EP2833991B1 - Spray mixer for mixing at least two flowing components - Google Patents
Spray mixer for mixing at least two flowing components Download PDFInfo
- Publication number
- EP2833991B1 EP2833991B1 EP13718566.6A EP13718566A EP2833991B1 EP 2833991 B1 EP2833991 B1 EP 2833991B1 EP 13718566 A EP13718566 A EP 13718566A EP 2833991 B1 EP2833991 B1 EP 2833991B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mixer
- compressed air
- spray
- cartridge
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 239000007921 spray Substances 0.000 title claims description 66
- 238000002156 mixing Methods 0.000 title claims description 49
- 230000009969 flowable effect Effects 0.000 claims description 10
- 230000003068 static effect Effects 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 7
- 239000004033 plastic Substances 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 6
- 238000001746 injection moulding Methods 0.000 claims description 4
- 238000011049 filling Methods 0.000 description 8
- 238000000576 coating method Methods 0.000 description 7
- 229920002292 Nylon 6 Polymers 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- -1 polypropylene Polymers 0.000 description 6
- 238000010276 construction Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000004544 sputter deposition Methods 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 229920001707 polybutylene terephthalate Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 239000011346 highly viscous material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 210000001331 nose Anatomy 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/04—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
- B05B7/0408—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing two or more liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/47—Mixing liquids with liquids; Emulsifying involving high-viscosity liquids, e.g. asphalt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/06—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/06—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane
- B05B7/062—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet
- B05B7/066—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet with an inner liquid outlet surrounded by at least one annular gas outlet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/24—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
- B05B7/2489—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device an atomising fluid, e.g. a gas, being supplied to the discharge device
- B05B7/2491—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device an atomising fluid, e.g. a gas, being supplied to the discharge device characterised by the means for producing or supplying the atomising fluid, e.g. air hoses, air pumps, gas containers, compressors, fans, ventilators, their drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/24—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
- B05B7/2489—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device an atomising fluid, e.g. a gas, being supplied to the discharge device
- B05B7/2497—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device an atomising fluid, e.g. a gas, being supplied to the discharge device several liquids from different sources being supplied to the discharge device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/24—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
- B05B7/2402—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device
- B05B7/2472—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device comprising several containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C17/00—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces
- B05C17/005—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes
- B05C17/00553—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes with means allowing the stock of material to consist of at least two different components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C17/00—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces
- B05C17/005—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes
- B05C17/00553—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes with means allowing the stock of material to consist of at least two different components
- B05C17/00566—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes with means allowing the stock of material to consist of at least two different components with a dynamic mixer in the nozzle
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S516/00—Colloid systems and wetting agents; subcombinations thereof; processes of
- Y10S516/924—Significant dispersive or manipulative operation or step in making or stabilizing colloid system
- Y10S516/928—Mixing combined with non-mixing operation or step, successively or simultaneously, e.g. heating, cooling, ph change, ageing, milling
Definitions
- the invention relates to a spray mixer designed for placement and connection to a multi-component cartridge and for mixing and spraying of at least two flowable components.
- the components to be mixed are usually supplied to such mixers from a multi-component cartridge.
- the mixer is arranged at a cartridge outlet opening, via which the components to be mixed can be discharged from containers of the multi-component cartridge.
- the two components are atomized at the outlet of the mixer by exposure to a pressurized medium such as compressed air and can then be applied in the form of a spray or spray on the desired substrate.
- a pressurized medium such as compressed air
- higher-viscosity coating media for.
- polyurethanes, epoxy resins or the like can be processed.
- a spray mixer for such applications is for example in the US-B-6,951,310 or the EP 2 286 925 A2 disclosed.
- a tubular mixer housing is provided which extends in the direction of a mixer longitudinal axis from a mixer start to a distal mixer end.
- the mixer housing houses a mixing element for static mixing.
- a sleeve is arranged, which can be supplied via a perpendicular to the mixer longitudinal axis oriented mixer-compressed air inlet compressed air.
- Said sleeve and the mixer housing form a mixer compressed air channel, which is closed in the direction of the mixer start and at the mixer end has an annular mixer compressed air outlet, which encloses a mixer outlet opening.
- compressed air is supplied via the mixer compressed air inlet, which flows via the mixer compressed air channel to the mixer compressed air outlet and atomises the material emerging from the mixer outlet opening.
- Such spray mixers are used in systems for mixing and spraying flowable components, which are used in particular for the application of coatings in the maintenance of hulls, pipelines and steel structures such as bridges. It is also necessary to coat hard to reach places. When coating such areas, it may happen that you hang with hoses or lines of the coating system, such as with the above-described compressed air hose to projections of the component to be coated. On the one hand, these hoses and lines can be damaged, which leads to failure of the coating system and thus to repair costs and delays in maintenance. On the other hand, one must The operator of the coating system must work very cautiously and thus slowly in narrow places, which can lead to a high time and thus also a cost expenditure when using the coating system.
- a spray mixer which has a handle and a mixer outer housing in the form of a sleeve.
- the handle and the sleeve are made of aluminum.
- a plastic mixer which consists of a mixer inner housing and a mixing element arranged therein, can be placed on the handle.
- the sleeve can be slipped over the mixer and bolted to the handle. Between the sleeve and the mixer inner housing, a compressed air channel is formed, can be guided by the compressed air from the handle to an outlet.
- the mixer is intended only for single use, the sleeve is used several times.
- the handle has connections for the flowable components and compressed air.
- the US 4,255,125 describes a sputtering device for a combustible material with a feed for the combustible material and a further feed for a sputtering gas.
- the combustible material and the atomizing gas are combined within the sputtering apparatus in a sputtering chamber and then passed through a mixing element in the form of curved elements.
- the spray mixer according to the invention is designed for placement on and for connection to a multicomponent cartridge and for mixing and spraying of at least two flowable components and has a tubular mixer outer housing extending in the direction of a mixer longitudinal axis from a mixer start to a distal mixer End extends.
- a mixing inner housing arranged inside the mixer outer housing, at least one mixing element arranged in the mixer inner housing for mixing the components, and a mixer compressed air duct, which extends from a mixer compressed air inlet to a mixer outlet opening.
- the mixer compressed air inlet is located at the mixer start.
- the mixer compressed air channel extends from the mixer start to the mixer end along the spray mixer.
- this is usually arranged on a multi-component cartridge and protrudes away from it.
- the arrangement of the mixer-compressed air inlet at the mixer start no compressed air supply to the mixer end and thus no hose to the mixer end is necessary.
- the spray mixer can be introduced into narrow spaces without the risk that a compressed air hose hooked somewhere.
- the compressed air supply to the mixer-compressed air inlet can be made perpendicular to the mixer longitudinal axis. But it can also be inclined relative to the mixer longitudinal axis and in particular in the direction of the mixer longitudinal axis.
- a mixer inner housing is arranged, which receives the mixing element.
- the mixer compressed air channel is formed between mixer inner housing and mixer outer housing.
