EP2406415B1 - Revolving flat card - Google Patents
Revolving flat card Download PDFInfo
- Publication number
- EP2406415B1 EP2406415B1 EP10707797.6A EP10707797A EP2406415B1 EP 2406415 B1 EP2406415 B1 EP 2406415B1 EP 10707797 A EP10707797 A EP 10707797A EP 2406415 B1 EP2406415 B1 EP 2406415B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- revolving
- revolving flat
- drum
- lid
- carding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/28—Supporting arrangements for carding elements; Arrangements for adjusting relative positions of carding elements
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- G—PHYSICS
- G04—HOROLOGY
- G04B—MECHANICALLY-DRIVEN CLOCKS OR WATCHES; MECHANICAL PARTS OF CLOCKS OR WATCHES IN GENERAL; TIME PIECES USING THE POSITION OF THE SUN, MOON OR STARS
- G04B15/00—Escapements
- G04B15/06—Free escapements
Definitions
- the invention relates to a revolving flat card with a drum and, a working width of the drum spanning decking unit comprising revolving deckle, which are stored on both sides outside the working width, the drum and moving lid are provided with sets, which are on a part of the circulation of Opposite cover and thereby form a carding room between them; and a revolving lid and adjustment method.
- the lid area together with the drum forms the main carding zone and has as function the dissolution of the flakes into single fibers, removal of impurities and dust, elimination of very short fibers, the dissolution of nits and the parallelization of the fibers. Since the lids used are due to their function by dirt and fibers added, it is necessary to clean them. Therefore, the revolving lid has been developed, wherein the lid are held together by means of a chain or a belt and combined to form an endless, revolving band. During one revolution of the lid, also called lid travel, a part of the lid is always in direct use relative to the drum set. The remaining part of the lid is transported backwards on pulleys and can be cleaned during this phase and possibly ground.
- the width or the part of the axial length of the drum, which is covered with a set forms the working width of the card.
- This working width is formed between the respective set of a moving lid and the clothing of the drum a space, the carding room.
- a narrow gap is created, called the carding nip.
- the carding space or carding gap is obtained by the moving lids, guided by arcuate strips, so-called flexible arch, are guided in a predetermined by this flexible arch distance in the circumferential direction of the drum along.
- the revolving lids span the entire working width of the drum and are held at both ends by the said chains or straps and guided by the flexible arch.
- the size of the Kardierspalts lies with a revolving flat card between 0.10 to 0.30 mm for cotton or up to 0.40 mm for man-made fibers. Therefore, the precise guidance of the revolving lids by the flexible bend and the construction of the revolving lids is of central importance.
- the existing between the set of the drum and the set of a revolving door carding is not constant due to various influences during a cover journey and over the working width of the lid. Due to the changing operating conditions in the area of the carding nip resp. of the carding room, such as the temperature conditions, the clothing load by absorbing dirt and other disposal or acting on the revolving lid or the drum forces such as centrifugal or gravitational force, the carding chamber is influenced in its geometry. Due to the influence of the rising during operation temperature in the region of the carding room is an expansion of the drum and the revolving lid. These temperature conditions change on the one hand during a cover trip and on the other hand over the working width.
- the temperature in the carding chamber is not the same in the lid inlet area as in the lid outlet area.
- the cover inlet area represents the end of the main carding zone seen in the drum rotation direction in opposite operation of the revolving flat top unit. Accordingly, the beginning of the Hauptkardierzone the cover outlet area seen in the drum rotation direction assigned. Due to the carding work to be done, the revolving lid is heated during its lid travel through the main carding zone. Because there is no uniform air flow over the working width of the drum, the heating of the revolving lid is not even over the course of the working width. Similar influences are also due to gravity. The moving lids are usually guided from below over a highest point and in turn down the drum circumference.
- the EP 1 687 467 B1 discloses a system in which the opposing elements have a concave arc to compensate for the thermal deflection of the elements.
