EP2507450B1 - Züblin post anchoring system on engineering structures having a spherical washer/conical seat system - Google Patents
Züblin post anchoring system on engineering structures having a spherical washer/conical seat system Download PDFInfo
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- EP2507450B1 EP2507450B1 EP10801120.6A EP10801120A EP2507450B1 EP 2507450 B1 EP2507450 B1 EP 2507450B1 EP 10801120 A EP10801120 A EP 10801120A EP 2507450 B1 EP2507450 B1 EP 2507450B1
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- arrangement according
- bolt
- concrete
- threaded
- stainless steel
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F8/00—Arrangements for absorbing or reflecting air-transmitted noise from road or railway traffic
- E01F8/0005—Arrangements for absorbing or reflecting air-transmitted noise from road or railway traffic used in a wall type arrangement
- E01F8/0023—Details, e.g. foundations
Definitions
- the invention relates to an arrangement for fixing posts for protective walls on structures or foundations.
- protective walls for example, noise protection, wind protection, anti-glare, sound insulation walls or the like.
- the protective walls are sometimes subjected to high loads, with not only wind and storm exerting considerable forces on the wall elements and the posts on which they are accommodated.
- trains or motor vehicles especially goods traffic high dynamic loads in the form of pressure and suction effect on the wall in the mounting elements and thus in the structures or foundations are initiated. So z. B. Investigations on high-speed lines of Deutsche Bahn shown that there is a high-grade dynamic load, which has a major impact on the durability of the building.
- object of the invention discloses the features of the preamble of claim 1.
- object of the invention is to provide in the case of extremely high demands of high-speed lines an arrangement for attachment of posts, by which excluded the negative influences of misalignment of mounting elements and the strong AC voltages in the fasteners due to the highly dynamic effects on the durability or at least reduced. Presentation of the invention This object is achieved by an arrangement for fastening posts for protective walls with the features of claim 1.
- the negative influence of the misalignment of the mounting elements on the durability of the attachment is due to the fact that caused by the skewed threaded bolt an eccentric load introduction, which acts as a bending stress on the threaded bolt and thus represents an additional burden.
- the compensation device which according to the invention comprises a conical socket and a spherical disk, makes it possible to compensate misalignments of the threaded bolts on the installation elements and thus to initiate the load centrally, ie in the direction of the longitudinal axis of the threaded bolt. As a rule, angle deviations of up to 3 ° can be compensated.
- angle deviations of up to 3 ° can be compensated.
- an interaction between loading and unloading which is often accompanied by a change of sign of the stresses in the anchoring element.
- the continuous anchoring of the concrete structure in which no force is required over an anchoring length in the building by bonding between anchoring rod and concrete - can be the free stretch length in the component.
- a cladding tube which is filled with suitable material, an alternative to the pure sheathing of the anchoring rod.
- the sheathing material must be sufficiently extensible so as not to hinder the change in length of the anchoring element in the course of the prestressing. It has been shown that certain types of bitumen are very suitable. Prestressed connections require special attention with regard to corrosion protection. This results in a further requirement for the cladding material: it must ensure corrosion protection.
- the anchoring elements are galvanized / pretreated, so that there must be no material incompatibility between the alloy and the cladding material. Also, a resistance to the surrounding material mortar and its alkaline properties is necessary. Furthermore, a high degree of diffusion-tightness is required, which also withstands the dynamic stresses (vibrations).
- the mounting element comprises at least four anchors, which are assembled by means of cross connection bars to form a structural unit.
- the mounting element comprises at least four anchors, which are assembled by means of cross connection bars to form a structural unit.
- only one installation element needs to be positioned before casting the concrete of the structure or foundation, on which all threaded sections required for the attachment of the post are formed.
- a plurality of - at least four - installation elements, which only each comprise individual anchors are provided. Such an arrangement is to be preferred if the installation elements are to be fastened by gluing in the concrete body or anchored by complete anchoring of the concrete body.
- the anchor has a section of a ribbed steel - here, the usual structural steel Bst 500S has been found to be sufficient.
- the threaded portion for screwing the fastening nut is usually formed on the anchor and thus designed in one piece with this.
- the threaded portion is formed by a threaded bolt which is screwed into a threaded bore of an armature formed on the sleeve portion.
- a spacing element be arranged between the footplate and the concrete body, which is preferably located in a centroid of the footplate.
- the space between the foot plate and concrete body around this spacer is filled with a layer of low-shrink mortar or other suitable potting compound.
- Fig. 1 to 3 is a section of a concrete structure 1 - for example, the cap area of a bridge - shown.
