EP2433724A1 - Zuführsystem und entsprechender transversaler Zuführer für ganze Stäbe oder Stahlstäbe für automatische Anlagen zur Herstellung von Elektroschweißdrahtgeflechten mit besonderen Formen - Google Patents

Zuführsystem und entsprechender transversaler Zuführer für ganze Stäbe oder Stahlstäbe für automatische Anlagen zur Herstellung von Elektroschweißdrahtgeflechten mit besonderen Formen Download PDF

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Publication number
EP2433724A1
EP2433724A1 EP11177842A EP11177842A EP2433724A1 EP 2433724 A1 EP2433724 A1 EP 2433724A1 EP 11177842 A EP11177842 A EP 11177842A EP 11177842 A EP11177842 A EP 11177842A EP 2433724 A1 EP2433724 A1 EP 2433724A1
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EP
European Patent Office
Prior art keywords
bars
automatic
unit
production
crops
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11177842A
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English (en)
French (fr)
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EP2433724B1 (de
Inventor
Claudio Bernadinis
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AWM SpA
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AWM SpA
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F23/00—Feeding wire in wire-working machines or apparatus
    • B21F23/005—Feeding discrete lengths of wire or rod
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F27/00—Making wire network, i.e. wire nets
    • B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
    • B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F27/00—Making wire network, i.e. wire nets
    • B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
    • B21F27/20—Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network

