EP2418316B1 - Verfahren zum Trocknen mit IR-Strahlung und Vorrichtung zur Durchführung des Verfahrens - Google Patents

Verfahren zum Trocknen mit IR-Strahlung und Vorrichtung zur Durchführung des Verfahrens Download PDF

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Publication number
EP2418316B1
EP2418316B1 EP11005621.5A EP11005621A EP2418316B1 EP 2418316 B1 EP2418316 B1 EP 2418316B1 EP 11005621 A EP11005621 A EP 11005621A EP 2418316 B1 EP2418316 B1 EP 2418316B1
Authority
EP
European Patent Office
Prior art keywords
objects
emitter
drying
radiation
range
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP11005621.5A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2418316A8 (de
EP2418316A1 (de
Inventor
Alfred Schott
Andreas Lange
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BurnusHychem GmbH
Original Assignee
BurnusHychem GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BurnusHychem GmbH filed Critical BurnusHychem GmbH
Publication of EP2418316A1 publication Critical patent/EP2418316A1/de
Publication of EP2418316A8 publication Critical patent/EP2418316A8/de
Application granted granted Critical
Publication of EP2418316B1 publication Critical patent/EP2418316B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00—Domestic laundry dryers
    • D06F58/20—General details of domestic laundry dryers 
    • D06F58/26—Heating arrangements, e.g. gas heating equipment
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F73/00—Apparatus for smoothing or removing creases from garments or other textile articles by formers, cores, stretchers, or internal frames, with the application of heat or steam 
    • D06F73/02—Apparatus for smoothing or removing creases from garments or other textile articles by formers, cores, stretchers, or internal frames, with the application of heat or steam  having one or more treatment chambers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00—Drying solid materials or objects by processes involving the application of heat
    • F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
    • F26B3/30—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements

