EP2476168B1 - Plug connector and method for producing a plug connector - Google Patents
Plug connector and method for producing a plug connector Download PDFInfo
- Publication number
- EP2476168B1 EP2476168B1 EP10752531.3A EP10752531A EP2476168B1 EP 2476168 B1 EP2476168 B1 EP 2476168B1 EP 10752531 A EP10752531 A EP 10752531A EP 2476168 B1 EP2476168 B1 EP 2476168B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cover
- electrical
- electrical conductor
- base plate
- fuse
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 239000004020 conductor Substances 0.000 claims description 82
- 238000001816 cooling Methods 0.000 claims description 41
- 239000002184 metal Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 10
- 239000004033 plastic Substances 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 7
- 238000004049 embossing Methods 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000004080 punching Methods 0.000 claims description 4
- 238000005266 casting Methods 0.000 claims description 3
- 239000004952 Polyamide Substances 0.000 description 8
- 229920002647 polyamide Polymers 0.000 description 8
- 238000007789 sealing Methods 0.000 description 5
- -1 polybutylene terephthalate Polymers 0.000 description 4
- 229920001707 polybutylene terephthalate Polymers 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 239000012777 electrically insulating material Substances 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/66—Structural association with built-in electrical component
- H01R13/68—Structural association with built-in electrical component with built-in fuse
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/652—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding with earth pin, blade or socket
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
- H01R24/30—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable with additional earth or shield contacts
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/18—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2103/00—Two poles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/188—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping having an uneven wire-receiving surface to improve the contact
Definitions
- the present invention relates to a plug bridge and a method for producing a plug bridge.
- the present invention relates to a connector bridge for a safety plug according to British Standard BS 1363, as well as a method for producing such a connector bridge.
- a jumper in the transition region between a power cord and a power outlet is used as a component of a plug.
- the plug bridge has on its front side a plurality of plug pins, by means of which the plug bridge can be inserted into the socket, wherein the plug pins make electrical contact with the contact springs located in the socket.
- the plug pins are connected, for example, with a protective conductor, a neutral conductor and an outer conductor or with corresponding wires of the connection or power cable.
- the plug bridge is usually provided on its back with a handle body.
- This handle body may be formed as a separate component in the form of a removable housing or produced by molding the connector bridge by means of an electrically insulating plastic.
- the document EP 0 016 269 A1 discloses a connector bridge for a safety plug with a base nd a connectable with this cover.
- the main body has a securing chamber with a rectangular hole into which a carrier with securing clamps and a fuse supported by this can be latched.
- An existing on the side of the plug pins opening of the fuse chamber is closed by means of a lid.
- a connector bridge formed with three pins which has a cavity for receiving a fuse.
- the cavity can be closed by means of a cover pivotably arranged on the base body of the plug bridge.
- a safety plug which has a plug bridge and a cover.
- the jumper has fuse terminals for receiving a fuse.
- This safety plug is inserted into a mold and molded around. Whether or not the security is also cast in the document is, in our opinion, not clearly disclosed
- a safety plug which has a base body, a cover and a fuse holder with inserted fuse. The entire assembly is overmoulded with a plastic body.
- the document US Pat. No. 6,267,627 B1 discloses a grounded plug with a replaceable fuse.
- the safety plug has a housing and a lid, wherein the housing has a chamber open in the plug-in direction.
- the fuse is held on a lid by two locking elements, the lid closing the chamber.
- a safety plug which comprises an upper housing part and a lower housing part.
- the lower housing part has a recess into which a cover plate with fuse mounted thereon can be inserted.
- GB 2 282 713 A discloses a plug-in bridge for a grounded plug having a base plate comprising an integrally formed fuse box and having a recess which can be closed by means of a lid having a clip for a fuse.
- the terminal is used to mechanically connect the fuse to the cover, while fuse contact terminals are fixed in the bottom of the fuse box for electrical connection to the fuse.
- a connector bridge which has a recess for an electrical fuse.
- contact terminals are provided for contact with the fuse.
- the fuse is held by a carrier which is inserted into the recess and closes it.
- connector bridges In the automated production of connector bridges are usually punched metal sheets as electrical conductors for contacting the connector pins used. These metal sheets are usually formed, with individual areas of the metal sheets are inserted through corresponding recesses in a base plate of the connector bridge. In order to enable the mountability, it is necessary that the recesses in the base plate are slightly larger than the outer dimensions of fürzusteckenden areas of the metal sheets. In the assembled state, therefore, there are gaps between the edges of the recess and the metal surfaces through which moisture can penetrate from the outside under unfavorable circumstances. Due to the moisture inside the plug or on the Plug bridge the creepage distances shortened, so that it can lead to short circuits during operation.
- each plug can not be completely encapsulated with an insulating body, for example because parts of the plug bridge must be accessible from the outside.
- an electrical fuse usually a microfuse, which is arranged in a fuse chamber in the plug. In order to replace a broken fuse, this fuse chamber must be easily accessible from the outside, thereby increasing the risk of moisture entering the plug or the plug bridge.
- plug-in bridges generally run the risk of overheating during operation, even if the usual operating parameters, such as current intensity and voltage, are complied with.
- the base plate and the lid are made of electrically insulating material. Since the electrical safety device is at least partially integrated in the lid, the effect of the insulation is improved. This is particularly advantageous for safety plug according to BS 1363. Also, the mountability of the connector bridge is improved, if not all electrical components are to be mounted on the base itself.
- the electrical safety device protrudes from the cover at least partially into the recess of the base plate.
- the recess of the base plate and the lid form the walls and the bottom of a chamber in which the electrical safety device is provided.
- the lid is a constructive support element for the electrical safety device.
- the lid is positively connected to at least a part of the electrical safety device. As a result, the penetration of moisture can be effectively prevented.
- the lid is an injection-molded component, into which the electrical safety device is partially injected, and a free area of the electrical safety device projects at least partially into the recess of the base plate.
- the electrical safety device on two opposing fuse holder for receiving an electrical fuse, which are partially integrated in the lid.
- the electrical fuse is preferably a fine-wire fuse.
- an electrical conductor leading to the fuse holder and / or an electrical conductor leading away from the fuse holder are at least partially integrated in the cover.
- a grounding pin is fastened to the base plate, and an electrical conductor leading to the grounding pin is at least partially integrated into the cover, preferably integrated in a form-fitting manner, in particular preferably injected.
- the electrical conductor leading to the fuse holder preferably has a receiving sleeve at its free end and / or the electrical conductor leading to the grounding pin preferably has a receiving sleeve at its free end. This allows a reliable connection to the corresponding wires of the connection or power cable.
- the recess of the base plate is bordered by a protruding, preferably circumferential, wall.
- the protruding wall increases the space available for the electrical safety device, making it easier to remove and reinsert the electrical fuse.
- a tongue and groove connection is provided between the wall and the lid, whereby the seal between the wall and the lid is improved.
- the wall and the lid are materially connected to one another.
- a cooling device is provided on at least one side of the cover and / or at least one electrical conductor integrated in the cover and / or at least one fuse holder.
- a plug bridge with a base plate and at least one electrical conductor for contacting at least one connector pin, wherein the electrical conductor has a cooling device.
- the cooling device By the cooling device, the dissipation of heat, which arises due to the electrical resistance in the electrical components, improved during operation, whereby overheating of the plug bridge or the plug, in which the plug bridge is included, even in adverse operating conditions is prevented.
- this is for connector bridges of earthing contacts to BS 1363 advantage that have a security device.
- the cooling device is formed integrally with the electrical conductor, whereby the connector bridge is inexpensive to produce.
- the cooling device is designed as a surface-enlarged structure, in particular a surface-enlarging surface structure.
- the cooling device has a multiplicity of regularly arranged projections.
- the projections are substantially pyramidal or conical or pyramidal or frusto-conical.
- the aforementioned object is further achieved according to the invention by a method for producing a plug bridge, wherein an electrical safety device is at least partially cast in a base plate and / or a cover of the plug bridge.
- the base plate and / or the lid are made of electrically insulating material, pouring improves the effect of the insulation. In particular, this is advantageous in the production of plug bridges for earthing contact plug to BS 1363.
- the base plate is made with a recess
- the electrical safety device is at least partially poured into the lid, and the lid is connected to the base plate such that the electrical safety device at least partially protrudes into the recess.
- the mountability is improved because not all electrical components are mounted directly on the base plate.
- the base plate and / or the lid is injection molded from an electrically insulating plastic.
- the base plate and / or for the manufacture of the lid fuse holder of the securing device and / or electrical conductors are positioned in a mold and then cast in cast material, preferably in electrically insulating plastic.
- the lid is materially connected to a wall enclosing the recess, whereby moisture penetration in this area is prevented.
- a cooling device is formed on at least one side of the base plate and / or on at least one side of the cover and / or on at least one electrical conductor to be partially inserted in the cover and / or at least one fuse holder to be partially inserted in the cover.