Definitions

  • the present invention relates to a feeding method and the relative transversal feeder of whole bars or straight steel rods for plants for the automatic production of planar electric welding wire netting with particular shapes.
  • the shaped wire grids are generally used in the building industry for the production of walls, beams and modular elements.
  • the invention simplifies first of all the handling of the feeding bars in the transversal direction of the electric welding wire netting, with consequent advantages from the point of view of shorter construction times, thus increasing the production level.
  • the method is based mainly in the fact that, instead of using single bar segments to form the special grids in the transversal direction, the method uses long, whole, rectilinear bars from which are obtained any bars having the desired length or cropped bar segments at the moment of their geometrical positioning on the plane on which the net is being formed.
  • Said rectilinear bars are whole, having a length that is the sum of the single cropped pieces to be obtained subsequently, before they are positioned, as they are automatically cut to length and then positioned on the work plane an instant before being electrically welded on the previously arranged longitudinal bars.
  • the invention reduces the handling of long or short cropped pieces, reducing at the same time the number of cycles for their transversal positioning, and increasing the productivity of the whole plant.
  • shaped grids are well known as formed on a horizontal plane by positioning the various steel bars or rods of different lengths, distinct cropped pieces before being electro-welded, both in a lengthwise and in a crosswise direction.
  • a jib-boom system for the transversal positioning of the bars, starting from a position parallel to the stream of production of the grid, and arranging on a jib boom or arm a small number of precut bars, of equal or different diameter and length, in the proper sequence of their transfer on the work plane; the jib boom will rotate 90°, to prearrange transversally the bars or cropped pieces to be inserted.
  • the automated method and apparatus of the present invention is proposed, to guarantee a faster feeding of the transversal bars in the production of the electro-welded steel grid, thus increasing the output of the whole plant.
  • the purpose of the invention is therefore to achieve a new method and the relative automated machine or apparatus using various whole, rectilinear bars having an equal or different diameter and/or length to insert them transversally, at right angles to the direction of production of the planar electro-welded steel grids of special type, with perimetric shapes and/or with internal voids, having the following main characteristics:
  • the invention realized with the characteristics indicated above achieves the objective of reducing the arm feeding and shifting cycles as it carries long bars, that are multiples of the cropped bar pieces to use, and at the same time increases the output because the feeding of the cropped bars is continuous, is carried out one at a time, and the bars are positioned correctly for the formation of the steel grids of complex shapes.
  • the method is based first of all, in the use, for the transversal feeding in the production of planar electro-welded grids, of whole or uncut steel bars, rectilinear, of equal or different diameters, each of a length equal to the sum of the grid parts to be produced (evidently subtracting the void parts of the shaped grid).
  • the length of said bars can also be greater than the overall width of the grids to be formed, providing it is a multiple of the cropped pieces that are then used in their positioning on the electro-welding unit with the corresponding longitudinal bars forming the grid.
  • the bars used in the transversal insertion usually come from coils to be unwound and straightened; they are intelligently cut to length following the principle that they must be multiples with respect to any of the cropped pieces having shorter lengths, whose sum is ideal to be handled. At first, they have a direction that is parallel to the stream of production of the electro-welded grid, that is, the same direction as the ones of longitudinal type. Said transversal bars are picked up automatically by a rotating arm, placed at a higher position, operating horizontally, provided with plural parallel stations, so that it is possible to carry a plurality of long bars at the same time. The arm picks up the bars form an longitudinal position external to the forming machine and sets them down at right angles by making a 90° rotation, placing them on suitable transfer means located above the grid forming devices.
  • the arm When the arm automatically reaches the transversal position, it lets the bars it carries fall by gravity on a plurality of transfer means of parallel type, or a series of synchronized screw feeders or other equivalent means. Said screw feeders move the bars one at a time in parallel direction toward the automatic bar feeding unit, which moves the bar transversally toward the outside of the machine for a distance according to design, always at a higher level with respect to the grid formation plane. Afterwards, the bar is cut and collected by a suitable individual loader provided with multiple holding devices, integral with a closed-link chain.
  • the loader is generally provided with a plurality of similar chains arranged parallel to each other and operating vertically from a position above a lower one, synchronized with each other so as to enable them to carry the bar cut at any length horizontally, from a higher position to a lower one, for example at a height lower than the electro-welding plane.
  • the single bar or the transversal piece cut to length is collected by a horizontal transfer device, formed by a long closed-link chain provided with automatic clutching grippers, that operates transversally from the lateral area for collecting the individual bars to und erneath the electro-welding plane.
  • This horizontal transfer device is driven automatically in an intelligent mode toward its destination, since it has the possibility of simultaneously carrying a plural number of cropped pieces spaced from each other according to grid production design, in an aligned manner, in order to position them correctly near the automatic device for loading them onto the electro-welding line.
  • the method of using long rectilinear bars of a lengths that is a multiple of the cropped pieces to be obtained for the transversal insertion of the same on the automatic electro-welding unit for forming the planar, shaped metal grid, and the relative above-described automatic operation devices are advantageous to obtain the decrease of the handling cycles for the handling of the cut bars to be inserted and the correct positioning of the same into the automatic electro-welding unit for forming shaped or special planar steel grids, to increase their output, while lowering the maintenance and increasing the life of the mechanical equipment.
  • the method used in feeding the transversal bars for the production of shaped electro-welded steel grids (5), formed by longitudinal bars (4)(4.1)(4.2) and transversal bars (3.1), is based first of all on the use of bars (3) or rectilinear, parallel steel bars arranged longitudinally, parallel and laterally to the grid production plant.
  • these bars or wire rods are drawn from the unwinding of a steel wire coil (2) installed on a relative decoiler (1), and by means of suitable straightening devices, known in the art, the coiled wire is straightened and cut to length.
  • These steel bars (3) or wire rods have a predetermined length to avoid needless waste, that is, they have a multiple length that is the sum of the various lengths of the rods that will subsequently be cut to length. In this manner, the machine is fed with long bars, thus reducing the number of transportation cycles to the area where they are being used.
  • a horizontal rotating arm (6), hinged on a vertical axis (7), above the machine, is designed to move automatically by 90 degrees, from an external loading position parallel to the machine, from a longitudinal position to an orthogonal position, where the bars are discharged by gravity.
  • Said arm is provided with a plurality of bar holding stations, each equipped with a plurality of automatic grippers (12) that hold the bars parallel to each other from above.
  • the arm releases the bars (3) onto a plurality of parallel transfer devices (13) that feed the transversal insertion unit one bar at a time.
  • the dragging device (8) is intelligent, in the sense that it moves the bar (3) forward through an automatic shear (9) designed to cut the bar (3) to obtain a cropped piece (3.1),pushing it laterally in a transversal movement past the grid production plane.
  • each cropped piece is collected by a relative vertical transfer unit (14) with an aligned head, so that all the cropped pieces (3.1) are vertically aligned with respect to the head at the end toward the electro-welding unit (10) (this will be used subsequently to space the cropped pieces exactly from each other on a horizontal line).
  • the vertical transfer unit (14) is made up of a plurality of closed-link chains (15) arranged vertically, parallel and aligned, operating synchronously, each equipped with relative aligned holding devices (16) designed to collect the cropped pieces (3.1), so as to carry the parallel and horizontal cut bars from a higher position to a lower position, and more precisely under the horizontal electro-welded grid formation plane, where the horizontal transfer unit (17) operates.
  • the horizontal transfer unit consists of a closed-link chain that moves transversally to the stream of production of the grid, from the external lateral operating area of the vertical transfer unit (14) to the electro-welding unit (10). It is equipped with a plurality of automatic grippers that can grip the horizontal cropped pieces, one after the other spaced at predetermined distances from each other. In this manner, the transfer device arranges one or more transversal cropped pieces under the electro-welding unit, where automatic loading arms (11) collect said cropped pieces and arrange them aligned under the longitudinal bars on the lower electrodes of the automatic electro-welding unit (10). Here the longitudinal bars and the transversal ones are welded together to form the steel grid (5).
EP20110177842 2010-09-27 2011-08-17 Zuführsystem und entsprechender transversaler Zuführer für ganze Stäbe oder Stahlstäbe für automatische Anlagen zur Herstellung von Elektroschweißdrahtgeflechten mit besonderen Formen Active EP2433724B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ITUD2010A000173A IT1402246B1 (it) 2010-09-27 2010-09-27 Metodo di alimentazione e relativo alimentatore trasversale di barre intere o tondini d'acciaio per impianti di formazione automatica di reti metalliche elettrosaldate aventi forme sagomate speciali

Publications (2)

Publication Number Publication Date
EP2433724A1 true EP2433724A1 (de) 2012-03-28
EP2433724B1 EP2433724B1 (de) 2014-03-05

