EP2516839B1 - Fuel injector apparatus - Google Patents
Fuel injector apparatus Download PDFInfo
- Publication number
- EP2516839B1 EP2516839B1 EP10787381.2A EP10787381A EP2516839B1 EP 2516839 B1 EP2516839 B1 EP 2516839B1 EP 10787381 A EP10787381 A EP 10787381A EP 2516839 B1 EP2516839 B1 EP 2516839B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fuel injection
- fuel
- injection valve
- valve
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 239000000446 fuel Substances 0.000 title claims description 273
- 238000002347 injection Methods 0.000 claims description 185
- 239000007924 injection Substances 0.000 claims description 185
- 238000013016 damping Methods 0.000 claims description 23
- 238000002485 combustion reaction Methods 0.000 claims description 12
- 230000010349 pulsation Effects 0.000 claims description 5
- 230000010355 oscillation Effects 0.000 description 7
- 230000006399 behavior Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/02—Conduits between injection pumps and injectors, e.g. conduits between pump and common-rail or conduits between common-rail and injectors
- F02M55/025—Common rails
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/02—Conduits between injection pumps and injectors, e.g. conduits between pump and common-rail or conduits between common-rail and injectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/04—Means for damping vibrations or pressure fluctuations in injection pump inlets or outlets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/02—Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
- F02M63/0225—Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/02—Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
- F02M63/0225—Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
- F02M63/023—Means for varying pressure in common rails
- F02M63/0235—Means for varying pressure in common rails by bleeding fuel pressure
- F02M63/025—Means for varying pressure in common rails by bleeding fuel pressure from the common rail
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/02—Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
- F02M63/0225—Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
- F02M63/0275—Arrangement of common rails
- F02M63/028—Returnless common rail system
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/09—Fuel-injection apparatus having means for reducing noise
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/40—Fuel-injection apparatus with fuel accumulators, e.g. a fuel injector having an integrated fuel accumulator
Definitions
- the invention relates to a fuel injection device for internal combustion engines. Specifically, the invention relates to the field of fuel assemblies for air compressing auto-ignition internal combustion engines.
- a fuel injection device for a multi-cylinder internal combustion engine has a high-pressure pump and in each case an injector for each cylinder of the internal combustion engine, which is connected at least indirectly via a hydraulic line to the high-pressure pump.
- the high-pressure pump is connected to a distributor element.
- Several of the injectors are connected in series via hydraulic lines.
- a first injector and a last injector of the series of injectors are connected in each case via a hydraulic line directly to the distributor element.
- the high-pressure connections are in this case connected to a space of the injector, in which an actuator is arranged.
- the high-pressure ports are connected to the fuel injection valve through the space to supply the fuel necessary for the fuel injection thereto.
- the space forms a high-pressure accumulator, from which the fuel is taken for injection.
- the space has a sufficiently large volume in order to store the fuel volume required for the fuel injection can.
- the fuel injection device according to the invention with the features of claim 1 has the advantage that pressure pulsations are reduced and in particular a cost-effective and low-vibration system can be created.
- the fuel from the high pressure input via an additional volume for receiving fuel to the first fuel injection valve is feasible.
- the additional volume allows additional damping.
- the additional volume is greater than a total fuel volume of a fuel injection valve.
- an advantageous vibration damping can be achieved.
- this can also be a reliable vibration damping when using cost fuel injectors, such as solenoid valves with relatively long switching times done.
- a robust and cost-effective design of the fuel injection device is possible.
- the additional volume is at least approximately equal to a sum of the total fuel volume of the fuel injection valves.
- a fuel injection device can be provided which has very low pressure fluctuations due to the injection of the fuel injection valves.
- the additional volume is connected via a line to the first fuel injection valve and via a further line to a second fuel injection valve.
- at least one further fuel injection valve is provided in addition to the first fuel injection valve and the second fuel injection valve and that the fuel injection valves and the additional volume are connected to each other via two lines corresponding to a closed series connection.
- the lines are at least approximately the same length.
- the fuel injectors may be connected to each other according to their arrangement so that there is always a connection to the next but one fuel injector. As a result, the vibration behavior can be further improved.
- individual short or longer lines can be used.
- the fuel space is designed as a contiguous fuel space. This provides a relatively large volume for pressure damping available.
- the partial volume for fuel injection and the additional partial volume for enabling the damping via at least one throttle are connected to each other. As a result, any vibrations occurring can be decoupled from the partial volume for fuel injection.
- Fig. 1 shows a first embodiment of a fuel injector 1 with fuel injectors 2, 3, 4, 5 and a high-pressure pump 6.
- the fuel injector 1 is used for an internal combustion engine, in particular an air-compressing, self-igniting internal combustion engine.
- the fuel injection valves 2 to 5 can serve as injectors for such an internal combustion engine.
- a preferred use of the fuel injection device 1 is for commercial vehicles or passenger cars.
- the fuel injector 1 of the invention is also suitable for other applications.
- the fuel injection device 1 of the first embodiment allows a linear connection of the fuel injection valves 2 to 5 via lines 7, 8, 9.
- a line 10 is provided, via which the fuel injection valve 5 is connected to the high-pressure pump 6.
- An output 11 of the high pressure pump 6 is in this case connected to a high pressure input 12.
- the high-pressure input 12 is provided on the line 10 in this embodiment.
- the high pressure input 12 is for the fuel injectors 2 to 5 to supply fuel to the fuel injection valves 2 to 5.
- the fuel injection valves 2 to 5 are connected in series.
- an additional component 13 is provided, which is connected via a line 14 to the fuel injection valve 2.
- the additional component 13 is connected to the last fuel injection valve 2 of the series and can be configured for example as a pressure regulating valve or pressure sensor.
- the additional component 13 may be arranged in a separate functional body, as shown in the Fig. 1 is illustrated, or may be arranged directly on the fuel injection valve 2. Thus, all the fuel injection valves 2 to 5 are also traversed by the necessary standard fuel.
- One additional accumulator in the form of a common rail or the like is not required.
- the fuel injection valve 5 has two high pressure ports 15, 16.
- the line 10 is connected to the high-pressure port 15 of the fuel injection valve 5.
- a throttle 17 is arranged in the conduit 10 to allow a throttled supply of fuel.
- a distributor adapter may also be provided at a common high-pressure connection. The connection of the line 10 to the high-pressure port 15 of the fuel injection valve 5 takes place at the beginning of the row or injector chain.
- the lines 7, 8, 9 preferably have the same length. Furthermore, it is advantageous that the line 10 is designed to be relatively short. Optionally, connecting pieces may also be provided for the integration of control components.
- the fuel injection valve 5 has a fuel chamber 18.
- a total fuel volume of the fuel chamber 18 for receiving fuel is divided into a partial volume 19 and an additional partial volume 20.
- the total fuel volume of the fuel chamber 18 allows damping of pressure pulsations.
- the additional partial volume 20 is available in addition to the partial volume 19 in order to allow such damping.
- the partial volumes 19, 20 are connected to one another via a throttle 21.
- the partial volume 19 is already made relatively large.
- the partial volume 19 also contributes to the damping of pressure pulsations.
- the fuel injection valve 5 has a valve element 22 which serves to open and close the injection cross section. Further, a valve unit 23 is provided, which serves to control the injection.
- the fuel chamber 18 of the fuel injection valve 5 is connected via the line 7 to the fuel chamber 24 of the fuel injection valve 4. Through the lines 8 and 9 there is also a connection to the fuel spaces 25, 26 of the fuel injection valves 2, 3. Thus, all the fuel chambers 18, 24, 25, 26 of the fuel injection valves 2 to 5 via the lines 7, 8, 9 are interconnected. There is no additional memory in the system.
