EP2476168B1 - Pont de connecteur et procédé de production d'un pont de connecteur - Google Patents

Pont de connecteur et procédé de production d'un pont de connecteur Download PDF

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Publication number
EP2476168B1
EP2476168B1 EP10752531.3A EP10752531A EP2476168B1 EP 2476168 B1 EP2476168 B1 EP 2476168B1 EP 10752531 A EP10752531 A EP 10752531A EP 2476168 B1 EP2476168 B1 EP 2476168B1
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EP
European Patent Office
Prior art keywords
cover
electrical
electrical conductor
base plate
fuse
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10752531.3A
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German (de)
English (en)
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EP2476168A1 (fr
Inventor
Thomas Waible
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Individual
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Individual
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/68—Structural association with built-in electrical component with built-in fuse
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/652—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding   with earth pin, blade or socket
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
    • H01R24/30—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable with additional earth or shield contacts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/18—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00—Two poles
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/188—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping having an uneven wire-receiving surface to improve the contact

Definitions

  • the present invention relates to a plug bridge and a method for producing a plug bridge.
  • the present invention relates to a connector bridge for a safety plug according to British Standard BS 1363, as well as a method for producing such a connector bridge.
  • a jumper in the transition region between a power cord and a power outlet is used as a component of a plug.
  • the plug bridge has on its front side a plurality of plug pins, by means of which the plug bridge can be inserted into the socket, wherein the plug pins make electrical contact with the contact springs located in the socket.
  • the plug pins are connected, for example, with a protective conductor, a neutral conductor and an outer conductor or with corresponding wires of the connection or power cable.
  • the plug bridge is usually provided on its back with a handle body.
  • This handle body may be formed as a separate component in the form of a removable housing or produced by molding the connector bridge by means of an electrically insulating plastic.
  • the document EP 0 016 269 A1 discloses a connector bridge for a safety plug with a base nd a connectable with this cover.
  • the main body has a securing chamber with a rectangular hole into which a carrier with securing clamps and a fuse supported by this can be latched.
  • An existing on the side of the plug pins opening of the fuse chamber is closed by means of a lid.
  • a connector bridge formed with three pins which has a cavity for receiving a fuse.
  • the cavity can be closed by means of a cover pivotably arranged on the base body of the plug bridge.
  • a safety plug which has a plug bridge and a cover.
  • the jumper has fuse terminals for receiving a fuse.
  • This safety plug is inserted into a mold and molded around. Whether or not the security is also cast in the document is, in our opinion, not clearly disclosed
  • a safety plug which has a base body, a cover and a fuse holder with inserted fuse. The entire assembly is overmoulded with a plastic body.
  • the document US Pat. No. 6,267,627 B1 discloses a grounded plug with a replaceable fuse.
  • the safety plug has a housing and a lid, wherein the housing has a chamber open in the plug-in direction.
  • the fuse is held on a lid by two locking elements, the lid closing the chamber.
  • a safety plug which comprises an upper housing part and a lower housing part.
  • the lower housing part has a recess into which a cover plate with fuse mounted thereon can be inserted.
  • GB 2 282 713 A discloses a plug-in bridge for a grounded plug having a base plate comprising an integrally formed fuse box and having a recess which can be closed by means of a lid having a clip for a fuse.
  • the terminal is used to mechanically connect the fuse to the cover, while fuse contact terminals are fixed in the bottom of the fuse box for electrical connection to the fuse.
  • a connector bridge which has a recess for an electrical fuse.
  • contact terminals are provided for contact with the fuse.
  • the fuse is held by a carrier which is inserted into the recess and closes it.
  • connector bridges In the automated production of connector bridges are usually punched metal sheets as electrical conductors for contacting the connector pins used. These metal sheets are usually formed, with individual areas of the metal sheets are inserted through corresponding recesses in a base plate of the connector bridge. In order to enable the mountability, it is necessary that the recesses in the base plate are slightly larger than the outer dimensions of fürzusteckenden areas of the metal sheets. In the assembled state, therefore, there are gaps between the edges of the recess and the metal surfaces through which moisture can penetrate from the outside under unfavorable circumstances. Due to the moisture inside the plug or on the Plug bridge the creepage distances shortened, so that it can lead to short circuits during operation.