- the aforementioned object is further achieved according to the invention by a method for producing a plug bridge, wherein at least one electrical conductor for contacting at least one plug pin is provided with a cooling device.
- the cooling device is produced integrally with the electrical conductor.
- the electrical conductor is made of sheet metal.
- the electrical conductor is reshaped, e.g. is punched out of the metal sheet and, preferably at the same time, is provided with the cooling device.
- the process chain for producing the connector bridge can be shortened.
- the cooling device is produced as a surface-enlarging surface structure, preferably in a punching or embossing step, on the electrical conductor.
- FIGS. 1a to 4 a particularly preferred embodiment of a connector bridge 1 is shown, namely a connector bridge 1 for a safety plug according to the English standard BS 1363.
- the following invention is not limited to such a connector, but generally applicable to connector bridges 1, in particular to such connector bridges 1, the have an integrated, electrical safety device 5.
- FIG. 2 a base plate 2 of the connector bridge 1 is shown in a perspective view.
- the base plate 2 is a supporting component of the connector bridge 1. From a front side (plug side side) of the base plate 2 extend in the illustrated embodiment, three connector pins 9a, 9b, 9c, the spring contacts a socket contact when the connector bridge 1 and the plug, in which the connector bridge 1 is included, is inserted into the socket.
- the plug pins 9 a, 9 b, 9 c are arranged in the corners of a triangle and connected to the base plate 2.
- the reference numeral 9a designates a ground pin which is longer and preceded in comparison with the other two pin pins 9b, 9c, so that the ground pin 9a is the first pin which makes the erythmus when it is inserted into the socket, and the last pin is , which disconnects the grounding when pulled out of the socket.
- the base plate 2 and / or the plug pins 9a, 9b, 9c are possible depending on the underlying plug standard.
- more than three plug pins may be provided, for example, when a three-phase or multi-phase current is to be transmitted.
- the base plate 2 is preferably made of an electrically insulating material that meets the requirements, such as a plastic such as polyamide (PA) or polybutylene terephthalate (PBTB). However, it is also possible to manufacture the base plate 2 from a ceramic material.
- a plastic such as polyamide (PA) or polybutylene terephthalate (PBTB).
- PA polyamide
- PBTB polybutylene terephthalate
- the base plate 2 preferably has a recess 4.
- the recess 4 may, for example, also be arranged in such a way that a longitudinal axis of the recess 4 essentially extends from only one of the further plug pins 9b, 9c up to the grounding plug pin 9a.
- the recess 4 has a substantially rectangular cross section and is surrounded by a circumferential, projecting wall 11.
- the wall 11 on the back (handle side) of the base plate 2 is formed, ie on the side facing away from the socket when the connector bridge 1 and the plug bridge 1 containing plug is plugged into the socket.
- the wall 11 projects on the front side (plug-side side) of the base plate 2 or protrudes on the front side and the rear side of the base plate 2.
- a sealing arrangement is preferably arranged to seal the transition to a lid 3, will be discussed in the following.
- the sealing device may be designed, for example, as a tongue or groove of a circumferential tongue and groove joint 12, but may also be applied as a separate sealing lip on the edge of the wall 11.
- FIGS. 3a to 3c the cover 3 of the connector bridge 1 is shown in different views, while in Fig. 4 in the lid 3 at least partially integrated, electrical (conductive) components are shown without the lid 3 itself.
- electrical (conductive) components of the connector bridge 1 are at least partially integrated in the lid 3.
- This integration is in particular cohesively, wherein the lid 3 is preferably designed as an injection-molded component, in which the electrical components injected at least partially are.
- the cover 3 is a supporting component for electrical components of the connector bridge 1.
- These electrical components comprise parts of the electrical safety device 5 and parts of electrical conductors 8a, 8b, 8c.
- the electrical safety device 5 includes two mutually opposite fuse holder 6, in which an electrical fuse 7, for example, a micro-fuse, can be used.
- Base regions of the fuse holder 6 are integrated in the cover 3 such that the free ends of the fuse holder 6 on the front side (plug-side side) of the cover 3 protrude from the cover 3 ( Fig. 3b ) to receive the electrical fuse 7 therein ( Fig. 4 ) and accessible from the outside.
- the free ends of the fuse holder 6 are designed as clamping springs to at least partially enclose ends of the electrical fuse 7.
- an electrical conductor 8a leading to the fuse holder 6 and an electrical holder 8b leading away from the fuse holder 6 are partially integrated in the lid 3.
- these electrical conductors 8a, 8b are formed integrally with the respective fuse holders and made of metal sheets, preferably brass sheets.
- an electrical conductor 8c is further integrated, which contacts the grounding pin 9a.
- This electrical conductor 8c extends between the two base areas of the mutually opposite fuse holder 6 through the cover 3.
- the electrical conductor 8c can also be attached directly to the base plate 2 or integrated into it.
- Free ends of the fuse holder 6 leading electrical conductor 8a and the earthing pin 9a leading electrical conductor 8c have receiving sleeves 10, which are preferably integrally formed with the electrical conductors 8a, 8c. These receiving sleeves 10 serve the reliable connection and electrical contacting of the conductors 8a, 8c with corresponding wires of a connecting or mains cable.
- the receiving sleeves 10 For automated production, it makes sense to form the receiving sleeves 10 as Crimphülsen. However, for manually mounted connector, it is also possible to provide the receiving sleeves 10 with screws or other clamping devices for connection to the corresponding wires of the power cord.
- the cover 3 may be formed of a similar or the same material as the base plate 2.
- a plastic suitable for processability and insulating capacity and resistance to aging such as e.g. Polyamide (PA) or polybutylene terephthalate (PBTB).
- PA Polyamide
- PBTB polybutylene terephthalate
- the shape of the lid 3 largely corresponds to the outer contour of the recess 4, or the outer contour of the protruding wall 11, which surrounds the recess 4.
- the lid 3 On its front side (plug-side side), i. the side with which the lid 3 rests on the protruding wall 11, the lid 3 may also be provided with a preferably circumferential sealing means.
- this may be a spring or groove of the tongue and groove joint 12, which corresponds to the groove or tongue of the wall 11.
- a separate sealing lip is also possible.
- FIGS. 1 a and 1 b is the lid 3 from the FIGS. 3a to 3c with the base plate 2 off Fig. 2 connected.
- the encircling spring of the protruding wall 11 engages in the circumferential groove on the front side (plug-side side) of the lid 3 in order to achieve a reliable connection between the base plate 2 and the lid 3.
- the lid 3 with the base plate 2 cohesively.
- the base plate 2 and the cover 3 are made of thermoplastic material, it is advantageous, the base plate 2 and the lid 3 by means of ultrasonic welding or other types of connection, (eg friction welding or gluing). This ensures that no moisture can penetrate from outside into the plug bridge 1 or the plug in this area.
- Another receiving sleeve 10 is arranged between the receiving sleeves 10 of the fuse holder 6 leading electrical conductor 8a and the grounding pin 9a leading electrical conductor 8c.
- This further receiving sleeve 10 is connected to a further electrical conductor 8 d, which is directly connected to the in Fig. 1 a shown left pin 9b is connected (neutral).
- the further electrical conductor 8d is preferably not integrated in the cover 3, but connected directly to the base plate 2 and may for example also be cast into this.
- left receiving sleeve 10 is connected to the fuse holder 6 leading electrical conductor 8a, the two fuse holder 6 and the electrical fuse inserted therein 7, and the leading away from the fuse holder 6 electrical conductor 8b with the right pin 9c (outer conductor).
- the connection is thus made by electrical (conductive) components that are integrated in the cover 3 and are supported by this.
- FIG. 1 A shown right receiving sleeve 10 is connected via the electrical conductor 8c directly to the ground pin 9a (protective conductor), wherein the electrical conductor 8c is also partially integrated in the lid 3.
- ground pin 9a protected conductor
- other connection schemes for protective conductor, neutral and outer conductor are possible.
- the cover 3 covers the recess 4 such that the electrical safety device 5, which is at least partially integrated in the lid 3, protruding from the lid 3, starting in the recess 4.
- the free, preferably resilient ends of the fuse holder 6 protrude into the recess 4.
- the walls 11 and the lid 3 form the walls and the bottom of a fuse chamber of the plug bridge 1 and the plug.
- a cover covers on the front side between the ground pin 9a and the other connector pins 9b, 9c, the fuse chamber to the outside.
- the base plate 2 with the recess 4 in one piece, for example, in an injection molding process of electrically insulating, the requirements set in terms of workability and cost-effectiveness, Insulation capacity and aging resistance corresponding plastic, such as polyamide (PA) or polybutylene terephthalate (PBTB) produce.
- PA polyamide
- PBTB polybutylene terephthalate
- the lid 3 is made in one piece, preferably in an injection molding process.
