EP2511983B1 - Cable lug - Google Patents
Cable lug Download PDFInfo
- Publication number
- EP2511983B1 EP2511983B1 EP11305426.6A EP11305426A EP2511983B1 EP 2511983 B1 EP2511983 B1 EP 2511983B1 EP 11305426 A EP11305426 A EP 11305426A EP 2511983 B1 EP2511983 B1 EP 2511983B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- receiving part
- stopper
- longitudinal axis
- contacting unit
- cable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004020 conductor Substances 0.000 claims description 40
- 238000000034 method Methods 0.000 claims description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims 2
- 239000002184 metal Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
- H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
- H01R11/12—End pieces terminating in an eye, hook, or fork
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/70—Insulation of connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/70—Insulation of connections
- H01R4/72—Insulation of connections using a heat shrinking insulating sleeve
Definitions
- the invention relates to a cable lug which is arranged around a stripped electrical conductor of a cable and a method for its attachment to the stripped conductor of the cable.
- the cable lug which has a cable-side receiving portion for arrangement around the electrical conductor and a contact portion arranged thereon, accommodates a conductor in its receiving portion, or is fastened by its receiving portion to a conductor and subsequently insulated by an insulating sleeve pushed over the receiving portion.
- the contact section is used for contacting and is fixed in particular by clamping on a mating contact.
- the receiving portion of the cable lug may be a crimpable tab, a compression sleeve or a ferrule.
- the contact portion may e.g. an eyelet, fork or a flat plug.
- the cable lug is in one piece and made of metal, for example of a stamped sheet, which forms the receiving portion and the contact portion.
- Conventional lugs have a contact portion which can be electrically connected in a clamping connection, and a receiving portion, in which an electrical conductor is arranged.
- an insulating sleeve with too large an inner diameter is arranged around this receiving portion and there reduced by reducing the inner diameter, e.g. fixed by shrinking.
- the EP 1988604 A2 a round plug, which can be clamped to a wire and has a stop for a shrink sleeve. This stop extends annularly over the outer circumference of the plug.
- the DE 29707491 U1 describes a cable lug whose terminal lug has a surface with uneven cross-section, which has a spring action when clamping a conductor.
- the US 2,350,765 describes a cable lug which has between the receiving portion for a conductor and the contact portion having a bore for passing a clamping screw, a shoulder which allows a space-saving arrangement of two cable lugs whose shoulders are mirror images of each other.
- the receiving portion has parallel to the shoulder on a stop against which the shoulder of a second cable lug can be arranged.
- the US 2010/0197179 A1 describes a two-piece cable lug without insulating sleeve, which can be clamped against rotation by means of a clamping portion against a second cable lug.
- the invention has the object of providing an alternative cable lug which is arranged around a stripped electrical conductor of a cable and to provide a method for fastening the cable lug to the electrical conductor, wherein the receiving portion of the cable lug is subsequently isolated circumferentially.
- the invention solves the problem with the features of the claims and in particular with a cable lug, which avoids the postponement of an insulating sleeve on the contact portion.
- the cable lug according to the invention is preferably in one piece and has or consists of a receiving section for arrangement on or around an electrical conductor, a contact section connected to the receiving section and a stop carrier which forms a stop which faces the first end of the receiving section adjoining the contact section is and extends over the outer radius of the receiving portion.
- the stop is preferably arranged approximately perpendicular to the longitudinal axis of the receiving portion, for example, the stop form a plane which inclined 70 to 110 °, preferably 85 to 95 °, in particular 88 to 92 ° to the longitudinal axis of the receiving portion or arranged in the receiving portion conductor is.
- the stop serves to limit the sliding of an insulating sleeve on the receiving portion.
- the stopper carrier may be disposed on the contact portion or on a connecting piece connecting the first end of the receiving portion with the contact portion. Cable lugs according to the invention have, in addition to the complete contact section, a stop carrier which forms a stop facing the receiving section, which extends at a distance from the contact section.
- the stop carrier extends over the distance between the contact portion and stop, so that the contact portion facing away from the edge of the stop carrier forms the stop.
- the stop carrier is integrally formed with the contact portion and / or integral with the receiving portion.
- the stop carrier extends in the plane in which the contact portion extends to form a flat cable lug.
- the stop carrier and the stop formed by this have preferably the same extent perpendicular to the plane in which they extend, or the stop carrier has a maximum extent, which occupies the contact portion, so that the stop member is flat and extends in the same plane as the contact portion and the same or has a smaller extension or width.
- the longitudinal axis of the receiving portion is the longitudinal axis of the recess formed by the receiving portion for attachment of a conductor and equivalent to the longitudinal axis of the conductor which is fixed in the recess.
- the cable lug comprises a contact section, a stop carrier, a receiving section arranged on the stop carrier by means of an optional connecting piece, wherein the stop carrier forms a stop extending on one or both sides of the receiving section, which extends approximately perpendicular to the longitudinal axis of the receiving section, preferably the Width of the contact portion has, or a smaller width than the contact portion.
- contact portion which integrally formed with this stop carrier, an optional connector and the receiving portion arranged in a common plane and more preferably consist of a one-piece metal sheet.
