EP2498916B1 - Device and method for preserving components - Google Patents
Device and method for preserving components Download PDFInfo
- Publication number
- EP2498916B1 EP2498916B1 EP10779712.8A EP10779712A EP2498916B1 EP 2498916 B1 EP2498916 B1 EP 2498916B1 EP 10779712 A EP10779712 A EP 10779712A EP 2498916 B1 EP2498916 B1 EP 2498916B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- hardener
- application
- preservative agent
- preservative
- nozzle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims description 33
- 239000003755 preservative agent Substances 0.000 claims description 124
- 239000004848 polyfunctional curative Substances 0.000 claims description 96
- 238000004321 preservation Methods 0.000 claims description 22
- 239000000126 substance Substances 0.000 claims description 14
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 4
- 239000000523 sample Substances 0.000 claims description 4
- 229920001971 elastomer Polymers 0.000 claims description 3
- 239000002904 solvent Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000005060 rubber Substances 0.000 claims description 2
- 101150097381 Mtor gene Proteins 0.000 claims 1
- 239000002195 soluble material Substances 0.000 claims 1
- 238000011144 upstream manufacturing Methods 0.000 claims 1
- 230000002335 preservative effect Effects 0.000 description 96
- 238000002156 mixing Methods 0.000 description 20
- 239000000203 mixture Substances 0.000 description 14
- 230000008569 process Effects 0.000 description 11
- 230000008901 benefit Effects 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- 150000002513 isocyanates Chemical group 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 239000002981 blocking agent Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- -1 for example Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000009420 retrofitting Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/04—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
- B05B7/0408—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing two or more liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/20—Jet mixers, i.e. mixers using high-speed fluid streams
- B01F25/23—Mixing by intersecting jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0627—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/06—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane
- B05B7/061—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with several liquid outlets discharging one or several liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/08—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point
- B05B7/0807—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets
- B05B7/0846—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets with jets being only jets constituted by a liquid or a mixture containing a liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/2305—Mixers of the two-component package type, i.e. where at least two components are separately stored, and are mixed in the moment of application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0447—Installation or apparatus for applying liquid or other fluent material to conveyed separate articles
- B05B13/0452—Installation or apparatus for applying liquid or other fluent material to conveyed separate articles the conveyed articles being vehicle bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0447—Installation or apparatus for applying liquid or other fluent material to conveyed separate articles
- B05B13/0457—Installation or apparatus for applying liquid or other fluent material to conveyed separate articles specially designed for applying liquid or other fluent material to 3D-surfaces of the articles, e.g. by using several moving spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
Definitions
- the invention relates to a device and a corresponding method for the cavity preservation of motor vehicle body components with a preservative.
- the invention finds application in the preservation difficult to access, to be preserved areas, which in addition to cavity preservation z.
- seam seals e.g., seamed seams, etc. of automotive body components.
- the cavity preservation i. the preservation of an inner surface of a cavity
- the cavity preservation is usually used in high-quality vehicles to extend the corrosion protection significantly.
- Typical is the use of the cavity preservation, especially in countries where high promises are made regarding the so-called "rust-through guarantee” (corrosion protection guarantee), which applies in particular to many European countries.
- rust-through guarantee corrosion protection guarantee
- the cavities to be preserved of the vehicle body are filled with solvent-free and liquefied by heating wax, wherein a portion of the wax deposited on the cavity walls and thereby preserved, while the excess wax expires.
- the wax serving as a preservative is sprayed on the inner walls of the cavities using, for example, an application tube (lance) inserted into the cavities from the outside and having exit ports for the wax.
- a wax is usually used as a cavity preserving material.
- processing is typical in which the wax is pre-atomized together with air in a pre-atomizing chamber and directed by air through hoses (e.g., 3-8m in length) to the body.
- the air is used for atomization, transport and distribution in the cavity.
- the wax is introduced into the cavity and is usually intended to seal it. It has to get lost. This is usually supported by a tilting station, which "tilts" the body part in order to support the course (penetration) of the wax. Openings (spouts) in the body part to be preserved indicate that the cavity is successfully coated.
- This disadvantage is minimized by providing a wax dryer.
- This wax dryer heats the body parts to a certain minimum temperature over a certain minimum time, eg 1 min. at 60 ° C.
- a usual wax dryer length is for example 60 m. After the drying process, the leakage of wax is substantially stopped.
- the wax hardens for a few days / weeks, but never becomes firm, but remains flexible.
- Such wax dryers are associated with a number of disadvantages, such as high energy consumption during operation, high investment and / or maintenance costs, high cleaning effort, large space consumption, lack of retrofitting for many customers, etc.
- DE 10 2008 011 489 A1 discloses a method for cavity sealing of a motor vehicle component by spraying a curable preservative such.
- a curable preservative such as wax, to which a crosslinking component can be added directly before spraying.
- a spray gun known as per se is provided, which engages with an application element in the cavity to be preserved.
- the crosslinking component is mixed in a mixing chamber with the preservative.
- DE 103 20 341 A1 discloses a method of forming a polyurethane article wherein a first and a second base of a polyurethane system is injected into an infinite space over a mold.
- US 5 071 683 A discloses a similar method for making an elastomer polyurethane layer in a mold.
- GB 2 251 396 A discloses schematically a method of applying two components from two nozzles.
- the object of the invention is to provide an improved apparatus and an improved method for the preservation of components.
- cavity preservation for example, it should be possible in a simple manner to prevent preservative from escaping from the cavity to be preserved.
- the invention includes the general technical teaching of mixing a preservative and a hardener in the preservation of components to make the preservative faster to harden, in particular, to achieve a "drop stop".
- the device according to the invention for the preservation of components with a preservative is characterized in particular in that in addition to the preservative, a curing agent is applied, which reacts with the preservative to cure the preservative.
- the device is thus preferably provided to apply a hardener in addition to the preservative to react with the preservative, whereby curing of the preservative is achievable.
- the device can be designed so that no or only a very few sections of the device come into contact with a mixture of preservative and hardener.
- the preservative cures through the hardener from the mixing process.
- a conventional mixer can not sit directly in the nozzle for reasons of space, but would have to be cultivated a few inches to a few meters from the nozzle. Since the hardener reacts with water, the water or the residual moisture from the air / compressed air is sufficient to initiate a reaction. As a result of the process of empty blowing of the feed line after pre-atomizing and / or mixing, residues would remain in the feed line which would no longer be completely discharged even in subsequent coating operations.
- the mixing of preservative and hardener may preferably be carried out fluidically at an end portion of the device, such as in an application device, an application element and / or a nozzle. It is also possible to design the device so that the preservative and the hardener mix in flight (in the air), in a cavity to be preserved and / or on a component to be preserved.
- the initiation of the mixing is thus preferably carried out in an application device, an application element, a nozzle, in flight (in the air), in a cavity to be preserved and / or on a component to be preserved.
- the device comprises an application device for applying the preservative and the hardener to the component to be preserved, a preservative line for supplying the preservative to the Application device and a hardener line for supplying the hardener to the application device
- the application device has an application element with an outlet opening.
- the application element can be, for example, an application tube, a lance, a probe, etc.
- the application element has a nozzle on which the outlet opening is provided.
- the preservative line and the hardening line open into the application element in such a way that the preservative and the hardener mix in the application element. The mixing process can thus be initiated in the application element.
- the advantage of this is that only a few sections come into contact with a mixture of preservative and hardener.
- the preservative line and the hardening line lead into the application element in such a way that the preservative and the hardener mix immediately before the first nozzle and / or in the nozzle.
- the mixing process can thus be initiated immediately before and / or in the nozzle.
- a second outlet opening can be provided on the nozzle.
- the application element may further comprise a second nozzle, on which a second outlet opening is provided.
- the preservative line preferably leads to the first outlet opening and the hardener line leads to the second outlet opening so that the preservative and the hardener mix in the flight and / or on the component to be preserved.
- the mixing process can thus be initiated fluidically behind the outlet openings.
- the preservative and the hardener mix in the flight and / or on the component to be preserved.
- the advantage of this is that no internal sections of the device come into contact with a mixture of preservative and hardener.
- the application device has a second application element with at least one second outlet opening.
- the first and second application elements are two separate parts that are independently movable and / or controllable, e.g. one after the other in a cavity to be preserved can be performed.
- the first application element can be arranged on a first robot arm in a preservative application station, whereas the second application element can be arranged on a second robot arm in a curing agent application station.
- the preservative applicator station and the curing agent application station may preferably be provided parallel to a conveying path for motor vehicle body components to be preserved.
- the second application element may have a second nozzle, on which a second outlet opening is provided.
- the preservative conduit leads to the first exit port and the hardener conduit to the second exit port so that the preservative and the hardener mix in the flight and / or at the area to be preserved.
- the mixing process can thus be initiated fluidically behind the outlet openings.
- the first and / or second application element are designed such that it can be guided to hard-to-reach areas to be preserved (for example cavities, undercuts, etc.).
- the first and / or second application element may preferably be an application tube, a lance, a probe, etc.
- the first and / or second outlet opening is preferably provided on these elements, preferably on a nozzle.
- the application element is e.g. designed so that it can be passed through an opening in a cavity to be preserved in order to spray its interior surfaces to be preserved with preservative and / or hardener.
- a mixer in particular in the application device, an application element, preferably an application tube, and / or in a nozzle.
- the mixer may also extend over at least two of the aforementioned portions (eg, from the application tube to the nozzle).
- the mixer must be correspondingly small in size, and still achieve sufficient mixer results, which conventional mixers are not able.
- a suitable for the invention Mixer could preferably be produced by means of generative methods (eg rapid prototyping).