- the fuse holder 6 and / or leading to the fuse holder 6 electrical conductor 8a and / or leading away from the fuse holder 6 electrical conductor 8b and / or the grounding pin 9a leading electrical conductor 8c are positioned in a mold and then in casting material, preferably in suitable electrically insulating plastic, such as Polyamide (PA) or polybutylene terephthalate (PBTB), cast in.
- PA Polyamide
- PBTB polybutylene terephthalate
- the lid 3 is placed on the base plate 2 such that the electrical safety device 5 projects at least partially into the recess 4.
- a material connection is made between the lid 3 and the base plate 2, in particular by ultrasonic welding or other methods (for example friction welding or gluing).
- the free ends of the electrical conductor 8b leading away from the fuse holder 6 and the electrical conductor 8c leading to the grounding pin 9a are connected to the corresponding connector pins 9b, 9a.
- this connection can take place by means of a wobble riveting and / or by means of recesses and projections in the free ends of the electrical conductors 8b, 8c or the respective plug pins 9b, 9a.
- This connection can be made before or after the cohesive connection of the lid 3 with the base plate 2 or at the same time.
- the connector bridge 1 In order to prevent a thermal overload of the connector bridge 1 during operation and better dissipate the heat generated by the electrical resistance of the electrical components, in particular the electrical resistance of the electrical fuse 7, it is advantageous to provide the connector bridge 1 with at least one cooling device 13 , With reference to the preceding embodiments it is possible to provide the cooling device 13 on at least one side of the lid 3. Preferably, this is the handle side of the lid 3, ie the side facing away from the fuse chamber.
- the electrical conductor 8d fastened directly to the base plate 2 may have a cooling device 13.
- the cooling device / s 13 is / are integrally formed with the electrical conductor 8a, 8b, 8c, 8d and / or the cover 3.
- the cooling device 13 is preferably designed as a surface-enlarging surface structure.
- the cooling device 13 may have a plurality of regularly arranged projections. These projections may be formed substantially pyramidal or conical, but may also have a lamellar structure in the form of cooling fins.
- the cooling device 13 is produced integrally with the cover 3 and / or with one or more electrical conductors 8a, 8b, 8c, 8d.
- the electrical conductors 8a, 8b, 8c, 8d are preferably made of a metal sheet, such as a brass sheet, by being punched out of the sheet metal.
- the cooling device 13 it is particularly advantageous to form the cooling device 13 at the same time as the punching step on the surface of the metal sheet.
- the cooling device 13 already before the punching process, for example by an embossing step to apply the metal sheet or to provide the punched-out, electrical conductor 8a, 8b, 8c, 8d in retrospect with the cooling device 13. Since the electrical conductors 8a, 8b, 8c, 8d for the contacting within the connector bridge 1 are preferably bend over in order to adapt them optimally to the spatial conditions within the connector bridge 1, the cooling device 13 can be formed simultaneously with the forming step by an embossing step.
- the lid 3 it is possible to produce the cooling device 13 as a surface-enlarging surface structure by appropriate design of the injection mold directly during injection molding.
- cooling device 13 is shown in combination with the integrated in the cover 3, electrical components, these two aspects are considered to be independent of each other.
- connector bridges 1 with one or more cooling devices 13 of the aforementioned type, but without the electrical (conductive) components are cast into the base plate 2 and / or in the lid 3.
- the preceding embodiments relate to a connector bridge 1, in particular for a safety plug to BS 1363, with a base plate 2, which has a recess 4 for an electrical safety device 5, and a cover 3, which covers the recess 4 and in which the electrical safety device 5 at least partially integrated.
- the preceding embodiments relate to a method for producing a plug bridge, in particular for a safety plug to BS 1363, wherein an electrical safety device 5 is at least partially poured into a base plate 2 and / or a cover 3 of the connector bridge 1.
- the preceding embodiments further relate to a plug bridge 1, in particular for a safety plug according to BS 1363 and in particular according to one of the preceding embodiments, with a base plate 2 and at least one electrical conductor 8a, 8b, 8c, 8d for contacting at least one plug pin 9a, 9b, 9c, wherein the electrical conductor 8a, 8b, 8c, 8d has a cooling device 13.
- the preceding embodiments relate to a method for producing a plug bridge 1, in particular for a safety plug to BS 1363 and in particular for at least one of the preceding embodiments, wherein at least one electrical conductor 8a, 8b, 8c, 8d for contacting at least one pin 9a, 9b , 9c is provided with a cooling device 13.
Description
Die vorliegende Erfindung betrifft eine Steckerbrücke und ein Verfahren zur Herstellung einer Steckerbrücke. Insbesondere betrifft die vorliegende Erfindung eine Steckerbrücke für einen Schutzkontaktstecker nach British Standard BS 1363, sowie ein Verfahren zur Herstellung einer derartigen Steckerbrücke.The present invention relates to a plug bridge and a method for producing a plug bridge. In particular, the present invention relates to a connector bridge for a safety plug according to British Standard BS 1363, as well as a method for producing such a connector bridge.
Als Bauteil eines Steckers wird eine Steckerbrücke im Übergangsbereich zwischen einem Anschluss- bzw. Netzkabel und einer Steckdose verwendet. Die Steckerbrücke weist an ihrer Vorderseite mehrere Steckerstifte auf, mittels derer die Steckerbrücke in die Steckdose einschiebbar ist, wobei die Steckerstifte den elektrischen Kontakt zu den in der Steckdose befindlichen Kontaktfedern herstellen. Die Steckerstifte sind beispielsweise mit einem Schutzleiter, einem Neutralleiter und einem Außenleiter bzw. mit entsprechenden Adern des Anschluss- bzw. Netzkabels verbunden.As a component of a plug, a jumper in the transition region between a power cord and a power outlet is used. The plug bridge has on its front side a plurality of plug pins, by means of which the plug bridge can be inserted into the socket, wherein the plug pins make electrical contact with the contact springs located in the socket. The plug pins are connected, for example, with a protective conductor, a neutral conductor and an outer conductor or with corresponding wires of the connection or power cable.
Um die Steckerbrücke nach außen zu isolieren, und um die Handhabung beim Einstecken in und beim Herausziehen aus der Steckdose für den Anwender zu vereinfachen, ist die Steckerbrücke auf ihrer Rückseite üblicherweise mit einem Griffkörper versehen. Dieser Griffkörper kann als separates Bauteil in Form eines abnehmbaren Gehäuses ausgebildet sein oder durch Umspritzen der Steckerbrücke mittels eines elektrisch isolierenden Kunststoffs hergestellt werden.To isolate the plug bridge to the outside, and to facilitate handling when plugging in and pulling out of the socket for the user, the plug bridge is usually provided on its back with a handle body. This handle body may be formed as a separate component in the form of a removable housing or produced by molding the connector bridge by means of an electrically insulating plastic.
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Bei der automatisierten Fertigung von Steckerbrücken kommen üblicherweise gestanzte Metallbleche als elektrische Leiter zur Kontaktierung der Steckerstifte zum Einsatz. Diese Metallbleche werden üblicherweise umgeformt, wobei einzelne Bereiche der Metallbleche durch entsprechende Aussparungen in einer Grundplatte der Steckerbrücke gesteckt werden. Um die Montierbarkeit zu ermöglichen, ist es erforderlich, dass die Aussparungen in der Grundplatte geringfügig größer sind als die Außenabmessungen der durchzusteckenden Bereiche der Metallbleche. Im montierten Zustand sind daher Spalten zwischen den Rändern der Aussparung und den Metallflächen vorhanden, durch die unter ungünstigen Umständen Feuchtigkeit von außen eindringen kann. Durch die Feuchtigkeit werden innerhalb des Steckers bzw. auf der Steckerbrücke die Kriechstrecken verkürzt, so dass es während des Betriebs zu Kurzschlüssen kommen kann.In the automated production of connector bridges are usually punched metal sheets as electrical conductors for contacting the connector pins used. These metal sheets are usually formed, with individual areas of the metal sheets are inserted through corresponding recesses in a base plate of the connector bridge. In order to enable the mountability, it is necessary that the recesses in the base plate are slightly larger than the outer dimensions of durchzusteckenden areas of the metal sheets. In the assembled state, therefore, there are gaps between the edges of the recess and the metal surfaces through which moisture can penetrate from the outside under unfavorable circumstances. Due to the moisture inside the plug or on the Plug bridge the creepage distances shortened, so that it can lead to short circuits during operation.
Diese Gefahr besteht insbesondere, wenn die Steckerbrücke nicht vollständig mit einem Isolierkörper umspritzt werden kann, beispielsweise weil Teile der Steckerbrücke von außen zugänglich sein müssen. Bei Schutzkontaktsteckern nach BS 1363 ist es beispielsweise erforderlich, dass jeder Stecker mit einer elektrischen Sicherung, üblicherweise einer Feinsicherung, versehen ist, die in einer Sicherungskammer im Stecker angeordnet ist. Um eine zerstörte Sicherung zu ersetzen, muss diese Sicherungskammer auf einfache Art und Weise von außen zugänglich sein, wodurch sich die Gefahr erhöht, dass Feuchtigkeit in den Stecker bzw. die Steckerbrücke eindringt.This danger exists in particular if the plug bridge can not be completely encapsulated with an insulating body, for example because parts of the plug bridge must be accessible from the outside. With BS 1363 earthing contact plugs, it is necessary, for example, for each plug to be provided with an electrical fuse, usually a microfuse, which is arranged in a fuse chamber in the plug. In order to replace a broken fuse, this fuse chamber must be easily accessible from the outside, thereby increasing the risk of moisture entering the plug or the plug bridge.
