EP2417673B1 - Elektrischer steckverbinder - Google Patents
Elektrischer steckverbinder Download PDFInfo
- Publication number
- EP2417673B1 EP2417673B1 EP10715676.2A EP10715676A EP2417673B1 EP 2417673 B1 EP2417673 B1 EP 2417673B1 EP 10715676 A EP10715676 A EP 10715676A EP 2417673 B1 EP2417673 B1 EP 2417673B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contact carrier
- sleeve
- contact
- contact elements
- cores
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/622—Screw-ring or screw-casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
- H01R13/6461—Means for preventing cross-talk
- H01R13/6471—Means for preventing cross-talk by special arrangement of ground and signal conductors, e.g. GSGS [Ground-Signal-Ground-Signal]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
- H01R13/6473—Impedance matching
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
Definitions
- the invention relates to an electrical connector for releasably connecting a multi-core cable with a mating connector, with a handle body surrounding the cable or the wires of the cable, with a contact carrier receiving and holding a plurality of contact elements and with a rotatably arranged sleeve-shaped threaded part, wherein the individual contact elements are electrically conductively connected to the individual wires and wherein the sleeve-shaped threaded part with a corresponding sleeve-shaped threaded portion of the mating connector is screwed, according to the preamble of claim 1.
- a connector is from the GB 528 824 A known.
- the invention also relates to a method for connecting the wires of a multi-core cable to an electrical connector.
- Electrical connectors consist essentially of two parts, the electrical connector and the mating connector. Both the connector and the mating connector each have a contact carrier with a plurality of contacts, which are either contact pins or corresponding contact sockets. Depending on whether the contact pins or the contact sockets are arranged in the respective contact carrier, the associated connecting part is also referred to as a plug or socket.
- the connector whose contact carrier has the contact pins, ie the plug, a cap screw with an external thread as a sleeve-shaped threaded portion and the connector in the contact carrier, the contact sockets are arranged, ie the socket, an outer sleeve with a Internal thread has. If two cables are connected to one another with the plug connection, then the outer sleeve of the bushing is designed as a kind of union nut.
- Such electrical connectors or connectors are used as industrial plugs in automation technology both in cabinets and field devices in different embodiments.
- the types M8 and M12 with 4, 5, 6 or even 8 contacts have found widespread use.
- the connectors are used to connect connection cables with a corresponding number of cores, whereby the individual cores each consist of a conductor and a core insulation surrounding the conductor and are jointly surrounded by a cable insulation.
- the wires can also have multiple strands, which follow - without limitation thereto-always only ladders is mentioned; this should therefore always include strands.
- Electrical connectors can be either ready to assemble or ready wired, in which case the contact carrier and the cable are usually encapsulated by the handle body.
- the handle body itself can be made by molding the contact carrier.
- the electrical and mechanical connection of the individual wires or conductors of a cable to the individual contact elements takes place in particular by means of a solder connection or by a crimp connection.
- the stripped end of a wire is inserted axially into a corresponding ferrule (crimp barrel) or sleeve-shaped end portion of the contact element and then electrically and mechanically connected to the crimp barrel or contact element by mechanical compression of the crimp barrel or sleeve-shaped end portion.
- crimping standardized in DIN EN 60352-2 a solderless electrical connection is made, wherein the crimped connection can be made both by Handcrimpwerkmaschinee and by means of semi or fully automatic crimping machines.
- the stripping of the wires and the crimping of the contact elements can be carried out by machine in one operation, so that the crimping technique has largely superseded the soldering in the background.
- Electrical connectors are interfaces that transmit electrical signals or power, the connectors or connectors need to feel different requirements depending on the application.
- connectors used in signal and data technology in particular in the case of connectors which are used within networks and fieldbuses, In accordance with the data transmission rate of the respective network or field bus, certain high-frequency boundary conditions must be taken into account in order to ensure a faultless transmission of the signals and data.
- the present invention is therefore the object of further developing an electrical connector described above to the effect that the assembly of the connector, in particular the mounting of the contact elements in the contact carrier is easier.
- the invention has for its object to provide an electrical connector that is particularly well suited for the signal and data transmission in the harsh industrial environment with a compact design possible.