- means may be provided, in particular the application device, the application element and / or the first and / or second nozzle with a solvent / rinsing agent, a reactive substance (eg a reaction retarder, such as an organic acid chloride), the curing substantially stops or inhibits, and / or a monofunctional substance (eg, propanol or butanol, especially in the case of an isocyanate functionality) that reacts with the preservative and / or hardener to substantially stop or inhibit curing (in particular, by their chain reaction is substantially prevented), to flow through, to coat and / or to fill.
- a reactive substance eg a reaction retarder, such as an organic acid chloride
- a monofunctional substance eg, propanol or butanol, especially in the case of an isocyanate functionality
- the reactive substance and / or the monofunctional substance thus act as a blocking agent to retard, preferably substantially prevent, curing of the preservative or mixture comprising preservatives and hardeners. It is possible that the mixture may contain other ingredients, e.g. a dissolving and / or rinsing agent comprises.
- the monofunctional substance is preferably a reactive, monofunctional substance which reacts with a preservative component and / or a hardener component, preferably with a hardener component, but does not lead to polymer chains due to its monofunctionality, but ideally to a molecule or Oligomer of one hardener molecule and two blocking agent molecules.
- Suitable monofunctional substances are, in particular, amines or alcohols, preferably lower alcohols, such as, for example, ethanol, propanol, butanol and / or their isomers.
- the reactivity of the chain reaction by the monofunctional Substance is substantially suppressed, should be higher than that of the chain-forming reaction.
- the fact that, for example, the bi- or multi-functional hardener molecules react with a short-chain monofunctional molecule, the viscosity of the mixture (preservative, hardener, monofunctional substance) remains low.
- the reactive substance should not enter the cavities to be preserved.
- the invention opens up the possibility of designing the device such that the preservative and the hardener can be mixed in the device, in the application device, in an application element, in a nozzle, outside the application device, outside an application element, outside outlets, in flight (in the air) and / or on the component to be preserved.
- the preservative line and the hardening line may flow into the first and / or second application element in such a way that the mixing of the preservative and the hardener is initiated in flight, on the component to be preserved, in the first application element, and / or in the first nozzle.
- the application device on only one robot, preferably on only one single robot arm.
- the first application element to a first robot, preferably the free end of a robot arm, and to arrange the second application element on a second robot, preferably the free end of a second robot arm.
- the robot (s) could be positioned along a conveyance path for automotive body components.
- the invention is not limited to this, but can also be used, for example, in handheld devices, semi-automatic systems, robotic systems, wax machines, etc.
- means may be provided to atomize the preservative and / or the hardener.
- a cavity to be preserved has at least one opening from which the introduced preservative can undesirably escape again.
- the invention makes it possible to close this opening by means of the preservative and the hardener.
- the preservative (with and / or without hardener) is transported to the cavity to be preserved.
- the area around the opening is specifically provided with the hardener.
- the opening in the cavity to be preserved can also be closed by means of a plug.
- the graft may preferably be of metal, plastic, rubber, wax, or a dissolving material (eg, water-soluble parts, ice, etc.) which will dissolve after the preservative has dried.
- the invention also includes a method for the cavity preservation of motor vehicle body components with a device according to the invention, with which the advantages described above can be achieved.
- the method is particularly characterized by the fact that in addition to the preservative, a hardener is applied to the component to be preserved, which reacts with the preservative to cure the preservative.
- a preservative e.g. a wax
- a hardener e.g. Isocyanate
- the invention can also be combined with other components, e.g. different paints are used.
- Fig. 1 is a schematic representation of a device for the preservation of components according to a first embodiment, preferably for the preservation of an inner surface of a cavity.
- the device is designed to apply, in addition to a preservative, a hardener to the component to be preserved, which reacts with the preservative, allowing the preservative to cure.
- an application device 10 Shown in Fig. 1 in particular, an application device 10.
- the application device 10 can be arranged on a robot arm (not shown), preferably at the free end of the robot arm.
- the application device 10 comprises an application element 11.
- the application element 11 is preferably an application tube which, in terms of flow, essentially represents an end section of the device or the application device 10.
- a nozzle 12 is provided on the application element 11.
- a preservative line 50 for supplying a preservative 51 (e.g., wax) to the applicator 10 and a curing line 52 for supplying a hardener (e.g., isocyanate) 53 to the applicator 10 are provided.
- the preservative line 50 and the hardening line 52 open (open) in The mixing of the preservative 51 and the hardener 53 thus takes place in the application element 11, ie that the mixing of the preservative 51 and the hardener 53 in the application element 11 is initiated.
- M1 characterizes this mixing area within the application element 11. Preferably, there is no mixing of preservative 51 and hardener 53 in front of the application element 11.
- the preservative line 50 and the hardener line 52 open in the nozzle 12, which is provided on the application element 11, so that in the first embodiment, the preservative 51 and the hardener 53 are mixed in the nozzle 12.
- preservative line 50 and the hardener line 52 may open, in particular directly in front of the nozzle 12, so that the preservative 51 and hardener 53 are mixed in the application element 11, preferably an application tube, and the nozzle 12.
- a mini mixer can be arranged in the application element 11 and / or the nozzle 12.
- Fig. 2 is a schematic representation of a device according to a second embodiment of the invention. Parts similar to the first embodiment or identical parts are given similar or identical reference numerals, so that reference may be made to the description of the first embodiment to avoid repetition.
- the application device 20 comprises an application element 21.
- the application element 21 is preferably an application tube, which essentially represents an end section of the device or the application device 20 in terms of flow.
- a nozzle 22 is provided at the application element 21.
- two outlet openings 23A and 23B are provided.
- a preservative line 50 for supplying a preservative 51 to the application device 20 and a hardener line 52 for supplying a hardener 53 to the application device 20 are provided.
- the preservative line 50 leads to the first exit opening 23A and the hardener line 52 leads to the second exit opening 23B.
- the nozzle 22 and the first and second outlet openings 23A and 23B are arranged and / or positionable such that the preservative 51 and the hardener 53 are mixed outside the application element 22 in the schematically represented area M2.
- the mixing of the preservative 51 and the hardener 53 thus takes place in flight and / or on a surface to be preserved.
- Fig. 3 is a schematic representation of a device according to a third embodiment of the invention. Parts or identical parts that are similar to the first and / or second embodiment have the same or identical reference numbers so that reference may be made to the description of the first and / or second embodiment in order to avoid repetition.
- Fig. 3 1 shows an application device 30. Similar to the first and second exemplary embodiments, the application device 30 comprises an application element 31.
- the application element 31 is preferably an application tube, which essentially represents an end section of the device or the application device 30 in terms of flow.
- the application member 31 has not only one nozzle but two nozzles 32A and 32B.
- the first nozzle 32A has a first exit opening 33A and the second nozzle 32B has a second exit opening 33B.
- a preservative line 50 for supplying a preservative 51 to the application device 30 and a hardener line 52 for supplying a hardener 53 to the application device 30 are provided.
- the preservative line 50 leads to the first nozzle 32A and the first exit port 33A, respectively, so that the preservative 51 can be conveyed out of the first exit port 33A.
- the hardener conduit 52 leads to the second nozzle 32B and the second outlet opening 33B, respectively, so that the hardener 53 can be conveyed out of the second outlet opening 33B.
- the first and second nozzles 32A and 32B and the first and second exit openings 33A and 33B are arranged and / or are positionable such that mixing of the preservative 51 and the hardener 53 outside the application element 31 takes place in the schematically illustrated area M3.
- the mixing of the preservative 51 and the hardener 53 thus takes place in flight and / or on the surface to be preserved.
- Fig. 4 is a schematic representation of a device according to a fourth embodiment, which is arranged along a conveying path F for motor vehicle body components.
- Parts or identical parts that are similar to the first, second and / or third exemplary embodiment are provided with similar or identical reference symbols, so that reference can be made to the descriptions relating to these exemplary embodiments in order to avoid repetition.
- Fig. 4 is essentially an application device 40 to see, which is shown on the one hand to robots R1, R2 and on the other hand in an enlarged view.
- the application device 40 has two separate application elements 41A and 41B, which may each preferably be an application tube.
- the application element 41A and the application element 41B essentially represent end sections of the device or of the application device 40.
- the first application element 41A can be arranged on a robot arm of a robot R1, preferably at its free end, whereas the second application element 41B can be arranged on a robot arm of another robot R2, preferably at the free end thereof.
- the first application element 41A includes a first nozzle 42A to which a first exit port 43A is provided.
- the second application element 41B comprises a second nozzle 42B, at which a second outlet opening 43B is provided.
- a preservative line 50 for supplying a preservative 51 to the application device 40 and a hardener line 52 for supplying a hardener 53 to the application device 40 are provided.
- the preservative line 50 terminates at the first nozzle 42A and the first exit port 43A, respectively, so that the preservative 51 can be conveyed out of the first exit port 43A.
- the hardener line 52 opens at the second nozzle 42B and the second outlet opening 43B, respectively, so that the hardener 53 can be conveyed out of the second outlet opening 43B.
- the cavity preserving device according to the fourth embodiment is arranged on the conveying path F for transporting automotive body components.
- the first application element 41A may then be provided in a preservative application station S1, and the second application element 41B may be provided in a curing agent application station S2.
- the hardener application station S2 could be positioned directly after the preservative application station S1.
- the material in particular the preservative and the hardener, could be so matched to one another that only a defined course time after the introduction of the hardener is possible.
- the preservative preferably a wax
- the bleeding should be stopped very quickly (“drop-stop").
- the curing agent application station S2 could also be positioned according to the process time of penetration away from the preservative application station S1. The hardener could then react without delay to trigger the "drop stop".
- the first and second nozzles 42A and 42B and the first and second exit openings 43A and 43B are provided so that the preservative 51 and the hardener 53 can be mixed outside the application device 40.
