EP2484617B1 - Plieuse dotée d'un dispositif de coupe de bords de pliage et procédé de pliage de feuilles - Google Patents

Plieuse dotée d'un dispositif de coupe de bords de pliage et procédé de pliage de feuilles Download PDF

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Publication number
EP2484617B1
EP2484617B1 EP12151343.6A EP12151343A EP2484617B1 EP 2484617 B1 EP2484617 B1 EP 2484617B1 EP 12151343 A EP12151343 A EP 12151343A EP 2484617 B1 EP2484617 B1 EP 2484617B1
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EP
European Patent Office
Prior art keywords
folding
sheet
fold line
shaped elements
folding station
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12151343.6A
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German (de)
English (en)
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EP2484617A1 (fr
Inventor
Martin Haupt-Terlau
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Heidelberger Druckmaschinen AG
Original Assignee
Heidelberger Druckmaschinen AG
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Publication date
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/02—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00—Folding thin material
    • B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/14—Buckling folders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00—Folding thin material
    • B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/18—Oscillating or reciprocating blade folders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00—Folding thin material
    • B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/28—Folding in combination with cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/13—Parts concerned of the handled material
    • B65H2701/132—Side portions
    • B65H2701/1321—Side portions of folded article or web
    • B65H2701/13212—Fold, spine portion of folded article