- the prefabricated installation element is preferably embedded in the concrete body 1 or Hartge anchored, but it is also possible to attach this by gluing.
- a post 3 On the concrete body 1 is a post 3, which is preferably made of steel and is provided with a foot plate 4, which serves to be fastened to the mounting element. On this attachment will be discussed in more detail below.
- the protective walls are attached.
- Fig. 1 shows a built-in at least four anchors 5 built-in part, each anchor 5 a concrete to be anchored portion 6, for example a ribbed steel (BSt 500S) and a threaded portion of stainless steel 7 includes.
- Bt 500S ribbed steel
- the anchors 5 are arranged substantially parallel and joined together via steel connecting rods 2 to form a structural unit with a defined spatial configuration, in particular welded together.
- the installation element shown is poured in the course of building construction in the concrete body 1, with the post mounting galvanized threaded bolt 8 or threaded bolt made of stainless steel 8 'are screwed into the threaded portion of stainless steel 7. Alternatively, threaded bolts 8 'can already be welded to the installation element in advance.
- the galvanized threaded bolt 8 is above the Bauwerksbetons 1 - in the mortar layer 13, the foot plate 4 and the conical-spherical disk system 9, 10 - provided with a Bitumendickbe harshung 15 to ensure the free preload length and corrosion protection. Surprisingly, it was found that without additional bituminous coating, the corrosion protection by otherwise proven galvanizing under these boundary conditions (lack of ventilation, preload) is insufficient.
- FIG. 2 is a section through a held in a concrete body 1 device with an attached post 3 shown.
- Several individual mounting elements 5 are anchored in the concrete body 1, for example, fixed by gluing. In the sectional view, only two of the at least four mounting elements 5 can be seen.
- Each anchor 5 consists of a longer section of reinforcing steel BSt 500S 6 for anchoring in the concrete body 1 and a threaded portion made of stainless steel 8 ', which protrudes from the concrete body 1.
- BSt 500S 6 for anchoring in the concrete body 1
- a threaded portion made of stainless steel 8 ' which protrudes from the concrete body 1.
- a Bitumendickbe GmbH 15 is attached, which prevents the frictional bond between thread 8 'and mortar bed 13.
- the threaded bolt 8 'made of stainless steel requires no further corrosion protection - so that can be dispensed with the Bitumendickbe fürung 15 in the footplate 4 and the conical-spherical-disc system 9, 10.
- Fig. 3 shows a section with a variant in which the concrete body 1 is completely Maschinentubert.
- galvanized threaded rods 8 which are provided with a Bitumendickbe Anlagenung 15, introduced and biased on Bauteilober- and -unterseite with an array of balancing device 9, 10 and nuts 11, 12.
- the post 3 in Fig. 3 owns as in Fig. 1 and 2 a foot plate 4 which is provided with holes through which the threaded portions 8, 8 'of the armature 5 extend.
- a spacer element 14 for example a plastic spacer block, wherein the spacer element 14 is arranged at least approximately in the centroid of the base plate 4.
- the spacer 14 around the space formed between the concrete body 1 and the base plate 4 is filled with a layer of mortar or grout 13.
- a compensating device 9 10 galvanized nuts 11 made of high-strength steel, by means of which the base plate 4 against the concrete body 1 and the compensation layer 13 (pre-) stretched.
- a loss-locking nut 12 made of stainless steel.
- the mounting elements 5 are preferably made of stainless steel or galvanized steel and are cast or glued in the concrete or possibly sougeankert. Subsequently, the post 3 is placed with its base plate 4, so that the threaded portion 8, 8 'of each armature 5 is guided by corresponding holes in the base plate 4. In the case of the embodiment with galvanizing the threaded portion 8 is additionally provided with a Bitumendickbe harshung 15. To maintain a required for the alignment of the post 3 distance the spacer 14 is placed under the base plate 4, if possible in the centroid of the base plate. 4
- the spacer element 14 is already fixedly mounted below the base plate 4, so that an additional adjustment to the centroid and eliminates the risk of slippage of the spacer 14 during installation of the post 3 no longer exists.
- the post 3 can thus be pivoted with respect to its longitudinal axis in any direction in order to achieve an exact alignment with the desired position.
- an intermediate securing with the nuts 11. Then, around the spacer 14 around the space between the base plate 4 and the concrete body 1 is filled with a potting compound or mortar, whereby the layer 13 results.
- the nuts 11 are loosened and the area of the galvanized threaded rod 8, following the coating 15 already existing, is coated with bitumen under the conical-cup-spherical disk system 9, 10.
