EP1900443B1 - Device for mixing a binder and a hardener component for producing a ready-to-use body filler - Google Patents
Device for mixing a binder and a hardener component for producing a ready-to-use body filler Download PDFInfo
- Publication number
- EP1900443B1 EP1900443B1 EP07016608A EP07016608A EP1900443B1 EP 1900443 B1 EP1900443 B1 EP 1900443B1 EP 07016608 A EP07016608 A EP 07016608A EP 07016608 A EP07016608 A EP 07016608A EP 1900443 B1 EP1900443 B1 EP 1900443B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mixing
- rotor part
- stator
- teeth
- component
- Prior art date
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- 238000002156 mixing Methods 0.000 title claims description 312
- 239000004848 polyfunctional curative Substances 0.000 title claims description 96
- 239000011230 binding agent Substances 0.000 title claims description 72
- 239000000945 filler Substances 0.000 title claims description 16
- 239000000203 mixture Substances 0.000 claims description 44
- 239000000463 material Substances 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 9
- 229920006324 polyoxymethylene Polymers 0.000 claims description 8
- 235000011837 pasties Nutrition 0.000 claims description 7
- 229920003023 plastic Polymers 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 5
- 229930040373 Paraformaldehyde Natural products 0.000 claims description 4
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 4
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 4
- 239000012780 transparent material Substances 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 229920000515 polycarbonate Polymers 0.000 claims description 3
- 239000004417 polycarbonate Substances 0.000 claims description 3
- -1 polyoxymethylene Polymers 0.000 claims description 3
- 229930182556 Polyacetal Natural products 0.000 claims description 2
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 239000011796 hollow space material Substances 0.000 claims 2
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 claims 2
- 238000003860 storage Methods 0.000 description 11
- 230000001681 protective effect Effects 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
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- 239000004743 Polypropylene Substances 0.000 description 3
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- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
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- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
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- 239000003822 epoxy resin Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
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- 150000002978 peroxides Chemical class 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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- 238000000926 separation method Methods 0.000 description 1
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- 239000012791 sliding layer Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000011145 styrene acrylonitrile resin Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/27—Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices
- B01F27/272—Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed axially between the surfaces of the rotor and the stator, e.g. the stator rotor system formed by conical or cylindrical surfaces
- B01F27/2721—Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed axially between the surfaces of the rotor and the stator, e.g. the stator rotor system formed by conical or cylindrical surfaces provided with intermeshing elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/50—Mixing receptacles
- B01F35/51—Mixing receptacles characterised by their material
Definitions
- the present invention relates to a device system according to the preamble of claim 1.
- Such devices for mixing at least two components are used, for example, in the production of fillers, wherein a hardener component with a 1 ... 2% content of a binder component is mixed to produce a curable filler.
- the mixing device has for the supply of the respective components inlet openings, via which the components are added into the mixing chamber.
- the components are stored in upstream receptacles such as cartridges or the like, the mixing device being part of a means for providing putties.
- Such a device for producing a ready-to-use filling compound for the filling of surfaces which relate, for example, to vehicle bodies, is known from US Pat DE 203 07 518 U1 known.
- the apparatus has two reservoirs arranged at a base station, of which one is filled with a binder component, namely a putty component, and the other with a hardener component.
- a metering device By means of a metering device, the two components are each fed via a supply channel continuously to a mixing chamber in which the components come into contact with each other.
- the mixing chamber is formed from a tube section of a flexible tube, on the outside of which press rollers attack, which compress the tube section and at the same time to a Drive the longitudinal axis all around.
- the components Due to the friction occurring and the adhesion of the components to the inner wall of the tube, the components are mixed together. After the mixture has passed through the tube section, it arrives at an outlet opening provided on the tube, where it emerges continuously from the tube.
- the tube wall is made of an airtight plastic, so that the air surrounding the tube during the mixing process does not get into the mix and can be trapped in this in the form of pores or voids.
- a device system for mixing a binder component and a hardener component to a pasty or liquid mixture for producing a ready-to-use filler for filling surfaces of, for example, vehicle bodies with a support plate arranged in a device component with an inlet opening for feeding the binder Component comprising a storage container arranged on the support plate and having at least one further inlet opening for the supply of the hardener component from a reservoir arranged on the support plate and connected to the inlet openings via supply channels in the support plate outlet openings and a functionally connectable to the support plate mixing device with one of Number of outlet openings corresponding number of corresponding to the outlet openings of the mixing device, which has a hollow cylinder-like stator with a in s a wall formed discharge opening for the mix and a concentrically arranged in this and rotatable about a longitudinal axis rotor part with an intermediate the stator part and the rotor part having an annular gap-like mixing
- the mixing components are mixed together so that the mix cures reliably.
- this is achieved by having two storage containers and by connecting these storage containers to the mixing chamber via separate feed channels.
- the mix can be continuously conveyed through the mixing chamber through a discharge opening arranged on the stator part.
- This glue gun comprises a first cylindrical container provided with a first piston for pressing a relatively tough adhesive component from a first cylindrical container, a second cylindrical container provided with a second piston for pressing a relatively liquid adhesive component from the second cylindrical container a mixing unit into which the first cylindrical container and the second cylindrical container open, and drive means for moving the first and second pistons, wherein the drive means are designed for a higher speed of the first piston than the speed of the second piston, wherein the first cylindrical container has a larger inner diameter than the second cylindrical container.
- the EP 1 570 805 A discloses a device for producing a mixture of several components, in particular for dental purposes: this device comprises at least two cartridges, each cartridge containing a component of the mixture of a plurality of components and a piston for pressing out the component is arranged from the cartridge and a drive device for the piston, in which the drive speed is adjustable, wherein the drive device comprises a stepping motor.
- the stepper motor is said to provide higher torque compared to known DC motors, while also providing high RPMs, albeit with relatively little torque, sufficient for rapid propulsion and retraction of the pistons.
- the US Pat. No. 6,499,630 B discloses an arrangement for proportionally dispensing two or more flowable substances from two or more syringes, at least one of which is also used alone or in conjunction with other syringes, especially for dental purposes. According to this arrangement, it is provided that both the syringe body and the syringe plunger can be rigidly coupled together by releasable coupling devices regardless of the respective piston position in the feed direction.
- the coupling devices are designed so that the pistons and / or the syringe body in any relative position can be connected to each other in the feed direction.
- This arrangement further provides that the syringe body only in a predetermined relative position, the piston rods associated with the piston but are coupled together in any relative position.
- the filler compound mixed with the device occasionally still has inhomogeneities.
- the putty When the putty is filled on the surface of a vehicle body, the putty does not harden in the places where no hardening component is present.
- the elimination of such defects is associated with a relatively large effort, since the filler must be removed by grinding of the body and then the body has to be filled again. If such If defects remain unnoticed during a repair and the body is then painted, it is even necessary to repaint the site.
- the mixing device remains out of use in the long term, the filler may dry out, in particular in the end region of the tube, which leads to the device being unusable.
- the hose is exposed to considerable wear, as during operation of the device in the hose a considerable flexing work is introduced.
- the device is very expensive and space-intensive due to the press rolls or rollers.
- Another disadvantage is the fact that the addition of the hardener component is not possible, at least by means of a visual inspection, so that it is not ensured that a continuous supply of the hardener component takes place in the binder component.
- Possible mass fractions of the binder component, which are not mixed with the hardener component, can not be identified, which is uncertain by the mere simple supply of the hardener component via an internal supply pipe, whether air bubbles occur in the hardener component.
- the present invention seeks to provide a device system for a homogeneous mixing of at least two components for producing a ready-to-use fully curable putty without air pockets using two functionally cooperating system components, namely a mixing device and a starting substance supply means.
- the device system according to the invention for mixing at least two components, in particular of a binder component A and a hardener component B, to a pasty or liquid mixture for producing a ready-to-use filler for filling surfaces, for example vehicle bodies comprises a support plate having a Inlet opening for the supply of the binder component A from a reservoir arranged on the support plate and with at least one further inlet opening for the supply of the hardener component B from a arranged on the support plate storage container and with the inlet openings via supply channels in the support plate connected outlet openings, and a functionally connectable to the support plate mixing device with a number of outlet openings in the support plate corresponding number of corresponding with the outlet openings of the Mischvorrichtu ng, which has a hollow cylinder-like stator part with a discharge opening in its wall for the mix and a concentrically arranged in this rotatable about a longitudinal axis rotor part with an annular gap formed between the stator and the rotor part mixing chamber, where
- the mixing device has a hollow cylinder-like stator part and a rotor part rotatably received in this concentric about a longitudinal axis rotor part and the mixing chamber between the stator and the rotor part ringpaltartig formed, wherein a plurality of integrally formed on the stator first mixing teeth radially inwardly and a plurality of second mixing teeth formed on the rotor part extend radially outwardly into the mixing chamber in order to move the mixing teeth against each other by means of a rotational movement of the rotor part in the stator part and to create a mixing of the two components, wherein the stator part at least one, preferably two connected to the mixing chamber Having inlet openings for the hardener component.
- the supply of the binder component and the hardener component by means of a control device to the mixing chamber is preferably such that before the start of each mixing process before the feed of the binder component or before the start of the continuous mixing process with the rotational movement of the mutually running mixing teeth of the mixer Amount of 0.1 gram to 0.5 gram, preferably 0.2 gram pasty or liquid hardener component is injected into the mixing chamber, whereupon the feed of the binder component and the inflow of the hardener component takes place.
- the mixing device consists of a unit of two components, namely the stator and the rotor part.
- the binder component and the hardener component are introduced via the respective inlet openings in the mixing device, and get directly into the mixing chamber. Due to the rotational movement of the rotor part in the stationary stator part, the second mixing teeth rotate, whereas the first mixing teeth rest. Thus, a shear or division is introduced into the mix, so that the hardener component is reliably mixed with the binder component.
- the first mixing teeth have at least one first mixing tooth plane and the second mixing teeth at least one second mixing tooth plane.
- the mixing tooth planes are staggered axially relative to one another in the direction of the longitudinal axis, so that the second mixing teeth of the rotor part rotate radially in the respective interspaces of the first mixing teeth of the stator part.
- at least six mixing tooth planes can be provided by the first mixing teeth of the stator part, so that in the respective gaps the second mixing teeth of the rotor part are arranged on a total of six mixing tooth planes.
- the mixture passes through the six mixing teeth planes of the first mixing teeth and the six mixing teeth planes of the second mixing teeth from the inlet opening to the delivery opening. In this way, the division effect is considerably increased and achieved a better mixing of the components.
- the discharge opening is designed as a radial outlet on a side wall portion of the stator, wherein the discharge opening is preferably circular and / or radially offset with respect to the normal laterally offset to this on the lateral surface of the stator to the side is arranged pointing. In this way, a more defined delivery of the mixed material is achieved.
- the mixing material exits the mixing chamber of the mixing device again via the discharge opening, the discharge opening being arranged on the far side from the inlet openings, so that the mix passes through the entire annular gap-like mixing chamber.
- the flow movement of the mixed material is generated by pressurizing the respective storage container of the components, so that the components are pressed into the mixing chamber through the respective inlet openings. Based on the pressure or the flow cross section of the respective components added, the mixing ratio is determined.
- the supply of the binder component and the hardener component to the mixing chamber is carried out by means of a control device, which, however, has a further object.
- the size of the discharge opening is preferably defined so that 100 g of a ready-to-use filler mass are dispensed essentially in 10 seconds.
- the diameter of a circular discharge opening is 10 mm.
- An advantageous embodiment of the present invention provides that the inlet openings open directly into the mixing chamber of the mixer, wherein the inlet opening for supplying the hardener component is present in duplicate to provide a redundant supply of the mixed material with the hardener component.
- the requirement of a redundant supply of the hardener component based on the finding that inhomogeneities in the mix are usually caused by air bubbles in the hardener component, which can not be safely avoided even with careful production of the hardener component in practice. Since the hardener component has a proportion of less than 5% and preferably only about 2% of the total volume of the mixed material, even the smallest air inclusions in the hardener component can result in places in the mix which do not contain hardening agents. Contain component and thus do not harden.
- the mixing chamber can still continue to supply the mixing chamber via the second feed channel Hardener component to be supplied.
- the risk that air bubbles of the hardener component should be contained in all feed channels at the same time is many times less and can therefore be neglected.
- the device can be used, for example, for the following binder systems: polyester resins (unsaturated), peroxy-styrene systems, epoxy resins (two-component), polyurethane resin systems (two-component), phenolic resin systems, silicone systems (two-component), acrylate systems ( two-component) or thiocoll systems (polydisulfide systems).
- binder systems polyester resins (unsaturated), peroxy-styrene systems, epoxy resins (two-component), polyurethane resin systems (two-component), phenolic resin systems, silicone systems (two-component), acrylate systems ( two-component) or thiocoll systems (polydisulfide systems).
- the stator part is formed from a transparent material, the transparent material from the group of plastics comprising a polycarbonate (PC), a polymethyl methacrylate (PMMA). and / or a styrene-acrylonitrile (SAN) or PP in Random quality, preferably transparent, is formed.
- PC polycarbonate
- PMMA polymethyl methacrylate
- SAN styrene-acrylonitrile
- PP styrene-acrylonitrile
- the rotor part is advantageously made of polyoxymethylene (POM), also called polyacetal or polyformaldehyde formed. This material has better sliding properties with a polycarbonate or polypropylene (PP).
- POM polyoxymethylene
- PP polypropylene
- the mixing teeth each have end faces, which face each other in the axial direction, in order to position them against each other in an axially acting force between the stator and the rotor part. Furthermore, the end faces are inclined at an angle ⁇ with respect to a plane arranged normal to the axis of rotation, so that the end faces slide on each other during the mixing process without removing material from the mixing teeth and entering the mix.
- This makes it possible to keep the length of the rotor part in the direction of the axis of rotation short, so that after use of the rotor part or the stator only a corresponding residual amount of the mixed material remains in the mixing chamber.
- the device thereby enables low consumption of the components.
- the mixing teeth of the rotor part and the mixing teeth of the stator are pressed against each other by the delivery pressure of the components, the obliquely extending face side surfaces slide on each other without abrasive material is removed from the teeth and enters the mix.
- the components of the mixed material between the mutually sliding end faces form a thin film which acts as a sliding layer.
- the angle ⁇ under which the mixing teeth are inclined relative to each other of the plane arranged normal to the axis of rotation, may be at least 5 °, optionally 10 ° and preferably at least 15 °.
- the stator part comprises a support bearing surface on which the rotor part abuts with the end face of the mixing teeth formed thereon and slides off in order to create an axial slide bearing arrangement.
- the rotor part is introduced into the stator part via an open end side facing away from the inlet openings until it abuts against the support bearing surface with the mixing teeth. This allows a one-sided axial mounting of the rotor part in the stator.
- the geometry of the rotor part is adapted so that the second mixing teeth of the rotor part are at the frontal stop of the mixing teeth on the support bearing surface in the respective spaces of the first mixing teeth of the stator.
- the axial support of the rotor part takes place in the joining direction of the rotor part in the stator against the support bearing surface, wherein in an axial play in the direction of the opening of the stator, the risk that the first and second mixing teeth come together. Due to the end faces, which are arranged at an angle ⁇ , the rotor part is returned in the direction of the joining direction, from which the rotor part is inserted into the stator, against the support bearing surface.
- the thixotropy of the binder component is temporarily reversibly disrupted, thereby better dispersing the hardener component into the binder component, particularly once an air bubble in one of the harder component feed channels should be arranged and thus the mixing chamber only a correspondingly reduced amount of the hardener component can be supplied.
- the distance between the hardener component and the binder component in the mix must be significantly less than 0.5 mm, so that a uniform curing of the mix is achieved and no areas remain in the mix in which the hardening fails.
- the projections are formed on the rotor part in such a way that they rotate at least partially within the inlet opening for the binder component, and introduce into this the kinetic energy.
- the introduction of the kinetic energy reduces the flowability, in particular at low temperatures, which may be significantly below 12 ° depending on the location, so that by means of the means for reducing the thixotropy of the intended delivery pressure for the introduction of the binder component is sufficient.
- the thixotropy of the binder component can be reversibly attenuated or even completely eliminated.
- a further embodiment of the invention provides that the rotor part has an open-ended, hollow-cylindrical recess into which a core can be inserted in a geometry-adapted manner, by means of which the rotor part can be driven.