  • each plug can not be completely encapsulated with an insulating body, for example because parts of the plug bridge must be accessible from the outside.
  • an electrical fuse usually a microfuse, which is arranged in a fuse chamber in the plug. In order to replace a broken fuse, this fuse chamber must be easily accessible from the outside, thereby increasing the risk of moisture entering the plug or the plug bridge.
  • plug-in bridges generally run the risk of overheating during operation, even if the usual operating parameters, such as current intensity and voltage, are complied with.
  • the base plate and the lid are made of electrically insulating material. Since the electrical safety device is at least partially integrated in the lid, the effect of the insulation is improved. This is particularly advantageous for safety plug according to BS 1363. Also, the mountability of the connector bridge is improved, if not all electrical components are to be mounted on the base itself.
  • the electrical safety device protrudes from the cover at least partially into the recess of the base plate.
  • the recess of the base plate and the lid form the walls and the bottom of a chamber in which the electrical safety device is provided.
  • the lid is a constructive support element for the electrical safety device.
  • the lid is positively connected to at least a part of the electrical safety device. As a result, the penetration of moisture can be effectively prevented.
  • the lid is an injection-molded component, into which the electrical safety device is partially injected, and a free area of the electrical safety device projects at least partially into the recess of the base plate.
  • the electrical safety device on two opposing fuse holder for receiving an electrical fuse, which are partially integrated in the lid.
  • the electrical fuse is preferably a fine-wire fuse.
  • an electrical conductor leading to the fuse holder and / or an electrical conductor leading away from the fuse holder are at least partially integrated in the cover.
  • a grounding pin is fastened to the base plate, and an electrical conductor leading to the grounding pin is at least partially integrated into the cover, preferably integrated in a form-fitting manner, in particular preferably injected.
  • the electrical conductor leading to the fuse holder preferably has a receiving sleeve at its free end and / or the electrical conductor leading to the grounding pin preferably has a receiving sleeve at its free end. This allows a reliable connection to the corresponding wires of the connection or power cable.
  • the recess of the base plate is bordered by a protruding, preferably circumferential, wall.
  • the protruding wall increases the space available for the electrical safety device, making it easier to remove and reinsert the electrical fuse.
  • a tongue and groove connection is provided between the wall and the lid, whereby the seal between the wall and the lid is improved.
  • the wall and the lid are materially connected to one another.
  • a cooling device is provided on at least one side of the cover and / or at least one electrical conductor integrated in the cover and / or at least one fuse holder.
  • a plug bridge with a base plate and at least one electrical conductor for contacting at least one connector pin, wherein the electrical conductor has a cooling device.
  • the cooling device By the cooling device, the dissipation of heat, which arises due to the electrical resistance in the electrical components, improved during operation, whereby overheating of the plug bridge or the plug, in which the plug bridge is included, even in adverse operating conditions is prevented.
  • this is for connector bridges of earthing contacts to BS 1363 advantage that have a security device.
  • the cooling device is formed integrally with the electrical conductor, whereby the connector bridge is inexpensive to produce.
  • the cooling device is designed as a surface-enlarged structure, in particular a surface-enlarging surface structure.
  • the cooling device has a multiplicity of regularly arranged projections.
  • the projections are substantially pyramidal or conical or pyramidal or frusto-conical.
  • the aforementioned object is further achieved according to the invention by a method for producing a plug bridge, wherein an electrical safety device is at least partially cast in a base plate and / or a cover of the plug bridge.
  • the base plate and / or the lid are made of electrically insulating material, pouring improves the effect of the insulation. In particular, this is advantageous in the production of plug bridges for earthing contact plug to BS 1363.
  • the base plate is made with a recess
  • the electrical safety device is at least partially poured into the lid, and the lid is connected to the base plate such that the electrical safety device at least partially protrudes into the recess.