- a cable with a cable lug according to the invention has a conductor fastened in the receiving section and an insulating sleeve which is arranged around the receiving section, exposing the contact section, in particular in that the insulating sleeve with an end face abuts against the stop formed by the stop carrier, which is approximately perpendicular to Longitudinal axis of the conductor extends.
- the receiving portion may be connected at its first end directly to the stop carrier or by a connecting piece which is arranged between the stop carrier and the contact portion.
- receiving portion, stop carrier, the optional connector and the contact portion are integral, and more preferably contact portion and stop carrier are arranged in a common plane or in parallel planes, wherein the stop carrier has the same width as the contact portion or a smaller width than this.
- the stop extends perpendicular to the axis of the receiving portion beyond its outer radius, preferably to a distance over the longitudinal axis of the receiving portion, in which the contact portion via the longitudinal axis of the receiving portion extends. In this way, the stop limits the outer surface of the receiving portion at its first end, so that an insulating sleeve, which is pushed from the opposite second end of the receiving portion on this, is displaceable up to the maximum stop.
- the stop may extend on one or both sides of the longitudinal axis of the receiving portion in the plane in which the contact portion or the receiving portion extends, preferably in the plane in which the contact portion and the receiving portion extend.
- the stop may be limited to the plane and cross section over which the contact portion extends.
- the abutment may consist of a single piece with the contact portion and have at most the cross section of the contact portion perpendicular to the longitudinal axis of the receiving portion, and optionally preferably extend to the same distance from the axis of the receiving portion, in which the contact portion extends.
- the stop has a stop surface or consists of a stop surface which is approximately perpendicular to the longitudinal axis of the receiving portion or a conductor fixed therein.
- the stop surface may be interrupted and is preferably arranged in a common plane with the contact portion.
- the stop extends to a distance from the longitudinal axis of the receiving portion, which corresponds to the simple to double outer radius of an insulating sleeve, with which the insulating sleeve is pushed over the receiving portion and against the stop.
- the abutment may extend over the fractional or complete circumference of the cable lug perpendicular to the longitudinal axis of the receiving portion, for example a proportionate surface which is symmetrical or asymmetrical to the longitudinal axis of the receiving portion and is pin-shaped or cross-shaped, or a perforated or complete surface with a circular outer periphery forms around the longitudinal axis of the receiving portion.
- the cable lug according to the invention has the advantage that when it is fastened to a stripped conductor of a cable by arranging the receiving section around the stripped cable Head is a subsequently slid around the receiving portion insulating sleeve to a maximum against the stop is displaceable, which is arranged at the first end of the receiving portion and projects beyond its outer surface, thereby preventing the stop a partial covering of the adjacent contact portion.
- the spacing of the stop from the contact section through the stop carrier for example by 0.5 to 5 mm, preferably 1 to 2 mm, forms, in particular in the manual arrangement of the insulating sleeve in addition to the stop a structural element that prevents an insulating sleeve is pushed over the contact portion or extends.
- the inventive method for fixing a cable lug therefore takes place using the cable lug according to the invention, wherein after arranging and fixing a conductor on or in the receiving portion of the lug an insulating sleeve is pushed over this receiving portion to the stop and then positively and / or non-positively around the receiving portion is fixed.
- the insulating sleeve may be a permanently elastic hose, e.g. made of neoprene or PVC, or a shrink tube.
- FIGS. 1 to 3 shown conventional cable lug has a receiving portion 2, which is arranged around a stripped conductor 3 and this holds positively and non-positively.
- the cable lug has at the first end 1 of the receiving portion 2 an eyelet as a contact portion 5 on the in FIG. 1 shown, attached to a conductor 3 lug is in FIG. 2 shown with an insulating sleeve 6, which is shown in the pre-stretched state by its circumference in which it has a large inner diameter to be pushed over the receiving portion 2.
- this can have such a large inner diameter by flattening that it is pushed easily over the contact portion 5.
- an insulating sleeve 6 may be a shrink tube that is in the pre-stretched state prior to heating, or the insulating sleeve 6 may be a permanently elastic tube that is stretched to the pre-stretched state by expansion members, e.g. by inserted into the insulating tube elements, the insulating tube 6 to a larger. Inner diameter stretch than the diameter of the receiving portion. 2
- FIG. 3 shows, in which the cable lug is shown after reducing the inner diameter of the insulating sleeve 6, the insulating sleeve 6 extends over the receiving portion 2 and still covers an adjoining part of the contact portion 5, which makes clear the disadvantage of this cable lug. Because the proportion of the contact portion 5, which is covered by the insulating sleeve 6, prevents a full-surface contact of the contact portion 5, for example, by two parallel planar mating contacts.
- FIG. 4 shows a cable lug according to the invention with a contact portion 5, an adjoining stop support 8, which is integrally formed with the contact portion 5 and forms a stop 7.
- the stop 7 has the same width, or extends up to the same radial distance from the longitudinal axis of the receiving portion 2 as the contact portion 5.
- the stopper 7 is approximately perpendicular to the longitudinal axis of the receiving portion 2, or perpendicular to the longitudinal axis of the receiving portion in the second fixed conductor 3.
- the contact carrier 8 has an outer circumference or a width perpendicular to the longitudinal axis of the receiving portion, which is equal to the width of the stopper 7.