Definitions

  • the invention relates to a folding machine for folding sheet-like elements, in particular sheets of paper, with the preamble features of claim 1 and a method for folding according to claim 8.
  • Pocket folding machines and Schwertfalzmaschinen are known from the prior art.
  • the combination of pocket folding machines with Schwertfalzmaschinen is common as Kombifalzmaschine.
  • parallel folds are folded in pocket folders and cross breaks in the subsequent knife folders.
  • the sheet passes through at least the following stations in the feed-through direction of the combination folding machine: feeder, transfer table, pocket folder, knife folder, delivery arm.
  • a respective pocket folder consists of a folding pocket and three folding rollers, which are arranged in two pairs of folding rollers.
  • From the DE 29 40 360 A1 is a single sword folding machine for folding of printed and pre-folded sheet known.
  • Combination folding machines combine pocket folders and knife folders. Here are folded in a first folding station in Taschenfalztechniken parallel breaks and in a subsequent folding station in Schwertfalztechniken cross breaks.
  • the DE 10 2006 055 301 A1 shows Kombifalzmaschinen with a plurality of Taschenfalzwerken and nachranging arranged Schwertfalzwerken.
  • the folded edges of parallel folds which arise in a first folding station, stabilize the sheet along the fold and thus represent one or two stabilizing lines. Should in a subsequent further folding station cross breaks This is made more difficult by the stabilization lines: the arc can not fold more defined across the stabilization line or the stabilization lines. An additional difficulty arises when the sheet has a folded edge only on one side, on the other hand, has open, unfolded edges. For these reasons, there is the danger that the Kreuzbruchfalze not perpendicular to the previous parallel breaks and not done exactly at the intended places.
  • the EP 1 475 334 A1 shows a folding machine with such a pair of knife shafts.
  • the folding rollers of a folding unit are preceded and / or stored by pairs of cutter shafts. These are knife shaft pairs in which one blade shaft is equipped with tools and the other blade shaft with counter tools. Another method for seam preparation comes from the DE 327613 PS.
  • the DE 31 08 081 A1 discloses a folding machine according to the preamble of claim 1.
  • the object of the present invention is therefore to provide a folding machine and to describe a method for folding, which the problems described above and at least improve the production of high quality folded products.
  • a folding machine for folding sheet-like elements with at least a first Taschenfalzstation and a second folding station, which is designed in particular as Taschenfalzstation, each forming a folding sequence with at least one fold break.
  • the second folding station e.g. in the inlet region of the folding station or in the region of a folding station upstream transfer table, ie between the first and second folding station, means for folding edge trimming provided for removing the previously formed in the first Taschenfalzstation at least one fold break, so that the signature generated in the first Taschenfalzstation before entering into the second folding station in a plurality of superimposed single sheet - hereinafter referred to as stack - is disassembled.
  • this has at least one further folding station, which is also designed in particular as a pocket folding station. This serves to form a fold sequence with at least one fold break.
  • a device for folding edge trimming is provided for removing the previously formed at least one fold break, whereby the subsequent processing is simplified.
  • each additional folding station is assigned a slotting device.
  • a respective device for Falzkantenberough on a trimming member which can be designed as a circular blade, Toiletfräser, unmoved blade cutting, punching knife, fluid jet cutting head or laser cutting head.
  • a trimming member which can be designed as a circular blade, Toiletfräser, unmoved blade cutting, punching knife, fluid jet cutting head or laser cutting head.
  • This embodiment is thus characterized by a simple realization.
  • the at least one trimming member is displaceable transversely to the transport direction of the arcuate elements, since thus an adjustment of the at least one trimming member to the position of the at least one rebate break is made possible depending on the sheet format.
  • the device for folding edge trimming has a fixing device for the defined transporting of the arcuate elements during the removal of the previously formed at least one fold break and during running into the subsequent folding station.
  • the fixing device may comprise, for example, hold-down balls, guide rollers or suction-air-supported guide elements.
  • the folding machine has a suction device for removing sections of the sheet-like elements, which are produced by the device for folding edge trimming. for safe removal of waste. This will ensure that neither the sections nor the paper dust generated during cutting will contaminate transport devices of the folding machine or folding stations.
  • the suction device can also be used focused blown air alternatively.
  • servomotors are provided for adapting folding lengths and / or folding roller distances of the pocket folding stations.
  • the servomotors are connected to a central machine control, so that folding lengths and / or folding roller distances can be adjusted automatically based on stored setting data. This causes a significant time savings when setting the machine. Since in the folding stations according to the invention only single sheets are folded, often enough such automatic presetting and time-consuming, gradual readjustment of attacks and folding rollers by the machine operator is no longer required.
  • the invention also provides a method for folding sheet-like elements of a first format, in particular in a folding machine as described above.
  • a first folded product a so-called signature
  • a first pocket folding station by forming a folding sequence with at least one fold break.
  • the at least one fold break is removed so as to produce a plurality of superimposed arcuate elements of a second, smaller format.
  • This plurality of superimposed single sheet is referred to below as a stack.
  • this stack of sheet-shaped elements is transported on to a second folding station, which can be designed in particular as a pocket folding station.
  • a second folded product is then produced by forming a folding sequence with at least one fold break, i. a signature of smaller format.
  • the at least one fold break is a so-called cross-break, i. the at least one fold break is orthogonal to the at least one fold break produced in the first pocket folder station.
  • the previously formed at least one fold break can also be removed to form a stack of arcuate elements of another smaller format, whereupon the stack of arcuate elements to at least one other Folder is transported on.
  • a further folded product can then be produced by forming a folding sequence with at least one fold break, wherein the at least one fold break is orthogonal to the at least one fold break produced in the preceding folding station.
  • the inventive method can be supplemented by a further step, namely the binding of the sheet-like elements to a brochure, for example by adhesive binding, block stitching, spiral binding, saddle stitching, etc.
  • a further step namely the binding of the sheet-like elements to a brochure, for example by adhesive binding, block stitching, spiral binding, saddle stitching, etc.
