EP2438232A2 - Dispositif et methode pour l' identification d'erreurs dans des tissus et le marquage - Google Patents
Dispositif et methode pour l' identification d'erreurs dans des tissus et le marquageInfo
- Publication number
- EP2438232A2 EP2438232A2 EP10722663A EP10722663A EP2438232A2 EP 2438232 A2 EP2438232 A2 EP 2438232A2 EP 10722663 A EP10722663 A EP 10722663A EP 10722663 A EP10722663 A EP 10722663A EP 2438232 A2 EP2438232 A2 EP 2438232A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- plastic fabric
- plastic
- labels
- fabric
- label
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H1/00—Marking textile materials; Marking in combination with metering or inspecting
- D06H1/04—Marking textile materials; Marking in combination with metering or inspecting by attaching threads, tags, or the like
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H3/00—Inspecting textile materials
- D06H3/08—Inspecting textile materials by photo-electric or television means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
- G01N21/898—Irregularities in textured or patterned surfaces, e.g. textiles, wood
- G01N21/8983—Irregularities in textured or patterned surfaces, e.g. textiles, wood for testing textile webs, i.e. woven material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
- G01N2021/8854—Grading and classifying of flaws
- G01N2021/888—Marking defects
Definitions
- the invention relates to a device for detecting defects in a plastic fabric of monoaxially stretched polymer, in particular Polyolefm-, preferably polypropylene tapes, which is optionally one or two sides with thermoplastic material, in particular Polyolefm coated, wherein for monitoring irregularities that are incorrect Sections of the plastic fabric are characteristic, an inspection camera for taking pictures of the plastic fabric and by an evaluation that detects irregularities in the woven image of the plastic fabric based on the images taken by the inspection camera and triggers an error signal when detecting Webreliunregelnovkeiten that index a defective portion of the plastic fabric , which drives, for example, a flashing light or a horn, or can be fed to a higher-level machine control. Furthermore, an inspection system for fault location monitoring of a plastic fabric and variants of a method for fault location marking or monitoring of a plastic fabric are specified.
- Plastic bags for packaging dusty goods such as cement must be sufficiently strong and dustproof to prevent contamination or the escape of dust during the filling, storage and transport and thus also contribute to environmental protection.
- Plastic bags for packaging free-flowing chemicals must additionally meet stringent requirements for occupational safety and requirements regarding the resistance of the material used to weathering.
- WO 2005/035862 A1 discloses a method for processing signals obtained by scanning textile surfaces. Values for preselected parameters are derived from the signals, limit values being specified for the values of the parameters, which are used to determine errors. Depending on the nature of the detected errors, for example, an alarm can be triggered by a device or a drive can be stopped.
- WO 2005/085813 A1 relates to a device for monitoring a moving web on a textile machine, wherein a line sensor for scanning the web along its width is mounted.
- a sensor signal of the line sensor for example a CCD opto-electric line sensor, is thereby processed by an electronic circuit in a konf ⁇ gurierbares output signal, which triggers an action.
- Such an output signal is suitable, for example, triggering the shutdown of a drive for the web or the initiation of a visual or audible alarm.
- DE 43 12 452 A1 discloses a method for optically determining quality-determining parameters of textile surfaces with the aid of imaging sensors.
- the textile surface is detected in sections by a line camera and the digital recording then evaluated for homogeneity, alignment and number of meshes and rods or chains and weft threads of periodically structured woven or knitted fabric.
- DE 33 04 817 A1 discloses a method for automatic defect detection in textile fabrics using image filtering to increase the contrast between the perceived as normal global texture of the tissue to be examined and perceived as defective local deviations.
- image filtering For this purpose, at least two spatial filters adapted to the detection of rectilinear contour elements are used for image transformation. Error signals obtained by digital image filtering are stored and analyzed by a downstream processor.
- a reliable monitoring system for detecting a defective portion of a plastic fabric the sensitivity of the defect detection is preferably adjustable according to customer requirements, which marks all occurring defects and recognizes after one or more subsequent processing steps of the plastic fabric, is not yet known.
