EP2427284A2 - Procédé du domaine de la métallurgie des poudres pour fabriquer une mousse métallique - Google Patents
Procédé du domaine de la métallurgie des poudres pour fabriquer une mousse métalliqueInfo
- Publication number
- EP2427284A2 EP2427284A2 EP10736959A EP10736959A EP2427284A2 EP 2427284 A2 EP2427284 A2 EP 2427284A2 EP 10736959 A EP10736959 A EP 10736959A EP 10736959 A EP10736959 A EP 10736959A EP 2427284 A2 EP2427284 A2 EP 2427284A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- powder
- metal
- metal foam
- mass
- underlying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000006262 metallic foam Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 239000000843 powder Substances 0.000 claims abstract description 65
- 238000000034 method Methods 0.000 claims abstract description 42
- 229910052751 metal Inorganic materials 0.000 claims abstract description 33
- 239000002184 metal Substances 0.000 claims abstract description 33
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 238000002844 melting Methods 0.000 claims abstract description 10
- 230000008018 melting Effects 0.000 claims abstract description 10
- 239000011159 matrix material Substances 0.000 claims abstract description 6
- 150000002739 metals Chemical class 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 238000001816 cooling Methods 0.000 claims abstract description 3
- 238000010438 heat treatment Methods 0.000 claims abstract description 3
- 229910001338 liquidmetal Inorganic materials 0.000 claims abstract description 3
- 238000005187 foaming Methods 0.000 claims description 11
- 238000010310 metallurgical process Methods 0.000 claims description 10
- 229910045601 alloy Inorganic materials 0.000 claims description 8
- 239000000956 alloy Substances 0.000 claims description 8
- 238000005056 compaction Methods 0.000 claims description 4
- 229910052787 antimony Inorganic materials 0.000 claims description 2
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 239000011863 silicon-based powder Substances 0.000 claims description 2
- 229910052718 tin Inorganic materials 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 abstract description 5
- 239000007789 gas Substances 0.000 description 9
- 239000004604 Blowing Agent Substances 0.000 description 8
- 239000006260 foam Substances 0.000 description 8
- 239000011148 porous material Substances 0.000 description 5
- 239000003380 propellant Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 238000001000 micrograph Methods 0.000 description 4
- 239000011265 semifinished product Substances 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910018134 Al-Mg Inorganic materials 0.000 description 1
- 229910018467 Al—Mg Inorganic materials 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910001868 water Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/11—Making porous workpieces or articles
- B22F3/1121—Making porous workpieces or articles by using decomposable, meltable or sublimatable fillers
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
- C22C1/0408—Light metal alloys
- C22C1/0416—Aluminium-based alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/08—Alloys with open or closed pores
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/11—Making amorphous alloys
Definitions
- the invention relates to a powder metallurgical process for the production of metal foam.
- a process for the production of metal foams with blowing agent or gas-releasing agent (eg US 3,087,807 - ZrH 1 , O i as gas-releasing agent; US 2,935,396 - CdCO 3 or MgCO 3 as gas-releasing agent; US 2,983,597 - TiH 2 or ZrH 2 as blowing agent ) have been known for a long time.
- blowing agent or gas-releasing agent eg US 3,087,807 - ZrH 1 , O i as gas-releasing agent; US 2,935,396 - CdCO 3 or MgCO 3 as gas-releasing agent; US 2,983,597 - TiH 2 or ZrH 2 as blowing agent
- Powder metallurgical processes for the production of metal foams have also been developed for years and the metal foams produced have been investigated for their properties.
- such a powder metallurgical process comprises the following process steps: mixing at least one metal powder and one blowing agent powder, then compacting to form a dense, foamable semi-finished product. If this semifinished product is heated above the melting point, it expands and the metal is converted into a semi-liquid, viscous state, at the same time releasing gas from the decomposing propellant and foaming the semifinished product.
- DE 101 15 230 A1 describes a powder metallurgical process in which a metal compound is selected as the propellant-containing powder whose metal component consists exclusively of one or more metals of the powdery metallic material to be foamed, in order to the metal component to change the alloy composition to a small extent and to cause no metallic impurities.
- Preferred propellants are salts which are selected from acetates, hydrates, hydroxides, hydrides and carbonates or mixed salts thereof and which are particularly efficient gas formers which, when decomposed, preferably form hydrogen, carbon dioxide, carbon monoxide, water and / or methane.