  • it may be necessary to remove the previously formed at least one fold break The removal of this at least one fold break can take place before or after the binding of the sheet-shaped elements to a brochure.
  • At least one folding station is preceded by a device for applying adhesive to the products or integrated in the folding station.
  • a device for applying adhesive to the products or integrated in the folding station.
  • Ausftihrungs form at least one folding station downstream of a device for trimming the products.
  • At least one folding station is arranged downstream of a device for pressing the products. By squeezing the products can be prevented bulging of the products in an advantageous manner.
  • Fig. 1 shows a plan view of a schematic representation of a folding machine 100.
  • This has a sheet feeder 1, through which sheets 201 are fed in a transport direction T1 of a first Taschenfalzstation 2.
  • the sheet 201 is zigzag-folded three times, so that a signature 202 is produced as the folded product.
  • This signature 202 is fed via a transport table 3 in a second transport direction T2 (which is perpendicular to the first transport direction T1), a second Taschenfalzstation 4, in which the signature 202 can be folded even further.
  • the transport table 3 has an alignment ruler 11.
  • a device for trimming the folding edges 30 is arranged. This ensures that the folded product 202 is again divided into four consecutive single sheets.
  • the number of folds performed is only an example and can be varied as desired.
  • the alignment ruler 11 is displaceable transversely to the transport direction T2, as indicated by the double arrow a.
  • the device for trimming 30 is also displaceable in the direction a.
  • the device 30 may be coupled to the ruler 11, for example.
  • the device for trimming 30 has according to the in Fig. 1 illustrated embodiment, two mutually parallel cutting members 31, which may be embodied, for example, as a pair of circular blades 31.
  • the left pair of knives 31 has been set to the left edge of the folded product 202 seen in the direction of transport T2, and the right pair of knives 31 has been set to the right edge.
  • the trim members 31 By means of the trim members 31, the fold edges previously produced in the first folding station 2 can thus be removed.
  • the subsequent second folding station 4 only superimposed single sheets must be folded, ie there is a folding of a stack or block.
  • Fig. 2 is a possible Beauer worn 30 shown in more detail.
  • the device has a pair of knife shafts 31 with an upper knife 31.1 and a counter knife 31.2. At least one of the blades 31.1 and 31.2 has a cutting edge.
  • the blades 31.1 and 31.2 can be driven in opposite directions.
  • a respective folded product 202 is moved in transport plane E of the transport table 3 in the transport direction T2 between the blades 31.1 and 31.2. In this case, the folded product 202 undergoes a trimming of its previously produced folded edges. The trimming and possibly accumulating dust is safely disposed of by a suction device 40.
  • FIGS. 3a and 3b and the FIGS. 4a and 4b the operation of the trimming device 30 is illustrated.
  • Fig. 3a an arc 201 is shown, which is folded once centrally along a fold line 203. This results in a folded product 202, as in Fig. 3b is shown.
  • the folding edge 204 produced during folding lies on the alignment ruler 11 of the transport table 3 during further transport in the direction T2 of the folded product 202.
  • the device for folding edge trimming 30 is arranged so that the cutting members 31 act just next to the folding edge 204 and cause a cutting of this folded edge 204.
  • the area of the folded product 202 which is removed is limited to the fold edge 204 and the immediately adjacent area of the folded product 202. By means of this trimming, overlapping single sheets are produced.
  • Fig. 4a shows a folded product 202 with a plurality of fold breaks.
  • the fold breaks or folding edges 204 lie one above the other. Such folds are commonly referred to as Zickzackfalz or accordion fold.
  • a folded product 202 in the region of the folded edges 204, a
  • Folding machine configuration can be used, as well as in Fig. 1 is shown.
  • a device is used for Falzkantenberough 30, which has two mutually parallel cutting members 31.
  • the right-hand trimming member 31, as seen in the transporting direction T2 acts on the right-hand folded edge 204, as already described above.
  • the left-hand trim member 31 has been adjusted to the left outer edge of the folded product 202.
  • the folded product 202 has thus trim-experiencing areas 205, which each include the folding edges 204 and immediately adjacent thereto area.
  • the folded product 202 consists of 5 superimposed single sheets.
  • FIGS. 4d and 4e possible further processing of the folded products 202 are shown. These may, for example, be further processed by applying an adhesive or adhesive strip 206 to a bonded booklet 208. Alternatively, another fold may be performed and then tied using staples 207.
  • a folding machine configuration of a folding machine 100 is outlined, which has three Taschenfalzstationen 2, 4, 5.
  • a first transport table 3 is arranged between the first Taschenfalzstation 2 and the second Taschenfalzstation 4, a first transport table 3 is arranged.
  • a second transport table 3.1 is arranged between the second Taschenfalzstation and the third Taschenfalzstation 5.
  • a last transport table 3.2 is arranged as a product display (eg Schuppenbogenauslage).
  • the transport direction in the region of a respective transport table 3, 3.1, 3.2 is in each case perpendicular to the transport direction in the preceding Taschenfalzstation 2, 4, 5.
  • the transport tables 3, 3.1 and 3.2 each have means for trimming 30, as described above were.
  • Fig. 6 is shown how sheet 202 coming from a first Taschenfalzstation 2 coming via a feed table with conveyor belt 3 in the transport direction T2 of the Taschenfalzstation 4 are supplied.
  • the processing takes place by means of the trimming device 30, shown here as a laser unit or alternatively by a fluid jet unit.
  • a subsequent fixing device 320 ensures safe onward transport.
  • the stacked sheets 202 have already been transported past the first upper folding pocket 311 into the second folding pocket 311 located below.
  • a sheet diverter 313 prevents the entry into the first folding pocket 311.
  • the pocket stop 319 of the folding pockets 311 represents a leading edge stop and was set to the entry length (folding length) 314.
  • the sheets 202 are decelerated. Subsequently, the sheets bulge 202 and are folded by the folding rollers 315.316 before entering the subsequent folding pocket 311 and undergo a further folding.
  • the effective folding length 314 of the folding pockets 311 can be adjusted by means of adjusting motors 317.
  • the adjusting motors 317 are advantageously connected to a machine control 321, in which setting data are stored. Also, the distance 318 between the respective rollers 315, 316 may be adjustable by motor. As a result, an automation of adjustments is possible.
  • a folding machine 100 is shown, in whose first Taschenfalzstation 2 an adhesive applicator 322 is provided.
  • adhesive applicator 322 adhesive is applied to the sheet parts during folding. Even after the removal of the fold breaks by the device for trimming 30, the individual sheets then present are still connected to one another by the adhesive, which simplifies subsequent transport and processing.