- the stop carrier 8 has the stop 7 spaced from the contact section 5.
- the insulating sleeve is shown here with reference to its circumference shown in the plan view.
- the insulating sleeve in the prestressed state can project beyond the circumference of the receiving section 2 and is separated from the contact section 5 by the stop 7, which forms a discontinuity point, or is prevented from overlapping the contact section 5 by the stop 7.
- FIG. 5 shows the cable lug with an insulating sleeve 6.
- the receiving portion 2 at its first end 1 a stop support 8 which forms the stopper 7, while the conductor 3 projects from the opposite second end 4 in the receiving portion.
- the receiving portion 2 is covered by an insulating sleeve 6, which adjoins the stop 7 with its end face.
- At the contact portion 5 of the stop carrier 8 is fixed, which is connected to the first end 1 of the receiving portion 2.
- the cross-sectional area of the stop carrier 8 forms the stop 7, which projects beyond the receiving section 2 and, according to a generally preferred embodiment, extends into the radial distance from the longitudinal axis of the receiving section 2 or the conductor 3, into which the contact section 5 extends.
- the stop carrier 8 is as generally preferably integrally formed of sheet metal with the contact portion 5, wherein contact portion 5 and stop support 8 lie in a common plane, so that the stop surface 8 is a cross-sectional area of the contact portion which is approximately perpendicular to this common plane, and especially preferably approximately perpendicular to the longitudinal axis of the receiving portion 2 stands.
- the stopper 7 extends to the distance from the longitudinal axis of the receiving portion 2, in which the contact portion 5 extends.
- the insulating sleeve 6 abuts when pushed onto the receiving portion 2 with one of its end faces against the stopper 7 and therefore can not cover the contact portion 5.
- FIG. 6 shows a cable lug with cable connected thereto perpendicular to the plane in which the contact portion 5 extends.
- the contact portion 5, the stop carrier 8 and arranged around the conductor 3 receiving portion 2 and the conductor 3 are in a common plane.
- the insulating sleeve 6 abuts with an end face against the stop 7, of the cross section of the stop carrier. 8 is formed and extends perpendicular to the longitudinal axis of the receiving portion 2 and the conductor 3.
Landscapes
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Multi-Conductor Connections (AREA)
Description
Die Erfindung betrifft einen Kabelschuh der um einen abisolierten elektrischen Leiter eines Kabels angeordnet ist und ein Verfahren zu dessen Befestigung an dem abisolierten Leiter des Kabels. Der Kabelschuh, der einen kabelseitigen Aufnahmeabschnitt zur Anordnung um den elektrischen Leiter und einen daran angeordneten Kontaktabschnitt aufweist, nimmt in seinem Aufnahmeabschnitt einen Leiter auf, bzw. wird durch seinen Aufnahmeabschnitt an einem Leiter befestigt und anschließend durch eine über den Aufnahmeabschnitt aufgeschobene Isolierhülse isoliert. Der Kontaktabschnitt dient zur Kontaktierung und wird insbesondere durch Klemmen an einem Gegenkontakt fixiert.The invention relates to a cable lug which is arranged around a stripped electrical conductor of a cable and a method for its attachment to the stripped conductor of the cable. The cable lug, which has a cable-side receiving portion for arrangement around the electrical conductor and a contact portion arranged thereon, accommodates a conductor in its receiving portion, or is fastened by its receiving portion to a conductor and subsequently insulated by an insulating sleeve pushed over the receiving portion. The contact section is used for contacting and is fixed in particular by clamping on a mating contact.
Der Aufnahmeabschnitt des Kabelschuhs kann eine crimpfähige Lasche sein, eine Presshülse oder eine Quetschhülse. Der Kontaktabschnitt kann z.B. eine Öse, Gabel oder ein Flachstecker sein. Vorzugsweise ist der Kabelschuh einstückig und aus Metall, beispielsweise aus einem gestanzten Blech, das den Aufnahmeabschnitt und den Kontaktabschnitt bildet.The receiving portion of the cable lug may be a crimpable tab, a compression sleeve or a ferrule. The contact portion may e.g. an eyelet, fork or a flat plug. Preferably, the cable lug is in one piece and made of metal, for example of a stamped sheet, which forms the receiving portion and the contact portion.
Herkömmliche Kabelschuhe weisen einen Kontaktabschnitt auf, der in einer Klemmverbindung elektrisch angeschlossen werden kann, und einen Aufnahmeabschnitt, in welchen ein elektrischer Leiter angeordnet wird. Zur umfänglichen Isolierung des Aufnahmeabschnitts wird eine Isolierhülse mit zu großem Innendurchmesser um diesen Aufnahmeabschnitt angeordnet und dort durch Verkleinerung des Innendurchmessers, z.B. durch Aufschrumpfen fixiert.Conventional lugs have a contact portion which can be electrically connected in a clamping connection, and a receiving portion, in which an electrical conductor is arranged. For isolating the receiving portion circumferentially, an insulating sleeve with too large an inner diameter is arranged around this receiving portion and there reduced by reducing the inner diameter, e.g. fixed by shrinking.
