is arranged between eccentric shaft and grinding spindle.

Description

Die Erfindung betrifft ein Schleifaggregat mit einer in einer Schleifspindel angeordneten Exzenterwelle zur Lagerung eines ein Schleifmittel tragenden Schleiftellers.The invention relates to a grinding unit with an eccentric shaft arranged in a grinding spindle for supporting a sanding disc bearing an abrasive.

Aus der DE 196 08 969 A1 ist eine elektrische Handschleifmaschine bekannt, bei der in einem Gehäuse ein Elektromotor über eine Exzenterwelle einen mit einem Schleifmittel belegten Schleifteller in eine oszillierende Schwingbewegung versetzt. Dazu ist der Schleifteller am Gehäuse so aufgehängt, dass er quer zur Exzenterwelle schwingfähig gelagert ist. Das Zentrum des Schleiftellers stützt sich hierbei mittels eines Wälzlagers am Exzenterzapfen ab.From the DE 196 08 969 A1 an electric hand grinder is known in which in an enclosure, an electric motor via an eccentric shaft occupied with an abrasive grinding disc placed in an oscillating oscillatory motion. For this purpose, the sanding pad is suspended on the housing so that it is mounted to oscillate transversely to the eccentric shaft. The center of the grinding plate is supported by means of a rolling bearing on the eccentric pin.

Der vorliegenden Erfindung liegt das Problem zugrunde, ein einwechselbares Schleifaggregat zu entwickeln, das bei einem geringen Bauraum einen einfachen und robusten Aufbau hat.The present invention is based on the problem to develop a einwechselbares grinding unit, which has a simple and robust construction with a small space.

Das Problem wird mit den Merkmalen des Anspruchs 1 gelöst. Dazu ist am oder in der Schleifspindel die ausgewuchtete Exzenterwelle drehstarr und längsverschiebbar gelagert. Auf dem freien Ende der Exzenterwelle ist der - in mindestens einer Rotationsrichtung gegenüber der Schleifspindel frei bewegliche - Schleifteller direkt oder mittels eines Schleiftellergehäuses über mindestens ein Wälz-, Gleit- oder Luftlager gelagert.The problem is solved with the features of claim 1. For this purpose, the balanced eccentric shaft is mounted in a torsionally rigid and longitudinally displaceable manner on or in the grinding spindle. On the free end of the eccentric shaft of the - in at least one direction of rotation relative to the grinding spindle freely movable - sanding pad is mounted directly or by means of a sanding disk housing over at least one rolling, sliding or air bearings.

Mit der Erfindung wird ein Schleifaggregat geschaffen, das u.a. zum Bearbeiten von großflächigen Holz- oder Holzersatzstoffoberflächen geeignet ist. Der Schleifteller des Schleifaggregats trägt hierzu z.B. austauschbare Schleifscheiben, Polierscheiben oder entsprechende Bürsten.With the invention, an abrasive aggregate is provided which i.a. suitable for processing large-area wood or wood substitute surfaces. The sanding pad of the grinding aggregate contributes thereto e.g. exchangeable grinding wheels, polishing wheels or corresponding brushes.

Das über eine bekannte Werkzeugschnittstelle an der tragenden Werkzeugmaschine adaptierte Schleifaggregat trägt an einer federnd gelagerten Exzenterwelle seinen Schleifteller. Der Schleifteller ist hierbei frei rotierbar an der Exzenterwelle gelagert, so dass sich das Schleifmittel gegenüber der die Exzenterwelle antreibenden aggregateeigenen Schleifspindel auf einer Kreisbahn ohne oder fast ohne Eigenrotation bewegt. Je nach Aggregatetyp beträgt der Durchmesser der Kreisbahn 2 bis 25 mm. Selbstverständlich wird die Kreisbahn des Werkzeugmittelpunktes bei einer Querbewegung der Schleifspindel in eine regelmäßige Bahnkurve verzerrt.The grinding unit adapted to the supporting machine tool via a known tool interface carries its sanding pad on a spring-mounted eccentric shaft. The sanding pad is in this case freely rotatably mounted on the eccentric shaft, so that the abrasive moves with respect to the eccentric shaft driving aggregate-own grinding spindle on a circular path with no or almost no self-rotation. Depending on the unit type, the diameter of the circular path is 2 to 25 mm. Of course, the circular path of the tool center point is distorted in a transverse movement of the grinding spindle in a regular trajectory.

Das Werkzeug wird durch im Schleifaggregat angeordnete Federelemente gegen die zu bearbeitende Werkstückoberfläche gedrückt. Beispielsweise sind die Federelemente, z.B. Tellerfedern, die zu Stapel bzw. Pakete zusammengefasst sind. Anstelle der Tellerfedern können auch Schraubenfedern benutzt werden. Hat das Schleifaggregat einen Druckluftanschluss, der beispielsweise über die Werkzeugschnittstelle mit Pressluft versorgt wird, kann eine federnde Anpressung auch über eine Druckluftfeder erfolgen. In einer einfachen Bauausführung kann auch die Gewichtskraft der Exzenterwelle und des Schleiftellers ausreichen, um den nötigen Anpressdruck zu erzielen.The tool is pressed by arranged in the grinding unit spring elements against the workpiece surface to be machined. For example, the spring elements, such as disc springs, which are combined into stacks or packages. Instead of the disc springs and coil springs can be used. Does the grinding unit a compressed air connection, for example supplied with compressed air via the tool interface, a resilient contact pressure can also be effected via a pneumatic spring. In a simple construction, the weight of the eccentric shaft and the grinding plate can be sufficient to achieve the necessary contact pressure.

Weitere Einzelheiten der Erfindung ergeben sich aus den Unteransprüchen und den nachfolgenden Beschreibungen von schematisch dargestellten Ausführungsformen.

Figur 1:
Perspektivische Ansicht eines Schleifaggregats;
Figur 2:
Längsschnitt zu Figur 1;
Figur 3:
Variante zu Figur 2;
Figur 4:
Perspektivische Ansicht eines Mitnahmezapfens mit drei Passfedern;
Figur 5:
Perspektivische Ansicht einer Exzenterwelle;
Figur 6:
vergrößerter Teilschnitt eines Freilaufes nach Figur 3;
Figur 7:
Perspektivische Unteransicht eines Schleiftellers, verkleinert;
Figur 8:
Perspektivische Draufsicht auf den Schleifmittelträger nach Figur 7;
Figur 9:
Perspektivische Unteransicht eines Schleifmittelträgers, verkleinert.
Further details of the invention will become apparent from the dependent claims and the following descriptions of schematically illustrated embodiments.
FIG. 1:
Perspective view of a grinding aggregate;
FIG. 2:
Longitudinal section too FIG. 1 ;
FIG. 3:
Variant too FIG. 2 ;
FIG. 4:
Perspective view of a driving pin with three feather keys;
FIG. 5:
Perspective view of an eccentric shaft;
FIG. 6:
enlarged partial section of a freewheel after FIG. 3 ;
FIG. 7:
Perspective bottom view of a sanding plate, reduced;
FIG. 8:
Perspective top view of the abrasive carrier after FIG. 7 ;
FIG. 9:
Perspective bottom view of an abrasive carrier, reduced in size.

Die Figuren 1 und 2 zeigen als Werkzeugaggregat ein einwechselbares Schleifaggregat, das auch als Schleifkopf bezeichnet werden kann. Nach Figur 2 besteht das Schleifaggregat im Ausführungsbeispiel aus einer hohlen Schleifspindel (10), in der eine Exzenterwelle (50) z.B. um einem Hub von 6,5 mm längsverschiebbar und drehstarr gelagert wird. Am unteren Ende des exzentrischen Teils der Exzenterwelle (50) sitzt wälzgelagert ein Schleiftellergehäuse (100), an dessem Gewindezapfen (113) ein Schleifteller (140) zusammen mit einem Schleifmittelträger (160) und einer Schleifscheibe (170) angeordnet ist.The FIGS. 1 and 2 show as a tool unit a einwechselbares grinding unit, which can also be referred to as a grinding head. To FIG. 2 is the grinding unit in the embodiment from a hollow grinding spindle (10), in which an eccentric shaft (50), for example, by a stroke of 6.5 mm is mounted longitudinally displaceable and torsionally rigid. At the lower end of the eccentric part of the eccentric shaft (50), a sanding pad housing (100) sits on whose threaded pin (113) a sanding pad (140) is arranged together with an abrasive carrier (160) and a grinding wheel (170).