- the moving lid and the drum are made with a predetermined curvature, which is tuned to the resulting during operation of the machine thermal deflection, that cancel the incorporated curvature and resulting from the heating deflection.
- This solution has the disadvantage that the components manufactured in this way can compensate only for a specific increase in temperature during operation.
- the influence of gravity on the deflection of the revolving lid can not be compensated by the disclosed device.
- the DE 10 2006 014 419 A1 discloses a system which attempts to counteract the operational deformation of the carding elements by supplying energy, in particular heat. By thus changing the contour of the carding a consistent carding nip while changing operating conditions should be achieved.
- the system has the disadvantage in an application for movable carding elements such as the revolving lid that a contour change achieved by heat is too sluggish to allow for a change dependent on the lid position.
- the prediction of the expected change in shape when exposed to thermal energy is difficult and highly dependent on the specific characteristics of each individual touring lids.
- it results from a supply of heat energy the disadvantage that the heat balance of the card is changed, which in turn can lead to an undesirable influence of other components.
- the invention has for its object to provide a Wanderdeckelkarde of the type described above, which avoids the disadvantages mentioned and adapted to the operating conditions during a cover travel as well as over the entire working width of the Wanderdeckelkarde carding between drum set and revolving deck set allows.
- the traveling lids are influenced by means of a new device to the effect that by introducing at least one actuating force which acts directly on the revolving lid, a deformation of the revolving lid can be achieved. It is possible that on the revolving lid an adjusting force introduced by an adjusting device acts, which allows adjusting the Kardierspaltes respectively Kardierraums in the course of working width due to the production and adjustment of individual components, changing operating conditions or in function of the position of the revolving lid.
- the manufacturing and adjustment data of a component or the changing operating conditions can be specified on the basis of operating parameters.
- Such operating parameters are, for example, the ambient conditions (temperature, pressure, atmospheric humidity), the properties and conditions of a component (temperature, production, wear), the properties of the material to be processed, or the achievable or current operating values (carding gap, carding quality).
- the adjusting device can be integrated into the traveling deck unit or mounted outside the drum shield.
- the revolving lids of today's revolving flat card are usually guided and stored on the so-called flexible arch on both sides of the drum.
- the flexible sheets are attached to the drum labels outside the working width corresponding to the width or axial length of the garnished portion of the drum.
- the revolving lids glide along the flexible bend along the circumference of the drum and span the drum over its entire working width between these flexible sheets or the bearing points.
- Carding machines used today have a working width of more than 1000 mm, usually more than 1200 mm, preferably 1500 mm.
- the new adjustment device will either integrated between the bearing points of the revolving lids or outside the bearing points or in the bearing points of the revolving lids themselves.
- At least one further guide of the revolving cover is inserted between the bearing points of the revolving cover.
- This guide allows an introduction of a force in the passing flat bar between its bearings.
- the guide is provided directly on the revolving lids, ie on the side facing away from the lid set side of the revolving lid.
- the revolving lids have in their construction a flange carrying the clothing and on the opposite side of the flange of the lid assembly on a protruding from this rib.
- the guide above the revolving lid causes a guide at the top, the lid set end facing away from the rib.
- the revolving lids have to be adapted in their construction to the additional stress or force transmission at the upper end of the rib. If there is only a single rib, this may possibly be reinforced by transverse ribs at the point where the force is introduced. When using lids made of hollow profiles, the hollow profiles may possibly be reinforced at the force application points.
- the actuating force which is transmitted from the guide to the revolving lid may be a mechanical, pneumatic or hydraulic force or a combination thereof.
- the actuating force is a magnetically acting force.
- An electromagnetically acting force is conceivable as a force. In this case, the actuating force can be adjusted by changing the electrical supply of the electromagnet.
- the transmission of a mechanical force in a rigid system from the guide to the revolving lid is only possible with contact of the guide with the revolving lid.