- Another object of the present invention is to avoid the known from the prior art disadvantages and to provide a device for detecting defects of a plastic fabric. Another object of the invention is to provide an inspection system for fault location monitoring using such a device for fault location detection.
- An inventive device for detecting defects in a plastic fabric of monoaxially stretched polymer, in particular Polyolefm-, preferably polypropylene tapes, which is optionally one or two sides with thermoplastic material, in particular Polyolefm coated comprises for monitoring irregularities that for defective sections of Plastic fabric are characteristic, an inspection camera for receiving images of the plastic fabric and an evaluation that detects irregularities in the woven image of the plastic fabric based on the images taken by the inspection camera and triggers an error signal on detection of Webreliunregelnovkeiten that index a defective portion of the plastic fabric.
- the error signal controls, for example, a flashing light or a horn, or can be fed to a higher-level machine control.
- a tissue defect detection device is equipped with a user interface for setting the sensitivity of the defect detection of the evaluation unit, which individually enables the user to specify a selection of the sections of the plastic tissue to be marked as defective.
- a labeling device for attaching labels to the plastic fabric is provided, wherein the labeling device is directly or indirectly driven by the error signal to attach at least one label to a defective portion.
- a labeling device which is controlled, for example, by an error signal of a higher-level machine control, automatically identifies defective sections with labels in a stationary manner.
- tissue defect detection device depending on the length of a defective portion of the plastic fabric from the labeling several labels on such a defective section, preferably one label at the beginning and one at the end of the faulty section, in particular a plurality of labels at regular intervals along the faulty section, attached.
- Fabric material is used for the production of a plastic bag.
- a device for identifying defects marked by labels in a plastic fabric comprising a label sensor for detecting the position of the labels on the plastic fabric and a computing unit which identifies defective sections of the plastic fabric based on the label positions detected by the label sensor.
- a tissue defect identification device comprises a separation station which separates the defective sections of the plastic tissue identified by the computing unit.
- the label sensor operates on an inductive basis and thus detects labels provided with an electrically conductive layer.
- Such labels provided with an electrically conductive layer offer the security of being detected by an inductive label sensor even if they have already been printed together with the plastic fabric or if after several production steps in which the synthetic fabric has been folded into sacks, for example. to lie on the bottom or inside of a folded bag.
- a label sensor detects an inventive
- Tissue Defect Identification Device Labels which are multi-layered and comprise a plastic carrier layer, an electrically conductive layer applied to the plastic carrier layer, and an adhesive layer, preferably a dispersion-based acrylic adhesive. Such labels are advantageously detected by the label sensor whose layer thickness of the plastic carrier layer is between 120 and 50 ⁇ m and whose layer thickness of the electrically conductive layer is less than 0.1 ⁇ m.
- Such labels are not covered by the metal detectors usually provided there for material input control in plastic recycling machines. An impairment of the quality of the recycled plastic material by a small proportion of label components is not expected. In addition, it is advantageous to use very small-area labels for identifying a defective section of the fabric.
- the label sensor is designed as an optical label sensor, the labels of opaque material, preferably made of opaque plastic detected.
- optical label sensor is selected whose wavelength of the emitted light is not or only partially absorbed by the material of the plastic fabric.
- a high extinction of the emitted light which may be caused by the material of the plastic fabric or, for example, an ink already applied to the fabric, usually results in that the labels are not detected by the optical label sensor with sufficient reliability.
- tissue defect detection device a defective portion of the plastic fabric, for example, recognized immediately after production of the fabric and immediately marked with labels. Subsequently, a variety of other manufacturing steps can be carried out, as required for example for the production of bags made of plastic fabric.
- the tissue defect identification device identifies the correspondingly identified defect in one of the subsequent production steps and separates it from the current production in a separation station.
- a warning signal is emitted by the tissue defect identification device as soon as a defect has been identified.
- a method according to the invention for fault location monitoring of a plastic fabric characterized in particular according to the method for fault location marking is characterized by the following working steps: detecting labels in the plastic fabric, identifying defective portions of the plastic fabric based on the positions of the detected labels, and separating them as defective identified sections either manually or by means of a control unit controlled by a processing unit.