Landscapes

  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Claims (10)

  1. Machine de pliage (100) pour le pliage des éléments en forme de feuille (201, 202) ayant au moins une première station de pliage de poche (2) et une seconde station de pliage de poche (4), en particulier une station de pliage de poche, pour la formation respective d'au moins une rupture de pliage (204),
    caractérisée en ce
    qu'en amont de la seconde station de pliage (4), il est prévu un dispositif pour la découpe (30) de bords de pliage et pour éliminer au moins une rupture de pliage formée précédemment (204) .
  2. Machine de pliage selon la revendication 1,
    caractérisée en ce
    que la machine de pliage (100) comprend au moins une autre station de pliage (5), en particulier une station de pliage de poche pour former une suite de plis avec au moins une rupture de pliage (204) et en ce qu'il est prévu respectivement en amont d'au moins une autre station de pliage de poche (5) un dispositif pour la découpe de bords de pliage (30) pour éliminer d'au moins une rupture de pliage formée précédemment (204).
  3. Machine de pliage selon l'une des revendications 1 ou 2,
    caractérisée en ce
    qu'un dispositif pour la découpe de bords de pliage (30) présente au moins un organe de découpe (31) qui est spécialement conçu comme un couteau circulaire, une fraiseuse papier, une lame de couteau immobile, un couteau de découpe, une tête de découpe par jet liquide ou tête de découpe laser.
  4. Machine de pliage selon la revendication 3,
    caractérisée en ce
    qu'au moins un organe de découpe (31) est coulissant transversalement à la direction de transport (T2) des éléments en forme de feuille.
  5. Machine de pliage selon l'une des revendications précédentes,
    caractérisée en ce
    que le dispositif pour la découpe de bords de pliage (30) présente un dispositif de fixation pour le transport défini des éléments en forme de feuille (202) pendant l'élimination d'au moins une rupture de pliage (204) formée précédemment et/ou au cours de l'amenée des éléments en forme de feuille (202) à la station de pliage suivante (4, 5).
  6. Machine de pliage selon l'une quelconque des revendications précédentes,
    caractérisée en ce
    que la machine de pliage (100) présente un dispositif d'aspiration (40) pour éliminer les chutes de coupe (205) des éléments en forme de feuille (202), générées par le dispositif pour la découpe de bords de pliage (30).
  7. Machine de pliage selon l'une quelconque des revendications précédentes,
    caractérisée en ce
    que des moteurs de réglage (317) sont prévus pour l'adaptation de longueurs de pliage (314) et de distances de rouleau de pliage (318) d'au moins l'une des station de pliage de poche (2, 4, 5).
  8. Procédé de pliage d'éléments en forme de feuille (201) d'un premier format, en particulier dans une machine de pliage (100) selon l'une quelconque des revendications précédentes, comprenant les étapes suivantes :
    a) formation d'un premier produit plié (202) en une suite d'au moins une rupture de pliage (204) dans une première station de pliage de poche
    b) élimination d'au moins une rupture de pliage (204) pour former une pile d'éléments en forme de feuille d'un second format,
    c) poursuite du transport de la pile d'éléments en forme de feuille vers une seconde station de pliage (4), en particulier une station de pliage de poche,
    d) génération d'un second produit plié (202) en formant une série d'au moins une seconde rupture de pliage (204) dans la station de pliage de poche (4), au moins une seconde rupture de pliage (204) étant orthogonale à la première rupture de pliage (204) générée dans au moins une station de pliage de poche (204).
  9. Procédé de pliage des éléments en forme de feuilles (202) selon la revendication 8, comprenant les étapes supplémentaires :
    e) élimination d'au moins une rupture de pliage (204) préalablement formées pour réaliser une pile d'éléments en forme de feuilles d'un autre format plus petit,
    f) poursuite du transport de la pile d'éléments en forme de feuille vers une autre station de pliage (5), en particulier une station de pliage de poche,
    g) génération d'un autre produit plié (202) en formant une série d'au moins une rupture de pliage (204) dans au moins une autre station de pliage (5), au moins une seconde rupture de pliage (204) étant orthogonale à la première rupture de pliage (204) générée dans au moins une station de pliage de poche (204).
  10. Procédé pour éléments en forme de feuilles de pliage selon l'une des revendications 8 ou 9 comprenant les étapes supplémentaires:
    h) élimination éventuelle d'au moins une rupture de pliage (204) formée précédemment pour réaliser une pile d'éléments en forme de feuille, suivie de
    i) liaison des éléments en forme de feuille en une brochure (207) ou dans l'ordre inversé.
EP12151343.6A 2011-02-07 2012-01-17 Plieuse dotée d'un dispositif de coupe de bords de pliage et procédé de pliage de feuilles Active EP2484617B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102011010515A DE102011010515A1 (de) 2011-02-07 2011-02-07 Falzmaschine mit einer Einrichtung zum Falzkantenbeschnitt und Verfahren zum Falzen von Bogen