- guide surfaces are therefore to be attached.
- it is to pay attention to a pair of materials with good sliding properties such as a plastic-metal pairing.
- the guide surfaces on the revolving lids can be applied separately or already provided in the basic construction.
- the guide, which is mounted above the revolving lid and as a means to adjust the carding room is provided and generated by its arrangement, a force on the revolving lid can be arranged to be movable.
- the guide itself is thus arranged adjustable. The adjustment can capture the guide as a whole or allow a segmental adjustment.
- all moving lids In order to ensure proper functioning of the mechanical application of force, all moving lids must have a defined height at those points of the ribs where the guide is passed.
- the distance from the cover trim to the upper guide surface where the force is applied must be identical for all moving lids simultaneously used in the revolving flat aggregate.
- the design of this guide surface is dependent on the design of the revolving lid and is preferably to be designed by a mechanical processing or a material accumulation. An accumulation of material can be done, for example, by pouring or sticking a leveling layer.
- a non-rigid mechanical system for example with a spring, would equate to the use of a hydraulic system for generating the actuating force.
- a hydraulic system for generating the actuating force.
- Such a system is able to exert a constant force on the revolving lid, even if they differ in height.
- the force is generated with a pneumatic, magnetic or electromagnetic system.
- a non-contact transmission of the actuating force of the guide on the revolving lid is possible.
- the attachment of the guide or guides takes place in projecting into the moving lid unit or the traveling lid unit traversing rods or ribs.
- the attached in the revolving flat unit pulleys for the cover chain are supported by shafts, which are attached to both sides of the revolving flat mounted side shields.
- the side shields hold together the revolving flat unit.
- the side shields may be implemented as plates or as another suitable construction for receiving shafts.
- the attachment of the guide depends on its extent and number.
- the length of the guides can also extend from the cap inlet point to the lid outlet point.
- the lids are forced only in the places or positions in an additional upper guide, which require this to maintain a predetermined geometry of Kardierraumes. For example, at positions where the moving lids are moved vertically and thus the contour of the revolving lids are influenced by gravity or in places with a high temperature.
- a magnetic force can be applied.
- a first magnet and the revolving lid a second magnet is arranged.
- the revolving lid is characterized pushed away from the guide or pulled on the guide, without resulting in a mechanical contact between the guide and the revolving lid.
- the attached to the guide first magnet can be constructed of a plurality of individual magnets, which are spaced from each other.
- second magnet can be dispensed with in favor of a magnetic material or built-in part, in this type only one by the or the first magnet attractive force can be exerted on the revolving lid.
- Such contactless guidance of the revolving lid has the advantage that no guide surface has to be formed on the revolving lid.
- the same adjustment device can be used for the entire guide or when using more than one permanent magnet for individual segments, as in the transmission of the mechanical force. But it is also conceivable to change the distances between the individual, mounted as the first magnet on the guide permanent magnets respectively to make adjustable, whereby the magnetic fields affect the moving lid mutually reinforce or cancel. By adjusting these distances, the magnetic force, which influences the revolving lid as a restoring force in its deformation behavior, can be increased or decreased.
- the guides on which the first magnets are mounted can be moved sideways.
- the overlap of the first magnets with the second mounted on the revolving cover magnet changes, which has a change in the force result.
- the actuating force is adjustable by changing an overlap of the first magnet and the second magnet by means of a displacement of the guide perpendicular to the direction of movement of the revolving lid.
- the magnetic force acting on the revolving lid can be changed by an electrical control.
- the arrangement of the electromagnets along the length of the guide and the arrangement of the guides Even within the traveling deck unit a more or less fine tuning of the actuating force can be achieved depending on the lid position as well as in the course of the working width.
- the force for example, to compensate for misalignments in production or uneven wear on machine elements or structural differences between individual flat bars.