- the compensating device 9, 10 With the interposition of the compensating device 9, 10, the high-strength, galvanized nuts 11 are screwed and prestressed again.
- the loss-locking nut 12 is attached to additional security of the connection.
- the Fig. 4 shows a single anchor 5 comprising a section 6 of BSt 500S for anchoring in concrete and a threaded portion 8, 8 '- either hot dip galvanized or stainless steel - for screwing the nuts 11, 12 comprises.
- the section 6 is designed at least over part of its longitudinal extent as a ribbed steel in order to achieve the best possible positive connection with the concrete or adhesive.
- the compensation device 9, 10 is shown in section, wherein the compensation device 9, 10 comprises a conical socket 9 and a ball disc 10 mounted thereon. These components are defined with respect to their shape in DIN 6319.
- the threaded bolt 8 is guided by the compensating device 9, 10, whose longitudinal axis LA2 is inclined by the angle ⁇ to the system axis.
- the cone socket 9 is placed, whose axis LA1 runs parallel to the system axis of the post.
- the spherical disk 10 is pivoted on the conical socket 9, so that the longitudinal axis LA2 of the spherical disk is identical to the longitudinal axis LA1 of the threaded portion 8 of the armature. Due to the pivoted-up spherical disk 9, a force introduction surface extending parallel to the clamping surface of the hexagonal nut 11 is provided, so that the load absorption is exactly in the longitudinal direction the anchor 5 of the mounting element is guaranteed.
- the angle between the longitudinal axes LA1 and LA2 is denoted by ⁇ .
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Description
Die Erfindung betrifft eine Anordnung zur Befestigung von Pfosten für Schutzwände auf Bauwerken oder Fundamenten.The invention relates to an arrangement for fixing posts for protective walls on structures or foundations.
Beim Bau von Schutzwänden beispielsweise Lärmschutz-, Windschutz-, Blendschutz-, Schallschutzwänden oder dgl. werden auf Bauwerken oder Fundamenten in der Regel Einbauelemente einbetoniert oder nach Betonage der Bauwerke bzw. Fundamente Gewindestäbe durchgeankert oder auch eingeklebt. Die Schutzwände sind je nach Umgebungsbedingungen teilweise hohen Belastungen ausgesetzt, wobei nicht nur Wind und Sturm erhebliche Kräfte auf die Wandelemente und die Pfosten, an denen diese aufgenommen sind, ausüben. Durch vorbeifahrende Züge oder Kraftfahrzeuge, insbesondere des Güterverkehrs werden hohe dynamische Lasten in Form von Druck- und Sogwirkung über die Wand in die Einbauelemente und somit in die Bauwerke bzw. Fundamente eingeleitet. So haben z. B. Untersuchungen an Hochgeschwindigkeitsstrecken der Deutschen Bahn gezeigt, dass es hier zu einer hochgradigen dynamischen Belastung kommt, die großen Einfluss auf die Dauerhaftigkeit des Bauwerkes hat. Eine Schiefstellung der Verankerungselemente wirkt sich auf die Dauerhaftigkeit der Verbindung in erheblichem Maße negativ aus. Da die Einbringung der Einbauelemente ein handwerklicher Vorgang ist und daher hinsichtlich der Genauigkeiten den Bedingungen der Baustelle unterworfen ist, kann eine ausreichende Reduzierung der Schiefstellung der Einbauelemente bei der Montage nicht sichergestellt werden. In der Offenlegungsschrift
Das Dokument
Aufgabe der Erfindung ist es, für den Fall der extrem hohen Anforderungen der Hochgeschwindigkeitsstrecken eine Anordnung zur Befestigung von Pfosten zu schaffen, durch welche die negativen Einflüsse der Schiefstellung von Einbauelementen und auch der starken Wechselspannungen in den Befestigungselementen infolge der hochgradig dynamischen Einwirkungen auf die Dauerhaftigkeit ausgeschlossen oder zumindest reduziert werden.
Darstellung der Erfindung
Diese Aufgabe wird durch eine Anordnung zur Befestigung von Pfosten für Schutzwände mit den Merkmalen des Anspruchs 1 gelöst.