- the rotor part has a cavity, which is open on one side. Through the hollow cylinder-like opening or recess of the core can be used to drive the rotor part by means of a rotational movement.
- the core may, for example, be connected to a motor in order to initiate the rotational movement in the rotor part.
- the recess from the body of the rotor part has radially inwardly extending locking ribs, which engage in corresponding recesses in the core, which are provided in the core.
- locking ribs Preferably, eight locking ribs may be provided, with a different number of locking ribs is sufficient or required.
- the transmission of the required drive torque to the rotor part may alternatively to the provided locking ribs also by a polygon, which may be formed, for example, in the manner of a hexagonal Allen system.
- the rotor part has sealing lips in order to seal the mixing chamber between the rotor part and the stator part and to prevent leakage of the mixed material.
- the sealing lips are provided as circumferential projections at the end on the rotor part, and adjoin the inner wall of the stator part with a clearance or a transitional dimension in order to create a seal of the mixing chamber.
- a plurality of sealing lips may be provided to improve the sealing effect.
- the rotor part has a first outer diameter, which at the same time forms the inner wall of the mixing chamber.
- a second diameter begins with the arrangement of the sealing lips, which is larger than the first diameter in the region of the mixing chamber.
- the discharge opening in the stator part is arranged at the level of the mixing chamber, so that the mixture can emerge from the mixing chamber in the end region of the smaller first diameter. Only after the diameter enlargement, the sealing lips are arranged so that leakage of the mixture is reduced by the sealing lips on the enlarged diameter.
- a further embodiment of the invention provides that the stator part has at least one plate-shaped projection on the outer circumference, wherein at least one of the plate-shaped projections comprises a crescent-shaped detent contour into which a pin element engages when inserting the mixing device in order to secure the radial position of the dispensing opening in the stator part ,
- the dispensing opening is in a vertical downward position so that the operator can receive the ready-to-use mix in a container.
- the pin element can be arranged on a holder or receiving device for the mixing device, so that the mixing device, which initially consists of the rotor part joined in the stator part, is pushed onto the core, which is also arranged on the receiving unit. The pin member thus secures the stator member against rotation to assure that the mixed material dispensing port remains in the vertically downward position.
- the plate-shaped projections act as stabilizing collars, which can also serve as a handle for receiving the mixing device by the operator to prevent polluting the hands of the operator when changing the mixer.
- the crescent-shaped recess may alternatively be designed as a bore, so that the pin extends into the bore.
- three plate-shaped projections are provided, wherein at least two of the three projections material-uniform transition into the discharge opening, and the crescent-shaped locking contour is provided on the end arranged third plate-shaped Anformung.
- the crescent-shaped detent contour may also be provided in each of the plate-shaped arrangement.
- a further embodiment of the invention provides that the rotor part has a cylindrical bearing portion in order to create a sliding bearing arrangement in the stator part for radial mounting.
- the bearing section is provided as a cylindrical section on the outside in the rotor part, and is insertable in a cylindrical inner contour section in the stator part and forms a slide bearing arrangement.
- the rotor is mounted axially over the support bearing surface or the end faces of the mixing teeth and supported radially by means of the bearing portion.
- a cavity is formed between the sealing lips in order to enable a catching of mixing material passing through the sealing lips.
- the stator part in the cylindrical portion of the cavity on the circumference at least one outlet opening in order to escape of mixed material on the part of the cylindrical bearing portion prevent. Due to the pressure of the mixed material in the mixing chamber, it may happen that mixed material can nevertheless escape through the sealing lips.
- a cavity is provided to receive emerging mixture. If the cavity is filled with mixed material, this can escape through the outlet openings in order to finally prevent leakage of the mixed material from the region of the cylindrical bearing section.
- two outlet openings are arranged, wherein a single outlet opening may preferably be provided in the region of the discharge opening.
- the stator part of the mixing device carries at its end facing away from the inlet openings an annular holder which has Befest Trents trimbrechungen and the bayonet-type releasably and rotatably connected to the stator, wherein the rotation is limited by means of stops such that a fit of the Inlet opening for the binder component A with the supply of the binder component A and at the same time a fit of the two inlet openings for the hardener component B is achieved with the supplies of the curing agent component B.
- the annular support has two opposing parallel to the peripheral edge of the holder arcuate, slot-shaped openings, each of which opening has two guide portions with different widths, of which the respective wider guide portion for inserting an integrally formed on the lower peripheral edge of the stator L-shaped Guide cam is formed, wherein the width of the wider guide portion corresponds to the length of the free angled leg of the guide cam, and of which the narrower guide portion has a width which is the thickness of the integrally formed on the lower peripheral edge of the stator and parallel to the longitudinal direction of the mixing device extending leg of the L-shaped guide cam corresponds.
- the outer wall portion of the narrower guide portion has a recess whose depth corresponds approximately to the strength of the angled leg of the L-shaped guide cam.
- the object of the invention is achieved by a device for producing a ready-to-use filler for filling surfaces of, for example, vehicle bodies, which with a previously described mixing device with at least one arranged on a support plate receptacle for a reservoir of a binder component and at least one on a Support plate arranged receptacle for a reservoir of a hardener component and at least one associated with a reservoir and preferably each associated with a hydraulic cylinder piston rod is provided with an attachment and guide element for the piston rods is provided above the reservoir, and wherein the attachment and guide member with the Support plate is connected by struts, wherein the struts are provided on opposite sides.
- At least one openable, preferably transparent protective cover is provided for covering the storage container, wherein a circuit breaker is particularly preferably provided in operative connection with the protective cover and the device which switches off the device when the protective cover is opened. In this way, the operational safety of the device is increased.
- the invention consists of a device system of two combinable components, namely the support plate with the inlet openings and the outlet openings for the binder component A and the hardener component B and the mixing device with the inlet openings for the metered binder component A and the metered Hardener component B, wherein with essential to the invention the design of the mixing device in conjunction with its annular support to create a bayonet-type connection is such that the mixing device with the support plate is connected such that in the inserted state of the mixing device whose inlet openings for the starting materials in functional operative connection stand with the outlet openings in the support plate, wherein an airtight connection is provided to prevent lateral leakage and unwanted hardening or crusting of the components A and B.
- the concept of the invention is thus realized by the two system components, namely the actual device with the specially designed support plate and the mixing device, which is centered with their inlet openings in the outlet openings of the support plate so that the inlet openings of the mixing device always aligned with the outlet openings of the support plate in that a perfect inflow of the two components A and B into the mixing device is ensured.
- Both system components are essential to the invention because they interact via the bayonet lock.
- FIG. 1 illustrated device system 100 for producing a ready-made filler for the filling of surfaces, such as those of vehicle bodies, by mixing a binder component A with at least one hardener component B. comprises as a system component arranged in a device component 300 plate-shaped support plate 104 with an inlet opening 217a for supplying the binder component A and in the embodiment shown in the drawing with two inlet openings 217b, 217'b for the supply of the hardener component B from On the support plate 104 arranged storage containers 90, 91, 92 and with a number of inlet openings 217a, 217b, 217'b corresponding number of outlet openings 227a, 227b, 227'b, which are connected via supply channels 237a, 237b, 237'b together , and as a further system component a mixing device 1.
- the device component 300 comprises a base 101 with a drive motor 102, and a holder 103 for a mixing device 1, which consists of a stator 16 and a rotor part 19, wherein between the two cylindrical parts 16 and 19, an annular gap is formed, which is the actual mixing chamber 14 forms.
- the base 101 has a support plate 104 for receiving a reservoir 90 for the binder component A and in the in Fig. 1 . 2 . 10 and 12 shown embodiment, two reservoir 91, 92 for a hardener component B, B1. It can also be provided more than two reservoir for the curing agent component B.
- the storage containers 90, 91, 92 are non-slip and fixedly positioned on the support plate 104.
- the outlet openings of the storage container 90, 91, 92 correspond to inlet openings 217a, 217b, 217'b in the support plate 104.
- These inlet openings 217a, 217b, 217'b are connected via supply channels 237a, 237b, 237'b in the support plate 104 in the Support plate 104 formed outlet openings 227a, 227b, 227'b in combination, which in turn correspond to inlet openings 17a, 17b, 17'b of nozzle-like introductions of the mixing device 1 when the mixing device 104 is attached to the support plate 104 and locked thereto, so that binder component A pressed out of the storage containers 90, 91, 92 and hardener component B, B1 via the supply channels 237a, 237b, 237'b through the outlet openings 227a, 227b, 227'b in the support plate 104 the inlet openings 17a, 17b, 17'b of the mixing device 1 is supplied when the device component 300 is put into operation
- an upper transverse strut 108 with a lateral guide 109 is provided.
- a front columnar side brace 106 and a rear side columnar brace 107 are provided on the cross brace 108.
- a transparent protective cover 200 for covering the area between the support plate 104 and the upper cross strut 108 to ensure the safety of the operator of the device component 300.
- a contact switch 113 is provided on the side strut 106 as a safety switch, which completely shuts off the device component 300, should the cover not be closed ( Fig. 1A and 1B ).
- This protective cover 200 is made of a clear or transparent plastic, preferably Vitak (trade name).
- This in Fig. 1 Device 100 shown comprises a mixing device 1 for mixing two components, wherein via the reservoir 90 the Binder component A and two reservoirs 91, 92, the curing agent component B, B1 is supplied.
- a disposable component mixing device 1 comprises a stator 16 and a rotor part 19.
- the rotor part 19 is inserted into the stator 16 and rotatably mounted in this.
- the drive for the rotor part 19 attacks ( Fig. 9 ).
- the stator part 16 has inlet openings 17a, 17b and 17'b, wherein the binder component A is fed through the inlet opening 17a and the hardener components B, B1 are fed through the two inlet openings 17b and 17'b.
- respective arrows are labeled A, B and B '.
- the rotor part 19 is rotatably mounted about a longitudinal axis 20, wherein the ends of the rotor part 19 projections 22 are provided, which rotate with the rotor part 19 and extend into the inlet opening 17 a into it.
- an increase in the flowability of the thixotropic binder component A is effected, wherein the projections 22 are repeatedly attached to the rotor part 19 at the end.
- the drive of the rotor part 19 of the mixing device via a not shown in the drawing and arranged in the support plate 14 drive means, which is preferably an electric motor drive, the drive shaft is formed in its free end so that a coupling with the drive port 2 of the rotor part 19 of the mixing device can take place when the mixing device 1 is placed on the support plate 104 and locked thereto.
- the coupling of the drive with the drive port 2 of the rotor part 19 is in Fig. 9 indicated by the arrow X1.
- Another possibility for mounting the mixing device 1 on the device 1 is that attached to the holder 103 of the base 101 or on the support plate 104 of the device 1, the mixing device 1 is, in which case this holder 103 receives the drive means for the rotor part 19.
- the stator 16 carries at its the inlet openings 17a, 17b, 17'b facing away from the end of the annular support 120 120, the fastening apertures 121 and the bayonet-type releasably and rotatably connected to the stator part 16, wherein the rotatability of the mixing device by means of stops 122, 123; 122a, 123a is limited such that a fit of the inlet opening 17a for the binder component A with the supply of the binder component A and at the same time a fit of the two inlet openings 17b, 17'b for the hardener component B with the feeds for the Hardener component B is achieved.
- This annular support 120 has two opposing arcuate, slot-shaped openings 125, 135, each of which through openings 125, 135 two guide portions 125a, 125b, 135a, 135b having different widths, of which the respective wider guide portion 125a, 135a for insertion one of two formed on the lower peripheral edge 16 a of the stator 16 molded L-shaped guide cam 140, 140 ', wherein the width of the wider guide portion 125 a; 135a corresponds to the length of the free angled leg 140a, 140'a of the guide cam 125, 135 and of which the narrower guide portion 125b, 135b has a width which is the thickness of the integrally formed on the lower peripheral edge 16a of the stator 16 and parallel to the longitudinal direction the mixing device 1 extending leg 140b, 140'b of the L-shaped guide cam 140, 140 'corresponds.
- the respective outer wall portion 125c, 135c of the narrower guide portion 125b, 135b has to form tongue-like edge regions 127, 137 web-like wall portions 125d, 135d, so that groove-like recesses are formed whose depth is approximately the strength of the angled leg 140a, 140'a of the L-shaped guide cam 140, 140 'corresponds.
- the annular holder 120 is made of a plastic or a metal.
- the annular support 120 is used as follows: On the support 103 of the base 101 of the device component 300 or on the support plate 104, the annular support 120 is fixed such that the slot-like openings 125, 135 with their wider guide portions 125a, 135a and with their narrower Guide portions 125b, 135b of the mixing device 1 are facing ( Fig. 4 ). After attachment of the annular support 120, the mixing device 1 is placed on the holder 120 in such a way that the L-shaped guide cams 140, 140 'of the mixing device 1 are passed through the wider guide portions 125a, 135a of the slot-shaped openings 125, 135.
- the mixing device 1 is rotated about its longitudinal axis until the free legs 140a, 140 'of the L-shaped guide cam 140, 140' at the ends of the narrower guide portions 125b, 135b of the slot-shaped openings 125, 135 abut.
- the free legs 140a, 140'a of the L-shaped guide cam 140, 140 ' engage under the tongue-like edge regions 127, 137 of the narrower guide sections 125b, 135b, which run adjacent to the circumferential edge of the annular holder 120 ( Fig. 6 ).
- the mixing device 1 is thus held like a bayonet on the annular holder 120 and thus on the holder 103 of the base 101 of the device component 300.
- the bayonet lock is unlocked and the mixing device. 1 can be removed from the device 100 to exchange a used mixing device 1 for a new mixing device.
- the rotatability of the mixing device 1 by means of the stops 122, 123, 122a, 123a at the ends of the slot-like openings 125, 135 of the annular support 120, 130 is limited such that a fit of the inlet opening 17a for the binder component A with the supply for the binder component A and at the same time a fit of the two inlet openings 17b, 17'b for the curing Component B is achieved with the supplies for the hardener components B, B1 ( Fig. 3 ).
- the binder component A Due to the projections 22 at the end of the rotor part 19 kinetic energy is introduced into the binder component A to reversibly destroy their thixotropy, the binder component A can thereby more uniform with the two hardener components B when entering a subsequently arranged mixing chamber 14 and mix B1.
- the mixing chamber 14 is formed ringpaltartig between the rotor part 19 and the stator 16.
- the components A, B and B1 to be mixed are supplied to the mixing device 1 in such a way that they first connect to one another in the interior of the mixing chamber 14. This leaves after the completion of the mixing process and the separation of the mixing device 1 from a corresponding base station all Mischgutreste in the mixing device 1.
- the hardener components B and B1 are fed to the mixing chamber 14 via the two inlet openings 17b and 17'b, in which the hardener components are mixed with the binder component A.
- the supply of the components A, B and B1 takes place in the following order: First, a small amount of hardener component B is supplied to the mixing chamber. Thereafter, simultaneously the binder component A and the Hardener component B1 fed so that the entering into the mixing chamber binder component A meets the already located in the mixing chamber hardener component B and already mixed with this.
- binder component A flowing into the mixing chamber strikes the already existing hardener component B and is mixed therewith, so that no proportion of binder component which has no hardener component can escape. It thus always occurs with the hardener component mixed binder component from the mixing chamber, so that the first exiting mixture contains hardener component and can be processed immediately. Thereafter, hardener component of the mixing chamber 14 is supplied before the binder component flows into the mixing chamber.
- This flow of hardener component is achieved by control technology by a corresponding control of the metering devices 90, 91 and 92 for the two hardener components and for the binder component takes place ( Fig. 10 ).
- the stator of the mixing device 1 may also have only one feed for the hardener component. In this case, via the control of the metering device, first a supply of a small amount of hardener component into the mixing chamber 14, whereupon the supply of the binder component then takes place together with the supply of further hardener components.
- the components to be mixed are conveyed continuously through the mixing chamber 14 to a dispensing opening 21 arranged on the stator part 16, which is arranged behind the inlet openings 17a, 17b and 17'b and downstream of the mixing chamber 14 in the flow direction is.
- a plurality of first mixing teeth 23 are arranged, which extend radially inwardly into the mixing chamber 14, whereas on the rotor part 19 second mixing teeth 24 are arranged, which extend radially outwardly into the mixing chamber 14.