Die
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Der Erfindung stellt sich die Aufgabe, einen alternativen Kabelschuh der um einen abisolierten elekrischen Leiter eines Kabels angeordnet ist und ein Verfahren zur Befestigung des Kabelschuhs an dem elektrischen Leiter bereitzustellen, wobei der Aufnahmeabschnitt des Kabelschuhs anschließend umfänglich isoliert wird.The invention has the object of providing an alternative cable lug which is arranged around a stripped electrical conductor of a cable and to provide a method for fastening the cable lug to the electrical conductor, wherein the receiving portion of the cable lug is subsequently isolated circumferentially.
Bei der Vorbereitung der Erfindung hat sich gezeigt, dass herkömmliche Kabelschuhe den Nachteil haben, dass bei der Montage nach der Befestigung an einem abisolierten Leiter eines Kabels beim Aufschieben einer Isolierhülse auf den Aufnahmeabschnitt auch ein angrenzender Teil des Kontaktabschnitts überdeckt werden kann. Der Grund für ein Aufschieben der Isolierhülse bis über den Kontaktabschnitt wird darin gesehen, dass die Isolierhülse beim Aufschieben einen sehr viel größeren Innendurchmesser hat als der zu überdeckende Leiter außen aufweist. Die Isolierhülse nimmt den passenden Durchmesser, mit dem sie auf dem Leiter aufliegt, erst nach dem anschließenden Schrumpfen an, das bei Schrumpfhülsen durch Erwärmen und bei gedehnten Hülsen durch Entfernen der Dehnelemente erreicht wird. Ein teilweises Aufschieben einer Isolierhülse bis über den angrenzenden Teil des Kontaktabschnitts kann die anschließende Kontaktierung des Kontaktabschnitts behindern, was verhindert werden soll.In the preparation of the invention has been found that conventional cable lugs have the disadvantage that in the assembly after attachment to a stripped conductor of a Cable when pushing an insulating sleeve on the receiving portion and an adjacent part of the contact portion can be covered. The reason for pushing the insulating sleeve over the contact portion is seen in the fact that the insulating sleeve has a much larger inner diameter when pushed than the outside to be covered conductor. The insulating sleeve takes the appropriate diameter, with which it rests on the conductor, only after the subsequent shrinking, which is achieved in shrink sleeves by heating and in stretched sleeves by removing the expansion elements. A partial pushing an insulating sleeve over the adjacent part of the contact portion may hinder the subsequent contacting of the contact portion, which should be prevented.
Die Erfindung löst die Aufgabe mit den Merkmalen der Ansprüche und insbesondere mit einem Kabelschuh, der das Aufschieben einer Isolierhülse auf den Kontaktabschnitt vermeidet. Der erfindungsgemäße Kabelschuh ist vorzugsweise einstückig und weist auf oder besteht aus einem Aufnahmeabschnitt zur Anordnung an einem oder um einen elektrischen Leiter, einem mit dem Aufnahmeabschnitt verbundenen Kontaktabschnitt und einem Anschlagträger, der einen Anschlag bildet, der dem an den Kontaktabschnitt angrenzenden ersten Ende des Aufnahmeabschnitts zugewandt ist und sich über den Außenradius des Aufnahmeabschnitts erstreckt. Der Anschlag ist vorzugsweise etwa senkrecht zur Längsachse des Aufnahmeabschnitts angeordnet, z.B. kann der Anschlag eine Ebene bilden, die 70 bis 110°, vorzugsweise 85 bis 95°, insbesondere 88 bis 92° gegen die Längsachse des Aufnahmeabschnitts bzw. eines im Aufnahmeabschnitt angeordneten Leiters geneigt ist. Der Anschlag dient zur Begrenzung des Aufschiebens einer Isolierhülse auf den Aufnahmeabschnitt. Der Anschlagträger kann an dem Kontaktabschnitt oder an einem Verbindungsstück angeordnet sein, das das erste Ende des Aufnahmeabschnitts mit dem Kontaktabschnitt verbindet. Erfindungsgemäße Kabelschuhe weisen zusätzlich zu dem vollständigen Kontaktabschnitt einen Anschlagträger auf, der einen dem Aufnahmeabschnitt zugewandten Anschlag bildet, der sich in einem Abstand zum Kontaktabschnitt erstreckt. Dabei erstreckt sich der Anschlagträger über den Abstand zwischen Kontaktabschnitt und Anschlag, so dass die dem Kontaktabschnitt abgewandte Kante des Anschlagträgers den Anschlag bildet. Vorzugsweise ist der Anschlagträger einstückig mit dem Kontaktabschnitt ausgebildet und/oder einstückig mit dem Aufnahmeabschnitt. Besonders bevorzugt erstreckt sich der Anschlagträger in der Ebene, in der sich der Kontaktabschnitt erstreckt, um einen flachen Kabelschuh zu bilden. Der Anschlagträger und der von diesem gebildete Anschlag haben bevorzugt senkrecht zu der Ebene, in der sich beide erstrecken, die selbe Ausdehnung, oder der Anschlagträger hat maximal die Ausdehnung, die der Kontaktabschnitt einnimmt, so dass der Anschlagträger z.B. flach ist und sich in derselben Ebene wie der Kontaktabschnitt erstreckt und die gleiche oder eine geringere Ausdehnung