- the mixer outer housing and the mixer inner housing are thus designed so that in the assembled state between the two forms a gap which is used as a mixer-compressed air channel. This results in a particularly simple construction of the spray mixer.
- the mixer outer housing, the mixer inner housing and the mixing element are combined in one structural unit. This is achieved by having the mixer outer housing, the mixer inner housing and the mixing element in the unmounted state, i. in their non-patched with respect to the multi-component cartridge and not connected state, are connected to each other captive.
- the individual components via an interaction of corresponding recesses or grooves and Noses or beads mutually fixed.
- fixations are also referred to as clip or click connections.
- the entire spray mixer forms a structural unit that is distributed as a unit.
- the spray mixer is intended to be connected in one step with a multi-component cartridge.
- a multi-component cartridge By this is to be understood that without a previous assembly of individual component can be connected to the multi-component cartridge.
- the spray mixer has a mixer inlet connection which is arranged at the mixer start and which can be connected to a cartridge outlet connection of a multicomponent cartridge.
- the mixer inlet connection has at least one mixer inlet opening, via which the components can be supplied. It also includes the mixer air inlet.
- the spray mixer can be connected directly to the cartridge outlet connection of the multicomponent cartridge. But it is also possible that the connection takes place by means of a suitable connecting element, for example in the form of matching hoses.
- the mixer input connection is oriented in particular in the direction of the mixer longitudinal axis. By this is meant that the components and the compressed air in the direction of the mixer longitudinal axis through the mixer input port flow. This achieves a particularly compact construction of the spray mixer.
- a specially designed multi-component cartridge is necessary, which has a cartridge compressed air channel with a cartridge compressed air inlet and a cartridge compressed air outlet. This is no longer necessary for the compressed air supply of the spray mixer separate compressed air hose, which allows a particularly simple and safe handling of the spray mixer.
- the mixer input connection has two separate mixer inlet openings, that is to say a separate mixer inlet opening for each component. This enables a particularly effective mixing of the two components. If more than two components are to be mixed and sprayed with the spray mixer, the mixer input connection has, in particular for each component, a separate mixer inlet opening.
- the mixing element is designed in particular as a static mixing element.
- a static mixer In contrast to a dynamic mixer, which has a rotating mixing element for mixing the components, a static mixer has a fixed mixing element, which allows by its special geometry efficient mixing of the components. This allows a particularly cost-effective design of the spray mixer.
- the mixing element and the mixer input port are made in one piece.
- the spray mixer has very few items, which makes its manufacture and its installation particularly simple and inexpensive.
- mixing element and the mixer input port are designed as two separate components.
- the mixer outer housing, the mixer inner housing and the mixing element are made of plastic.
- the spray mixer has a particularly low weight and is also inexpensive to manufacture.
- the components may for example consist of polypropylene, polyamide, polycaprolactam (polyamide 6) or polybutylene terephthalate. But there are also other suitable plastics possible.
- the preparation of the mixer outer housing, the mixer inner housing and the mixing element takes place in particular by means of an injection molding process.
- the components can thus be easily manufactured in very large numbers and particularly cost.
- a multi-component cartridge 10 has a first container 11 for receiving a first component and a second container 12 for receiving a second component.
- the first and the second container 11, 12 have a cylindrical basic shape with a first cylinder axis 13 and a second cylinder axis 14.
- the two containers 11, 12 are arranged side by side parallel to the axis.
- the containers 11, 12 are connected to each other and have a minimum distance from each other. This results in a notch 15 between the two containers, which extends parallel to the two cylinder axes 13, 14.
- the multi-component cartridge 10 is thus designed as a so-called side-by-side cartridge.
- the containers 11, 12 of the multi-component cartridge 10 have a same diameter.
- a mixing ratio of the components when discharging from the containers 11, 12 is thus 1: 1. But there are also other diameter and thus mixing ratios, such as 1: 2, 1: 4, 1:10 or higher possible.
- the filling openings 16, 17 are in the illustration of Fig. 1 each with a piston 18, 19 closed.
- the pistons 18, 19 are used after filling the containers 11, 12.
- By moving the pistons 18, 19 away from the filling openings 16, 17, the components can be discharged via two cartridge outlet openings, which are arranged on a side of the multicomponent cartridge 10 opposite the filling openings 16, 17.
- the cartridge outlet openings are in the illustration of Fig. 1 not to be seen.
- the cartridge compressed air passage 20 has a circular cross section and extends from a cartridge compressed air inlet 21 to one in the Fig. 1 not shown cartridge compressed air outlet.
- the cartridge compressed air inlet 21 is arranged in a plane with the filling openings 16, 17 of the containers 11, 12.
- the cartridge compressed air outlet is located in the area of the cartridge outlet openings.
- the cartridge compressed air channel 20 thus extends over the entire length of the container 11, 12 and thus also the multi-component cartridge 10th
- the first container 11, the second container 12 and the compressed air channel 20 are made in one piece.
- no separate components are necessary for the cartridge outlet openings and the cartridge compressed air outlet, not shown, so that the entire multi-component cartridge 10 is made in one piece.
- the multi-component cartridge 10 is made of plastic by an injection molding method.
- polypropylene, polyamide, polycaprolactam (polyamide 6) or polybutylene terephthalate can be used for this purpose.
- a spray mixer 22 is arranged on the filling openings 16, 17 opposite side of the multi-component cartridge 10.
- the spray mixer 22 is a in the Fig. 1 Not shown cartridge output port connected to the multi-component cartridge 10 that connections to the cartridge outlet openings and the cartridge compressed air outlet exist.
- the spray mixer 22 With the spray mixer 22, the components discharged from the containers 11, 12 are mixed and atomized and sprayed by means of the compressed air supplied via the cartridge compressed air channel 20.
- the structure of the spray mixer 22 is shown in FIG Fig. 2 shown in more detail.
- the spray mixer 22 for mixing and spraying of at least two flowable components is disclosed in U.S. Patent Nos. 5,496,074 Fig. 2 shown in a sectional view. The section runs with respect to the Fig. 1 between the two containers 11, 12 parallel to the cylinder axes 13, 14. In the Fig. 2 Furthermore, a small part of the multicomponent cartridge 10 is shown. A part of the container 11 of the multicomponent cartridge 10, which lies behind the cutting plane, is shown dotted for better understanding.
- the spray mixer 22 has a generally tubular mixer outer housing 23 which extends in the direction of a mixer longitudinal axis 24 from a mixer start 25 to a distal mixer end 26. At the mixer start 25, the spray mixer 22 is connected to the multi-component cartridge 10.
- the mixer outer housing 23 has a constant cross section in a central region and tapers slightly towards the mixer end 26. On the opposite side to the mixer start 25, the mixer outer housing 23 widens and forms part of a mixer input port 27, by means of which the spray mixer 22 is connected to a cartridge outlet port 28 of the multi-component cartridge 10.