- the first mixing teeth 23 are arranged on a first mixing tooth plane 10 and the second mixing teeth 24 on a second mixing tooth plane 11.
- first mixing tooth planes 10 and six second mixing tooth planes 11 are provided, which are arranged interleaved alternately in the axial direction along the longitudinal axis 20.
- the second mixing teeth 24 run radially through the rotational movement of the rotor part 19 in the interstices of the first mixing teeth 23, which are formed at rest on the stator 16. This results in a shearing or dividing movement between the mixing teeth 23 and 24, so that the mixture undergoes optimum mixing.
- Pre-mixing of the two components A, B and / or B1 is effected by larger second mixing teeth 24, which are arranged at the front end of the rotor part 19, so that these components are premixed by this mixing tooth plane.
- the larger trained end-mounted second mixing teeth 24 are arranged fourfold on the circumference of the rotor part 19 and each go into the likewise fourfold existing projections 22 on.
- the stator part 16 has a receiving opening, in which a cylindrical bearing portion 27, which is integrally formed on the rotor part 19, a bearing of the rotor part 19th causes in the stator 16.
- a radial bearing of the rotor part 19 is provided in the stator 16.
- the diameter fit of the cylindrical bearing portion 27 on the rotor part 19 is dimensioned in diameter so that a corresponding slide bearing assembly is formed.
- Fig. 11 shows a cross section of the mixing device 1, wherein both the stator 16 and the rotor part 19 are shown in cross section.
- the arrangement of the mixing teeth 23 and 24 is illustrated in particular, wherein the second mixing teeth 24 are formed on the rotor part 19 such that with respect to an injection molding production of the rotor part 19 only a single division plane for the application of a one-stroke injection molding tool is sufficient.
- the mixing teeth 23, 24 are each integrally formed on the stator part 16 and on the rotor part 19, so that the mixing device 1 consists only of these two components.
- the rotor part 19 has an inner region, which is hollow as a recess 29.
- locking ribs 25 extend radially inwardly, wherein on the circumference a total of eight locking ribs 25 are arranged.
- the stator part 16 comprises a crescent-shaped detent contour 15, which is provided on the outer circumference.
- Fig. 12 11 illustrates a cross section of the stator part 16, which is shown cut along the longitudinal axis 20.
- the arrangements of the inlet openings 17a, 17b, 17'b are shown in section, which open directly into the mixing chamber 14.
- the first mixing teeth 23 are arranged on the total of six levels, wherein a total of twelve first mixing teeth 23 are provided distributed over the circumference on a respective mixing tooth plane.
- a discharge opening 21 is provided, which leads the mixture radially outward from the mixing chamber 14 ( Fig. 9 ).
- stator 16 On the outer periphery of the stator 16 are plate-shaped projections 18th formed, with a total of three plate-shaped projections 18 are provided at the height of the discharge opening 21 and the end of the stator 16.
- the inlet opening 17a or 17b merges at the height of a support bearing surface 12 into the mixing chamber 14, the support bearing surface 12 forming an axial bearing of the rotor part 19 (not illustrated here).
- the stator part 16 is at the rear end, which is opposite to the inlet openings 17a, 17b, 17'b, open at the end, so that the rotor part 19 can be joined through this opening in the stator 16.
- the stator part 16 In the area of the opening, the stator part 16 has a cavity 28 designed as a section, in order to receive the mixture which moves in this area.
- outlet openings 13 are introduced into the wall, which are arranged a total of twice on the circumference.
- Fig. 13 is a plan view of the stator 16 is shown, which shows in particular the arrangement of the inlet openings 17a, 17b, 17'b.
- the inlet opening 17a is eccentric and has a circular cross-section.
- two inlet openings 17b, 17'b are provided in order to enable a redundant supply of the hardener component into the mixing chamber 14.
- the two inlet openings 17b, 17'b are formed spaced apart from each other and are fed via feed lines and metering devices 91, 92 which are also separate from one another.
- the arrangement of the discharge opening 21 is shown, which conveys the mix laterally from the stator 16 also.
- Fig. 14 the rotor part 19 is shown, wherein in particular the second mixing teeth 24 are shown with respect to their distribution on the circumference of the rotor part 19.
- a total of twelve mixing teeth are provided on a mixing tooth plane 11, so that a total of 72 mixing tooth planes 11 mixing teeth are arranged on the rotor part 19.
- there are six more at the upper part of the rotor part 19 Mixing teeth 24 for pre-mixing of the mix. These go into the projections 22, which are also four times arranged on a type extension of the rotor member 19.
- Fig. 15 illustrates a partial cross section through the mixing device 1 along the annular circumferential mixing zone, wherein the mixing teeth 23 of the stator 16 shaded and the mixing teeth 24 of the rotor member 19 are shown unshaded.
- the mixing teeth 23 and 24 of the individual mixing tooth planes are arranged at a distance from one another in such a way that the teeth have tooth gaps with one another. Between the individual mixing tooth planes, the mixing teeth 23, 24 have gaps through which, during the rotational movement, the mixing teeth of the other side lying opposite the relevant gap run through.
- the mixing teeth 23 have end faces 31, which face the end faces 30, which are integrally formed on the second mixing teeth 24. Upon contact of the mixing teeth 23 and 24, a sliding can thus take place without material being removed from the mixing teeth. This can be done in particular when the rotor part 19 is offset relative to the stator part 16 by an amount x, so that the mixing teeth 23, 24 meet.
- the end faces 30, 31 are beveled at an angle ⁇ , wherein the angle ⁇ is preferably 15 °.
- the pistons 110, 111, 112 are used with the piston plates by means of their piston rods 110, 111, 112 by hand in the open reservoir 90, 91, 92 and as soon as the piston plates below the opening edges the reservoir 90, 91, 92 come to rest, the motor 102 for the hydraulics for actuating the piston rods 110, 111, 112 is put into operation; only then will the individual mixing processes be carried out.
- injuries are prevented, which occur when fingers of an operator's hand in the region of the opening edge, in particular of the reservoir 90 for the binder component A, come to rest and be clamped by the relatively high pressure in the container direction moving piston plate.
- the commissioning or decommissioning of the drive means of the mixer takes place such that when opening the cover, the drive means are put out of operation.
- a safety switch not shown in the drawing, is installed in the cover.
- the base 190 of the device consists of a double-T-profile 191, 191a (FIG. Fig. 1 ) or consists of two mutually parallel bars 192, 192 a, which are connected to each other via the device itself ( Fig. 1A ).
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Accessories For Mixers (AREA)
Description
Die vorliegende Erfindung betrifft ein Gerätesystem nach dem Oberbegriff des Anspruches 1.The present invention relates to a device system according to the preamble of
Derartige Vorrichtungen zur Vermischung von zumindest zwei Komponenten finden beispielsweise bei der Herstellung von Spachtelmassen Anwendung, wobei eine Härter-Komponente mit einem 1...2%igen Anteil einer Binder-Komponente zugemischt wird, um eine aushärtbare Spachtelmasse zu erzeugen. Die Mischvorrichtung weist zur Zufuhr der jeweiligen Komponenten Eintrittsöffnungen auf, über welche die Komponenten in die Mischkammer zugegeben werden. Die Komponenten sind in vorgeschaltenen Aufnahmebehältern wie Kartuschen oder Ähnlichem bevorratet, wobei die Mischvorrichtung Teil einer Einrichtung zur Bereitstellung von Spachtelmassen ist.Such devices for mixing at least two components are used, for example, in the production of fillers, wherein a hardener component with a 1 ... 2% content of a binder component is mixed to produce a curable filler. The mixing device has for the supply of the respective components inlet openings, via which the components are added into the mixing chamber. The components are stored in upstream receptacles such as cartridges or the like, the mixing device being part of a means for providing putties.
Eine derartige Vorrichtung zur Herstellung einer gebrauchsfertigen Spachtelmasse für die Verspachtelung von Oberflächen, welche beispielsweise Fahrzeugkarosserien betreffen, ist aus der
Bekannt ist aus der
Durch diese Vorrichtung werden die Mischkomponenten so miteinander vermischt, dass das Mischgut zuverlässig aushärtet. In erster Linie wird dies dadurch erreicht, dass zwei Vorratsbehälter vorhanden sind und dass diese Vorratsbehälter über getrennte Zuführkanäle mit der Mischkammer verbunden sind. Mit Hilfe einer Dosiereinrichtung kann das Mischgut kontinuierlich durch die Mischkammer hindurch durch eine an dem Statorteil angeordnete Abgabeöffnung gefördert werden.By this device, the mixing components are mixed together so that the mix cures reliably. In the first place, this is achieved by having two storage containers and by connecting these storage containers to the mixing chamber via separate feed channels. By means of a metering device, the mix can be continuously conveyed through the mixing chamber through a discharge opening arranged on the stator part.
Durch die
Die
Die
In der Praxis hat sich jedoch gezeigt, dass die mit der Vorrichtung angemischte Spachtelmasse gelegentlich noch Inhomogenitäten aufweist. Wenn die Spachtelmasse an der Oberfläche einer Fahrzeugkarosserie verspachtelt wird, härtet die Spachtelmasse an den Stellen, an denen keine Härter-Komponente vorhanden ist, nicht aus. Die Beseitigung derartiger Fehlstellen ist mit einem relativ großen Aufwand verbunden, da die Spachtelmasse durch Schleifen von der Karosserie abgetragen und danach die Karosserie erneut verspachtelt werden muss. Wenn derartige Fehlstellen bei einer Reparatur unbemerkt bleiben und die Karosserie danach lackiert wird, wird es sogar erforderlich, die Stelle neu zu lackieren. Bleibt die Mischvorrichtung längerfristig außer Gebrauch, kann ein Eintrocknen der Spachtelmasse insbesondere im Endbereich des Schlauches erfolgen, was zur Unbrauchbarkeit der Vorrichtung führt. Darüber hinaus ist der Schlauch einem erheblichen Verschleiß ausgesetzt, da während des Betriebes der Vorrichtung in den Schlauch eine erhebliche Walkarbeit eingebracht wird. Weiterhin ist die Vorrichtung aufgrund der Presswalzen bzw. -rollen sehr aufwendig und platzintensiv.In practice, however, it has been shown that the filler compound mixed with the device occasionally still has inhomogeneities. When the putty is filled on the surface of a vehicle body, the putty does not harden in the places where no hardening component is present. The elimination of such defects is associated with a relatively large effort, since the filler must be removed by grinding of the body and then the body has to be filled again. If such If defects remain unnoticed during a repair and the body is then painted, it is even necessary to repaint the site. If the mixing device remains out of use in the long term, the filler may dry out, in particular in the end region of the tube, which leads to the device being unusable. In addition, the hose is exposed to considerable wear, as during operation of the device in the hose a considerable flexing work is introduced. Furthermore, the device is very expensive and space-intensive due to the press rolls or rollers.
Ein weiterer Nachteil ist darin zu sehen, dass die Zugabe der Härter-Komponente zumindest mittels einer Sichtkontrolle nicht möglich ist, so dass nicht sichergestellt ist, dass eine kontinuierliche Zufuhr der Härter-Komponente in die Binder-Komponente erfolgt. Eventuelle Massenanteile der Binder-Komponente, welche nicht mit der Härter-Komponente vermengt sind, können nicht identifiziert werden, wobei durch die lediglich einfache Zufuhr der Härter-Komponente über ein innenliegendes Zufuhrrohr unsicher ist, ob Luftblasen in der Härter-Komponente auftreten.Another disadvantage is the fact that the addition of the hardener component is not possible, at least by means of a visual inspection, so that it is not ensured that a continuous supply of the hardener component takes place in the binder component. Possible mass fractions of the binder component, which are not mixed with the hardener component, can not be identified, which is uncertain by the mere simple supply of the hardener component via an internal supply pipe, whether air bubbles occur in the hardener component.
Davon ausgehend liegt der Erfindung die Aufgabe zugrunde, ein Gerätesystem für ein homogenes Vermischen von mindestens zwei Komponenten zur Herstellung einer gebrauchsfertigen vollständig aushärtbaren Spachtelmasse ohne Lufteinschlüsse und zwar unter Verwendung von zwei funktional zusammenwirkenden Systemkomponenten, nämlich einer Mischvorrichtung und einer Ausgangssubstanzenzuführungseinrichtung zu schaffen.On this basis, the present invention seeks to provide a device system for a homogeneous mixing of at least two components for producing a ready-to-use fully curable putty without air pockets using two functionally cooperating system components, namely a mixing device and a starting substance supply means.
Die Lösung dieser Aufgabe ist im Anspruch 1 angegeben.The solution of this problem is specified in
Vorteilhafte Ausgestaltungen sind in den Unteransprüchen enthalten.Advantageous embodiments are contained in the subclaims.
Das erfindungsgemäße Gerätesystem zum Vermischen von zumindest zwei Komponenten, insbesondere von einer Binder-Komponente A und einer Härter-Komponente B, zu einem pastösen oder flüssigen Mischgut zur Herstellung einer gebrauchsfertigen Spachtelmasse für die Verspachtelung von Oberflächen, von beispielsweise Fahrzeugkarosserien, umfasst eine Tragplatte mit einer Eintrittsöffnung für die Zuführung der Binder-Komponente A aus einem auf der Tragplatte angeordneten Vorratsbehälter und mit mindestens einer weiteren Eintrittsöffnung für die Zuführung der Härter-Komponente B aus einem auf der Tragplatte angeordneten Vorratsbehälter und mit den Eintrittsöffnungen über Zuführungskanäle in der Tragplatte verbundenen Austrittsöffnungen, und eine funktional mit der Tragplatte verbindbare Mischvorrichtung mit einer der Anzahl der Austrittsöffnungen in der Tragplatte entsprechenden Anzahl von mit den Austrittsöffnungen korrespondierenden Eintrittsöffnungen der Mischvorrichtung, die einen hohlzylinderartigen Statorteil mit einer in seiner Wand ausgebildeten Abgabeöffnung für das Mischgut und einen in diesem konzentrisch angeordneten um eine Längsachse drehbaren Rotorteil mit einer zwischen dem Statorteil und dem Rotorteil ringspaltartig ausgebildeten Mischkammer aufweist, wobei sich mehrere am Statorteil angeformte erste Mischzähne radial nach innen und mehrere am Rotorteil angeformte zweite Mischzähne radial nach außen in die Mischkammer hinein erstrecken, um vermittels einer Rotationsbewegung des Rotorteils im Statorteil die Mischzähne gegeneinander zu bewegen, um eine Vermischung der Komponenten A und B zu schaffen, wobei der Statorteil mindestens eine, bevorzugterweise zwei mit der Mischkammer verbundene Eintrittsöffnungen für die Härter-Komponente B aufweist und wobei die ersten Mischzähne auf zumindest einer ersten Mischzahnebene und die zweiten Mischzähne auf zumindest einer zweiten Mischzahnebene angeordnet sind, wobei die Mischzahnebenen axial in Richtung der Längsachse etagenartig zueinander versetzt sind, so dass die zweiten Mischzähne des Rotorteils in den jeweiligen Zwischenräumen der ersten Mischzähne des Statorteils radial umlaufen, wobei mehrere Mischzahnebenen am Rotorteil und/oder am Statorteil vorgesehen sind, wobei bevorzugt die Anzahl der Mischzahnebenen am Rotorteil und am Statorteil gleich sind, wobei für die funktionelle Verbindung zwischen der Mischvorrichtung und der Tragplatte der Statorteil an seinem den Eintrittsöffnungen abgekehrten Ende eine ringförmige Halterung trägt, die Befestigungsdurchbrechungen aufweist und die bajonettartig lösbar, verriegelbar und drehbar mit dem Statorteil verbunden ist, wobei die Drehbarkeit vermittels Anschlägen derart begrenzt ist, dass eine Passung der Eintrittsöffnung für die Binder-Komponente A in der Mischvorrichtung mit der korrespondierenden Austrittsöffnung in der Tragplatte und gleichzeitig eine Passung der Eintrittsöffnungen für die Härter-Komponente B in der Mischvorrichtung mit den korrespondierenden Austrittsöffnungen in der Tragplatte erreicht wird.The device system according to the invention for mixing at least two components, in particular of a binder component A and a hardener component B, to a pasty or liquid mixture for producing a ready-to-use filler for filling surfaces, for example vehicle bodies, comprises a support plate having a Inlet opening for the supply of the binder component A from a reservoir arranged on the support plate and with at least one further inlet opening for the supply of the hardener component B from a arranged on the support plate storage container and with the inlet openings via supply channels in the support plate connected outlet openings, and a functionally connectable to the support plate mixing device with a number of outlet openings in the support plate corresponding number of corresponding with the outlet openings of the Mischvorrichtu ng, which has a hollow cylinder-like stator part with a discharge opening in its wall for the mix and a concentrically arranged in this rotatable about a longitudinal axis rotor part with an annular gap formed between the stator and the rotor part mixing chamber, wherein a plurality of integrally formed on the stator first mixing teeth radially inside and a plurality of second mixing teeth formed on the rotor part extend radially outwardly into the mixing chamber to move by means of a rotational movement of the rotor part in the stator, the mixing teeth against each other to create a mixing of the components A and B, wherein the stator at least one, preferably two having the mixing chamber connected to the inlet openings for the hardener component B and wherein the first mixing teeth are arranged on at least a first mixing tooth plane and the second mixing teeth on at least one second mixing tooth plane, wherein the Mischzahneben are axially staggered in the direction of the longitudinal axis to each other, so that the second mixing teeth of the rotor part in the respective spaces of the first mixing teeth of the stator rotate radially, with several mixing teeth planes on the rotor part and / or provided on the stator, wherein preferably the number of mixing tooth planes on the rotor part and the stator are equal, wherein for the functional connection between the mixing device and the support plate of the stator at its end facing away from the inlet openings carries an annular support having fastening apertures and the bayonet-like detachable, lockable and rotatably connected to the stator, wherein the rotation is limited by stops such that a fit of the inlet opening for the binder component A in the mixing device with the corresponding outlet opening in the support plate and at the same time a fit of the inlet openings for the hardener component B is achieved in the mixing device with the corresponding outlet openings in the support plate.