bzw. Breite hat.The invention solves the problem with the features of the claims and in particular with a cable lug, which avoids the postponement of an insulating sleeve on the contact portion. The cable lug according to the invention is preferably in one piece and has or consists of a receiving section for arrangement on or around an electrical conductor, a contact section connected to the receiving section and a stop carrier which forms a stop which faces the first end of the receiving section adjoining the contact section is and extends over the outer radius of the receiving portion. The stop is preferably arranged approximately perpendicular to the longitudinal axis of the receiving portion, for example, the stop form a plane which inclined 70 to 110 °, preferably 85 to 95 °, in particular 88 to 92 ° to the longitudinal axis of the receiving portion or arranged in the receiving portion conductor is. The stop serves to limit the sliding of an insulating sleeve on the receiving portion. The stopper carrier may be disposed on the contact portion or on a connecting piece connecting the first end of the receiving portion with the contact portion. Cable lugs according to the invention have, in addition to the complete contact section, a stop carrier which forms a stop facing the receiving section, which extends at a distance from the contact section. In this case, the stop carrier extends over the distance between the contact portion and stop, so that the contact portion facing away from the edge of the stop carrier forms the stop. Preferably, the stop carrier is integrally formed with the contact portion and / or integral with the receiving portion. Particularly preferably, the stop carrier extends in the plane in which the contact portion extends to form a flat cable lug. The stop carrier and the stop formed by this have preferably the same extent perpendicular to the plane in which they extend, or the stop carrier has a maximum extent, which occupies the contact portion, so that the stop member is flat and extends in the same plane as the contact portion and the same or has a smaller extension or width.
Für die Zwecke der Erfindung ist die Längsachse des Aufnahmeabschnitts die Längsachse der vom Aufnahmeabschnitt gebildeten Ausnehmung zur Befestigung eines Leiters und gleichbedeutend die Längsachse des Leiters, der in der Ausnehmung befestigt ist.For the purposes of the invention, the longitudinal axis of the receiving portion is the longitudinal axis of the recess formed by the receiving portion for attachment of a conductor and equivalent to the longitudinal axis of the conductor which is fixed in the recess.
In bevorzugter Ausführungsform besteht der Kabelschuh aus einem Kontaktabschnitt, einem Anschlagträger, einem mittels eines optionalen Verbindungsstücks am Anschlagträger angeordneten Aufnahmeabschnitt, wobei der Anschlagträger einen sich ein- oder beidseitig des Aufnahmeabschnitts erstreckenden Anschlag bildet, der sich etwa senkrecht zur Längsachse des Aufnahmeabschnitts erstreckt, vorzugsweise die Breite des Kontaktabschnitts hat, oder eine geringere Breite als der Kontaktabschnitt. Besonders bevorzugt sind Kontaktabschnitt, der einstückig mit diesem ausgebildete Anschlagträger, ein optionales Verbindungsstück und der Aufnahmeabschnitt in einer gemeinsamen Ebene angeordnet und bestehen weiter bevorzugt aus einem einstückigen Metallblech.In a preferred embodiment, the cable lug comprises a contact section, a stop carrier, a receiving section arranged on the stop carrier by means of an optional connecting piece, wherein the stop carrier forms a stop extending on one or both sides of the receiving section, which extends approximately perpendicular to the longitudinal axis of the receiving section, preferably the Width of the contact portion has, or a smaller width than the contact portion. Particularly preferred are contact portion, which integrally formed with this stop carrier, an optional connector and the receiving portion arranged in a common plane and more preferably consist of a one-piece metal sheet.
Ein Kabel mit erfindungsgemäßem Kabelschuh weist ein in dem Aufnahmeabschnitt befestigten Leiter auf und eine Isolierhülse, die um den Aufnahmeabschnitt angeordnet ist, den Kontaktabschnitt freilässt, insbesondere dadurch, dass die Isolierhülse mit einer Stirnfläche an den vom Anschlagträger gebildeten Anschlag stößt, der sich etwa senkrecht zur Längsachse des Leiters erstreckt.A cable with a cable lug according to the invention has a conductor fastened in the receiving section and an insulating sleeve which is arranged around the receiving section, exposing the contact section, in particular in that the insulating sleeve with an end face abuts against the stop formed by the stop carrier, which is approximately perpendicular to Longitudinal axis of the conductor extends.