- a mixer inner housing 29 is arranged, which has an outer contour corresponding to the contour of the mixer outer housing 23, so that between the mixer outer housing 23 and the mixer inner housing 29, an annular cavity results, which serves as a mixer compressed air channel 30.
- the mixer compressed air channel 30 can be fed via a mixer-compressed air inlet 31, which also forms part of the mixer input port 27, compressed air.
- the mixer-compressed air inlet 31 is thus arranged at the mixer start 25.
- the compressed air is conducted via the mixer compressed air channel 30 to a mixer compressed air outlet 32, which is located at the mixer end 26.
- a static mixing element 33 is arranged, which serves for mixing of the two components.
- the mixing element 33 is designed in one piece with a mixer inlet opening 34, via which a first component can be supplied to the spray mixer 22.
- the mixing element 33 also has a second mixer inlet opening, via which a second component can be supplied. However, this is not in the illustrated section plane, why this second mixer inlet opening in the Fig. 2 not shown.
- the mixer inlet 34 has a circular cross section and also forms part of the mixer input port 27th
- the two mixer inlet openings are connected to corresponding cartridge outlet openings, wherein in the Fig. 2 only a cartridge outlet opening 36 is seen, which is connected to the mixer inlet opening 34.
- the cartridge exit port 36 is part of the cartridge exit port 28.
- the mixer inner housing 29 has a mixer outlet opening 35, via which the components mixed by the mixing element 33 can leave the mixer inner housing 29.
- the mixer compressed air outlet 32 is arranged around the mixer outlet opening 35.
- the mixed components exiting the mixer outlet 35 are atomized and sprayed.
- grooves or the like can additionally be arranged, which provide for a swirling of the compressed air and thus to an effective atomization of the mixed components.
- the mixer compressed air inlet 31 is connected to a cartridge compressed air outlet 37 of the multicomponent cartridge 10, which supplies compressed air from the cartridge compressed air channel 20.
- the cartridge compressed air channel 20 bends towards towards mixer longitudinal axis 24.
- the mixer compressed air inlet 31 and the cartridge compressed air outlet 37 have an annular cross section and are arranged around the mixer inlet openings 34 and the cartridge outlet openings 36.
- the mixer compressed air inlet 31 is a part of the mixer input port 27 and the cartridge compressed air outlet 37 is a part of the cartridge output port 28.
- the components and the compressed air flow from the cartridge outlet port 28 to the mixer inlet port 27 along the mixer longitudinal axis 24. They are thus oriented in the direction of the mixer longitudinal axis 24.
- the connection between the mixer inlet port 27 and the cartridge outlet port 28 is secured by a union nut 38 disposed about the mixer compressed air inlet 31 and the cartridge compressed air outlet 37.
- a union nut 38 disposed about the mixer compressed air inlet 31 and the cartridge compressed air outlet 37.
- the union nut other fuses, such as a bayonet lock are possible.
- the mixer outer housing 23, the mixer inner housing 29 and the mixing element 33 are connected to each other via known per se, not shown click connections and are combined in one unit.
- the mixer input port 27 and the union nut 38 is captively connected to the other components, so that the entire spray mixer 22 forms a structural unit.
- the spray mixer 22 is placed on the multi-component cartridge 10 and then secured the connection with the union nut 38. Setting up and saving is considered as one step in this process.
- the individual components of the spray mixer 22 are made of plastic by means of an injection molding process.
- plastic for example, polypropylene, polyamide, polycaprolactam (polyamide 6) or polybutylene terephthalate can also be used for this purpose.
- a dispensing device 40 is shown in a sectional view.
- the dispensing device 40 has a receiving element 41 for receiving a multi-component cartridge.
- the receiving element 41 has a rectangular cross-section. Via a not-shown opening of the receiving element 41, a multi-component cartridge can be inserted from above into the receiving element 41.
- the receiving member 41 On a front side 42 of the Dispenser 40, the receiving member 41 has an opening 43 which is positioned so that the cartridge outlet port of the multi-component cartridge can project through the opening 43 therethrough.
- the dispensing device 40 has a first actuating element 44 and a second actuating element 45.
- the first actuating element 44 is arranged so that it can move the piston of the first container with an inserted multi-component cartridge and actuate it.
- the second actuating element 45 is arranged so that it can move the piston of the second container with an inserted multi-component cartridge and actuate it.
- the two actuating elements 44, 45 each have an actuating rod 46, 47, which can be displaced by means of compressed air in the direction of the opening 43.
- the dispensing device 40 Arranged between the two actuating rods 46, 47 but in a different plane, the dispensing device 40 has a device compressed air outlet 48. Since the device compressed air output 48 is arranged in a different plane, it is in the Fig. 3 shown in dashed lines. The device compressed air outlet 48 is arranged so that it is connected with inserted multi-component cartridge with the cartridge compressed air inlet. The device compressed air output 48 is connected by means of a device compressed air channel 49 with a device compressed air input 50. About the device compressed air inlet 50, the discharge device 40 can be connected to a standard compressed air supply.
- the device compressed air inlet 50 is arranged on a device handle 51, which is connected to the receiving element 41.
- the device handle 51 serves to allow an operator to securely hold the dispenser 40.
- an activation button 52 is arranged on the dispenser 51, by means of which the operator can trigger the dispensing, mixing and spraying of the components.
- Fig. 4 an alternative embodiment of a spray mixer is shown.
- the spray mixer 122 according to Fig. 4 is similar to the construction of the spray mixer 22 Fig. 2 , For this reason, only the differences between the two spray mixers will be discussed.
- Fig. 4 In contrast to the spray mixer 22 off Fig. 2 has the spray mixer 122 from Fig. 4 no annular mixer compressed air inlet, which is oriented in the direction of a mixer longitudinal axis 124. Instead, the spray mixer 122 has a mixer compressed air inlet 131 located at a mixer start 125 and oriented perpendicular to the mixer longitudinal axis 124. The mixer compressed air inlet 131 also opens into a mixer compressed air channel 130. Via the mixer compressed air inlet 131, the spray mixer 122 can be connected to a standard compressed air supply.
- a multi-component cartridge to which the spray mixer 122 protrudes Fig. 4 can be connected thus has no cartridge compressed air outlet, but only one or two cartridge outlet openings for the components.
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Description
Die Erfindung betrifft einen Sprühmischer ausgebildet zum Aufsetzen und zum Verbinden mit einer Mehrkomponentenkartusche und zum Mischen und Sprühen von mindestens zwei fliessfähigen Komponenten.The invention relates to a spray mixer designed for placement and connection to a multi-component cartridge and for mixing and spraying of at least two flowable components.
Mischer zum Mischen von mindestens zwei fliessfähigen Komponenten in Form von so genannten statischen Mischern sind beispielsweise in der
Die zu mischenden Komponenten werden derartigen Mischern üblicherweise von einer Mehrkomponentenkartusche zugeführt. Der Mischer wird dazu an einer Kartuschen-Austrittsöffnung angeordnet, über die die zu mischenden Komponenten aus Behältern der Mehrkomponentenkartusche ausgetragen werden können.The components to be mixed are usually supplied to such mixers from a multi-component cartridge. The mixer is arranged at a cartridge outlet opening, via which the components to be mixed can be discharged from containers of the multi-component cartridge.