- the insertion of the contact elements in the contact carrier is much easier.
- a contact element with its end facing away from the connected conductor can be simply inserted through the through hole in the end face of the contact carrier, wherein the contact element when passing through the through hole may have an angle to the longitudinal axis of the contact carrier greater than zero.
- the free end of the contact element can thus be pushed "obliquely from the side" through the through hole and only then be pivoted into the corresponding groove.
- US 2008/0287000 A1 shows an opening with funnel-shaped portion, wherein the inner diameter of the funnel-shaped portion to the counterpart connector facing side decreases.
- the through-holes in the end face of the contact carrier are funnel-shaped, with the inner diameter of the through-holes increasing from the side facing the grooves to the side facing the mating connector.
- the funnel-shaped formation of the through holes facilitates the inclination of the contact elements when inserted into the through holes.
- the insertion and pivoting of the contact elements is further facilitated if the funnel shape of the through holes is aligned concentrically with the preferred insertion direction of the contact elements.
- the through holes may be formed so that they have at their narrowest point a slightly larger diameter than the ends of the contact elements fürzusteckenden.
- the individual contact elements are guided in the electrical connector according to the invention only in a relatively small portion of their total length in a through hole, while the free end protrudes from the through hole and the wires facing the end is arranged in the mounted state in the outwardly open groove.
- the axial alignment of the contact elements is less well secured than in conventional contact carriers, in which the length of the through holes corresponds to the length of the contact carrier.
- the through-holes are each surrounded by a collar on the front side of the contact carrier facing the mating connector.
- the collar does not interfere with the insertion of the free end of a contact element "obliquely from the side", the collar on the side facing the central axis of the connector side each have an interruption.
- a constriction is preferably formed in the individual grooves, in which the contact elements can engage in the grooves during pivoting. If the contact elements have a section with an enlarged diameter corresponding to the grooves, for example a hollow end facing the wires, a latching between the constriction formed in the grooves and the section with increased diameter can be realized in a simple manner.
- the above-described embodiment of the contact carrier according to the invention can in principle be used in all circular connectors.
- the inventive design of the contact carrier is particularly advantageous in such connectors, which have a larger number of contact elements, in particular for connectors that are used to connect cables with four wire pairs and thus have eight contact elements.
- the contact carrier consists of four contact carrier parts, each having a quarter-circle-shaped base. If the connector is provided for connecting four pairs of wires, then two grooves are formed in each contact carrier part and two through holes are correspondingly formed in the end side of each contact carrier part facing the mating connector. The two wires of a pair of wires, which are preferably twisted together, are thus connected to two contact elements, which are arranged after assembly in a contact carrier part.
- the sleeve and the shielding element are preferably made of metal.
- the sleeve and the shielding element are preferably formed integrally.
- the cross-shaped shielding element protrudes on the side facing the cable out of the sleeve, so that the metallic shields of the individual twisted pairs of wires (PiMF) can be attached to the protruding end of the Schirmungselements, whereby the shield between the individual pairs of wires further improved and thus further reducing the likelihood of crosstalk from one wire pair to another wire pair.
- the metallic shields of the individual twisted pairs of wires Pieris
- a stop for the contact carrier parts is preferably formed on the inner circumference of the sleeve. After inserting the contact elements in the individual contact carrier parts, these can thus be easily inserted into the chambers formed by the sleeve and the cross-shaped shielding element.
- an electrical connector consisting of a connector according to claim 1 and a mating connector
- the connector comprises a cable surrounding a handle body, a plurality of contact elements receiving and holding contact carrier and a rotatably mounted cap screw with an external thread and the mating connector an outer sleeve with a External thread of the cap screw corresponding internal thread and having a plurality of mating contact elements receiving or holding mating contact carrier
- the suitability of the connector for the signal and data transmission, in particular for Ethernet applications is thereby improved in a simple manner that the mating contact elements of the mating connector a in the axial direction extending portion in which the outer diameter is reduced for impedance matching.
- return loss is essentially determined by the homogeneity of the characteristic impedance. Occurs in propagation direction of the electromagnetic wave an impedance jump, this leads to reflections that can be superimposed with the useful signals to be transmitted, so that it may be due to interference to the partial extinction of the useful signal to be transmitted.