Die hohle Schleifspindel (10) besteht im Wesentlichen aus einer Werkzeugschnittstelle und einem rohrförmigen Führungsabschnitt (15). Sie hat z.B. eine Gesamtlänge von 111 mm, wobei ca. 46 % der Länge auf die Werkzeugschnittstelle entfallen. Die Werkzeugschnittstelle ist hier ein Hohlschaftkurzkegel (11) mit Plananlage (HSK) nach DIN 69893. Hierfür können alternativ u.a. auch Morsekegel nach DIN 228, ISO-Steilkegel nach DIN 2080 bzw. DIN 69871, Capto®-Schnittstellen oder dergleichen verwendet werden.The hollow grinding spindle (10) consists essentially of a tool interface and a tubular guide section (15). It has, for example, a total length of 111 mm, with about 46% of the length attributable to the tool interface. The tool interface here is a hollow shank taper (11) with face abutment (HSK) according to DIN 69893. Alternatively Morse taper according to DIN 228, ISO steep taper according to DIN 2080 or DIN 69871, Capto ® interfaces or the like can be used.

Der Führungsabschnitt (15) hat eine radiale Außenwandung (23), die an dem vom Hohlschaftkurzkegel (11) entfernt gelegenen Ende einen z.B. 12 mm breiten, feinbearbeiteten Dichtsitzbereich (24) hat. Letzterer hat einen Außendurchmesser von ca. 53 mm.The guide section (15) has a radial outer wall (23) which at the end remote from the hollow shank taper (11) has a e.g. 12 mm wide, precision machined sealing seat area (24). The latter has an outer diameter of about 53 mm.

Der Führungsabschnitt (15) weist innen eine zylindrische Lagerbohrung (16) mit einem planen Boden (17) auf. Die feinbearbeitete Lagerbohrung (16) hat einen Innendurchmesser von 38 mm. Im Boden (17) sind z.B. vier Gewindebohrungen (18) angeordnet, deren Mittellinien auf dem Mantel eines abstrakten Zylinders liegen, dessen Mittellinie mit der Mittellinie (29) der Schleifspindel (10) zusammenfällt. Die Mittellinie (29) ist zugleich die Mittellinie des Hohlschaftkurzkegels (11).The guide section (15) has on the inside a cylindrical bearing bore (16) with a flat bottom (17). The finely machined bearing bore (16) has an inner diameter of 38 mm. In the bottom (17), for example, four threaded holes (18) are arranged, the center lines lie on the mantle of an abstract cylinder whose center line coincides with the center line (29) of the grinding spindle (10). The center line (29) is at the same time the center line of the short shaft taper (11).

Im Zentrum des Bodens (17) befindet sich eine Zylindersenkbohrung (13), die den Adapterhohlraum (12) des Hohlschaftkurzkegels (11) mit der Lagerbohrung (16) verbindet. Der kleine Durchmesser der Zylindersenkbohrung (13) hat z.B. einen 5 mm-Durchmesser.In the center of the bottom (17) there is a Zylindenkbohrung (13), which connects the adapter cavity (12) of the hollow shaft short taper (11) with the bearing bore (16). The small diameter of the cylinder counterbore (13) has e.g. a 5 mm diameter.

Im Bereich des freien Endes weist die Lagerbohrung (16) eine Innenringnut (19) zur Aufnahme eines Sicherungsringes (47) auf.In the region of the free end, the bearing bore (16) has an inner ring groove (19) for receiving a securing ring (47).

Auf dem Boden (17) der Lagerbohrung (16) ist mittels vier Senkschrauben (45) ein Mitnahmezapfen (30) befestigt. Der z.B. einteilige Mitnahmezapfen (30), vgl. Figur 4, besteht aus einem Flansch (31), einem Zapfen (33) mit drei Längsnuten (42) und einem Federführungsrohr (36). Der Flansch (31) weist vier Durchgangsbohrungen (32) mit 90°-Senkungen auf. Der am Flansch (31) zentral angeformte Zapfen (33), der z.B. bei einer Länge von 31 mm einen Durchmesser von 18 mm hat, hat als Längsnuten beispielsweise drei am Umfang äquidistant verteilte Passfedernuten (42), in die jeweils eine entsprechende, aus Kunststoff hergestellte Passfeder (43) mit einem festen Sitz eingepresst wird. An den Zapfen (33) schließt sich ein Federführungsrohr (36) an, das z.B. bei einem Durchmesser von 7,1 mm eine Länge von 14 mm hat. Das Federführungsrohr (36) trägt an seinem freien Ende eine 1,5 * 15°-Fase. Zwischen dem Zapfen (33) und dem Federführungsrohr (36) befindet sich ein planer Bund, der normal zur Mittellinie (29) ausgerichtet ist.On the bottom (17) of the bearing bore (16) by means of four countersunk screws (45) has a driving pin (30) attached. The one-piece driving pin (30), see. FIG. 4 , consists of a flange (31), a pin (33) with three longitudinal grooves (42) and a spring guide tube (36). The flange (31) has four through holes (32) with 90 ° counterbores. The centrally formed on the flange (31) pin (33), for example, at a length of 31 mm has a diameter of 18 mm, has as longitudinal grooves, for example, three circumferentially equidistantly distributed keyways (42), in each case a corresponding, made of plastic produced key (43) is pressed with a tight fit. At the pin (33), a spring guide tube (36) connects, which has a length of 14 mm, for example, at a diameter of 7.1 mm. The spring guide tube (36) carries at its free end a 1.5 * 15 ° bevel. Between the pin (33) and the spring guide tube (36) is a flat collar, which is aligned normal to the center line (29).

Der Mitnahmezapfen (30) hat eine zweistufige Durchgangsbohrung (41), deren erstes - im Bereich des Flansches (31) gelegenes - Viertel eine Zylindersenkung ist.The driving pin (30) has a two-stage through hole (41), the first - located in the region of the flange (31) - quarter is a cylinder counterbore.

Im Führungsabschnitt (15) der Schleifspindel (10) sitzt in einem Kugelkäfig (46) die Exzenterwelle (50). Der Kugelkäfig (46) hat z.B eine Länge von 54 mm. Er lagert hier in 24 Reihen 264 Kugeln, die z.B. einen Durchmesser von 4 mm haben. Die Exzenterwelle (50), vgl. auch Figur 5, ist zugleich am Mitnahmezapfen (30) längsgeführt. Sie ist wie die Schleifspindel (10) und der Mitnahmezapfen (30) aus dem Einsatzstahl 16 MnCr5 gefertigt, besteht aus einem außen feinbearbeiteten Lagerabschnitt (51), einem Massenausgleichsabschnitt (53), einem Dichtsitzabschnitt (72), einem Lagersitzabschnitt (74) und einem Gewindeabschnitt (75). An den Lagerabschnitt (51) schließt sich der Massenausgleichsabschnitt (53) über eine z.B. 11 mm tiefe, zur Mittellinie (29) konzentrisch angeordnete, ringkanalartige Ausdrehung (57) an, vgl. auch Figuren 2 und 3. Der Innendurchmesser der Ausdrehung (57) misst z.B. 53,5 mm, so dass der Dichtsitzbereich (24) der radialen Außenwandung (23) der Schleifspindel (10) mit Spiel hineinpasst. In der Nähe der zum Lagerabschnitt (51) zugewandten Stirnfläche des Massenausgleichsabschnitts (53) weist die radiale Innenwandung dieses Abschnitts (53) eine Innenringnut (58) zur Aufnahme eines Dichtrings in Form eines O- oder Quadringes (59) auf.In the guide section (15) of the grinding spindle (10) sits in a ball cage (46), the eccentric shaft (50). The ball cage (46) has a length of 54 mm, for example. He stores here in 24 rows 264 balls, for example, have a diameter of 4 mm. The eccentric shaft (50), cf. also FIG. 5 , Is at the same time along the driving pin (30). It is like the grinding spindle (10) and the driving pin (30) made of the insert steel 16 MnCr5, consists of an externally machined bearing section (51), a mass balance section (53), a sealing seat portion (72), a bearing seat portion (74) and a Threaded section (75). The mass balancing section (53) adjoins the bearing section (51) via a ring-channel-like recess (57) which is, for example, 11 mm deep and concentric with the center line (29), cf. also Figures 2 and 3 , The inner diameter of the recess (57) measures, for example 53.5 mm, so that the sealing seat portion (24) of the radial outer wall (23) of the grinding spindle (10) fits with play. In the vicinity of the end face of the mass balance section (53) facing the bearing section (51), the radial inner wall of this section (53) has an inner ring groove (58) for receiving a sealing ring in the form of an O or quad ring (59).