Darüber hinaus besteht bei Steckerbrücken generell die Gefahr, dass diese im Betrieb überhitzen, auch wenn die üblichen Betriebsparameter, wie Stromstärke und Spannung eingehalten werden.In addition, plug-in bridges generally run the risk of overheating during operation, even if the usual operating parameters, such as current intensity and voltage, are complied with.
Es ist daher Aufgabe der vorliegenden Erfindung, eine Steckerbrücke und ein Verfahren zur Herstellung einer Steckerbrücke anzugeben, durch die die Sicherheit bei nicht optimalen Betriebsbedingungen der Steckerbrücke im Stecker erhöht werden kann.It is therefore an object of the present invention to provide a connector bridge and a method for producing a connector bridge, through which the safety can be increased in non-optimal operating conditions of the connector bridge in the connector.
Erfindungsgemäß gelöst wird diese Aufgabe durch die merkmalen des Anspruchs 1.This object is achieved according to the invention by the features of claim 1.
Die Grundplatte und der Deckel sind aus elektrisch isolierendem Material hergestellt. Da die elektrische Sicherungseinrichtung zumindest teilweise in den Deckel integriert ist, wird die Wirkung der Isolation verbessert. Dies ist insbesondere für Schutzkontaktstecker nach BS 1363 von Vorteil. Ebenfalls wird die Montierbarkeit der Steckerbrücke verbessert, wenn nicht alle elektrischen Bauelemente auf der Grundplatte selbst zu montieren sind.The base plate and the lid are made of electrically insulating material. Since the electrical safety device is at least partially integrated in the lid, the effect of the insulation is improved. This is particularly advantageous for safety plug according to BS 1363. Also, the mountability of the connector bridge is improved, if not all electrical components are to be mounted on the base itself.
Vorzugsweise ragt die elektrische Sicherungseinrichtung vom Deckel ausgehend zumindest teilweise in die Aussparung der Grundplatte hinein. Somit bilden die Aussparung der Grundplatte und der Deckel die Wände und den Boden einer Kammer, in der die elektrische Sicherungseinrichtung vorgesehen ist. Gleichzeitig stellt der Deckel ein konstruktives Tragelement für die elektrische Sicherungseinrichtung dar.Preferably, the electrical safety device protrudes from the cover at least partially into the recess of the base plate. Thus, the recess of the base plate and the lid form the walls and the bottom of a chamber in which the electrical safety device is provided. At the same time, the lid is a constructive support element for the electrical safety device.
Insbesondere ist es von Vorteil, wenn der Deckel formschlüssig mit zumindest einem Teil der elektrischen Sicherungseinrichtung verbunden ist. Hierdurch kann das Eindringen von Feuchtigkeit wirksam unterbunden werden.In particular, it is advantageous if the lid is positively connected to at least a part of the electrical safety device. As a result, the penetration of moisture can be effectively prevented.
Vorzugsweise ist der Deckel ein Spritzgussbauteil, in das die elektrische Sicherungseinrichtung teilweise eingespritzt ist, und ein freier Bereich der elektrischen Sicherungseinrichtung ragt zumindest teilweise in die Aussparung der Grundplatte hinein.Preferably, the lid is an injection-molded component, into which the electrical safety device is partially injected, and a free area of the electrical safety device projects at least partially into the recess of the base plate.
Weiterhin vorzugsweise weist die elektrische Sicherungseinrichtung zwei einander gegenüberliegende Sicherungshalter zur Aufnahme einer elektrischen Sicherung auf, die teilweise in den Deckel integriert sind. Bei der elektrischen Sicherung handelt es sich vorzugsweise um eine Feinsicherung.Further preferably, the electrical safety device on two opposing fuse holder for receiving an electrical fuse, which are partially integrated in the lid. The electrical fuse is preferably a fine-wire fuse.
Vorzugsweise sind/ist ein zum Sicherungshalter führender elektrischer Leiter und/oder ein vom Sicherungshalter wegführender elektrischer Leiter zumindest teilweise in den Deckel integriert.Preferably, an electrical conductor leading to the fuse holder and / or an electrical conductor leading away from the fuse holder are at least partially integrated in the cover.
Ebenfalls ist es von Vorteil, wenn ein Erdungsstift an der Grundplatte befestigt ist, und ein zum Erdungsstift führender elektrischer Leiter zumindest teilweise in den Deckel integriert, vorzugsweise formschlüssig integriert, insbesondere vorzugsweise eingespritzt ist.It is also advantageous if a grounding pin is fastened to the base plate, and an electrical conductor leading to the grounding pin is at least partially integrated into the cover, preferably integrated in a form-fitting manner, in particular preferably injected.
Vorzugsweise weist der zum Sicherungshalter führende elektrische Leiter an seinem freien Ende eine Aufnahmehülse auf und/oder vorzugsweise weist der zum Erdungssteckerstift führende elektrische Leiter an seinem freien Ende eine Aufnahmehülse auf. Hierdurch wird eine zuverlässige Verbindung zu den entsprechenden Adern des Anschluss- bzw. Netzkabels ermöglicht.The electrical conductor leading to the fuse holder preferably has a receiving sleeve at its free end and / or the electrical conductor leading to the grounding pin preferably has a receiving sleeve at its free end. This allows a reliable connection to the corresponding wires of the connection or power cable.
Vorzugsweise ist die Aussparung der Grundplatte von einer überstehenden, vorzugsweise umlaufenden, Wand eingefasst. Durch die überstehende Wand wird der für die elektrische Sicherungseinrichtung zur Verfügung stehende Raum vergrößert, wodurch die elektrische Sicherung einfacher herausgenommen und wieder eingesetzt werden kann.Preferably, the recess of the base plate is bordered by a protruding, preferably circumferential, wall. The protruding wall increases the space available for the electrical safety device, making it easier to remove and reinsert the electrical fuse.
Weiterhin vorzugsweise ist zwischen der Wand und dem Deckel eine Nut- und Federverbindung vorgesehen, wodurch die Abdichtung zwischen der Wand und dem Deckel verbessert wird.Further preferably, a tongue and groove connection is provided between the wall and the lid, whereby the seal between the wall and the lid is improved.
Insbesondere ist es von Vorteil, wenn die Wand und der Deckel stoffschlüssig miteinander verbunden sind.In particular, it is advantageous if the wall and the lid are materially connected to one another.
Gemäß einem weiteren bevorzugten Ausführungsbeispiel ist auf zumindest einer Seite des Deckels und/oder zumindest einem im Deckel integrierten, elektrischen Leiter und/oder zumindest einem Sicherungshalter eine Kühleinrichtung vorgesehen. Durch die Kühleinrichtung wird während des Betriebs die Ableitung der Wärme, die aufgrund des elektrischen Widerstands in den Leitern entsteht, verbessert.According to a further preferred exemplary embodiment, a cooling device is provided on at least one side of the cover and / or at least one electrical conductor integrated in the cover and / or at least one fuse holder. By the cooling device during operation, the dissipation of heat, which arises due to the electrical resistance in the conductors, improved.
Die vorgenannte Aufgabe wird ferner erfindungsgemäß gelöst durch eine Steckerbrücke mit einer Grundplatte und zumindest einem elektrischen Leiter zur Kontaktierung von zumindest einem Steckerstift, wobei der elektrische Leiter eine Kühlreinrichtung aufweist.The above object is further achieved according to the invention by a plug bridge with a base plate and at least one electrical conductor for contacting at least one connector pin, wherein the electrical conductor has a cooling device.
Durch die Kühleinrichtung wird während des Betriebs die Ableitung von Wärme, die aufgrund des elektrischen Widerstands in den elektrischen Bauelementen entsteht, verbessert, wodurch ein Überhitzen der Steckerbrücke bzw. des Steckers, in dem die Steckerbrücke enthalten ist, auch bei ungünstigen Betriebsbedingungen verhindert wird. Insbesondere ist dies für Steckerbrücken von Schutzkontaktsteckern nach BS 1363 von Vorteil, die eine Sicherungseinrichtung aufweisen.By the cooling device, the dissipation of heat, which arises due to the electrical resistance in the electrical components, improved during operation, whereby overheating of the plug bridge or the plug, in which the plug bridge is included, even in adverse operating conditions is prevented. In particular, this is for connector bridges of earthing contacts to BS 1363 advantage that have a security device.
