EP2511088A1 - Method and device for producing a package for tobacco articles - Google Patents
Method and device for producing a package for tobacco articles Download PDFInfo
- Publication number
- EP2511088A1 EP2511088A1 EP11162113A EP11162113A EP2511088A1 EP 2511088 A1 EP2511088 A1 EP 2511088A1 EP 11162113 A EP11162113 A EP 11162113A EP 11162113 A EP11162113 A EP 11162113A EP 2511088 A1 EP2511088 A1 EP 2511088A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- unit
- embossing
- folding
- rollers
- packaging
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 41
- 241000208125 Nicotiana Species 0.000 title 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 title 1
- 238000004806 packaging method and process Methods 0.000 claims abstract description 47
- 239000011888 foil Substances 0.000 claims abstract description 21
- 239000000123 paper Substances 0.000 claims abstract description 11
- 230000000391 smoking effect Effects 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 6
- 239000011111 cardboard Substances 0.000 claims abstract description 5
- 229910052751 metal Inorganic materials 0.000 claims abstract description 4
- 239000002184 metal Substances 0.000 claims abstract description 4
- 238000004049 embossing Methods 0.000 claims description 81
- 238000005520 cutting process Methods 0.000 claims description 29
- 235000019504 cigarettes Nutrition 0.000 claims description 17
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 239000012785 packaging film Substances 0.000 claims description 5
- 229920006280 packaging film Polymers 0.000 claims description 5
- 235000019506 cigar Nutrition 0.000 claims description 3
- 230000000295 complement effect Effects 0.000 claims description 2
- 239000003562 lightweight material Substances 0.000 claims description 2
- 239000002985 plastic film Substances 0.000 claims description 2
- 229920006255 plastic film Polymers 0.000 claims description 2
- 239000004033 plastic Substances 0.000 abstract description 6
- 238000001514 detection method Methods 0.000 description 4
- 235000019645 odor Nutrition 0.000 description 4
- 239000010410 layer Substances 0.000 description 3
- 210000005036 nerve Anatomy 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 238000012858 packaging process Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000008786 sensory perception of smell Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/02—Packaging cigarettes
- B65B19/22—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers
- B65B19/228—Preparing and feeding blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2105/00—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2120/00—Construction of rigid or semi-rigid containers
- B31B2120/10—Construction of rigid or semi-rigid containers provided with covers, e.g. lids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2241/00—Making bags or boxes intended for a specific use
- B31B2241/003—Making cigarette boxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/006—Controlling; Regulating; Measuring; Improving safety
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
- B31B50/146—Cutting, e.g. perforating, punching, slitting or trimming using tools mounted on a drum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
- B31B50/16—Cutting webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/25—Surface scoring
- B31B50/256—Surface scoring using tools mounted on a drum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
- B31B50/81—Forming or attaching accessories, e.g. opening devices, closures or tear strings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
- B31B50/88—Printing; Embossing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0723—Characteristics of the rollers
- B31F2201/0733—Pattern
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0723—Characteristics of the rollers
- B31F2201/0738—Cross sectional profile of the embossments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0741—Roller cooperating with a non-even counter roller
- B31F2201/0743—Roller cooperating with a non-even counter roller having a matching profile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0741—Roller cooperating with a non-even counter roller
- B31F2201/0748—Roller cooperating with a non-even counter roller having a dissimilar profile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
Definitions
- the present invention relates to a method and an apparatus for producing a packaging for rod-shaped smoking articles with at least one outer layer.
- rod-shaped smoking articles cigarettes cigarillos or cigars are meant. For the sake of simplicity, only cigarettes are usually mentioned below.
- a pack of cigarettes generally consists of an inner pack which can consist of paper, plastic, metallized paper or plastic paper, in rare cases also of an aluminum foil, as well as of an outer packaging made of a thin cardboard, as for example in the WO-2010/012370 A1 is described or may generally consist of plastic or of different layers of paper and plastic, granted sufficient mechanical protection and is provided with or without protective layer, which protects against drying and / or odor.
- both the inner package and the outer package are each supplied as a blank to the packaging machine, where the cigarettes are wrapped by the inner package and pushed into the molded outer packaging.
- the inner package if it is a so-called innerliner, be embossed by known methods, ie provided with a satin finish and with logos.
- the feeding of both blanks synchronously with the cycle of the packaging machine requires a great deal of synchronization means, in particular if the inner packaging is embossed and / or printed.
- Fig. 1 is a simplified flow diagram of a possible device for producing a package for cigarettes shown in the FIGS. 12 and 14 is shown.
- the device 1 according to Fig. 1 has a foil strip roll 2 with a foil strip 3, which first passes through an embossing unit 4, then a folding unit 5 and finally a cutting unit 6, in order then to arrive as a blank 19 to a packaging machine 7.
- the packaging film, or the film strip 3, for producing an outer packaging may be made of a lightweight material, for example paper, thin cardboard, hybrid films, d. H. multi-coated films of various materials or plastic films, which may be metallised or otherwise coated or, in certain applications, in certain countries where still permitted, a metal foil. In the following stands for simplifying the term "slide”.
- the device 1 has, as the first control unit 8, a synchronization device which serves to adapt the power stroke A1 of the embossing unit 4 to the process cycle P of the packaging process.
- the process cycle P can be defined, for example, by a length section of the film 3 to be supplied per unit time of the packaging machine, to which the working cycle A1 of the embossing unit 4 must be coordinated during the pre-processing of the film 3. This corresponds to a positionally accurate arrangement of embossed surface structures on the respective
- the length of the film 3 to be fed can be the surface structures which may be structures of the embossed characters 23S, 24S.
- the synchronization unit 8 includes a determination device 9 for determining the power stroke A1 of the embossing unit 4. an optical detection of the position of surface structures 23 which have been impressed in the embossing unit 4 on the film 3. The detection takes place on the transport path between the embossing unit 4 and the folding unit. 5
- the determined working cycle A1 can then be adapted to the process cycle P in a positioning device 10.
- a manual and / or automated adjustment method is conceivable.
- the driven roller may be temporarily decoupled from the drive so as to extend the transport path of the film 3 by a desired amount, which is then in line with the process cycle P.