  • the mountability is improved because not all electrical components are mounted directly on the base plate.
  • the base plate and / or the lid is injection molded from an electrically insulating plastic.
  • the base plate and / or for the manufacture of the lid fuse holder of the securing device and / or electrical conductors are positioned in a mold and then cast in cast material, preferably in electrically insulating plastic.
  • the lid is materially connected to a wall enclosing the recess, whereby moisture penetration in this area is prevented.
  • a cooling device is formed on at least one side of the base plate and / or on at least one side of the cover and / or on at least one electrical conductor to be partially inserted in the cover and / or at least one fuse holder to be partially inserted in the cover.
  • the aforementioned object is further achieved according to the invention by a method for producing a plug bridge, wherein at least one electrical conductor for contacting at least one plug pin is provided with a cooling device.
  • the cooling device is produced integrally with the electrical conductor.
  • the electrical conductor is made of sheet metal.
  • the electrical conductor is reshaped, e.g. is punched out of the metal sheet and, preferably at the same time, is provided with the cooling device.
  • the process chain for producing the connector bridge can be shortened.
  • the cooling device is produced as a surface-enlarging surface structure, preferably in a punching or embossing step, on the electrical conductor.
  • FIGS. 1a to 4 a particularly preferred embodiment of a connector bridge 1 is shown, namely a connector bridge 1 for a safety plug according to the English standard BS 1363.
  • the following invention is not limited to such a connector, but generally applicable to connector bridges 1, in particular to such connector bridges 1, the have an integrated, electrical safety device 5.
  • FIG. 2 a base plate 2 of the connector bridge 1 is shown in a perspective view.
  • the base plate 2 is a supporting component of the connector bridge 1. From a front side (plug side side) of the base plate 2 extend in the illustrated embodiment, three connector pins 9a, 9b, 9c, the spring contacts a socket contact when the connector bridge 1 and the plug, in which the connector bridge 1 is included, is inserted into the socket.
  • the plug pins 9 a, 9 b, 9 c are arranged in the corners of a triangle and connected to the base plate 2.
  • the reference numeral 9a designates a ground pin which is longer and preceded in comparison with the other two pin pins 9b, 9c, so that the ground pin 9a is the first pin which makes the erythmus when it is inserted into the socket, and the last pin is , which disconnects the grounding when pulled out of the socket.
  • the base plate 2 and / or the plug pins 9a, 9b, 9c are possible depending on the underlying plug standard.
  • more than three plug pins may be provided, for example, when a three-phase or multi-phase current is to be transmitted.
  • the base plate 2 is preferably made of an electrically insulating material that meets the requirements, such as a plastic such as polyamide (PA) or polybutylene terephthalate (PBTB). However, it is also possible to manufacture the base plate 2 from a ceramic material.
  • a plastic such as polyamide (PA) or polybutylene terephthalate (PBTB).
  • PA polyamide
  • PBTB polybutylene terephthalate
  • the base plate 2 preferably has a recess 4.
  • the recess 4 may, for example, also be arranged in such a way that a longitudinal axis of the recess 4 essentially extends from only one of the further plug pins 9b, 9c up to the grounding plug pin 9a.
  • the recess 4 has a substantially rectangular cross section and is surrounded by a circumferential, projecting wall 11.
  • the wall 11 on the back (handle side) of the base plate 2 is formed, ie on the side facing away from the socket when the connector bridge 1 and the plug bridge 1 containing plug is plugged into the socket.
  • the wall 11 projects on the front side (plug-side side) of the base plate 2 or protrudes on the front side and the rear side of the base plate 2.
  • a sealing arrangement is preferably arranged to seal the transition to a lid 3, will be discussed in the following.
  • the sealing device may be designed, for example, as a tongue or groove of a circumferential tongue and groove joint 12, but may also be applied as a separate sealing lip on the edge of the wall 11.
  • FIGS. 3a to 3c the cover 3 of the connector bridge 1 is shown in different views, while in Fig. 4 in the lid 3 at least partially integrated, electrical (conductive) components are shown without the lid 3 itself.