Publications (2)

Publication Number Publication Date
EP2484617A1 EP2484617A1 (fr) 2012-08-08
EP2484617B1 true EP2484617B1 (fr) 2014-05-14

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ID=45554484

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Application Number Title Priority Date Filing Date
EP12151343.6A Active EP2484617B1 (fr) 2011-02-07 2012-01-17 Plieuse dotée d'un dispositif de coupe de bords de pliage et procédé de pliage de feuilles

Country Status (6)

Country Link
US (1) US20120202671A1 (fr)
EP (1) EP2484617B1 (fr)
JP (1) JP2012162397A (fr)
CN (1) CN102627203A (fr)
DE (1) DE102011010515A1 (fr)
PT (1) PT2484617E (fr)

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JP6531458B2 (ja) * 2015-03-26 2019-06-19 富士ゼロックス株式会社 後処理装置及び画像形成システム
IT201700028827A1 (it) * 2017-03-15 2018-09-15 Cosma S R L Impianto di lavorazione di fogli di lamiera per la produzione di componenti di elettrodomestici in genere
JP6791301B2 (ja) * 2019-05-10 2020-11-25 富士ゼロックス株式会社 後処理装置
CN112079155A (zh) * 2020-10-30 2020-12-15 江苏星瑞机械设备有限公司 一种输送带生产用上料机

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AU2006319650A1 (en) * 2005-12-02 2007-06-07 Ferag Ag Method and device for producing printed products
DE102006055301A1 (de) 2006-11-23 2008-05-29 Heidelberger Druckmaschinen Ag Schwertfalzmaschine mit vorgelagertem Taschenfalzwerk und Verfahren zum Falzen von Bogen aus flächigem Bedruckstoff
EP2145773B1 (fr) * 2008-07-17 2016-09-14 Hunkeler AG Procédé et dispositif de fabrication de produits d'impression sur plusieurs feuilles et pliés, en particulier magazines et brochures
DE102009052145A1 (de) * 2009-11-06 2011-05-12 Heidelberger Druckmaschinen Ag Falzmaschine mit einer Einrichtung zum Abpressen

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CN102627203A (zh) 2012-08-08
DE102011010515A1 (de) 2012-08-09
US20120202671A1 (en) 2012-08-09
EP2484617A1 (fr) 2012-08-08
JP2012162397A (ja) 2012-08-30
PT2484617E (pt) 2014-07-04

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