- the extension of the transport path of the film 3 as required is absorbed by a first buffer unit 14 a, which is arranged behind the embossing unit 4.
- the device 1 For determining and controlling the working cycle A2 of the folding unit 5, the device 1 comprises a second control unit 11.
- the control unit 11 includes a comparison device 12, by which a detection of a quantitative deviation between the working cycles A1 and A2 of the embossing unit and folding unit is possible. This can be done, for example, by means of an optical representation by means of a lamp which is designed in the manner of a stroboscope for regularly spaced light irradiation on the film. The irradiation frequency corresponds In this way, the optical position of the relative position between the surface structures embossed in the embossing unit 4 and the fold breaks 21 ae formed in the folding unit 5 on the film 3, or the blank 19, takes place.
- the determined information is further used in positioning device 13 in order to adapt the working cycle A2 to the working cycle A1 such that the formed folding fractures 21a-e have the desired relative position on the film 3.
- the positioning device 13 may be designed for manual and / or automated adjustment of the peripheral relative position of the driven folding roller 34 with respect to the film 3.
- a coupling for decoupling the folding roller 34 from the roller drive 36 is conceivable. This additionally enables a change in the relative position of the fold breaks 21 a-e on the film 3 as required or as a function of the process.
- the comparison device 21 can also be used to detect the relative deviation of the working cycle A2 with respect to the process cycle P, for rechecking the synchronization with the subsequent packaging process. Furthermore, indirect conclusions can be obtained in this way on an unwanted deviation of the power stroke A2 with respect to the power stroke A1, since the power stroke A1 is already synchronized by means of the synchronization unit 8 with the process cycle P.
- a further buffer unit 14b is provided.
- the second control unit 11 is adjoined by a third control unit 15 in order to synchronize the power stroke A3 of the cutting unit 6 with the process clock P.
- the third control unit 15 comprises a comparison unit 16, by means of which a detection of a quantitative deviation between the working cycles A2 and A3 of the folding and cutting unit is made possible.
- the signals can be detected. The information thus determined is further used in the positioning device 17 to adapt the power stroke A3 to the power stroke A2 such that the cuts 22a-22f have the desired relative position on the blank 19.
- the foil strip 3, 3b can be preprinted or unprinted. However, it is also possible to provide a printing unit in front of the embossing unit in order to print in the process cycle P the film strip.
- the control unit provided for this purpose is similar to the described control units in order to synchronize the power stroke of the pressure unit with the power stroke of the other units and with the process clock.
- a station for applying odors can be integrated, with a further control unit ensures that this station operates in the process cycle P.
- the blank 19 equipped with fold breaks 21 a is fed continuously to the packaging machine in the process cycle P.
- the fold breaks 21 ac are preferably arranged at the bottom of the packaging thus formed, where two folds along the folded edges are performed. In the FIGS. 9-11 this process is shown schematically.
- FIG. 1C a wider foil strip 3b is shown to receive the cigarettes in landscape format.
- the film strip 3b is embossed, folded and cut similarly to the film strip 3 to give the blank 19b with the embossed marks 24S, the fold breaks 25 and the cuts 26.
- both the embossing unit and the folding and cutting unit are adapted to the width of the film strip.
- rollers of the embossing unit 4 largely depends on the nature of the film strip and on the desired type of embossed characters.
- known embossing rollers can be used which are described in numerous patents and applications of the same applicant, eg in US Pat WO 02/07671 defined and in the FIGS. 2 and 3 are shown. These are rollers in a pin up - pin up constellation, whereby the characters thereby arise that teeth are removed completely or partially on the embossing roller. Arrangements with two or three rollers are described, but the arrangements can also have more than three rollers.
- rollers with characters and possibly with isolated teeth are defined as embossing rollers, while the other rollers, whether via synchronization means or driven directly or indirectly, are defined as counter-rollers.
- this does not exclude that more than one roller of a device may have characters and thus embossing rollers.
- the embossing arrangement 4A shows three rollers, an embossing roller 53 driven by a drive 27 and a first counter-roller 32 and a second counter-roller 33, the two counter-rollers neither being directly driven nor connected to the driven roller via synchronization elements, e.g. Gears are synchronized, but are driven only via the foil strip 3.
- synchronization elements e.g. Gears are synchronized, but are driven only via the foil strip 3.
- the three rollers do not have the same structure. While the driven embossing roller 53 has teeth 31, the first counter roller 32 is provided with rings 32R running around the entire periphery and arranged in parallel with each other such that the teeth 31 of the embossing roller 53 engage in the grooves between the rings.
- the rings 32R are tapered outwardly and flattened so as to engage between the teeth 31.
- the second backing roll 33 has longitudinal ribs 33L which, like the rings 32R, taper outwardly and are flattened such that the longitudinal ribs 33L cooperate with the teeth 31 of the embossing roll 53.
- the rings or longitudinal ribs can influence the appearance of the embossing pattern produced by the embossing roller with teeth. With such embossing roller assemblies, it is possible, by varying the teeth 31 or the rings 32R or the longitudinal ribs 33L, i. by changing the height, flanks or edges of the teeth, rings or longitudinal ribs or patterning of their upper surface produce various embossing patterns or characters and, if appropriate, better break the nerves of the film paper.
- the roller assembly 4B has the same drive 27 and the same driven embossing roller 53 and a counter-roller 29 with teeth 31.
- the logos 23L were obtained by removing or modifying the teeth 31 at these locations.
- rollers are suitable in which only teeth are present where the logo is to arise and wherein the teeth are preferably arranged on the non-driven roller.
- the embossing arrangement 4C according to Fig. 4 assumes a pin-up-pin-up configuration which is proven for embossing inner liners, in which all three rolls 28, 29 and 30 have teeth 31 projecting from the surface of the roll cylinder, in which case one tooth of a roll is interposed between four teeth of the other rolls intervenes, whereby a self-synchronization is achieved and the embossing more precise and the drive is simplified.
- the first roller 28 is driven by a symbolically represented drive 27, wherein the drive can also be a motor.
- Fig. 4 three rolls are used for the embossing of the film strip 3.
- the drive roller 27 driven by embossing roller 28 includes embossing lines 23, 23A and at the two edges rows of teeth 52 to better transfer the driving force to the counter-rollers and to protect the embossing roll from dozing, if there are only a few embossing lines or embossing rows.