Bei einigen Anwendungen, bei denen solche statischen Mischer eingesetzt werden, ist es wünschenswert, die beiden Komponenten nach ihrer Durchmischung in dem Mischer auf ein Substrat aufzusprühen. Dazu werden die durchmischten Komponenten am Ausgang des Mischers durch Beaufschlagung mit einem unter Druck stehenden Medium wie beispielsweise Druckluft zerstäubt und können dann in Form eines Sprühstrahls oder Sprühnebels auf das gewünschte Substrat aufgebracht werden. Mit dieser Technologie können insbesondere auch höher viskose Beschichtungsmedien, z. B. Polyurethane, Epoxidharze oder ähnliches verarbeitet werden.In some applications where such static mixers are used, it is desirable to spray the two components onto a substrate after they have been mixed in the mixer. For this purpose, the mixed components are atomized at the outlet of the mixer by exposure to a pressurized medium such as compressed air and can then be applied in the form of a spray or spray on the desired substrate. With this technology, especially higher-viscosity coating media, for. As polyurethanes, epoxy resins or the like can be processed.
Ein Sprühmischer für solche Anwendungen ist beispielsweise in der
Die Zuführung von Druckluft an den Mischer-Drucklufteingang erfolgt über einen nicht näher beschriebenen Schlauch, der wegen der genannten Orientierung des Mischer-Drucklufteingangs ebenfalls senkrecht zur Mischer-Längsachse orientiert ist.The supply of compressed air to the mixer-compressed air inlet via a hose not described in detail, which is also oriented perpendicular to the mixer longitudinal axis because of the said orientation of the mixer-compressed air inlet.
Derartige Sprühmischer werden in Systemen zum Mischen und Sprühen von fliessfähigen Komponenten verwendet, die insbesondere für das Aufbringen von Beschichtungen bei der Wartung von Schiffskörpern, Pipelines und Stahlkonstruktionen wie beispielsweise Brücken eingesetzt werden. Dabei ist es auch notwendig, schwer zugängliche Stellen zu beschichten. Bei der Beschichtung derartiger Stellen kann es dazu kommen, dass man mit Schläuchen oder Leitungen des Beschichtungssystems, wie beispielsweise mit dem oben beschriebenen Druckluftschlauch an Vorsprüngen des zu beschichtenden Bauteils hängen bleibt. Dabei können zum einen die genannten Schläuche und Leitungen beschädigt werden, was zum Ausfall des Beschichtungssystems und damit zu Reparaturkosten und Verzögerungen bei den Wartungsarbeiten führt. Zum anderen muss ein Bediener des Beschichtungssystems an engen Stellen sehr vorsichtig und damit auch langsam arbeiten, was zu einem hohen Zeit- und damit auch Kostenaufwand bei der Verwendung des Beschichtungssystems führen kann.Such spray mixers are used in systems for mixing and spraying flowable components, which are used in particular for the application of coatings in the maintenance of hulls, pipelines and steel structures such as bridges. It is also necessary to coat hard to reach places. When coating such areas, it may happen that you hang with hoses or lines of the coating system, such as with the above-described compressed air hose to projections of the component to be coated. On the one hand, these hoses and lines can be damaged, which leads to failure of the coating system and thus to repair costs and delays in maintenance. On the other hand, one must The operator of the coating system must work very cautiously and thus slowly in narrow places, which can lead to a high time and thus also a cost expenditure when using the coating system.
In der
Die
Demgegenüber ist es die Aufgabe der Erfindung, einen Sprühmischer zum Mischen und Sprühen von mindestens zwei fliessfähigen Komponenten vorzuschlagen, welcher einfach handhabbar ist.In contrast, it is the object of the invention to provide a spray mixer for mixing and spraying of at least two flowable components, which is easy to handle.
Erfindungsgemäss wird die Aufgabe durch einen Sprühmischer mit den Merkmalen des Anspruchs 1 gelöst.According to the invention the object is achieved by a spray mixer with the features of claim 1.
Der erfindungsgemäße Sprühmischer ist ausgebildet zum Aufsetzen auf und zum Verbinden mit einer Mehrkomponentenkartusche und zum Mischen und Sprühen von mindestens zwei fliessfähigen Komponenten und verfügt über ein rohrförmiges Mischeraussengehäuse, das sich in Richtung einer Mischer-Längsachse von einem Mischer-Anfang bis zu einem distalen Mischer-Ende erstreckt. Ausserdem weist er ein innerhalb des Mischeraussengehäuses angeordnetes Mischerinnengehäuse, mindestens ein im Mischerinnengehäuse angeordnetes Mischelement zum Durchmischen der Komponenten und einen Mischer-Druckluftkanal auf, welcher von einem Mischer-Drucklufteingang zu einer Mischer-Austrittsöffnung verläuft.The spray mixer according to the invention is designed for placement on and for connection to a multicomponent cartridge and for mixing and spraying of at least two flowable components and has a tubular mixer outer housing extending in the direction of a mixer longitudinal axis from a mixer start to a distal mixer End extends. In addition, it has a mixing inner housing arranged inside the mixer outer housing, at least one mixing element arranged in the mixer inner housing for mixing the components, and a mixer compressed air duct, which extends from a mixer compressed air inlet to a mixer outlet opening.
Der Mischer-Drucklufteingang ist am Mischer-Anfang angeordnet. Damit erstreckt sich der Mischer-Druckluftkanal vom Mischer-Anfang zum Mischer-Ende entlang des Sprühmischers. Im Betrieb des Sprühmischers ist dieser meist an einer Mehrkomponentenkartusche angeordnet und ragt von dieser weg. Durch die Anordnung des Mischer-Drucklufteingangs am Mischer-Anfang ist keine Druckluftzuführung zum Mischer-Ende und damit kein Schlauch zum Mischer-Ende notwendig. Damit kann der Sprühmischer auch in enge Zwischenräume eingeführt werden, ohne dass die Gefahr besteht, dass sich ein Druckluftschlauch irgendwo verhakt. Die Druckluftzuführung zum Mischer-Drucklufteingang kann senkrecht zur Mischer-Längsachse erfolgen. Sie kann aber auch gegenüber der Mischer-Längsachse geneigt und insbesondere in Richtung der Mischer-Längsachse erfolgen.The mixer compressed air inlet is located at the mixer start. Thus, the mixer compressed air channel extends from the mixer start to the mixer end along the spray mixer. During operation of the spray mixer, this is usually arranged on a multi-component cartridge and protrudes away from it. The arrangement of the mixer-compressed air inlet at the mixer start no compressed air supply to the mixer end and thus no hose to the mixer end is necessary. Thus, the spray mixer can be introduced into narrow spaces without the risk that a compressed air hose hooked somewhere. The compressed air supply to the mixer-compressed air inlet can be made perpendicular to the mixer longitudinal axis. But it can also be inclined relative to the mixer longitudinal axis and in particular in the direction of the mixer longitudinal axis.