- the high-pressure pump 6 is configured as a 1-piston high-pressure pump 6.
- the high-pressure pump 6 is designed with volume control.
- the high-pressure pump 6 delivers via the line 10 under high pressure fuel to the first fuel injection valve 5 of the series.
- the fuel injectors 2 to 5 may be configured as injectors with servo-controlled nozzle needle 22 and with solenoid valve 23.
- the fuel injection valve 5 may have a servo control chamber 27 into which the nozzle needle 22 protrudes. The control of the nozzle needle 22 via the control of the pressure in the servo control chamber 27 by means of the solenoid valve 23.
- the nozzle needle 22 extends through the fuel chamber 18th
- the high-pressure pump 6 has a low-pressure circuit for regulating the filling. System components required for this, for example for pressure regulation or function monitoring, can be attached to the high-pressure pump 6 or to additional adapter pieces.
- the fuel injector 5 thus comprises a total integrated volume of fuel and a long valve member 22 which extends through the fuel space 18 and forms a servo-controlled nozzle needle.
- the closing throttle provided for tuning can be arranged on the input side of the partial volume 19.
- the throttle 21 can take over both the function of the closing throttle and the function of the damping throttle for damping line vibrations.
- the designed as a 1-stamp high-pressure pump high-pressure pump 6, which has only one formed by the line 10 conveying line a very cost-effective and low-vibration system can be realized.
- Fig. 2 shows a fuel injector 1 in a schematic representation according to a second embodiment.
- the fuel injection valve 2 is connected via a line 30 with an adapter piece 31.
- the adapter piece 31 is connected via the line 10 to the output 11 of the high-pressure pump 6.
- the fuel injection valve 3 is connected via a line 32 to the adapter piece 31.
- the adapter piece 31 divides the fuel flow to the fuel injection valves 2, 3.
- the additional component 13 is attached to the adapter piece 31 in this embodiment, which is configured for example as a pressure control valve.
- the fuel injection valve 2 is connected via the line 8 to the fuel injection valve 4. Further, the fuel injection valve 4 is connected via the line 9 to the fuel injection valve 5. The fuel injection valve 5 is in turn connected via the line 7 to the fuel injection valve 3. This results in a closed series connection of the fuel injection valves 2 to 5. This closed series connection does not necessarily connect the fuel injection valves 2 to 5 in the form of a ring, since the fuel injection valve 3 is skipped by the conduit 8 and the fuel injection valve 4 is skipped by the conduit 7. This makes it possible that the lines 7, 8, 9 are configured at least approximately the same length.
- the high-pressure pump 6 delivers fuel via the line 10 to the adapter piece 31.
- the adapter piece 31 can be used here at any point in the closed chain of the fuel injectors 2 to 5.
- the two lines 30, 32, which are connected to the adapter piece 31 be the same length or different lengths configured.
- the adapter piece 31 is arranged directly on one of the fuel injection valves 2 to 5.
- the adapter piece 31 is spatially arranged in the vicinity of the lines 7, 8, 9.
- the additional component 13, in particular a pressure regulating valve and / or a pressure sensor, can also be arranged directly on the high-pressure pump 6, in particular on the outlet 11.
- Fig. 2 an arrangement of the fuel injection valves 2 to 5 is illustrated, as it can be used in a four-cylinder inline engine. Leave here can be realized by the special interconnection of the fuel injection valves 2 to 5, in which the line 7, the fuel injector 4 bridges and the line 8 bridges the injection valve 3, substantially equal length connections 7, 8, 9 realize. This can also take place in the case of a different number of fuel injection valves, in which at least part of the fuel injection valves is bridged, and thus the second-but-one fuel injection valve is connected starting from a fuel injection valve.
- the fuel injection valves 2 to 5 are connected according to their arrangement with the adjacent fuel injection valves and the two outermost fuel injection valves 2, 5 are connected via lines to the adapter piece 31: Specifically, in an internal combustion engine with at most four cylinders, this can be an expedient Be alternative.
- Fig. 3 shows a fuel injector 1 in a schematic representation according to a third embodiment.
- the high-pressure pump 6 is connected via two lines 10, 10 'to a memory 40.
- the high-pressure pump 6 outputs 11, 11 ', on which the lines 10, 10' are mounted.
- the high pressure input 12 is formed in this embodiment on the two lines 10, 10 '.
- the memory 40 has throttled outputs 42, 43.
- the line 30 is attached.
- the conduit 30 connects the fuel injector 2 to the reservoir 40.
- the conduit 32 is attached to the throttled outlet 43.
- the line 32 connects the fuel injection valve 5 to the memory 40.
- the fuel injection valve 2 is connected via the line 9 to the fuel injection valve 3 in this embodiment.
- the fuel injection valve 3 is connected via the line 8 to the fuel injection valve 4.
- the fuel injection valve 4 is in turn connected to the fuel injection valve 5 via the conduit 7, so that a closed chain is formed in the form of a ring.
- the accumulator 40 thus initially distributes the fuel to the fuel injection valves 2, 5.
- the fuel supplied from the high-pressure pump 6 is guided via the additional volume 41 to the fuel injection valves 2 to 5.
- the additional volume 41 allows a further damping, which acts in addition to the fuel chambers 18, 24, 25, 26 of the fuel injection valves 2 to 5 vibration reducing.
- the partial volume 19 for fuel injection and the additional partial volume 20 for enabling the damping are not separated, which is not according to the invention.
- the total fuel volume of the fuel chamber 18 in this case depends without a throttle connection or the like.
- the fuel chamber 18 of the fuel injection valve 5 is designed as a large fuel chamber 18.
- the fuel injection valve 5 includes the valve element 22 for opening and closing the injection cross section and the valve unit 23 for controlling the injection.
- the additional volume 41 of the memory 40 is preferably set greater than the total fuel volume of a single fuel chamber 18 of a fuel injector 5. It is also advantageous that the sum of the total fuel volume of the fuel chambers 18, 24, 25, 26 of the fuel injectors 2 to 5 at least approximately equal to Additional volume 41 of the memory 40 is.
- the additional volume 41 is integrated into the annular arrangement of the fuel chambers 18, 24, 25, 26. Thus, the additional volume 41 and the total fuel volume of the fuel chambers 18, 24, 25, 26 are annularly connected.
- the high-pressure pump 6 delivers fuel into the additional volume 41 and into the individual fuel chambers 18, 24, 25, 26.
- the throttled high-pressure ports 15, 16 are provided on the fuel injection valve 5.
- throttles 17, 44 are integrated into the high-pressure connections 15, 16. This applies correspondingly to the other fuel injection valves 2, 3, 4. This results in a fuel injection device 1, which is subject to very small pressure fluctuations due to the injection of the individual fuel injection valves 2 to 5.
- the additional volume 41 can also be given approximately the same size as each individual total fuel volume of the fuel chambers 18 of the fuel injection valves 2 to 5.
- the additional volume 41 is, for example, approximately the same size as the volume of the fuel chamber 18. However, the additional volume 41 be chosen differently.
- Fig. 4 shows a fuel injector 1 in a schematic representation according to a fourth embodiment.
- the memory 40 has a throttled output 43 and an unthrottled output 42.
- the fuel injection valve 5 has a high pressure port 15, which is designed unthrottled.
- the throttled output 43 of the accumulator 40 is connected to the high-pressure port 15 of the fuel injection valve 5 via the line 32. In this case, a throttling action is given via the throttle 43 of the throttled output 43.
- the fuel injection valve 5, the high-pressure port 16 which is configured throttled or at which a throttle 44 is provided. Via the line 7, the fuel injection valve 5 is connected to the fuel injection valve 4.