- Embossed lines or rows are understood to mean rows or rows on which any characters formed from teeth 31 are arranged.
- the counter rollers 29 and 30 have only teeth 31 here.
- the metallized surface of the packaging film is stamped so that in almost all cases the driven roller has the indicia, while in embossing outer films it may be advantageous to attach the indicia to one of the non-driven embossing rollers to get on the slide positively outstanding characters, as in FIG. 5 is shown. As a result, both tactile and acoustically effective characters can be generated.
- one of the two non-driven rollers is the embossing roller 30A having the embossing lines 23, 23A.
- embossing arrangement 4E has only two rolls, as in FIG Fig. 6 in which said embossing assembly 4E comprises a driven roller 28F and an embossing roller 29A driven therewith with the embossing lines 23, 23A.
- said embossing roller 29A has a double circumference of the driven roller 28F.
- the teeth 31 are shown in a pyramid shape with a square outline, wherein the tips can be flattened up to 25%.
- pyramidal teeth having a variety of other layouts and shapes are known, e.g. pyramidal teeth of rectangular outline, e.g. in the direction of the longitudinal axis have a greater length of its base than in the other direction.
- it may also be frustoconical or conical teeth.
- the teeth can be pitched, i. a distance between the tips, from 0.05 mm to 0.4 mm, at a theoretical height without flattening of 0.03 mm to 0.3 mm.
- individual teeth or groups of teeth may be designed differently as known in the art.
- an embossing assembly 4F is shown having a similar roll configuration as FIG Fig. 2 shows, wherein the driven embossing roller 28 cooperates with a first counter-roller 32 with rings 32R and a second counter-roller 33 with longitudinal rips 33L.
- the embossing roll 28 In contrast to the execution according to Fig. 2 has the embossing roll 28 only there teeth 28 where embossing rows or rows 23, 23A are provided.
- embossing rollers described and further known per se it is possible to characterize characters that appear to the eye as patterns, colors, color patterns or are almost invisible, serve as authentication features, tactile detectable or can generate acoustic signals.
- both mating rolls are engaged with the embossing roll, but this is not necessarily always the case. It is also conceivable that the first or second mating roller is only engaged with the first or preceding roller or can be brought into engagement. In addition, it may be advantageous to provide more than a total of three rollers for certain applications, which have a different surface structure. Furthermore, both the diameter and the length of the individual rolls may be different. In addition to the metal rolls, soft rolls can also be used.
- FIG. 8 a roller assembly 4G is shown in a so-called pin-up-pin-down configuration, with the raised embossing elements 23R on the driven roller 54 and the corresponding hollow embossing elements 23H on the counter roller 55.
- the drive of the counter roll via a synchronization gear 56, 57.
- the elevations 23R and the recesses 23 H are illustrated.
- This folding unit comprises two folding rollers 34 and 35, wherein the folding roller 34 is driven by a drive 36.
- the second folding roller 35 is driven and synchronized via a synchronization gear 41 and 42.
- the two folding rollers are essentially smooth and have complementary structures to each other to achieve the desired fold breaks.
- the folding roller 35 has both circular rings 37 and longitudinally arranged ribs 38 a - e, which engage in corresponding circular grooves 40 and longitudinal grooves 39 a - e of folding roller 34.
- embossing elements on the folding rollers, z.
- teeth or groups of teeth that can be arranged on one or both rollers as in the Figures 2-7 , or recuperator according to the roller assembly of FIGS. 8, 8A , wherein the raised embossing elements 23 R are arranged on the folding roller 35 with the folding tools and the hollow embossing elements 23 H on the other folding roller 34.
- both the shape and the cross sections and dimensions of the rings or ribs or grooves may be different depending on the material to be folded.
- Fig. 10 a side view of Fig. 9 , The interlocking of the longitudinal ribs and longitudinal grooves is shown.
- a possible arrangement of a cutting unit 6 is shown.
- This consists in the present case of two cutting rollers 43 and 44, wherein the cutting roller 43 is driven by a drive 45 and via a synchronization gear 46 and 47, the second cutting roller 44 drives.
- the first cutting roller 43 is smooth in the present example, while the second cutting roller 44 cutting blades 48 and 49 a - e, which are formed, the blank 19 according to Fig. 1A or 1B to cut.
- the cutting rollers can also be provided with stamping teeth and / or embossing elements like the folding rollers.
- Both the folding rollers and the cutting rollers may have means to prevent their buckling, which means e.g. Rings or teeth can be.
- FIGS. 12-14 schematically the operation of the packaging machine 7 is shown.
- Fig. 12 is the folding of blank 19 for receiving the cigarettes 18 shown and in Fig. 14 the finished package 20.
- the cigarettes in a holder 50 according FIG. 15 held together and / or in an inner liner 51 according to FIG. 16 which then fits into the pack 20.
- this device is particularly suitable for the on-line production of smoking article packaging, from roll on the film strip optionally printed, embossed and / or folded and then cut and the blank is folded, filled and wrapped around the cigarettes and all this in time with the packaging machine.
- the online processing of thin cardboard, paper or plastic by the folding and breaking of the nerves by the counter roll (s) is facilitated or even possible.
- an odor unit can be integrated, which applies in the on-line process odors before folding. From the description of the rollers it is clear that any combination of embossing, folding and cutting elements on rollers is possible.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
Abstract
Description
Die vorliegende Erfindung bezieht sich auf ein Verfahren und eine Vorrichtung zur Herstellung einer Verpackung für stangenförmige Rauchartikel mit mindestens einer äusseren Schicht. Unter stangenförmigen Rauchartikeln werden Zigaretten, Zigarillos oder Zigarren gemeint. Der Einfachheit halber werden im Folgenden meistens nur Zigaretten erwähnt.The present invention relates to a method and an apparatus for producing a packaging for rod-shaped smoking articles with at least one outer layer. By rod-shaped smoking articles cigarettes, cigarillos or cigars are meant. For the sake of simplicity, only cigarettes are usually mentioned below.