  • electrical (conductive) components of the connector bridge 1 are at least partially integrated in the lid 3.
  • This integration is in particular cohesively, wherein the lid 3 is preferably designed as an injection-molded component, in which the electrical components injected at least partially are.
  • the cover 3 is a supporting component for electrical components of the connector bridge 1.
  • These electrical components comprise parts of the electrical safety device 5 and parts of electrical conductors 8a, 8b, 8c.
  • the electrical safety device 5 includes two mutually opposite fuse holder 6, in which an electrical fuse 7, for example, a micro-fuse, can be used.
  • Base regions of the fuse holder 6 are integrated in the cover 3 such that the free ends of the fuse holder 6 on the front side (plug-side side) of the cover 3 protrude from the cover 3 ( Fig. 3b ) to receive the electrical fuse 7 therein ( Fig. 4 ) and accessible from the outside.
  • the free ends of the fuse holder 6 are designed as clamping springs to at least partially enclose ends of the electrical fuse 7.
  • an electrical conductor 8a leading to the fuse holder 6 and an electrical holder 8b leading away from the fuse holder 6 are partially integrated in the lid 3.
  • these electrical conductors 8a, 8b are formed integrally with the respective fuse holders and made of metal sheets, preferably brass sheets.
  • an electrical conductor 8c is further integrated, which contacts the grounding pin 9a.
  • This electrical conductor 8c extends between the two base areas of the mutually opposite fuse holder 6 through the cover 3.
  • the electrical conductor 8c can also be attached directly to the base plate 2 or integrated into it.
  • Free ends of the fuse holder 6 leading electrical conductor 8a and the earthing pin 9a leading electrical conductor 8c have receiving sleeves 10, which are preferably integrally formed with the electrical conductors 8a, 8c. These receiving sleeves 10 serve the reliable connection and electrical contacting of the conductors 8a, 8c with corresponding wires of a connecting or mains cable.
  • the receiving sleeves 10 For automated production, it makes sense to form the receiving sleeves 10 as Crimphülsen. However, for manually mounted connector, it is also possible to provide the receiving sleeves 10 with screws or other clamping devices for connection to the corresponding wires of the power cord.
  • the cover 3 may be formed of a similar or the same material as the base plate 2.
  • a plastic suitable for processability and insulating capacity and resistance to aging such as e.g. Polyamide (PA) or polybutylene terephthalate (PBTB).
  • PA Polyamide
  • PBTB polybutylene terephthalate
  • the shape of the lid 3 largely corresponds to the outer contour of the recess 4, or the outer contour of the protruding wall 11, which surrounds the recess 4.
  • the lid 3 On its front side (plug-side side), i. the side with which the lid 3 rests on the protruding wall 11, the lid 3 may also be provided with a preferably circumferential sealing means.
  • this may be a spring or groove of the tongue and groove joint 12, which corresponds to the groove or tongue of the wall 11.
  • a separate sealing lip is also possible.
  • FIGS. 1 a and 1 b is the lid 3 from the FIGS. 3a to 3c with the base plate 2 off Fig. 2 connected.
  • the encircling spring of the protruding wall 11 engages in the circumferential groove on the front side (plug-side side) of the lid 3 in order to achieve a reliable connection between the base plate 2 and the lid 3.
  • the lid 3 with the base plate 2 cohesively.
  • the base plate 2 and the cover 3 are made of thermoplastic material, it is advantageous, the base plate 2 and the lid 3 by means of ultrasonic welding or other types of connection, (eg friction welding or gluing). This ensures that no moisture can penetrate from outside into the plug bridge 1 or the plug in this area.
  • Another receiving sleeve 10 is arranged between the receiving sleeves 10 of the fuse holder 6 leading electrical conductor 8a and the grounding pin 9a leading electrical conductor 8c.
  • This further receiving sleeve 10 is connected to a further electrical conductor 8 d, which is directly connected to the in Fig. 1 a shown left pin 9b is connected (neutral).
  • the further electrical conductor 8d is preferably not integrated in the cover 3, but connected directly to the base plate 2 and may for example also be cast into this.