- the release of preservative 51 and hardener 53 occurs sequentially, i.
- the first application element 41A applies the preservative 51 to the component to be preserved
- the second application element 41B applies the hardener 53 to the component to be preserved.
- the mixing of the preservative 51 and the hardener 53 is thus preferably carried out on the component to be preserved.
- the application device can thus have one application element or several application elements.
- the application device preferably represents, in terms of flow, substantially an end section of the device.
- the application element or elements are preferably arranged downstream of the application device or preferably represent a substantially end section of the application device.
- the application element (s) are preferably designed such that they one or more several outlet openings can be placed on hard-to-reach areas to be preserved, such as cavities to be preserved, undercuts, etc.
- means for atomizing the preservative and / or the hardener may be provided, which is disclosed, for example, in Offenlegungsschrift DE 103 22 170 A1 is described, so that the content of this disclosure is fully attributable to the present description.
- the invention is preferably applicable to manual systems, semi-automatic systems, robotic systems, wax machines, etc.
- a worker guides the corresponding nozzle (s) or outlet (s) into the cavity to be preserved and manually starts the coating process.
- the amount of material can be dosed automatically.
- the nozzle is brought to the next opening and the process is repeated.
- a controller may provide information regarding the nozzle (s) to be used, whether and when the nozzle should be changed, the setting of relevant parameters, etc. After stripping (start), the coating may be fully automatic.
- Robotic systems are usually used where a high degree of flexibility is required, such as Body variants, low numbers, changes, etc.
- the robots preferably have interchangeable heads, with one or more nozzles per head, which accommodate the nozzle heads according to the body opening and bring in the corresponding body openings.
- the coating can be fully automatic.
- the body In wax machines, the body is usually mechanically positioned (centered). Then, by means of a mechanism, the nozzle (s) introduced into the body openings and applied the wax.
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Description
Die Erfindung betrifft eine Vorrichtung und ein entsprechendes Verfahren zur Hohlraumkonservierung von Kraftfahrzeugkarosseriebauteilen mit einem Konservierungsmittel. Vorzugsweise findet die Erfindung Anwendung bei der Konservierung schwer zugänglicher, zu konservierender Flächen, was neben Hohlraumkonservierungen z. B. auch auf, Nahtabdichtungen (z.B. Bördelnähte), etc. von Kraftfahrzeugkarosseriebauteilen zutrifft.The invention relates to a device and a corresponding method for the cavity preservation of motor vehicle body components with a preservative. Preferably, the invention finds application in the preservation difficult to access, to be preserved areas, which in addition to cavity preservation z. Also applies to seam seals (e.g., seamed seams), etc. of automotive body components.
Die Hohlraumkonservierung, d.h. die Konservierung einer Innenfläche eines Hohlraums, wird meist bei hochwertigen Fahrzeugen eingesetzt, um den Korrosionsschutz deutlich zu verlängern. Typisch ist der Einsatz der Hohlraumkonservierung insbesondere in Ländern, in denen hohe Zusagen betreffend die sogenannte "Durchrostgarantie" (Korrosionsschutzgarantie) gemacht werden, was insbesondere auf viele Länder Europas zutrifft. Manche in solche Länder importierten Fahrzeuge werden, sofern sie nicht bereits einer Hohlraumkonservierung unterzogen wurden, nachträglich einer Hohlraumkonservierung unterzogen.The cavity preservation, i. the preservation of an inner surface of a cavity, is usually used in high-quality vehicles to extend the corrosion protection significantly. Typical is the use of the cavity preservation, especially in countries where high promises are made regarding the so-called "rust-through guarantee" (corrosion protection guarantee), which applies in particular to many European countries. Some vehicles imported into such countries, unless they have already been subjected to a cavity preservation, subsequently subjected to a cavity preservation.
Insbesondere bei hochwertigen Fahrzeugen mit hohen Korrosionsschutzgarantien kann bisher auf eine Hohlraumkonservierung nicht verzichtet werden.In particular, in high-quality vehicles with high corrosion protection guarantees can not be waived on a cavity preservation.
Zur Hohlraumkonservierung von Kraftfahrzeugkarosserien sind im Wesentlichen zwei Verfahren bekannt, nämlich das Flutverfahren und das Sprühverfahren.For cavity preservation of motor vehicle bodies essentially two methods are known, namely the flooding method and the spraying method.
Beim Flutverfahren werden die zu konservierenden Hohlräume der Kraftfahrzeugkarosserie mit lösemittelfreiem und durch Erhitzen verflüssigtem Wachs ausgegossen, wobei sich ein Teil des Wachses an den Hohlraumwandungen ablagert und diese dadurch konserviert, während das überschüssige Wachs abläuft.In the flood process, the cavities to be preserved of the vehicle body are filled with solvent-free and liquefied by heating wax, wherein a portion of the wax deposited on the cavity walls and thereby preserved, while the excess wax expires.
Bei dem Sprühverfahren zur Hohlraumkonservierung wird das als Konservierungsmittel dienende Wachs dagegen auf die Innenwandungen der Hohlräume aufgesprüht, wozu beispielsweise ein Applikationsrohr (Lanze) verwendet werden kann, das von außen in die Hohlräume eingeführt wird und Austrittsöffnungen für das Wachs aufweist.On the other hand, in the cavity-preserving spraying method, the wax serving as a preservative is sprayed on the inner walls of the cavities using, for example, an application tube (lance) inserted into the cavities from the outside and having exit ports for the wax.
Als Material zur Hohlraumkonservierung wird üblicherweise ein Wachs verwendet. Gemäß Stand der Technik ist eine Verarbeitung typisch, bei der das Wachs in einer Vorzerstäubungskammer zusammen mit Luft vorzerstäubt und mittels Luft durch Schläuche (z.B. 3-8m Länge) zur Karosse geleitet wird. Die Luft dient der Zerstäubung, dem Transport und der Verteilung im Hohlraum. Das Wachs wird in den Hohlraum eingebracht und soll diesen üblicherweise versiegeln. Dazu muss es verlaufen. Unterstützt wird dies meist durch eine Kippstation, die das Karosserieteil "kippt", um so den Verlauf (Penetration) des Wachses zu unterstützen. Öffnungen (Auslaufbohrungen) in dem zu konservierenden Karosserieteil zeigen an, dass der Hohlraum erfolgreich beschichtet ist.As a cavity preserving material, a wax is usually used. In the prior art, processing is typical in which the wax is pre-atomized together with air in a pre-atomizing chamber and directed by air through hoses (e.g., 3-8m in length) to the body. The air is used for atomization, transport and distribution in the cavity. The wax is introduced into the cavity and is usually intended to seal it. It has to get lost. This is usually supported by a tilting station, which "tilts" the body part in order to support the course (penetration) of the wax. Openings (spouts) in the body part to be preserved indicate that the cavity is successfully coated.
Nachteilig daran ist, dass auslaufendes Wachs unerwünscht ist, insbesondere folgende Förderbereiche verschmutzen kann.The disadvantage of this is that leaking wax is undesirable, in particular can pollute following conveyor areas.
Dieser Nachteil wird durch Bereitstellung eines Wachstrockners minimiert. Dieser Wachstrockner heizt die Karosserieteile auf eine bestimmte Mindesttemperatur über eine bestimmte Mindestzeit, z.B. 1 min. bei 60°C. Eine übliche Wachstrocknerlänge beträgt z.B. 60 m. Nach dem Trocknungsvorgang ist das Auslaufen von Wachs im Wesentlichen gestoppt. Man spricht in diesem Zusammenhang auch vom sogenannten "Drop-Stop". Das Wachs härtet noch weitere Tage/Wochen nach, wird aber nie ganz fest, sondern bleibt flexibel. Derartige Wachstrockner gehen mit einer Reihe von Nachteilen einher, wie z.B. hoher Energieverbrauch im Betrieb, hohe Investitions- und/oder Instandhaltungskosten, hoher Reinigungsaufwand, großer Platzverbrauch, fehlende Nachrüstbarkeit bei vielen Kunden, etc.This disadvantage is minimized by providing a wax dryer. This wax dryer heats the body parts to a certain minimum temperature over a certain minimum time, eg 1 min. at 60 ° C. A usual wax dryer length is for example 60 m. After the drying process, the leakage of wax is substantially stopped. One speaks in this connection also of the so-called "drop stop". The wax hardens for a few days / weeks, but never becomes firm, but remains flexible. Such wax dryers are associated with a number of disadvantages, such as high energy consumption during operation, high investment and / or maintenance costs, high cleaning effort, large space consumption, lack of retrofitting for many customers, etc.
Die Dokumente
Aufgabe der Erfindung ist es, eine verbesserte Vorrichtung und ein verbessertes Verfahren zur Konservierung von Bauteilen zu schaffen. Insbesondere soll es möglich sein, nach der Applikation des Konservierungsmittels und optional anschließend erfolgender Penetration in kurzer Zeit und/oder ohne Trockner bzw. Ofen einen "Drop-Stop" zu erzielen. Bei der Hohlraumskonservierung beispielsweise soll auf einfache Art und Weise verhindert werden können, dass Konservierungsmittel aus dem zu konservierenden Hohlraum gelangt.The object of the invention is to provide an improved apparatus and an improved method for the preservation of components. In particular, it should be possible, after the application of the preservative and optionally subsequent successful penetration in a short time and / or without a dryer or oven to achieve a "drop stop". In cavity preservation, for example, it should be possible in a simple manner to prevent preservative from escaping from the cavity to be preserved.
Diese Aufgabe wird mit den Merkmalen der unabhängigen Ansprüche gelöst.This object is achieved with the features of the independent claims.
