EP2418316B1 - Verfahren zum Trocknen mit IR-Strahlung und Vorrichtung zur Durchführung des Verfahrens - Google Patents
Verfahren zum Trocknen mit IR-Strahlung und Vorrichtung zur Durchführung des Verfahrens Download PDFInfo
- Publication number
- EP2418316B1 EP2418316B1 EP11005621.5A EP11005621A EP2418316B1 EP 2418316 B1 EP2418316 B1 EP 2418316B1 EP 11005621 A EP11005621 A EP 11005621A EP 2418316 B1 EP2418316 B1 EP 2418316B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- objects
- emitter
- drying
- radiation
- range
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000001035 drying Methods 0.000 title claims description 26
- 230000005855 radiation Effects 0.000 title claims description 26
- 238000000034 method Methods 0.000 title claims description 24
- 239000004753 textile Substances 0.000 claims description 24
- 238000009499 grossing Methods 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 2
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 description 12
- 239000000835 fiber Substances 0.000 description 7
- 230000037303 wrinkles Effects 0.000 description 7
- 239000004744 fabric Substances 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 208000018999 crinkle Diseases 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F58/00—Domestic laundry dryers
- D06F58/20—General details of domestic laundry dryers
- D06F58/26—Heating arrangements, e.g. gas heating equipment
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F73/00—Apparatus for smoothing or removing creases from garments or other textile articles by formers, cores, stretchers, or internal frames, with the application of heat or steam
- D06F73/02—Apparatus for smoothing or removing creases from garments or other textile articles by formers, cores, stretchers, or internal frames, with the application of heat or steam having one or more treatment chambers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
- F26B3/30—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements
Definitions
- the invention relates to a generic method for wrinkle-free and wrinkle-free smoothing and drying of articles, namely flat textiles and textile moldings or made-up goods according to the preamble of claim 1 and an apparatus for performing the method.
- All objects to be dried have in common that they must be delivered dry and wrinkle and wrinkle-free.
- the parts are exposed to a temperature load of 60-80 ° C and mechanical stress.
- temperatures greater than 50 ° C while the polyester fiber is plasticized and deformed by the washing mechanics.
- the resulting tensions and wrinkles are sometimes "frozen" in the subsequent rinsing process with low water temperatures and produce significant wrinkles or creases in the objects.
- these systems consist of several consecutive heating zones, which are continuously passed through by the articles, preferably molded parts.
- the drying and smoothing of the moldings is done by means of hot air, supported by the so-called spray steam and a special air flow with high flow velocities parallel to the aligned parts.
- the total energy requirements of these finishers are derived from the electrical performance of the recirculation system, the steam generation for the spray steam and the hot air generation by means of direct gas heating.
- the biggest part of this is the provision of the spray steam (smoothing and improved heat transfer).
- the steam is usually provided centrally in a boiler house by means of a steam boiler and steam pipes. Such a concept for steam supply and additional systems for water supply in the boiler house requires considerable space and leads to carbon dioxide emissions.
- the WO 2007/147 100 A2 discloses a very special source of IR radiation and does not deal in detail with the generic method and the apparatus used to carry it out.
- a drying chamber for a tunnel finisher is disclosed.
- the garments are to be sprayed with steam in a steam chamber.
- the DE 100 64 277 A1 discloses a method of coating a substrate. Although this method also works with infrared radiation. However, it has nothing to do with the generic method of drying, removing moisture from the objects.
- the present invention has for its object to provide a simpler and cheaper and additionally reduced carbon dioxide process for drying and smoothing of textile articles and a space-saving device for performing the method.
- This object is achieved in a generic method according to the preamble of claim 1 according to the invention by its characterizing features, ie the fact that the objects are moved through at least one chamber and exposed to IR radiation in the wavelength range of 800 to 5,000 nm for 10 to 150 s , Advantageous embodiments and further developments of the invention are characterized in the subclaims.
- the invention has the main idea that textile articles for accelerated heating are irradiated with electromagnetic radiation in the range of the infrared (IR) - in particular in the wavelength range between 800 to 5000 nm-, because of the lying in their spectrum absorption bands of water effectively dewatering of the textile takes place.