Gemäss Stand der Technik besteht eine Packung Zigaretten im Allgemeinen aus einer Innenpackung, die aus Papier, Kunststoff, metallisierten Papier oder Kunststoffpapier bestehen kann, in seltenen Fällen auch aus einer Aluminiumfolie, sowie aus einer Aussenverpackung, die aus einem dünnen Karton, wie sie zum Beispiel in der
Dabei kann die Innenpackung, falls sie ein sogenannter Innerliner ist, nach bekannten Verfahren geprägt sein, d. h. mit einer Satinierung und mit Logos versehen werden. Die Zuführung beider Zuschnitte synchron zum Takt der Verpackungsmaschine erfordert einen grossen Aufwand an Synchronisationsmitteln, insbesondere falls die Innenverpackung geprägt und/oder bedruckt wird.In this case, the inner package, if it is a so-called innerliner, be embossed by known methods, ie provided with a satin finish and with logos. The feeding of both blanks synchronously with the cycle of the packaging machine requires a great deal of synchronization means, in particular if the inner packaging is embossed and / or printed.
In letzter Zeit werden von Regierungen und Organisationen zunehmend Anstrengungen unternommen, den Zigarettenkonsum insbesondere von Jugendlichen einzudämmen und es laufen Bestrebungen, die Werbung auf Zigarettenpaketen, d. h. sowohl auf der Innenpackung oder Innenseite als auch auf der Aussenverpackung ganz zu unterbinden oder wesentlich einzuschränken. Parallel dazu werden von der Industrie Anstrengungen unternommen, die Herstellung von Zigaretten-Verpackungen sowohl in Hinsicht auf das Material als auch auf die Herstellungsverfahren zu rationalisieren und kostengünstiger zu gestalten.Increasingly efforts have recently been made by governments and organizations to curb cigarette consumption, particularly among young people, and efforts are underway to promote advertising on cigarette packets; H. Both on the inner pack or inside as well as on the outer packaging completely inhibit or significantly restrict. In parallel, efforts are being made by the industry to streamline and reduce the cost of manufacturing cigarette packaging in terms of both material and manufacturing processes.
Es ist von diesem bekannten Stand der Technik ausgehend Aufgabe der vorliegenden Erfindung ein Verfahren und eine Vorrichtung zur Herstellung von Verpackungen für Zigaretten, Zigarillos oder Zigarren anzugeben, die einerseits ohne Verwendung einer Innenverpackung den verschiedenen Bedingungen genügen, die an solche Verpackungen gestellt werden und andererseits eine rationellere Herstellung erlauben sowie ermöglichen, die Verpackung mit einer grossen Vielfalt von sichtbaren oder praktisch unsichtbaren, taktil, akustisch oder über den Geruchsinn erfassbaren Zeichen zu versehen, die auch als Authentifizierungsmerkmale dienen können. Im Rahmen dieser Anmeldung wird unter dem Begriff "Zeichen" jede Art von Schriftzügen, einzelne Punkte, Punktgruppen, Farben sowie Kombinationen davon verstanden, die durch die Prägewalze(n) erzeugt und visuell, taktil, akustisch oder über den Geruchsinn erfassbar sind. Diese Aufgabe wird mit dem Verfahren gemäss Patentanspruch 1 und der Vorrichtung gemäss Patentanspruch 7 gelöst.It is based on this known prior art object of the present invention to provide a method and apparatus for producing packaging for cigarettes, cigarillos or cigars, on the one hand meet the use of an inner packaging the various conditions that are placed on such packaging and on the other hand allow the packaging to be provided with a wide variety of visible or practically invisible, tactile, acoustical or olfactory sensible signs which may also serve as authentication features. In the context of this application, the term "sign" is understood to mean any type of lettering, individual points, point groups, colors and combinations thereof which are produced by the embossing roll (s) and can be detected visually, tactually, acoustically or via the sense of smell. This object is achieved by the method according to
Die Erfindung wird im Folgenden anhand von Zeichnungen von Ausführungsbeispielen näher erläutert.
- Fig. 1
- zeigt schematisch den Ablauf eines Herstellungsverfahrens einer Verpackung aus einem Folienband und die dazu gehörige Vorrichtung,
- Fig. 1A
- zeigt ein erstes Folienband während der Bearbeitung,
- Fig. 1B
- zeigt eine Ausschnittvergrösserung von
Fig. 1A , - Fig. 1C
- zeigt ein breiteres Folienband während der Bearbeitung,
- die Figuren 2 - 7
- zeigen sechs Walzenanordnungen einer Prägeeinheit in Pin Up - Pin Up-Konfiguration,
- Fig. 8
- zeigt eine Walzenanordnung in Pin Up - Pin Down Konfiguration,
- Fig. 8A
- zeigt einen Schnitt gemäss der Linie VIIIA-VIIIA in
Fig. 8 , - Fig. 9
- zeigt ein Ausführungsbeispiel einer Falzwalzenanordnung,
- Fig. 10
- zeigt eine Seitenansicht von
Fig. 9 , - Fig. 11
- zeigt ein Ausführungsbeispiel einer Schneidwalzenanordnung,
- Fig. 12
- zeigt schematisch einen gefalteten Zuschnitt,
- Fig. 13
- zeigt eine Portion Zigaretten,
- Fig. 14
- zeigt die Verpackung von
Fig. 12 geschlossen, - Fig. 15
- zeigt ein Zigaretten-Halterband, und
- Fig. 16
- zeigt einen Innerliner.
- Fig. 1
- shows schematically the sequence of a method of manufacturing a packaging from a foil strip and the associated device,
- Fig. 1A
- shows a first foil strip during processing,
- Fig. 1B
- shows a section enlargement of
Fig. 1A . - Fig. 1C
- shows a wider foil band during processing,
- Figures 2-7
- show six roller arrangements of an embossing unit in Pin Up - Pin Up configuration,
- Fig. 8
- shows a roller arrangement in Pin Up - Pin Down configuration,
- Fig. 8A
- shows a section along the line VIIIA-VIIIA in
Fig. 8 . - Fig. 9
- shows an embodiment of a folding roller assembly,
- Fig. 10
- shows a side view of
Fig. 9 . - Fig. 11
- shows an embodiment of a cutting roller assembly,
- Fig. 12
- shows schematically a folded blank,
- Fig. 13
- shows a serving of cigarettes,
- Fig. 14
- shows the packaging of
Fig. 12 closed, - Fig. 15
- shows a cigarette holder band, and
- Fig. 16
- shows an innerliner.