- the line 7 is attached on the one hand to the throttled high-pressure port 16 of the fuel injection valve 5 and on the other hand attached to an unthrottled high-pressure port 15 'of the fuel injection valve 4.
- the fuel injection valve 2 is connected via the line 30 with the throttled output 42 of the memory 40, wherein a throttle 45 is provided in the region of the fuel injection valve 1 to the line 30 and to the fuel injection valve 2.
- damping throttles in particular the damping throttles 43, 44, 45, are provided, which are arranged only on one side, symmetrically on the fuel injection valves 2 to 5 or the accumulator 40.
- each of the lines 7, 8, 9, 30, 32 is throttled at one end and at the other end unthrottled connected to the respective component.
- the fuel injection valve 5 has a large fuel chamber 18.
- the fuel injection valve 5 comprises a valve element 22 for opening and closing the injection cross-section.
- the valve element is controlled in this embodiment via the servo control chamber 27 and the valve unit 23 for controlling the pressure in the servo control chamber 27.
- the damper throttles provided on the fuel injection valves 2 to 5 and the accumulator 40 can be used for any number of cylinders and engine configurations.
- a connection via lines 7, 8, 9, 30, 32 with one-sided, symmetrically arranged damper throttles on the fuel injection valves 2 to 5 and the memory 40 take place.
- the pressure loss during injection can be reduced and still a good vibration damping can be achieved.
- each of the lines 7, 8, 9, 30, 32 has a throttled connection at one end.
- the pressure loss generated by the damper throttles is reduced and the system efficiency is increased.
- this one-way damping is applied in a system design with the reservoir 40 providing the additional volume 41, when the additional volume 41 is about as large as the integrated, serving as a storage volume fuel chambers 18, 24, 25, 26 of the fuel injection valves 2 to 5
- a one-sided throttle 43 is also used on the additional volume 41.
- the high-pressure pump 6 promotes in the additional volume 41. This results in a very low-vibration system is achieved, in which each fuel injection valve 2 to 5 has the same connection conditions.
- additional components 47, 48 such as pressure control valve, pressure relief valve and sensors, are attached to the additional volume 41.
- a pressure regulating valve 46 and a pressure limiting valve 47 are provided, which are connected via a return 48 to a tank or the like. From such a tank, the high-pressure pump 6 delivers fuel to the reservoir 40 via an inlet 49.
- separate piping ports may be formed on the respective case of the fuel injection valves 2 to 5, or a manifold member may be used.
- the throttles can in this case also be integrated into the housings (injector body) or into the distributor pieces or inserted as a separate insert part between the lines 7, 8, 9, 30, 32 and the respective connection.
- the fuel injector 1 may therefore advantageously have leak-free fuel injection valves 2 to 5, which are also suitable for common rail applications.
- a common rail can be dispensed with in this case, resulting in a cost-effective configuration of the fuel injection device 1.
- Fig. 5 shows a fuel injection valve 5 for a fuel injector 1 in a partial, schematic sectional view according to a possible embodiment.
- the fuel injection valve 5 has an injector body 55, in which the large fuel chamber 18 is formed.
- the fuel injection valve 5 has the valve element 22 for opening and closing the injection cross section and the valve unit 23 for controlling the injection.
- the fuel injection valve 5 has a return 56, which leads to a tank.
- a servo control is provided to control the valve element 22 by means of the valve unit 23 having a solenoid valve. This takes place via the servo control chamber 27, which is delimited by an end face 57 of the valve element 22 protruding into the servo control chamber 27.
- the injector behavior of the fuel injection valve 5 depends strongly on the injector pressure, whereby pressure fluctuations in the injector to changes in quantity during injection. Due to the large total fuel volume of the fuel chamber 18 damping is given in this regard.
- this attenuation for example, by an additional volume 41, as shown in the Fig. 4 is shown supported.
- a designed as a 2-stamp high-pressure pump 6 high-pressure pump 6 via preferably two lines 10, 10 'initially in the additional volume 41 promote.
- pressure oscillations are minimized and the tolerance behavior is improved.
- a relatively constant injection is achieved. Pressure fluctuations in the fuel injection valve 5 and thus quantity changes during injection are avoided.
- Fig. 6 shows a fuel injection valve 5 in a schematic, partial sectional view according to another possible embodiment.
- the Valve element 22 extends through the partial volume 19 of the fuel chamber 18 and is guided in a valve piece 58.
- the valve piece 58 has an inlet throttle 59, via which fuel from the fuel chamber 18 into the servo control chamber 27 can be guided.
- the valve piece 58 has an outlet throttle 60 which can be opened and closed via the valve unit 23 in order to control the pressure in the servo control chamber 27.
- a sealing element 61 which divides the fuel chamber 18 into the partial volume 19 and the additional partial volume 20.
- the sealing element 61 is in this case arranged between the valve piece 58 and the injector body 55.
- the partial volume 19 and the additional partial volume 20 of the fuel chamber 18 are in this case connected to one another via a throttle 62 formed in the valve piece 58.
- the throttle 62 in this case has the function of a closing throttle.
- the additional partial volume 20 serves in this embodiment as an inlet chamber, which is connected via the throttle 62 with the partial volume 19 of the fuel chamber 18.
- the fuel injector 5 is sensitive to pressure oscillations. Therefore, the proposed system structure for vibration reduction is particularly advantageous in such a fuel injection valve 5.
- the fuel injection valve 5 may have one or more returns 56.
- a closing throttle close to the storage volume can additionally be used.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Description
Die Erfindung betrifft eine Brennstoffeinspritzeinrichtung für Brennkraftmaschinen. Speziell betrifft die Erfindung das Gebiet der Brennstoffeinrichtungen für luftverdichtende, selbstzündende Brennkraftmaschinen.The invention relates to a fuel injection device for internal combustion engines. Specifically, the invention relates to the field of fuel assemblies for air compressing auto-ignition internal combustion engines.
Aus der
Die aus der
Die erfindungsgemäße Brennstoffeinspritzeinrichtung mit den Merkmalen des Anspruchs 1 hat demgegenüber den Vorteil, dass Druckpulsationen verringert sind und insbesondere ein kostengünstiges und gleichzeitig schwingungsarmes System geschaffen werden kann.The fuel injection device according to the invention with the features of
Durch die in den Unteransprüchen aufgeführten Maßnahmen sind vorteilhafte Weiterbildungen der im Anspruch 1 angegebenen Brennstoffeinspritzeinrichtung möglich.The measures listed in the dependent claims advantageous developments of the fuel injection device specified in
Vorteilhaft ist es, dass der Brennstoff von dem Hochdruckeingang über ein Zusatzvolumen zum Aufnehmen von Brennstoff zu dem ersten Brennstoffeinspritzventil führbar ist. Durch das Zusatzvolumen ist eine zusätzliche Dämpfung ermöglicht. Ferner ist es vorteilhaft, dass das Zusatzvolumen größer ist als ein Brennstoffgesamtvolumen eines Brennstoffeinspritzventils. Hierdurch kann eine vorteilhafte Schwingungsdämpfung erzielt werden. Außerdem kann hierdurch auch eine zuverlässige Schwingungsdämpfung bei einem Einsatz von kostengünstigen Brennstoffeinspritzventilen, beispielsweise Magnetventilen mit verhältnismäßig langen Schaltzeiten, erfolgen. Hierdurch ist eine robuste und kostengünstige Ausgestaltung der Brennstoffeinspritzeinrichtung möglich. Speziell ist es hierbei vorteilhaft, dass das Zusatzvolumen zumindest näherungsweise gleich einer Summe der Brennstoffgesamtvolumen der Brennstoffeinspritzventile ist. Hierdurch kann eine Brennstoffeinspritzeinrichtung geschaffen werden, die sehr geringe Druckschwankungen durch die Einspritzung der Brennstoffeinspritzventile aufweist.It is advantageous that the fuel from the high pressure input via an additional volume for receiving fuel to the first fuel injection valve is feasible. The additional volume allows additional damping. Furthermore, it is advantageous that the additional volume is greater than a total fuel volume of a fuel injection valve. As a result, an advantageous vibration damping can be achieved. In addition, this can also be a reliable vibration damping when using cost fuel injectors, such as solenoid valves with relatively long switching times done. As a result, a robust and cost-effective design of the fuel injection device is possible. Specifically, it is advantageous in this case that the additional volume is at least approximately equal to a sum of the total fuel volume of the fuel injection valves. As a result, a fuel injection device can be provided which has very low pressure fluctuations due to the injection of the fuel injection valves.