Vorzugsweise ist die Kühleinrichtung integral mit dem elektrischen Leiter ausgebildet, wodurch die Steckerbrücke kostengünstig herstellbar ist.Preferably, the cooling device is formed integrally with the electrical conductor, whereby the connector bridge is inexpensive to produce.
Insbesondere ist es von Vorteil, wenn die Kühleinrichtung als oberflächenvergrößerte Struktur, insbesondere oberflächenvergrößernde Oberflächenstruktur ausgebildet ist.In particular, it is advantageous if the cooling device is designed as a surface-enlarged structure, in particular a surface-enlarging surface structure.
Gemäß einem weiteren bevorzugten Ausführungsbeispiel weist die Kühleinrichtung eine Vielzahl von regelmäßig angeordneten Vorsprüngen auf.According to a further preferred embodiment, the cooling device has a multiplicity of regularly arranged projections.
Vorzugsweise sind die Vorsprünge im Wesentlichen pyramidenförmig oder kegelförmig bzw. pyramiden- oder kegelstumpfförmig.Preferably, the projections are substantially pyramidal or conical or pyramidal or frusto-conical.
Die vorgenannte Aufgabe wird ferner erfindungsgemäß gelöst durch ein Verfahren zur Herstellung einer Steckerbrücke, wobei eine elektrische Sicherungseinrichtung zumindest teilweise in eine Grundplatte und/oder einen Deckel der Steckerbrücke eingegossen wird.The aforementioned object is further achieved according to the invention by a method for producing a plug bridge, wherein an electrical safety device is at least partially cast in a base plate and / or a cover of the plug bridge.
Da die Grundplatte und/oder der Deckel aus elektrisch isolierendem Material hergestellt werden, wird durch das Eingießen die Wirkung der Isolation verbessert. Insbesondere ist dies bei der Herstellung von Steckerbrücken für Schutzkontaktstecker nach BS 1363 vorteilhaft.Since the base plate and / or the lid are made of electrically insulating material, pouring improves the effect of the insulation. In particular, this is advantageous in the production of plug bridges for earthing contact plug to BS 1363.
Es ist von Vorteil, wenn die Grundplatte mit einer Aussparung hergestellt wird, die elektrische Sicherungseinrichtung zumindest teilweise in den Deckel eingegossen wird, und der Deckel mit der Grundplatte verbunden wird derart, dass die elektrische Sicherungseinrichtung zumindest teilweise in die Aussparung hineinragt. Hierdurch wird die Montierbarkeit verbessert, da nicht mehr alle elektrischen Bauelemente direkt auf die Grundplatte montiert werden.It is advantageous if the base plate is made with a recess, the electrical safety device is at least partially poured into the lid, and the lid is connected to the base plate such that the electrical safety device at least partially protrudes into the recess. As a result, the mountability is improved because not all electrical components are mounted directly on the base plate.
Vorzugsweise wird/werden die Grundplatte und/oder der Deckel aus einem elektrisch isolierenden Kunststoff spritzgegossen.Preferably, the base plate and / or the lid is injection molded from an electrically insulating plastic.
Vorzugsweise werden für die Herstellung der Grundplatte und/oder für die Herstellung des Deckels Sicherungshalter der Sicherungseinrichtung und/oder elektrische Leiter in einer Gussform positioniert und anschließend in Gussmaterial, vorzugsweise in elektrisch isolierenden Kunststoff, eingegossen.Preferably, for the production of the base plate and / or for the manufacture of the lid fuse holder of the securing device and / or electrical conductors are positioned in a mold and then cast in cast material, preferably in electrically insulating plastic.
Weiterhin vorzugsweise wird der Deckel mit einer die Aussparung einfassenden Wand stoffschlüssig verbunden, wodurch ein Eindringen von Feuchtigkeit in diesem Bereich verhindert wird.Further preferably, the lid is materially connected to a wall enclosing the recess, whereby moisture penetration in this area is prevented.
Ebenfalls ist es von Vorteil, wenn auf zumindest einer Seite der Grundplatte und/oder auf zumindest einer Seite des Deckels und/oder auf zumindest einem im Deckel teilweise einzugießenden, elektrischen Leiter und/oder zumindest einem im Deckel teilweise einzugießenden Sicherungshalter eine Kühleinrichtung ausgebildet wird.It is likewise advantageous if a cooling device is formed on at least one side of the base plate and / or on at least one side of the cover and / or on at least one electrical conductor to be partially inserted in the cover and / or at least one fuse holder to be partially inserted in the cover.
Die vorgenannte Aufgabe wird ferner erfindungsgemäß gelöst durch ein Verfahren zur Herstellung einer Steckerbrücke, wobei zumindest ein elektrischer Leiter zur Kontaktierung von zumindest einem Steckerstift mit einer Kühleinrichtung versehen wird.The aforementioned object is further achieved according to the invention by a method for producing a plug bridge, wherein at least one electrical conductor for contacting at least one plug pin is provided with a cooling device.
Hierdurch wird während des Betriebs der Steckerbrücke bzw. des Steckers, in dem die Steckerbrücke enthalten ist, die Abführung von Wärme, die auf Grund des elektrischen Widerstands in den elektrischen Bauelementen entsteht, verbessert. Insbesondere ist dies bei der Herstellung von Steckerbrücken für Schutzkontaktstecker nach BS 1363 vorteilhaft.As a result, during the operation of the plug bridge or the plug in which the plug bridge is contained, the dissipation of heat, which arises due to the electrical resistance in the electrical components, improved. In particular, this is advantageous in the production of plug bridges for earthing contact plug to BS 1363.
Um die Herstellung zu vereinfachen, ist es von Vorteil, wenn die Kühleinrichtung integral mit dem elektrischen Leiter hergestellt wird.In order to simplify the manufacture, it is advantageous if the cooling device is produced integrally with the electrical conductor.
Vorzugsweise wird der elektrische Leiter aus Metallblech hergestellt.Preferably, the electrical conductor is made of sheet metal.
Insbesondere ist es von Vorteil, wenn der elektrische Leiter umgeformt wird, z.B. aus dem Metallblech ausgestanzt wird und, vorzugsweise zeitgleich, mit der Kühleinrichtung versehen wird. Hierbei kann die Prozesskette zur Herstellung der Steckerbrücke verkürzt werden.In particular, it is advantageous if the electrical conductor is reshaped, e.g. is punched out of the metal sheet and, preferably at the same time, is provided with the cooling device. In this case, the process chain for producing the connector bridge can be shortened.
Gemäß einem weiteren bevorzugten Ausführungsbeispiel wird die Kühleinrichtung als oberflächenvergrößernde Oberflächenstruktur, vorzugsweise in einem Stanz- oder Prägeschritt, auf dem elektrischen Leiter erzeugt.According to a further preferred embodiment, the cooling device is produced as a surface-enlarging surface structure, preferably in a punching or embossing step, on the electrical conductor.
Die vorliegende Erfindung wird nachfolgend anhand von bevorzugten Ausführungsbeispielen in Verbindung mit den zugehörigen Figuren näher erläutert. In diesen zeigen:
- Fig. 1a
- eine Draufsicht auf eine Rückseite (griffseitige Seite) eines bevorzugten Ausführungsbeispiels einer Steckerbrücke,
- Fig. 1 b
- eine Seitenansicht der Steckerbrücke aus
Fig. 1a , - Fig. 2
- eine perspektivische Darstellung einer Grundplatte der Steckerbrücke aus
Fig. 1a mit montierten Steckerstiften, - Fig. 3a
- eine perspektivische Darstellung eines Deckels der Steckerbrücke aus
Fig. 1 a mit integrierten elektrischen Bauelementen, - Fig. 3b
- eine Draufsicht auf eine Vorderseite (steckdosenseitige Seite) des Deckels aus
Fig. 3a mit Sicherungshaltern einer elektrischen Sicherungseinrichtung, - Fig. 3c
- eine Seitenansicht des Deckels aus
Fig. 3a , und - Fig. 4
- elektrische Bauelemente, die in den Deckel aus
Fig. 3a zumindest teilweise integriert sind, wobei der Deckel zur besseren Darstellung entfernt worden ist.
- Fig. 1a
- a plan view of a back side (handle side) of a preferred embodiment of a connector bridge,
- Fig. 1 b
- a side view of the connector bridge
Fig. 1a . - Fig. 2
- a perspective view of a base plate of the connector bridge
Fig. 1a with mounted pins, - Fig. 3a
- a perspective view of a lid of the connector bridge
Fig. 1 a with integrated electrical components, - Fig. 3b
- a plan view of a front side (plug-side side) of the lid
Fig. 3a with fuse holders of an electrical safety device, - Fig. 3c
- a side view of the lid
Fig. 3a , and - Fig. 4
- electrical components that look in the lid
Fig. 3a are at least partially integrated, the cover has been removed for ease of illustration.