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EP20110177842 Active EP2433724B1 (de) 2010-09-27 2011-08-17 Zuführsystem und entsprechender transversaler Zuführer für ganze Stäbe oder Stahlstäbe für automatische Anlagen zur Herstellung von Elektroschweißdrahtgeflechten mit besonderen Formen

Country Status (3)

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EP (1) EP2433724B1 (de)
ES (1) ES2468816T3 (de)
IT (1) IT1402246B1 (de)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2740559A1 (de) 2012-12-06 2014-06-11 A.W.M. S.p.A. Automatische Elektroschweissmaschine für die Herstellung von Gittern
WO2015149088A1 (de) * 2014-04-01 2015-10-08 Evg Entwicklungs- U. Verwertungs-Gesellschaft M.B.H. Vorschub- und richtvorrichtung
CN109290481A (zh) * 2018-09-28 2019-02-01 长沙凯中电气科技有限公司 一种转料装置
IT201800002827A1 (it) * 2018-02-19 2019-08-19 Awm Spa “metodo e impianto per la fabbricazione di reti metalliche elettrosaldate”
US10926315B2 (en) 2014-04-01 2021-02-23 Antonios Anagnostopoulos Systems and processes for feeding longitudinal wires or rods to mesh producing machines
CN112958732A (zh) * 2021-03-31 2021-06-15 成渝钒钛科技有限公司 一种盘卷热轧光圆钢筋生产用切割装置及其使用方法
WO2021209304A1 (de) * 2020-04-15 2021-10-21 Progress Maschinen & Automation Ag Mattenschweissanlage zur herstellung von betonstahlmatten und verfahren unter verwendung derselben

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108405767A (zh) * 2018-07-12 2018-08-17 湖南三快而居住宅工业有限公司 钢筋网片焊接生产线

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0125716A1 (de) * 1983-05-03 1984-11-21 Pierre Decoux Verfahren und Vorrichtung zum Zuführen von Querdrähten zu Metallgitterschweissmaschinen
EP0482842A1 (de) * 1990-10-25 1992-04-29 Partek Concrete Engineering Oy Ab Verfahren und Vorrichtung zur automatischen Herstellung von Bewehrungsstahl für Betonelemente
EP0733416A1 (de) * 1995-03-24 1996-09-25 Filzmoser, Franz Verfahren und Vorrichtung zum Herstellen von Bewehrungsmatten
DE10048104A1 (de) * 1999-10-22 2001-10-18 Franz Filzmoser Vorrichtung zum Verarbeiten von Bewehrungsdrähten zu wenigstens zwei Gruppen unterschiedlich langer Stäbe für eine Bewehrung, insbesondere eine Bewehrungsmatte

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0125716A1 (de) * 1983-05-03 1984-11-21 Pierre Decoux Verfahren und Vorrichtung zum Zuführen von Querdrähten zu Metallgitterschweissmaschinen
EP0482842A1 (de) * 1990-10-25 1992-04-29 Partek Concrete Engineering Oy Ab Verfahren und Vorrichtung zur automatischen Herstellung von Bewehrungsstahl für Betonelemente
EP0733416A1 (de) * 1995-03-24 1996-09-25 Filzmoser, Franz Verfahren und Vorrichtung zum Herstellen von Bewehrungsmatten
DE10048104A1 (de) * 1999-10-22 2001-10-18 Franz Filzmoser Vorrichtung zum Verarbeiten von Bewehrungsdrähten zu wenigstens zwei Gruppen unterschiedlich langer Stäbe für eine Bewehrung, insbesondere eine Bewehrungsmatte

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2740559A1 (de) 2012-12-06 2014-06-11 A.W.M. S.p.A. Automatische Elektroschweissmaschine für die Herstellung von Gittern
WO2015149088A1 (de) * 2014-04-01 2015-10-08 Evg Entwicklungs- U. Verwertungs-Gesellschaft M.B.H. Vorschub- und richtvorrichtung
US10926315B2 (en) 2014-04-01 2021-02-23 Antonios Anagnostopoulos Systems and processes for feeding longitudinal wires or rods to mesh producing machines
IT201800002827A1 (it) * 2018-02-19 2019-08-19 Awm Spa “metodo e impianto per la fabbricazione di reti metalliche elettrosaldate”
EP3546105A1 (de) * 2018-02-19 2019-10-02 A.W.M. S.p.A. Verfahren und anlage zur herstellung von elektrogeschweissten metallnetzen
CN109290481A (zh) * 2018-09-28 2019-02-01 长沙凯中电气科技有限公司 一种转料装置
WO2021209304A1 (de) * 2020-04-15 2021-10-21 Progress Maschinen & Automation Ag Mattenschweissanlage zur herstellung von betonstahlmatten und verfahren unter verwendung derselben
CN112958732A (zh) * 2021-03-31 2021-06-15 成渝钒钛科技有限公司 一种盘卷热轧光圆钢筋生产用切割装置及其使用方法

Also Published As

Publication number Publication date
EP2433724B1 (de) 2014-03-05
ES2468816T3 (es) 2014-06-17
ITUD20100173A1 (it) 2012-03-28
IT1402246B1 (it) 2013-08-28

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