  • left receiving sleeve 10 is connected to the fuse holder 6 leading electrical conductor 8a, the two fuse holder 6 and the electrical fuse inserted therein 7, and the leading away from the fuse holder 6 electrical conductor 8b with the right pin 9c (outer conductor).
  • the connection is thus made by electrical (conductive) components that are integrated in the cover 3 and are supported by this.
  • FIG. 1 A shown right receiving sleeve 10 is connected via the electrical conductor 8c directly to the ground pin 9a (protective conductor), wherein the electrical conductor 8c is also partially integrated in the lid 3.
  • ground pin 9a protected conductor
  • other connection schemes for protective conductor, neutral and outer conductor are possible.
  • the cover 3 covers the recess 4 such that the electrical safety device 5, which is at least partially integrated in the lid 3, protruding from the lid 3, starting in the recess 4.
  • the free, preferably resilient ends of the fuse holder 6 protrude into the recess 4.
  • the walls 11 and the lid 3 form the walls and the bottom of a fuse chamber of the plug bridge 1 and the plug.
  • a cover covers on the front side between the ground pin 9a and the other connector pins 9b, 9c, the fuse chamber to the outside.
  • the base plate 2 with the recess 4 in one piece, for example, in an injection molding process of electrically insulating, the requirements set in terms of workability and cost-effectiveness, Insulation capacity and aging resistance corresponding plastic, such as polyamide (PA) or polybutylene terephthalate (PBTB) produce.
  • PA polyamide
  • PBTB polybutylene terephthalate
  • the lid 3 is made in one piece, preferably in an injection molding process.
  • the fuse holder 6 and / or leading to the fuse holder 6 electrical conductor 8a and / or leading away from the fuse holder 6 electrical conductor 8b and / or the grounding pin 9a leading electrical conductor 8c are positioned in a mold and then in casting material, preferably in suitable electrically insulating plastic, such as Polyamide (PA) or polybutylene terephthalate (PBTB), cast in.
  • PA Polyamide
  • PBTB polybutylene terephthalate
  • the lid 3 is placed on the base plate 2 such that the electrical safety device 5 projects at least partially into the recess 4.
  • a material connection is made between the lid 3 and the base plate 2, in particular by ultrasonic welding or other methods (for example friction welding or gluing).
  • the free ends of the electrical conductor 8b leading away from the fuse holder 6 and the electrical conductor 8c leading to the grounding pin 9a are connected to the corresponding connector pins 9b, 9a.
  • this connection can take place by means of a wobble riveting and / or by means of recesses and projections in the free ends of the electrical conductors 8b, 8c or the respective plug pins 9b, 9a.
  • This connection can be made before or after the cohesive connection of the lid 3 with the base plate 2 or at the same time.
  • the connector bridge 1 In order to prevent a thermal overload of the connector bridge 1 during operation and better dissipate the heat generated by the electrical resistance of the electrical components, in particular the electrical resistance of the electrical fuse 7, it is advantageous to provide the connector bridge 1 with at least one cooling device 13 , With reference to the preceding embodiments it is possible to provide the cooling device 13 on at least one side of the lid 3. Preferably, this is the handle side of the lid 3, ie the side facing away from the fuse chamber.
  • the electrical conductor 8d fastened directly to the base plate 2 may have a cooling device 13.
  • the cooling device / s 13 is / are integrally formed with the electrical conductor 8a, 8b, 8c, 8d and / or the cover 3.
  • the cooling device 13 is preferably designed as a surface-enlarging surface structure.
  • the cooling device 13 may have a plurality of regularly arranged projections. These projections may be formed substantially pyramidal or conical, but may also have a lamellar structure in the form of cooling fins.
  • the cooling device 13 is produced integrally with the cover 3 and / or with one or more electrical conductors 8a, 8b, 8c, 8d.
  • the electrical conductors 8a, 8b, 8c, 8d are preferably made of a metal sheet, such as a brass sheet, by being punched out of the sheet metal.