Der negative Einfluss der Schiefstellung der Einbauelemente auf die Dauerhaftigkeit der Befestigung ist auf die Tatsache zurückzuführen, dass durch die schief gestellten Gewindebolzen eine exzentrische Lasteinleitung entsteht, welche als Biegebeanspruchung auf die Gewindebolzen wirkt und damit eine zusätzliche Belastung darstellt. Die Ausgleichsvorrichtung, die erfindungsgemäß eine Kegelpfanne und eine Kugelscheibe umfasst, ermöglicht es, Schiefstellungen der Gewindebolzen an den Einbauelementen auszugleichen und damit die Last zentrisch, d.h. in Richtung der Längsachse des Gewindebolzens einzuleiten. In der Regel können Winkelabweichungen bis zu 3° ausgeglichen werden. Darüber hinaus entsteht durch die wiederkehrende hohe dynamische Belastung auf das Befestigungsdetail eine Wechselwirkung zwischen Be- und Entlastung, die häufig mit einem Vorzeichenwechsel der Spannungen im Verankerungselement einher geht. Durch Aufbringen einer definierten Vorspannung auf die Verankerung kann die Verformung der Verbindung - und damit eine zusätzliche Abweichung des Pfostens aus der Solllage mit den zugehörigen Effekten - und die Spannungssituation im Element verändert werden, so dass hinsichtlich der Betriebsfestigkeit und damit der Dauerhaftigkeit der Verankerungsverbindung eine deutliche Verbesserung erzielt wird. Zur Sicherstellung des erforderlichen Vorspannniveaus der Verbindung werden bei der Bemessung relevante Einflussfaktoren über den Zeitraum der Nutzung berücksichtigt und die Vorspannkraft entsprechend berechnet und an der Schraubverbindung festgelegt. Dennoch besteht zusätzlich über die gesamte Nutzungsdauer die Möglichkeit, die Anordnung nachzuspannen.
Zur Realisierung der Vorspannung ist eine freie Länge des Verankerungsstabes erforderlich, in der diesem eine unbehinderte Vordehnung aufgezwungen werden kann. Hierfür wird erfindungsgemäß oberhalb der Einbindung in den Beton des Bauwerkes der Verankerungsstab mit einem Werkstoff umgeben, der den Kraftschluss zwischen dem Verankerungsstab und dem Vergussmaterial, das zwischen Fußplatte und Bauwerksbeton eingebaut ist, verhindert. In der Fußplatte ist dies geometrisch durch eine entsprechende Größe der Durchbohrungen / Löcher in der Platte sichergestellt.
In einer Variante der Erfindung - der durchgängigen Durchankerung des Betonbauwerkes, bei der keine Krafteinleitung über eine Verankerungslänge in das Bauwerk durch Verbund zwischen Verankerungsstab und Beton erforderlich ist - kann die freie Dehnlänge im Bauteil liegen. Hier ist der Einbau eines Hüllrohres, das mit geeignetem Material verfüllt ist, eine Alternative zur reinen Ummantelung des Verankerungsstabes.
Der Ummantelungswerkstoff muss ausrreichend dehnfähig sein, um die Längenänderung des Verankerungselementes im Zuge der Vorspannung nicht zu behindern. Es hat sich gezeigt, dass bestimmte Bitumensorten sehr geeignet sind. Vorgespannte Verbindungen bedürfen eines besonderen Augenmerkes hinsichtlich des Korrosionsschutzes. Somit ergibt sich an den Ummantelungswerkstoff eine weitere Anforderung: er muss den Korrosionsschutz sicherstellen. In der Regel sind die Verankerungselemente verzinkt / vorbehandelt, so dass es zu keiner Materialunverträglichkeit zwischen Legierung und Ummantelungswerkstoff kommen darf. Auch eine Beständigkeit gegenüber dem umgebenden Werkstoff Mörtel und dessen alkalischen Eigenschaften ist notwendig. Weiter ist eine hohe Diffusionsdichtigkeit gefordert, die auch den dynamischen Beanspruchungen (Vibrationen) standhält. Hierfür sind besonders Materialien geeignet, die - wie Bitumen - zwar bei dauerhafter Krafteinwirkung kriechen, bei kurzfristiger Krafteinwirkung hingegen elastisch reagieren.
Hinsichtlich der Korrosionsthematik - vor allem der Spannungsrisskorrosion in vorgespanntem Stahl - hat es sich überraschenderweise als vorteilhaft gezeigt, den Verankerungsstab in einer geringeren Festigkeitsklasse - die mit einer geringeren Empfindlichkeit hinsichtlich der wasserstoffinduzierten Spannungsrisskorrosion einhergeht - als die Mutter auszubilden: besonders eine Werkstoffwahl mit der Werkstoff-Festigkeitskennzeichnung 8 (verzinkter Feinkornbaustahl) oder der Werkstoffnummer 1.4571 (nichtrostender Stahl) für den Gewindestab, der Werkstoffnummer 1.4571 (nichtrostender Stahl) für Kugelscheibe und Kegelpfanne und der Werkstoffkennnummer 1.4401, Festigkeitskennzeichnung 10 (verzinkter Feinkornbaustahl) für die Mutter (System HV, werkseitig geschmiert) hat sich als vorteilhaft erwiesen. Die Werkstoffkennnummern beziehen sich auf in Europa übliche Bezeichnungen, im außereuropäischen Ausland sind analoge Werkstoffe zu verwenden.The document
The object of the invention is to provide in the case of extremely high demands of high-speed lines an arrangement for attachment of posts, by which excluded the negative influences of misalignment of mounting elements and the strong AC voltages in the fasteners due to the highly dynamic effects on the durability or at least reduced.