- DE 10 2005 037 305 A1 describes a process in which the metal powder was first pressed under mechanical pressure and a temperature of up to 400 ° C. to form a dimensionally stable semifinished product, then in a pressure-tight chamber at a selected initial pressure of is heated up to 5 MPa to the melting or the solidus temperature of the metal powder. After reaching this temperature, the pressure is reduced defined, the semi-finished foams up, the resulting metal foam solidifies during the final lowering of the temperature.
- This method is relatively expensive due to the necessity of pressure-tight containers.
- the powder metallurgical process comprises
- Production of metal foam at least the method steps: Mixing of a metal powder from at least the metal underlying the metal foam or the metals underlying the metal foam with Al (1 -x) Mg (x) with 10 mass% ⁇ x ⁇ 100 mass% as a gas generator in the form of metal powder in a concentration of 4 to 50
- pre-alloyed Al-Mg metal powder is used.
- the compacting of the metal powder mixture takes place for example by means of uniaxial compaction or by extrusion.
- Al powder or Zn powder in a concentration of 50 to 96% by mass with Al (1 -x) Mg (x) is mixed as a remainder.
- Al powder or Zn powder in a concentration of 50 to 96% by mass with Al (1 -x) Mg (x) is mixed as a remainder.
- up to 40 mass% Cu powder or up to 15 mass% Si powder or up to 40 mass% Zn powder may optionally be used.
- the lowering of the melting temperature of a Zn-based alloy is e.g. realized by the use of up to 6% by mass of Al powder instead of the Zn powder.
- the invention also relates to the use of Al (1-x) Mg (x) alloy with 10 mass% ⁇ x ⁇ 100 mass% both as a gas generator and as an alloying ingredient in the production of metal foams.
- Another advantage of the invention is - as already mentioned - is that with the admixture of Al (1-x) Mg (x) powder with 10 mass% ⁇ x ⁇ 100 mass% of the melting point of the AI or Zn-based Alloy was lowered.
- Fig. 1 Recording of an Al-based metal foam according to the prior
- FIG. 2 Recording of an Al-based metal foam produced according to the inventive method
- FIG. 3 Microscope image of a Zn-based metal foam produced by the method according to the invention
- FIG. 5 Stress-pressure behavior of the Al-based metal foam according to FIG. 5
- FIG. 6 Projection area extent of a Zn-based metal foam and temperature of the foaming process as a function of time.
- FIGS. 1 and 2 each show, for comparison, a receptacle of an Al-based metal foam produced in accordance with a known one powder metallurgical process with blowing agent (FIG. 1) and without blowing agent (FIG. 2), ie produced according to the process of the invention.
- FIGS. 1 and 2 each show, for comparison, a receptacle of an Al-based metal foam produced in accordance with a known one powder metallurgical process with blowing agent (FIG. 1) and without blowing agent (FIG. 2), ie produced according to the process of the invention.
- FIGS. 1 and 2 each show, for comparison, a receptacle of an Al-based metal foam produced in accordance with a known one powder metallurgical process with blowing agent (FIG. 1) and without blowing agent (FIG. 2), ie produced according to the process of the invention.
- FIGS. 1 and 2 each show, for comparison, a receptacle of an Al-based metal foam produced in accord
- a powder mixture of 94% by mass Zn powder and 6% by mass AIMg50 powder is prepared to produce a metal foam 0 C and 300 MPa is compacted.
- the foaming process then takes place at 400 ° C.
- the average diameter of the pores is 500 microns, the sample density 1, 1 like "3 .
- FIG. 4 shows a microscope image of the foam structure of an Al-based metal foam produced by the method according to the invention, now at a higher magnification than in Fig. 1.
- This metal foam is prepared as follows: For the preparation of the powder mixture is 60 mass% AI powder and 30 mass% AIMg50 powder and 10 mass% Cu powder used. The Cu powder was added to lower the melting point of the alloy. The compaction takes place at 400 0 C and a pressure of 300 MPa. For the foaming of the compacted sample, a temperature of 600 0 C is set. The Al-based metal foam thus prepared has a density of 0.6 "3" and pores having an average diameter of 800 ⁇ m.
- FIG. 5 shows the curve for the stress-strain behavior of a metal foam with the composition AIMgI 5Cu10, which has a density of 0.72 "3 and an average diameter of the pores of 1 mm produced metal foams have shown that its compressive strength and rigidity are at least as good as other standard foams.