  • the cooling device 13 it is particularly advantageous to form the cooling device 13 at the same time as the punching step on the surface of the metal sheet.
  • the cooling device 13 already before the punching process, for example by an embossing step to apply the metal sheet or to provide the punched-out, electrical conductor 8a, 8b, 8c, 8d in retrospect with the cooling device 13. Since the electrical conductors 8a, 8b, 8c, 8d for the contacting within the connector bridge 1 are preferably bend over in order to adapt them optimally to the spatial conditions within the connector bridge 1, the cooling device 13 can be formed simultaneously with the forming step by an embossing step.
  • the lid 3 it is possible to produce the cooling device 13 as a surface-enlarging surface structure by appropriate design of the injection mold directly during injection molding.
  • cooling device 13 is shown in combination with the integrated in the cover 3, electrical components, these two aspects are considered to be independent of each other.
  • connector bridges 1 with one or more cooling devices 13 of the aforementioned type, but without the electrical (conductive) components are cast into the base plate 2 and / or in the lid 3.
  • the preceding embodiments relate to a connector bridge 1, in particular for a safety plug to BS 1363, with a base plate 2, which has a recess 4 for an electrical safety device 5, and a cover 3, which covers the recess 4 and in which the electrical safety device 5 at least partially integrated.
  • the preceding embodiments relate to a method for producing a plug bridge, in particular for a safety plug to BS 1363, wherein an electrical safety device 5 is at least partially poured into a base plate 2 and / or a cover 3 of the connector bridge 1.
  • the preceding embodiments further relate to a plug bridge 1, in particular for a safety plug according to BS 1363 and in particular according to one of the preceding embodiments, with a base plate 2 and at least one electrical conductor 8a, 8b, 8c, 8d for contacting at least one plug pin 9a, 9b, 9c, wherein the electrical conductor 8a, 8b, 8c, 8d has a cooling device 13.
  • the preceding embodiments relate to a method for producing a plug bridge 1, in particular for a safety plug to BS 1363 and in particular for at least one of the preceding embodiments, wherein at least one electrical conductor 8a, 8b, 8c, 8d for contacting at least one pin 9a, 9b , 9c is provided with a cooling device 13.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Claims (15)

  1. Pontet de fiche de connexion, notamment pour une fiche de connexion à contact de protection, comprenant une plaque de base (2), qui présente un évidement (4) pour un dispositif de protection électrique (5), et un couvercle (3), qui recouvre l'évidement (4), caractérisé en ce que le couvercle (3) est une pièce de moulage par injection dans laquelle est encastré par moulage par injection, au moins partiellement, le dispositif de protection électrique (5), le dispositif de protection électrique (5), issu du couvercle (3), faisant saillie au moins partiellement à l'intérieur de l'évidement (4) de la plaque de base (2), et le couvercle (3) étant lié par complémentarité de formes à au moins une partie du dispositif de protection électrique (5).
  2. Pontet de fiche de connexion selon la revendication 1, dans lequel une zone libre du dispositif de protection électrique (5) fait saillie au moins partiellement à l'intérieur de l'évidement (4) de la plaque de base (2).
  3. Pontet de fiche de connexion selon la revendication 1 ou la revendication 2, dans lequel le dispositif de protection électrique (5) comprend notamment deux porte-fusible (6) mutuellement opposés destinés à accueillir un fusible électrique (7), qui sont intégrés au moins en partie au couvercle (3), et dans lequel de préférence un conducteur électrique (8a) menant au porte-fusible (6) et/ou un conducteur électrique (8b) partant du porte-fusible (6) est ou sont au moins partiellement intégrés au couvercle (3).
  4. Pontet de fiche de connexion selon l'une au moins des revendications 1 à 3, dans lequel une broche de terre (9a) de la fiche de connexion est fixée à la plaque de base (2), et un conducteur électrique (8c) menant à la broche de terre (9a) de la fiche de connexion, est intégré au moins partiellement au couvercle (3), de préférence par complémentarité de formes, notamment en y étant encastré par moulage par injection.