Die Erfindung schließt die technische Lehre ein, dass die Mischvorrichtung einen hohlzylinderartigen Statorteil und einen in diesem konzentrisch um eine Längsachse drehbar aufgenommenen Rotorteil aufweist und die Mischkammer zwischen dem Statorteil und dem Rotorteil ringspaltartig ausgebildet ist, wobei sich mehrere am Statorteil angeformte erste Mischzähne radial nach innen und mehrere am Rotorteil angeformte zweite Mischzähne radial nach außen in die Mischkammer hinein erstrecken, um vermittels einer Rotationsbewegung des Rotorteils im Statorteil die Mischzähne gegeneinander zu bewegen und eine Vermischung der beiden Komponenten zu schaffen, wobei der Statorteil mindestens eine, bevorzugterweise zwei mit der Mischkammer verbundene Eintrittsöffnungen für die Härter-Komponente aufweist.The invention includes the technical teaching that the mixing device has a hollow cylinder-like stator part and a rotor part rotatably received in this concentric about a longitudinal axis rotor part and the mixing chamber between the stator and the rotor part ringpaltartig formed, wherein a plurality of integrally formed on the stator first mixing teeth radially inwardly and a plurality of second mixing teeth formed on the rotor part extend radially outwardly into the mixing chamber in order to move the mixing teeth against each other by means of a rotational movement of the rotor part in the stator part and to create a mixing of the two components, wherein the stator part at least one, preferably two connected to the mixing chamber Having inlet openings for the hardener component.
Die Zuführung der Binder-Komponente und der Härter-Komponente mittels einer Steuereinrichtung zur Mischkammer erfolgt bevorzugt derart, dass vor Beginn eines jeden Mischprozesses vor dem Zulauf der Binder-Komponente bzw. vor Beginn des kontinuierlichen Mischprozesses mit der Drehbewegung der gegeneinander laufenden Mischzähne des Mischers eine Menge von 0,1 Gramm bis 0,5 Gramm, bevorzugterweise 0,2 Gramm pastöse oder flüssige Härter-Komponente in die Mischkammer eingespritzt wird, woraufhin der Zulauf der Binder-Komponente und der Zulauf der Härter-Komponente erfolgt.The supply of the binder component and the hardener component by means of a control device to the mixing chamber is preferably such that before the start of each mixing process before the feed of the binder component or before the start of the continuous mixing process with the rotational movement of the mutually running mixing teeth of the mixer Amount of 0.1 gram to 0.5 gram, preferably 0.2 gram pasty or liquid hardener component is injected into the mixing chamber, whereupon the feed of the binder component and the inflow of the hardener component takes place.
Die Mischvorrichtung besteht als Einheit aus zwei Bauteilen, nämlich dem Statorteil und dem Rotorteil. Die Binder-Komponente und die Härter-Komponente werden über die jeweiligen Eintrittsöffnungen in die Mischvorrichtung eingebracht, und geraten unmittelbar in die Mischkammer. Aufgrund der Rotationsbewegung des Rotorteils im ruhenden Statorteil drehen sich die zweiten Mischzähne, wo hingegen die ersten Mischzähne ruhen. Damit wird eine Scherung bzw. Teilung in das Mischgut eingebracht, so dass die Härter-Komponente mit der Binder-Komponente zuverlässig vermengt wird. Die ersten Mischzähne weisen zumindest eine erste Mischzahnebene und die zweiten Mischzähne zumindest eine zweite Mischzahnebene auf. Die Mischzahnebenen sind axial in Richtung der Längsachse etagenartig zueinander versetzt, so dass die zweiten Mischzähne des Rotorteils in den jeweiligen Zwischenräumen der ersten Mischzähne des Statorteils radial umlaufen. Insgesamt können von den ersten Mischzähnen des Statorteils wenigstens sechs Mischzahnebenen vorgesehen sein, so dass in den jeweiligen Zwischenräumen die zweiten Mischzähne des Rotorteils auf insgesamt sechs Mischzahnebenen angeordnet sind. Das Mischgut durchläuft dabei von der Eintrittsöffnung bis zur Abgabeöffnung die insgesamt sechs Mischzahnebenen der ersten Mischzähne sowie die sechs Mischzahnebenen der zweiten Mischzähne. Auf diese Weise wird die Teilungswirkung erheblich vergrößert und eine bessere Durchmischung der Komponenten erzielt.The mixing device consists of a unit of two components, namely the stator and the rotor part. The binder component and the hardener component are introduced via the respective inlet openings in the mixing device, and get directly into the mixing chamber. Due to the rotational movement of the rotor part in the stationary stator part, the second mixing teeth rotate, whereas the first mixing teeth rest. Thus, a shear or division is introduced into the mix, so that the hardener component is reliably mixed with the binder component. The first mixing teeth have at least one first mixing tooth plane and the second mixing teeth at least one second mixing tooth plane. The mixing tooth planes are staggered axially relative to one another in the direction of the longitudinal axis, so that the second mixing teeth of the rotor part rotate radially in the respective interspaces of the first mixing teeth of the stator part. Overall, at least six mixing tooth planes can be provided by the first mixing teeth of the stator part, so that in the respective gaps the second mixing teeth of the rotor part are arranged on a total of six mixing tooth planes. The mixture passes through the six mixing teeth planes of the first mixing teeth and the six mixing teeth planes of the second mixing teeth from the inlet opening to the delivery opening. In this way, the division effect is considerably increased and achieved a better mixing of the components.
Vorteilhafterweise ist die Abgabeöffnung als radialer Auslass an einem Seitenwandabschnitt des Statorteils ausgeführt, wobei die Abgabeöffnung bevorzugt kreisförmig ausgeführt ist und/oder radial mit Bezug zur Normalen seitlich versetzt zu dieser auf der Mantelfläche des Statorteils zur Seite weisend angeordnet ist. Auf diese Weise wird eine definiertere Abgabe des Mischgutes erreicht.Advantageously, the discharge opening is designed as a radial outlet on a side wall portion of the stator, wherein the discharge opening is preferably circular and / or radially offset with respect to the normal laterally offset to this on the lateral surface of the stator to the side is arranged pointing. In this way, a more defined delivery of the mixed material is achieved.
Über die Abgabeöffnung tritt das Mischgut aus der Mischkammer der Mischvorrichtung wieder aus, wobei die Abgabeöffnung fernseitig von den Eintrittsöffnungen angeordnet ist, so dass das Mischgut die gesamte ringspaltartige Mischkammer durchläuft. Die Strömungsbewegung des Mischgutes wird durch eine Druckbeaufschlagung der jeweiligen Vorratsbehälter der Komponenten erzeugt, so dass die Komponenten durch die jeweiligen Eintrittsöffnungen in die Mischkammer hineingedrückt werden. Basierend auf dem Druck bzw. dem Strömungsquerschnitt der jeweiligen zugegebenen Komponenten wird das Mischungsverhältnis bestimmt. Die Zuführung der Binder-Komponente und der Härter-Komponente zur Mischkammer wird vermittels einer Steuereinrichtung vorgenommen, die jedoch noch eine weitere Aufgabe hat.The mixing material exits the mixing chamber of the mixing device again via the discharge opening, the discharge opening being arranged on the far side from the inlet openings, so that the mix passes through the entire annular gap-like mixing chamber. The flow movement of the mixed material is generated by pressurizing the respective storage container of the components, so that the components are pressed into the mixing chamber through the respective inlet openings. Based on the pressure or the flow cross section of the respective components added, the mixing ratio is determined. The supply of the binder component and the hardener component to the mixing chamber is carried out by means of a control device, which, however, has a further object.
Die Größe der Abgabeöffnung ist bevorzugt dabei so definiert, dass 100 g einer gebrauchsfertigen Spachtelmasse im Wesentlichen in 10 s abgegeben werden. Besonders bevorzugt beträgt der Durchmesser einer kreisförmigen Abgabeöffnung 10mm. Hierdurch lässt sich eine bessere Durchmischung der Komponenten erreichen.The size of the discharge opening is preferably defined so that 100 g of a ready-to-use filler mass are dispensed essentially in 10 seconds. Particularly preferably, the diameter of a circular discharge opening is 10 mm. As a result, a better mixing of the components can be achieved.
Vor Beginn eines jeden Mischprozesses wird vor dem Zulauf der Binder-Komponente bzw. vor Beginn des kontinuierlichen Mischprozesses mit der Drehbewegung der gegeneinander laufenden Mischzähne des Mischers eine Menge von 0,1 Gramm bis 0,5 Gramm, bevorzugterweise 0,2 Gramm pastöse oder flüssige Härter-Komponente in die Mischkammer eingespritzt, woraufhin der Zulauf der Binder-Komponente und der Zulauf der Härter-Komponente erfolgt.Before the beginning of each mixing process is before the feed of the binder component or before the start of the continuous mixing process with the rotational movement of the counter-rotating mixing teeth of the mixer, an amount of 0.1 grams to 0.5 grams, preferably 0.2 grams pasty or liquid Hardener component injected into the mixing chamber, whereupon the feed of the binder component and the inflow of the hardener component takes place.
Und diese Einspritzung einer kleinsten Menge an Härter-Komponente wird ebenfalls von der Steuereinrichtung ausgelöst und überwacht. Durch das Einspritzen bzw. Injizieren einer kleinen Menge an pastöser oder flüssiger Härter-Komponente vor oder bei Beginn eines jeden kontinuierlichen Mischprozesses in die Mischkammer der Vorrichtung werden fehlerhafte Mischergebnisse vermieden, denn ohne diese Vorab-Injizierung kommt es immer zu fehlerhaften Mischergebnissen. Das liegt daran, dass das Mischungsverhältnis bis 2 % zu 98 % von Binder-Komponente und Härter-Komponente beträgt. Die Erstmenge, die etwa 1 cm3 beträgt, enthält dann entweder gar keinen Härter oder eine so stark reduzierte Menge an Härter, dass es zu mangelhaften Aushärtungen partiell kommen kann. Ein brauchbares Härtungsergebnis wird deshalb mit einem Benzoylperoxid-Anteil (50 %ige Paste) zwischen 0,8 % bis 5 % erreicht. Wird dieser Mengenanteil in Über- oder Unterdosierung nicht eingehalten, dann entstehen Qualitäts-Probleme beim Mischgut. Die Unterdosierung führt zu nicht ausreichender Endhärte. Die Überdosierung führt zu einer unerwünschten Anreicherung der Binder-Komponente (Spachtelmasse) mit Weichmacher, der zu etwa 50 % in der Härterpaste enthalten ist. Werden diese Richtwerte bei der Aushärtung des Endproduktes nicht eingehalten, dann kommt es zu fehlerhaften Endergebnissen bei der Lackierung. Aus diesem Grunde ist die erfindungsgemäße Lösung im Anspruch 1 besonders vorteilhaft, da brauchbare Härtungs-Ergebnisse erreicht werden.And this injection of a smallest amount of hardener component is also initiated and monitored by the controller. By the Injecting or injecting a small amount of pasty or liquid hardener component before or at the beginning of each continuous mixing process in the mixing chamber of the device erroneous mixing results are avoided because without this Vorab-Injizierung it always leads to incorrect mixing results. This is because the mixing ratio is up to 2% to 98% of binder component and hardener component. The initial amount, which is about 1 cm 3 , then contains either no hardener or so much reduced amount of hardener that it can partially come to deficient curing. A useful cure result is therefore achieved with a benzoyl peroxide content (50% paste) between 0.8% to 5%. If this proportion is not met in over- or under-dosage, then quality problems arise in the mix. The underdosing leads to insufficient final hardness. The overdose leads to an undesirable enrichment of the binder component (putty) with plasticizer, which is about 50% contained in the hardener paste. If these guideline values are not adhered to when curing the final product, then there will be incorrect final results during painting. For this reason, the solution according to the invention is particularly advantageous in
Dieser Vorlauf der Einspritzung einer geringen Menge an Härter-Komponente vor Beginn des eigentlichen Zulaufs von Binder-Komponente und Härter-Komponente für den Mischprozess ist kein Vorlauf, um ein verhältnisgleiches Ausbringen der Binder-Komponente und der Härter-Komponente zu erreichen, denn die Härter-Komponente darf nicht mehr als 4 % betragen, weil sonst nicht zulässige Reaktionen eintreten und u. a. auch eine Peroxid-Bleichwirkung der in der Härter-Komponente enthaltenden Farbpigmente eintreten kann.This flow of injection of a small amount of hardener component before the beginning of the actual feed of binder component and hardener component for the mixing process is no lead to achieve a proportional application of the binder component and the hardener component, because the hardener Component must not be more than 4%, because otherwise unacceptable reactions occur and u. a. Also, a peroxide bleaching action of the colorant pigments contained in the hardener component may occur.