Die Erfindung umfasst die allgemeine technische Lehre, ein Konservierungsmittel und einen Härter bei der Konservierung von Bauteilen zu mischen, um das Konservierungsmittel schneller aushärten zu lassen, insbesondere, um einen "Drop-Stop" zu erzielen.The invention includes the general technical teaching of mixing a preservative and a hardener in the preservation of components to make the preservative faster to harden, in particular, to achieve a "drop stop".
Die erfindungsgemäße Vorrichtung zur Konservierung von Bauteilen mit einem Konservierungsmittel zeichnet sich insbesondere dadurch aus, dass zusätzlich zu dem Konservierungsmittel ein Härter appliziert wird, der mit dem Konservierungsmittel reagiert, um das Konservierungsmittel aushärten zu lassen. Die Vorrichtung ist somit vorzugsweise vorgesehen, um zusätzlich zu dem Konservierungsmittel einen Härter zu applizieren, um mit dem Konservierungsmittel zu reagieren, wodurch eine Aushärtung des Konservierungsmittels erzielbar ist.The device according to the invention for the preservation of components with a preservative is characterized in particular in that in addition to the preservative, a curing agent is applied, which reacts with the preservative to cure the preservative. The device is thus preferably provided to apply a hardener in addition to the preservative to react with the preservative, whereby curing of the preservative is achievable.
Vorteilhaft ist daran insbesondere, dass zur Erzielung eines "Drop-Stops" kein Trockner bzw. Ofen erforderlich ist.It is advantageous in particular that to achieve a "drop stops" no dryer or oven is required.
Ein weiterer Vorteil der Erfindung liegt darin, dass die Vorrichtung so ausgebildet werden kann, dass keine oder nur sehr wenige Abschnitte der Vorrichtung mit einem Gemisch aus Konservierungsmittel und Härter in Kontakt kommen. Das Konservierungsmittel härtet durch den Härter ab dem Mischvorgang aus. Ein üblicher Mischer kann aus Platzgründen nicht direkt in der Düse sitzen, sondern müsste einige Zentimeter bis Meter von der Düse entfernt angebaut werden. Da der Härter mit Wasser reagiert, reicht das Wasser oder die Restfeuchte aus der Luft/Druckluft aus, um eine Reaktion in Gang zu setzen. Durch den Prozess des Leerblasens der Zuführleitung nach dem Vorzerstäuben und/oder Mischen würden Reste in der Zuführleitung verbleiben, die auch bei nachfolgenden Beschichtungsvorgängen nicht mehr vollständig ausgetragen werden würden. Auch durch ein Spülen würde die Zuführleitung und andere kontaminierten Vorrichtungsteile nicht zu 100% sauber. Somit würden Rückstände verbleiben, die aushärten, was mit einer Reihe von Problemen einhergeht. Als besonders problematisch sind hervorzuheben: Verstopfen der Düsen, Verändern der Düsengeometrie durch Ablagerungen, Veränderung des Applikationsergebnisses, Fehlfunktion/Ausfall einzelner Komponenten (z.B. Ventile), Druckverluste, Undichtigkeiten an Schnittstellen (z.B. zu Wechselköpfen), etc. Ferner können Verschmutzungen von Außengeometrien durch das Zerstäuben auftreten, wobei insbesondere Düsen, Düsenrohre, Wechselköpfe, Roboterbauteile, etc. betroffen sein können. Obige Probleme führen zu erhöhtem Reinigungs- und Instandhaltungsaufwand.Another advantage of the invention is that the device can be designed so that no or only a very few sections of the device come into contact with a mixture of preservative and hardener. The preservative cures through the hardener from the mixing process. A conventional mixer can not sit directly in the nozzle for reasons of space, but would have to be cultivated a few inches to a few meters from the nozzle. Since the hardener reacts with water, the water or the residual moisture from the air / compressed air is sufficient to initiate a reaction. As a result of the process of empty blowing of the feed line after pre-atomizing and / or mixing, residues would remain in the feed line which would no longer be completely discharged even in subsequent coating operations. Even rinsing would not make the feed line and other contaminated parts of the device 100% clean. Thus, residues would remain which harden, resulting in a number of problems. To be particularly problematic are: Clogging of the nozzles, changing the nozzle geometry by deposits, change in the application result, malfunction / failure of individual components (eg valves), pressure losses, leaks at interfaces (eg to interchangeable heads), etc. Furthermore, contamination of external geometries by sputtering may occur, in particular nozzles , Nozzle tubes, interchangeable heads, robotic components, etc. may be affected. The above problems lead to increased cleaning and maintenance costs.
Gemäß der Erfindung kann das Mischen von Konservierungsmittel und Härter vorzugsweise strömungstechnisch an einem Endabschnitt der Vorrichtung erfolgen, wie beispielsweise in einer Applikationseinrichtung, einem Applikationselement und/oder einer Düse. Es besteht auch die Möglichkeit, die Vorrichtung so auszubilden, dass sich das Konservierungsmittel und der Härter im Flug (in der Luft), in einem zu konservierenden Hohlraum und/oder an einem zu konservierenden Bauteil mischen. Vorzugsweise erfolgt die Initiierung der Vermischung somit in einer Applikationseinrichtung, einem Applikationselement, einer Düse, im Flug (in der Luft), in einem zu konservierenden Hohlraum und/oder an einem zu konservierenden Bauteil. Folglich kommt es vorzugsweise zu keiner Vermischung von Konservierungsmittel und Härter vor der Applikationseinrichtung, vor dem Applikationselement, vor einer Düse und/ oder vor einer Austrittsöffnung einer Düse. Somit können obige Nachteile völlig vermieden, zumindest aber deutlich abgeschwächt werden.According to the invention, the mixing of preservative and hardener may preferably be carried out fluidically at an end portion of the device, such as in an application device, an application element and / or a nozzle. It is also possible to design the device so that the preservative and the hardener mix in flight (in the air), in a cavity to be preserved and / or on a component to be preserved. The initiation of the mixing is thus preferably carried out in an application device, an application element, a nozzle, in flight (in the air), in a cavity to be preserved and / or on a component to be preserved. Consequently, preferably no mixing of preservative and hardener occurs before the application device, in front of the application element, in front of a nozzle and / or in front of an outlet opening of a nozzle. Thus, the above disadvantages can be completely avoided, or at least significantly mitigated.
Erfindungsgemäß umfasst die Vorrichtung eine Applikationseinrichtung zum Applizieren des Konservierungsmittels und des Härters auf das zu konservierende Bauteil, eine Konservierungsmittelleitung zum Zuführen des Konservierungsmittels zu der Applikationseinrichtung und eine Härterleitung zum Zuführen des Härters zu der ApplikationseinrichtungAccording to the invention, the device comprises an application device for applying the preservative and the hardener to the component to be preserved, a preservative line for supplying the preservative to the Application device and a hardener line for supplying the hardener to the application device
Die Applikationseinrichtung weist erfindungsgemäß ein Applikationselement mit einer Austrittsöffnung auf Das Applikationselement kann beispielsweise ein Applikationsrohr, eine Lanze, eine Sonde, etc. sein.According to the invention, the application device has an application element with an outlet opening. The application element can be, for example, an application tube, a lance, a probe, etc.
Bei einem bevorzugten Ausführungsbeispiel hat das Applikationselement eine Düse, an der die Austrittsöffnung bereitgestellt ist. Erfindungsgemäß münden die Konservierungsmittelleitung und die Härterleitung so in das Applikationselement, dass sich das Konservierungsmittel und der Härter in dem Applikationselement mischen. Der Mischvorgang kann somit in dem Applikationselement initiiert werden. Vorteilhaft daran ist, dass nur wenige Abschnitte mit einem Gemisch aus Konservierungsmittel und Härter in Kontakt kommen.In a preferred embodiment, the application element has a nozzle on which the outlet opening is provided. According to the invention, the preservative line and the hardening line open into the application element in such a way that the preservative and the hardener mix in the application element. The mixing process can thus be initiated in the application element. The advantage of this is that only a few sections come into contact with a mixture of preservative and hardener.
Erfindungsgemäß besteht auch die Möglichkeit, dass die Konservierungsmittelleitung und die Härterleitung so in das Applikationselement münden, dass sich das Konservierungsmittel und der Härter unmittelbar vor der ersten Düse und/oder in der Düse mischen. Der Mischvorgang kann somit unmittelbar vor und/oder in der Düse initiiert werden. Vorteilhaft daran ist, dass nur wenige Abschnitte mit einem Gemisch aus Konservierungsmittel und Härter in Kontakt kommen.According to the invention, there is also the possibility that the preservative line and the hardening line lead into the application element in such a way that the preservative and the hardener mix immediately before the first nozzle and / or in the nozzle. The mixing process can thus be initiated immediately before and / or in the nozzle. The advantage of this is that only a few sections come into contact with a mixture of preservative and hardener.
An der Düse kann ferner eine zweite Austrittsöffnung vorgesehen sein.Furthermore, a second outlet opening can be provided on the nozzle.
Das Applikationselement kann ferner eine zweite Düse aufweisen, an der eine zweite Austrittsöffnung vorgesehen ist.The application element may further comprise a second nozzle, on which a second outlet opening is provided.