Vorteilhaft ist es ferner, dass das Zusatzvolumen über eine Leitung mit dem ersten Brennstoffeinspritzventil und über eine weitere Leitung mit einem zweiten Brennstoffeinspritzventil verbunden ist. Hierbei ist es auch vorteilhaft, dass neben dem ersten Brennstoffeinspritzventil und dem zweiten Brennstoffeinspritzventil zumindest ein weiteres Brennstoffeinspritzventil vorgesehen ist und dass die Brennstoffeinspritzventile und das Zusatzvolumen jeweils über zwei Leitungen entsprechend einer geschlossenen Reihenschaltung miteinander verbunden sind. Durch diese Anordnung werden Druckschwingungen minimiert und ein Toleranzverhalten verbessert. Vorteilhaft ist es hierbei auch, dass die Leitungen zumindest näherungsweise gleich lang sind. Um hierbei eine Optimierung der Leitungslängen zu ermöglichen, können die Brennstoffeinspritzventile entsprechend ihrer Anordnung so miteinander verbunden sein, dass immer eine Verbindung zu dem übernächsten Brennstoffeinspritzventil besteht. Hierdurch kann das Schwingungsverhalten weiter verbessert werden. Je nach Ausgestaltung der Brennkraftmaschine können allerdings auch einzelne kurze oder längere Leitungen zum Einsatz kommen.It is also advantageous that the additional volume is connected via a line to the first fuel injection valve and via a further line to a second fuel injection valve. In this case, it is also advantageous that at least one further fuel injection valve is provided in addition to the first fuel injection valve and the second fuel injection valve and that the fuel injection valves and the additional volume are connected to each other via two lines corresponding to a closed series connection. This arrangement minimizes pressure oscillations and improves tolerance behavior. It is advantageous here, too, that the lines are at least approximately the same length. In order to allow this to optimize the line lengths, the fuel injectors may be connected to each other according to their arrangement so that there is always a connection to the next but one fuel injector. As a result, the vibration behavior can be further improved. Depending on the configuration of the internal combustion engine but also individual short or longer lines can be used.
Vorteilhaft ist es, dass der Brennstoffraum als zusammenhängender Brennstoffraum ausgestaltet ist. Hierdurch steht ein relativ großes Volumen zur Druckdämpfung zur Verfügung.It is advantageous that the fuel space is designed as a contiguous fuel space. This provides a relatively large volume for pressure damping available.
Alternativ ist es auch vorteilhaft, dass das Teilvolumen zur Brennstoffeinspritzung und das zusätzliche Teilvolumen zum Ermöglichen der Dämpfung über zumindest eine Drossel miteinander verbunden sind. Hierdurch können gegebenenfalls auftretende Schwingungen vom Teilvolumen zur Brennstoffeinspritzung entkoppelt werden.Alternatively, it is also advantageous that the partial volume for fuel injection and the additional partial volume for enabling the damping via at least one throttle are connected to each other. As a result, any vibrations occurring can be decoupled from the partial volume for fuel injection.
Besonders vorteilhaft ist der Einsatz einer 1-Stempel-Hochdruckpumpe, die nur eine Förderleitung aufweist, welche mit dem Hochdruckeingang verbunden ist. Hierdurch kann ein sehr kostengünstiges und gleichzeitig schwingungsarmes System erzielt werden.Particularly advantageous is the use of a 1-piston high pressure pump, which has only one delivery line, which is connected to the high pressure input. This allows a very cost-effective and low-vibration system can be achieved.
Teilaspekte der Erfindung sind in der nachfolgenden Beschreibung unter Bezugnahme auf die beigefügten Zeichnungen, in denen sich entsprechende Elemente mit übereinstimmenden Bezugszeichen versehen sind, näher erläutert. Die
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Fig. 1 eine Brennstoffeinspritzeinrichtung in einer schematischen Darstellung entsprechend einem ersten Ausführungsbeispiel; -
Fig. 2 eine Brennstoffeinspritzeinrichtung in einem schematischen Darstellung entsprechend einem zweiten Ausführungsbeispiel; -
Fig.3 eine Brennstoffeinspritzeinrichtung in einer schematischen Darstellung entsprechend einem dritten Ausführungsbeispiel; -
Fig. 4 eine Brennstoffeinspritzeinrichtung in einer schematischen Darstellung entsprechend einem vierten Ausführungsbeispiel; -
Fig. 5 ein Brennstoffeinspritzventil für eine Brennstoffeinspritzeinrichtung entsprechend einer möglichen Ausgestaltung in einer nicht erfindungsgemäßen, auszugsweisen und schematischen Schnittdarstellung und -
Fig. 6 ein Brennstoffeinspritzventil einer Brennstoffeinspritzeinrichtung entsprechend einer erfindungsgemäßen Ausgestaltung in einer auszugsweisen, schematischen Schnittdarstellung.
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Fig. 1 a fuel injection device in a schematic representation according to a first embodiment; -
Fig. 2 a fuel injection device in a schematic representation according to a second embodiment; -
Figure 3 a fuel injection device in a schematic representation according to a third embodiment; -
Fig. 4 a fuel injection device in a schematic representation according to a fourth embodiment; -
Fig. 5 a fuel injection valve for a fuel injector according to a possible embodiment in a non-inventive, excerpted and schematic sectional view and -
Fig. 6 a fuel injection valve of a fuel injection device according to an embodiment of the invention in an excerpt, schematic sectional view.
Die Einhaltung der Schadstoffgrenzwerte hat bei der Entwicklung von Verbrennungsmotoren hohe Priorität. Mit einem Common-Rail-Einspritzsystem kann ein wesentlicher Beitrag zur Reduzierung von Schadstoffen geleistet werden. Der Vorteil eines solchen Einspritzsystems liegt in der Unabhängigkeit des Einspritzdrucks von Drehzahl und Last. Hierbei ist ein Common-Rail vorhanden, an das alle Injektoren angeschlossen sind. Der Brennstoffdruck wird hierbei in dem zentralen Common-Rail gehalten und von dort an die einzelnen Injektoren verteilt. Hierbei sollte das Common-Rail in etwa die Länge haben, ) die die Injektoren im eingebauten Zustand voneinander beabstandet sind, um kurze Verbindungsleitungen zu ermöglichen. Trotzdem treten hierbei unerwünschte Druckschwingungen zwischen dem Common-Rail und den Injektoren auf.Compliance with the pollutant limit values has high priority in the development of internal combustion engines. With a common-rail injection system, a significant contribution to the reduction of pollutants can be made. The advantage of such an injection system lies in the independence of the injection pressure of speed and load. Here, a common rail is available, to which all injectors are connected. The fuel pressure is held in the central common rail and distributed from there to the individual injectors. In this case, the common rail should have approximately the length,) which are the injectors spaced apart in the installed state, to allow short connecting lines. Nevertheless, unwanted pressure oscillations occur between the common rail and the injectors.