In den
In
Die Steckerstifte 9a, 9b, 9c sind in den Ecken eines Dreiecks angeordnet und mit der Grundplatte 2 verbunden. Das Bezugszeichen 9a bezeichnet einen Erdungssteckerstift, der im Vergleich zu den beiden anderen Steckerstiften 9b, 9c länger ist und vorauseilend angeordnet ist, so dass der Erdungssteckerstift 9a der erste Steckerstift ist, der beim Einschieben in die Steckdose die Erding herstellt, und der letzte Steckerstift ist, der beim Herausziehen aus der Steckdose die Erdung unterbricht.The plug pins 9 a, 9 b, 9 c are arranged in the corners of a triangle and connected to the
Abhängig von der zugrundeliegenden Steckernorm sind natürlich auch andere Ausgestaltungen der Grundplatte 2 und/oder der Steckerstifte 9a, 9b, 9c möglich. Insbesondere können auch mehr als drei Steckerstifte vorgesehen sein, beispielsweise wenn ein Dreiphasen- oder Mehrphasenstrom zu übertragen ist.Of course, other configurations of the
Die Grundplatte 2 besteht vorzugsweise aus einem elektrisch isolierenden Material, das den gestellten Anforderungen entspricht, beispielsweise aus einem Kunststoff wie Polyamid (PA) oder Polybutylenterephthalat (PBTB). Jedoch ist es auch möglich, die Grundplatte 2 aus einem keramischen Material herzustellen.The
Zwischen dem Erdungssteckerstift 9a auf der einen Seite und den beiden weiteren Steckerstiften 9b, 9c auf der anderen Seite weist die Grundplatte 2 vorzugsweise eine Aussparung 4 auf. Die Aussparung 4 kann jedoch beispielsweise auch derart angeordnet sein, dass sich eine Längsachse der Aussparung 4 im Wesentlich von nur einem der weiteren Steckerstifte 9b, 9c ausgehend bis neben den Erdungssteckerstift 9a erstreckt.Between the grounding pin 9a on one side and the two
In dem in
Am freien Rand der Wand 11 ist vorzugsweise eine Dichtanordnung angeordnet, um den Übergang zu einem Deckel 3 abzudichten, auf den nachfolgend noch eingegangen werden wird. Die Dichteinrichtung kann beispielsweise als Nut oder Feder einer umlaufenden Nut- und Federverbindung 12 ausgeführt sein, kann jedoch auch als separate Dichtlippe auf dem Rand der Wand 11 aufgebracht sein.At the free edge of the
In den
Im dargestellten Ausführungsbeispiel sind elektrische (leitende) Bauelemente der Steckerbrücke 1 zumindest teilweise in den Deckel 3 integriert. Diese Integration ist insbesondere stoffschlüssig, wobei der Deckel 3 vorzugsweise als Spritzgussbauteil ausgeführt ist, in das die elektrischen Bauelemente zumindest teilweise eingespritzt sind. Neben der Grundplatte 2 stellt somit auch der Deckel 3 ein tragendes Bauteil für elektrische Bauelemente der Steckerbrücke 1 dar.In the illustrated embodiment, electrical (conductive) components of the connector bridge 1 are at least partially integrated in the
Diese elektrischen Bauelemente umfassen Teile der elektrischen Sicherungseinrichtung 5 sowie Teile elektrischer Leiter 8a, 8b, 8c.These electrical components comprise parts of the electrical safety device 5 and parts of
Die elektrische Sicherungseinrichtung 5 beinhaltet zwei einander gegenüberliegende Sicherungshalter 6, in die eine elektrische Sicherung 7, beispielsweise eine Feinsicherung, einsetzbar ist. Sockelbereiche der Sicherungshalter 6 sind in den Deckel 3 derart integriert, dass die freien Enden des Sicherungshalters 6 auf der Vorderseite (steckdosenseitige Seite) des Deckels 3 aus dem Deckel 3 herausragen (
Ferner sind in dem dargestellten Ausführungsbeispiel ein zum Sicherungshalter 6 führender elektrischer Leiter 8a und ein vom Sicherungshalter 6 wegführender elektrischer Halter 8b teilweise in den Deckel 3 integriert. Vorzugsweise sind diese elektrischen Leiter 8a, 8b einteilig mit den jeweiligen Sicherungshaltern ausgebildet und aus Metallblechen, vorzugsweise Messingblechen, hergestellt.Further, in the illustrated embodiment, an
In den Deckel 3 ist ferner ein Teil eines elektrischen Leiters 8c integriert, der den Erdungssteckerstift 9a kontaktiert. Dieser elektrische Leiter 8c verläuft zwischen den beiden Sockelbereichen der einander gegenüberliegenden Sicherungshalter 6 durch den Deckel 3. Jedoch ist es auch möglich, nicht alle der vorgenannten elektrischen Bauelemente in den Deckel 3 zu integrieren. Beispielsweise kann der elektrische Leiter 8c auch direkt auf der Grundplatte 2 befestigt werden oder in diese integriert werden.In the
Freie Enden des zum Sicherungshalter 6 führenden elektrischen Leiters 8a und des zum Erdungssteckerstift 9a führenden elektrischen Leiters 8c weisen Aufnahmehülsen 10 auf, die vorzugsweise einteilig mit den elektrischen Leitern 8a, 8c ausgebildet sind. Diese Aufnahmehülsen 10 dienen der zuverlässigen Verbindung und elektrischen Kontaktierung der Leiter 8a, 8c mit entsprechenden Adern eines Anschluss- bzw. Netzkabels.Free ends of the
Für die automatisierte Fertigung bietet es sich an, die Aufnahmehülsen 10 als Crimphülsen auszubilden. Für manuell zu montierende Stecker ist es jedoch auch möglich, die Aufnahmehülsen 10 mit Schrauben oder anderen Klemmeinrichtungen zur Verbindung mit den entsprechenden Adern des Anschluss- bzw. Netzkabels zu versehen.For automated production, it makes sense to form the receiving
Der Deckel 3 kann aus einem ähnlichen oder dem gleichen Material wie die Grundplatte 2 ausgebildet sein. Insbesondere ist es daher von Vorteil, den Deckel 3 aus einem hinsichtlich Verarbeitbarkeit und Isolationsvermögen und Alterungsbeständigkeit geeigneten Kunststoff, wie z.B. Polyamid (PA) oder Polybutylenterephthalat (PBTB), herzustellen. Jedoch ist es auch möglich, den Deckel 3 aus einem keramischen Material herzustellen.The
Die Form des Deckels 3 entspricht weitestgehend der Außenkontur der Aussparung 4, bzw. der Außenkontur der überstehenden Wand 11, die die Aussparung 4 umgibt. Jedoch ist es auch möglich, die Fläche des Deckels 3 etwas größer zu gestalten, insbesondere wenn die im Deckel 3 integrierten, elektrischen Leiter 8a, 8b, 8c von einem direkt auf der Grundplatte 2 montierten, elektrischen Leiter 8d zu beabstanden und zu isolieren sind. Hierfür ist es möglich, eine Außenkante des Deckels 3 bis an die Aufnahmehülsen 10 heranzuführen.The shape of the
Auf seiner Vorderseite (steckdosenseitige Seite), d.h. der Seite mit der der Deckel 3 auf der überstehenden Wand 11 aufliegt, kann der Deckel 3 ebenfalls mit einer vorzugsweise umlaufenden Dichteinrichtung versehen sein. Beispielsweise kann es sich hierbei um eine Feder oder Nut der Nut- und Federverbindung 12 handeln, die der Nut oder Feder der Wand 11 entspricht. Auch eine separate Dichtlippe ist möglich.On its front side (plug-side side), i. the side with which the
In den
Alternativ oder zusätzlich ist es möglich, den Deckel 3 mit der Grundplatte 2 stoffschlüssig zu verbinden. Insbesondere wenn die Grundplatte 2 und der Deckel 3 aus thermoplastischem Kunststoff bestehen, ist es von Vorteil, die Grundplatte 2 und den Deckel 3 mittels Ultraschallschweißen oder anderen Verbindungsarten, (z.B. Reibschweißen oder Kleben) zu verbinden. Dadurch wird sichergestellt, dass in diesem Bereich keine Feuchtigkeit von außen in die Steckerbrücke 1 bzw. den Stecker eindringen kann.Alternatively or additionally, it is possible to connect the
Eine weitere Aufnahmehülse 10 ist zwischen den Aufnahmehülsen 10 des zum Sicherungshalter 6 führenden elektrischen Leiters 8a und des zum Erdungssteckerstift 9a führenden elektrischen Leiters 8c angeordnet. Diese weitere Aufnahmehülse 10 ist mit einem weiteren elektrischen Leiter 8d verbunden, der direkt mit dem in
Die in
Die in
Wie in
Zur Herstellung der Steckerbrücke 1 ist es von Vorteil, die Grundplatte 2 mit der Aussparung 4 einteilig, beispielsweise in einem Spritzgussprozess aus elektrisch isolierendem, den gestellten Anforderungen hinsichtlich Verarbeitbarkeit und Wirtschaftlichkeit, Isolationsvermögen und Alterungsbeständigkeit entsprechenden Kunststoff, wie z.B. Polyamid (PA) oder Polybutylenterephthalat (PBTB), herzustellen.For the preparation of the connector bridge 1, it is advantageous, the
Auch der Deckel 3 wird einteilig, vorzugsweise in einem Spritzgussprozess, hergestellt. Hierbei werden die Sicherungshalter 6 und/oder der zum Sicherungshalter 6 führende elektrische Leiter 8a und/oder der vom Sicherungshalter 6 wegführende elektrische Leiter 8b und/oder der zum Erdungssteckerstift 9a führende elektrische Leiter 8c in einer Gussform positioniert und anschließend in Gießmaterial, vorzugsweise in geeigneten elektrisch isolierenden Kunststoff, wie z.B. Polyamid (PA) oder Polybutylenterephthalat (PBTB), eingegossen.Also, the