Definitions

  • the invention relates to a generic method for wrinkle-free and wrinkle-free smoothing and drying of articles, namely flat textiles and textile moldings or made-up goods according to the preamble of claim 1 and an apparatus for performing the method.
  • All objects to be dried have in common that they must be delivered dry and wrinkle and wrinkle-free.
  • the parts are exposed to a temperature load of 60-80 ° C and mechanical stress.
  • temperatures greater than 50 ° C while the polyester fiber is plasticized and deformed by the washing mechanics.
  • the resulting tensions and wrinkles are sometimes "frozen" in the subsequent rinsing process with low water temperatures and produce significant wrinkles or creases in the objects.
  • these systems consist of several consecutive heating zones, which are continuously passed through by the articles, preferably molded parts.
  • the drying and smoothing of the moldings is done by means of hot air, supported by the so-called spray steam and a special air flow with high flow velocities parallel to the aligned parts.
  • the total energy requirements of these finishers are derived from the electrical performance of the recirculation system, the steam generation for the spray steam and the hot air generation by means of direct gas heating.
  • the biggest part of this is the provision of the spray steam (smoothing and improved heat transfer).
  • the steam is usually provided centrally in a boiler house by means of a steam boiler and steam pipes. Such a concept for steam supply and additional systems for water supply in the boiler house requires considerable space and leads to carbon dioxide emissions.
  • the WO 2007/147 100 A2 discloses a very special source of IR radiation and does not deal in detail with the generic method and the apparatus used to carry it out.
  • a drying chamber for a tunnel finisher is disclosed.
  • the garments are to be sprayed with steam in a steam chamber.
  • the DE 100 64 277 A1 discloses a method of coating a substrate. Although this method also works with infrared radiation. However, it has nothing to do with the generic method of drying, removing moisture from the objects.
  • the present invention has for its object to provide a simpler and cheaper and additionally reduced carbon dioxide process for drying and smoothing of textile articles and a space-saving device for performing the method.
  • This object is achieved in a generic method according to the preamble of claim 1 according to the invention by its characterizing features, ie the fact that the objects are moved through at least one chamber and exposed to IR radiation in the wavelength range of 800 to 5,000 nm for 10 to 150 s , Advantageous embodiments and further developments of the invention are characterized in the subclaims.
  • the invention has the main idea that textile articles for accelerated heating are irradiated with electromagnetic radiation in the range of the infrared (IR) - in particular in the wavelength range between 800 to 5000 nm-, because of the lying in their spectrum absorption bands of water effectively dewatering of the textile takes place.
  • IR infrared
  • the absorption of the penetrating short-wave IR radiation components in the interior of the fiber results in spontaneous heating and homogeneous plasticization. This eliminates or reduces "frozen” wrinkles, tensions or wrinkles, and returns the fiber to its original shape.
  • the IR emitters only have to be in operation, even if really textile items in the dryer available.
  • the spotlights can be switched on or off within seconds and are particularly suitable for drying processes with short cycle times.
  • the usual so-called lead times in the prior art can be dispensed with, so that such an IR emitter has a smaller energy requirement than the usual steam and gas finisher.
  • the IR drying also serves for quick drying of textiles. While in the prior art, the throughput time is between 300 - 600 s, treatment times between 10 - 150 s can be achieved using the IR drying.
  • the particular IR radiation source avoids the generation of emissions and immissions, e.g. Feinstruß and thus leads to an improved finish quality, especially in white blended fabric textiles. Any maintenance is also eliminated.
  • the IR emitter which is preferably designed as a module, meets the highest safety requirements. Surprisingly, it is possible to dispense with the smoothing spray steam customary in the prior art with the IR radiator, since the smoothing can be attributed to the particular heating and dewatering of the textile fiber when using the short-wave and medium-wave IR radiation. While in the prior art, the polyester fiber heating by heat transfer using saturated steam or hot air takes place, the entire fiber volume is heated simultaneously and homogeneously by the penetrating, absorbed IR radiation in the IR technique. The efficiency of energy use is thus significantly improved.
  • the irradiation of the objects takes place with a power density on the textile surface of preferably 5 to 50 kW / m 2 in a multi-stage process.
  • two successive stations are provided in the form of modules, first for rapid predrying with 10 to 60 kW / m 2 and opposite IR emitters in the medium wave range and then with reduced power in the range of 5 - 20 kW / m 2 and opposite modules is dried in the short-wave range in order to achieve a sufficient smoothing of the textile.
  • the two different IR radiation sources can also be operated in reverse order.
  • Single-stage processes can be represented by the integrated installation of short- and medium-wave IR emitters in one module.
  • the total drying time is about 10 to 150 seconds with the invention and should be supported by an intensive air flow with unheated air using fans.
  • the radiator axis spacing should be 50 to 300 mm, preferably approximately 100 mm, in order to ensure sufficient heating of the textile article.
  • the size of the heating field was defined as approximately 1,500 to 1,800 mm in height and approximately 800 mm in width, resulting in a total connected load of approximately 57.6 kW.
  • Single parallel IR emitters can in Depending on the basis weight of the fabric or the size of the moldings to be switched on or off.
  • the surface temperature of the textile is set to a value in the range between 40 and 180 ° C, depending on the basis weight of the fabric, in order to avoid overdrying of the textile.
  • a value in the range between 40 and 180 ° C depending on the basis weight of the fabric, in order to avoid overdrying of the textile.
  • commercially available pyrometers are used. In doing so it is necessary to measure the surface temperature at different locations of the article, e.g. To measure molded part and use this as a reference variable for power control of the IR emitters.
  • a freely selectable limit value must be programmable in the controller for each measuring point.
  • the preferred source of radiation for drying can be the carbon IR emitter, which generates medium-wave radiation in the range from 1400 to 3500 nm with very short reaction times and has a high area efficiency with high efficiency.
  • a preferred source of radiation for smoothing the short-wave twin tube radiator in the range 800 to 1400 nm is called, which combines a rapid heating at high penetration depth in the textile.
  • the infrared technique used in the invention has the advantage that heat for drying and "wrinkling" of the textile article only goes where it is needed, with the optimum wavelength for the textile product and in time with the entire drying process a commercial laundry.
  • heat for drying and "wrinkling" of the textile article only goes where it is needed, with the optimum wavelength for the textile product and in time with the entire drying process a commercial laundry.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microbiology (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Drying Of Solid Materials (AREA)
EP11005621.5A 2010-08-11 2011-07-08 Verfahren zum Trocknen mit IR-Strahlung und Vorrichtung zur Durchführung des Verfahrens Not-in-force EP2418316B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102010033990A DE102010033990A1 (de) 2010-08-11 2010-08-11 Verfahren zum Trocknen sowie Vorrichtung zur Durchführung des Verfahrens