Eine vorteilhafte Ausführungsform der vorliegenden Erfindung sieht vor, dass die Eintrittsöffnungen direkt in die Mischkammer des Mischers münden, wobei die Eintrittsöffnung zur Zufuhr der Härter-Komponente zweifach vorhanden ist, um eine redundante Belieferung des Mischgutes mit der Härter-Komponente zu schaffen. Das Erfordernis von einer redundanten Zufuhr der Härter-Komponente beruht auf der Erkenntnis, dass Inhomogenitäten im Mischgut normalerweise durch Lufteinschlüsse in der Härter-Komponente verursacht werden, die sich auch bei sorgfältiger Fertigung der Härter-Komponente in der Praxis nicht sicher vermeiden lassen. Da die Härter-Komponente ein Anteil von weniger als 5 % und bevorzugt von nur etwa 2 % am Gesamtvolumen des Mischgutes aufweist, können bereits kleinste Lufteinschlüsse in der Härter-Komponente zur Folge haben, dass in dem Mischgut Stellen vorhanden sind, die keine Härter-Komponente enthalten und somit nicht aushärten. Da bei der erfindungsgemäßen Vorrichtung bevorzugt zwei Vorratsbehälter für die Härter-Komponente vorgesehen sind und über getrennte Zuführkanäle mit der Mischkammer verbunden sind, kann für den Fall, dass in einem der Zuführkanäle eine Luftblase enthalten sein sollte, der Mischkammer trotzdem über den zweiten Zuführkanal weiterhin die Härter-Komponente zugeführt werden. Die Gefahr, dass in sämtlichen Zuführkanälen gleichzeitig Luftblasen der Härter-Komponente enthalten sein sollten, ist um ein Vielfaches geringer und kann daher vernachlässigt werden. Die Vorrichtung kann beispielsweise für folgende Bindermittelsysteme verwendet werden: Polyesterharze (ungesättigt), Peroxyd-Styrol-Systeme, Epoxid-Harze (zweikomponentig), Polyurethan-Harzsysteme (zweikomponentig), Phenolharz-Systeme, Silicon-Systeme (zweikomponentig), Acrylat-Systeme (zweikomponentig) oder Thiocoll-Systeme (Polidisulfid-Systeme).An advantageous embodiment of the present invention provides that the inlet openings open directly into the mixing chamber of the mixer, wherein the inlet opening for supplying the hardener component is present in duplicate to provide a redundant supply of the mixed material with the hardener component. The requirement of a redundant supply of the hardener component based on the finding that inhomogeneities in the mix are usually caused by air bubbles in the hardener component, which can not be safely avoided even with careful production of the hardener component in practice. Since the hardener component has a proportion of less than 5% and preferably only about 2% of the total volume of the mixed material, even the smallest air inclusions in the hardener component can result in places in the mix which do not contain hardening agents. Contain component and thus do not harden. Since in the apparatus according to the invention preferably two storage containers are provided for the hardener component and are connected to the mixing chamber via separate feed channels, in the case that an air bubble should be contained in one of the feed channels, the mixing chamber can still continue to supply the mixing chamber via the second feed channel Hardener component to be supplied. The risk that air bubbles of the hardener component should be contained in all feed channels at the same time is many times less and can therefore be neglected. The device can be used, for example, for the following binder systems: polyester resins (unsaturated), peroxy-styrene systems, epoxy resins (two-component), polyurethane resin systems (two-component), phenolic resin systems, silicone systems (two-component), acrylate systems ( two-component) or thiocoll systems (polydisulfide systems).
Um die Zufuhr der Härter-Komponente mittels einer Sichtkontrolle kontrollieren zu können, ist vorgesehen, dass zumindest der Statorteil aus einem transparenten Material gebildet ist, wobei das transparente Material aus der Gruppe der Kunststoffe, umfassend ein Polycarbonat (PC), ein Polymethylmetacrylat (PMMA) und/oder ein Styrol-Acryl-Nitril (SAN) oder PP in Random-Qualität, bevorzugterweise durchsichtig, ausgebildet ist. Dabei ist es weiterhin von besonderem Vorteil, die Härter-Komponente einzufärben. Durch den transparenten Statorteil ist die Zufuhr der Härter-Komponente sichtbar, so dass der Bediener während des Betriebes der Mischvorrichtung die Zufuhr der Härter-Komponente sehenden Auges kontrollieren kann.In order to be able to control the supply of the hardener component by means of a visual inspection, it is provided that at least the stator part is formed from a transparent material, the transparent material from the group of plastics comprising a polycarbonate (PC), a polymethyl methacrylate (PMMA). and / or a styrene-acrylonitrile (SAN) or PP in Random quality, preferably transparent, is formed. It is Furthermore, it is of particular advantage to color the hardener component. The supply of the hardener component is visible through the transparent stator part, so that the operator can control the supply of the hardener component of the seeing eye during the operation of the mixing device.
Der Rotorteil ist vorteilhaft aus Polyoxymethylen (POM), auch Polyacetal oder Polyformaldehyd genannt, gebildet. Dieses Material weißt bessere Gleiteigenschaften mit einem Polycarbonat bzw. Polypropylen (PP) auf.The rotor part is advantageously made of polyoxymethylene (POM), also called polyacetal or polyformaldehyde formed. This material has better sliding properties with a polycarbonate or polypropylene (PP).
Vorteilhafterweise weisen die Mischzähne jeweils Stirnseitenflächen auf, welche jeweils in Axialrichtung aneinander zugewandt sind, um diese bei einer axialwirkenden Kraft zwischen dem Statorteil und dem Rotorteil gegeneinander zu positionieren. Weiterhin sind die Stirnseitenflächen in Bezug zu einer normal zur Rotationsachse angeordneten Ebene unter einem Winkel α geneigt, so dass die Stirnseitenflächen während des Mischvorganges aufeinander abgleiten, ohne dass von den Mischzähnen Material abträgt und in das Mischgut gelangt. Dadurch ist es möglich, die Länge des Rotorteils in Richtung der Rotationsachse kurz zu halten, so dass nach Gebrauch des Rotorteils bzw. des Statorteils nur eine entsprechende Restmenge des Mischgutes in der Mischkammer verbleibt. Die Vorrichtung ermöglicht dadurch einen geringen Verbrauch der Komponenten. Während des Mischvorganges werden die Mischzähne des Rotorteils und die Mischzähne des Statorteils durch den Förderdruck der Komponenten gegeneinander gedrückt, wobei die schräg zueinander verlaufenden Stirnseitenflächen aufeinander gleiten, ohne dass von den Zähnen Werkstoff abrasiv abgetragen wird und in das Mischgut gelangt. Dabei bilden die Komponenten des Mischgutes zwischen den aufeinander gleitenden Stirnseitenflächen einen dünnen Film, der als Gleitschicht wirkt. Der Winkel α, unter dem die Mischzähne gegeneinander der normal zur Rotationsachse angeordneten Ebene geneigt sind, kann mindestens 5°, gegebenenfalls 10° und bevorzugt mindestens 15° betragen.Advantageously, the mixing teeth each have end faces, which face each other in the axial direction, in order to position them against each other in an axially acting force between the stator and the rotor part. Furthermore, the end faces are inclined at an angle α with respect to a plane arranged normal to the axis of rotation, so that the end faces slide on each other during the mixing process without removing material from the mixing teeth and entering the mix. This makes it possible to keep the length of the rotor part in the direction of the axis of rotation short, so that after use of the rotor part or the stator only a corresponding residual amount of the mixed material remains in the mixing chamber. The device thereby enables low consumption of the components. During the mixing process, the mixing teeth of the rotor part and the mixing teeth of the stator are pressed against each other by the delivery pressure of the components, the obliquely extending face side surfaces slide on each other without abrasive material is removed from the teeth and enters the mix. In this case, the components of the mixed material between the mutually sliding end faces form a thin film which acts as a sliding layer. The angle α, under which the mixing teeth are inclined relative to each other of the plane arranged normal to the axis of rotation, may be at least 5 °, optionally 10 ° and preferably at least 15 °.
Eine weitere vorteilhafte Ausführungsform der Erfindung sieht vor, dass das Statorteil eine Stützlagerfläche umfasst, an welcher der Rotorteil mit dem an diesem angeformten Mischzähnen stirnseitig anliegt und abgleitet um eine axiale Gleitlageranordnung zu schaffen. Zunächst wird der Rotorteil über eine den Eintrittsöffnungen abgewandten offenen Endseite in den Statorteil eingeführt, bis dieser an die Stützlagerfläche mit den Mischzähnen anstößt. Dadurch wird eine einseitige axiale Lagerung des Rotorteils im Statorteil ermöglicht. Die Geometrie des Rotorteils ist derart angepasst, so dass die zweiten Mischzähne des Rotorteils beim stirnseitigen Anschlag der Mischzähne an die Stützlagerfläche in den jeweiligen Zwischenräumen der ersten Mischzähne des Statorteils liegen. Die axiale Abstützung des Rotorteils erfolgt in der Fügerichtung des Rotorteils in den Statorteil gegen die Stützlagerfläche, wobei bei einem Axialspiel in Richtung der Öffnung des Statorteils die Gefahr besteht, dass die ersten und zweiten Mischzähne aneinander geraten. Aufgrund der Stirnseitenflächen, welche unter einem Winkel α angeordnet sind, wird der Rotorteil in Richtung der Fügerichtung, aus der der Rotorteil in den Statorteil eingeschoben wird, gegen die Stützlagerfläche zurückgeführt.A further advantageous embodiment of the invention provides that the stator part comprises a support bearing surface on which the rotor part abuts with the end face of the mixing teeth formed thereon and slides off in order to create an axial slide bearing arrangement. First, the rotor part is introduced into the stator part via an open end side facing away from the inlet openings until it abuts against the support bearing surface with the mixing teeth. This allows a one-sided axial mounting of the rotor part in the stator. The geometry of the rotor part is adapted so that the second mixing teeth of the rotor part are at the frontal stop of the mixing teeth on the support bearing surface in the respective spaces of the first mixing teeth of the stator. The axial support of the rotor part takes place in the joining direction of the rotor part in the stator against the support bearing surface, wherein in an axial play in the direction of the opening of the stator, the risk that the first and second mixing teeth come together. Due to the end faces, which are arranged at an angle α, the rotor part is returned in the direction of the joining direction, from which the rotor part is inserted into the stator, against the support bearing surface.
Vorteilhafterweise weist der Rotorteil endseitig Vorsprünge auf, welche in die Eintrittsöffnung zur Zufuhr der Binder-Komponente hineinragen und mit der Rotation des Rotorteils mitrotieren, um die Thixotropie der Binder-Komponente bereits im Zuführkanal der Eintrittsöffnung zu reduzieren. Bei der Zuführung der Binder-Komponente in die Mischkammer wird somit die Thixotropie der Binder-Komponente vorübergehend reversibel zerstört, wodurch sich die Härter-Komponente besser in die Binder-Komponente verteilt, insbesondere wenn in einem der Zuführkanäle für die Härter-Komponente einmal eine Luftblase angeordnet sein sollte und dadurch der Mischkammer nur noch eine entsprechend reduzierte Menge der Härter-Komponente zugeführt werden kann.Advantageously, the rotor part on the end projections on which protrude into the inlet opening for supplying the binder component and rotate with the rotation of the rotor part in order to reduce the thixotropy of the binder component already in the feed channel of the inlet opening. Thus, upon delivery of the binder component into the mixing chamber, the thixotropy of the binder component is temporarily reversibly disrupted, thereby better dispersing the hardener component into the binder component, particularly once an air bubble in one of the harder component feed channels should be arranged and thus the mixing chamber only a correspondingly reduced amount of the hardener component can be supplied.
Beispielsweise muss bei einer Polyester-Binder-Komponente der Abstand zwischen der Härter-Komponente und der Binder-Komponente in dem Mischgut deutlich geringer als 0,5 mm sein, damit eine gleichmäßige Härtung des Mischgutes erreicht wird und keine Bereiche im Mischgut verbleiben, in denen die Härtung ausfällt. Die Vorsprünge sind derart am Rotorteil angeformt, dass diese zumindest teilweise innerhalb der Eintrittsöffnung für die Binder-Komponente rotieren, und in diese die Bewegungsenergie einbringen.For example, in a polyester-binder component, the distance between the hardener component and the binder component in the mix must be significantly less than 0.5 mm, so that a uniform curing of the mix is achieved and no areas remain in the mix in which the hardening fails. The projections are formed on the rotor part in such a way that they rotate at least partially within the inlet opening for the binder component, and introduce into this the kinetic energy.
Durch die Einbringung der Bewegungsenergie reduziert sich die Fließfähigkeit, insbesondere bei niedrigen Temperaturen, die abhängig vom Einsatzort deutlich unter 12° liegen können, so dass vermittels der Einrichtung zur Reduzierung der Thixotropie der vorgesehene Förderdruck zur Einführung der Binder-Komponente dennoch ausreicht. Durch das Einbringen der Bewegungsenergie kann die Thixotropie der Binder- Komponente reversibel abgeschwächt oder sogar völlig beseitigt werden.The introduction of the kinetic energy reduces the flowability, in particular at low temperatures, which may be significantly below 12 ° depending on the location, so that by means of the means for reducing the thixotropy of the intended delivery pressure for the introduction of the binder component is sufficient. By introducing the kinetic energy, the thixotropy of the binder component can be reversibly attenuated or even completely eliminated.
Eine weitere Ausführungsform der Erfindung sieht vor, dass der Rotorteil eine endseitig offene, hohlzylinderartige Ausnehmung aufweist, in welche ein Kern geometrieangepasst einsetzbar ist, vermittels dessen der Rotorteil antreibbar ist. Der Rotorteil weist einen Hohlraum auf, welcher einseitig offen ist. Durch die hohlzylinderartige Öffnung bzw. Ausnehmung ist der Kern einsetzbar, um den Rotorteil mittels einer Rotationsbewegung anzutreiben. Der Kern kann dabei beispielsweise mit einem Motor in Verbindung stehen, um die Drehbewegung in den Rotorteil einzuleiten. Zur Übertragung des Drehmomentes ist vorgesehen, dass die Ausnehmung vom Körper des Rotorteils radial nach innen verlaufende Rastrippen aufweist, welche in entsprechende Aussparungen im Kern einrasten, die im Kern vorgesehen sind. Vorzugweise können acht Rastrippen vorgesehen sein, wobei auch eine andere Anzahl von Rastrippen ausreichend bzw. erforderlich ist. Die Übertragung des erforderlichen Antriebsdrehmomentes auf den Rotorteil kann alternativ zu den vorgesehenen Rastrippen auch durch ein Polygon erfolgen, welches beispielsweise nach Art eines Sechskant-Inbus-Systems ausgebildet sein kann.A further embodiment of the invention provides that the rotor part has an open-ended, hollow-cylindrical recess into which a core can be inserted in a geometry-adapted manner, by means of which the rotor part can be driven. The rotor part has a cavity, which is open on one side. Through the hollow cylinder-like opening or recess of the core can be used to drive the rotor part by means of a rotational movement. The core may, for example, be connected to a motor in order to initiate the rotational movement in the rotor part. For the transmission of the torque is provided that the recess from the body of the rotor part has radially inwardly extending locking ribs, which engage in corresponding recesses in the core, which are provided in the core. Preferably, eight locking ribs may be provided, with a different number of locking ribs is sufficient or required. The transmission of the required drive torque to the rotor part may alternatively to the provided locking ribs also by a polygon, which may be formed, for example, in the manner of a hexagonal Allen system.
Vorteilhafterweise weist der Rotorteil Dichtlippen auf, um die Mischkammer zwischen dem Rotorteil und dem Statorteil abzudichten und ein Austreten des Mischgutes zu verhindern. Die Dichtlippen sind als umlaufende Vorsprünge endseitig am Rotorteil vorgesehen, und grenzen mit einem Spielmaß bzw. einem Übergangsmaß an die Innenwandung des Statorteils an, um eine Abdichtung der Mischkammer zu schaffen. Dabei können mehrere Dichtlippen vorgesehen sein, um die Dichtwirkung zu verbessern. Im Bereich der Mischkammer weist der Rotorteil einen ersten Außendurchmesser auf, welcher zugleich die innere Wandung der Mischkammer bildet. Ein zweiter Durchmesser beginnt mit der Anordnung der Dichtlippen, wobei dieser größer ist als der erste Durchmesser im Bereich der Mischkammer. Die Abgabeöffnung im Statorteil ist auf der Höhe der Mischkammer angeordnet, so dass das Mischgut im Endbereich des kleineren ersten Durchmessers aus der Mischkammer austreten kann. Erst nach der Durchmessererweiterung sind die Dichtlippen angeordnet, so dass ein Austreten des Mischgutes durch die Dichtlippen auf dem vergrößerten Durchmesser vermindert wird.Advantageously, the rotor part has sealing lips in order to seal the mixing chamber between the rotor part and the stator part and to prevent leakage of the mixed material. The sealing lips are provided as circumferential projections at the end on the rotor part, and adjoin the inner wall of the stator part with a clearance or a transitional dimension in order to create a seal of the mixing chamber. In this case, a plurality of sealing lips may be provided to improve the sealing effect. In the region of the mixing chamber, the rotor part has a first outer diameter, which at the same time forms the inner wall of the mixing chamber. A second diameter begins with the arrangement of the sealing lips, which is larger than the first diameter in the region of the mixing chamber. The discharge opening in the stator part is arranged at the level of the mixing chamber, so that the mixture can emerge from the mixing chamber in the end region of the smaller first diameter. Only after the diameter enlargement, the sealing lips are arranged so that leakage of the mixture is reduced by the sealing lips on the enlarged diameter.