Bevorzugt führt die Konservierungsmittelleitung zu der ersten Austrittsöffnung und die Härterleitung führt zu der zweiten Austrittsöffnung, so dass sich das Konservierungsmittel und der Härter im Flug und/oder an dem zu konservierenden Bauteil mischen. Der Mischvorgang kann somit strömungstechnisch hinter den Austrittsöffnungen initiiert werden. Das Konservierungsmittel und der Härter mischen sich im Flug und/oder an dem zu konservierenden Bauteil. Vorteilhaft daran ist, dass keine innenliegenden Abschnitte der Vorrichtung mit einem Gemisch aus Konservierungsmittel und Härter in Kontakt kommen. Es besteht auch die Möglichkeit, dass die Applikationseinrichtung ein zweites Applikationselement mit zumindest einer zweiten Austrittsöffnung aufweist. Vorzugsweise sind das erste und zweite Applikationselement zwei voneinander separate Teile, die voneinander unabhängig bewegbar und/oder steuerbar sind, z.B. nacheinander in einen zu konservierenden Hohlraum geführt werden können. Beispielsweise kann das erste Applikationselement an einem ersten Roboterarm in einer Konservierungsmittelapplizierstation angeordnet werden, wohingegen das zweite Applikationselement an einem zweiten Roboterarm in einer Härterapplizierstation angeordnet werden kann. Die Konservierungsmittelapplizierstation und die Härterapplizierstation können vorzugsweise parallel zu einem Förderweg für zu konservierende Kraftfahrzeugkarosseriebauteile bereitgestellt sein.The preservative line preferably leads to the first outlet opening and the hardener line leads to the second outlet opening so that the preservative and the hardener mix in the flight and / or on the component to be preserved. The mixing process can thus be initiated fluidically behind the outlet openings. The preservative and the hardener mix in the flight and / or on the component to be preserved. The advantage of this is that no internal sections of the device come into contact with a mixture of preservative and hardener. There is also the possibility that the application device has a second application element with at least one second outlet opening. Preferably, the first and second application elements are two separate parts that are independently movable and / or controllable, e.g. one after the other in a cavity to be preserved can be performed. For example, the first application element can be arranged on a first robot arm in a preservative application station, whereas the second application element can be arranged on a second robot arm in a curing agent application station. The preservative applicator station and the curing agent application station may preferably be provided parallel to a conveying path for motor vehicle body components to be preserved.
Das zweite Applikationselement kann ähnlich wie das erste Applikationselement eine zweite Düse aufweisen, an der eine zweite Austrittsöffnung vorgesehen ist.Similar to the first application element, the second application element may have a second nozzle, on which a second outlet opening is provided.
Vorzugsweise führt die Konservierungsmittelleitung zu der ersten Austrittsöffnung und die Härterleitung zu der zweiten Austrittsöffnung, so dass sich das Konservierungsmittel und der Härter im Flug und/oder an der zu konservierenden Fläche mischen. Der Mischvorgang kann somit strömungstechnisch hinter den Austrittsöffnungen initiiert werden. Vorteilhaft daran ist, dass keine innenliegenden Abschnitte der Vorrichtung mit einem Gemisch aus Konservierungsmittel und Härter in Kontakt kommen.Preferably, the preservative conduit leads to the first exit port and the hardener conduit to the second exit port so that the preservative and the hardener mix in the flight and / or at the area to be preserved. The mixing process can thus be initiated fluidically behind the outlet openings. The advantage of this is that no internal sections of the device come into contact with a mixture of preservative and hardener.
Das erste und/oder zweite Applikationselement sind so ausgebildet, dass es an schwer zugängliche, zu konservierende Flächen (z.B. Hohlräume, Hinterschneidungen, etc.) geführt werden kann. Das erste und/oder zweite Applikationselement kann vorzugsweise ein Applikationsrohr, eine Lanze, eine Sonde, etc. sein. An diesen Elementen ist vorzugsweise die erste und/oder zweite Austrittsöffnung vorgesehen, vorzugsweise an einer Düse. Das Applikationselement ist z.B. so ausgebildet, dass es durch eine Öffnung in einen zu konservierenden Hohlraum geführt werden kann, um dessen zu konservierende Innenflächen mit Konservierungsmittel und/oder Härter zu besprühen.The first and / or second application element are designed such that it can be guided to hard-to-reach areas to be preserved (for example cavities, undercuts, etc.). The first and / or second application element may preferably be an application tube, a lance, a probe, etc. The first and / or second outlet opening is preferably provided on these elements, preferably on a nozzle. The application element is e.g. designed so that it can be passed through an opening in a cavity to be preserved in order to spray its interior surfaces to be preserved with preservative and / or hardener.
Ferner besteht die Möglichkeit, einen Mischer bereitzustellen, insbesondere in der Applikationseinrichtung, einem Applikationselement, vorzugsweise einem Applikationsrohr, und/oder in einer Düse. Der Mischer kann sich auch über zumindest zwei der vorgenannten Abschnitte erstrecken (z.B. vom Applikationsrohr in die Düse). Um den Mischer z.B. in der Düse und/oder im Applikationsrohr unterzubringen, muss der Mischer entsprechend kleine Ausmaße aufweisen, und dennoch ausreichende Mischerergebnisse erzielen, wozu herkömmliche Mischer nicht in der Lage sind. Ein für die Erfindung geeigneter Mischer könnte vorzugsweise hergestellt werden mittels generativer Verfahren (z.B. Rapid-Prototyping).Furthermore, it is possible to provide a mixer, in particular in the application device, an application element, preferably an application tube, and / or in a nozzle. The mixer may also extend over at least two of the aforementioned portions (eg, from the application tube to the nozzle). To accommodate the mixer, for example, in the nozzle and / or in the application tube, the mixer must be correspondingly small in size, and still achieve sufficient mixer results, which conventional mixers are not able. A suitable for the invention Mixer could preferably be produced by means of generative methods (eg rapid prototyping).
Weiterhin können Mittel bereitgestellt sein, um insbesondere die Applikationseinrichtung, das Applikationselement und/oder die erste und/oder zweite Düse mit einem Löse-/Spülmittel, einer reaktiven Substanz (z.B. einem Reaktionsverzögerer, wie beispielsweise einem organischen Säurechlorid), die das Aushärten im Wesentlichen stoppt oder hemmt, und/oder einer monofunktionellen Substanz (z.B. Propanol oder Butanol, insbesondere im Falle einer Isocyanatfunktionalität), die mit dem Konservierungsmittel und/oder dem Härter reagiert, um ein Aushärten im Wesentlichen zu stoppen oder zu hemmen (insbesondere, indem deren Kettenreaktion im Wesentlichen unterbunden wird), zu durchströmen, zu beschichten und/oder zu befüllen. Die reaktive Substanz und/oder die monofunktionelle Substanz wirken somit als Blockierungsmittel, um ein Aushärten des Konservierungsmittels bzw. des Gemischs, umfassend Konservierungsmittel und Härter, zu verzögern, vorzugsweise im Wesentlichen zu verhindern. Es ist möglich, dass das Gemisch weitere Bestandteile wie z.B. ein Löse- und/oder Spülmittel umfasst.Furthermore, means may be provided, in particular the application device, the application element and / or the first and / or second nozzle with a solvent / rinsing agent, a reactive substance (eg a reaction retarder, such as an organic acid chloride), the curing substantially stops or inhibits, and / or a monofunctional substance (eg, propanol or butanol, especially in the case of an isocyanate functionality) that reacts with the preservative and / or hardener to substantially stop or inhibit curing (in particular, by their chain reaction is substantially prevented), to flow through, to coat and / or to fill. The reactive substance and / or the monofunctional substance thus act as a blocking agent to retard, preferably substantially prevent, curing of the preservative or mixture comprising preservatives and hardeners. It is possible that the mixture may contain other ingredients, e.g. a dissolving and / or rinsing agent comprises.
Bei der monofunktionellen Substanz handelt es sich vorzugsweise um einen reaktiven, monofunktionellen Stoff, der mit einer Konservierungsmittelkomponente und/oder einer Härterkomponente, vorzugsweise mit einer Härterkomponente, reagiert, dabei aber auf Grund seiner Monofunktionalität nicht zu Polymerketten führt, sondern im Idealfall zu einem Molekül bzw. Oligomer aus einem Härtermolekül und zwei Blockierungsmittelmolekülen. Als monofunktionelle Substanz kommen insbesondere Amine oder Alkohole, bevorzugt niedere Alkohole, wie z.B. Ethanol, Propanol, Butanol und/oder deren Isomere in Betracht. Die Reaktivität der Kettenreaktion, die durch die monofunktionelle Substanz im Wesentlichen unterbunden wird, sollte höher sein als die der Ketten-bildenden Reaktion. Dadurch, dass z.B. die bi- oder multifunktionellen Härtermoleküle mit einem kurzkettigen monofunktionellen Molekül reagieren, bleibt die Viskosität der Mischung (Konservierungsmittel, Härter, monofunktionelle Substanz) niedrig.The monofunctional substance is preferably a reactive, monofunctional substance which reacts with a preservative component and / or a hardener component, preferably with a hardener component, but does not lead to polymer chains due to its monofunctionality, but ideally to a molecule or Oligomer of one hardener molecule and two blocking agent molecules. Suitable monofunctional substances are, in particular, amines or alcohols, preferably lower alcohols, such as, for example, ethanol, propanol, butanol and / or their isomers. The reactivity of the chain reaction by the monofunctional Substance is substantially suppressed, should be higher than that of the chain-forming reaction. The fact that, for example, the bi- or multi-functional hardener molecules react with a short-chain monofunctional molecule, the viscosity of the mixture (preservative, hardener, monofunctional substance) remains low.
Die reaktive Substanz soll als solche nicht in die zu konservierenden Hohlräume gelangen.As such, the reactive substance should not enter the cavities to be preserved.
Wie bereits vorstehend erwähnt, eröffnet die Erfindung die Möglichkeit, die Vorrichtung so auszubilden, dass das Konservierungsmittel und der Härter gemischt werden können in der Vorrichtung, in der Applikationseinrichtung, in einem Applikationselement, in einer Düse, außerhalb der Applikationseinrichtung, außerhalb eines Applikationselements, außerhalb von Austrittsöffnungen, im Flug (in der Luft) und/oder an dem zu konservierenden Bauteil.As already mentioned above, the invention opens up the possibility of designing the device such that the preservative and the hardener can be mixed in the device, in the application device, in an application element, in a nozzle, outside the application device, outside an application element, outside outlets, in flight (in the air) and / or on the component to be preserved.