Die Brennstoffeinspritzeinrichtung 1 des ersten Ausführungsbeispiels ermöglicht eine linienförmige Verbindung der Brennstoffeinspritzventile 2 bis 5 über Leitungen 7, 8, 9. Außerdem ist eine Leitung 10 vorgesehen, über die das Brennstoffeinspritzventil 5 mit der Hochdruckpumpe 6 verbunden ist. Ein Ausgang 11 der Hochdruckpumpe 6 ist hierbei mit einem Hochdruckeingang 12 verbunden. Der Hochdruckeingang 12 ist in diesem Ausführungsbeispiel an der Leitung 10 vorgesehen. Der Hochdruckeingang 12 dient für die ) Brennstoffeinspritzventile 2 bis 5, um Brennstoff zu den Brennstoffeinspritzventilen 2 bis 5 zu führen. Die Brennstoffeinspritzventile 2 bis 5 sind in Reihe geschaltet. Außerdem ist eine Zusatzkomponente 13 vorgesehen, die über eine Leitung 14 mit dem Brennstoffeinspritzventil 2 verbunden ist. Die Zusatzkomponente 13 ist an das letzte Brennstoffeinspritzventil 2 der Reihe angeschlossen und kann beispielsweise als Druckregelventil oder Drucksensor ausgestaltet sein. Die Zusatzkomponente 13 kann in einem separaten Funktionskörper angeordnet sein, wie es in der
Das Brennstoffeinspritzventil 5 weist zwei Hochdruckanschlüsse 15, 16 auf. Hierbei ist die Leitung 10 mit dem Hochdruckanschluss 15 des Brennstoffeinspritzventils 5 verbunden. In diesem Ausführungsbeispiel ist in der Leitung 10 eine Drossel 17 angeordnet, um eine gedrosselte Zufuhr von Brennstoff zu ermöglichen. Alternativ zu zwei voneinander getrennten Hochdruckanschlüssen 15, 16 kann auch ein Verteiler-Adapter an einem gemeinsamen Hochdruckanschluss vorgesehen sein. Die Verbindung der Leitung 10 mit dem Hochdruckanschluss 15 des Brennstoffeinspritzventils 5 erfolgt am Beginn der Reihe beziehungsweise Injektorkette.The
Die Leitungen 7, 8, 9 weisen vorzugsweise die gleiche Länge auf. Ferner ist es vorteilhaft, dass auch die Leitung 10 relativ kurz ausgestaltet ist. Gegebenenfalls können auch Verbindungsstücke zur Integration von Regelkomponenten vorgesehen sein.The
Das Brennstoffeinspritzventil 5 weist einen Brennstoffraum 18 auf. Ein Brennstoffgesamtvolumen des Brennstoffraums 18 zum Aufnehmen von Brennstoff teilt sich hierbei in ein Teilvolumen 19 und ein zusätzliches Teilvolumen 20 auf. Das Brennstoffgesamtvolumen des Brennstoffraums 18 ermöglicht eine Dämpfung von Druckpulsationen. Hierbei steht das zusätzliche Teilvolumen 20 zusätzlich zu dem Teilvolumen 19 zur Verfügung, um solch eine Dämpfung zu ermöglichen. In diesem Ausführungsbeispiel sind die Teilvolumen 19, 20 über eine Drossel 21 miteinander verbunden.The
In diesem Ausführungsbeispiel ist das Teilvolumen 19 bereits relativ groß ausgestaltet. Somit trägt das Teilvolumen 19 auch zur Dämpfung von Druckpulsationen bei.In this embodiment, the partial volume 19 is already made relatively large. Thus, the partial volume 19 also contributes to the damping of pressure pulsations.
Das Brennstoffeinspritzventil 5 weist ein Ventilelement 22 auf, das zum Öffnen und Schließen des Einspritzquerschnitts dient. Ferner ist eine Ventileinheit 23 vorgesehen, die zur Steuerung der Einspritzung dient.The
Der Brennstoffraum 18 des Brennstoffeinspritzventils 5 ist über die Leitung 7 mit dem Brennstoffraum 24 des Brennstoffeinspritzventils 4 verbunden. Über die Leitungen 8 und 9 besteht auch eine Verbindung zu den Brennstoffräumen 25, 26 der Brennstoffeinspritzventile 2, 3. Somit sind alle Brennstoffräume 18, 24, 25, 26 der Brennstoffeinspritzventile 2 bis 5 über die Leitungen 7, 8, 9 miteinander verbunden. Es ist kein zusätzlicher Speicher im System ausgebildet.The fuel chamber 18 of the
Die Hochdruckpumpe 6 ist als 1-Stempel-Hochdruckpumpe 6 ausgestaltet. Hierbei ist die Hochdruckpumpe 6 mit Mengenregelung ausgestaltet. Die Hochdruckpumpe 6 fördert über die Leitung 10 unter hohem Druck stehenden Brennstoff zu dem ersten Brennstoffeinspritzventil 5 der Reihe.The high-
Speziell können die Brennstoffeinspritzventile 2 bis 5 als Injektoren mit servogesteuerter Düsennadel 22 und mit Magnetventil 23 ausgestaltet sein. Beispielsweise kann das Brennstoffeinspritzventil 5 einen Servosteuerraum 27 aufweisen, in den die Düsennadel 22 hineinragt. Die Steuerung der Düsennadel 22 erfolgt über die Steuerung des Drucks im Servosteuerraum 27 mittels des Magnetventils 23. Die Düsennadel 22 erstreckt sich durch den Brennstoffraum 18.Specifically, the
Durch das Brennstoffgesamtvolumen des Brennstoffraums 18 mit der vorgesehenen Drossel 21 werden die Leitungsschwingungen der linienförmigen, durch die Leitungen 7, 8, 9 gebildeten Injektorverbindung gedämpft, so dass ein kostengünstiges und schwingungsarmes System entsteht.By the total fuel volume of the fuel chamber 18 with the proposed
Je nach Ausgestaltung der Brennstoffeinspritzventile 2 bis 5 können auch ein oder mehrere Rückläufe an den Brennstoffeinspritzventilen 2 bis 5 vorgesehen sein. Ferner weist die Hochdruckpumpe 6 einen Niederdruckkreis zur Regelung der Füllung auf. Hierfür erforderliche Systemkomponenten, beispielsweise zur Druckregelung oder Funktionsüberwachung, können an der Hochdruckpumpe 6 oder an zusätzlichen Adapterstücken angebracht sein.Depending on the configuration of the
In vorteilhafter Weise umfasst somit das Brennstoffeinspritzventil 5 ein integriertes Brennstoffgesamtvolumen und ein langes Ventilelement 22, das sich durch den Brennstoffraum 18 hindurch erstreckt und eine servogesteuerte Düsennadel bildet. Hierdurch kann die zur Abstimmung vorgesehene Schließdrossel eingangsseitig des Teilvolumens 19 angeordnet sein. Hierdurch kann die Drossel 21 sowohl die Funktion der Schließdrossel als auch die Funktion der Dämpfungsdrossel zur Dämpfung von Leitungsschwingungen übernehmen. In Verbindung mit der als 1-Stempel-Hochdruckpumpe ausgestalteten Hochdruckpumpe 6, die nur eine durch die Leitung 10 gebildete Förderleitung aufweist, kann ein sehr kostengünstiges und gleichzeitig schwingungsarmes System realisiert werden.Advantageously, the
Die Ausgestaltung der Brennstoffeinspritzventile 2, 3, 4 ergibt sich entsprechend der beschriebenen Ausgestaltung des Brennstoffeinspritzventils 5.The design of the