Optional kann der Aufnahmeabschnitt an seinem ersten Ende direkt mit dem Anschlagträger verbunden sein oder durch ein Verbindungsstück, das zwischen dem Anschlagträger und dem Kontaktabschnitt angeordnet ist. Vorzugsweise sind Aufnahmeabschnitt, Anschlagträger, das optionale Verbindungsstück und der Kontaktabschnitt einstückig, und besonders bevorzugt sind Kontaktabschnitt und Anschlagträger in einer gemeinsamen Ebene oder in parallelen Ebenen angeordnet, wobei der Anschlagträger dieselbe Breite wie der Kontaktabschnitt hat oder eine geringere Breite als dieser. Der Anschlag erstreckt sich senkrecht zur Achse des Aufnahmeabschnitts über dessen Außenradius hinaus, vorzugsweise bis in einen Abstand über die Längsachse des Aufnahmeabschnitts, bis in welchen sich der Kontaktabschnitt über die Längsachse des Aufnahmeabschnitts erstreckt. Auf diese Weise begrenzt der Anschlag die Außenfläche des Aufnahmeabschnitts an dessen erstem Ende, so dass eine Isolierhülse, die vom gegenüberliegenden zweiten Ende des Aufnahmeabschnitts über diesen geschoben wird, bis maximal an den Anschlag verschieblich ist.Optionally, the receiving portion may be connected at its first end directly to the stop carrier or by a connecting piece which is arranged between the stop carrier and the contact portion. Preferably, receiving portion, stop carrier, the optional connector and the contact portion are integral, and more preferably contact portion and stop carrier are arranged in a common plane or in parallel planes, wherein the stop carrier has the same width as the contact portion or a smaller width than this. The stop extends perpendicular to the axis of the receiving portion beyond its outer radius, preferably to a distance over the longitudinal axis of the receiving portion, in which the contact portion via the longitudinal axis of the receiving portion extends. In this way, the stop limits the outer surface of the receiving portion at its first end, so that an insulating sleeve, which is pushed from the opposite second end of the receiving portion on this, is displaceable up to the maximum stop.
Der Anschlag kann sich einseitig oder beidseitig der Längsachse des Aufnahmeabschnitts in der Ebene erstrecken, in der sich der Kontaktabschnitt oder der Aufnahmeabschnitt erstreckt, vorzugsweise in der Ebene, in der sich der Kontaktabschnitt und der Aufnahmeabschnitt erstrecken. Wahlweise kann der Anschlag auf die Ebene und den Querschnitt beschränkt sein, über die sich der Kontaktabschnitt erstreckt. In dieser Ausführungsform kann der Anschlag aus einem Stück mit dem Kontaktabschnitt bestehen und maximal den Querschnitt des Kontaktabschnitts senkrecht zur Längsachse des Aufnahmeabschnitts haben, und sich optional bevorzugt bis in den gleichen Abstand zur Achse des Aufnahmeabschnitts erstrecken, in den sich der Kontaktabschnitt erstreckt.The stop may extend on one or both sides of the longitudinal axis of the receiving portion in the plane in which the contact portion or the receiving portion extends, preferably in the plane in which the contact portion and the receiving portion extend. Optionally, the stop may be limited to the plane and cross section over which the contact portion extends. In this embodiment, the abutment may consist of a single piece with the contact portion and have at most the cross section of the contact portion perpendicular to the longitudinal axis of the receiving portion, and optionally preferably extend to the same distance from the axis of the receiving portion, in which the contact portion extends.
Vorzugsweise weist der Anschlag eine Anschlagfläche auf oder besteht aus einer Anschlagfläche, die etwa senkrecht zur Längsachse des Aufnahmeabschnitts bzw. eines darin befestigten Leiters steht. Die Anschlagfläche kann unterbrochen sein und ist vorzugsweise in einer gemeinsamen Ebene mit dem Kontaktabschnitt angeordnet.Preferably, the stop has a stop surface or consists of a stop surface which is approximately perpendicular to the longitudinal axis of the receiving portion or a conductor fixed therein. The stop surface may be interrupted and is preferably arranged in a common plane with the contact portion.
Besonders bevorzugt erstreckt sich der Anschlag bis in einen Abstand zur Längsachse des Aufnahmeabschnitts, der dem einfachen bis doppelten Außenradius einer Isolierhülse entspricht, mit dem die Isolierhülse über den Aufnahmeabschnitt und gegen den Anschlag geschoben wird.Particularly preferably, the stop extends to a distance from the longitudinal axis of the receiving portion, which corresponds to the simple to double outer radius of an insulating sleeve, with which the insulating sleeve is pushed over the receiving portion and against the stop.
Alternativ kann sich der Anschlag über den anteiligen oder vollständigen Umfang des Kabelschuhs senkrecht zur Längsachse des Aufnahmeabschnitts erstrecken, beispielsweise eine anteilige Fläche, die symmetrisch oder asymmetrisch zur Längsachse des Aufnahmeabschnitts angeordnet ist und stiftförmig oder kreuzförmig ist, oder eine durchbrochene oder vollständige Fläche mit kreisförmigem Außenumfang um die Längsachse des Aufnahmeabschnitts bildet.Alternatively, the abutment may extend over the fractional or complete circumference of the cable lug perpendicular to the longitudinal axis of the receiving portion, for example a proportionate surface which is symmetrical or asymmetrical to the longitudinal axis of the receiving portion and is pin-shaped or cross-shaped, or a perforated or complete surface with a circular outer periphery forms around the longitudinal axis of the receiving portion.