Beispielsweise können die Konservierungsmittelleitung und die Härterleitung so in dem ersten und/oder zweiten Applikationselement münden, dass die Vermischung des Konservierungsmittels und des Härters initiiert wird im Flug, an dem zu konservierenden Bauteil, in dem ersten Applikationselement, und/oder in der ersten Düse.For example, the preservative line and the hardening line may flow into the first and / or second application element in such a way that the mixing of the preservative and the hardener is initiated in flight, on the component to be preserved, in the first application element, and / or in the first nozzle.
Es besteht ferner die Möglichkeit, das Konservierungsmittel und den Härter gleichzeitig und/oder sequentiell zu applizieren.It is also possible to apply the preservative and the hardener simultaneously and / or sequentially.
Es besteht auch die Möglichkeit, die Applikationseinrichtung an nur einem Roboter, vorzugsweise an nur einem einzigen Roboterarm, anzuordnen. Es besteht jedoch auch die Möglichkeit, das erste Applikationselement an einem ersten Roboter, vorzugsweise dem freien Ende eines Roboterarms, anzuordnen, und das zweite Applikationselement an einem zweiten Roboter, vorzugsweise dem freien Ende eines zweiten Roboterarms, anzuordnen. Beispielsweise könnten der oder die Roboter entlang eines Förderwegs für Kraftfahrzeugkarosseriebauteile positioniert sein. Die Erfindung ist hierauf jedoch nicht beschränkt, sondern kann z.B. auch bei handgeführten Vorrichtungen, halbautomatischen Anlagen, Roboteranlagen, Wachsmaschinen, etc. zum Einsatz kommen.It is also possible to arrange the application device on only one robot, preferably on only one single robot arm. However, it is also possible, the first application element to a first robot, preferably the free end of a robot arm, and to arrange the second application element on a second robot, preferably the free end of a second robot arm. For example, the robot (s) could be positioned along a conveyance path for automotive body components. However, the invention is not limited to this, but can also be used, for example, in handheld devices, semi-automatic systems, robotic systems, wax machines, etc.
Ferner können Mittel bereitgestellt sein, um das Konservierungsmittel und/oder den Härter zu zerstäuben.Further, means may be provided to atomize the preservative and / or the hardener.
Üblicherweise weist ein zu konservierender Hohlraum zumindest eine Öffnung auf, aus der das eingeführte Konservierungsmittel unerwünscht wieder entweichen kann. Die Erfindung eröffnet die Möglichkeit, diese Öffnung mittels dem Konservierungsmittel und dem Härter zu schließen. Vorzugsweise wird dazu das Konservierungsmittel (mit und/oder ohne Härter) in den zu konservierenden Hohlraum befördert. Dann wird insbesondere gezielt der Bereich um die Öffnung mit dem Härter versehen. Als Vorteil dieser Variante ist vor allem die Einsparung von Härter zu nennen. Es ist auch möglich, gezielt die Bereiche um die Öffnung mit Härter zu versehen, ohne das Erfordernis, dass sich die Öffnung schließt.Usually, a cavity to be preserved has at least one opening from which the introduced preservative can undesirably escape again. The invention makes it possible to close this opening by means of the preservative and the hardener. Preferably, the preservative (with and / or without hardener) is transported to the cavity to be preserved. Then, in particular, the area around the opening is specifically provided with the hardener. The advantage of this variant is above all the saving of hardener. It is also possible to selectively provide the areas around the opening with hardener without the need for the opening to close.
Alternativ kann die in dem zu konservierenden Hohlraum befindliche Öffnung auch mittels eines Pfropfs geschlossen werden. Der Pfropf kann vorzugsweise aus Metall, Kunststoff, Gummi, Wachs oder einem sich auflösenden Material (z.B. wasserlösliche Teile, Eis, etc.) sein, das sich auflöst, nachdem das Konservierungsmittel getrocknet ist.Alternatively, the opening in the cavity to be preserved can also be closed by means of a plug. The graft may preferably be of metal, plastic, rubber, wax, or a dissolving material (eg, water-soluble parts, ice, etc.) which will dissolve after the preservative has dried.
Ferner umfasst die Erfindung auch ein Verfahren zur Hohlraumkonservierung von Kraftfahrzeugkarosseriebauteilen mit einer Vorrichtung gemäß der Erfindung, mit dem die vorstehend beschriebenen Vorteile erzielbar sind.Furthermore, the invention also includes a method for the cavity preservation of motor vehicle body components with a device according to the invention, with which the advantages described above can be achieved.
Das Verfahren zeichnet sich insbesondere dadurch aus, dass zusätzlich zu dem Konservierungsmittel ein Härter auf das zu konservierende Bauteil appliziert wird, der mit dem Konservierungsmittel reagiert, um das Konservierungsmittel aushärten zu lassen.The method is particularly characterized by the fact that in addition to the preservative, a hardener is applied to the component to be preserved, which reacts with the preservative to cure the preservative.
Als Konservierungsmittel kann z.B. ein Wachs verwendet werden, wohingegen als Härter z.B. Isocyanat verwendet werden kann. Die Erfindung kann aber auch mit anderen Komponenten, wie z.B. verschiedenen Lacken verwendet werden.As a preservative, e.g. a wax, whereas as a hardener e.g. Isocyanate can be used. However, the invention can also be combined with other components, e.g. different paints are used.
Andere vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen offenbart oder ergeben sich aus der nachstehenden Beschreibung bevorzugter Ausführungsbeispiele in Verbindung mit den beigefügten Figuren, wobei allerdings in den
- Fig. 1
- eine schematische Darstellung einer Vorrichtung zur Konservierung von Bauteilen gemäß einem ersten Ausführungsbeispiel;
- Fig. 2
- eine schematische Darstellung einer Vorrichtung zur Konservierung von Bauteilen gemäß einem zweiten Ausführungsbeispiel;
- Fig. 3
- eine schematische Darstellung einer Vorrichtung zur Konservierung von Bauteilen gemäß einem dritten Ausführungsbeispiel;
- Fig. 4
- eine schematische Darstellung einer Vorrichtung zur Konservierung von Bauteilen gemäß einem vierten Ausführungsbeispiel.
- Fig. 1
- a schematic representation of a device for the preservation of components according to a first embodiment;
- Fig. 2
- a schematic representation of a device for the preservation of components according to a second embodiment;
- Fig. 3
- a schematic representation of a device for the preservation of components according to a third embodiment;
- Fig. 4
- a schematic representation of an apparatus for preserving components according to a fourth embodiment.
Dargestellt in
Gemäß dem ersten Ausführungsbeispiel umfasst die Applikationseinrichtung 10 ein Applikationselement 11. Das Applikationselement 11 ist vorzugsweise ein Applikationsrohr, das strömungstechnisch im Wesentlichen einen Endabschnitt der Vorrichtung bzw. der Applikationseinrichtung 10 darstellt.According to the first exemplary embodiment, the
An dem Applikationselement 11 ist eine Düse 12 bereitgestellt. An der Düse 12 ist eine Austrittsöffnung 13 vorgesehen. Ferner sind eine Konservierungsmittelleitung 50 zum Zuführen eines Konservierungsmittels 51 (z.B. Wachs) zu der Applikationseinrichtung 10 und eine Härterleitung 52 zum Zuführen eines Härters (z.B. Isocyanat) 53 zu der Applikationseinrichtung 10 bereitgestellt.On the
Bei dem ersten Ausführungsbeispiel münden (öffnen sich) die Konservierungsmittelleitung 50 und die Härterleitung 52 in dem Applikationselement 11, vorzugsweise in der an dem Applikationselement 11 vorgesehenen Düse 12. Ein Mischen des Konservierungsmittels 51 und des Härters 53 erfolgt somit im Applikationselement 11, d.h. dass das Mischen des Konservierungsmittels 51 und des Härters 53 in dem Applikationselement 11 initiiert wird. M1 kennzeichnet diesen Mischbereich innerhalb des Applikationselements 11. Vorzugsweise kommt es zu keinem Mischen von Konservierungsmittel 51 und Härter 53 vor dem Applikationselement 11.In the first embodiment, the
Wie in
Es ist auch möglich, dass die Konservierungsmittelleitung 50 und die Härterleitung 52 vor, insbesondere unmittelbar vor der Düse 12 münden, so dass ein Mischen von Konservierungsmittel 51 und Härter 53 in dem Applikationselement 11, vorzugsweise einem Applikationsrohr, und der Düse 12 erfolgt.It is also possible for the
In dem Applikationselement 11 und/oder der Düse 12 kann bei Bedarf ein Minimischer angeordnet werden.If necessary, a mini mixer can be arranged in the
Dargestellt in
An dem Applikationselement 21 ist eine Düse 22 bereitgestellt. An der Düse 22 sind zwei Austrittsöffnungen 23A und 23B vorgesehen. Ferner sind eine Konservierungsmittelleitung 50 zum Zuführen eines Konservierungsmittels 51 zu der Applikationseinrichtung 20 und eine Härterleitung 52 zum Zuführen eines Härters 53 zu der Applikationseinrichtung 20 bereitgestellt.At the
Bei dem zweiten Ausführungsbeispiel führt die Konservierungsmittelleitung 50 zu der ersten Austrittsöffnung 23A und die Härterleitung 52 führt zu der zweiten Austrittsöffnung 23B.In the second embodiment, the