Das Brennstoffeinspritzventil 2 ist über die Leitung 8 mit dem Brennstoffeinspritzventil 4 verbunden. Ferner ist das Brennstoffeinspritzventil 4 über die Leitung 9 mit dem Brennstoffeinspritzventil 5 verbunden. Das Brennstoffeinspritzventil 5 ist wiederum über die Leitung 7 mit dem Brennstoffeinspritzventil 3 verbunden. Dadurch ergibt sich eine geschlossene Reihenschaltung der Brennstoffeinspritzventile 2 bis 5. Diese geschlossene Reihenschaltung verbindet die Brennstoffeinspritzventile 2 bis 5 nicht notwendigerweise in Form eines Rings, da das Brennstoffeinspritzventil 3 von der Leitung 8 übersprungen wird und das Brennstoffeinspritzventil 4 von der Leitung 7 übersprungen wird. Hierdurch ist es möglich, dass die Leitungen 7, 8, 9 zumindest näherungsweise gleich lang ausgestaltet sind.The
Bei der Brennstoffeinspritzeinrichtung 1 des zweiten Ausführungsbeispiels sind in den Brennstoffeinspritzventilen 2 bis 5 große Brennstoffräume 18, 24, 25, 26 ausgebildet. Ein zusätzlicher Speicher für Brennstoff ist nicht vorgesehen.In the
Die Hochdruckpumpe 6 fördert Brennstoff über die Leitung 10 zu dem Adapterstück 31. Das Adapterstück 31 kann hierbei an einer beliebigen Stelle in die geschlossene Kette der Brennstoffeinspritzventile 2 bis 5 eingesetzt werden. Hierbei können die beiden Leitungen 30, 32, die mit dem Adapterstück 31 verbunden sind, gleich lang oder auch unterschiedlich lang ausgestaltet sein. Ferner ist es möglich, dass das Adapterstück 31 direkt an einem der Brennstoffeinspritzventile 2 bis 5 angeordnet ist. Das Adapterstück 31 ist räumlich in der Nähe der Leitungen 7, 8, 9 angeordnet. Die Zusatzkomponente 13, insbesondere ein Druckregelventil und/oder ein Drucksensor, kann auch direkt an der Hochdruckpumpe 6, insbesondere am Ausgang 11, angeordnet sein.The high-
In der
Alternativ ist es auch möglich, dass die Brennstoffeinspritzventile 2 bis 5 entsprechend ihrer Anordnung mit den benachbarten Brennstoffeinspritzventilen verbunden werden und die beiden äußersten Brennstoffeinspritzventile 2, 5 über Leitungen mit dem Adapterstück 31 verbunden werden: Speziell bei einer Brennkraftmaschine mit höchstens vier Zylindern kann dies eine zweckmäßige Alternative sein.Alternatively, it is also possible that the
Es ist auch eine ringförmige Verbindung der Brennstoffeinspritzventile möglich, beispielsweise bei einer Brennkraftmaschine mit sechs Zylindern in V-Anordnung.It is also an annular connection of the fuel injection valves possible, for example, in an internal combustion engine with six cylinders in V-arrangement.
In diesem Beispiel sind das Teilvolumen 19 zur Brennstoffeinspritzung und das zusätzliche Teilvolumen 20 zum Ermöglichen der Dämpfung nicht voneinander getrennt, was nicht erfindungsgemäß ist. Das Brennstoffgesamtvolumen des Brennstoffraums 18 hängt hierbei ohne eine Drosselverbindung oder dergleichen zusammen. Der Brennstoffraum 18 des Brennstoffeinspritzventils 5 ist als großer Brennstoffraum 18 ausgebildet. Das Brennstoffeinspritzventil 5 umfasst das Ventilelement 22 zum Öffnen und Schließen des Einspritzquerschnitts und die Ventileinheit 23 zur Steuerung der Einspritzung.In this example, the partial volume 19 for fuel injection and the additional partial volume 20 for enabling the damping are not separated, which is not according to the invention. The total fuel volume of the fuel chamber 18 in this case depends without a throttle connection or the like. The fuel chamber 18 of the
Das Zusatzvolumen 41 des Speichers 40 ist vorzugsweise größer vorgegeben als das Brennstoffgesamtvolumen eines einzelnen Brennstoffraums 18 eines Brennstoffeinspritzventils 5. Hierbei ist es ferner vorteilhaft, dass die Summe der Brennstoffgesamtvolumen der Brennstoffräume 18, 24, 25, 26 der Brennstoffeinspritzventile 2 bis 5 zumindest näherungsweise gleich dem Zusatzvolumen 41 des Speichers 40 ist. Das Zusatzvolumen 41 ist in die ringförmige Anordnung der Brennstoffräume 18, 24, 25, 26 integriert. Somit sind das Zusatzvolumen 41 und die Brennstoffgesamtvolumen der Brennstoffräume 18, 24, 25, 26 ringförmig miteinander verbunden. Die Hochdruckpumpe 6 fördert Brennstoff in das Zusatzvolumen 41 und in die einzelnen Brennstoffräume 18, 24, 25,26.The
Zur weiteren Dämpfung von Druckschwingungen sind an dem Brennstoffeinspritzventil 5 die gedrosselten Hochdruckanschlüsse 15, 16 vorgesehen. Hierbei sind in die Hochdruckanschlüsse 15, 16 Drosseln 17, 44 integriert. Dies gilt entsprechend für die anderen Brennstoffeinspritzventile 2, 3, 4. Somit ergibt sich eine Brennstoffeinspritzeinrichtung 1, die sehr geringen Druckschwankungen durch die Einspritzung der einzelnen Brennstoffeinspritzventile 2 bis 5 unterliegt.For further damping of pressure oscillations, the throttled high-
Somit sind Einspritztoleranzen, die auf Grund von Druckschwingungen auftreten können, verhindert oder zumindest vermindert. Dies kann insbesondere durch die als Dämpferdrosseln wirkenden Drosseln 17, 44 des Brennstoffeinspritzventils 5 und der weiteren, an den übrigen Brennstoffeinspritzventilen 2 bis 4 vorgesehenen Drosseln erreicht werden. Somit ist bei den linienförmig untereinander verbundenen Brennstoffeinspritzventilen 2 bis 5 in vorteilhafter Weise eine Dämpfung aus der Kombination der Drosselwirkung und der Speichervolumen, nämlich der Brennstoffräume 18, 24, 25, 26 und des Zusatzvolumens 41, möglich. Hierdurch sind Schwingungen reduziert und Toleranzen beim Einspritzen zwischen den einzelnen Brennstoffeinspritzventilen 2 bis 5 können gering gehalten werden. Die Drosselwirkungen der gedrosselten Ausgänge 42 bis 43 des Speichers 40 tragen ebenfalls zur Dämpfungswirkung bei.Thus, injection tolerances which may occur due to pressure oscillations are prevented or at least reduced. This can be achieved, in particular, by the
Es ist anzumerken, dass das Zusatzvolumen 41 auch ungefähr gleich groß vorgegeben sein kann wie jedes einzelne Brennstoffgesamtvolumen der Brennstoffräume 18 der Brennstoffeinspritzventile 2 bis 5. Das Zusatzvolumen 41 ist dann zum Beispiel näherungsweise gleich groß wie das Volumen des Brennstoffraums 18. Allerdings kann das Zusatzvolumen 41 auch anders gewählt sein.It should be noted that the