- a sequence of operations of the method for fault location and subsequent operations of the method for fault location monitoring ensures process monitoring of the entire manufacturing process of a plastic fabric.
- Fig. 1 shows a schematic representation of an embodiment of an inspection system according to the invention for fault location monitoring of a plastic fabric.
- plastic fabric includes any conceivable manufacturing or storage form of a plastic fabric, for example as a roll product, but also as a stack of stacked, individual sections of the plastic fabric.
- a defective portion 12 of a plastic fabric 10 is detected.
- the inspection camera 100 constantly makes recordings of the preferably continuously moving web of the plastic fabric 10 and sends these recordings to the evaluation unit 101. Irregularities in the weaving pattern of the plastic fabric 10, which are caused for example by a ribbon tear or by multiply superimposed ribbons, are referred to as defective sections 12 detected by the evaluation unit 101, which then triggers an error signal 102, which may be, for example, a flashing light, a horn signal or a similar warning signal. Furthermore, the error signal 102 may also be sent to a machine controller 103 which, for example, subsequently activates a labeling device 110, whereupon the labeling device 110 attaches a label 111 to the defective section 12 for its later identification.
- an error signal 102 which may be, for example, subsequently activates a labeling device 110, whereupon the labeling device 110 attaches a label 111 to the defective section 12 for its later identification.
- each with a plurality of labels 111 defective portions 13 of the plastic fabric 10 can be easily distinguished in the subsequent production of the error-free sections 11 of the plastic fabric 10. It is thus possible, for example, to place a plastic fabric 10 provided with labels 111 in stock and to reintroduce it into the further production process 130 at a later time.
- the further manufacturing process 130 can one or more processing steps, in particular the printing, laminating, molding and / or tubular molding of the plastic fabric include.
- the marked fabric 10, in which the defective sections 13 already provided with labels 111 are easy to identify, is replaced by a label sensor 200 of a fabric defect identification device 2 after passing through one or more steps of the further manufacturing process 130, for example after printing or cutting the plastic fabric 10 detected.
- the label sensor 200 which operates, for example, on an inductive basis, recognizes the labels 111 provided with an electrically conductive layer in their position on the plastic fabric 10.
- a computing unit 201 connected to the label sensor 200 identifies the defective portions 13 of the plastic fabric on the basis of the label positions determined by the label sensor 200 , which are separated in a separation station 210 from the current production. Thus, all error-free sections 11 are available for further processing of the plastic fabric 10.
- an optical label sensor can also be used. It is also possible to use labels 111, which are impermeable to light but are produced without an electrically conductive layer.
- label sensors can also be used in an inventive inspection system for fault location monitoring of plastic fabrics.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Analytical Chemistry (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Wood Science & Technology (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Treatment Of Fiber Materials (AREA)