In
Die Verpackungsfolie, bzw. das Folienband 3, zur Herstellung einer äusseren Verpackung, kann aus einem leichten Werkstoff sein, beispielsweise Papier, dünner Karton, hybride Folien, d. h. mehrfach beschichtete Folien aus verschiedenen Materialien oder Plastikfolien, die metallisiert oder sonst beschichtet sein können oder bei gewissen Anwendungen in gewissen Ländern, wo es noch erlaubt ist, eine Metallfolie. Im folgenden steht dafür vereinfacht der Begriff "Folie".The packaging film, or the
Die Vorrichtung 1 weist als erste Regelungseinheit 8 eine Synchronisationseinrichtung auf, die zur Anpassung des Arbeitstaktes A1 der Prägeeinheit 4 mit dem Prozesstakt P des Verpackungsvorgangs dient. Der Prozesstakt P kann beispielsweise durch einen pro Zeiteinheit der Verpackungsmaschine zuzuführenden Längenabschnitt der Folie 3 definiert sein, auf welche der Arbeitstakt A1 der Prägeeinheit 4 bei der Vorbearbeitung der Folie 3 abgestimmt sein muss. Dem entspricht eine positionsgenaue Anordnung aufgeprägter Oberflächenstrukturen auf dem jeweils zuzuführenden Längenabschnitt der Folie 3. Bei den Oberflächenstrukturen kann es sich um Strukturen der geprägten Zeichen 23S, 24S handeln.The
Die Synchronisationseinheit 8 beinhaltet eine Bestimmungseinrichtung 9 zur Ermittlung des Arbeitstaktes A1 der Prägeeinheit 4. Dies kann z.B. ein optisches Erfassen der Position von Oberflächenstrukturen 23 beinhalten, die in der Prägeeinheit 4 auf die Folie 3 aufgeprägt wurden. Dabei erfolgt die Erfassung auf dem Transportweg zwischen der Prägeeinheit 4 und der Falzeinheit 5.The synchronization unit 8 includes a
Der ermittelte Arbeitstakt A1 kann daraufhin in einer Positioniereinrichtung 10 an den Prozesstakt P angepasst werden. Hierzu ist ein manuelles und/oder automatisiertes Anpassungsverfahren denkbar. Die angetriebene Walze kann temporär vom Antrieb entkoppelt werden, um derart den Transportweg der Folie 3 um ein gewünschtes Mass zu verlängern, welches dann mit dem Prozesstakt P im Einklang ist. Die bedarfsweise Verlängerung des Transportwegs der Folie 3 wird durch eine erste Puffereinheit 14a aufgefangen, welche hinter der Prägeeinheit 4 angeordnet ist.The determined working cycle A1 can then be adapted to the process cycle P in a
Zur Festlegung und Kontrolle des Arbeitstaktes A2 der Falzeinheit 5 umfasst die Vorrichtung 1 eine zweite Regelungseinheit 11. Die Regelungseinheit 11 beinhaltet eine Vergleichseinrichtung 12, durch welche ein Erfassen einer quantitativen Abweichung zwischen den Arbeitstakten A1 und A2 der Prägeeinheit und Falzeinheit ermöglicht ist. Dies kann z.B. mittels einer optischen Darstellung durch eine Lampe erfolgen, die nach Art eines Stroboskops zur regelmässig zeitlich beabstandeten Lichteinstrahlung auf die Folie ausgebildet ist. Die Einstrahlungsfrequenz entspricht bevorzugt dem Prozesstakt P. Derart erfolgt eine optische Darstellung der Relativposition zwischen den in der Prägeeinheit 4 aufgeprägten Oberflächenstrukturen und den in der Falzeinheit 5 ausgeformten Falzbrüchen 21 a-e auf der Folie 3, bzw. dem Zuschnitt 19.For determining and controlling the working cycle A2 of the
Die ermittelte Information wird in Positioniereinrichtung 13 weiterverwendet, um den Arbeitstakt A2 an den Arbeitstakt A1 derart anzupassen, dass die ausgebildeten Falzbrüche 21 a-e die gewünschte Relativposition auf der Folie 3 aufweisen. Beispielsweise kann die Positioniereinrichtung 13 zum manuellen und/oder automatisierten Einstellen der umfänglichen Relativposition der angetriebenen Falzwalze 34 bezüglich der Folie 3 ausgebildet sein. Hierzu ist eine Kupplung zum Entkoppeln der Falzwalze 34 vom Walzenantrieb 36 denkbar. Dies ermöglicht zusätzlich eine bedarfsweise oder prozessabhängige Änderung der Relativposition der Falzbrüche 21 a-e auf der Folie 3.The determined information is further used in
Die Vergleichseinrichtung 21 kann auch zum Erfassen der Relativabweichung des Arbeitstaktes A2 bezüglich des Prozesstaktes P herangezogen werden, zur nochmaligen Überprüfung der Synchronisierung mit dem anschliessenden Verpackungsprozess. Ferner können auch auf diese Weise indirekte Rückschlüsse auf eine ungewollte Abweichung des Arbeitstaktes A2 bezüglich des Arbeitstaktes A1 erhalten werden, da der Arbeitstakt A1 mittels der Synchronisationseinheit 8 bereits mit dem Prozesstakt P synchronisiert ist.The comparison device 21 can also be used to detect the relative deviation of the working cycle A2 with respect to the process cycle P, for rechecking the synchronization with the subsequent packaging process. Furthermore, indirect conclusions can be obtained in this way on an unwanted deviation of the power stroke A2 with respect to the power stroke A1, since the power stroke A1 is already synchronized by means of the synchronization unit 8 with the process cycle P.