  5. Pontet de fiche de connexion selon la revendication 3 ou la revendication 4, dans lequel le conducteur électrique (8a) menant au porte-fusible (6), présente à son extrémité libre, une douille de raccordement (10), et/ou le conducteur électrique (8c) menant à la broche de terre (9a) de la fiche de connexion, présente à son extrémité libre, une douille de raccordement (10).
  6. Pontet de fiche de connexion selon l'une au moins des revendications 1 à 5, dans lequel l'évidement (4) de la plaque de base (2) est entouré par une paroi (11), de préférence périphérique, en saillie, et il est prévu notamment entre la paroi (11) et le couvercle (3) une liaison par rainure et languette (12), ou dans lequel la paroi (11) et le couvercle (3) sont reliés mutuellement par continuité de matière, et il est prévu, notamment sur un côté du couvercle (3) et/ou avec au moins un conducteur électrique (8a, 8b, 8c) intégré au couvercle (3) et/ou avec au moins un porte-fusible (6), un dispositif de refroidissement (13).
  7. Pontet de fiche de connexion, notamment pour une fiche de connexion à contact de protection, selon l'une au moins des revendications 1 à 6, comprenant au moins un conducteur électrique (8a, 8b, 8c, 8d) pour contacter au moins une broche (9a, 9b, 9c) de fiche de connexion, pontet dans lequel le conducteur électrique (8a, 8b, 8c, 8d) présente un dispositif de refroidissement (13), dans lequel le dispositif de refroidissement (13) est de préférence réalisé d'un seul tenant ou de manière intégrale avec le conducteur électrique (8a, 8b, 8c, 8d), et dans lequel notamment le dispositif de refroidissement (13) est réalisé sous forme de structure augmentant la superficie superficielle, notamment sous forme de structure superficielle, et présente de préférence un grand nombre de protubérances agencées de manière régulière, en particulier des protubérances en forme de pyramides ou de cônes, ou en forme de troncs de pyramide ou de troncs de cône.
  8. Procédé de fabrication d'un pontet de fiche de connexion selon la revendication 1, d'après lequel un dispositif de protection électrique (5) est encastré par moulage, au moins partiellement, dans une plaque de base (2) et/ou un couvercle (3) du pontet de fiche de connexion (1).
  9. Procédé selon la revendication 8, d'après lequel la plaque de base (2) est fabriquée avec un évidement (4), le dispositif de protection électrique (5) est encastré par moulage, au moins partiellement, dans le couvercle (3), et le couvercle (3) est relié ou assemblé à la plaque de base (2) de façon que le dispositif de protection électrique (5) fasse saillie, au moins en partie, dans l'évidement (4).
  10. Procédé selon la revendication 8 ou la revendication 9, d'après lequel la plaque de base (2) et/ou le couvercle (3) est/sont moulés par injection en une matière plastique électriquement isolante, et pour la fabrication de la plaque de base (2) et/ou pour la fabrication du couvercle (3), des porte-fusible (6) du dispositif de protection électrique (5) et/ou des conducteurs électriques (8a, 8b, 8c) sont positionnés dans un moule de moulage et sont ensuite encastrés par moulage dans de la matière à mouler, de préférence une matière plastique électriquement isolante.
  11. Procédé selon l'une au moins des revendications 8 à 10, d'après lequel le couvercle (3) est relié ou assemblé par continuité de matière à une paroi (11) entourant l'évidement (4).
  12. Procédé selon l'une au moins des revendications 8 à 11, d'après lequel un dispositif de refroidissement (13) est formé sur au moins un côté de la plaque de base (2), et/ou sur au moins un côté du couvercle (3), et/ou sur au moins un conducteur électrique (8a, 8b, 8c) à encastrer partiellement au moulage dans le couvercle (3), et/ou sur au moins un porte-fusible (6) à encastrer partiellement au moulage dans le couvercle (3).
  13. Procédé selon l'une au moins des revendications 8 à 12, d'après lequel au moins un conducteur électrique (8a, 8b, 8c, 8d) destiné à contacter au moins une broche (9a, 9b, 9c) de fiche de connexion, est doté d'un dispositif de refroidissement (13).