Innerhalb des Mischeraussengehäuses ist ein Mischerinnengehäuse angeordnet, welches das Mischelement aufnimmt. Der Mischer-Druckluftkanal ist zwischen Mischerinnengehäuse und Mischeraussengehäuse ausgebildet. Das Mischeraussengehäuse und das Mischerinnengehäuse sind also so ausgeführt, dass sich im montierten Zustand zwischen beiden ein Zwischenraum ausbildet, der als Mischer-Druckluftkanal genutzt wird. Damit ergibt sich ein besonders einfacher Aufbau des Sprühmischers.Within the mixer outer housing, a mixer inner housing is arranged, which receives the mixing element. The mixer compressed air channel is formed between mixer inner housing and mixer outer housing. The mixer outer housing and the mixer inner housing are thus designed so that in the assembled state between the two forms a gap which is used as a mixer-compressed air channel. This results in a particularly simple construction of the spray mixer.
Erfindungsgemäss sind das Mischeraussengehäuse, das Mischerinnengehäuse und das Mischelement in einer Baueinheit zusammengefasst. Dies wird erreicht, indem das Mischeraussengehäuse, das Mischerinnengehäuse und das Mischelement im unmontierten Zustand, d.h. in ihrem in Bezug auf die Mehrkomponentenkartusche nicht aufgesetzten und nicht verbundenen Zustand, verliersicher miteinander verbunden sind.According to the invention, the mixer outer housing, the mixer inner housing and the mixing element are combined in one structural unit. This is achieved by having the mixer outer housing, the mixer inner housing and the mixing element in the unmounted state, i. in their non-patched with respect to the multi-component cartridge and not connected state, are connected to each other captive.
Dazu sind insbesondere die einzelnen Bauteile über ein Zusammenwirken von korrespondierenden Ausnehmungen bzw. Nuten und
Nasen bzw. Wulsten gegenseitig fixiert. Derartige Fixierungen werden auch als Clip- oder Click-Verbindungen bezeichnet. Insbesondere bildet der gesamte Sprühmischer eine Baueinheit, die als eine Einheit vertrieben wird. Damit ist das Aufsetzen oder Verbinden des Sprühmischers auf eine Mehrkomponentenkartusche besonders einfach, da die genannten Teile nicht zuerst zusammengesetzt werden müssen, sondern der Sprühmischer ohne vorherige Montage verwendet werden kann.For this purpose, in particular the individual components via an interaction of corresponding recesses or grooves and
Noses or beads mutually fixed. Such fixations are also referred to as clip or click connections. In particular, the entire spray mixer forms a structural unit that is distributed as a unit. Thus, the placement or connection of the spray mixer to a multi-component cartridge is particularly simple, since the said parts do not have to be assembled first, but the spray mixer can be used without previous assembly.
In Ausgestaltung der Erfindung ist der Sprühmischer dazu vorgesehen, in einem Arbeitsschritt mit einer Mehrkomponentenkartusche verbunden zu werden. Darunter ist zu verstehen, dass ohne eine vorherige Montage einzelner Bauteil mit der Mehrkomponentenkartusche verbunden werden kann.In an embodiment of the invention, the spray mixer is intended to be connected in one step with a multi-component cartridge. By this is to be understood that without a previous assembly of individual component can be connected to the multi-component cartridge.
In Ausgestaltung der Erfindung weist der Sprühmischer einen am Mischer-Anfang angeordneten Mischer-Eingangsanschluss auf, welcher an einen Kartuschen-Ausgangsanschluss einer Mehrkomponentenkartusche anschliessbar ist. Der Mischer-Eingangsanschluss verfügt über wenigstens eine Mischer-Eintrittsöffnung, über welche die Komponenten zugeführt werden können. Er umfasst ausserdem den Mischer-Drucklufteingang. Damit können über den einen Mischer-Eingangsanschluss sowohl die Verbindungen für die zu mischenden Komponenten, als auch die Verbindung für die Druckluft hergestellt werden, was eine besonders einfache Handhabung des Sprühmischers ermöglicht, da zum Anschliessen des Sprühmischers an die Mehrkomponentenkartusche nur ein Arbeitsschritt notwendig ist.In an embodiment of the invention, the spray mixer has a mixer inlet connection which is arranged at the mixer start and which can be connected to a cartridge outlet connection of a multicomponent cartridge. The mixer inlet connection has at least one mixer inlet opening, via which the components can be supplied. It also includes the mixer air inlet. Thus, both the compounds for the components to be mixed, as well as the compound for the compressed air can be produced via the one mixer input connection, which allows a particularly simple handling of the spray mixer, since only one step is necessary to connect the spray mixer to the multi-component cartridge.
Der Sprühmischer kann dabei insbesondere direkt an den Kartuschen-Ausgangsanschluss der Mehrkomponentenkartusche angeschlossen werden. Es ist aber auch möglich, dass die Verbindung mittels eines geeigneten Verbindungselements, beispielsweise in Form von passenden Schläuchen erfolgt.In particular, the spray mixer can be connected directly to the cartridge outlet connection of the multicomponent cartridge. But it is also possible that the connection takes place by means of a suitable connecting element, for example in the form of matching hoses.
Der Mischer-Eingangsanschluss ist insbesondere in Richtung der Mischer-Längsachse orientiert. Darunter ist zu verstehen, dass die Komponenten und die Druckluft in Richtung der Mischer-Längsachse durch den Mischer-Eingangsanschluss fliessen. Damit wird ein besonders kompakter Aufbau des Sprühmischers erreicht.The mixer input connection is oriented in particular in the direction of the mixer longitudinal axis. By this is meant that the components and the compressed air in the direction of the mixer longitudinal axis through the mixer input port flow. This achieves a particularly compact construction of the spray mixer.
Für diese Ausgestaltung des erfindungsgemässen Sprühmischers ist eine besonders ausgestaltete Mehrkomponentenkartusche notwendig, die einen Kartuschen-Druckluftkanal mit einem Kartuschen-Drucklufteingang und einem Kartuschen-Druckluftausgang aufweist. Damit ist für die Druckluftversorgung des Sprühmischers überhaupt kein separater Druckluftschlauch mehr notwendig, was eine besonders einfache und sichere Handhabung des Sprühmischers erlaubt.For this embodiment of the inventive spray mixer a specially designed multi-component cartridge is necessary, which has a cartridge compressed air channel with a cartridge compressed air inlet and a cartridge compressed air outlet. This is no longer necessary for the compressed air supply of the spray mixer separate compressed air hose, which allows a particularly simple and safe handling of the spray mixer.