Zur bedarfsweisen Verlängerung des Transportweges der Folie 3 bei einem Eingreifen der Positioniereinrichtung 13 ist nach der Falzeinheit 5 eine weitere Puffereinheit 14b vorgesehen.To demand extension of the transport path of the
Der zweiten Regelungseinheit 11 schliesst sich eine dritte Regelungseinheit 15 an, um den Arbeitstakt A3 der Schneideinheit 6 mit dem Prozesstakt P zu synchronisieren. Analog der zweiten Regelungseinheit 11 umfasst die dritte Regelungseinheit 15 eine Vergleichseinheit 16, durch welche ein Erfassen einer quantitativen Abweichung zwischen den Arbeitstakten A2 und A3 der Falz- und Schneideinheit ermöglicht ist. Analog zur zweiten Regelungseinheit können die Signale erfasst werden. Die derart ermittelte Information wird in der Positionierungseinrichtung 17 weiterverwendet, um den Arbeitstakt A3 an den Arbeitstakt A2 derart anzupassen, dass die Schnitte 22a - 22f die gewünschte Relativposition auf dem Zuschnitt 19 aufweisen.The second control unit 11 is adjoined by a
Das Folienband 3, 3b kann vorgängig bedruckt oder unbedruckt sein. Es ist jedoch auch möglich, vor der Prägeeinheit eine Druckeinheit vorzusehen, um im Prozesstakt P das Folienband zu bedrucken. Die dazu vorgesehene Regelungseinheit ist ähnlich den beschriebenen Regelungseinheiten, um den Arbeitstakt der Druckeinheit mit den Arbeitstakt der anderen Einheiten und mit dem Prozesstakt zu synchronisieren. In die Vorrichtung kann auch eine Station zum Aufbringen von Geruchstoffen integriert werden, wobei eine weitere Regelungseinheit sicher stellt, dass diese Station im Prozesstakt P arbeitet.The
In der anschliessenden Verpackungsmaschine 7 wird der mit Falzbrüchen 21 a-e ausgestattete Zuschnitt 19 im Prozesstakt P kontinuierlich der Verpackungsmaschine zugeführt. Dort erfolgt eine direkte Faltung des Zuschnitts 19 um die zu verpackenden Zigaretten 18. Dabei ist dank der Falzbrüche 21 a-e nur eine geringe Krafteinwirkung erforderlich, wodurch eine Zerstörung des Verpackungsguts wirkungsvoll vermieden ist. Die Falzbrüche 21 a-c sind bevorzugt am Boden der so gebildeten Verpackung angeordnet, wo zwei Faltungen entlang der Faltkanten durchgeführt werden. In den
In
Bei gewissen Anwendungen, bzw. Folienbeschaffenheit ist es nicht erforderlich, das Folienband vor dem Umhüllen zu Falzen, so dass die Falzeinheit nicht verwendet wird und die Regelungseinheiten dementsprechend angepasst sind. In anderen Anwendungen kann es sich ergeben, dass das Prägen des Folienbandes nicht erforderlich ist und das Folienband von der Folienband-Rolle direkt zur Falzeinheit gelangt. Auch in diesem Falle werden die Regelungseinheiten dementsprechend angepasst.In certain applications, or film nature, it is not necessary to fold the film strip before wrapping, so that the folding unit is not used and the control units are adjusted accordingly. In other applications, it may turn out that the embossing of the film strip is not required and the film strip passes from the film strip roll directly to the folding unit. Also in this case, the control units are adjusted accordingly.
Die Anzahl und die Ausgestaltung der Walzen der Prägeeinheit 4 hängt weitgehend von der Beschaffenheit des Folienbandes sowie von der gewünschten Art der geprägten Zeichen ab. Falls es sich um Innerliner ähnelnde Folien handelt, deren eine Seite metallisiert oder ähnlich beschaffen ist, können bekannte Prägewalzen verwendet werden, die in zahlreichen Patentschriften und -anmeldungen des gleichen Anmelders, z.B. in der
Die Walzen mit Zeichen und gegebenenfalls mit vereinzelten Zähnen werden als Prägewalzen definiert, während die übrigen Walzen, ob über Synchronisationsmittel oder direkt oder indirekt angetrieben, als Gegenwalzen definiert werden. Das schliesst jedoch nicht aus, dass auch mehr als eine Walze einer Vorrichtung Zeichen aufweisen können und somit Prägewalzen sind. Ausserdem wird davon ausgegangen, dass das Folienband stets in derselben Orientierung bezüglich deren aussen zu liegenden Seite zwischen den Walzen durchgeführt wird.The rollers with characters and possibly with isolated teeth are defined as embossing rollers, while the other rollers, whether via synchronization means or driven directly or indirectly, are defined as counter-rollers. However, this does not exclude that more than one roller of a device may have characters and thus embossing rollers. In addition, it is assumed that the film strip is always performed in the same orientation with respect to its outer side between the rollers.
Die Prägeanordnung 4A zeigt drei Walzen, eine von einem Antrieb 27 angetriebene Prägewalze 53 und eine erste Gegenwalze 32 und eine zweite Gegenwalze 33, wobei die beiden Gegenwalzen weder direkt angetrieben noch mit der angetriebenen Walze über Synchronisationselemente, wie z.B. Zahnräder synchronisiert sind, sondern nur via das Folienband 3 angetrieben werden.The
In Abweichung von der grossen Mehrzahl von vorbekannten Walzenanordnungen weisen die drei Walzen nicht die gleiche Struktur auf. Während die angetriebene Prägewalze 53 Zähne 31 aufweist, ist die erste Gegenwalze 32 mit Ringen 32R versehen, die um den ganzen Umfang laufen und parallel zueinander angeordnet sind derart, dass die Zähne 31 der Prägewalze 53 in die Rillen zwischen den Ringen greifen. Die Ringe 32R sind nach aussen hin verjüngt und abgeflacht derart, dass sie zwischen die Zähne 31 eingreifen.In deviation from the great majority of previously known roller arrangements, the three rollers do not have the same structure. While the driven
Die zweite Gegenwalze 33 weist längsgerichtete Rippen 33L auf, die wie die Ringe 32R sich nach aussen verjüngen und abgeflacht sind derart, dass die Längsrippen 33L mit den Zähnen 31 der Prägewalze 53 zusammenarbeiten. Dabei können die Ringe, bzw. Längsrippen das Aussehen der von der Prägewalze mit Zähnen erzeugten Prägemuster beeinflussen. Mit solchen Prägewalzenanordnungen ist es möglich, durch Variation der Zähne 31 oder der Ringe 32R oder der Längsrippen 33L, d.h. durch Änderung der Höhe, der Flanken oder Kanten der Zähne, Ringe oder Längsrippen oder Musterung von deren oberer Fläche verschiedenartige Prägemuster oder Zeichen herzustellen und gegebenenfalls die Nerven des Folienpapiers besser zu brechen.The
Die Walzenanordnung 4B weist denselben Antrieb 27 und dieselbe angetriebene Prägewalze 53 sowie eine Gegenwalze 29 mit Zähnen 31 auf. Die Logos 23L wurden dadurch erhalten, dass an diesen Stellen die Zähne 31 entfernt oder modifiziert wurden.The
Im Falle von Verpackungsfolien, die nicht metallisiert sind und die gegebenenfalls auch taktile oder akustische Merkmale aufweisen sollen, sind Walzen geeignet, bei denen nur dort Zähne vorhanden sind, wo das Logo entstehen soll und wobei die Zähne vorzugsweise auf der nicht angetriebenen Walze angeordnet sind.In the case of packaging films which are not metallized and which should also have tactile or acoustic characteristics where appropriate, rollers are suitable in which only teeth are present where the logo is to arise and wherein the teeth are preferably arranged on the non-driven roller.