Eine weitere Ausführungsform der Erfindung sieht vor, dass der Statorteil zumindest eine tellerförmige Anformung am Außenumfang aufweist, wobei zumindest eine der tellerförmigen Anformungen eine halbmondförmige Rastkontur umfasst, in die beim Einsetzen der Mischvorrichtung ein Stiftelement eingreift, um die radiale Position der Abgabeöffnung im Statorteil zu sichern. Vorzugsweise befindet sich die Abgabeöffnung in einer vertikalen nach unten gerichteten Position, so dass der Bediener das einsatzfertige Mischgut in einem Behälter aufnehmen kann. Das Stiftelement kann an einer Halterung bzw. Aufnahmeeinrichtung für die Mischvorrichtung angeordnet sein, so dass die Mischvorrichtung, welche zunächst aus dem in dem Statorteil gefügten Rotorteil besteht, auf den Kern geschoben wird, welcher ebenfalls an der Aufnahmeeinheit angeordnet ist. Das Stiftelement sichert somit den Statorteil gegen ein Verdrehen, um zu gewährleisten, dass die Ausgabeöffnung für das Mischgut in der vertikal nach unten gerichteten Position verbleibt.A further embodiment of the invention provides that the stator part has at least one plate-shaped projection on the outer circumference, wherein at least one of the plate-shaped projections comprises a crescent-shaped detent contour into which a pin element engages when inserting the mixing device in order to secure the radial position of the dispensing opening in the stator part , Preferably, the dispensing opening is in a vertical downward position so that the operator can receive the ready-to-use mix in a container. The pin element can be arranged on a holder or receiving device for the mixing device, so that the mixing device, which initially consists of the rotor part joined in the stator part, is pushed onto the core, which is also arranged on the receiving unit. The pin member thus secures the stator member against rotation to assure that the mixed material dispensing port remains in the vertically downward position.
Die tellerförmigen Anformungen wirken als Stabilisierungskragen, die gleichzeitig als Griff für die Aufnahme der Mischvorrichtung durch den Bediener dienen können, um zu verhindern, dass beim Wechseln des Mischers die Hände des Bedieners verschmutzen. Die halbmondförmige Ausnehmung kann alternativ als Bohrung ausgeführt sein, so dass sich der Stift in die Bohrung hinein erstreckt. Gemäß dem vorliegenden Ausführungsbeispiel sind drei tellerförmige Anformungen vorgesehen, wobei zumindest zwei der drei Anformungen materialeinheitlich in die Abgabeöffnung übergehen, und die halbmondförmige Rastkontur an der endseitig angeordneten dritten tellerförmigen Anformung vorgesehen ist. Alternativ kann die halbmondförmige Rastkontur jedoch auch in jeder der tellerförmigen Anordnung vorgesehen sein.The plate-shaped projections act as stabilizing collars, which can also serve as a handle for receiving the mixing device by the operator to prevent polluting the hands of the operator when changing the mixer. The crescent-shaped recess may alternatively be designed as a bore, so that the pin extends into the bore. According to the present embodiment, three plate-shaped projections are provided, wherein at least two of the three projections material-uniform transition into the discharge opening, and the crescent-shaped locking contour is provided on the end arranged third plate-shaped Anformung. Alternatively, however, the crescent-shaped detent contour may also be provided in each of the plate-shaped arrangement.
Eine weitere Ausführungsform der Erfindung sieht vor, dass der Rotorteil einen zylinderförmigen Lagerabschnitt aufweist, um im Statorteil zur radialen Lagerung eine Gleitlageranordnung zu schaffen. Der Lagerabschnitt ist als zylinderförmiger Abschnitt außenseitig im Rotorteil vorgesehen, und ist in einem zylinderförmigen Innenkonturabschnitt im Statorteil einsetzbar und bildet eine Gleitlageranordnung. Somit ist der Rotor axial über die Stützlagerfläche bzw. die Stirnseitenflächen der Mischzähne gelagert und radial vermittels des Lagerabschnittes gelagert.A further embodiment of the invention provides that the rotor part has a cylindrical bearing portion in order to create a sliding bearing arrangement in the stator part for radial mounting. The bearing section is provided as a cylindrical section on the outside in the rotor part, and is insertable in a cylindrical inner contour section in the stator part and forms a slide bearing arrangement. Thus, the rotor is mounted axially over the support bearing surface or the end faces of the mixing teeth and supported radially by means of the bearing portion.
Vorteilhafterweise ist zwischen den Dichtlippen ein Hohlraum ausgebildet, um ein Auffangen von durch die Dichtlippen hindurch tretendem Mischgut zu ermöglichen. Weiterhin weist der Statorteil im zylindrischen Abschnitt des Hohlraumes umfangseitig zumindest eine Austrittsöffnung auf, um ein Austreten von Mischgut seitens des zylinderförmigen Lagerabschnittes zu verhindern. Aufgrund des Druckes des Mischgutes in der Mischkammer kann es vorkommen, dass Mischgut dennoch durch die Dichtlippen hindurch austreten kann. Um zu verhindern, dass das Mischgut endseitig aus dem Statorteil bzw. aus der Mischvorrichtung austritt, ist ein Hohlraum vorgesehen, um austretendes Mischgut aufzunehmen. Sollte der Hohlraum mit Mischgut gefüllt sein, kann dieses durch die Austrittsöffnungen austreten, um endgültig ein Austreten des Mischgutes aus dem Bereich des zylindrischen Lagerabschnittes zu verhindern. Vorzugsweise sind zwei Austrittsöffnungen angeordnet, wobei auch eine einzige Austrittsöffnung vorzugsweise im Bereich der Abgabeöffnung vorgesehen sein kann.Advantageously, a cavity is formed between the sealing lips in order to enable a catching of mixing material passing through the sealing lips. Furthermore, the stator part in the cylindrical portion of the cavity on the circumference at least one outlet opening in order to escape of mixed material on the part of the cylindrical bearing portion prevent. Due to the pressure of the mixed material in the mixing chamber, it may happen that mixed material can nevertheless escape through the sealing lips. In order to prevent the mix from exiting the end of the stator part or from the mixing device, a cavity is provided to receive emerging mixture. If the cavity is filled with mixed material, this can escape through the outlet openings in order to finally prevent leakage of the mixed material from the region of the cylindrical bearing section. Preferably, two outlet openings are arranged, wherein a single outlet opening may preferably be provided in the region of the discharge opening.
Zur Halterung der Mischvorrichtung an der Tragplatte trägt der Statorteil der Mischvorrichtung an seinem den Eintrittsöffnungen abgekehrten Ende eine ringförmige Halterung, die Befestigungsdurchbrechungen aufweist und die bajonettverschlussartig lösbar und drehbar mit dem Statorteil verbunden ist, wobei die Drehbarkeit vermittels Anschlägen derart begrenzt ist, dass eine Passung der Eintrittsöffnung für die Binder-Komponente A mit der Zuführung der Binder-Komponente A und gleichzeitig eine Passung der beiden Eintrittsöffnungen für die Härter-Komponente B mit den Zuführungen der Härter-Komponente B erreicht wird.To support the mixing device on the support plate, the stator part of the mixing device carries at its end facing away from the inlet openings an annular holder which has Befestigungsdurchbrechungen and the bayonet-type releasably and rotatably connected to the stator, wherein the rotation is limited by means of stops such that a fit of the Inlet opening for the binder component A with the supply of the binder component A and at the same time a fit of the two inlet openings for the hardener component B is achieved with the supplies of the curing agent component B.
Die ringförmige Halterung weist zwei sich gegenüberliegende parallel zum umlaufenden Rand der Halterung bogenförmig verlaufende, schlitzförmige Durchbrechungen auf, von denen jede Durchbrechung zwei Führungsabschnitte mit unterschiedlichen Breiten aufweist, von denen der jeweils breitere Führungsabschnitt zum Einführen eines am unteren umlaufenden Rand des Statorteils angeformten L-förmigen Führungsnocken ausgebildet ist, wobei die Breite des breiteren Führungsabschnittes der Länge des freien abgewinkelten Schenkels des Führungsnockens entspricht, und von denen der jeweils schmälere Führungsabschnitt eine Breite aufweist, die der Stärke des an dem unteren umlaufenden Rand des Statorteils angeformten und parallel zur Längsrichtung der Mischvorrichtung verlaufenden Schenkels des L-förmigen Führungsnockens entspricht.The annular support has two opposing parallel to the peripheral edge of the holder arcuate, slot-shaped openings, each of which opening has two guide portions with different widths, of which the respective wider guide portion for inserting an integrally formed on the lower peripheral edge of the stator L-shaped Guide cam is formed, wherein the width of the wider guide portion corresponds to the length of the free angled leg of the guide cam, and of which the narrower guide portion has a width which is the thickness of the integrally formed on the lower peripheral edge of the stator and parallel to the longitudinal direction of the mixing device extending leg of the L-shaped guide cam corresponds.
Der außenliegende Wandbereich des schmäleren Führungsabschnittes weist dabei eine Ausnehmung auf, deren Tiefe in etwa der Stärke des abgewinkelten Schenkels des L-förmigen Führungsnockens entspricht.The outer wall portion of the narrower guide portion has a recess whose depth corresponds approximately to the strength of the angled leg of the L-shaped guide cam.
Des weiteren wird die erfindungsgemäße Aufgabe durch ein Gerät zur Herstellung einer gebrauchsfertigen Spachtelmasse für die Verspachtelung von Oberflächen, von beispielsweise Fahrzeugkarosserien, erreicht, die mit einer vorher beschriebenen Mischvorrichtung mit wenigstens einer auf einer Tragplatte angeordneten Aufnahme für einen Vorratsbehälter einer Binderkomponente und wenigstens einer auf einer Tragplatte angeordneten Aufnahme für einen Vorratsbehälter einer Härterkomponente und wenigstens jeweils einer einem Vorratesbehälter zugeordneten und bevorzugt jeweils mit einem Hydraulikzylinder verbundenen Kolbenstange versehen ist, wobei ein Anbring- und Führungselement für die Kolbenstangen oberhalb der Vorratsbehälter vorgesehen ist, und wobei das Anbring- und Führungselement mit der Tragplatte über Streben verbunden ist, wobei die Streben auf gegenüberliegenden Seiten vorgesehen sind.Furthermore, the object of the invention is achieved by a device for producing a ready-to-use filler for filling surfaces of, for example, vehicle bodies, which with a previously described mixing device with at least one arranged on a support plate receptacle for a reservoir of a binder component and at least one on a Support plate arranged receptacle for a reservoir of a hardener component and at least one associated with a reservoir and preferably each associated with a hydraulic cylinder piston rod is provided with an attachment and guide element for the piston rods is provided above the reservoir, and wherein the attachment and guide member with the Support plate is connected by struts, wherein the struts are provided on opposite sides.
Auf diese Weise lässt sich eine höhere Mischgenauigkeit des Geräts erzielen, da Verformungen des Geräts während des Mischbetriebs minimiert werden, wodurch eine Reduzierung der Federwirkung innerhalb des Geräts auf bis zu 2/100 mm erzielbar ist.In this way, a higher mixing accuracy of the device can be achieved, since deformations of the device during mixing operation are minimized, whereby a reduction of the spring action within the device can be achieved up to 2/100 mm.
Weiterhin ist vorteilhaft, dass wenigstens eine zu öffnende, bevorzugt transparente Schutzabdeckung zur Abdeckung der Vorratsbehälter vorgesehen ist, wobei besonders bevorzugt ein Schutzschalter in Wirkverbindung mit Schutzabdeckung und dem Gerät vorgesehen ist, der das Gerät abschaltet, wenn die Schutzabdeckung geöffnet ist. Auf diese Weise wird die Betriebsicherheit des Geräts erhöht.Furthermore, it is advantageous that at least one openable, preferably transparent protective cover is provided for covering the storage container, wherein a circuit breaker is particularly preferably provided in operative connection with the protective cover and the device which switches off the device when the protective cover is opened. In this way, the operational safety of the device is increased.
Danach besteht die Erfindung aus einem Gerätesystem aus zwei miteinander kombinierbaren Komponenten, nämlich der Tragplatte mit den Eintrittsöffnungen und den Austrittsöffnungen für die Binder-Komponente A und die Härter-Komponente B und der Mischvorrichtung mit den Eintrittsöffnungen für die dosierte Binder-Komponente A und die dosierte Härter-Komponente B, wobei mit erfindungswesentlich die Ausgestaltung der Mischvorrichtung in Verbindung mit ihrer ringförmigen Halterung zur Schaffung einer bajonettartigen Verbindung derart ist, dass die Mischvorrichtung mit der Tragplatte derart verbindbar ist, dass im eingesetzten Zustand der Mischvorrichtung deren Eintrittsöffnungen für die Ausgangssubstanzen in funktionaler Wirkverbindung mit den Austrittsöffnungen in der Tragplatte stehen, wobei eine luftdichte Verbindung geschaffen wird, um ein seitliches Austreten und ungewolltes Aushärten oder Verkrusten der Komponenten A und B zu vermeiden. Der Erfindungsgedanke wird demnach verwirklicht durch die beiden Systemkomponenten, nämlich dem eigentlichen Gerät mit der speziell ausgebildeten Tragplatte und der Mischvorrichtung, die mit ihren Eintrittsöffnungen in die Austrittsöffnungen der Tragplatte so zentriert einsetzbar ist, dass die Eintrittsöffnungen der Mischvorrichtung immer mit den Austrittsöffnungen der Tragplatte so fluchten, dass ein einwandfreier Zulauf der beiden Komponenten A und B in die Mischvorrichtung gewährleistet ist. Beide Systemkomponenten sind erfindungswesentliche Teile, weil sie über die Bajonettverriegelung zusammenwirken.Thereafter, the invention consists of a device system of two combinable components, namely the support plate with the inlet openings and the outlet openings for the binder component A and the hardener component B and the mixing device with the inlet openings for the metered binder component A and the metered Hardener component B, wherein with essential to the invention the design of the mixing device in conjunction with its annular support to create a bayonet-type connection is such that the mixing device with the support plate is connected such that in the inserted state of the mixing device whose inlet openings for the starting materials in functional operative connection stand with the outlet openings in the support plate, wherein an airtight connection is provided to prevent lateral leakage and unwanted hardening or crusting of the components A and B. The concept of the invention is thus realized by the two system components, namely the actual device with the specially designed support plate and the mixing device, which is centered with their inlet openings in the outlet openings of the support plate so that the inlet openings of the mixing device always aligned with the outlet openings of the support plate in that a perfect inflow of the two components A and B into the mixing device is ensured. Both system components are essential to the invention because they interact via the bayonet lock.