Die Düse 22 bzw. die erste und zweite Austrittsöffnung 23A und 23B sind so angeordnet und/oder so positionierbar, dass ein Mischen des Konservierungsmittels 51 und des Härters 53 außerhalb des Applikationselements 22 in dem schematisch dargestellten Bereich M2 erfolgt.The
Das Mischen des Konservierungsmittels 51 und des Härters 53 erfolgt somit im Flug und/oder an einer zu konservierenden Fläche.The mixing of the preservative 51 and the
Das Applikationselement 31 weist jedoch nicht nur eine Düse, sondern zwei Düsen 32A und 32B auf. Die erste Düse 32A hat eine erste Austrittsöffnung 33A und die zweite Düse 32B hat eine zweite Austrittsöffnung 33B.However, the
Ferner sind eine Konservierungsmittelleitung 50 zum Zuführen eines Konservierungsmittels 51 zu der Applikationseinrichtung 30 und eine Härterleitung 52 zum Zuführen eines Härters 53 zu der Applikationseinrichtung 30 bereitgestellt.Furthermore, a
Bei dem dritten Ausführungsbeispiel führt die Konservierungsmittelleitung 50 zu der ersten Düse 32A bzw. der ersten Austrittsöffnung 33A, so dass das Konservierungsmittel 51 aus der ersten Austrittsöffnung 33A befördert werden kann. Die Härterleitung 52 führt zu der zweiten Düse 32B bzw. der zweiten Austrittsöffnung 33B, so dass der Härter 53 aus der zweiten Austrittsöffnung 33B befördert werden kann.In the third embodiment, the
Die erste und zweite Düse 32A und 32B bzw. die erste und zweite Austrittsöffnung 33A und 33B sind so angeordnet und/oder sind so positionierbar, dass ein Mischen des Konservierungsmittels 51 und des Härters 53 außerhalb des Applikationselements 31 in dem schematisch dargestellten Bereich M3 erfolgt.The first and
Das Mischen des Konservierungsmittels 51 und des Härters 53 erfolgt somit im Flug und/oder an der zu konservierenden Fläche.The mixing of the preservative 51 and the
In
Das erste Applikationselement 41A kann an einem Roboterarm eines Roboters R1, vorzugsweise an dessen freien Ende, angeordnet sein, wohingegen das zweite Applikationselement 41B an einem Roboterarm eines anderen Roboters R2, vorzugsweise an dessen freien Ende, angeordnet sein kann.The
Das erste Applikationselement 41A umfasst eine erste Düse 42A, an der eine erste Austrittsöffnung 43A bereitgestellt ist. Das zweite Applikationselement 41B umfasst eine zweite Düse 42B, an der eine zweite Austrittsöffnung 43B bereitgestellt ist.The
Ferner sind eine Konservierungsmittelleitung 50 zum Zuführen eines Konservierungsmittels 51 zu der Applikationseinrichtung 40 und eine Härterleitung 52 zum Zuführen eines Härters 53 zu der Applikationseinrichtung 40 bereitgestellt.Furthermore, a
Bei dem vierten Ausführungsbeispiel mündet die Konservierungsmittelleitung 50 an der ersten Düse 42A bzw. der ersten Austrittsöffnung 43A, so dass das Konservierungsmittel 51 aus der ersten Austrittsöffnung 43A befördert werden kann. Die Härterleitung 52 mündet an der zweiten Düse 42B bzw. der zweiten Austrittsöffnung 43B, so dass der Härter 53 aus der zweiten Austrittsöffnung 43B befördert werden kann.In the fourth embodiment, the
Vorzugsweise wird die Vorrichtung zur Hohlraumkonservierung gemäß dem vierten Ausführungsbeispiel an dem Förderweg F zum Transportieren von Kraftfahrzeugkarosseriebauteilen angeordnet. Das erste Applikationselement 41A kann dann in einer Konservierungsmittelapplizierstation S1 bereitgestellt sein, und das zweite Applikationselement 41B kann in einer Härterapplizierstation S2 bereitgestellt sein. Dabei könnte die Härterapplizierstation S2 direkt nach der Konservierungsmittelapplizierstation S1 positioniert sein.Preferably, the cavity preserving device according to the fourth embodiment is arranged on the conveying path F for transporting automotive body components. The
Vorzugsweise könnte das Material, insbesondere das Konservierungsmittel und der Härter, so aufeinander abgestimmt sein, dass nur noch eine definierte Verlaufszeit nach dem Einbringen des Härters möglich ist. Nachdem das Konservierungsmittel, vorzugsweise ein Wachs, penetriert ist, soll das Verlaufen sehr schnell gestoppt werden ("Drop-Stop"). Die Härterapplizierstation S2 könnte aber auch entsprechend der Prozesszeit des Penetrierens entfernt von der Konservierungsmittelapplizierstation S1 positioniert sein. Der Härter könnte dann ohne Verzögerung reagieren, um den "Drop-Stop" auszulösen.Preferably, the material, in particular the preservative and the hardener, could be so matched to one another that only a defined course time after the introduction of the hardener is possible. After the preservative, preferably a wax, is penetrated, the bleeding should be stopped very quickly ("drop-stop"). However, the curing agent application station S2 could also be positioned according to the process time of penetration away from the preservative application station S1. The hardener could then react without delay to trigger the "drop stop".
Die erste und zweite Düse 42A und 42B bzw. die erste und zweite Austrittsöffnung 43A und 43B werden so bereitgestellt, dass ein Mischen des Konservierungsmittels 51 und des Härters 53 außerhalb der Applikationseinrichtung 40 erfolgen kann.The first and
Vorzugsweise erfolgt die Abgabe von Konservierungsmittel 51 und Härter 53 sequentiell, d.h. in einem ersten Schritt appliziert das erste Applikationselement 41A das Konservierungsmittel 51 auf das zu konservierende Bauteil und in einem zweiten Schritt appliziert das zweite Applikationselement 41B den Härter 53 auf das zu konservierende Bauteil. Das Mischen des Konservierungsmittels 51 und des Härters 53 erfolgt somit vorzugsweise an dem zu konservierenden Bauteil.Preferably, the release of
Die Applikationseinrichtung kann somit ein Applikationselement oder mehrere Applikationselemente aufweisen. Die Applikationseinrichtung stellt vorzugsweise strömungstechnisch im Wesentlichen einen Endabschnitt der Vorrichtung dar. Das oder die Applikationselemente sind vorzugsweise strömungstechnisch hinter der Applikationseinrichtung angeordnet bzw. stellen vorzugsweise strömungstechnisch einen im Wesentlichen Endabschnitt der Applikationseinrichtung dar. Das oder die Applikationselemente sind vorzugsweise so ausgebildet, dass sie eine oder mehrere Austrittsöffnungen an schwer zugängliche, zu konservierende Flächen positionieren können, wie z.B. zu konservierende Hohlräume, Hinterschneidungen, etc.The application device can thus have one application element or several application elements. The application device preferably represents, in terms of flow, substantially an end section of the device. The application element or elements are preferably arranged downstream of the application device or preferably represent a substantially end section of the application device. The application element (s) are preferably designed such that they one or more several outlet openings can be placed on hard-to-reach areas to be preserved, such as cavities to be preserved, undercuts, etc.
Gemäß der Erfindung können Mittel zur Zerstäubung des Konservierungsmittels und/oder des Härters bereitgestellt sein, was beispielsweise in der Offenlegungsschrift
Die Erfindung ist vorzugsweise bei Handanlagen, halbautomatischen Anlagen, Roboteranlagen, Wachsmaschinen, etc. anwendbar. Bei den Handanlagen bzw. halbautomatischen Anlagen führt ein Werker die entsprechende Düse(n) bzw. Austrittsöffnung(en) in den zu konservierenden Hohlraum und startet manuell den Beschichtungsvorgang. Die Materialmenge kann dabei automatisch dosiert werden. Nach Ablauf des Vorgangs wird die Düse zur nächsten Öffnung gebracht und der Vorgang wiederholt sich. Oft sind unterschiedliche Düsen und Materialmengen sowie die weiteren Prozessparameter für verschiedene Bauteile am Fahrzeug unterschiedlich. Vorzugsweise kann eine Steuerung Informationen bereitstellen im Hinblick auf die einzusetzende(n) Düse(n), ob und wann die Düse gewechselt werden sollte, die Einstellung relevanter Parameter, etc. Nach dem Abziehen (Start) kann die Beschichtung vollautomatisch ablaufen.The invention is preferably applicable to manual systems, semi-automatic systems, robotic systems, wax machines, etc. In manual systems or semi-automatic systems, a worker guides the corresponding nozzle (s) or outlet (s) into the cavity to be preserved and manually starts the coating process. The amount of material can be dosed automatically. At the end of the process, the nozzle is brought to the next opening and the process is repeated. Often different nozzles and material quantities and the other process parameters for different components on the vehicle are different. Preferably, a controller may provide information regarding the nozzle (s) to be used, whether and when the nozzle should be changed, the setting of relevant parameters, etc. After stripping (start), the coating may be fully automatic.
Roboteranlagen werden meist dort eingesetzt, wo ein hohes Maß an Flexibilität erforderlich ist, wie z.B. Karossenvarianten, niedrige Stückzahlen, Änderungen, etc. Die Roboter haben vorzugsweise Wechselköpfe, mit einer oder mehreren Düsen pro Kopf, die entsprechend der Karosserieöffnung die Düsenköpfe aufnehmen und in die entsprechenden Karosserieöffnungen bringen. Die Beschichtung kann vollautomatisch ablaufen.Robotic systems are usually used where a high degree of flexibility is required, such as Body variants, low numbers, changes, etc. The robots preferably have interchangeable heads, with one or more nozzles per head, which accommodate the nozzle heads according to the body opening and bring in the corresponding body openings. The coating can be fully automatic.