In den
Gemäss
Im Unterschied zu den Prägewalzen gemäss den
Beim Satinieren und gleichzeitigen Prägen von Zeichen auf Innerlinern wird die metallisierte Oberfläche der Verpackungsfolie geprägt, so dass bei fast allen Fällen die angetriebene Walze die Zeichen aufweist, während es beim Prägen von äusseren Folien vorteilhaft sein kann, die Zeichen auf einer der nicht angetriebenen Prägewalzen anzubringen, um auf der Folie positiv herausragende Zeichen zu erhalten, wie dies in
Dies kann auch für den Fall gelten, in welchem die Prägeanordnung 4E nur zwei Walzen aufweist, wie in
In den Ausführungsbeispielen sind die Zähne 31 pyramidenförmig mit quadratischem Grundriss dargestellt, wobei deren Spitzen bis zu 25 % abgeflacht sein können. Es sind jedoch noch eine Anzahl weiterer pyramidenförmiger Zähne mit einer Vielfalt von anderen Grundrissen und Formen bekannt, so z.B. pyramidenförmige Zähne mit rechteckigem Grundriss, die z.B. in Richtung der Längsachse eine grössere Länge ihrer Grundfläche aufweisen als in der anderen Richtung. Für bestimmte Anwendungen, bei denen die Gegenwalzen über Synchronisationsmittel angetrieben werden, können es auch kegelstumpfartige oder konische Zähne sein. Die Zähne können einen Pitch, d.h. einen Abstand zwischen den Spitzen, von 0,05 mm bis 0,4 mm aufweisen, bei einer theoretischen Höhe ohne Abflachung von 0,03 mm bis 0,3 mm. Ferner können einzelne Zähne oder Zahngruppen, wie aus dem Stand der Technik bekannt, unterschiedlich gestaltet sein.In the embodiments, the
In
Mit den beschriebenen und weiteren an sich bekannten Prägewalzen ist es möglich, Zeichen zu prägen, die dem Auge sichtbar als Muster, Farben, Farbmuster erscheinen oder fast unsichtbar sind, als Authentifizierungsmerkmale dienen, taktil erfassbar sind oder akustische Signale erzeugen können.With the embossing rollers described and further known per se, it is possible to characterize characters that appear to the eye as patterns, colors, color patterns or are almost invisible, serve as authentication features, tactile detectable or can generate acoustic signals.
In den
In
In den
Es ist möglich, auf den Falzwalzen zusätzlich Prägeelemente vorzusehen, z. B. Zähne oder Zahngruppen, die auf einer oder beiden Walzen angeordnet sein können, wie gemäss den
Dabei können sowohl die Form als auch die Querschnitte und Dimensionen der Ringe oder Rippen, bzw. Nuten je nach zu falzendem Material verschieden sein. In
In
Sowohl die Falzwalzen als auch die Schneidwalzen können Mittel aufweisen, um deren Einnicken zu verhindern, wobei diese Mittel z.B. Ringe oder Zähne sein können.Both the folding rollers and the cutting rollers may have means to prevent their buckling, which means e.g. Rings or teeth can be.
In den
Wie aus der Beschreibung hervorgeht, eignet sich diese Vorrichtung insbesondere für die Online-Produktion von Rauchartikel-Verpackungen, wobei ab Rolle das Folienband gegebenenfalls bedruckt, geprägt und/oder gefalzt und anschliessend geschnitten wird und der Zuschnitt gefaltet, gefüllt und um die Zigaretten gehüllt wird und dies alles im Takt der Verpackungsmaschine. Ausserdem wird die Online-Verarbeitung von dünnem Karton, Papier oder Kunststoff durch das Falzen und Brechen der Nerven durch die Gegenwalze(n) erleichtert oder überhaupt erst ermöglicht. In die Vorrichtung kann eine Geruchseinheit integriert werden, die im On-Line-Verfahren Geruchsstoffe vor dem Falzen aufbringt. Aus der Beschreibung der Walzen wird deutlich, dass eine beliebige Kombination von Präge-, Falz- und Schneidelementen auf Walzen möglich ist.As can be seen from the description, this device is particularly suitable for the on-line production of smoking article packaging, from roll on the film strip optionally printed, embossed and / or folded and then cut and the blank is folded, filled and wrapped around the cigarettes and all this in time with the packaging machine. In addition, the online processing of thin cardboard, paper or plastic by the folding and breaking of the nerves by the counter roll (s) is facilitated or even possible. In the device, an odor unit can be integrated, which applies in the on-line process odors before folding. From the description of the rollers it is clear that any combination of embossing, folding and cutting elements on rollers is possible.
Da sämtliche Einheiten im Takt mit der Verpackungsmaschine arbeiten, erfordert insbesondere das Falzen und Zuschneiden keine zusätzlichen Positioniermittel, denn der Verpackungszuschnitt wird direkt ab Rolle synchronisiert, geprägt, gefalzt und zugeschnitten.Since all units work in time with the packaging machine, in particular the folding and cutting does not require any additional positioning means, because the packaging blank is synchronized directly from the roll, embossed, folded and cut.