Die radiale Außenwandung (23) des Massenausgleichsabschnitts (53) hat eine Mittellinie (65) die nach Figur 2 um mehrere Millimeter, z.B. 3,55 mm, nach rechts exzentrisch versetzt ist. In der Ausführungsvariante nach Figur 3 wird auf eine außermittige Außenwandung verzichtet. Die dortige Außenwandung (56) ist konzentrisch zur Mittellinie (29) ausgerichtet. Um dennoch als Massenausgleichsabschnitt (54) funktionieren zu können, weist er eine z.B. bogen- oder sichelförmige Unwuchtausnehmung (63) auf. Letztere liegt auf der Seite der Exzenterwelle (50), auf der auch die Mittellinie (79) liegt. Um ein durch die Unwuchtausnehmung (63) erzeugtes lärmendes Pfeifen zu verhindern, kann die Unwuchtausnehmung (63) durch einen Deckel, z.B. einen Klemmdeckel (64), verschlossen sein.The radial outer wall (23) of the mass balance section (53) has a center line (65) according to FIG. 2 offset by several millimeters, for example 3.55 mm, to the right eccentric. In the embodiment according to FIG. 3 is dispensed with an off-center outer wall. The local outer wall (56) is concentric with the center line (29) aligned. In order to be able to function as a mass balance section (54), it has, for example, a bow-shaped or crescent-shaped unbalance recess (63). The latter is on the side of the eccentric shaft (50), on which the center line (79) is located. To a generated by the imbalance recess (63) noisy To prevent whistling, the imbalance recess (63) by a lid, such as a clamping lid (64), be closed.

Nach den Figuren 2, 3 und 5 befinden sich unterhalb des Massenausgleichsabschnitts (53, 54) der Dichtsitzabschnitt (72), der Lagersitzabschnitt (74) und der Gewindeabschnitt (75). Alle drei Abschnitte (72, 74, 75), die zusammen auch als Exzenterabschnitt (71) bezeichnet werden, haben eine gegenüber der Mittellinie (29) exzentrisch nach links um z.B. 3 mm versetzte Mittellinie (79). Der fein bearbeitete Dichtsitzabschnitt (72) hat z.B. bei einer Breite von 6 mm einen Durchmesser von 32 mm. Der anschließende Lagersitzabschnitt (74), auf dem ein Rillenkugellager (122) angeordnet ist, hat eine Länge von 12 mm und einen Durchmesser von 25 mm. Zwischen dem Dichtsitzabschnitt (72) und dem Lagersitzabschnitt (74) ist ein planer Anschlagbund (73) angeordnet. Die Exzenterwelle (50) endet mit dem 7 mm langen Gewindeabschnitt (75), z.B. einem M25*1,5-Gewinde, zur Aufnahme einer Wellenmutter (123). Zwischen Letzterer und dem Anschlagbund (73) ist das Rillenkugellager (122) axial eingespannt.After the Figures 2 . 3 and 5 located below the mass balance portion (53, 54) of the sealing seat portion (72), the bearing seat portion (74) and the threaded portion (75). All three sections (72, 74, 75), which together are also referred to as the eccentric section (71), have a center line (79) offset eccentrically to the left by, for example, 3 mm with respect to the center line (29). The finely machined sealing seat portion (72) has a diameter of 32 mm, for example, at a width of 6 mm. The subsequent bearing seat portion (74), on which a deep groove ball bearing (122) is arranged, has a length of 12 mm and a diameter of 25 mm. Between the seal seat portion (72) and the bearing seat portion (74) a planar stop collar (73) is arranged. The eccentric shaft (50) terminates with the 7 mm threaded portion (75), eg an M25 * 1.5 thread, for receiving a shaft nut (123). Between the latter and the stop collar (73), the deep groove ball bearing (122) is axially clamped.

Die Exzenterwelle (50) hat eine mehrfach gestufte Durchgangsbohrung (80), vgl. Figur 3 und 5, deren Mittellinie (89) deckungsgleich zur Mittellinie (29) ist. Die erste, HSK-nahe Zone ist die z.B. 26 mm lange Mitnahmezone (81). Die feinbearbeitete bereichsweise zylindrische Innenwandung dieser Zone (81) hat einen z.B. nur 0,1 mm kleineren Durchmesser als der Außendurchmesser des Zapfens (33). In ihr sind z.B. drei Längsnuten (82) angeordnet, in denen die Passfedern (43) des Zapfens (33) - zur Bildung einer Wellen-Naben-Verbindung - in Gleitsitzen geführt sind.The eccentric shaft (50) has a multi-stepped through-hole (80), cf. FIG. 3 and 5 whose center line (89) is congruent to the center line (29). The first HSK-near zone is the 26 mm long dead zone (81), for example. The finely worked area-wise cylindrical inner wall of this zone (81) has, for example, only 0.1 mm smaller diameter than the outer diameter of the pin (33). In it, for example, three longitudinal grooves (82) are arranged, in which the feather keys (43) of the pin (33) - to form a shaft-hub connection - are guided in sliding seats.

Anstelle der Drehmomentübertragung mittels Passfedern (43) kann zwischen dem Zapfen (33) und der Exzenterwelle (50) beispielsweise auch ein Keil- und Nabenprofil mit Innenzentrierung 18*22*6 nach DIN 5471 oder ein Kerbzahnprofil 17*20 nach DIN 5481-1 verwendet werden.Instead of the torque transmission by means of feather keys (43) can be between the pin (33) and the eccentric shaft (50), for example also a wedge and hub profile with internal centering 18 * 22 * 6 according to DIN 5471 or a serrated profile 17 * 20 according to DIN 5481-1 can be used.

Als Freifläche für die feinbearbeitete Innenwandung der Mitnahmezone (81) dient eine räumlich nachgeordnete, z.B. mindestens 6,5 mm lange Einstichzone (83). Ihre Länge ist größer als der Hub der Exzenterwelle (50) in der Schleifspindel (10). Die Einstichzone (83) endet in einem planen Grund.As an open space for the finely machined inner wall of the entrainment zone (81) serves a spatially subordinate, e.g. At least 6.5 mm long puncture zone (83). Their length is greater than the stroke of the eccentric shaft (50) in the grinding spindle (10). The puncture zone (83) ends in a plan reason.

Die nächste Zone ist die z.B. 43 mm lange Federführungszone (84), deren Durchmesser z.B. 14,1 mm beträgt. Sie hat einen planen Boden, der der Federauflage dient. An die Federführungzone (84) schließt sich eine Gewindezone (86) an. Sie ist z.B. ein M5-Innengewinde nach DIN 13-1.The next zone is the e.g. 43 mm spring return zone (84) whose diameter is e.g. 14.1 mm. It has a flat bottom that serves as the spring pad. The spring guide zone (84) is followed by a threaded zone (86). It is e.g. an M5 internal thread according to DIN 13-1.