Publications (3)

Publication Number Publication Date
EP2418316A1 EP2418316A1 (de) 2012-02-15
EP2418316A8 EP2418316A8 (de) 2012-08-01
EP2418316B1 true EP2418316B1 (de) 2015-10-28

Family

ID=44512505

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11005621.5A Not-in-force EP2418316B1 (de) 2010-08-11 2011-07-08 Verfahren zum Trocknen mit IR-Strahlung und Vorrichtung zur Durchführung des Verfahrens

Country Status (4)

Country Link
EP (1) EP2418316B1 (da)
DE (1) DE102010033990A1 (da)
DK (1) DK2418316T3 (da)
ES (1) ES2557516T3 (da)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012003940A1 (de) * 2012-03-01 2013-09-05 Herbert Kannegiesser Gmbh Verfahren zum Behandeln von Textilien, insbesondere Bekleidungsstücken, in einem Tunnelfinisher

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3150864A (en) * 1962-08-09 1964-09-29 Gas Heat Engineering Corp Apparatus for applying heat treatment to web material
US3765580A (en) * 1972-02-14 1973-10-16 Automatic Steam Products Corp Garment dewrinkling process and apparatus
US5046944A (en) * 1979-11-16 1991-09-10 Smith Thomas M Infra-red generation
DE3710787A1 (de) * 1987-03-31 1988-10-13 Babcock Textilmasch Vorrichtung zur waermebehandlung von textilbahnen und dgl.
DE19654130A1 (de) * 1996-12-23 1998-06-25 Veit Gmbh & Co Verfahren und Vorrichtung zum automatischen Glätten oder Trocknen und Glätten von Kleidungsstücken
US6088932A (en) * 1997-12-30 2000-07-18 Amana Company, L.P. Efficiency clothes dryer
GB9812947D0 (en) * 1998-06-17 1998-08-12 Hopi Anstalt Method and apparatus for drying a textile fabric
DE10021011A1 (de) * 2000-04-06 2001-10-11 Tradlec Stanislav Trocknungskammer insbesondere für ein Tunnel Finisher
DE10064277B4 (de) * 2000-12-22 2013-01-03 Advanced Photonics Technologies Ag Verfahren zum Erzeugen einer Beschichtung auf einem Substrat
JP2005164171A (ja) * 2003-12-04 2005-06-23 Sharp Corp 乾燥用輻射熱源装置およびそれを用いた乾燥装置
KR101375570B1 (ko) * 2006-06-16 2014-03-27 템코 일렉트릭 히터 코포레이션 복사전열 히터
DE102006050015B4 (de) 2006-08-14 2021-12-02 Herbert Kannegiesser Gmbh Verfahren zum Glätten von Bekleidungsstücken und Tunnelfinisher
EP1889969B1 (de) 2006-08-14 2016-11-23 Herbert Kannegiesser GmbH Verfahren zum Glätten von Bekleidungsstücken und Tunnelfinisher
DE202009005748U1 (de) 2009-04-20 2009-06-25 Hornung Gmbh Indupress & Co. Kg Tunnelfinisher

Also Published As

Publication number Publication date
EP2418316A8 (de) 2012-08-01
DE102010033990A1 (de) 2012-02-16
EP2418316A1 (de) 2012-02-15
ES2557516T3 (es) 2016-01-26
DK2418316T3 (da) 2016-02-08

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