In der Beschreibung wurde von einer Vorrichtung ausgegangen, die entweder eine äussere oder eine innere Verpackung bearbeitet, doch ist es möglich, noch mindestens eine weitere Vorrichtung Online zu verwenden, so dass sowohl ein Folienband für die äussere als auch ein Folienband für die innnere Verpackung verarbeitet werden derart, dass beide Folienbänder in der Verpackungsmaschine so gefaltet werden, eine zweischichtige Verpackung zu ergeben. Dazu werden die Regelungseinheiten entsprechend ausgerüstet, um die notwendige Synchronisation mit den Arbeitstakten und dem Prozesstakt zu gewährleisten.In the description, it has been assumed that a device which processes either an outer or an inner packaging, but it is possible to use at least one further device online, so that processed both a foil strip for the outer and a foil strip for the inner packaging be such that both film strips are folded in the packaging machine so as to give a two-layer packaging. For this purpose, the control units are equipped accordingly to ensure the necessary synchronization with the power strokes and the process cycle.
Claims (22)
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11162113A EP2511088A1 (en) | 2011-04-12 | 2011-04-12 | Method and device for producing a package for tobacco articles |
DE202012012621U DE202012012621U1 (en) | 2011-04-12 | 2012-04-10 | Packaging and device for producing a packaging for smoking articles |
CN201280018098.2A CN103492169B (en) | 2011-04-12 | 2012-04-10 | Method and apparatus for producing packs for smoking articles |
DE202012012864.7U DE202012012864U1 (en) | 2011-04-12 | 2012-04-10 | A wrapper and device for making a wrapper for smoking articles |
RU2013145419/12A RU2591147C2 (en) | 2011-04-12 | 2012-04-10 | Method and apparatus for producing package for smoking products |
MX2013011727A MX352893B (en) | 2011-04-12 | 2012-04-10 | Method and device for producing a package for smoking articles. |
BR112013026364-4A BR112013026364B1 (en) | 2011-04-12 | 2012-04-10 | METHOD AND DEVICE FOR PRODUCING A PACKAGING FOR SMOKING ITEMS |
US14/111,138 US20140059977A1 (en) | 2011-04-12 | 2012-04-10 | Method and device for producing a package for smoking articles |
EP12713152.2A EP2697052B1 (en) | 2011-04-12 | 2012-04-10 | Method and device for producing a package for smoking articles |
PCT/EP2012/056459 WO2012140016A1 (en) | 2011-04-12 | 2012-04-10 | Method and device for producing a package for smoking articles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11162113A EP2511088A1 (en) | 2011-04-12 | 2011-04-12 | Method and device for producing a package for tobacco articles |
Publications (1)
Publication Number | Publication Date |
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EP2511088A1 true EP2511088A1 (en) | 2012-10-17 |
Family
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Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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EP11162113A Withdrawn EP2511088A1 (en) | 2011-04-12 | 2011-04-12 | Method and device for producing a package for tobacco articles |
EP12713152.2A Active EP2697052B1 (en) | 2011-04-12 | 2012-04-10 | Method and device for producing a package for smoking articles |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
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EP12713152.2A Active EP2697052B1 (en) | 2011-04-12 | 2012-04-10 | Method and device for producing a package for smoking articles |
Country Status (8)
Country | Link |
---|---|
US (1) | US20140059977A1 (en) |
EP (2) | EP2511088A1 (en) |
CN (1) | CN103492169B (en) |
BR (1) | BR112013026364B1 (en) |
DE (2) | DE202012012621U1 (en) |
MX (1) | MX352893B (en) |
RU (1) | RU2591147C2 (en) |
WO (1) | WO2012140016A1 (en) |
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WO2017013635A1 (en) | 2015-07-23 | 2017-01-26 | Boegli-Gravures Sa | Method and device for applying identification features to a packing strip in order to authenticate the process packing, proccessed packing and packing |
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- 2012-04-10 US US14/111,138 patent/US20140059977A1/en not_active Abandoned
- 2012-04-10 WO PCT/EP2012/056459 patent/WO2012140016A1/en active Application Filing
- 2012-04-10 DE DE202012012864.7U patent/DE202012012864U1/en not_active Expired - Lifetime
- 2012-04-10 RU RU2013145419/12A patent/RU2591147C2/en active
- 2012-04-10 CN CN201280018098.2A patent/CN103492169B/en active Active
- 2012-04-10 EP EP12713152.2A patent/EP2697052B1/en active Active
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014183830A2 (en) * | 2013-05-15 | 2014-11-20 | Focke & Co. (Gmbh & Co. Kg) | Method and device for producing packagings for tobacco products |
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DE102013108961A1 (en) * | 2013-06-24 | 2014-12-24 | Focke & Co. (Gmbh & Co. Kg) | Method and device for producing blanks for an inner envelope of a cigarette group |
ITBO20130392A1 (en) * | 2013-07-23 | 2015-01-24 | Gd Spa | EMBOSSING DEVICE, PACKING MACHINE INCLUDING THIS DEVICE |
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WO2017013635A1 (en) | 2015-07-23 | 2017-01-26 | Boegli-Gravures Sa | Method and device for applying identification features to a packing strip in order to authenticate the process packing, proccessed packing and packing |
EP3127435A1 (en) | 2015-07-23 | 2017-02-08 | Boegli-Gravures S.A. | Method and device for applying identification features to a packing strip in order to authenticate the processed packing |
Also Published As
Publication number | Publication date |
---|---|
EP2697052A1 (en) | 2014-02-19 |
EP2697052B1 (en) | 2017-02-22 |
US20140059977A1 (en) | 2014-03-06 |
RU2013145419A (en) | 2015-05-20 |
MX2013011727A (en) | 2014-03-05 |
WO2012140016A1 (en) | 2012-10-18 |
BR112013026364B1 (en) | 2020-09-29 |
DE202012012864U1 (en) | 2014-01-22 |
DE202012012621U1 (en) | 2013-09-10 |
BR112013026364A2 (en) | 2016-12-27 |
RU2591147C2 (en) | 2016-07-10 |
CN103492169A (en) | 2014-01-01 |
CN103492169B (en) | 2017-03-29 |
MX352893B (en) | 2017-12-13 |
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