Nach Figur 3 hat die Exzenterwelle (50) links neben dem Innengewinde (86) eine parallel zur Mittellinie (29) verlaufende Luftführbohrung (77), die sich mit einer kurzen zylindrischen Luftführzone (85) überschneidet. Die zwischen der Federführungszone (84) und der Gewindezone (86) gelegene Luftführzone (85) hat z.B. einen Durchmesser von 12 mm.To FIG. 3 the eccentric shaft (50) to the left of the internal thread (86) has a parallel to the center line (29) extending air guide bore (77) which intersects with a short cylindrical air guide zone (85). The between the spring guide zone (84) and the threaded zone (86) located air guide zone (85), for example, has a diameter of 12 mm.

Auf dem Lagersitzabschnitt (74) der Exzenterwelle (50) sitzt ein von der Wellenmutter (123) axial fixiertes Rillenkugellager (122). Das Rillenkugellager (122) lagert den Schleifteller (140) mit Hilfe des im Wesentlichen zylindrischen, aus einer Aluminiumlegierung gefertigten Schleiftellergehäuses (100). Letzteres besteht aus einem Ober- und einem Unterteil (101, 111). Das Oberteil (101) hat die Form einer Hülse mit einer zentralen, einfach gestuften Bohrung (102). In der zylindrischen Wandung des engeren Bohrungsabschnitts ist ein Lippendichtring (121) eingepresst, dessen nach oben orientierte Dichtlippe auf dem Dichtsitzabschnitt (72) der Exzenterwelle (50) aufliegt. Die zylindrische Ausnehmung des Oberteils (101) hat z.B. einen Innendurchmesser von 47 mm. Sie dient der Aufnahme des Außenrings des Rillenkugellagers (122) und des Zentrierbundes (112) des Unterteils (111). In die untere Stirnfläche des Oberteils (101), das einen Außendurchmesser von 60 mm misst, sind sechs äquidistant verteilte Gewindebohrungen (103) angeordnet. Auf der mittleren Höhe der zylindrischen Außenwandung des Oberteils (101) befinden sich sechs radiale Querbohrungen (104), vgl. Figur 1, die jeweils eine Tiefe von 5 mm haben. Die Querbohrungen (104) sind jeweils um 30 Winkelgrade versetzt gegenüber den Gewindebohrungen (103) angeordnet.On the bearing seat portion (74) of the eccentric shaft (50) sits one of the shaft nut (123) axially fixed deep groove ball bearing (122). The deep groove ball bearing (122) supports the sanding pad (140) by means of the substantially cylindrical sanding pad housing (100) made of an aluminum alloy. The latter consists of an upper and a lower part (101, 111). The top (101) is in the form of a sleeve with a central, single stepped bore (102). In the cylindrical wall of the narrower bore portion a lip seal (121) is pressed, the upwardly oriented Sealing lip on the sealing seat portion (72) of the eccentric shaft (50) rests. The cylindrical recess of the upper part (101) has, for example, an inner diameter of 47 mm. It serves to receive the outer ring of the deep groove ball bearing (122) and the centering collar (112) of the lower part (111). In the lower end face of the upper part (101), which measures an outer diameter of 60 mm, six equidistantly distributed threaded bores (103) are arranged. At the middle level of the cylindrical outer wall of the upper part (101) there are six radial transverse bores (104), cf. FIG. 1 , each having a depth of 5 mm. The transverse bores (104) are each offset by 30 degrees relative to the threaded bores (103).

Das deckelförmige Unterteil (111) trägt an seiner planen unteren Stirnfläche einen Gewindezapfen (113) mit einem M16-Gewinde und sechs Bohrungen (114) mit Zylindersenkungen. In diesen Bohrungen (114) sitzen die Zylinderschrauben (125), die das Unterteil (111) in den Gewindebohrungen (103) des Oberteils (101) festhalten und das Wälzlager (122) über den Zentrierbund (112) axial fixieren. Auf der dem Oberteil (101) zugewandten Seite hat das Unterteil (111) eine kurze zylindrische Ausnehmung (115), in die das Wellenende der Exzenterwelle (50) mit der Wellenmutter (123) hineinragt. Das montierte Schleiftellergehäuse (100) hat ohne Berücksichtigung des Gewindezapfens (113) eine Bauhöhe von z.B. 30 mm.The lid-shaped lower part (111) carries on its flat lower end face a threaded pin (113) with an M16 thread and six holes (114) with cylinder counterbores. In these holes (114) sit the cylinder screws (125), which hold the lower part (111) in the threaded holes (103) of the upper part (101) and axially fix the rolling bearing (122) via the centering collar (112). On the side facing the upper part (101), the lower part (111) has a short cylindrical recess (115) into which the shaft end of the eccentric shaft (50) projects with the shaft nut (123). The mounted sanding pad housing (100), without consideration of the threaded pin (113) has a height of e.g. 30 mm.

Es ist auch möglich das Wälzlager (122) oder ein entsprechendes Gleitlager direkt abgedichtet in Schleifteller (140) einzubauen.It is also possible to install the rolling bearing (122) or a corresponding plain bearing directly sealed in sanding plate (140).

Nach Figur 3 ist das Schleiftellergehäuse (100) gegenüber der Variante aus den Figuren 1 und 2 um ca. 12 mm länger. Auf dem Dichtsitzabschnitt (72) der Exzenterwelle (50) sitzt zwischen dem Anschlagbund (73) und dem Wälzlager (122) ein Freilauf (130), dessen Innenring (131) auf dem Dichtsitzabschnitt (72) und dessen Außenring (132) in der Innenbohrung (102) des Gehäuseoberteils (101) jeweils drehfest eingepresst ist. Im Ausführungsbeispiel hat der Freilauf (130) 20 Klemmkörper (133), die sich gegenseitig kontaktieren. Im Kontaktbereich hat jeder Klemmkörper (133) beidseitig eine in Freilaufrichtung des Außenrings (132) sich aufweitende Nut (134). In den Nuten (134) beider Seiten sitzt jeweils ein Stützring (135). Die Außenwölbung des einzelnen Klemmkörpers (133) ist gegenüber der Innenwölbung im Uhrzeigerdrehsinn so versetzt, dass der Außenring (132) stehen bleibt, wenn sich der Innenring (131) im Gegenuhrzeigersinn dreht. Rotiert der Innenring (131) im Uhrzeigersinn, verschwenken die Klemmkörper (133) geringfügig im Gegenuhrzeigersinn, wodurch sie sich zwischen den Ringen (131) und (132) verklemmen. In der Folge nimmt der Innenring (131) den Außenring (132) mit.To FIG. 3 is the sanding pad housing (100) over the variant of the FIGS. 1 and 2 about 12 mm longer. On the Seating seat portion (72) of the eccentric shaft (50) sits between the stop collar (73) and the rolling bearing (122) has a freewheel (130) whose inner ring (131) on the sealing seat portion (72) and its outer ring (132) in the inner bore (102 ) of the upper housing part (101) is pressed in each case rotationally fixed. In the exemplary embodiment, the freewheel (130) has 20 clamping bodies (133) which contact each other. In the contact region each clamping body (133) on both sides in the freewheeling direction of the outer ring (132) widening groove (134). In each of the grooves (134) on both sides sits a support ring (135). The outer curvature of the individual clamping body (133) is offset relative to the inner curvature in the clockwise direction so that the outer ring (132) stops when the inner ring (131) rotates counterclockwise. When the inner ring (131) rotates clockwise, the clamp bodies (133) rotate slightly counterclockwise, causing them to jam between the rings (131) and (132). As a result, the inner ring (131) with the outer ring (132) with.

Anstelle des Klemmkörperfreilaufes (130) kann auch ein Klemmrollenfreilauf, ein Sperrklinkenfreilauf oder ein anderer vergleichbarer Freilauf verwendet werden.Instead of the sprag freewheel (130), a clamping roller freewheel, a pawl freewheel or another comparable freewheel can also be used.