Der Mischer-Eingangsanschluss weist insbesondere zwei getrennte Mischer-Eintrittsöffnungen, also für jede Komponente eine separate Mischer-Eingangsöffnung auf. Damit wird eine besonders effektive Durchmischung der beiden Komponenten ermöglicht. Falls mit dem Sprühmischer mehr als zwei Komponenten gemischt und versprüht werden sollen, weist der Mischer-Eingangsanschluss insbesondere für jede Komponente eine separate Mischer-Eintrittsöffnung auf.In particular, the mixer input connection has two separate mixer inlet openings, that is to say a separate mixer inlet opening for each component. This enables a particularly effective mixing of the two components. If more than two components are to be mixed and sprayed with the spray mixer, the mixer input connection has, in particular for each component, a separate mixer inlet opening.
Das Mischelement ist insbesondere als ein statisches Mischelement ausgeführt. Im Gegensatz zu einem dynamischen Mischer, welcher ein rotierendes Mischelement zum Mischen der Komponenten aufweist, verfügt ein statischer Mischer über ein fest stehendes Mischelement, welches durch seine spezielle Geometrie eine effiziente Mischung der Komponenten ermöglicht. Dies ermöglicht einen besonders kostengünstigen Aufbau des Sprühmischers.The mixing element is designed in particular as a static mixing element. In contrast to a dynamic mixer, which has a rotating mixing element for mixing the components, a static mixer has a fixed mixing element, which allows by its special geometry efficient mixing of the components. This allows a particularly cost-effective design of the spray mixer.
In Ausgestaltung der Erfindung sind das Mischelement und der Mischer-Eingangsanschluss einstückig ausgeführt. Damit weist der Sprühmischer besonders wenige Einzelteile auf, was seine Herstellung und seine Montage besonders einfach und kostengünstig macht.In an embodiment of the invention, the mixing element and the mixer input port are made in one piece. Thus, the spray mixer has very few items, which makes its manufacture and its installation particularly simple and inexpensive.
Es ist aber auch möglich, dass das Mischelement und der Mischer-Eingangsanschluss als zwei getrennte Bauteile ausgeführt sind.But it is also possible that the mixing element and the mixer input port are designed as two separate components.
In Ausgestaltung der Erfindung sind das Mischeraussengehäuse, das Mischerinnengehäuse und das Mischelement aus Kunststoff ausgeführt. Damit weist der Sprühmischer ein besonders geringes Gewicht auf und ist ausserdem kostengünstig herzustellen. Die Bauteile können beispielsweise aus Polypropylen, Polyamid, Polycaprolactam (Polyamid 6) oder Polybutylenterephthalat bestehen. Es sind aber auch andere geeignete Kunststoffe möglich.In an embodiment of the invention, the mixer outer housing, the mixer inner housing and the mixing element are made of plastic. Thus, the spray mixer has a particularly low weight and is also inexpensive to manufacture. The components may for example consist of polypropylene, polyamide, polycaprolactam (polyamide 6) or polybutylene terephthalate. But there are also other suitable plastics possible.
Die Herstellung des Mischeraussengehäuses, des Mischerinnengehäuses und des Mischelements erfolgt insbesondere mittels eines Spritzgussverfahrens. Die Bauteile können damit einfach in sehr grossen Stückzahlen und besonders kostengünstig hergestellt werden.The preparation of the mixer outer housing, the mixer inner housing and the mixing element takes place in particular by means of an injection molding process. The components can thus be easily manufactured in very large numbers and particularly cost.
Weitere Vorteile, Merkmale und Einzelheiten der Erfindung ergeben sich anhand der nachfolgenden Beschreibung von Ausführungsbeispielen sowie anhand der Zeichnungen, in welchen gleiche oder funktionsgleiche Elemente mit identischen Bezugszeichen versehen sind.Further advantages, features and details of the invention will become apparent from the following description of exemplary embodiments and with reference to the drawings, in which the same or functionally identical elements are provided with identical reference numerals.
Dabei zeigen:
- Fig. 1
- eine Mehrkomponentenkartusche zur Aufnahme von
Fig. 1 eine Mehrkomponentenkartusche zur Aufnahme von fliessfähigen Komponenten mit aufgestecktem Sprühmischer, - Fig. 2
- einen an eine Mehrkomponentenkartusche angeschlossenen Sprühmischer,
- Fig. 3
- ein Austraggerät für eine Mehrkomponentenkartusche aus
Fig. 1 und - Fig. 4
- einen Sprühmischer in einer zweiten Ausführungsform.
- Fig. 1
- a multi-component cartridge for receiving
Fig. 1 a multi-component cartridge for holding flowable components with attached spray mixer, - Fig. 2
- a spray mixer connected to a multi-component cartridge,
- Fig. 3
- a dispensing device for a multi-component cartridge
Fig. 1 and - Fig. 4
- a spray mixer in a second embodiment.
Gemäss
An einer Stirnseite der Behälter 11, 12 weisen diese jeweils eine Füllöffnung 16, 17 auf, die sich über die gesamte Stirnseite der Behälter 11, 12 erstreckt. Über die Füllöffnungen 16, 17 können die Behälter 11, 12 mit einer entsprechenden fliessfähigen Komponente befüllt werden. Die Füllöffnungen 16, 17 sind in der Darstellung der
In der Kerbe 15 zwischen den beiden Behältern 11, 12 verläuft ein Kartuschen-Druckluftkanal 20. Der Kartuschen-Druckluftkanal 20 weist einen kreisrunden Querschnitt auf und verläuft von einem Kartuschen-Drucklufteingang 21 zu einem in der
Der erste Behälter 11, der zweite Behälter 12 und der Druckluftkanal 20 sind einstückig ausgeführt. Ausserdem sind für die nicht dargestellten Kartuschen-Austrittsöffnungen und den Kartuschen-Druckluftausgang ebenfalls keine separaten Bauteile notwendig, so dass damit die gesamte Mehrkomponentenkartusche 10 einstückig ausgeführt ist. Die Mehrkomponentenkartusche 10 wird mittels eines Spritzgussverfahrens aus Kunststoff hergestellt. Dazu kann beispielsweise Polypropylen, Polyamid, Polycaprolactam (Polyamid 6) oder Polybutylenterephthalat verwendet werden.The
Auf der den Füllöffnungen 16, 17 gegenüber liegenden Seite der Mehrkomponentenkartusche 10 ist ein Sprühmischer 22 angeordnet. Der Sprühmischer 22 ist über einen in der
Der Sprühmischer 22 zum Mischen und Sprühen von mindestens zwei fliessfähigen Komponenten ist in der