- the contact elements of the connector and the differential longitudinal impedance of the mating contact elements of the mating connector can be largely reduced, that the mating contact elements have a region extending in the axial direction, in which the outer diameter - compared to the outer diameter in the other areas of the mating contact element - is reduced.
- the differential longitudinal impedance depends on the ratio of the diameter of a contact element or mating contact element to the center distance to adjacent contact elements or mating contact elements
- the differential longitudinal impedance of the mating contact elements by changing the diameter of the mating contact elements can be adjusted so that the differential longitudinal impedance of the mating contact elements approximately a predetermined setpoint, for example, corresponds to 100 ohms.
- the counter contact elements facing the end of the contact elements pin-shaped and the contact elements facing the end of the mating contact elements is hollow, so that the pin-shaped ends of the contact elements can be inserted into the hollow ends of the mating contact elements. If the ends of the mating contact elements facing away from the contact elements are pin-shaped, the mating contact elements can simply be connected to a circuit board on the device side, for example by wave soldering.
- the mating contact carrier of the mating connector according to an embodiment of four mating contact carrier parts, each having a quarter-circle base, wherein in each mating contact carrier part at least one longitudinally extending bore for Recording a mating contact element is arranged.
- the four mating contact carrier parts are arranged by an inside of the outer sleeve, Shielded in the longitudinal direction of the outer sleeve and the mating contact carrier extending cross-shaped shielding element against each other.
- the four contact carrier parts are partially connected to each other at their outer periphery, so that the cross-shaped shielding element in the assembled state of the mating connector in corresponding grooves formed between the individual mating contact carrier parts, is arranged.
- both the mating connector and the connector has a cross-shaped shielding element
- the extensions and the counter-extensions are arranged and formed so that they overlap in the axial direction when the connector and the mating connector are connected together.
- the inventive method is in an electrical connector in which the wires facing the end of the contact elements is hollow, characterized by machine particularly easy to carry out that the individual stripped ends of the wires inserted into the hollow ends of the contact elements and by mechanical compression (crimping) the ends of the individual wires are electrically connected to the individual contact elements.
- a contact element inserted into the hollow end of the core can be inserted into the receptacle of a corresponding pressing jaw and then pressed together by depressing a counter-jaw, the contact element in the region of the inserted wire, whereby the stripped end of the wire is electrically and mechanically firmly connected to the contact element ,
- the contact carrier or the contact carrier parts is preferably inserted into a cylindrical sleeve with a disposed within the sleeve, extending in the longitudinal direction of the sleeve cross-shaped shielding element. Thereafter, the sleeve-like threaded portion is pushed onto the sleeve and then encapsulated with the contact elements connected to the wires and the contact carrier part or the contact carrier parts for producing a handle body.
- the Fig. 1 to 3 show an electrical connector 1 as part of a total in the Fig. 8 and 9 illustrated electrical connector, wherein the electrical Connector 1 for releasably connecting a cable with a in the 10 to 12 shown mating connector 2 is used.
- the electrical connector 1 has a cable or - in Fig. 4 shown - veins 3 surrounding handle body 4, a total of eight contact elements 5 receiving and holding contact carrier 6 and a rotatably mounted cap screw 7 with an external thread 8.
- the electrical connector 1 can be connected to the mating connector 2, that the cap screw 7 with its external thread 8 in a mating connector 2 associated outer sleeve 9, which has a corresponding internal thread 10, is screwed.
- both the external thread 8 of the cap screw 7 and the internal thread 10 of the outer sleeve 9 are partially interrupted, that is, both the external thread 8 and the internal thread 10 have a plurality provided in plug or screw thread-free areas.
- the contact carrier 6 consists of four separate contact carrier parts 61, 62, 63, 64, each having a quarter-circle-shaped base. As in particular from the Fig. 5 to 7 can be seen, in the individual contact carrier parts 61, 62, 63, 64 each two outwardly open, parallel to the longitudinal axis of the connector 1 and the contact carrier 6 extending grooves 11 are formed. The grooves 11 serve to receive a portion of the contact elements 5.