Auf dem Gewindezapfen (113) des Schleiftellergehäuses (100) ist ein Schleifteller (140) aufgeschraubt. Der Schleifteller (140), vgl. auch Figuren 1 und 7, ist eine im Zentrum z.B. 14 mm starke Scheibe aus Kunststoff oder einer Aluminiumlegierung, die sich zwischen einem Durchmesser von 63 mm und ihrem Außendurchmesser von 115 mm mit einem Winkel von 20 Winkelgraden verjüngt. Sie hat ein zentrales Innengewinde (142), vgl. Figur 3, über das sie auf den Gewindezapfen (113) des Schleiftellergehäuses (100) aufgeschraubt wird. Nach Figur 3 hat die obere Stirnseite des Schleiftellers (140) eine 0,5 mm tiefe Aufnahmeeindrehung (169) mit einem Durchmesser von 50 mm.On the threaded pin (113) of the sanding pad housing (100), a sanding pad (140) is screwed. The sanding pad (140), cf. also FIGS. 1 and 7 , is a disc in the center, for example, 14 mm thick plastic or an aluminum alloy, which tapers between a diameter of 63 mm and its outer diameter of 115 mm with an angle of 20 degrees. It has a central internal thread (142), cf. FIG. 3 , over which it is screwed onto the threaded pin (113) of the sanding pad housing (100). To FIG. 3 the upper face of the sanding pad (140) has a 0.5 mm deep intake turn (169) with a diameter of 50 mm.

Um die Mittellinie (29) herum sind z.B. acht durchgehende Schrägbohrungen (143), vgl. Figur 7, in einer 45-Winkelgradteilung angeordnet. Sie haben einen Durchmesser von 10 mm. Die Mittellinien der Schrägbohrungen (143) liegen auf einem gedachten Kegel, dessen Kegelspitze, in Richtung Schleifmittel (170) gesehen, ca. 90 mm vor der dem Schleifmittelträger (160) zugewandten Stirnfläche (141) auf der Mittellinie (29) liegt. Der Kegelwinkel des gedachten Kegels beträgt 40 Winkelgrade.Around the center line (29), for example, eight continuous oblique holes (143), see. FIG. 7 arranged in a 45-degree angle graduation. They have a diameter of 10 mm. The center lines of the oblique holes (143) lie on an imaginary cone whose cone point, as seen in the direction of abrasive (170), about 90 mm in front of the abrasive carrier (160) facing end face (141) on the center line (29). The cone angle of the imaginary cone is 40 degrees.

Zwischen den Schrägbohrungen (143) und dem Innengewinde (142) liegt ein 9 mm tiefer und 15 mm breiter Ringkanal (145), dessen größter Durchmesser 52 mm misst. Der Ringkanal (145) ist von der unteren Stirnfläche (141) aus in den Schleifteller (140) eingearbeitet.Between the oblique holes (143) and the internal thread (142) is a 9 mm deep and 15 mm wide annular channel (145), whose largest diameter measures 52 mm. The annular channel (145) is incorporated from the lower end face (141) into the sanding pad (140).

Die Stirnfläche (141) hat vier weitere, jedoch kleinere, dezentrale Ringkanäle (146), die auf einem Kreis liegen, dessen Durchmesser 85 mm beträgt. Jeder dieser Ringkanäle (146), der mit einer Teilung von 90 Winkelgraden jeweils zwischen zwei Schrägbohrungen (143) liegt, hat eine Tiefe von 5 mm, einen maximalen Durchmesser von 21 mm und eine Breite von 6 mm. Im Zentrum eines jeden Ringkanals (146) befindet sich eine M4-Gewindebohrung (147).The end face (141) has four more, but smaller, decentralized annular channels (146) lying on a circle whose diameter is 85 mm. Each of these annular channels (146), which lies at a pitch of 90 degrees between each two inclined holes (143), has a depth of 5 mm, a maximum diameter of 21 mm and a width of 6 mm. In the center of each annular channel (146) is an M4 threaded hole (147).

An der unteren Stirnfläche (141) des Schleiftellers (140) liegt ein im Wesentlichen scheibenförmiger, elastischer aus einem Kunststoff oder Gummi gefertigter Schleifmittelträger (160) an, vgl. Figuren 8 und 9. Um die Mittellinie (29) herum sind z.B. acht durchgehende Längsbohrungen (164) in einer 45-Winkelgradteilung auf einem Kreis mit einem Durchmesser von 65 mm angeordnet. Sie haben jeweils einen Durchmesser von 10 mm. Wird der Schleifmittelträger (160) für in der Variante nach Figur 3 eingesetzt, hat er zusätzlich eine zentrale Bohrung (165).On the lower end face (141) of the sanding plate (140) is located on a substantially disc-shaped, elastic made of a plastic or rubber abrasive carrier (160), see. FIGS. 8 and 9 , Around the center line (29), for example, eight continuous longitudinal bores (164) are in a 45-degree angular pitch on a circle with a diameter of 65 mm arranged. They each have a diameter of 10 mm. If the abrasive carrier (160) for in the variant after FIG. 3 used, he also has a central bore (165).

Um diese Längsbohrungen (164) deckungsgleich vor den unteren Öffnungen der Schrägbohrungen (143) des Schleiftellers (140) anzuordnen, weist die Oberseite (161) des Schleifmittelträgers (160) vier Ringstege (162) auf, die in die dezentralen Ringkanäle (146) des Schleiftellers (140) passen. Die Innenflanken der Ringstege (162) kommen hierbei zur Anlage an den Innenflanken der Ringkanäle (146).In order to arrange these longitudinal bores (164) congruently in front of the lower openings of the oblique bores (143) of the sanding disc (140), the upper side (161) of the abrasive carrier (160) has four annular ribs (162) which are arranged in the decentralized annular channels (146) of the Sanding pad (140) fit. The inner flanks of the annular webs (162) come to rest against the inner flanks of the annular channels (146).

In der Unterseite (167) des Schleifmittelträgers (160) sind vier mit Zylindersenkungen versehene Befestigungsbohrungen (163) angeordnet. Die Mittellinien dieser Bohrungen (163) fluchten mit den Mittellinien der auf der Oberseite (161) angeordneten Ringstege (162). Zudem ist die Unterseite (167) des Schleifmittelträgers (160) beispielsweise mit einem Gewebe beschichtet, das wie ein Klettverschluss eine Vielzahl kleiner Widerhaken aufweist.In the lower side (167) of the abrasive carrier (160), four fixing holes (163) provided with cylinder countersinks are arranged. The center lines of these bores (163) are aligned with the center lines of the ring webs (162) arranged on the upper side (161). In addition, the underside (167) of the abrasive carrier (160) is coated, for example, with a fabric having a plurality of small barbs like a hook and loop fastener.

Im montierten Zustand liegt der Schleifmittelträger (160) mit seiner Oberseite (161) auf der Stirnfläche (141) des Schleiftellers (140) auf, wobei sich die Ringstege (162) in den dezentralen Ringkanälen (146) zentrieren. Der S-chleifmittelträger (160) wird mit vier Imbusschrauben (168), vgl. Figur 1, mit dem Schleifteller (140) verschraubt.In the assembled state, the abrasive carrier (160) rests with its upper side (161) on the end face (141) of the grinding disc (140), wherein the annular ribs (162) center in the decentralized annular channels (146). The S-abrasive carrier (160) is fastened with four Allen screws (168), cf. FIG. 1 , bolted to the sanding pad (140).

Auf der Unterseite (167) des Schleifmittelträgers (160) ist nach den Figuren 1 bis 3 als Schleifmittel oder Werkzeug eine z.B. kreisrunde, flexible Schleifscheibe (170) angeordnet. Sie hat passend zum entsprechenden Schleifmittelträger (160) mehrere Bohrungen, die mit den dortigen Bohrungen (164, 165) korrespondieren. Die dem Schleifmittelträger (160) zugewandte Schleifscheibenrückseite trägt ein dünnes Flies mit einer Vielzahl eingewobener, geschlossener kleiner Schlaufen, in der sich die Widerhaken der Unterseitenbeschichtung des Schleifmittelträgers (160) verhaken. In die dem Werkstück beim Schleifvorgang zugewandte Vorderseite der Schleifscheibe (170) ist eine Vielzahl von Schleifkörnern vergleichbarer Korngröße eingebunden.On the underside (167) of the abrasive carrier (160) is after the FIGS. 1 to 3 arranged as an abrasive or tool, for example, a circular, flexible grinding wheel (170). It has matching to the corresponding abrasive carrier (160) a plurality of holes corresponding to the local bores (164, 165). The abrasive backing (160) facing the abrasive backing carries a thin fleece having a plurality of woven, closed, small loops in which the barbs of the underside coating of the abrasive backing (160) interlock. In the front of the grinding wheel (170) facing the workpiece during the grinding process, a large number of abrasive grains of comparable grain size is incorporated.