- the projection area extent (expansion of the area of the metal foam in the plan view) of a Zn-based metal foam of composition ZnAl5Mg5 and the temperature of the foaming process are shown as a function of time in FIG. It can be seen that the area grows to about four times its original size in the foaming process. That is, there is sufficient foam expansion and the foam remains very stable in the expanded, liquid state without collapsing after a predetermined period of time, as is common in foams made by prior art methods with blowing agents.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Powder Metallurgy (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009020004A DE102009020004A1 (de) | 2009-05-05 | 2009-05-05 | Pulvermetallurgisches Verfahren zur Herstellung von Metallschaum |
PCT/DE2010/000512 WO2010127668A2 (fr) | 2009-05-05 | 2010-04-30 | Procédé du domaine de la métallurgie des poudres pour fabriquer une mousse métallique |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2427284A2 true EP2427284A2 (fr) | 2012-03-14 |
EP2427284B1 EP2427284B1 (fr) | 2014-12-31 |
Family
ID=42932377
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10736959.7A Active EP2427284B1 (fr) | 2009-05-05 | 2010-04-30 | Procédé du domaine de la métallurgie des poudres pour fabriquer une mousse métallique |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2427284B1 (fr) |
DE (1) | DE102009020004A1 (fr) |
WO (1) | WO2010127668A2 (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110111251A1 (en) * | 2009-11-10 | 2011-05-12 | Ken Evans | Process for producing a foamed metal article and process for producing a foamable metal precursor |
DE102011089566A1 (de) | 2011-12-22 | 2013-06-27 | Tesa Se | Liner zum Schutz von Klebemassen |
CN107763371B (zh) * | 2017-10-27 | 2019-09-27 | 合肥紫金钢管股份有限公司 | 一种钢套钢保温蒸汽钢管的加工工艺 |
DE102021126310A1 (de) | 2021-10-11 | 2023-04-13 | HAVEL metal foam GmbH | Verfahren und Vorrichtung zum Herstellen einer aufschäumbaren, bandförmigen Presspulver-Metallplatine mittels Kaltwalzen sowie Presspulver-Metallplatine |
CN114905040B (zh) * | 2022-05-13 | 2023-08-08 | 广州大学 | 一种密度梯度泡沫金属及其制备方法和应用 |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2935396A (en) | 1957-03-07 | 1960-05-03 | Dow Chemical Co | Cellularized light metal |
US2983597A (en) | 1959-06-11 | 1961-05-09 | Lor Corp | Metal foam and method for making |
US3087807A (en) | 1959-12-04 | 1963-04-30 | United Aircraft Corp | Method of making foamed metal |
DE2006445C3 (de) * | 1969-02-19 | 1975-01-02 | Ethyl Corp., Richmond, Va. (V.St.A.) | Verfahren zur Herstellung von Aluminiumschaumformkörpern |
JPS5440209A (en) * | 1977-09-07 | 1979-03-29 | Nippon Dia Clevite Co | Method of producing porous body of aluminum and alloys thereof |
DE19849600C1 (de) * | 1998-10-28 | 2001-02-22 | Schunk Sintermetalltechnik Gmb | Verfahren zur Herstellung von einem metallischen Verbundwerkstoff |
DE10115230C2 (de) | 2000-03-28 | 2002-11-28 | Fraunhofer Ges Forschung | Verfahren zur Herstellung poröser Metallkörper und Verwendung derselben |
RU2200647C1 (ru) * | 2001-07-17 | 2003-03-20 | Литвинцев Александр Иванович | Способ производства пористых полуфабрикатов из порошков алюминиевых сплавов |
AT413344B (de) * | 2003-01-13 | 2006-02-15 | Arc Leichtmetallkompetenzzentrum Ranshofen Gmbh | Verfahren zur herstellung von metallschaumkörpern |
DE102005037305B4 (de) * | 2005-08-02 | 2007-05-16 | Hahn Meitner Inst Berlin Gmbh | Verfahren zur pulvermetallurgischen Herstellung von Metallschaumstoff und von Teilen aus Metallschaumstoff |
-
2009
- 2009-05-05 DE DE102009020004A patent/DE102009020004A1/de not_active Ceased
-
2010
- 2010-04-30 EP EP10736959.7A patent/EP2427284B1/fr active Active
- 2010-04-30 WO PCT/DE2010/000512 patent/WO2010127668A2/fr active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2010127668A2 * |
Also Published As
Publication number | Publication date |
---|---|
EP2427284B1 (fr) | 2014-12-31 |
WO2010127668A2 (fr) | 2010-11-11 |
WO2010127668A3 (fr) | 2011-03-24 |
DE102009020004A1 (de) | 2010-11-11 |
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