- IR infrared
- the absorption of the penetrating short-wave IR radiation components in the interior of the fiber results in spontaneous heating and homogeneous plasticization. This eliminates or reduces "frozen” wrinkles, tensions or wrinkles, and returns the fiber to its original shape.
- the IR emitters only have to be in operation, even if really textile items in the dryer available.
- the spotlights can be switched on or off within seconds and are particularly suitable for drying processes with short cycle times.
- the usual so-called lead times in the prior art can be dispensed with, so that such an IR emitter has a smaller energy requirement than the usual steam and gas finisher.
- the IR drying also serves for quick drying of textiles. While in the prior art, the throughput time is between 300 - 600 s, treatment times between 10 - 150 s can be achieved using the IR drying.
- the particular IR radiation source avoids the generation of emissions and immissions, e.g. Feinstruß and thus leads to an improved finish quality, especially in white blended fabric textiles. Any maintenance is also eliminated.
- the IR emitter which is preferably designed as a module, meets the highest safety requirements. Surprisingly, it is possible to dispense with the smoothing spray steam customary in the prior art with the IR radiator, since the smoothing can be attributed to the particular heating and dewatering of the textile fiber when using the short-wave and medium-wave IR radiation. While in the prior art, the polyester fiber heating by heat transfer using saturated steam or hot air takes place, the entire fiber volume is heated simultaneously and homogeneously by the penetrating, absorbed IR radiation in the IR technique. The efficiency of energy use is thus significantly improved.
- the irradiation of the objects takes place with a power density on the textile surface of preferably 5 to 50 kW / m 2 in a multi-stage process.
- two successive stations are provided in the form of modules, first for rapid predrying with 10 to 60 kW / m 2 and opposite IR emitters in the medium wave range and then with reduced power in the range of 5 - 20 kW / m 2 and opposite modules is dried in the short-wave range in order to achieve a sufficient smoothing of the textile.
- the two different IR radiation sources can also be operated in reverse order.
- Single-stage processes can be represented by the integrated installation of short- and medium-wave IR emitters in one module.
- the total drying time is about 10 to 150 seconds with the invention and should be supported by an intensive air flow with unheated air using fans.
- the radiator axis spacing should be 50 to 300 mm, preferably approximately 100 mm, in order to ensure sufficient heating of the textile article.
- the size of the heating field was defined as approximately 1,500 to 1,800 mm in height and approximately 800 mm in width, resulting in a total connected load of approximately 57.6 kW.
- Single parallel IR emitters can in Depending on the basis weight of the fabric or the size of the moldings to be switched on or off.
- the surface temperature of the textile is set to a value in the range between 40 and 180 ° C, depending on the basis weight of the fabric, in order to avoid overdrying of the textile.
- a value in the range between 40 and 180 ° C depending on the basis weight of the fabric, in order to avoid overdrying of the textile.
- commercially available pyrometers are used. In doing so it is necessary to measure the surface temperature at different locations of the article, e.g. To measure molded part and use this as a reference variable for power control of the IR emitters.
- a freely selectable limit value must be programmable in the controller for each measuring point.
- the preferred source of radiation for drying can be the carbon IR emitter, which generates medium-wave radiation in the range from 1400 to 3500 nm with very short reaction times and has a high area efficiency with high efficiency.
- a preferred source of radiation for smoothing the short-wave twin tube radiator in the range 800 to 1400 nm is called, which combines a rapid heating at high penetration depth in the textile.
- the infrared technique used in the invention has the advantage that heat for drying and "wrinkling" of the textile article only goes where it is needed, with the optimum wavelength for the textile product and in time with the entire drying process a commercial laundry.