Der Sprühmischer 22 verfügt über ein hauptsächlich rohrförmiges Mischeraussengehäuse 23, das sich in Richtung einer Mischer-Längsachse 24 von einem Mischer-Anfang 25 bis zu einem distalen Mischer-Ende 26 erstreckt. Am Mischer-Anfang 25 ist der Sprühmischer 22 mit der Mehrkomponentenkartusche 10 verbunden.The
Das Mischeraussengehäuse 23 weist in einem mittleren Bereich einen konstanten Querschnitt auf und verjüngt sich ein wenig zum Mischer-Ende 26 hin. Auf der gegenüberliegenden Seite zum Mischer-Anfang 25 weitet sich das Mischeraussengehäuse 23 auf und bildet einen Teil eines Mischer-Eingangsanschlusses 27, mittels welchem der Sprühmischer 22 an einen Kartuschen-Ausgangsanschluss 28 der Mehrkomponentenkartusche 10 angeschlossen ist.The mixer
Innerhalb des Mischeraussengehäuses 23 ist ein Mischerinnengehäuse 29 angeordnet, welches eine der Kontur des Mischeraussengehäuses 23 korrespondierende Aussenkontur aufweist, so dass sich zwischen dem Mischeraussengehäuse 23 und dem Mischerinnengehäuse 29 ein ringförmiger Hohlraum ergibt, der als ein Mischer-Druckluftkanal 30 dient. Dem Mischer-Druckluftkanal 30 kann über einen Mischer-Drucklufteingang 31, der ebenfalls einen Teil des Mischer-Eingangsanschlusses 27 bildet, Druckluft zugeführt werden. Der Mischer-Drucklufteingang 31 ist damit am Mischer-Anfang 25 angeordnet. Die Druckluft wird über den Mischer-Druckluftkanal 30 zu einem Mischer-Druckluftausgang 32 geleitet, der sich am Mischer-Ende 26 befindet.Within the mixer
Innerhalb des Mischerinnengehäuses 29 ist ein statisches Mischelement 33 angeordnet, das zum Mischen der beiden Komponenten dient. Das Mischelement 33 ist einstückig mit einer Mischer-Eintrittsöffnung 34 ausgeführt, über welche eine erste Komponente dem Sprühmischer 22 zugeführt werden kann. Das Mischelement 33 weist noch eine zweite Mischer-Eintrittsöffnung auf, über die eine zweite Komponente zugeführt werden kann. Diese liegt aber nicht in der dargestellten Schnittebene, weshalb diese zweite Mischer-Eintrittsöffnung in der
Die beiden Mischer-Eintrittsöffnungen sind mit korrespondierenden Kartuschen-Austrittsöffnungen verbunden, wobei in der
Am Mischer-Ende 26 weist das Mischerinnengehäuse 29 eine Mischer-Austrittsöffnung 35 auf, über welche die durch das Mischelement 33 gemischten Komponenten das Mischerinnengehäuse 29 verlassen können. Der Mischer-Druckluftausgang 32 ist um die Mischer-Austrittsöffnung 35 herum angeordnet. Damit werden die aus der Mischer-Austrittsöffnung 35 austretenden gemischten Komponenten vernebelt und versprüht. Im Bereich der Mischer-Austrittsöffnung 35 und des Mischer-Druckluftausgangs 32 können auch zusätzlich Nuten oder ähnliches angeordnet sein, die für eine Verwirbelung der Druckluft und damit zu einer effektiven Vernebelung der gemischten Komponenten sorgen.At the
Der Mischer-Drucklufteingang 31 ist mit einem Kartuschen-Druckluftausgang 37 der Mehrkomponentenkartusche 10 verbunden, welcher vom Kartuschen-Druckluftkanal 20 mit Druckluft versorgt. Der Kartuschen-Druckluftkanal 20 knickt dazu in Richtung Mischer-Längsachse 24 ab. Der Mischer-Drucklufteingang 31 und der Kartuschen-Druckluftausgang 37 weisen einen ringförmigen Querschnitt auf und sind um die Mischer-Eintrittsöffnungen 34 und Kartuschen-Austrittsöffnungen 36 angeordnet. Der Mischer-Drucklufteingang 31 ist dabei ein Teil des Mischer-Eingangsanschlusses 27 und der Kartuschen-Druckluftausgang 37 ein Teil des Kartuschen-Ausgangsanschlusses 28.The mixer compressed
Die Komponenten und die Druckluft strömen vom Kartuschen-Ausgangsanschluss 28 zum Mischer-Eingangsanschluss 27 entlang der Mischer-Längsachse 24. Sie sind damit in Richtung der Mischer-Längsachse 24 orientiert.The components and the compressed air flow from the
Die Verbindung zwischen dem Mischer-Eingangsanschluss 27 und dem Kartuschen-Ausgangsanschluss 28 wird durch eine Überwurfmutter 38 gesichert, die um den Mischer-Drucklufteingang 31 und den Kartuschen-Druckluftausgang 37 herum angeordnet ist. Statt der Überwurfmutter sind auch andere Sicherungen, wie beispielsweise ein Bajonett-Verschluss möglich.The connection between the
Das Mischeraussengehäuse 23, das Mischerinnengehäuse 29 und das Mischelement 33 sind über an sich bekannte, nicht näher dargestellte Click-Verbindungen miteinander verbunden und sind so in einer Baueinheit zusammengefasst. Darüber hinaus ist der Mischer-Eingangsanschluss 27 und die Überwurfmutter 38 verliersicher mit den anderen Bauteilen verbunden, so dass der gesamte Sprühmischer 22 eine Baueinheit bildet.The mixer
Für die Verbindung des Sprühmischers 22 mit der Mehrkomponentenkartusche 10 wird der Sprühmischer 22 auf die Mehrkomponentenkartusche 10 aufgesetzt und anschliessend die Verbindung mit der Überwurfmutter 38 gesichert. Das Aufsetzen und Sichern wird dabei als ein Arbeitsschritt angesehen.For the connection of the
Die einzelnen Bauteile des Sprühmischers 22 werden mittels eines Spritzgussverfahrens aus Kunststoff hergestellt. Dazu kann beispielsweise ebenfalls Polypropylen, Polyamid, Polycaprolactam (Polyamid 6) oder Polybutylenterephthalat verwendet werden.The individual components of the
Um die Komponenten aus den Behältern 11, 12 der Mehrkomponentenkartusche 10 auszutragen, wird die Mehrkomponentenkartusche 10 in ein Austraggerät eingesetzt. In der
Das Austraggerät 40 weist ein erstes Betätigungselement 44 und ein zweites Betätigungselement 45 auf. Das erste Betätigungselement 44 ist so angeordnet, dass es bei eingesetzter Mehrkomponentenkartusche den Kolben des ersten Behälters verschieben und damit betätigen kann. Das zweite Betätigungselement 45 ist so angeordnet, dass es bei eingesetzter Mehrkomponentenkartusche den Kolben des zweiten Behälters verschieben und damit betätigen kann. Die beiden Betätigungselemente 44, 45 weisen jeweils eine Betätigungsstange 46, 47 auf, die mittels Druckluft in Richtung der Öffnung 43 verschoben werden können.The dispensing
Zwischen den beiden Betätigungsstangen 46, 47, aber in einer anderen Ebene angeordnet, weist das Austraggerät 40 einen Geräte-Druckluftausgang 48 auf. Da der Geräte-Druckluftausgang 48 in einer anderen Ebene angeordnet ist, ist er in der
Der Geräte-Drucklufteingang 50 ist an einem Geräte-Griff 51 angeordnet, der mit dem Aufnahmeelement 41 verbunden ist. Der Geräte-Griff 51 dient dazu, dass ein Bediener das Austraggerät 40 sicher halten kann. Ausserdem ist am Austraggerät 51 ein Aktivierungsknopf 52 angeordnet, mittels welchem der Bediener das Austragen, Mischen und Sprühen der Komponenten auslösen kann.The device compressed