Um eine Pendelbewegung des Schleiftellers (140) im Bereich von mehreren Winkelgraden zuzulassen, kann der Schleifteller (140) der Variante nach den Figuren 1 und 2 z.B. auch in einem Tonnenlager nach DIN 635, einem Pendelkugellager nach DIN 630, einem Pendelrollenlager nach DIN 635, einem vergleichbaren Gleitlager mit sphärischen Gleitflächen oder dergleichen gelagert werden. In diesem Fall kann zwischen der freien Stirnfläche des Gewindeabschnitts (75) der Exzenterwelle (50) und dem Boden der Ausnehmung (115) des Gehäuseunterteils (111) ein Druckstück zentral angeordnet werden, dessen - wegen der zwischen den Teilen (50) und (100) vorhandenen Relativbewegung verschleißfeste - Rastkugel bei einem zur Mittellinie (79) normal ausgerichteten Schleifteller (140) in eine entsprechende Rastvertiefung eingreift.To allow a pendulum movement of the sanding plate (140) in the range of several degrees, the sanding pad (140) of the variant according to the FIGS. 1 and 2 eg in a spherical roller bearing according to DIN 635, a self-aligning ball bearing according to DIN 630, a spherical roller bearing according to DIN 635, a comparable sliding bearing with spherical sliding surfaces or the like are stored. In this case, between the free end face of the threaded portion (75) of the eccentric shaft (50) and the bottom of the recess (115) of the housing lower part (111) a pressure piece can be centrally arranged, whose - due to the between the parts (50) and (100 ) existing relative movement wear-resistant - detent ball engages in a direction of the center line (79) normally aligned sanding pad (140) in a corresponding recess recess.

Nach dem Einwechseln des mit einer Schleifscheibe (170) bestückten Schleifaggregats in die Hauptspindel der Werkzeugmaschine, z.B. einer Holzbearbeitungsmaschine, wird diese in Rotation versetzt. Als Drehzahl werden anfänglich z.B. 50 bis 300 U/min vorgesehen. Der auf der Exzenterwelle (50) gelagerte Schleifteller (140) rotiert nach kürzester Zeit mit der Drehzahl der Exzenterwelle (50). Gleichzeitig mit dem Anlaufen wird das Schleifaggregat auf die zu bearbeitende Werkstückoberfläche solange in Normalenrichtung zubewegt, bis die Schleifscheibe (170) diese kontaktiert. Beim Kontakt der Schleifscheibe (170) mit der Werkstückoberfläche, wird der Schleifteller (140) abgebremst. Zugleich wird die Schleifspindel (10) im Zehntelmillimeter- bis Millimeterbereich normal zur Werkstückoberfläche zugestellt, so dass sich durch die zwischen dem Mitnahmezapfen (30) und der Exzenterwelle (50) angeordneten Tellerfedern (127) eine definierte Andruckkraft ergibt. Während dieser Zustellung gleitet die Exzenterwelle (50) nahezu spielfrei über den Kugelkäfig (46) tiefer in die Lagerbohrung (16) der Schleifspindel (10) hinein.After replacing the equipped with a grinding wheel (170) grinding aggregate in the main spindle of the machine tool, such as a woodworking machine, this is rotated. As a speed, for example, 50 to 300 rpm initially provided. The mounted on the eccentric shaft (50) sanding plate (140) rotates after a short time with the speed of the eccentric shaft (50). Simultaneously with the startup, the grinding unit is moved to the workpiece surface to be machined as long moved in the normal direction until the grinding wheel (170) contacts them. Upon contact of the grinding wheel (170) with the workpiece surface, the sanding pad (140) is decelerated. At the same time, the grinding spindle (10) is delivered in the tenth millimeter to millimeter range normal to the workpiece surface, so that a defined pressure force results from the plate springs (127) arranged between the driving pin (30) and the eccentric shaft (50). During this infeed, the eccentric shaft (50) slides almost free of play over the ball cage (46) deeper into the bearing bore (16) of the grinding spindle (10).

In dieser Zustellphase oder auch am Ende dieser Phase wird die Drehzahl der Schleifspindel (10) auf eine bestimmte Betriebsdrehzahl erhöht. Letztere liegt je nach Anwendungsfall im Bereich von 1000 bis 10000 U/min.In this delivery phase or at the end of this phase, the speed of the grinding spindle (10) is increased to a certain operating speed. The latter is depending on the application in the range of 1000 to 10,000 rpm.

Steht während des Schleifvorganges die Mittellinie (29) des Schleifaggregats ortsfest zur Werkstückoberfläche, beschreibt der Mittelpunkt der Schleifscheibe (170) eine Kreisbahn mit einem Radius, der der Exzentrizität (76) des Exzenterabschnittes (71) der Exzenterwelle (50) entspricht. Da hierbei der Schleifteller (140) gegenüber der Werkzeugmaschine bzw. gegenüber dem ortsfesten Gehäuse der Hauptspindel keine oder fast keine Eigenrotation aufweist, rotiert der Exzenterabschnitt (71) im Schleiftellergehäuse (100) mit voller oder fast voller Betriebsdrehzahl.If during the grinding process, the center line (29) of the grinding unit stationary to the workpiece surface, the center of the grinding wheel (170) describes a circular path with a radius corresponding to the eccentricity (76) of the eccentric portion (71) of the eccentric shaft (50). Since in this case the sanding pad (140) has no or almost no inherent rotation relative to the machine tool or relative to the stationary housing of the main spindle, the eccentric section (71) rotates in the sanding disk housing (100) at full or almost full operating speed.

Wird nun das Schleifaggregat durch die Werkzeugmaschine z.B. auf einer parallel zur Werkstückoberfläche verlaufenden geraden Strecke bewegt, beschreibt der Mittelpunkt der Schleifscheibe eine Bahnkurve, die z.B. eine schräge Projektion einer Schraubenlinie darstellt oder eine zwischen zwei Begrenzungslinien fortschreitende oszillierende Kurve. Die beiden Begrenzungslinien haben als Abstand die doppelte Exzentrizität.Now, if the grinding unit is moved by the machine tool, for example, on a straight line extending parallel to the workpiece surface, the center of the grinding wheel describes a trajectory, for example, represents an oblique projection of a helix or one between two boundary lines progressive oscillating curve. The two boundary lines have a distance of twice the eccentricity.