Presentation of the invention
This object is achieved by an arrangement for fastening posts for protective walls with the features of
The negative influence of the misalignment of the mounting elements on the durability of the attachment is due to the fact that caused by the skewed threaded bolt an eccentric load introduction, which acts as a bending stress on the threaded bolt and thus represents an additional burden. The compensation device, which according to the invention comprises a conical socket and a spherical disk, makes it possible to compensate misalignments of the threaded bolts on the installation elements and thus to initiate the load centrally, ie in the direction of the longitudinal axis of the threaded bolt. As a rule, angle deviations of up to 3 ° can be compensated. In addition, due to the recurrent high dynamic load on the fastening detail, an interaction between loading and unloading, which is often accompanied by a change of sign of the stresses in the anchoring element. By applying a defined preload to the anchorage can the deformation of the compound - and thus an additional deviation of the post from the desired position with the associated effects - and the voltage situation in the element are changed, so that in terms of durability and thus the durability of the anchoring connection a significant improvement is achieved. To ensure the required preload level of the connection, the relevant influencing factors over the period of use are taken into account in the design and the preload force is calculated accordingly and determined at the screw connection. Nevertheless, there is also the option of restoring the arrangement over the entire service life.
To realize the bias, a free length of the anchoring rod is required, in which an unrestricted pre-strain can be imposed. For this purpose, according to the invention surrounded above the involvement in the concrete of the structure of the anchoring rod with a material that prevents the frictional connection between the anchoring rod and the potting material that is installed between the base plate and structural concrete. In the footplate, this is geometrically ensured by a corresponding size of the holes / holes in the plate.
In a variant of the invention - the continuous anchoring of the concrete structure, in which no force is required over an anchoring length in the building by bonding between anchoring rod and concrete - can be the free stretch length in the component. Here is the installation of a cladding tube, which is filled with suitable material, an alternative to the pure sheathing of the anchoring rod.
The sheathing material must be sufficiently extensible so as not to hinder the change in length of the anchoring element in the course of the prestressing. It has been shown that certain types of bitumen are very suitable. Prestressed connections require special attention with regard to corrosion protection. This results in a further requirement for the cladding material: it must ensure corrosion protection. As a rule, the anchoring elements are galvanized / pretreated, so that there must be no material incompatibility between the alloy and the cladding material. Also, a resistance to the surrounding material mortar and its alkaline properties is necessary. Furthermore, a high degree of diffusion-tightness is required, which also withstands the dynamic stresses (vibrations). For this purpose, especially materials are suitable, which - like Bitumen - while creeping with constant force, react elastically with short-term force.
With regard to the corrosion issue - especially the stress corrosion cracking in toughened steel - it has surprisingly been found advantageous to design the anchoring rod in a lower strength class - which is associated with a lower sensitivity with respect to hydrogen-induced stress corrosion cracking than the mother: in particular a choice of material with the material Strength marking 8 (galvanized fine grain steel) or material number 1.4571 (stainless steel) for the threaded rod, material number 1.4571 (stainless steel) for spherical disc and conical socket and material number 1.4401, strength marking 10 (galvanized fine grain structural steel) for the nut (HV system, factory lubricated) has proven to be advantageous. The material identification numbers refer to common names in Europe, while analogous materials are to be used in non-European countries.
Gemäß einer Ausgestaltung der Erfindung umfasst das Einbauelement mindestens vier Anker, die mittels Querverbindungsstäben zu einer Baueinheit zusammengesetzt sind. Dadurch braucht vor dem Gießen des Betons des Bauwerkes oder Fundamentes lediglich ein Einbauelement positioniert zu werden, an dem alle für die Befestigung des Pfostens erforderlichen Gewindeabschnitte ausgebildet sind. Alternativ dazu ist es auch möglich, dass mehrere - mindestens vier - Einbauelemente, die lediglich jeweils einzelne Anker umfassen, vorgesehen sind. Eine solche Anordnung ist dann zu bevorzugen, wenn die Einbauelemente durch Verkleben im Betonkörper befestigt oder durch vollständiges Durchankern des Betonkörpers verankert werden sollen.According to one embodiment of the invention, the mounting element comprises at least four anchors, which are assembled by means of cross connection bars to form a structural unit. As a result, only one installation element needs to be positioned before casting the concrete of the structure or foundation, on which all threaded sections required for the attachment of the post are formed. Alternatively, it is also possible that a plurality of - at least four - installation elements, which only each comprise individual anchors, are provided. Such an arrangement is to be preferred if the installation elements are to be fastened by gluing in the concrete body or anchored by complete anchoring of the concrete body.