  14. Procédé selon la revendication 13, d'après lequel le dispositif de refroidissement (13) est fabriqué de manière intégrale avec le conducteur électrique (8a, 8b, 8c, 8d), le conducteur électrique (8a, 8b, 8c, 8d) est fabriqué à partir d'une tôle métallique, et/ou le conducteur électrique (8a, 8b, 8c, 8d) est découpé par matriçage de la tôle métallique et est doté, de préférence en même temps, du dispositif de refroidissement (13).
  15. Procédé selon la revendication 13 ou la revendication 14, d'après lequel le conducteur électrique (8a, 8b, 8c, 8d) est façonné par formage et est doté, de préférence en même temps, du dispositif de refroidissement (13), le dispositif de refroidissement (13) étant notamment réalisé sous forme de structure augmentant la superficie superficielle, notamment sous forme de structure superficielle, de préférence lors d'une étape de découpage par matriçage ou d'estampage, sur le conducteur électrique (8a, 8b, 8c, 8d).
EP10752531.3A 2009-09-09 2010-09-09 Pont de connecteur et procédé de production d'un pont de connecteur Active EP2476168B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE200910040776 DE102009040776A1 (de) 2009-09-09 2009-09-09 Steckerbrücke und Verfahren zur Herstellung einer Steckerbrücke
PCT/EP2010/005558 WO2011029605A1 (fr) 2009-09-09 2010-09-09 Pont de connecteur et procédé de production d'un pont de connecteur

Publications (2)

Publication Number Publication Date
EP2476168A1 EP2476168A1 (fr) 2012-07-18
EP2476168B1 true EP2476168B1 (fr) 2016-01-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP10752531.3A Active EP2476168B1 (fr) 2009-09-09 2010-09-09 Pont de connecteur et procédé de production d'un pont de connecteur

Country Status (4)

Country Link
EP (1) EP2476168B1 (fr)
CN (1) CN102668268B (fr)
DE (1) DE102009040776A1 (fr)
WO (1) WO2011029605A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102022119663A1 (de) 2022-08-04 2024-02-15 Unger Kabel-Konfektionstechnik GmbH Steckerbrückenrohling, Steckerbrücke sowie Verfahren zum Herstellen einer Steckerbrücke

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1259497A (fr) * 1969-03-19 1972-01-05
DE2965835D1 (en) * 1979-03-19 1983-08-18 Bicc Plc An improved electric plug assembly
GB2065990B (en) * 1979-12-21 1983-09-21 Lucas Industries Ltd Electrical plugs
NL8006481A (nl) * 1980-11-28 1982-06-16 Philips Nv Elektrische steker.
GB2140222B (en) * 1983-05-20 1986-06-25 Philips Electronic Associated Method of manufacturing a domestic moulded-on mains plug
IE54984B1 (en) * 1983-12-13 1990-04-11 Irish Driver Harris Company Li A non-rewirable electrical plug and a method of moulding therefor
CN86207918U (zh) * 1986-10-11 1988-12-28 胡仁虔 插头式多功能“家电”调节器
CN2109633U (zh) * 1991-11-30 1992-07-08 北京核工程研究设计院比尼新技术公司 限流保险盒插头
JPH07135050A (ja) * 1993-09-17 1995-05-23 Hitachi Densen Kako Kk 電源プラグ
US5435755A (en) * 1994-01-13 1995-07-25 Chien; Ming-Chyan Mains power connection plug structure
CN2266731Y (zh) * 1996-09-05 1997-11-05 吴志贤 电源转换器散热装置
US6267627B1 (en) * 1999-11-22 2001-07-31 Tien-Hui Lin Electrical plug with removable fuse

Also Published As

Publication number Publication date
CN102668268A (zh) 2012-09-12
EP2476168A1 (fr) 2012-07-18
CN102668268B (zh) 2016-07-13
WO2011029605A1 (fr) 2011-03-17
DE102009040776A1 (de) 2011-03-10

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