In
Im Gegensatz zum Sprühmischer 22 aus
Eine Mehrkomponentenkartusche, an die der Sprühmischer 122 aus
Claims (9)
- A spray mixer (22) configured for placing onto and connecting to a multicomponent cartridge (10) and for mixing and spraying at least two flowable components,
comprising:- a tubular outer mixer housing (23) extending in a direction of a longitudinal mixer axis (24, 124) from a mixer start (25, 125) up to a distal mixer end (26);- an inner mixer housing (29) arranged inside the outer mixer housing (23);- at least one mixing element (33) arranged in the inner mixer housing (29) for mixing the components;- a mixer passage for compressed air (30, 130) extending from a mixer inlet for compressed air (31, 131) arranged at the mixer start (25, 125) to a mixer outlet opening (35), the mixer passage for compressed air being formed between the inner mixer housing (29) and the outer mixer housing (23),wherein the outer mixer housing (23), the inner mixer housing (29) and the mixing element (33) are combined in one structural unit in that the outer mixer housing (23), the inner mixer housing (29) and the mixing element (33) are captively connected to one another in an unassembled state, i.e. in their state in which they are not placed onto and not connected to the multicomponent cartridge (10). - A spray mixer (22) in accordance with claim 1,
characterized in that
the spray mixer (22) is provided to be connected to a multicomponent cartridge (10) in one work step. - A spray mixer (22) in accordance with claim 1 or claim 2, characterized by
a mixer inlet connector (27) which- can be connected to a cartridge outlet connector (28) of a multicomponent cartridge (10);- has at least one mixer inlet opening (34) via which the components can be supplied; and- comprises the mixer inlet for compressed air (31). - A spray mixer (22) in accordance with claim 3,
characterized in that
the mixer inlet connector (34) is oriented in the direction of the longitudinal mixer axis (24). - A spray mixer (22) in accordance with claim 3 or claim 4,
characterized in that
the mixer inlet connector (24) has two separate mixer inlet openings. - A spray mixer (22) in accordance with any one of the claims 1 to 5,
characterized in that
the mixing element (33) is designed as a static mixing element. - A spray mixer (22) in accordance with claim 6,
characterized in that
the mixing element (33) and the mixer inlet connector (27) are made in one piece. - A spray mixer (22) in accordance with any one of the claims 1 to 7,
characterized in that
the outer mixer housing (23), the inner mixer housing (29) and the mixing element (33) are made of plastic. - A spray mixer (22) in accordance with claim 8,
characterized in that
the outer mixer housing (23), the inner mixer housing (29) and the mixing element (33) are manufactured by means of an injection molding process.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13718566.6A EP2833991B1 (en) | 2012-05-14 | 2013-04-22 | Spray mixer for mixing at least two flowing components |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12167892 | 2012-05-14 | ||
EP13718566.6A EP2833991B1 (en) | 2012-05-14 | 2013-04-22 | Spray mixer for mixing at least two flowing components |
PCT/EP2013/058281 WO2013171030A1 (en) | 2012-05-14 | 2013-04-22 | Spray mixer for mixing and spraying at least two flowable components |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2833991A1 EP2833991A1 (en) | 2015-02-11 |
EP2833991B1 true EP2833991B1 (en) | 2018-01-31 |
Family
ID=48184190
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13718566.6A Not-in-force EP2833991B1 (en) | 2012-05-14 | 2013-04-22 | Spray mixer for mixing at least two flowing components |
Country Status (5)
Country | Link |
---|---|
US (1) | US9878335B2 (en) |
EP (1) | EP2833991B1 (en) |
KR (1) | KR20150013276A (en) |
CN (1) | CN104428055A (en) |
WO (1) | WO2013171030A1 (en) |
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WO2016046098A1 (en) * | 2014-09-23 | 2016-03-31 | Sika Technology Ag | Head plate device, storage container device, cartridge arrangement, dispensing apparatus, and their usage |
CN105538472A (en) * | 2016-02-19 | 2016-05-04 | 澳森木业赤壁有限责任公司 | Fiberboard forming device |
GB2565666B (en) * | 2016-03-30 | 2022-02-09 | The Patent Well LLC | A clear sprayable sealant for aircraft parts and assemblies |
WO2017214724A1 (en) * | 2016-06-13 | 2017-12-21 | Shawcor Ltd. | Apparatus for coating pipes |
EP3263483A1 (en) * | 2016-07-01 | 2018-01-03 | Sulzer Mixpac AG | Cartridge, core, mold and method of manufacturing a cartridge |
US20200070189A1 (en) * | 2018-08-30 | 2020-03-05 | Nordson Corporation | Adapter mixer attachment |
EP3632575A1 (en) * | 2018-10-02 | 2020-04-08 | Sulzer Mixpac AG | Reusable cartridge piston |
EP3714994A1 (en) * | 2019-03-26 | 2020-09-30 | Sulzer Mixpac AG | Piston, cartridge, dispenser |
KR102524910B1 (en) * | 2022-10-26 | 2023-04-24 | 주식회사 케이베츠 | Water jet cutting methods for cutting pile that supports top side when dismantling offshore structures in underwater |
KR102524903B1 (en) * | 2022-10-26 | 2023-04-24 | 주식회사 케이베츠 | Water jet apparatus for cutting pile that supports top side when dismantling offshore structures in underwater |
KR102524891B1 (en) * | 2022-12-26 | 2023-04-24 | 주식회사 케이베츠 | Apparatus using water jet for cutting pile that supports top side when dismantling offshore structures in underwater |
KR102524893B1 (en) * | 2022-12-26 | 2023-04-24 | 주식회사 케이베츠 | Method using water jet for cutting pile that supports top side when dismantling offshore structures in underwater |
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-
2013
- 2013-04-22 EP EP13718566.6A patent/EP2833991B1/en not_active Not-in-force
- 2013-04-22 US US14/400,984 patent/US9878335B2/en not_active Expired - Fee Related
- 2013-04-22 KR KR1020147034667A patent/KR20150013276A/en not_active Application Discontinuation
- 2013-04-22 CN CN201380037465.8A patent/CN104428055A/en active Pending
- 2013-04-22 WO PCT/EP2013/058281 patent/WO2013171030A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
US20150102132A1 (en) | 2015-04-16 |
CN104428055A (en) | 2015-03-18 |
EP2833991A1 (en) | 2015-02-11 |
KR20150013276A (en) | 2015-02-04 |
US9878335B2 (en) | 2018-01-30 |
WO2013171030A1 (en) | 2013-11-21 |
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