Bei Wachsmaschinen wird die Karosse meist mechanisch positioniert (zentriert). Dann wird mittels einer Mechanik die Düse(n) in die Karossenöffnungen eingeführt und das Wachs appliziert. Diese Anlagen arbeiten vollautomatischIn wax machines, the body is usually mechanically positioned (centered). Then, by means of a mechanism, the nozzle (s) introduced into the body openings and applied the wax. These systems work fully automatically
Die Erfindung ist nicht auf die vorstehend beschriebenen bevorzugten Ausführungsbeispiele beschränkt. Vielmehr ist eine Vielzahl von Varianten und Abwandlungen möglich, die ebenfalls vom dem Erfindungsgedanken Gebrauch machen.The invention is not limited to the preferred embodiments described above. Rather, a variety of variants and modifications is possible, which also make use of the inventive idea.
- 10, 20, 30, 4010, 20, 30, 40
- Applikationseinrichtungapplication device
- 11, 21, 31, 41A11, 21, 31, 41A
- Erstes ApplikationselementFirst application element
- 41B41B
- Zweites ApplikationselementSecond application element
- 12, 22, 32A, 42A12, 22, 32A, 42A
- Erste DüseFirst nozzle
- 32B, 42B32B, 42B
- Zweite DüseSecond nozzle
- 13, 23A, 33A, 43A13, 23A, 33A, 43A
- Erste AustrittsöffnungFirst outlet
- 23B, 33B, 43B23B, 33B, 43B
- Zweite AustrittsöffnungSecond exit opening
- 5050
- KonservierungsmittelleitungPreservatives line
- 5151
- Konservierungsmittelpreservative
- 5252
- Härterleitungtougher line
- 5353
- HärterHarder
- M1, M2, M3M1, M2, M3
- Mischbereichemixed areas
- FF
- Förderwegconveying
- S1S1
- KonservierungsmittelapplizierstationKonservierungsmittelapplizierstation
- S2S2
- HärterapplizierstationHärterapplizierstation
- R1, R2R1, R2
- Roboterrobot
Claims (18)
- Device for the cavity preservation of motor vehicle body components with a preservative agent (51), the device being provided in order to apply in addition to the preservative agent (51) a hardener (53) that reacts with the preservative agent (51), which causes the preservative agent to harden, witha) an application device (10) for applying the preservative agent (51) and the hardener (53) to the component to be preserved;b) a preservative agent line (50) for feeding the preservative agent (51) to the application device (10); andc) a hardener line (52) for feeding the hardener (53) to the application device (10), wherein the application device (10) comprises an application element (11) in the form of an application tube, a lance or a probe with an outlet opening (13) and preferably comprises a nozzle (12) on which the outlet opening (13) of the application element (11) is provided,characterized in that
the preservative agent line (50) and the hardener line (52) discharge into the application element (11) in such a way that the preservative agent (51) and the hardener (53) can be mixed in the application element (11), and/or the preservative agent line (50) and the hardener line (52) discharge into the application element (11) in such a way that the preservative agent (51) and the hardener (53) can be mixed immediately upstream from and/or in the nozzle (12) of the application element (11). - The device according to Claim 1, wherein
furthermore a second outlet opening is provided on the nozzle. - The device according to Claim 1, wherein
the application element has a second nozzle on which is provided a second outlet opening. - The device according to any one of the preceding claims, whereina) the application element (11) is formed in such a way that it can be guided into a cavity to be preserved; and/or ,b) the application element (11) is an application tube or a probe.
- The device according to any one of the preceding claims, wherein a mixer is provided in the application element (11) and/or in the nozzle (12).
- The device according to any one of the preceding claims, wherein means are provided in order to flow through and/or to coat and/or to filla) the application device (10) and/orb) the application element and/orc) a first and/or second nozzle
withd) a solvent/rinsing agent; and/ore) a reactive substance, which essentially stops or inhibits the hardening; and/orf) a monofunctional substance, which reacts with the preservative agent and/or the hardener, preferably with the hardener, to essentially stop or inhibit the hardening. - The device according to any one of the preceding claims, wherein furthermore a robot arm on which the application device (10) and/or the application element (11) is arranged.
- The device according to any one of the preceding claims, wherein means are provided to atomize the preservative agent (51) and/or the hardener (53).
- Method for the preservation of cavities of mtor vehicle body components with a preservative agent (51), with a device according to any one of the preceding claims, whereinin addition to the preservative agent (51) a hardener (53) is applied that reacts with the preservative agent (51), which causes the preservative agent (51) to harden.
- The method according to Claim 9, wherein
the preservative agent and the hardener are mixed by a mixer. - The method according to any one of Claims 9 or 10,
wherein the preservative agent (51) and the hardener (53) are applied from a nozzle (12). - The method according to any one of Claims 9 to 11,
wherein the application of the preservative agent (51) and of the hardener (53) is executed simultaneously. - The method according to any one of Claims 9 to 12,
wherein the hardener (53) is applied only to regions around an opering on a cavity to be preserved of the component to be preserved in such a way that remaining regions of the component to be preserved remain essentially handener-free. - The method according to any one of Claims 9 to 13,
wherein the application of the preservative agent (51) is executed in a preservative agent application station (S1) and the application of the hardener (53) in a hardener application station (S2), wherein the preservative agent application station (S1) and the hardener application station (S2) are positioned along a conveying route (F) for motor vehicle body components. - The method according to any one of Claims 9 to 14,
wherein an opening of the component to be preserved on the cavity to be preserved is closed by the preservative agent (51) and the hardener (53). - The method according to any one of Claims 9 to 15,
wherein an opening of the component to be preserved on the cavity to be preserved is closed by means of a plug made ofa) metal;b) plastic;c) rubber;d) wax; ore) a self-soluble material, which dissolves by itself once the preservative agent is dried. - The method according to any one of Claims 9 to 16,
whereina) the application device and/orb) the application element and/orc) the first nozzle
is flown through, coated or filled withd) a solvent/rinsing agent; and/ore) a reactive substance, which essentially stops or inhibits the hardening; and/orf) a monofunctional substance, which reacts with the preservative agent and/or the hardener preferably with the hardener, to essentially stop or inhibit the hardening. - The method according to Claim 17, wherein
the flow through and/or coating and/or filling is executeda) after each motor vehicle body component;b) after every X body components; and/orc) in pauses.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009052654A DE102009052654A1 (en) | 2009-11-11 | 2009-11-11 | Device and method for the preservation of components |
PCT/EP2010/006880 WO2011057785A1 (en) | 2009-11-11 | 2010-11-11 | Device and method for preserving components |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2498916A1 EP2498916A1 (en) | 2012-09-19 |
EP2498916B1 true EP2498916B1 (en) | 2017-01-11 |
EP2498916B2 EP2498916B2 (en) | 2020-01-22 |
Family
ID=43517274
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10779712.8A Active EP2498916B2 (en) | 2009-11-11 | 2010-11-11 | Device and method for preserving components |
Country Status (6)
Country | Link |
---|---|
US (1) | US9409192B2 (en) |
EP (1) | EP2498916B2 (en) |
CN (1) | CN102596421B (en) |
DE (1) | DE102009052654A1 (en) |
ES (1) | ES2621187T5 (en) |
WO (1) | WO2011057785A1 (en) |
Families Citing this family (13)
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EP2559491A1 (en) | 2011-08-17 | 2013-02-20 | Alfa Klebstoffe AG | Method and device for spraying adhesive |
DE102016014955A1 (en) | 2016-12-14 | 2018-06-14 | Dürr Systems Ag | Coating device and corresponding coating method |
DE102016014956A1 (en) | 2016-12-14 | 2018-06-14 | Dürr Systems Ag | Coating device and associated operating method |
DE102016014953A1 (en) | 2016-12-14 | 2018-06-14 | Dürr Systems Ag | Painting plant and corresponding painting process |
DE102016014944A1 (en) | 2016-12-14 | 2018-06-14 | Dürr Systems Ag | Coating method and corresponding coating device |
DE102016014952A1 (en) | 2016-12-14 | 2018-06-14 | Dürr Systems Ag | Coating device for coating components |
DE102016014947A1 (en) | 2016-12-14 | 2018-06-14 | Dürr Systems Ag | Printhead for applying a coating agent |
DE102016014946A1 (en) | 2016-12-14 | 2018-06-14 | Dürr Systems Ag | Printhead for applying a coating agent to a component |
DE102016014943A1 (en) | 2016-12-14 | 2018-06-14 | Dürr Systems Ag | Printhead with tempering device |
DE102016014919A1 (en) * | 2016-12-14 | 2018-06-14 | Dürr Systems Ag | Application device and method for applying a coating agent |
DE102016014948A1 (en) | 2016-12-14 | 2018-06-14 | Dürr Systems Ag | Printhead and related operating procedures |
DE102016014951A1 (en) | 2016-12-14 | 2018-06-14 | Dürr Systems Ag | Coating device and associated operating method |
CN116371627B (en) * | 2023-05-31 | 2023-08-08 | 山西交通养护集团有限公司 | Be used for road and bridge tunnel lining maintenance equipment |
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Also Published As
Publication number | Publication date |
---|---|
US9409192B2 (en) | 2016-08-09 |
DE102009052654A1 (en) | 2011-05-12 |
US20120282405A1 (en) | 2012-11-08 |
EP2498916B2 (en) | 2020-01-22 |
EP2498916A1 (en) | 2012-09-19 |
CN102596421A (en) | 2012-07-18 |
ES2621187T5 (en) | 2020-09-22 |
CN102596421B (en) | 2016-12-28 |
ES2621187T3 (en) | 2017-07-03 |
WO2011057785A1 (en) | 2011-05-19 |
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