- Investigating Or Analysing Materials By Optical Means (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0087309A AT508159B1 (de) | 2009-06-05 | 2009-06-05 | Fehlerstellenerkennung |
PCT/EP2010/056922 WO2010139560A2 (fr) | 2009-06-05 | 2010-05-19 | Identification de défauts |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2438232A2 true EP2438232A2 (fr) | 2012-04-11 |
Family
ID=42312848
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10722663A Ceased EP2438232A2 (fr) | 2009-06-05 | 2010-05-19 | Dispositif et methode pour l' identification d'erreurs dans des tissus et le marquage |
Country Status (11)
Country | Link |
---|---|
US (1) | US20120133763A1 (fr) |
EP (1) | EP2438232A2 (fr) |
CN (1) | CN102459746A (fr) |
AT (1) | AT508159B1 (fr) |
BR (1) | BRPI1012005A2 (fr) |
CO (1) | CO6470860A2 (fr) |
MA (1) | MA33411B1 (fr) |
MX (1) | MX2011012731A (fr) |
RU (1) | RU2532157C2 (fr) |
WO (1) | WO2010139560A2 (fr) |
ZA (1) | ZA201108751B (fr) |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FI128403B (en) | 2013-07-05 | 2020-04-30 | Procemex Oy Ltd | Synchronizing image capture |
CN104949996A (zh) * | 2015-06-29 | 2015-09-30 | 广东溢达纺织有限公司 | 不停机自动标识纺织面料疵点的方法及系统 |
CN104964981A (zh) * | 2015-06-29 | 2015-10-07 | 广东溢达纺织有限公司 | 纺织面料疵点信息检测标识录入方法及系统 |
CN106276372A (zh) * | 2016-10-11 | 2017-01-04 | 凌云光技术集团有限责任公司 | 一种定位卷装包装缺陷的方法及装置 |
CN107289867A (zh) * | 2017-06-09 | 2017-10-24 | 广东溢达纺织有限公司 | 布匹码长测量设备及测量方法 |
BR112020022725A2 (pt) | 2018-07-08 | 2021-02-02 | Lohia Corp Limited | dispositivo e método para gestão de defeitos em um material de tecido em linhas de conversão |
CN109142354B (zh) * | 2018-07-25 | 2020-10-23 | 珠海格力智能装备有限公司 | 采集流水线上的产品图像的系统、方法和装置 |
CN109272494B (zh) * | 2018-08-31 | 2020-07-10 | 龙山县惹巴妹手工织品有限公司 | 一种玩具表皮织品检测方法 |
IT201900005826A1 (it) * | 2019-04-16 | 2020-10-16 | Santex Rimar Group S R L | Dispositivo e metodo di rilevazione real time di difetti in tessuti, durante la tessitura |
WO2021152442A1 (fr) * | 2020-01-29 | 2021-08-05 | Lohia Corp Limited | Dispositif semi-automatisé et procédé de découpe de matériau en bande avançant |
CN115266733B (zh) * | 2022-08-03 | 2024-01-23 | 沛县万豪纺织科技有限公司 | 胚布瑕疵检测标记设备 |
CN118409555B (zh) * | 2024-07-02 | 2024-09-06 | 宜宾弘曲线业有限公司 | 一种用于纺织品加工进度的追踪控制系统及方法 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006136323A1 (fr) * | 2005-06-23 | 2006-12-28 | Teijin Aramid Gmbh | Stratifie pare-balles et garniture de protection contre les traumatismes |
JP2007291535A (ja) * | 2006-04-21 | 2007-11-08 | Toray Ind Inc | 炭素繊維布帛の検査装置および検査方法 |
Family Cites Families (17)
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US3439865A (en) * | 1964-12-17 | 1969-04-22 | Parker Pace Corp | Woven plastic bags |
US3962730A (en) * | 1974-04-17 | 1976-06-15 | Dennison Manufacturing Company | Removal of faulty material in the manufacture of non-metallic webs |
DE3151897A1 (de) * | 1981-12-30 | 1983-07-07 | Norsel Textilmaschinen AG, 8280 Kreuzlingen | Verfahren und vorrichtung zum bearbeiten von punktfoermigen feldern, insbesondere von fehlerstellen, in stoffbahnen |
CH664398A5 (de) * | 1981-12-30 | 1988-02-29 | Norsel Textilmaschinen Ag | Verfahren und mittel zum bearbeiten von punktartigen feldern, insbesondere von fehlerstellen, in stoffbahnen. |
FR2548077B1 (fr) * | 1983-06-30 | 1987-03-06 | Gerber Scient Inc | Appareil pour aider un operateur a resoudre les problemes poses par les defauts des etoffes |
DE3426056A1 (de) * | 1983-07-16 | 1985-01-24 | Leicester Polytechnic, Leicester | Verfahren und vorrichtung zur kontrolle von textilien |