Nach der Herstellung des Deckels 3 wird der Deckel 3 auf die Grundplatte 2 derart aufgesetzt, dass die elektrische Sicherungseinrichtung 5 zumindest teilweise in die Aussparung 4 hineinragt. Vorzugsweise erfolgt eine stoffschlüssige Verbindung zwischen dem Deckel 3 und der Grundplatte 2, insbesondere durch Ultraschallschweißen oder andere Verfahren (z.B. Reibschweißen oder Kleben).After the
Die freien Enden des vom Sicherungshalter 6 wegführenden elektrischen Leiters 8b und des zum Erdungssteckerstift 9a führenden elektrischen Leiters 8c werden mit den entsprechenden Steckerstiften 9b, 9a verbunden. Beispielsweise kann diese Verbindung mittels einer Taumelnietung und/oder mittels Aussparungen und Vorsprüngen in den freien Enden der elektrischen Leiter 8b, 8c bzw. den jeweiligen Steckerstiften 9b, 9a erfolgen. Diese Verbindung kann vor oder nach der stoffschlüssigen Verbindung des Deckels 3 mit der Grundplatte 2 erfolgen oder auch zeitgleich dazu.The free ends of the electrical conductor 8b leading away from the
Obwohl dies in den dargestellten Ausführungsbeispielen nicht gezeigt ist, ist es auch möglich, die elektrische Sicherungseinrichtung 5 zumindest teilweise in die Grundplatte 2 einzugießen. Ebenfalls ist es möglich, sämtliche, zuvor genannte elektrischen Bauelemente in einer Gussform relativ zueinander zu positionieren und in einem einzigen Gussschritt einzugießen.Although not shown in the illustrated embodiments, it is also possible to at least partially inject the electrical safety device 5 into the
Um im Betrieb eine thermische Überlastung der Steckerbrücke 1 zu verhindern und die durch den elektrischen Widerstand der elektrischen Bauelemente, insbesondere den elektrischen Widerstand der elektrischen Sicherung 7, entstehenden Wärme besser abzuführen, ist es von Vorteil, die Steckerbrücke 1 mit zumindest einer Kühleinrichtung 13 zu versehen. Unter Bezugnahme auf die vorangegangenen Ausführungsbeispiele ist es möglich, die Kühleinrichtung 13 auf zumindest einer Seite des Deckels 3 vorzusehen. Vorzugsweise handelt es sich dabei um die griffseitige Seite des Deckels 3, d.h. die Seite, die der Sicherungskammer abgewandt ist.In order to prevent a thermal overload of the connector bridge 1 during operation and better dissipate the heat generated by the electrical resistance of the electrical components, in particular the electrical resistance of the electrical fuse 7, it is advantageous to provide the connector bridge 1 with at least one
Ebenfalls ist es von Vorteil, zumindest einen im Deckel 3 integrierten, elektrischen Leiter 8a, 8b, 8c, d.h. den zum Sicherungshalter 6 führenden elektrischen Leiter 8a und/oder den vom Sicherungshalter 6 wegführenden elektrischen Leiter 8b und/oder den zum Erdungsstift 9a führenden elektrischen Leiter 8c, vorzugsweise innerhalb des Deckels 3, mit einer Kühleinrichtung 13 zu versehen.It is also advantageous to have at least one
Ebenfalls ist es von Vorteil, auf zumindest einem Sicherungshalter 6, beispielsweise auf den im Deckel 3 integrierten Sockelbereich des Sicherungshalters 6, eine Kühleinrichtung 13 vorzusehen.It is also advantageous to provide a
Alternativ oder zusätzlich ist es auch möglich, dass der direkt auf der Grundplatte 2 befestigte, elektrische Leiter 8d eine Kühleinrichtung 13 aufweist.Alternatively or additionally, it is also possible for the
Insbesondere ist es von Vorteil, wenn die Kühleinrichtung/-en 13 integral mit dem elektrischen Leiter 8a, 8b, 8c, 8d und/oder dem Deckel 3 ausgebildet ist/sind. Um die Wärme effizient abzuführen, ist die Kühleinrichtung 13 vorzugsweise als oberflächenvergrößernde Oberflächenstruktur ausgebildet. Beispielsweise kann die Kühleinrichtung 13 eine Vielzahl von regelmäßig angeordneten Vorsprüngen aufweisen. Diese Vorsprünge können im Wesentlichen pyramidenförmig oder kegelförmig ausgebildet sein, können jedoch auch eine lamellenartige Struktur in Form von Kühlrippen aufweisen.In particular, it is advantageous if the cooling device / s 13 is / are integrally formed with the
Bei der Herstellung der Steckerbrücke 1 ist es von Vorteil, wenn die Kühleinrichtung 13 integral mit dem Deckel 3 und/oder mit einem oder mehreren elektrischen Leitern 8a, 8b, 8c, 8d hergestellt wird. Die elektrischen Leiter 8a, 8b, 8c, 8d werden vorzugsweise aus einem Metallblech, beispielsweise einem Messingblech, hergestellt, indem sie aus dem Metallblech ausgestanzt werden.In the manufacture of the connector bridge 1, it is advantageous if the
Wird der elektrische Leiter 8a, 8b, 8c, 8d aus dem Metallblech ausgestanzt, ist es insbesondere vorteilhaft, die Kühleinrichtung 13 zeitgleich mit dem Stanzschritt auf der Oberfläche des Metallblechs auszubilden. Jedoch ist es auch möglich, die Kühleinrichtung 13 bereits vor dem Stanzvorgang beispielsweise durch einen Prägeschritt auf das Metallblech aufzubringen oder den ausgestanzten, elektrischen Leiter 8a, 8b, 8c, 8d im Nachhinein mit der Kühleinrichtung 13 zu versehen. Da die elektrischen Leiter 8a, 8b, 8c, 8d für die Kontaktierung innerhalb der Steckerbrücke 1 vorzugsweise umzubiegen sind, um sie optimal an die räumlichen Gegebenheiten innerhalb der Steckerbrücke 1 anzupassen, kann die Kühleinrichtung 13 zeitgleich mit dem Umformschritt durch einen Prägeschritt ausgebildet werden.If the
Beim Deckel 3 ist es möglich, die Kühleinrichtung 13 als oberflächenvergrößernde Oberflächenstruktur durch entsprechende Gestaltung der Spritzgussform direkt beim Spritzgießen zu erzeugen.With the
Obwohl in den
Die vorangegangenen Ausführungsbeispiele betreffen eine Steckerbrücke 1, insbesondere für einen Schutzkontaktstecker nach BS 1363, mit einer Grundplatte 2, die eine Aussparung 4 für eine elektrische Sicherungseinrichtung 5 aufweist, und einem Deckel 3, der die Aussparung 4 abdeckt und in den die elektrische Sicherungseinrichtung 5 zumindest teilweise integriert ist.The preceding embodiments relate to a connector bridge 1, in particular for a safety plug to BS 1363, with a
Ferner betreffen die vorangegangenen Ausführungsbeispiele ein Verfahren zur Herstellung einer Steckerbrücke, insbesondere für einen Schutzkontaktstecker nach BS 1363, wobei eine elektrische Sicherungseinrichtung 5 zumindest teilweise in eine Grundplatte 2 und/oder einen Deckel 3 der Steckerbrücke 1 eingegossen wird.Furthermore, the preceding embodiments relate to a method for producing a plug bridge, in particular for a safety plug to BS 1363, wherein an electrical safety device 5 is at least partially poured into a
Die vorangegangenen Ausführungsbeispiele betreffen ferner eine Steckerbrücke 1, insbesondere für einen Schutzkontaktstecker nach BS 1363 und insbesondere nach einem der vorangegangenen Ausführungsbeispiele, mit einer Grundplatte 2 und zumindest einem elektrischen Leiter 8a, 8b, 8c, 8d zur Kontaktierung von zumindest einem Steckerstift 9a, 9b, 9c, wobei der elektrischen Leiter 8a, 8b, 8c, 8d eine Kühleinrichtung 13 aufweist.The preceding embodiments further relate to a plug bridge 1, in particular for a safety plug according to BS 1363 and in particular according to one of the preceding embodiments, with a
Ferner betreffen die vorangegangenen Ausführungsbeispiele ein Verfahren zur Herstellung einer Steckerbrücke 1, insbesondre für einen Schutzkontaktstecker nach BS 1363 und insbesondere nach zumindest einem der vorangegangenen Ausführungsbeispiele, wobei zumindest eine elektrischer Leiter 8a, 8b, 8c, 8d zur Kontaktierung von zumindest einem Steckerstift 9a, 9b, 9c mit einer Kühleinrichtung 13 versehen wird.Furthermore, the preceding embodiments relate to a method for producing a plug bridge 1, in particular for a safety plug to BS 1363 and in particular for at least one of the preceding embodiments, wherein at least one
Claims (15)
- Plug connector, particularly for a safety plug, comprising a base plate (2) which has a recess (4) for an electrical fuse device (5), and a cover (3) which covers the recess (4), characterized in that the cover (3) is an injection molded part into which the electrical fuse device (5) is injected at least in part, wherein the electrical fuse device (5), starting from the cover (3), projects at least in part into the recess (4) of the base plate (2), and the cover (3) is connected in a form-fit manner to at least a part of the electrical fuse device (5).