Der erfindungsgemäße Kabelschuh bietet den Vorteil, dass bei seiner Befestigung an einem abisolierten Leiter eines Kabels durch Anordnen des Aufnahmeabschnitts um den abisolierten Leiter eine anschließend um den Aufnahmeabschnitt aufgeschobene Isolierhülse bis maximal gegen den Anschlag verschieblich ist, der am ersten Ende des Aufnahmeabschnitts angeordnet ist und dessen Außenfläche überragt, so dass dadurch der Anschlag ein teilweises Überdecken des angrenzenden Kontaktabschnitts verhindert. Die Beabstandung des Anschlags vom Kontaktabschnitt durch den Anschlagträger, z.B. um 0,5 bis 5mm, vorzugsweise 1 bis 2mm, bildet insbesondere bei der manuellen Anordnung der Isolierhülse zusätzlich zum Anschlag ein strukturelles Element, dass verhindert, dass eine Isolierhülse bis über den Kontaktabschnitt geschoben wird bzw. sich erstreckt.The cable lug according to the invention has the advantage that when it is fastened to a stripped conductor of a cable by arranging the receiving section around the stripped cable Head is a subsequently slid around the receiving portion insulating sleeve to a maximum against the stop is displaceable, which is arranged at the first end of the receiving portion and projects beyond its outer surface, thereby preventing the stop a partial covering of the adjacent contact portion. The spacing of the stop from the contact section through the stop carrier, for example by 0.5 to 5 mm, preferably 1 to 2 mm, forms, in particular in the manual arrangement of the insulating sleeve in addition to the stop a structural element that prevents an insulating sleeve is pushed over the contact portion or extends.
Das erfindungsgemäße Verfahren zur Befestigung eines Kabelschuhs erfolgt daher unter Verwendung des erfindungsgemäßen Kabelschuhs, wobei nach Anordnen und Befestigen eines Leiters an oder in dem Aufnahmeabschnitt des Kabelschuhs eine Isolierhülse über diesen Aufnahmeabschnitt bis an den Anschlag geschoben wird und anschließend formschlüssig und/oder kraftschlüssig um den Aufnahmeabschnitt fixiert wird. Die Isolierhülse kann ein dauerelastischer Schlauch sein, z.B. aus Neopren oder PVC, oder ein Schrumpfschlauch.The inventive method for fixing a cable lug therefore takes place using the cable lug according to the invention, wherein after arranging and fixing a conductor on or in the receiving portion of the lug an insulating sleeve is pushed over this receiving portion to the stop and then positively and / or non-positively around the receiving portion is fixed. The insulating sleeve may be a permanently elastic hose, e.g. made of neoprene or PVC, or a shrink tube.
Die Erfindung wird nun genauer mit Bezug auf die schematischen Figuren beschrieben, in denen
-
einen herkömmlichen Kabelschuh an einem Leiter zeigt,Figur 1 -
einen herkömmlichen Kabelschuh an einem Leiter mit aufgeschobener Isolierhülse im vorgedehnten Zustand zeigt,Figur 2 -
denFigur 3Kabelschuh von Figur 2 mit aufgeschrumpfter Isolierhülse zeigt, -
einen erfindungsgemäßen Kabelschuh an einem Leiter ohne Isolierhülse zeigt,Figur 3 -
einen erfindungsgemäßen Kabelschuh an einem Leiter mit Isolierhülse im vorgedehnten Zustand zeigt,Figur 4 -
erfindungsgemäßen Kabelschuh an einem Leiter mit Isolierhülse imFigur 5 - vorgedehnten Zustand zeigt und
-
einen erfindungsgemäßen Kabelschuh an einem Leiter mit Isolierhülse senkrecht zu der Ebene zeigt, in der der Anschlagträger liegt.Figur 6
-
FIG. 1 shows a conventional cable lug on a conductor, -
FIG. 2 shows a conventional cable lug on a conductor with pushed-on insulating sleeve in the pre-stretched state, -
FIG. 3 the cable lug ofFIG. 2 with shrunk insulating sleeve shows, -
FIG. 3 shows a cable lug according to the invention on a conductor without insulating sleeve, -
FIG. 4 shows a cable lug according to the invention on a conductor with insulating sleeve in the pre-stretched state, -
FIG. 5 cable lug according to the invention on a conductor with insulating sleeve in - prone state shows and
-
FIG. 6 shows a cable lug according to the invention on a conductor with insulating sleeve perpendicular to the plane in which the stop carrier is located.
In den Figuren bezeichnen gleiche Bezugsziffern funktionsgleiche Elemente.
Der in
The in
Generell kann eine Isolierhülse 6 ein Schrumpfschlauch sein, der sich vor der Erwärmung im vorgedehnten Zustand befindet, oder die Isolierhülse 6 kann ein dauerelastischer Schlauch sein, der durch Dehnelemente in den vorgedehnten Zustand aufgespannt ist, z.B. durch in den Isolierschlauch eingeführte Elemente, die den Isolierschlauch 6 auf einen größeren . Innendurchmesser dehnen, als der Durchmesser des Aufnahmeabschnitts 2.Generally, an insulating
Wie aus
- 11
- erstes Endefirst end
- 22
- Aufnahmeabschnittreceiving portion
- 33
- Leiterladder
- 44
- zweites Endesecond end
- 55
- KontaktabschnittContact section
- 66
- Isolierhülseinsulating sleeve
- 77
- Anschlagattack
- 88th
- Anschlagträgerstop support
Claims (11)
- Cable shoe with a receiving part (2), which surrounds a stripped electric al conductor(3) of a cable and with a contacting unit (5) thatisconnected to a first end (1) of the receiving part (2), wherein a stopper support (8) is connected to the contacting unit (5), wherein the stopper support (8) provides for a stopper (7) with distance to the contacting unit (5), which face stewards the first end (1) of the receiving part (2), which overlaps the receiving part (2) and which extends overan angle of 70° to 110° relative to the longitudinal axis of the receiving part (2), wherein the stopper support (8), the contacting unit (5) and the receiving part (2) are formed as a one-piece-element, characterized in that the stopper support (8) is flat and arranged in plain common with the contacting unit (5) and that the stripped electrical conductor (3) of the cable is fastened to the receiving part (2) and thataninsulating tube (6) is arranged abutting with one end to the stopper (7) and surrounding the receiving part (2).