Weitere, die Erfindung verbessernde Maßnahmen sind in den Unteransprüchen angegeben oder werden nachfolgend gemeinsam mit der Beschreibung eines bevorzugten Ausführungsbeispiels der Erfindung anhand der Figuren näher dargestellt. Es zeigen:
- Fig. 1
- eine schaubildliche Ansicht des Gerätesystems zur Herstellung einer gebrauchsfertigen Spachtelmasse für die Verspachtelung von Oberflächen z. B. von Fahrzeugkarosserien mit einer Vorrichtung aus einem Statorteil und einem Rotorteil zum Vermischen von mehreren Komponenten und einer Tragplatte für die Zuführung der Komponenten zu der Mischvorrichtung,
- Fig. 1A
- eine schaubildliche Ansicht des Gerätesystems mit einer aus zwei über eine Querstrebe verbundene Säulen bestehenden Halterung für die Kolbenstangen und ihre Antriebe und mit einer geöffneten Schutzabdeckung,
- Fig. 1B
- eine schaubildliche Ansicht des Gerätesystems mit einer aus zwei über eine Querstrebe verbundene Säulen bestehenden Halterung für die Kolbenstangen und ihre Antriebe und mit der geschlossenen Schutzabdeckung,
- Fig. 2
- eine schaubildliche Ansicht eines Teils des Gerätesystems zur Herstellung einer gebrauchsfertigen Spachtelmasse mit in die Tragplatte eingesetzter Mischvorrichtung,
- Fig. 2A
- eine schaubildliche Ansicht der plattenförmigen Tragplatte,
- Fig. 3
- eine schaubildliche Ansicht der aus dem Statorteil und dem Rotorteil bestehenden Mischvorrichtung mit steuerbaren Zuführungen für eine Binder-Komponente und zwei Härter-Komponenten aus mit der Mischkammer verbundenen Vorratsbehältern, wobei der Statorteil an seinem den Zuführungen für die Komponenten abgekehrten Ende eine mit dem Statorteil lösbar verbundene und mit dem Gerät fest verbundene ringförmige Halterung,
- Fig. 4
- eine vergrößerte Ansicht von oben auf die ringförmige Halterung,
- Fig. 5
- eine vergrößerte Ansicht von unten auf die ringförmige Halterung,
- Fig. 6
- einen senkrechten Schnitt gemäß Linie V-V in
Fig. 4 , - Fig. 7
- eine Ansicht von unten auf den Statorteil der Mischvorrichtung, mit den in die Halterung eingreifenden Führungsnocken,
- Fig. 8
- eine Seitenansicht eines Teils des Statorteils mit den angeformten Führungsnocken,
- Fig. 9
- eine schaubildliche Explosionsdarstellung der Mischvorrichtung mit dem Statorteil und dem Rotorteil,
- Fig. 9A
- eine schaubildliche Ansicht des Stators der Mischvorrichtungen mit den Zuführungen für die Binder-Komponente und für die Härter-Komponente,
- Fig. 10
- eine Ansicht der Mischvorrichtung, in der der Rotorteil im Statorteil eingesetzt ist und der Statorteil geschnitten dargestellt ist,
- Fig. 11
- einen Querschnitt durch die Mischvorrichtung mit geschnittenem Statorteil sowie geschnittenem Rotorteil,
- Fig. 12
- einen Längsschnitt durch den Statorteil,
- Fig. 13
- eine Draufsicht auf den Statorteil, wobei die Draufsicht endseitig aus Richtung der Eintrittsöffnungen erfolgt,
- Fig. 14
- eine Seitenansicht des Rotorteils der Mischvorrichtung und
- Fig. 15
- einen Teilquerschnitt durch den Rotorteil sowie dem Statorteil entlang einer ringförmig umlaufenden Mischzone innerhalb der Mischkammer, wobei die Zähne des Statorteils schraffiert und die Zähne des Rotorteils unschraffiert dargestellt sind.
- Fig. 1
- a perspective view of the device system for producing a ready-made filler for filling from surfaces z. B. of vehicle bodies with a device comprising a stator and a rotor part for mixing a plurality of components and a support plate for supplying the components to the mixing device,
- Fig. 1A
- a perspective view of the device system with a consisting of two columns connected via a cross brace support for the piston rods and their drives and with an open protective cover,
- Fig. 1B
- a perspective view of the device system with a consisting of two connected via a cross brace columns support for the piston rods and their drives and with the closed protective cover,
- Fig. 2
- a perspective view of a part of the device system for producing a ready-made filler with inserted into the support plate mixing device,
- Fig. 2A
- a perspective view of the plate-shaped support plate,
- Fig. 3
- a perspective view of the consisting of the stator and the rotor part mixing device with controllable feeders for a binder component and two hardener components connected to the mixing reservoirs, the stator at its end facing away from the feeds for the components detachably connected to the stator and annularly connected to the device,
- Fig. 4
- an enlarged view from above of the annular holder,
- Fig. 5
- an enlarged view from below of the annular holder,
- Fig. 6
- a vertical section along line VV in
Fig. 4 . - Fig. 7
- a view from below of the stator of the mixing device, with the guide cams engaging in the holder,
- Fig. 8
- a side view of a portion of the stator with the molded guide cam,
- Fig. 9
- a perspective exploded view of the mixing device with the stator and the rotor part,
- Fig. 9A
- a perspective view of the stator of the mixing devices with the feeders for the binder component and for the hardener component,
- Fig. 10
- a view of the mixing device, in which the rotor part is inserted in the stator and the stator part is shown cut,
- Fig. 11
- a cross section through the mixing device with cut stator and cut rotor part,
- Fig. 12
- a longitudinal section through the stator,
- Fig. 13
- a top view of the stator, wherein the top view from the direction of the inlet openings,
- Fig. 14
- a side view of the rotor part of the mixing device and
- Fig. 15
- a partial cross-section through the rotor part and the stator along an annular annular mixing zone within the mixing chamber, wherein the teeth of the stator and the teeth of the rotor part are hatched hatched.
Bei den Figuren handelt es sich lediglich um eine beispielhafte technische Ausführung der vorliegenden Erfindung.The figures are merely an exemplary technical embodiment of the present invention.
Das in
Der Gerätebauteil 300 umfasst einen Standfuß 101 mit einem Antriebsmotor 102, und eine Halterung 103 für eine Mischvorrichtung 1, die aus einem Statorteil 16 und einem Rotorteil 19 besteht, wobei zwischen den beiden zylindrischen Teilen 16 und 19 ein Ringspalt ausgebildet ist, der die eigentliche Mischkammer 14 bildet. Der Standfuß 101 weist eine Tragplatte 104 zur Aufnahme eines Vorratsbehälters 90 für die Binder-Komponente A und bei der in
Zur Führung und Halterung der Kolbenstangen ist eine obere Querstrebe 108 mit einer Seitenführung 109 vorgesehen. An der Querstrebe 108 sind eine vordere säulenartige Seitenstrebe 106 und eine hintere säulenartige Seitenstrebe 107 vorgesehen, wodurch eine hohe Gerätestandfestigkeit und Biegefestigkeit erreicht wird. An den Seitenstreben angeordnet sind Scharniere oder Rastelemente (nicht dargestellt) zur Aufnahme einer transparenten Schutzabdeckung 200 zur Abdeckung des Bereiches zwischen der Tragplatte 104 und der oberen Querstrebe 108, um die Sicherheit des Bedieners des Gerätebauteils 300 zu gewährleisten. An der Seitenstrebe 106 ist ein Kontaktschalter 113 als Sicherheitsschalter vorgesehen, der das Gerätebauteil 300 vollständig abschaltet, sollte die Abdeckung nicht geschlossen sein (
Das in
Die in
Der Antrieb des Rotorteils 19 der Mischvorrichtung erfolgt über eine in der Zeichnung nicht dargestellte und in der Tragplatte 14 angeordnete Antriebseinrichtung, bei der es sich bevorzugterweise um einen elektromotorischen Antrieb handelt, dessen Antriebswelle in ihrem freien Ende so ausgebildet ist, dass eine Kopplung mit dem Antriebsstutzen 2 des Rotorteils 19 der Mischvorrichtung erfolgen kann, wenn die Mischvorrichtung 1 auf die Tragplatte 104 gestellt und an dieser verriegelt wird. Die Kopplung des Antriebes mit dem Antriebsstutzen 2 des Rotorteils 19 ist in
Eine weitere Möglichkeit zur Halterung der Mischvorrichtung 1 an dem Gerät 1 besteht darin, dass an der Halterung 103 des Standfußes 101 oder an der Tragplatte 104 des Gerätes 1 die Mischvorrichtung 1 angebracht wird, wobei dann diese Halterung 103 die Antriebseinrichtung für den Rotorteil 19 aufnimmt.Another possibility for mounting the
Die Befestigung und Halterung der Mischvorrichtung 1 an der Tragplatte 104 des Gerätes 100 erfolgt mittels einer ringförmigen Halterung 120. Hierzu trägt der Statorteil 16 an seinem den Eintrittsöffnungen 17a, 17b, 17'b abgekehrten Ende 16a die ringförmige Halterung 120, die Befestigungsdurchbrechungen 121 aufweist und die bajonettverschlussartig lösbar und drehbar mit dem Statorteil 16 verbunden ist, wobei die Drehbarkeit der Mischvorrichtung vermittels Anschlägen 122, 123; 122a, 123a derart begrenzt ist, dass eine Passung der Eintrittsöffnung 17a für die Binder-Komponente A mit der Zuführung der Binder-Komponente A und gleichzeitig eine Passung der beiden Eintrittsöffnungen 17b, 17'b für die Härter-Komponente B mit den Zuführungen für die Härter-Komponente B erreicht wird.The attachment and mounting of the
Diese ringförmige Halterung 120 weist zwei sich gegenüberliegende bogenförmig verlaufende, schlitzförmige Durchbrechungen 125, 135 auf, von denen jede Durchbrechung 125, 135 zwei Führungsabschnitte 125a, 125b, 135a, 135b mit unterschiedlichen Breiten aufweist, von denen der jeweils breitere Führungsabschnitt 125a, 135a zum Einführen eines von zwei am unteren umlaufenden Rand 16a des Statorteils 16 angeformten L-förmigen Führungsnocken 140, 140' ausgebildet ist, wobei die Breite des breiteren Führungsabschnittes 125a; 135a der Länge des freien abgewinkelten Schenkels 140a, 140'a des Führungsnockens 125, 135 entspricht und von denen der jeweils schmälere Führungsabschnitt 125b, 135b eine Breite aufweist, die der Stärke des an dem unteren umlaufenden Rand 16a des Statorteils 16 angeformten und parallel zur Längsrichtung der Mischvorrichtung 1 verlaufenden Schenkels 140b, 140'b des L-förmigen Führungsnockens 140, 140' entspricht.This
Der jeweils außenliegende Wandbereich 125c, 135c des schmäleren Führungsabschnittes 125b, 135b weist unter Ausbildung zungenartiger Randbereiche 127, 137 stegartige Wandabschnitte 125d, 135d auf, so dass nutenartige Ausnehmungen gebildet werden, deren Tiefe in etwa der Stärke des abgewinkelten Schenkels 140a, 140'a des L-förmigen Führungsnockens 140, 140' entspricht.The respective
Die ringförmige Halterung 120 besteht aus einem Kunststoff oder einem Metall.The
Die ringförmige Halterung 120 wird wie folgt eingesetzt: An der Halterung 103 des Standfußes 101 des Gerätebauteils 300 oder an der Tragplatte 104 wird die ringförmige Halterung 120 derart befestigt, dass die schlitzartigen Durchbrechungen 125, 135 mit ihren breiteren Führungsabschnitten 125a, 135a und mit ihren schmäleren Führungsabschnitten 125b, 135b der Mischvorrichtung 1 zugekehrt sind (
Durch die Vorsprünge 22 am Ende des Rotorteils 19 wird Bewegungsenergie in die Binder-Komponente A eingebracht, um deren Thixotropie reversibel zu zerstören, die Binder-Komponente A kann sich dadurch beim Eintritt in eine nachfolgend angeordnete Mischkammer 14 gleichmäßiger mit den beiden Härter-Komponenten B und B1 vermischen. Die Mischkammer 14 ist zwischen dem Rotorteil 19 sowie dem Statorteil 16 ringspaltartig ausgebildet. Die zu vermischenden Komponenten A, B und B1 werden derart in die Mischvorrichtung 1 zugeführt, dass sie sich erst im inneren der Mischkammer 14 miteinander verbinden. Dadurch bleiben nach dem Beenden des Mischvorganges und dem Trennen der Mischvorrichtung 1 von einer entsprechenden Basisstation alle Mischgutreste in der Mischvorrichtung 1. Diese ist als Einwegteil ausgestaltet, welches nach Gebrauch entsorgt und durch ein entsprechendes Neuteil ersetzt wird. Über die beiden Eintrittsöffnungen 17b und 17'b wird die Härter-Komponente B und B1 der Mischkammer 14 zugeführt, in der die Härter-Komponenten mit der Binder-Komponente A vermischt. Dabei erfolgt die Zuführung der Komponenten A, B und B1 in folgender Reihenfolge: Zuerst wird eine geringe Menge an Härter-Komponente B der Mischkammer zugeführt. Danach werden gleichzeitig die Binder-Komponente A und die Härter-Komponente B1 zugeführt, so dass die in die Mischkammer gelangende Binder-Komponente A auf die sich bereits in der Mischkammer befindliche Härter-Komponente B trifft und sich bereits mit dieser vermischt. Diese Vorgehensweise hat zur Folge, dass in die Mischkammer einfließende Binder-Komponente A auf die bereits vorhandene Härter-Komponente B trifft und mit dieser vermischt wird, so dass kein Anteil an Binder-Komponente austreten kann, der keine Härter-Komponente aufweist. Es tritt somit immer mit der Härter-Komponente vermischte Binder-Komponente aus der Mischkammer aus, so dass auch das zuerst austretende Gemisch Härter-Komponente enthält und sofort verarbeitet werden kann. Danach wird Härter-Komponente der Mischkammer 14 zugeführt, bevor die Binder-Komponente in die Mischkammer einfließt. Dieser Vorlauf an Härter-Komponente wird steuerungstechnisch erreicht, indem eine entsprechende Steuerung der Dosiereinrichtungen 90, 91 und 92 für die beiden Härter-Komponenten und für die Binder-Komponente erfolgt (
Mit Hilfe von vorgeschalteten Dosiereinrichtungen 90, 91, 92 werden die zu vermischenden Komponenten kontinuierlich durch die Mischkammer 14 hindurch zu einer am Statorteil 16 angeordneten Abgabeöffnung 21 gefördert, die in Durchflussrichtung hinter den Eintrittsöffnungen 17a, 17b und 17'b und nach der Mischkammer 14 angeordnet ist. Am Statorteil 16 sind mehrere erste Mischzähne 23 angeordnet, welche sich radial nach innen in die Mischkammer 14 erstrecken, wohingegen am Rotorteil 19 zweite Mischzähne 24 angeordnet sind, welche sich radial nach außen in die Mischkammer 14 hineinerstrecken.With the aid of
Vermittels einer Rotationsbewegung des Rotorteils 19 im Statorteil 16 werden somit die Mischzähne 23, 24 gegeneinander bewegt, so dass eine Vermischung der beiden Komponenten A, B und B1 bewirkt wird. Wenn bereits der Vorlauf der Härter-Komponente B erfolgt ist und ein Teil der nachfolgenden Binder-Komponente A mit der Härter-Komponente B sich vermischt hat und die beiden anderen Komponenten A und B1 in die Mischkammer gedrückt werden, kann die weitere Zufuhr der Härter-Komponente B eingestellt werden. Es werden dann in der Mischkammer 14 zugeführte Binder-Komponente A und Härter-Komponente B1 miteinander vermischt. Diese beiden Komponenten A und B1 werden in einem vorgegebenen Verhältnis solange der Mischkammer zugeführt, bis die jeweils gewünschte Menge an Mischgut erhalten wird. Die ersten Mischzähne 23 sind auf einer ersten Mischzahnebene 10 und die zweiten Mischzähne 24 auf einer zweiten Mischzahnebene 11 angeordnet. Insgesamt sind sechs erste Mischzahnebenen 10 und sechs zweite Mischzahnebenen 11 vorgesehen, welche ineinander verschachtelt wechselweise in axialer Richtung entlang der Längsachse 20 angeordnet sind. Die zweiten Mischzähne 24 laufen durch die Rotationsbewegung des Rotorteils 19 in den Zwischenräumen der ersten Mischzähne 23 radial um, welche ruhend am Statorteil 16 angeformt sind. Dadurch entsteht zwischen den Mischzähnen 23 und 24 eine Scher- bzw. Teilungsbewegung, so dass das Mischgut eine optimale Durchmischung erfährt.By means of a rotational movement of the
Eine Vorvermischung der beiden Komponenten A, B und/oder B1 erfolgt durch größere zweite Mischzähne 24, welche am vorderen Ende des Rotorteils 19 angeordnet sind, so dass diese Komponenten durch diese Mischzahnebene vorvermischt werden. Die größeren ausgebildeten endseitig angeordneten zweiten Mischzähne 24 sind vierfach auf dem Umfang des Rotorteils 19 angeordnet und gehen jeweils in die ebenfalls vierfach vorhandenen Vorsprünge 22 über. Am offenen Ende weist der Statorteil 16 eine Aufnahmeöffnung auf, in welchem ein zylindrischer Lagerabschnitt 27, welcher am Rotorteil 19 angeformt ist, eine Lagerung des Rotorteils 19 im Statorteil 16 bewirkt. So ist eine radiale Lagerung des Rotorteils 19 im Statorteil 16 geschaffen. Die Durchmesserpassung des zylindrischen Lagerabschnittes 27 am Rotorteil 19 ist im Durchmesser so bemessen, dass eine entsprechende Gleitlageranordnung entsteht.Pre-mixing of the two components A, B and / or B1 is effected by larger second mixing
In
In
Die Mischzähne 23 weisen Stirnseitenflächen 31 auf, welche den Stirnseitenflächen 30, die an den zweiten Mischzähnen 24 angeformt sind, gegenüberstehen. Bei einer Berührung der Mischzähne 23 und 24 kann somit ein Abgleiten erfolgen, ohne dass Material an den Mischzähnen abgetragen wird. Dies kann insbesondere dann erfolgen, wenn der Rotorteil 19 gegenüber dem Statorteil 16 um einen Betrag x versetzt wird, so dass die Mischzähne 23, 24 aufeinander treffen. Die Stirnseitenflächen 30, 31 sind unter einem Winkel α angeschrägt, wobei der Winkel α vorzugsweise 15° beträgt.The mixing
Für den Betrieb des Gerätes 100 wird verfahrenstechnisch so vorgegangen, dass die Kolben 110, 111, 112 mit den Kolbenplatten vermittels ihrer Kolbenstangen 110, 111, 112 von Hand in die geöffneten Vorratsbehälter 90, 91, 92 eingesetzt werden und sobald die Kolbenplatten unterhalb der Öffnungsränder der Vorratsbehälter 90, 91, 92 zu liegen kommen, wird der Motor 102 für die Hydrauliken zum Betätigen der Kolbenstangen 110, 111, 112 in Betrieb gesetzt; erst dann werden die einzelnen Mischprozesse durchgeführt. Durch diese Maßnahme werden Verletzungen verhindert, die dadurch eintreten, dass Finger der Hand einer Bedienungsperson im Bereich des Öffnungsrandes, insbesondere des Vorratsbehälters 90 für die Binder-Komponente A, zu liegen kommen und durch die mit relativ hohem Druck in Behälterrichtung bewegte Kolbenplatte eingeklemmt werden.For the operation of the
Mit der Verschwenkbarkeit der türartigen Abdeckung erfolgt die Inbetriebnahme oder Außerbetriebnahme der Antriebseinrichtungen des Mischers derart, dass beim Öffnen der Abdeckung die Antriebseinrichtungen außer Betrieb gesetzt werden. Hierfür ist in der Abdeckung ein in der Zeichnung nicht dargestellter Sicherheitsschalter eingebaut.With the pivotability of the door-like cover, the commissioning or decommissioning of the drive means of the mixer takes place such that when opening the cover, the drive means are put out of operation. For this purpose, a safety switch, not shown in the drawing, is installed in the cover.