Um die Einbauelemente besonders gut mit dem Beton zu verbinden, ist es vorteilhaft, dass die Anker einen Abschnitt aus einem Rippenstahl - hier hat sich der übliche Baustahl Bst 500S als ausreichend erwiesen - aufweisen. Der Gewindeabschnitt zum Aufschrauben der Befestigungsmutter ist in der Regel am Anker angeformt und somit einstückig mit diesem ausgeführt. Alternativ dazu ist es jedoch auch möglich, dass der Gewindeabschnitt durch einen Gewindebolzen gebildet ist, der in eine Gewindebohrung eines am Anker ausgebildeten Hülsenabschnitts eingeschraubt ist.In order to connect the installation elements particularly well with the concrete, it is advantageous that the anchor has a section of a ribbed steel - here, the usual structural steel Bst 500S has been found to be sufficient. The threaded portion for screwing the fastening nut is usually formed on the anchor and thus designed in one piece with this. Alternatively, however, it is also possible that the threaded portion is formed by a threaded bolt which is screwed into a threaded bore of an armature formed on the sleeve portion.
Zur Ausrichtung der Fußplatte dahingehend, dass der Pfosten in der Solllage - meistens der Vertikalen - ausgerichtet ist, wird vorgeschlagen, dass zwischen der Fußplatte und dem Betonkörper ein Abstandselement angeordnet ist, das sich vorzugsweise in einem Flächenschwerpunkt der Fußplatte befindet. Der Raum zwischen Fußplatte und Betonkörper um dieses Abstandselement herum wird mit einer Schicht aus einem schwindarmen Mörtel oder einer anderen geeigneten Vergussmasse gefüllt.To align the footplate to the effect that the post is oriented in the desired position, usually the vertical, it is proposed that a spacing element be arranged between the footplate and the concrete body, which is preferably located in a centroid of the footplate. The space between the foot plate and concrete body around this spacer is filled with a layer of low-shrink mortar or other suitable potting compound.
Ein Ausführungsbeispiel der Erfindung ist nachstehend anhand der Zeichnungen näher erläutert. Die schematischen Figuren zeigen:
- Fig. 1
- ein aus mehreren Ankern vorab gefertigtes, eingegossenes Einbauteil, zur Befestigung von Pfosten der Schutzwand
- Fig. 2
- eine aus einzelnen, nachträglich eingebohrten und verklebten Ankern hergestellte Verbindung, zur Befestigung von Pfosten der Schutzwand
- Fig. 3
- eine aus einzelnen, nachträglich in durchgängigen Bohrlöchern eingebrachten Ankern angebrachte Verbindung, zur Befestigung von Pfosten der Schutzwand
- Fig. 4
- ein als einzelner Anker ausgeführtes Einbauelement in vergrößerter Darstellung
- Fig. 5
- eine Schnittdarstellung einer Kegelpfanne und einer ausgerichteten Kugelscheibe mit Gewindeabschnitt und Mutter
- Fig. 1
- a pre-fabricated from several anchors, cast-in insert, for attachment of posts of the protective wall
- Fig. 2
- a made of individual, subsequently drilled and glued anchors connection, for attachment of posts of the protective wall
- Fig. 3
- a connection made up of individual anchors, which are subsequently inserted into continuous boreholes, for the attachment of posts to the protective wall
- Fig. 4
- an executed as a single anchor mounting element in an enlarged view
- Fig. 5
- a sectional view of a conical socket and an aligned spherical disc with threaded portion and nut
In den
In
Der Pfosten 3 in
Auf die Gewindeabschnitte 8, 8' der Anker 5 sind unter Zwischenschaltung von je einer Ausgleichsvorrichtung 9, 10 verzinkte Muttern 11 aus hochfestem Stahl aufgeschraubt, mittels derer die Fußplatte 4 gegen den Betonkörper 1 bzw. die Ausgleichsschicht 13 (vor-)gespannt ist. Eine zusätzliche Sicherung gegen Lösen dieser Verbindung erfolgt mit einer Verlier-Sicherungsmutter 12 aus nichtrostendem Stahl.On the threaded
Die in
Die Einbauelemente 5 bestehen vorzugsweise aus Edelstahl oder verzinktem Stahl und werden im Beton eingegossen oder verklebt bzw ggf. durchgeankert. Anschließend wird der Pfosten 3 mit seiner Fußplatte 4 aufgesetzt, so dass der Gewindeabschnitt 8, 8' jedes Ankers 5 durch entsprechende Bohrungen der Fußplatte 4 geführt wird. Im Falle der Ausführung mit Verzinkung ist der Gewindeabschnitt 8 zusätzlich mit einer Bitumendickbeschichtung 15 versehen. Zur Aufrechterhaltung eines für die Ausrichtung des Pfostens 3 erforderlichen Abstands wird unter der Fußplatte 4 das Abstandselement 14 platziert, und zwar möglichst im Flächenschwerpunkt der Fußplatte 4.The mounting
Alternativ ist das Abstandselement 14 bereits fest unterhalb der Fußplatte 4 angebracht, so dass eine zusätzliche Justierung zum Flächenschwerpunkt entfällt und auch die Gefahr eines Verrutschens des Abstandselementes 14 beim Aufstellen des Pfostens 3 nicht mehr besteht.