Wird nun der mit einem Freilauf (130) ausgestattete Schleifkopf verwendet, vgl. Figur 3, so zeigt er z.B. bei einer rechtsdrehenden Schleifspindel (10) das zuvor beschriebene Verhalten. Wird jedoch die Schleifspindel (10) auf eine Linksdrehung umgesteuert, kuppelt der Freilauf (130) das Schleiftellergehäuse (100) an die Exzenterwelle (50). Damit rotiert der Schleifteller (140) synchron mit der Schleifspindel (10). In einem regulären Bearbeitungszyklus wird nun beispielsweise die Schleifspindel (10) 95 bis 99,9 % der Schleifzeit mit Betriebsdrehzahl im Rechtslauf betrieben, wobei der Freilauf (130) keine Klemmwirkung aufweist. Die restliche Schleifzeit rotiert die Schleifspindel (10) im Linkslauf - also in Gegenrichtung - bei einer stark abgesenkten Drehzahl, z.B. 50 bis 300 U/min. In dieser Phase ändert der Schleifteller (140) seine um die Mittellinie (29) orientierte Winkellage gegenüber dem Gehäuse der Werkzeugmaschinenhauptspindel zwangsläufig, wodurch u.a. auf der Werkstückoberfläche eine ungewollte wiederkehrende Schleifstruktur vermieden wird.Now, if the equipped with a freewheel (130) grinding head used, see. FIG. 3 For example, with a right-handed grinding spindle (10), it shows the behavior described above. However, if the grinding spindle (10) is reversed to a left turn, the freewheel (130) couples the sanding pad housing (100) to the eccentric shaft (50). Thus, the sanding pad (140) rotates synchronously with the grinding spindle (10). In a regular machining cycle, for example, the grinding spindle (10) is now operated 95 to 99.9% of the grinding time with operating speed in the clockwise direction, wherein the freewheel (130) has no clamping action. The remaining grinding time rotates the grinding spindle (10) in the counterclockwise direction - ie in the opposite direction - at a greatly reduced speed, eg 50 to 300 rpm. In this phase, the sanding pad (140) inevitably changes its angular position oriented around the center line (29) relative to the housing of the machine tool main spindle, whereby, inter alia, an undesired recurring abrasive structure is avoided on the workpiece surface.

Es ist auch möglich, den langsameren Linkslauf mit umlaufender rotierender Schleifscheibe (170) als stark abtragende Schruppbewegung zu nutzen, während der Rechtslauf mit seiner hohen Drehzahl und dem ungenutzten Freilauf zum Schlichten verwendet wird.It is also possible to use the slower counter-clockwise rotation with revolving rotating grinding wheel (170) as a highly abrasive roughing movement, while the clockwise rotation with its high speed and the unused freewheel is used for finishing.

Die Variante nach Figur 3 ist zusätzlich mit einer Druckluftversorgung ausgestattet. Die Druckluft wird maschinenseitig über die Werkzeugmaschinenhauptspindel dem Adapterhohlraum (12) des Hohlschaftkurzkegels (11) zugeführt. Von dort aus gelangt die Druckluft über die Zylindersenkbohrung (13) in die Durchgangbohrung (41) des Mitnahmezapfens (30). Letztere ist über die Quernut (35) und die Längsnut (34) mit der Federführungszone (84) verbunden. Die Druckluft strömt dort über die Tellerfederbohrungen entlang der Halteschraube (87) in die Luftführzone (85). Die Luftführzone (85) kommuniziert mit der Bohrung (165) des Schleifmittelträgers (160) und der entsprechenden Bohrung der Schleifscheibe (170) über die Luftführbohrung (77) und die Bohrung (117). Die aus der Schleifscheibe (170) zentral austretende Druckluft strömt radial entlang der Werkstückoberfläche ab, um beispielsweise über die Bohrungen (164) und (143) zur Rückseite des Schleiftellers (140) zu gelangen, von wo sie maschinenseitig abgesaugt wird.The variant after FIG. 3 is additionally equipped with a compressed air supply. The compressed air is supplied to the machine side of the machine tool main spindle the adapter cavity (12) of the hollow shaft short-taper (11). From there, the compressed air passes through the cylinder counterbore (13) into the through hole (41) of the driving pin (30). Latter is connected via the transverse groove (35) and the longitudinal groove (34) with the spring guide zone (84). The compressed air flows there via the disc spring bores along the retaining screw (87) into the air guiding zone (85). The air guide zone (85) communicates with the bore (165) of the abrasive carrier (160) and the corresponding bore of the abrasive wheel (170) via the air guide bore (77) and the bore (117). The compressed air exiting centrally from the grinding wheel (170) flows radially along the workpiece surface in order, for example, to reach the rear side of the grinding plate (140) via the bores (164) and (143), from where it is suctioned off on the machine side.

Bezugszeichenliste:LIST OF REFERENCE NUMBERS

1010
Schleifspindelgrinding spindle
1111
HohlschaftkurzkegelHollow shank Short taper
1212
Adapterhohlraumadapter cavity
1313
ZylindersenkbohrungZylindersenkbohrung
1515
Führungsabschnitt, rohrförmigGuide section, tubular
1616
Lagerbohrung, zylindrischBearing bore, cylindrical
1717
Boden, planFloor, plan
1818
Gewindebohrungenthreaded holes
1919
Innenringnutinner annular
2323
Außenwandung, radialOuter wall, radial
2424
DichtsitzbereichSeating region
2929
Mittelliniecenter line
3030
Mitnahmezapfendriving pins
3131
Flanschflange
3232
Bohrungen, jeweils mit 90°-SenkungHoles, each with 90 ° countersink
3333
Zapfenspigot
3434
Längsnutlongitudinal groove
3535
Quernuttransverse groove
3636
FederführungsrohrSpring guide tube
4141
Durchgangsbohrung, gestuftThrough hole, stepped
4242
Längsnuten, PassfedernutenLongitudinal grooves, keyways
4343
PaßfedernParallel Keys
4545
Senkschrauben, vier in SchleifspindelCountersunk screws, four in grinding spindle
4646
Kugelkäfig (11 * 24 Kugeln)Ball cage (11 * 24 balls)
4747
Sicherungsring in (19)Circlip in (19)
5050
Exzenterwelleeccentric shaft
5151
Lagerabschnitt, geschliffenBearing section, ground
53, 5453, 54
MassenausgleichsabschnittMass balance section
55, 5655, 56
Außenwandung, radialOuter wall, radial
5757
Ausdrehungrecess
5858
Innenringnutinner annular
5959
Dichtring, QuadringSealing ring, quadring
6363
Unwuchtausnehmung, z.B. sichelförmigImbalance recess, e.g. sickle-shaped
6464
Klemmdeckelterminal cover
6565
Mittellinie der Außenwandung (55)Centerline of the outer wall (55)
7171
Exzenterabschnitteccentric
7272
DichtsitzabschnittSealing seat section
7373
Anschlagbundstop collar
7474
LagersitzabschnittBearing seat section
7575
Gewindeabschnittthreaded portion
7676
Exzentrizitäteccentricity
7777
Luftführbohrung, GasführbohrungAir guide hole, Gasführbohrung
7979
Mittellinie von (71, 72, 74, 75)Centerline of (71, 72, 74, 75)
8080
Stufenbohrung, DurchgangsbohrungStepped bore, through hole
8181
Mitnahmezoneentrainment zone
8282
Längsnutenlongitudinal grooves
8383
Einstichzonepuncture zone
8484
FederführungszoneSpring guide zone
8585
LuftführzoneAir transfer zone
8686
Gewindezone, InnengewindeThreaded zone, internal thread
8787
Halteschrauberetention screw
8888
Gewindestift, KontergewindestiftGrub screw, counter-threaded pin
8989
Mittelliniecenter line
100100
SchleiftellergehäuseGrinding disc housing
101101
Oberteiltop
102102
Innenbohrung, gestuftInner bore, stepped
103103
Gewindebohrungenthreaded holes
104104
Querbohrungencross holes
111111
Unterteillower part
112112
Zentrierbundspigot
113113
Gewindezapfenthreaded pin
114114
Bohrungen mit ZylindersenkungenHoles with cylinder counterbores
115115
Ausnehmung, zentralRecess, central
117117
Bohrung, GasführungBore, gas guide
121121
Dichtring, LippendichtungSealing ring, lip seal
122122
Wälzlager, RillenkugellagerRolling bearings, deep groove ball bearings
123123
Wellenmuttershaft nut
125125
Gehäuseschraubenhousing screws
127127
TellerfedernDisc springs
130130
Freilauf, KlemmkörperfreilaufFreewheel, sprag freewheel
131131
Innenringinner ring
132132
Außenringouter ring
133133
Klemmkörperclamping bodies
134134
Nuten in (133)Grooves in (133)
135135
Stützringesupporting rings
140140
Schleiftellersanding pad
141141
Stirnfläche, planFace, flat
142142
Innengewinde, zentralInternal thread, central
143143
Schrägbohrungen, BohrungenOblique holes, holes
145145
Ringkanal, zentralRing channel, central
146146
Ringkanäle, dezentralRing channels, decentralized
147147
Gewindebohrungenthreaded holes
160160
Schleifmittelträger, elastischAbrasive carrier, elastic
161161
Oberseitetop
162162
Ringstegering lands
163163
Befestigungsbohrungen mit ZylindersenkungenMounting holes with cylinder counterbores
164164
Längsbohrungenlongitudinal bores
165165
Bohrung, zentralBore, central
167167
Unterseite mit KlettverschlusswiderhakenBottom with Velcro barb
168168
Schrauben, ImbusschraubenScrews, Allen screws
169169
AufnahmeeindrehungAufnahmeeindrehung
170170
Werkzeug, Schleifmittel, SchleifscheibeTool, abrasive, grinding wheel