Zur Verbesserung der Standfestigkeit des Gerätes ist es vorteilhaft, wenn der Standfuß 190 des Gerätes aus einem Doppel-T-Profil 191, 191a (
Claims (20)
- A device (100) for mixing at least two components, particularly a binder component (A) and a hardener component (B), into a pasty or liquid mixture for producing a ready-to-use body filler for filling surfaces, for example, of car bodies, with a support plate (104) that is arranged in a device component (300) and features an inlet opening (217a) for supplying the binder component (A) from a reservoir (90) arranged on the support plate (104) and at least one other inlet opening (217b, 217'b) for supplying the hardener component (B; B') from a reservoir (91; 92) arranged on the support plate (104), as well as outlet openings (227a, 227b, 227'b) that are connected to the inlet openings (217a, 217b, 217'b) via supply channels (237a, 237b, 237'b) in the support plate (104), and with a mixing device (1) that can be functionally connected to the support plate (104) and features inlet openings (17a, 17b, 17'b) that correspond to the outlet openings (227a, 227b, 227'b) and the number of which corresponds to the number of outlet openings (227a, 227b, 227'b), wherein the mixing device (1) features a hollow, cylinder-like stator part (16) with a dispensing opening (21) for the mixture arranged in its wall and a rotor part (19) that is concentrically arranged in the stator part and rotatable about a longitudinal axis (20), wherein a mixing chamber (14) in the form of an annular gap is formed between the stator part (16) and the rotor part (19), wherein several first mixing teeth (23) formed on the stator part (16) extend radially inward and several second mixing teeth (24) formed on the rotor part (19) extend radially outward into the mixing chamber (14) in order to move the mixing teeth (23, 24) relative to one another due to a rotational movement of the rotor part (19) in the stator part (16) and to thusly mix the components (A, B), wherein the stator part (16) features at least one, preferably two inlet openings (17b, 17'b) for the hardener component (B) that are connected to the mixing chamber (14) and wherein the first mixing teeth (23) are arranged on at least one first mixing teeth plane (10) and the second mixing teeth (24) are arranged on at least one second mixing teeth plane (11), wherein the mixing teeth planes (10, 11) are axially offset relative to one another in a tiered fashion in the direction of the longitudinal axis (20) such that the second mixing teeth (24) of the rotor part (19) radially revolve in the respective intermediate spaces of the first mixing teeth (23) of the stator part (16), wherein several mixing teeth planes (10, 11) are provided on the rotor part (19) and/or on the stator part (16), and wherein the number of mixing teeth planes (10, 11) on the rotor part (19) and on the stator part (16) are preferably identical,
characterized in
that the stator part (16) carries an annular bracket (120) on its end (16a) that faces away from the inlet openings (17a, 17b, 17'b) for the functional connection between the mixing device (1) and the support plate (104), wherein said bracket features mounting openings (121) and is connected to the stator part (16) in a detachable, lockable and rotatable fashion similar to a bayonet joint, and wherein the rotatability is limited by means of limit stops (122, 123; 122a, 123a) in such a way that a fit of the inlet opening (17a) for the binder component (A) in the mixing device (1) with the corresponding outlet opening (227a) in the support plate (104) and simultaneously a fit of the inlet openings (17b, 17'b) for the hardener component (B) in the mixing device (1) with the corresponding outlet openings (227b, 227'b) in the support plate (104) is achieved. - The device according to Claim 1,
characterized in
that the binder component (A) and the hardener component (B) are supplied to the mixing chamber (14) by means of control devices in such a way that the hardener component (B) is supplied to the mixing chamber (14) with a slight advance or pre-injection referred to the supply of the binder component (A), wherein a quantity between 0.1 gram and 5 gram, preferably 0.2 gram, of pasty or liquid hardener component (B) is sprayed or injected into the mixing chamber (14) prior to or at the beginning of the continuous mixing process by means of the counterrotating mixing teeth (23, 24). - The device according to one of Claims 1 or 2,
characterized in
that a respectively outer wall region (125c; 135c) of a narrower guide section (125b; 135b) features web-like wall sections (125d; 135d) with groove-like recesses such that tongue-shaped edge regions (127, 137) are formed, wherein the depth of said groove- like recesses approximately corresponds to the thickness of the angled limb (140a; 140'a) of an L-shaped guide cam (140, 140'), and wherein the number of L-shaped guide cams may be greater than two L-shaped guide cams. - The device according to one of preceding Claims 1 to 3,
characterized in
that the annular bracket (120) consists of a plastic or metal. - The device according to one of preceding Claims 1 to 4,
characterized in
that the mixing teeth (23, 24) respectively feature front end surfaces (30, 31) that respectively face one another in the axial direction in order to be mutually positioned when an axial force acts between the stator part (16) and the rotor part (19). - The device according to Claim 5,
characterized in
that the front end surfaces (30, 31) are inclined by an angle (alpha) referred to a plane that lies perpendicular to the rotational axis such that the front end surfaces (30, 31) slide on one another during the mixing process without material being removed from the mixing teeth (23, 24) and introduced into the mixture. - The device according to one of preceding Claims 1 to 6,
characterized in
that the inlet openings (17a, 17b) lead directly into the mixing chamber (14), wherein the inlet opening (17b) for supplying the hardener component (B) is provided twice in order to realize a redundant supply of the hardener component (B) to the mixture. - The device according to one of preceding Claims 1 to 7,
characterized in
that the end of the rotor part (19) features projections (22) that protrude into the inlet opening (17a) for supplying the binder component (A) and rotate together with the rotation of the rotor part (19) in order to already reduce the thixotropy of the binder component (A) in the supply channel of the inlet opening (17a). - The device according to one of preceding Claims 1 to 8,
characterized in
that the end of the rotor part (19) features an open, hollow cylinder-like recess (29), into which a core of adapted geometry can be inserted, wherein the rotor part (19) can be driven by means of said core. - The device according to Claim 9,
characterized in
that the recess (29) features locking ribs (25) that extend radially inward from the body of the rotor part (19) and engage into corresponding recesses in the core in order to transmit the driving torque for operating the mixing device (1) from the rotatorily driven core to the rotor part (19). - The device according to one of preceding Claims 1 to 10,
characterized in
that the rotor part (19) features sealing lips (26) in order to seal the mixing chamber (14) between the rotor part (19) and the stator part (16) and to prevent leaking of the mixture. - The device according to one of preceding Claims 1 to 11,
characterized in
that the stator part (16) features at least one plate-shaped integrally formed element (18) on the outer circumference, wherein at least one plate-shaped integrally formed element (18) comprises a crescent-shaped locking contour (15), into which a pin element engages during the insertion of the mixing device (1) in order to secure the radial position of the dispensing opening (21) in the stator part (16). - The device according to one of preceding Claims 1 to 12,
characterized in
that the rotor part (19) features a cylindrical bearing section (27) in order to create a radial support in the form of a sliding bearing arrangement in the stator part (16). - The device according to one of preceding Claims 1 to 13,
characterized in
that the stator part (16) comprises a supporting surface (12), on the front end of which the rotor part (19) lies and slides with the mixing teeth (24) formed thereon in order to create an axial sliding bearing arrangement. - The device according to one of preceding Claims 11 to 14,
characterized in
that a hollow space (28) is formed between the sealing lips (26) in order to trap any mixture passing through the sealing lips (26). - The device according to Claim 15,
characterized in
that the stator part (16) features at least one outlet opening (13) on its circumference in the cylindrical section of the hollow space (20) in order to prevent leaking of the mixture on the part of the cylindrical bearing section (27). - The device according to one of preceding Claims 1 to 16,
characterized in
that at least the stator part (16) is made of a transparent material, wherein the transparent material consists of a material from the group of plastics comprising a polycarbonate (PC), a polymethyl methacrylate (PMMA) and/or a styrene-acrylonitrile copolymer (SAN) or PP in random quality. - The device according to one of preceding Claims 1 to 17,
characterized in
that the rotor part (16) is made of polyoxymethylene (POM), polyacetal and/or polyformaldehyde. - The device according to one of preceding Claims 1 to 18,
characterized in
that the dispensing opening (21) is realized in the form of a radial outlet on a sidewall section of the stator part (16), wherein the dispensing opening is preferably realized circularly and/or arranged radially referred to the perpendicular and laterally offset thereto on the outer surface of the stator part (16) such that it points sideward. - The device according to one of preceding Claims 1 to 19,
characterized in
that the size of the dispensing opening is realized such that 100 g of a ready-to-use body filler are essentially dispensed in 10 s.
Priority Applications (11)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07016608A EP1900443B1 (en) | 2006-09-12 | 2007-08-24 | Device for mixing a binder and a hardener component for producing a ready-to-use body filler |
DE202007016136U DE202007016136U1 (en) | 2007-05-31 | 2007-11-19 | Device for producing a ready-to-use filler by mixing a binder and a hardener component |
DE202008004098U DE202008004098U1 (en) | 2007-03-29 | 2008-03-25 | Device for producing a ready-to-use filler by mixing a binder and a hardener component |
EP08005451A EP1974805A3 (en) | 2007-03-29 | 2008-03-26 | Device for mixing a binder and a hardener component for producing a ready-to-use body filler |
US12/152,448 US7883262B2 (en) | 2007-05-31 | 2008-05-14 | Device for manufacturing ready-to-use knifing filler by mixing a binder and hardener component |
ES08012979T ES2340342T3 (en) | 2007-08-24 | 2008-07-18 | DEVICE FOR MIXING A BINDING COMPONENT AND HARDENING COMPONENT TO PRODUCE READY PUTTY FOR USE. |
AT08012979T ATE455589T1 (en) | 2007-08-24 | 2008-07-18 | DEVICE FOR PRODUCING A READY-TO-USE FILLING COMPOUND BY MIXING A BINDER AND A HARDENER COMPONENT |
EP08012979A EP2027912B1 (en) | 2007-08-24 | 2008-07-18 | Device for mixing a binder and a hardener component for producing a ready-to-use body filler |
DE502008000332T DE502008000332D1 (en) | 2007-08-24 | 2008-07-18 | Device for producing a ready-to-use filler by mixing a binder and a hardener component |
EP08014731A EP2027913A1 (en) | 2007-08-24 | 2008-08-20 | Device for mixing a binder and a hardener component for producing a ready-to-use body filler |
PCT/EP2008/006824 WO2009027040A1 (en) | 2007-08-24 | 2008-08-20 | Device for producing ready-to-use putty by mixing a binder component and a hardener component |
Applications Claiming Priority (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202006014187U DE202006014187U1 (en) | 2006-02-24 | 2006-09-12 | Device for mixing binder and hardener in machine for preparing filler, e.g. for automobile bodywork, comprises binder and hardener supply controlled so that small amount of hardener is pre-injected |
EP06023546A EP1825925B1 (en) | 2006-02-24 | 2006-11-13 | Device and method for mixing a binding and a curing component to produce a ready made filler |
EP07003740A EP1825926A3 (en) | 2006-02-24 | 2007-02-23 | Mixing device and method for mixing a binding mass and a putty mass ready for use |
DE202007004570U DE202007004570U1 (en) | 2007-03-29 | 2007-03-29 | Mixing device for mixing of binding component and curing component to obtain a pasty or liquid mixed product, comprises inlet openings, discharge openings, and a mixing chamber arranged between the openings |
EP07009374A EP1854550A3 (en) | 2006-05-10 | 2007-05-10 | Device for mixing a binder and a hardener component for producing a ready-to-use body filler |
DE202007007782U DE202007007782U1 (en) | 2007-05-31 | 2007-05-31 | Device for mixing a binder and a hardener component for producing a ready-to-use filler |
EP07016608A EP1900443B1 (en) | 2006-09-12 | 2007-08-24 | Device for mixing a binder and a hardener component for producing a ready-to-use body filler |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1900443A2 EP1900443A2 (en) | 2008-03-19 |
EP1900443A3 EP1900443A3 (en) | 2008-12-24 |
EP1900443B1 true EP1900443B1 (en) | 2010-05-12 |
Family
ID=38820382
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP07016608A Active EP1900443B1 (en) | 2006-09-12 | 2007-08-24 | Device for mixing a binder and a hardener component for producing a ready-to-use body filler |
Country Status (1)
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EP (1) | EP1900443B1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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PL2528679T3 (en) | 2010-01-25 | 2016-01-29 | Voss Chemie | Apparatus for producing a ready-made filler by mixing a binder component and a curing component |
DE202010012487U1 (en) | 2010-01-25 | 2010-12-16 | Vosschemie Gmbh | Canned container for components for the preparation of ready-to-use putties by mixing a binder and a hardener component |
DE202011001290U1 (en) | 2010-01-25 | 2011-04-14 | Vosschemie Gmbh | Canned container for components for the preparation of ready-to-use putties by mixing a binder and a hardener component |
DE202010016702U1 (en) | 2010-12-17 | 2011-03-24 | Vosschemie Gmbh | Device for producing a ready-to-use filler by mixing a binder and a hardener component |
DE202011003893U1 (en) | 2011-03-12 | 2011-05-26 | VOSSCHEMIE GmbH, 25436 | Device system for producing a ready-to-use filler by mixing a binder and a hardener component |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2004014534A2 (en) | 2002-07-31 | 2004-02-19 | Vosschemie Gmbh | Tubular mixer for mixing pasty materials or fluids consisting of at least two components and receptacle for said components |
EP1570805A1 (en) | 2004-03-01 | 2005-09-07 | 3M Espe AG | Device and method for generating a multi-component compound |
NL1026872C2 (en) | 2004-08-19 | 2006-02-21 | Bostik Findley B V | Caulking gun, associated package with sealant component, mixing unit and connector, and method of use thereof. |
DE202005005833U1 (en) | 2005-02-25 | 2005-06-23 | Vosschemie Gmbh | Dispenser and mixer for two component reactive resin-fillers e.g. for repair of automobile bodywork |
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2007
- 2007-08-24 EP EP07016608A patent/EP1900443B1/en active Active
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EP1900443A2 (en) | 2008-03-19 |
EP1900443A3 (en) | 2008-12-24 |
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