Somit sind die Brennstoffeinspritzventile 2 bis 5 und das Zusatzvolumen 41 wiederum ringförmig miteinander verbunden. Dabei sind Dämpfungsdrosseln, insbesondere die Dämpfungsdrosseln 43, 44, 45, vorgesehen, die nur einseitig, symmetrisch an den Brennstoffeinspritzventilen 2 bis 5 beziehungsweise dem Speicher 40 angeordnet sind. Somit ist jede der Leitungen 7, 8, 9, 30, 32 an jeweils einem Ende gedrosselt und an dem jeweils anderen Ende ungedrosselt mit dem jeweiligen Bauteil verbunden.Thus, the
Das Brennstoffeinspritzventil 5 weist einen großen Brennstoffraum 18 auf. Hierbei umfasst das Brennstoffeinspritzventil 5 ein Ventilelement 22 zum Öffnen und Schließen des Einspritzquerschnitts. Das Ventilelement wird in diesem Ausführungsbeispiel über den Servosteuerraum 27 und die Ventileinheit 23 zur Steuerung des Drucks im Servosteuerraum 27 gesteuert. Je nach Ausgestaltung des Brennstoffeinspritzventils 5 können auch ein oder mehrere Rückläufe am Brennstoffeinspritzventil 5 vorgesehen sein. Die an den Brennstoffeinspritzventilen 2 bis 5 und dem Speicher 40 vorgesehenen Dämpferdrosseln können bei jeder Zylinderanzahl und Motorbauform eingesetzt werden.The
Somit kann in vorteilhafter Weise eine Verbindung über Leitungen 7, 8, 9, 30, 32 mit einseitig, symmetrisch angeordneten Dämpferdrosseln an den Brennstoffeinspritzventilen 2 bis 5 beziehungsweise dem Speicher 40 erfolgen. Damit kann der Druckverlust bei der Einspritzung verringert werden und trotzdem eine gute Schwingungsdämpfung erreicht werden. Hierbei weist jede der Leitungen 7, 8, 9, 30, 32 an einem Ende einen gedrosselten Anschluss auf. Dadurch werden eine Teileanzahl und die hiermit verbundenen Kosten reduziert. Der Druckverlust, der durch die Dämpferdrosseln erzeugt wird, wird verringert und der Systemwirkungsgrad erhöht.Thus, in an advantageous manner, a connection via
Idealerweise wird diese einseitige Dämpfung bei einem Systemaufbau mit dem Speicher 40, der das Zusatzvolumen 41 bereitstellt, angewendet, wenn das Zusatzvolumen 41 in etwa so groß ist wie die integrierten, als Speichervolumen dienenden Brennstoffräume 18, 24, 25, 26 der Brennstoffeinspritzventile 2 bis 5. Dabei wird auch am Zusatzvolumen 41 eine einseitige Drossel 43 verwendet. Die Hochdruckpumpe 6 fördert in das Zusatzvolumen 41. Dadurch wird ein sehr schwingungsarmes System erreicht, bei dem jedes Brennstoffeinspritzventil 2 bis 5 die gleichen Anschlussbedingungen hat. Außerdem können gegebenenfalls erforderliche Zusatzkomponenten 47, 48, wie Druckregelventil, Druckbegrenzungsventil und Sensoren, an dem Zusatzvolumen 41 angebracht werden. Beispielsweise sind ein Druckregelventil 46 und ein Druckbegrenzungsventil 47 vorgesehen, die über einen Rücklauf 48 mit einem Tank oder dergleichen verbunden sind. Aus solch einem Tank fördert die Hochdruckpumpe 6 über einen Zulauf 49 Brennstoff in den Speicher 40.Ideally, this one-way damping is applied in a system design with the
Bei der Ausgestaltung der Brennstoffeinspritzeinrichtung 1 können separate Leitungsanschlüsse an dem jeweiligen Gehäuse der Brennstoffeinspritzventile 2 bis 5 ausgebildet sein oder es kann ein Verteilerelement verwendet werden. Die Drosseln können hierbei auch in die Gehäuse (Injektorkörper) beziehungsweise in die Verteilerstücke integriert oder als separates Einlegeteil zwischen die Leitungen 7, 8, 9, 30, 32 und den jeweiligen Anschluss eingefügt werden.In the configuration of the
Besonders vorteilhaft ist die Schwingungsdämpfung beim Einsatz von Brennstoffeinspritzventilen 2 bis 5, die sowohl einen großen Brennstoffraum 18, 24, 25, 26 als auch servogesteuerte Düsennadeln als Ventilelemente 22 aufweisen, da die Düsennadelsteuerung über den Servokreis sehr empfindlich auf Druckschwingungen reagiert. Dies gilt insbesondere, wenn eine Steuerung durch eine Ventileinheit 23 erfolgt, die ein Magnetventil aufweist, da durch die verhältnismäßig langsame Schaltzeit eine toleranzanfällige Injektorabstimmung notwendig ist. Die Brennstoffeinspritzeinrichtung 1 kann für solche robusten, kostengünstige Servoinjektoren 2 bis 5 aber ein System mit gutem Toleranzverhalten realisieren.Particularly advantageous is the vibration damping when using
Die Brennstoffeinspritzeinrichtung 1 kann daher in vorteilhafter Weise leckagefreie Brennstoffeinspritzventile 2 bis 5 aufweisen, die auch für Common-Rail-Anwendungen geeignet sind. Ein Common-Rail kann hierbei allerdings entfallen, so dass sich eine kostengünstige Ausgestaltung der Brennstoffeinspritzeinrichtung 1 ergibt.The
Außerdem ist ein Dichtelement 61 vorgesehen, das den Brennstoffraum 18 in das Teilvolumen 19 und das zusätzliche Teilvolumen 20 aufteilt. Das Dichtelement 61 ist hierbei zwischen dem Ventilstück 58 und dem Injektorkörper 55 angeordnet. Das Teilvolumen 19 und das zusätzliche Teilvolumen 20 des Brennstoffraums 18 sind hierbei über eine in dem Ventilstück 58 ausgebildete Drossel 62 miteinander verbunden. Die Drossel 62 hat hierbei die Funktion einer Schließdrossel. Das zusätzliche Teilvolumen 20 dient in diesem Ausführungsbeispiel als Zulaufraum, der über die Drossel 62 mit dem Teilvolumen 19 des Brennstoffraums 18 verbunden ist.In addition, a sealing
Durch die Verwendung eines Servosteuerkreises und eines relativ langsamen Magnetaktors für die Ventileinheit 23 reagiert das Brennstoffeinspritzventil 5 empfindlich auf Druckschwingungen. Daher ist der vorgeschlagene Systemaufbau zur Schwingungsreduzierung besonders bei solch einem Brennstoffeinspritzventil 5 vorteilhaft. Das Brennstoffeinspritzventil 5 kann ein oder mehrere Rückläufe 56 aufweisen. Zur Optimierung der Injektorabstimmung kann zusätzlich eine düsennahe Schließdrossel nach dem Speichervolumen verwendet werden.By using a servo control circuit and a relatively slow solenoid actuator for the
Das in der
Die Erfindung ist nicht auf die beschriebenen Ausführungsbeispiele beschränkt.The invention is not limited to the described embodiments.