- Plug connector according to claim 1, wherein a free portion of the electrical fuse device (5) projects at least in part into the recess (4) of the base plate (2).
- Plug connector according to claim 1 or 2, wherein the electrical fuse device (5) comprises particularly two fuse holders (6) disposed opposite to each other for receiving an electrical fuse (7), which are integrated at least in part into the cover (3), preferably an electrical conductor (8a) leading to the fuse holder (6), and/or an electrical conductor (8b) leading away from the fuse holder (6) is integrated at least in part into the cover (3).
- Plug connector according to at least one of claims 1 to 3, wherein a grounding plug pin (9a) is fastened to the base plate (2), and an electrical conductor (8c) leading to the grounding plug pin (9a) is integrated, particularly injected, at least in part into the cover (3), preferably in a form-fit manner.
- Plug connector according to claim 3 or 4, wherein the electrical conductor (8a) leading to the fuse holder (6) comprises a receiving sleeve (10) at its free and and/or the electrical conductor (8c) leading to the grounding plug pin (9a) comprises a receiving sleeve (10) at its free end.
- Plug connector according to at least one of claims 1 to 5, wherein the recess (4) of the base plate (2) is enclosed by a protruding, preferably surrounding, wall (11), a tongue-and-groove connection (12) is provided particularly between the wall (11) and the cover (3), or wherein the wall (11) and the cover (3) are interconnected by material bonding, particularly a cooling device (13) is provided at least at a side of the cover (3) and/or with at least an electrical conductor (8a, 8b, 8c) integrated in the cover (3) and/or with at least a fuse holder (6).
- Plug connector, particularly for a safety plug according to at least one of claims 1 to 6, comprising at least an electrical conductor (8a, 8b, 8c, 8d) for contacting at least a plug pin (9a, 9b, 9c), wherein the electrical conductor (8a, 8b, 8c, 8d) comprises a cooling device (13), wherein preferably the cooling device (13) is made integral with the electrical conductor (8a, 8b, 8c, 8d), wherein particularly the cooling device (13) is configured as a surface-enlarged structure, particularly surface structure, preferably comprises a plurality of regularly arranged projections, particularly pyramidal or conical projections or projections in the form of a truncated pyramid or truncated cone.
- Method for producing a plug connector according to claim 1, wherein an electrical fuse device (5) is cast at least in part into a base plate (2) and/or a cover (3) of the plug connector (1).
- Method according to claim 8, wherein the base plate (2) is produced with a recess (4), the electrical fuse device (5) is cast at least in part into the cover (3), and the cover (3) is connected to the base plate (2) such that the electrical fuse device (5) projects at least in part into the recess (4).
- Method according to claim 8 or 9, wherein the base plate (2) and/or the cover (3) is injection molded from an electrically insulating plastic, fuse holders (6) of the fuse device (5) and/or electrical conductors (8a, 8b, 8c) are positioned in a mold for producing the base plate (2) and/or for producing the cover (3) and are subsequently cast into casting material, preferably into electrically insulating plastic.
- Method according to at least one of claims 8 to 10, wherein the cover (3) is connected by material bonding to a wall (11) enclosing the recess (4).
- Method according to at least one of claims 8 to 11, wherein a cooling device (13) is formed at least at a side of the base plate (2) and/or at least at a side of the cover (3) and/or at least at an electrical conductor (8a, 8b, 8c) to be partly cast in the cover (3) and/or at least a fuse holder (6) to be partly cast in the cover (3).
- Method according to at least one of claims 8 to 12, wherein at least an electrical conductor (8a, 8b, 8c, 8d) is provided with a cooling device (13) for contacting at least a plug pin (9a, 9b, 9c).
- Method according to claim 13, wherein the cooling device (13) is integrally produced with the electrical conductor (8a, 8b, 8c, 8d), the electrical conductor (8a, 8b, 8c, 8d) is made from sheet metal, and/or the electrical conductor (8a, 8b, 8c, 8d) is punched out from the sheet metal and provided, preferably simultaneously, with the cooling device (13).
- Method according to claim 13 or 14, wherein the electrical conductor (8a, 8b, 8c, 8d) is shaped, and provided, preferably simultaneously, with the cooling device (13), particularly the cooling device (13) is produced as a surface-enlarged structure, particularly surface structure, preferably in a punching or embossing step, on the electrical conductor (8a, 8b, 8c, 8d).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200910040776 DE102009040776A1 (en) | 2009-09-09 | 2009-09-09 | Connector bridge and method of making a jumper |
PCT/EP2010/005558 WO2011029605A1 (en) | 2009-09-09 | 2010-09-09 | Plug connector and method for producing a plug connector |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2476168A1 EP2476168A1 (en) | 2012-07-18 |
EP2476168B1 true EP2476168B1 (en) | 2016-01-27 |
Family
ID=42791073
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10752531.3A Active EP2476168B1 (en) | 2009-09-09 | 2010-09-09 | Plug connector and method for producing a plug connector |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2476168B1 (en) |
CN (1) | CN102668268B (en) |
DE (1) | DE102009040776A1 (en) |
WO (1) | WO2011029605A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102022119663A1 (en) | 2022-08-04 | 2024-02-15 | Unger Kabel-Konfektionstechnik GmbH | Plug bridge blank, plug bridge and method for producing a plug bridge |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1259497A (en) * | 1969-03-19 | 1972-01-05 | ||
DE2965835D1 (en) * | 1979-03-19 | 1983-08-18 | Bicc Plc | An improved electric plug assembly |
GB2065990B (en) * | 1979-12-21 | 1983-09-21 | Lucas Industries Ltd | Electrical plugs |
NL8006481A (en) * | 1980-11-28 | 1982-06-16 | Philips Nv | ELECTRIC PLUG. |
GB2140222B (en) * | 1983-05-20 | 1986-06-25 | Philips Electronic Associated | Method of manufacturing a domestic moulded-on mains plug |
IE54984B1 (en) * | 1983-12-13 | 1990-04-11 | Irish Driver Harris Company Li | A non-rewirable electrical plug and a method of moulding therefor |
CN86207918U (en) * | 1986-10-11 | 1988-12-28 | 胡仁虔 | Plug type multifunctional voltage regulator for domestic electric device |
CN2109633U (en) * | 1991-11-30 | 1992-07-08 | 北京核工程研究设计院比尼新技术公司 | Current limiting safety box plug |
JPH07135050A (en) * | 1993-09-17 | 1995-05-23 | Hitachi Densen Kako Kk | Electric power supply plug |
US5435755A (en) * | 1994-01-13 | 1995-07-25 | Chien; Ming-Chyan | Mains power connection plug structure |
CN2266731Y (en) * | 1996-09-05 | 1997-11-05 | 吴志贤 | Radiation apparatus for power switch |
US6267627B1 (en) * | 1999-11-22 | 2001-07-31 | Tien-Hui Lin | Electrical plug with removable fuse |
-
2009
- 2009-09-09 DE DE200910040776 patent/DE102009040776A1/en not_active Withdrawn
-
2010
- 2010-09-09 EP EP10752531.3A patent/EP2476168B1/en active Active
- 2010-09-09 WO PCT/EP2010/005558 patent/WO2011029605A1/en active Application Filing
- 2010-09-09 CN CN201080050488.9A patent/CN102668268B/en active Active
Also Published As
Publication number | Publication date |
---|---|
WO2011029605A1 (en) | 2011-03-17 |
CN102668268A (en) | 2012-09-12 |
EP2476168A1 (en) | 2012-07-18 |
CN102668268B (en) | 2016-07-13 |
DE102009040776A1 (en) | 2011-03-10 |
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