- each have two through holes 13 are formed, which are arranged in the end face 12 that they directly adjoin the grooves 11, so that the wires 3 facing away from the ends 14 of the contact elements 5 protrude through the through holes 13 in the assembled state. Since the electrical connector 1 shown in the figures has a total of eight contact elements 5, thus eight grooves 11 and eight through holes 13 are formed in the contact carrier 6 in total.
- a contact element 5 is thereby particularly easy in the contact carrier 6 and a contact carrier part 61 are mounted that initially the free, pin-shaped end 14 at an angle to the longitudinal axis the contact carrier part 61 is greater than zero, ie obliquely from the side through the through hole 13 is inserted ( Fig. 6a and 7a ). Only then is the contact element 5 aligned in the longitudinal direction of the contact carrier part 61 by the wires 3 facing the hollow end 15 of the contact element 5 is pivoted or pressed into the groove 11.
- the connector 1 additionally has a cylindrical sleeve 19 with a formed inside the sleeve 19 cross-shaped shielding element 20 and a shielding sleeve 21.
- the cylindrical sleeve 19 with the arranged therein, integrally connected to the sleeve 19 cross-shaped Schirmungselement 20 serves to receive the individual contact carrier parts 61, 62, 63, 64 with the contact elements 5 arranged therein.
- the cross-shaped shielding element 20 thus the individual contact carrier parts 61, 62, 63, 64 and thus arranged in the contact carrier parts 61, 62, 63, 64 contact elements 5 are separated from each other, so that a crosstalk between one, a contact carrier member 61 associated shielded wire pair and another, a second Contact support member 62 associated shielded wire pair is largely prevented.
- the further shielding sleeve 21 By arranging the further shielding sleeve 21 on the opposite side of the mating connector 2 of the electrical connector 1, which is arranged in the handle body 4 produced by molding, the individual wires 3 and the individual wire pairs are additionally shielded.
- the cross-shaped shielding element 20 and the shielding sleeve 21 are arranged and formed so that they overlap in the longitudinal direction of the connector 1.
- a sealing ring and a spring ring can be seen, in the exploded view according to Fig. 3 are omitted, since they are not essential to the invention.
- the mating contact elements 22 have a central region 24, in which the outer diameter - compared to the outer diameter of the remaining regions of the mating contact elements 22 - is reduced.
- the reduction of the outer diameter of the contact elements 22 in the central region 24 serves to adapt the differential longitudinal impedance of the mating contact elements 22, whereby an impedance jump in the longitudinal direction of the electrical connector should be avoided. Since the differential longitudinal impedance of the individual mating contact elements 22 depends inter alia on their outer diameter and the center distance of the mating contact elements 22 to each other, an impedance matching can be achieved by reducing the outer diameter in the central region 24 of the mating contact elements 22, without the arrangement of the individual mating contact elements 22 are changed got to.
- the contact elements 5 of the electrical connector 1 facing the end 25 of the mating contact elements 22 is hollow, so that the pin-shaped ends 14 of the contact elements 5 can be inserted into the hollow ends 25 of the mating contact elements 22.
- the the contact elements 5 opposite ends 26 of the mating contact elements 22, however, are pin-shaped, so that the mating connector 2 can be connected, for example, with a circuit board.
- the mating contact carrier parts 71, 72, 73, 74 each have two bores 27 extending in the longitudinal direction of the mating contact carrier parts 71, 72, 73, 74 for receiving the mating contact elements 22.
- the four mating contact carrier parts 71, 72, 73, 74 are connected to one another via an integral ring 28.
- the mating connector 2 also has a cross-shaped shielding element 29, by which the individual mating contact carrier parts 71, 72, 73, 74 and thus the mating contact elements 22 disposed therein are shielded from each other.
- the cross-shaped shielding element 29 of the mating connector 2 on the side facing away from the connector 1 has an annular portion 30 which abuts in the mounted state on the end face of the outer sleeve 9.
- four pins 31 are arranged, by means of which the mating connector 2 can be mounted on a circuit board.
- a coding is formed between the connector 1 and the mating connector 2, so that the connector 1 and the mating connector 2 can be screwed together only in a certain orientation to each other.