Claims (5)
- Fuel injection apparatus (1), in particular for air-compressing, auto-ignition internal combustion engines, having at least one high-pressure inlet (12), having a first fuel injection valve (2 - 5) and having at least one further fuel injection valve (2 - 5), wherein, via the high-pressure inlet (12), fuel can be conducted at least indirectly into a fuel chamber (18) of the fuel injection valve (2 - 5), wherein the further fuel injection valve (2 - 5) is connected via at least one line (7, 8, 9) to the first fuel injection valve (2 - 5), and wherein, via the line (7, 8, 9), fuel can be conducted from the fuel chamber (18) of the first fuel injection valve (2 - 5) into a fuel chamber of the further fuel injection valve (2 - 5), wherein, for the purpose of damping pressure pulsations, the fuel chambers (18, 24, 25, 26) of the fuel injection valves (2 - 5) accommodate a total fuel volume which comprises a subvolume (19) for fuel injection and at least one additional subvolume (20) for permitting damping, wherein the fuel can be conducted from the high-pressure inlet (12) to the first fuel injection valve (2 - 5) via an auxiliary volume (41) for accommodating fuel,
wherein
the auxiliary volume (41) is larger than a total fuel volume of a fuel injection valve (2 - 5), and the auxiliary volume (41) is connected via a line (30, 32) to the first fuel injection valve (2 - 5) and via a further line (30, 32) to a second fuel injection valve (2 - 5), wherein, at least one further fuel injection valve (2 - 5) is provided in addition to the first fuel injection valve (2 - 5) and the second fuel injection valve (2 - 5), and wherein the fuel injection valves (2 - 5) and the auxiliary volume (41) are connected to one another in each case via two lines (7, 8, 9, 30, 32), correspondingly to a closed series circuit. - Fuel injection apparatus according to Claim 1, characterized in that the auxiliary volume (41) is at least approximately equal to a sum of the total fuel volumes of the fuel injection valves (2 - 5).
- Fuel injection apparatus according to Claim 1, characterized in that the lines (7, 8, 9, 30, 32) are of at least approximately equal length.
- Fuel injection apparatus according to one of Claims 1 to 3, characterized in that the subvolume (19) for fuel injection and the additional subvolume (20) for permitting damping are connected to one another via at least one throttle (21, 62).
- Fuel injection apparatus according to one of Claims 1 to 4, characterized in that a single-plunger high-pressure pump (6) is provided, which is connected to the high-pressure inlet (12).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200910055129 DE102009055129A1 (en) | 2009-12-22 | 2009-12-22 | Fuel injector |
PCT/EP2010/068501 WO2011085858A1 (en) | 2009-12-22 | 2010-11-30 | Fuel injector apparatus |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2516839A1 EP2516839A1 (en) | 2012-10-31 |
EP2516839B1 true EP2516839B1 (en) | 2015-07-01 |
Family
ID=43570457
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10787381.2A Not-in-force EP2516839B1 (en) | 2009-12-22 | 2010-11-30 | Fuel injector apparatus |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2516839B1 (en) |
CN (1) | CN102667134B (en) |
DE (1) | DE102009055129A1 (en) |
IN (1) | IN2012DN03413A (en) |
WO (1) | WO2011085858A1 (en) |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011077618A1 (en) * | 2011-06-16 | 2012-12-20 | Robert Bosch Gmbh | Injector, in particular fuel injector for an internal combustion engine |
JP2013079594A (en) * | 2011-10-03 | 2013-05-02 | Usui Kokusai Sangyo Kaisha Ltd | Common rail type fuel injection system |
CN104093968B (en) * | 2012-02-07 | 2016-10-12 | 甘瑟-许德罗玛格股份公司 | Fuelinjection nozzle and for spraying the device of fuel |
DE102013212249A1 (en) * | 2013-06-26 | 2014-12-31 | Robert Bosch Gmbh | Fuel injection valve for internal combustion engines |
GB201320374D0 (en) | 2013-07-05 | 2014-01-01 | Delphi Tech Holding Sarl | Distributed fuel injection equipment |
EP2821630A1 (en) * | 2013-07-05 | 2015-01-07 | Delphi International Operations Luxembourg S.à r.l. | High pressure fluid connection |
DE102013013234A1 (en) * | 2013-08-08 | 2015-02-12 | Man Diesel & Turbo Se | Injector for a fuel supply system of an internal combustion engine and fuel supply system |
GB201317451D0 (en) * | 2013-10-02 | 2013-11-13 | Delphi Tech Holding Sarl | Fuel Injection Equipment |
JP6373677B2 (en) * | 2014-07-28 | 2018-08-15 | 日野自動車株式会社 | Manufacturing method of accumulator fuel injection device |
WO2016055293A1 (en) * | 2014-10-06 | 2016-04-14 | Ganser Crs Ag | Accumulator injection system for internal combustion engines |
JP6417182B2 (en) * | 2014-10-15 | 2018-10-31 | 日野自動車株式会社 | Manufacturing method of accumulator fuel injection device |
EP3076003A3 (en) * | 2015-04-02 | 2017-03-01 | Robert Bosch GmbH | A fuel injector and a fuel injection system |
CH712276B1 (en) | 2016-03-18 | 2020-03-13 | Ganser Hydromag | Accumulator injection system for internal combustion engines. |
JP6387993B2 (en) | 2016-03-23 | 2018-09-12 | トヨタ自動車株式会社 | Fuel injection device for internal combustion engine |
DE102017220328A1 (en) * | 2017-11-15 | 2019-05-16 | Robert Bosch Gmbh | Vibration damping arrangement for injection systems of motor vehicles, in particular for fuel injection systems, and injection system with such a vibration damping arrangement |
DE102018104848B3 (en) | 2018-03-02 | 2019-07-04 | Mtu Friedrichshafen Gmbh | Distribution device of a common rail system |
DE102018118120A1 (en) | 2018-07-26 | 2020-01-30 | Liebherr-Components Deggendorf Gmbh | Connector for fuel injector of an internal combustion engine |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4313852B4 (en) * | 1993-04-28 | 2004-11-25 | Robert Bosch Gmbh | Fuel injection device for internal combustion engines |
DE10114219A1 (en) * | 2001-03-23 | 2002-09-26 | Bosch Gmbh Robert | Fuel injection system has high pressure pump via which fuel injectors are supplied with fuel at high pressure and storage volume arranged immediately before each individual fuel injector |
DE10121892A1 (en) * | 2001-05-05 | 2002-11-07 | Bosch Gmbh Robert | Fuel injection valve for internal combustion engines |
DE10210282A1 (en) * | 2002-03-08 | 2003-09-25 | Bosch Gmbh Robert | Device for injecting fuel into stationary internal combustion engines |
BRPI0613413B1 (en) * | 2005-07-18 | 2019-08-27 | Ganser Hydromag | accumulator injection system for an internal combustion engine |
DE102006026877A1 (en) * | 2006-06-09 | 2007-12-13 | Robert Bosch Gmbh | Fuel injection device for an internal combustion engine |
DE102006040248A1 (en) | 2006-08-28 | 2008-03-06 | Robert Bosch Gmbh | Fuel injection device for a multi-cylinder internal combustion engine |
-
2009
- 2009-12-22 DE DE200910055129 patent/DE102009055129A1/en not_active Withdrawn
-
2010
- 2010-11-30 WO PCT/EP2010/068501 patent/WO2011085858A1/en active Application Filing
- 2010-11-30 EP EP10787381.2A patent/EP2516839B1/en not_active Not-in-force
- 2010-11-30 CN CN201080058792.8A patent/CN102667134B/en active Active
-
2012
- 2012-04-19 IN IN3413DEN2012 patent/IN2012DN03413A/en unknown
Also Published As
Publication number | Publication date |
---|---|
WO2011085858A1 (en) | 2011-07-21 |
IN2012DN03413A (en) | 2015-10-23 |
DE102009055129A1 (en) | 2011-06-30 |
CN102667134A (en) | 2012-09-12 |
CN102667134B (en) | 2015-08-19 |
EP2516839A1 (en) | 2012-10-31 |
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