DE3401826C2 (de) * | 1984-01-20 | 1994-12-15 | Krauss & Reichert Maschf | Verfahren zum Vermeiden fehlerbehafteter Zuschnitteile |
JPS63249768A (ja) * | 1987-04-03 | 1988-10-17 | グンゼ株式会社 | 検反方法及びその装置 |
US4920653A (en) * | 1988-07-18 | 1990-05-01 | Kussmaul Ernest A | Fabric marking system |
GB9024936D0 (en) * | 1990-11-16 | 1991-01-02 | Leicester Polytechnic | Methods and apparatus for fabric inspection |
DE4312452A1 (de) * | 1993-04-16 | 1994-10-20 | Erhardt & Leimer Gmbh | Verfahren zur berührungslosen optischen Messung von qualitätsbestimmenden Parametern textiler Oberflächen sowie Anordnung zur Durchführung des Verfahrens |
DE59407020D1 (de) * | 1993-11-24 | 1998-11-05 | Retech Ag | Verfahren zur verfolgung von fehlern in textilen warenbahnen |
WO2000028120A2 (fr) * | 1998-11-05 | 2000-05-18 | Visioreg S.A. | Systeme d'acquisition pour l'inspection de tissu |
US7623699B2 (en) * | 2004-04-19 | 2009-11-24 | 3M Innovative Properties Company | Apparatus and method for the automated marking of defects on webs of material |
DE502006004583D1 (de) * | 2006-04-10 | 2009-10-01 | Bcs Machine Vision Gmbh | Elektronisches Markieren zum Sortieren von in Objektverbänden hergestellten und geprüften Einzelobjekten |
DE102006028482A1 (de) * | 2006-06-21 | 2007-12-27 | Koenig & Bauer Aktiengesellschaft | Vorrichtung zur Markierung von Druckbogen mit fehlerhaften Einzelnutzen beim Nutzendruck |
DE102008017441B4 (de) * | 2008-04-03 | 2014-05-28 | Windmöller & Hölscher Kg | Verfahren und Anordnung zur Herstellung von Säcken aus Gewebematerial |
-
2009
- 2009-06-05 AT AT0087309A patent/AT508159B1/de not_active IP Right Cessation
-
2010
- 2010-05-19 MX MX2011012731A patent/MX2011012731A/es not_active Application Discontinuation
- 2010-05-19 RU RU2011153735/12A patent/RU2532157C2/ru not_active IP Right Cessation
- 2010-05-19 US US13/375,978 patent/US20120133763A1/en not_active Abandoned
- 2010-05-19 MA MA34504A patent/MA33411B1/fr unknown
- 2010-05-19 EP EP10722663A patent/EP2438232A2/fr not_active Ceased
- 2010-05-19 BR BRPI1012005A patent/BRPI1012005A2/pt not_active IP Right Cessation
- 2010-05-19 WO PCT/EP2010/056922 patent/WO2010139560A2/fr active Application Filing
- 2010-05-19 CN CN2010800250488A patent/CN102459746A/zh active Pending
-
2011
- 2011-11-29 ZA ZA2011/08751A patent/ZA201108751B/en unknown
- 2011-12-05 CO CO11166836A patent/CO6470860A2/es active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006136323A1 (fr) * | 2005-06-23 | 2006-12-28 | Teijin Aramid Gmbh | Stratifie pare-balles et garniture de protection contre les traumatismes |
JP2007291535A (ja) * | 2006-04-21 | 2007-11-08 | Toray Ind Inc | 炭素繊維布帛の検査装置および検査方法 |
Non-Patent Citations (1)
Title |
---|
J. LEWIS DORRITY ET AL: "Real-Time Fabric Defect Detection & Control in Weaving Processes", NATIONAL TEXTILE CENTER ANNUAL REPORT, 1 September 1994 (1994-09-01), Internet Article, pages 193 - 202, XP055049048, Retrieved from the Internet <URL:http://www.ntcresearch.org/pdf-rpts/AnRp96/R96G9402.pdf> [retrieved on 20130109] * |
Also Published As
Publication number | Publication date |
---|---|
MX2011012731A (es) | 2011-12-16 |
RU2011153735A (ru) | 2013-07-20 |
ZA201108751B (en) | 2012-07-25 |
WO2010139560A2 (fr) | 2010-12-09 |
US20120133763A1 (en) | 2012-05-31 |
CO6470860A2 (es) | 2012-06-29 |
CN102459746A (zh) | 2012-05-16 |
BRPI1012005A2 (pt) | 2016-05-10 |
AT508159B1 (de) | 2010-11-15 |
WO2010139560A3 (fr) | 2011-04-07 |
AT508159A4 (de) | 2010-11-15 |
RU2532157C2 (ru) | 2014-10-27 |
MA33411B1 (fr) | 2012-07-03 |
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