- Cable shoe according to claim 1, characterized in that a connecting part is provided between the stopper support (8) and the receiving part (2).
- Cable shoe according to one of the preceding claims, characterized in that the stopper (7) projects above the receiving part (2) at least partly with a distance to the longitudinal axis of the receiving part (2), which corresponds to the outer radius of the insulating tube (6) in a pre-expanded state.
- Cable shoe according to one of the preceding claims, characterized in that the stopper (7) projectsabove the receiving part (2) symmetrically to the longitudinal axis of the receiving part (2) up to a distance to the longitudinal axis of the receiving part (2), which corresponds to the outer radius of the contacting unit (5).
- Cable shoe according to one of the preceding claims, characterized in that the stopper support (8) extends with the same distance to the longitudinal axis of the receiving part (2) as the contacting unit (5) and that the stopper support (8) has the same cross section as the stopper (7).
- Cable shoe according to one of the preceding claims, characterized in that the contacting unit (5), the stopper support (8) and the longitudinal axis of the receiving part (2) lie in a common plane.
- Cable shoe according to one of the preceding claims, characterized in that the receiving part (2) comprises a crimpable lashing ora pressure socket ora crush socket.
- Method for the fastening ofa cable shoe, which comprises contacting unit (5) which is connected to a first end (1) ofa receiving part (2), by placing of the receiving part (2) ata stripped conductor(3) ofa cable and connecting the receiving part (2) to the conductor(3) tensionally and/or form locking, pushing an insulating tube (6) having an expanded innerdiameteronto the receiving part and fixing the insula ting tube to the receiving part (2) by reducing the inner diameterof the insulating tube (6), where in a stopper support (8) is fastened to the contacting unit (5), wherein the stopper support (8) is a stopper (7) with a distance to the contacting unit (5), which faces the first end (1) of the receiving part (2), projec ts above the rec eiving part (2) and extends with an angle between 70 and 110° relative to the longitudinal axis of the receiving part (2), wherein the stopper support (8), the c ontac ting unit (5) and the rec eiving part (2) are a one piece element, characterized in that the stopper support (8) is flat and is arranged in a common plane with the contacting unit (5), wherein the insulating tube (6) surrounds the receiving part (2) and abuts with its front surface e to the stopper (7) and is fixed around the receiving part (2).
- Method according to claim 8, characterized in that the insulating tube (6) is a pre-expanded shrinking tube in a not shrinked sta te a nd the reduction of the innerdiameterofthe insulating tube (6) is made by applying of heat and corresponding shrinkage.
- Me tho d according to claim 8, characterized in that the insulating tube (6) is an expanded elastic tube which is expanded by expanding elements, which is pushed to g ether with the expanding e le me nts onto the receiving part, and the reduction of the innerdiameterofthe insulating tube (6) isachieved by removing of the expanding elements.
- Method according to one of the claims 8 to 10, characterized in that the cable shoe is a cable shoe according to one of the claims 2 to 7.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11305426.6A EP2511983B1 (en) | 2011-04-12 | 2011-04-12 | Cable lug |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11305426.6A EP2511983B1 (en) | 2011-04-12 | 2011-04-12 | Cable lug |
Publications (2)
Publication Number | Publication Date |
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EP2511983A1 EP2511983A1 (en) | 2012-10-17 |
EP2511983B1 true EP2511983B1 (en) | 2016-03-23 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP11305426.6A Active EP2511983B1 (en) | 2011-04-12 | 2011-04-12 | Cable lug |
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EP (1) | EP2511983B1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102014012350B3 (en) * | 2014-08-25 | 2015-12-10 | Sew-Eurodrive Gmbh & Co Kg | Connection arrangement for an electrical device |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US2350765A (en) * | 1943-02-13 | 1944-06-06 | Aircraft Marine Prod Inc | Electrical connector |
FR2708150B1 (en) * | 1993-07-19 | 1995-10-13 | Aerospatiale | Method for connecting an electric cable to an end element and corresponding end element. |
DE29707491U1 (en) * | 1997-04-25 | 1998-08-20 | Klöckner-Moeller GmbH, 53115 Bonn | Cable lug |
US7695331B2 (en) * | 2007-05-01 | 2010-04-13 | Tri-Star Technology | Electrical contact assembly including a sleeve member |
JP4922898B2 (en) * | 2007-11-06 | 2012-04-25 | 株式会社オートネットワーク技術研究所 | Grounding terminal bracket and grounding terminal bracket fixing structure |
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2011
- 2011-04-12 EP EP11305426.6A patent/EP2511983B1/en active Active
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