- means are provided which allow generating a force within at least one bearing point of the revolving lid. This is possible, for example, by rotating the bearing elements. In this case, a torque is applied to the revolving lid, which causes the lid deforms in a predetermined manner and thus causes a change in the Kardierraumes respectively the carding gap.
- a moment can be transmitted to the cover via a lever, which likewise causes a deformation of the cover and thus influences or alters the geometry of the carding chamber. If moments are introduced into the revolving lid on both sides of the revolving lid outside the bearing, the deformation of the revolving lid over the course of the working width can be influenced by an intentional difference between the moments. Only with identical moments on both sides is a symmetrical deformation of the traveling lid.
- the moment can be generated by a mechanical, hydraulic, magnetic or electromagnetic force.
- a change in the torque acting on the revolving lid as a function of the lid position can be achieved by mechanical or electrical means.
- a guide portion may be fixed in position, wherein a further guide portion is divided into individual segments, which are independently adjustable.
- the guides or guide sections are provided with an actuator system, as a further development of a simple mechanical adjustability.
- the actuators can be designed electrically or fluid-mechanically.
- the actuators make it possible to adjust the guide or sections thereof during operation and to adapt them to a current operating situation. For example, it is conceivable to automatically adapt the geometry of the carding chamber when changing over the product to be processed. Also, a coupling with a carding gap measurement is possible by the actuators. As a result, signs of wear can be compensated.
- the size of the force acting on the revolving lid actuating force is adjustable by the adjustment of the guides or the adjustment of the force itself.
- the adjustment of the size of the force can be controlled automatically.
- the size of the actuating force is controllable depending on the revolving flat position or independently thereof. Depending on whether several actuating forces are distributed over the working width of the card and generated at different positions in relation to the movement of the revolving lid.
- the actuating force is generated within the lid and it can be dispensed with a power transmission.
- At least one electromagnet is installed in the revolving lid.
- the electrical supply can be carried out via sliding contacts.
- the electromagnet a magnetic field is built up, which in its strength depends on the power supply.
- the revolving lid is attracted to the drum more or less strongly.
- the revolving lid is deformed accordingly, which is reflected in a change in the geometry of the carding chamber.
- the installation location in the revolving lid can be done in the rib or in the flange. Also, installation in the clothing or behind a window attached to the clothing is conceivable to prevent interference with the magnetic field through the clothing or its construction.
- a controller can be installed in the revolving lid in addition to the electromagnet. This allows for a constant power supply of the revolving lid the ability to control or regulate the deformation of the revolving lid via signals. Such a control may be performed depending on various operating parameters or the revolving flat position.
- the signal transmission can also be done via sliding contacts.
- the magnets used can also be designed as a combination of permanent magnets and electromagnets. In this case, a constant magnetic field is maintained by the permanent magnet, which is more or less amplified by the electromagnet according to the current needs.
- a permanent magnet movably mounted in the revolving lid can be used.
- the rotatably mounted permanent magnet is coupled to a mechanical device, for example a lever provided with a weight, which automatically causes a rotation of the permanent magnet by changing the position of the revolving lid relative to the horizontal.
- This rotation of the permanent magnet reduces or increases the force acting in the region of the drum strength of the magnetic field and has the consequence that the force acting on the revolving lid actuating force changes accordingly.
- FIG. 1 shows a side view of a known Wanderdeckelkarde 1 in a schematic representation.
- the fiber material 2 to be carded which may consist of natural fibers or synthetic fibers or mixtures thereof, is fed into the hopper (not shown) in the form of dissolved and cleaned flakes, taken over by a buffurizer or a licker-in 3 as a wadding template and a drum or tambour Pass a drum 4.
- the flakes are dissolved on the drum 4 and parallelized.
- This process happens mainly through the interaction of drum 4 and moving lid unit 5, respectively located on the drum 4 drum set 16 and located on the revolving flats 6 cover set 15.