Der Pfosten 3 kann somit bezüglich seiner Längsachse in jede beliebige Richtung verschwenkt werden, um eine exakte Ausrichtung zur Solllage zu erreichen. Es folgt eine Zwischensicherung mit den Muttern 11. Sodann wird um das Abstandselement 14 herum der Freiraum zwischen Fußplatte 4 und dem Betonkörper 1 mit einer Vergussmasse oder Mörtel verfüllt, wodurch sich die Schicht 13 ergibt. Nach dem Aushärten der Verguss-Schicht 13 werden die Muttern 11 gelöst und der Bereich des verzinkten Gewindestabes 8 im Anschluss an die bereits bestehende Beschichtung 15 bis unter das Kegelpfannen-Kugelscheiben-Systems 9, 10 mit Bitumen beschichtet. Unter Zwischenfügung der Ausgleichsvorrichtung 9, 10 werden die hochfesten, verzinkten Muttern 11 erneut aufgeschraubt und vorgespannt. Abschließend wird zur zusätzlichen Sicherung der Verbindung die Verlier-Sicherungsmutter 12 angebracht.Alternatively, the
The
Die
In
- 11
- Betonbauwerk / -körperConcrete structure / body
- 22
- Einbauelement - QuerverbindungsstäbeBuilt-in element - cross connection bars
- 33
- Pfostenpost
- 44
- Fußplattefootplate
- 55
- Ankeranchor
- 66
- Verankerung Rippenstahl (BSt 500S)Anchoring ribbed steel (BSt 500S)
- 77
- Gewindeabschnitt - hier: InnengewindeThread section - here: internal thread
- 88th
- Gewindeabschnitt / -bolzen, verzinktThreaded section / bolt, zinc plated
- 8'8th'
- Gewindeabschnitt / -bolzen, nichtrostender StahlThreaded section / bolt, stainless steel
- 99
- Kegelpfanneconical seat
- 1010
- KugelscheibeKugelscheibe
- 1111
- Sechskantmutter (verzinkt, hochfester Stahl, werkseitig vorgeschmiert)Hexagon nut (galvanized, high-strength steel, factory pre-lubricated)
- 1212
- Verlier-SicherungsmutterLose locknut
- 1313
- Vergussmasse-SchichtPotting compound layer
- 1414
- Zentrier- / AbstandhalterCentering / spacer
- 1515
- BitumendickbeschichtungBitumen coating
Claims (8)
- Arrangement for fastening posts (3) for protective walls on concrete structures or foundations, which comprises the following features:- at least one anchor element (5) is provided in the concrete body (1), which anchor element is either casted in, incorporated by adhesive bonding or through-anchored and to which a baseplate (4) of the post (3) is fastened;- the anchor element (5) channels the load resulting from the effects on the protective wall into the structural body (1), wherein threaded bolts (8, 8'), which are connected to the anchor element (5), are guided through the baseplate (4);
characterized in that- the threaded bolts (8, 8') channel the force centrally into the anchoring element (5) by means of a conical seat/spherical washer system (9, 10) and a nut (11);- the connection is fixed with a defined prestressing force determined with respect to the effects occurring during the service life of the structure and is additionally secured with a captive securing nut (12);- a free stress path of the threaded bolt (8, 8') at least between bolt (8, 8') and a casting compound (13) is surrounded with a viscoelastic coating (15) for preventing frictional engagement between bolt and casting compound,
thereby ensuring that expansion is not impeded. - Arrangement according to Claim 1,
characterized in that the material for coating (15) is a bitumen which has the property of not attacking zinc and stainless steel over the service life of the structure and moreover serving for corrosion protection. - Arrangement according to at least one of Claims 1 and 2,
characterized in that a galvanised, high-strength steel is used for the threaded bolts (8), the strength of which steel is less than that of the galvanised hexagonal nut (11) in order to reduce the sensitivity of the tension members to stress corrosion cracking. - Arrangement according to at least one of Claims 1 and 2,
characterized in that a stainless steel is used for the threaded bolts (8'). - Arrangement according to at least one of Claims 1 to 4,