- heat for drying and "wrinkling" of the textile article only goes where it is needed, with the optimum wavelength for the textile product and in time with the entire drying process a commercial laundry.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
- Drying Of Solid Materials (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010033990A DE102010033990A1 (de) | 2010-08-11 | 2010-08-11 | Verfahren zum Trocknen sowie Vorrichtung zur Durchführung des Verfahrens |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2418316A1 EP2418316A1 (de) | 2012-02-15 |
EP2418316A8 EP2418316A8 (de) | 2012-08-01 |
EP2418316B1 true EP2418316B1 (de) | 2015-10-28 |
Family
ID=44512505
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11005621.5A Not-in-force EP2418316B1 (de) | 2010-08-11 | 2011-07-08 | Verfahren zum Trocknen mit IR-Strahlung und Vorrichtung zur Durchführung des Verfahrens |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2418316B1 (da) |
DE (1) | DE102010033990A1 (da) |
DK (1) | DK2418316T3 (da) |
ES (1) | ES2557516T3 (da) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012003940A1 (de) * | 2012-03-01 | 2013-09-05 | Herbert Kannegiesser Gmbh | Verfahren zum Behandeln von Textilien, insbesondere Bekleidungsstücken, in einem Tunnelfinisher |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3150864A (en) * | 1962-08-09 | 1964-09-29 | Gas Heat Engineering Corp | Apparatus for applying heat treatment to web material |
US3765580A (en) * | 1972-02-14 | 1973-10-16 | Automatic Steam Products Corp | Garment dewrinkling process and apparatus |
US5046944A (en) * | 1979-11-16 | 1991-09-10 | Smith Thomas M | Infra-red generation |
DE3710787A1 (de) * | 1987-03-31 | 1988-10-13 | Babcock Textilmasch | Vorrichtung zur waermebehandlung von textilbahnen und dgl. |
DE19654130A1 (de) * | 1996-12-23 | 1998-06-25 | Veit Gmbh & Co | Verfahren und Vorrichtung zum automatischen Glätten oder Trocknen und Glätten von Kleidungsstücken |
US6088932A (en) * | 1997-12-30 | 2000-07-18 | Amana Company, L.P. | Efficiency clothes dryer |
GB9812947D0 (en) * | 1998-06-17 | 1998-08-12 | Hopi Anstalt | Method and apparatus for drying a textile fabric |
DE10021011A1 (de) * | 2000-04-06 | 2001-10-11 | Tradlec Stanislav | Trocknungskammer insbesondere für ein Tunnel Finisher |
DE10064277B4 (de) * | 2000-12-22 | 2013-01-03 | Advanced Photonics Technologies Ag | Verfahren zum Erzeugen einer Beschichtung auf einem Substrat |
JP2005164171A (ja) * | 2003-12-04 | 2005-06-23 | Sharp Corp | 乾燥用輻射熱源装置およびそれを用いた乾燥装置 |
KR101375570B1 (ko) * | 2006-06-16 | 2014-03-27 | 템코 일렉트릭 히터 코포레이션 | 복사전열 히터 |
DE102006050015B4 (de) | 2006-08-14 | 2021-12-02 | Herbert Kannegiesser Gmbh | Verfahren zum Glätten von Bekleidungsstücken und Tunnelfinisher |
EP1889969B1 (de) | 2006-08-14 | 2016-11-23 | Herbert Kannegiesser GmbH | Verfahren zum Glätten von Bekleidungsstücken und Tunnelfinisher |
DE202009005748U1 (de) | 2009-04-20 | 2009-06-25 | Hornung Gmbh Indupress & Co. Kg | Tunnelfinisher |
-
2010
- 2010-08-11 DE DE102010033990A patent/DE102010033990A1/de not_active Withdrawn
-
2011
- 2011-07-08 ES ES11005621.5T patent/ES2557516T3/es active Active
- 2011-07-08 DK DK11005621.5T patent/DK2418316T3/da active
- 2011-07-08 EP EP11005621.5A patent/EP2418316B1/de not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
EP2418316A8 (de) | 2012-08-01 |
DE102010033990A1 (de) | 2012-02-16 |
EP2418316A1 (de) | 2012-02-15 |
ES2557516T3 (es) | 2016-01-26 |
DK2418316T3 (da) | 2016-02-08 |
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