Claims (8)

Schleifaggregat mit einer in einer Schleifspindel (10) angeordneten Exzenterwelle (50) zur Lagerung eines ein Schleifmittel (170) tragenden Schleiftellers (140),
dadurch gekennzeichnet, - dass am oder in der Schleifspindel (10) die ausgewuchtete Exzenterwelle (50) drehstarr und längsverschiebbar gelagert ist, - dass auf dem freien Ende der Exzenterwelle (50) der - in mindestens einer Rotationsrichtung gegenüber der Schleifspindel (10) frei bewegliche - Schleifteller (140) direkt oder mittels eines Schleiftellergehäuses (100) über mindestens ein Wälz-, Gleit- oder Luftlager (122) gelagert ist,
Grinding unit with an eccentric shaft (50) arranged in a grinding spindle (10) for supporting a grinding plate (140) carrying an abrasive (170),
characterized, - That on or in the grinding spindle (10) the balanced eccentric shaft (50) is mounted rotationally rigid and longitudinally displaceable, - That on the free end of the eccentric shaft (50) of - in at least one rotational direction relative to the grinding spindle (10) freely movable - sanding pad (140) directly or by means of a sanding pad housing (100) via at least one rolling, sliding or air bearings (122 ) is stored,
Schleifaggregat gemäß Anspruch 1, dadurch gekennzeichnet, dass die Schleifspindel (10) einen Hohlschaftkurzkegel (11) aufweist.Sanding unit according to claim 1, characterized in that the grinding spindle (10) has a hollow short shank (11). Schleifaggregat gemäß Anspruch 1, dadurch gekennzeichnet, dass zwischen der Schleifspindel (10) und der Exzenterwelle (50) ein Federsystem aus mindestens einem Federelement (127) angeordnet ist, wobei das Federsystem mechanisch oder pneumatisch wirkt.Sanding unit according to claim 1, characterized in that between the grinding spindle (10) and the eccentric shaft (50), a spring system of at least one spring element (127) is arranged, wherein the spring system acts mechanically or pneumatically. Schleifaggregat gemäß Anspruch 1, dadurch gekennzeichnet, dass die Exzenterwelle (50) einen Massenausgleichsabschnitt (53, 54) aufweist.Sanding unit according to claim 1, characterized in that the eccentric shaft (50) has a mass balance section (53, 54). Schleifaggregat gemäß Anspruch 4, dadurch gekennzeichnet, dass der Massenausgleichsabschnitt (53, 54) eine Unwucht aufweist, die der Unwucht der exzentrischen Abschnitte (72, 74, 75) der Exzenterwelle (50) und der dort rotierenden Lagerteile des Schleiftellers (140) - bei nichtrotierendem Schleifteller (140) - entspricht.Sanding unit according to claim 4, characterized in that the mass balance section (53, 54) has an imbalance, the unbalance of the eccentric portions (72, 74, 75) of the eccentric shaft (50) and the rotating there bearing parts of the sanding pad (140) - at non-rotating sanding pad (140) - corresponds. Schleifaggregat gemäß Anspruch 1, dadurch gekennzeichnet, dass radial zwischen der Schleifspindel (10) und der Exzenterwelle (50) ein Kugelkäfig (46) angeordnet ist.Sanding unit according to claim 1, characterized in that a ball cage (46) is arranged radially between the grinding spindle (10) and the eccentric shaft (50). Schleifaggregat gemäß Anspruch 1, dadurch gekennzeichnet, dass zwischen der Schleifspindel (10) und der Exzenterwelle (50) ein Freilauf (130) angeordnet ist.Sanding unit according to claim 1, characterized in that between the grinding spindle (10) and the eccentric shaft (50) a freewheel (130) is arranged. Schleifaggregat gemäß Anspruch 1, dadurch gekennzeichnet, dass das Wälzlager (122) ein Tonnenlager nach DIN 635, ein Pendelkugellager nach DIN 630, ein Pendelrollenlager nach DIN 635 oder ein Gleitlager vergleichbarer Bauart ist.Sanding unit according to claim 1, characterized in that the rolling bearing (122) is a roller bearing according to DIN 635, a self-aligning ball bearing according to DIN 630, a spherical roller bearing according to DIN 635 or a plain bearing of comparable design.
EP12004118.1A 2011-05-30 2012-05-29 Grinding tool with an eccentric shaft in a grinding spindle Active EP2529887B1 (en)

Applications Claiming Priority (1)

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EP3238878A1 (en) * 2016-04-27 2017-11-01 Guido Valentini Hand held or hand guided grinding or polishing machine tool
CN107457690A (en) * 2017-08-31 2017-12-12 广州市永合祥自动化设备科技有限公司 Polisher lapper and its auxiliary body
WO2019041393A1 (en) * 2017-08-31 2019-03-07 广州市永合祥自动化设备科技有限公司 Lapping and polishing mechanism
WO2019041392A1 (en) * 2017-08-31 2019-03-07 广州市永合祥自动化设备科技有限公司 Polishing machine and rotation positioning mechanism thereof
EP3406401A4 (en) * 2016-01-18 2019-07-03 Xebec Technology Co., Ltd. Workpiece machining method, polishing-machine brush, and tool holder
WO2020257918A1 (en) * 2019-06-25 2020-12-30 C.M.E. Blasting & Mining Equipment Ltd. Grinding tool for grinding buttons on a rock drill bit

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DE102015121305A1 (en) * 2015-12-08 2017-06-08 Festool Gmbh The handheld machine tool
WO2023146485A1 (en) * 2022-01-25 2023-08-03 Silica-Gem Turizm Sanayi Ticaret Limited Sirketi Tapered shaft configuration in corrosi̇on and polishing machines

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3406401A4 (en) * 2016-01-18 2019-07-03 Xebec Technology Co., Ltd. Workpiece machining method, polishing-machine brush, and tool holder
EP3238878A1 (en) * 2016-04-27 2017-11-01 Guido Valentini Hand held or hand guided grinding or polishing machine tool
CN107309753A (en) * 2016-04-27 2017-11-03 盖多·瓦伦蒂尼 Hand-held or the grinding of hand guiding type or polishing mechanical instrument
CN107457690A (en) * 2017-08-31 2017-12-12 广州市永合祥自动化设备科技有限公司 Polisher lapper and its auxiliary body
CN107457690B (en) * 2017-08-31 2018-06-29 广州市永合祥自动化设备科技有限公司 Polisher lapper and its auxiliary body
WO2019041393A1 (en) * 2017-08-31 2019-03-07 广州市永合祥自动化设备科技有限公司 Lapping and polishing mechanism
WO2019041392A1 (en) * 2017-08-31 2019-03-07 广州市永合祥自动化设备科技有限公司 Polishing machine and rotation positioning mechanism thereof
WO2019041391A1 (en) * 2017-08-31 2019-03-07 广州市永合祥自动化设备科技有限公司 Lapping and polishing machine and auxiliary mechanism thereof
WO2020257918A1 (en) * 2019-06-25 2020-12-30 C.M.E. Blasting & Mining Equipment Ltd. Grinding tool for grinding buttons on a rock drill bit

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DE102011103559B3 (en) 2012-11-15
EP2529887A3 (en) 2014-07-02

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