- the coding consists of a coding nose 34 formed on the crossing region of the cross-shaped shielding element 20 and a corresponding coding recess 35 introduced on a mating contact carrier part 72.
- the figures show an embodiment of an electrical connector consisting of an electrical connector 1 and a mating connector 2, wherein the electrical connector 1 in particular provided and suitable, four shielded wire pairs on the arranged in four contact support members 61, 62, 63, 64 eight contact elements 5 releasably connect with the arranged in the mating contact carrier 23 eight mating contact elements 22 of the mating connector 2.
- the electrical connector 1 in particular provided and suitable, four shielded wire pairs on the arranged in four contact support members 61, 62, 63, 64 eight contact elements 5 releasably connect with the arranged in the mating contact carrier 23 eight mating contact elements 22 of the mating connector 2.
Landscapes
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009016706 | 2009-04-09 | ||
DE102009021594.8A DE102009021594B4 (de) | 2009-04-09 | 2009-05-15 | Elektrischer Steckverbinder und elektrische Steckverbindung sowie Verfahren zum Anschließen der Andern eines mehradrigen Kabels an einen elektrischen Steckverbinder |
PCT/EP2010/001786 WO2010115514A2 (de) | 2009-04-09 | 2010-03-22 | Elektrischer steckverbinder und elektrische steckverbindung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2417673A2 EP2417673A2 (de) | 2012-02-15 |
EP2417673B1 true EP2417673B1 (de) | 2015-10-21 |
Family
ID=42751145
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10715676.2A Active EP2417673B1 (de) | 2009-04-09 | 2010-03-22 | Elektrischer steckverbinder |
Country Status (5)
Country | Link |
---|---|
US (1) | US8591268B2 (zh) |
EP (1) | EP2417673B1 (zh) |
CN (1) | CN102460843B (zh) |
DE (1) | DE102009021594B4 (zh) |
WO (1) | WO2010115514A2 (zh) |
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ES2576828T3 (es) * | 2010-08-13 | 2016-07-11 | Tyco Electronics Amp Italia S.P.A. | Protección de dedos para un cabezal de 90º |
DE102010051954B3 (de) * | 2010-08-13 | 2012-02-09 | Harting Electronics Gmbh & Co. Kg | Steckverbinder für differenzielle Datenübertragung |
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WO2012078824A2 (en) | 2010-12-07 | 2012-06-14 | Carlyle, Inc. D/B/A Carlisle Interconnect Technologies | Electrical connector for high-speed data transmission |
DE102011052792B4 (de) | 2011-08-18 | 2014-05-22 | HARTING Electronics GmbH | Isolierkörper mit Schirmkreuz |
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DE102020104653A1 (de) | 2020-02-21 | 2021-08-26 | Phoenix Contact Gmbh & Co. Kg | Geschirmter elektrischer Verbinder |
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-
2009
- 2009-05-15 DE DE102009021594.8A patent/DE102009021594B4/de active Active
-
2010
- 2010-03-22 WO PCT/EP2010/001786 patent/WO2010115514A2/de active Application Filing
- 2010-03-22 US US13/263,798 patent/US8591268B2/en not_active Expired - Fee Related
- 2010-03-22 EP EP10715676.2A patent/EP2417673B1/de active Active
- 2010-03-22 CN CN201080025762.7A patent/CN102460843B/zh active Active
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US20070259568A1 (en) * | 2005-09-13 | 2007-11-08 | Mackillop William J | Matched impedance shielded pair interconnection system for high reliability applications |
WO2008061780A2 (de) * | 2006-11-24 | 2008-05-29 | Phoenix Contact Gmbh & Co. Kg. | Konfektionierbarer rundsteckverbinder für ethernet |
Also Published As
Publication number | Publication date |
---|---|
US20120034809A1 (en) | 2012-02-09 |
DE102009021594B4 (de) | 2018-04-12 |
CN102460843A (zh) | 2012-05-16 |
DE102009021594A1 (de) | 2010-10-21 |
WO2010115514A2 (de) | 2010-10-14 |
CN102460843B (zh) | 2014-08-20 |
WO2010115514A3 (de) | 2010-12-16 |
EP2417673A2 (de) | 2012-02-15 |
US8591268B2 (en) | 2013-11-26 |
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