characterized in that the free stress path in the core of the concrete component (1) extends within a jacket tube, and in that the gap between jacket tube and bolt (8, 8') is filled with a viscoelastic material to prevent frictional engagement between bolt (8, 8') and concrete body (1), with the result that expansion of the bolt (8, 8') is not impeded. - Arrangement according to Claim 5,
characterized in that the material for filling the jacket tube is a grease. - Arrangement according to at least one of Claims 1 to 6,
characterized in that, if galvanised bolts (8) are used, the thick bitumen coating (15) is guided to a point below the compensating element (9, 10) for reasons of corrosion protection. - Arrangement according to at least one of Claims 1 to 6,
characterized in that, if bolts (8') of stainless steel are used, the thick bitumen coating (15) is applied only in the region of the mortar layer (13).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202009016293U DE202009016293U1 (en) | 2009-12-01 | 2009-12-01 | Post anchoring system ZÜBLIN on engineering structures with spherical washers / cone socket system |
PCT/DE2010/075126 WO2011066827A2 (en) | 2009-12-01 | 2010-11-09 | Züblin post anchoring system on engineering structures having a spherical washer/conical seat system |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2507450A2 EP2507450A2 (en) | 2012-10-10 |
EP2507450B1 true EP2507450B1 (en) | 2016-04-20 |
Family
ID=42055631
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10801120.6A Not-in-force EP2507450B1 (en) | 2009-12-01 | 2010-11-09 | Züblin post anchoring system on engineering structures having a spherical washer/conical seat system |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2507450B1 (en) |
DE (2) | DE202009016293U1 (en) |
WO (1) | WO2011066827A2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014194951A1 (en) * | 2013-06-06 | 2014-12-11 | Ed. Züblin Ag | Particularly low-maintenance züblin system post anchoring on engineering structures |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA988317A (en) * | 1973-02-28 | 1976-05-04 | Michel Bouchard | Anchoring device for securing and positioning equipment |
US4162596A (en) * | 1977-09-08 | 1979-07-31 | Damman Bernard A | Anchor bolt assembly |
NL191679C (en) * | 1992-09-11 | 1996-02-05 | Moel Beton En Waterbouw B V De | Method and assembly for attaching a frame part to a pile. |
DE29507013U1 (en) * | 1995-04-26 | 1996-01-25 | Juergens Walter | Straightening element |
US7101135B2 (en) * | 2002-07-19 | 2006-09-05 | Bell Helicopter Textron, Inc. | Self-aligning nut plate |
DE202007003407U1 (en) * | 2006-09-22 | 2007-06-06 | Ed. Züblin Ag | Construction for subsequent anchorage of noise barrier pillars on bridge, enables foot-plates of pillars and counter-plates to be pulled up to end-caps for pre-stressing |
DE202007002395U1 (en) * | 2007-02-17 | 2007-05-10 | Ed. Züblin Ag | Fastening of pillar of noise protection wall preferably beside railroad line, on cement foundation by means of bolt connection, has wedge shaped safety washer, provided as intermediate layer between base plate of pillar and nut or bolt head |
-
2009
- 2009-12-01 DE DE202009016293U patent/DE202009016293U1/en not_active Expired - Lifetime
-
2010
- 2010-11-09 WO PCT/DE2010/075126 patent/WO2011066827A2/en active Application Filing
- 2010-11-09 EP EP10801120.6A patent/EP2507450B1/en not_active Not-in-force
- 2010-11-09 DE DE112010004622T patent/DE112010004622A5/en not_active Withdrawn
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
DE112010004622A5 (en) | 2013-04-11 |
WO2011066827A3 (en) | 2013-05-10 |
DE202009016293U1 (en) | 2010-03-25 |
EP2507450A2 (en) | 2012-10-10 |
WO2011066827A2 (en) | 2011-06-09 |
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