- the traveling lid 6 are driven by pulleys 7 equal or opposite to the direction of rotation 8 of the drum 4.
- the moving lid 6 on a transport element 9, for example a chain or a belt pulled over a flexible sheet 10 and returned via pulleys 7 again.
- the flexible sheet 10 are adjustable, manually or via an actuator, so that by moving the flexible sheet 10, the moving lid 6 and thus the set 15 are moved relative to the drum 4. By this movement of the carding, the distance between the lid set 15 and the drum set 16 is determined.
- the fibers form the non-woven fabric located on the drum 4, which is then removed from a doffer roller 11 and formed in a conventional manner in a, consisting of different rolls, discharge section 12 to a card sliver 13.
- This card sliver 13 is then deposited by a sliver tray (not shown) in a transport can in a cycloidal manner.
- FIG. 2 shows a cross section of a known Wanderdeckelkarde in a schematic representation at the point II of FIG. 1
- FIG. 2 shows on both sides of the drum 4 arranged drum shields 14. These serve on the one hand for supporting the drum 4 and on the other hand for holding the traveling lid unit (not shown).
- the flexible sheet 10 are fixed, which have the sliding guides for the revolving lid 6.
- the revolving lid 6 are respectively through the flexible sheet 10 to form a predetermined carding gap.
- FIG. 2 also shows the transport elements 9, which outside are attached to the revolving lids 6 and serve to transport the revolving lid 6.
- the traveling lids 10 are supported solely on both sides of the flexible sheet 10 and span the entire working width B of the drum 4. The working width corresponds to the axial length of the garnished surface of the drum 4th
- FIG. 3 and 4 show a schematic representation of a revolving flat 5 with a first inventive embodiment of a means 21 for adjusting the Kardierraumes 24 and the Kardierabstandes 25, wherein FIG. 4 a representation of the detail X from the FIG. 3 shows.
- Inserted into the revolving flat 5 is a guide 21.
- the guide 21 is disposed above the revolving lid 6.
- the guide 21 is cantilevered on one of the axes 20 which carry the pulleys 7 of the revolving flat 5 aggregate.
- the revolving lid 6 is composed of the flange 27, which carries on its underside the lid set 15, and a rib 26 which protrudes from the flange 27 on the opposite side of the flange 27 of the flange 27.
- the rib 26 is integrally formed on the flange 27 or flange 27 and rib 26 are formed from a single hollow body. Between the lid set 15 and the drum set 16 of the carding chamber 24 is formed. The narrowest point between the sets 15, 16 of revolving lid 6 and drum 4 is referred to as carding nip 25. If the position of the revolving lid 6 relative to the drum 4 is changed, the geometric shape of the carding chamber 24 and possibly also the size of the carding nip 25 changes. Because the revolving lids cantilever the working width B (see FIG.
- FIG. 4 is shown a mechanical transmission of a force F of the guide 21 on the revolving lid 6.
- the revolving lid 6 is moved away under the guide 21 in the direction of movement 23 counter to the direction of rotation 8 of the drum 4.
- the two directions of movement 23, 8 of the revolving lid 6 and the drum 4 are exemplary and can also be in the same direction, ie in the same direction be executed.
- the traveling lid 6 is pressed at the point where it passes under the guide 21 with the force F down in the direction of the drum 4.
- the geometry of the carding chamber 24 and the carding gap 24 are influenced or changed.
- the traveling lid 6 slides under the guide 21 therethrough, with a touch occurs. Since the guide 21, apart from a possible adjustment, is stationary results in a Gleitreibungskraft which must be overcome.
- the upper end of the rib 26 is provided with a guide surface 22.
- FIGS. 5 and 6 show a schematic representation of a revolving flat 5 with a second inventive embodiment of a means 21 for adjusting the Kardierraumes 24 respectively of the Kardierabstandes 25, wherein FIG. 6 a representation of the detail Y from the FIG. 5 shows.
- Inserted into the traveling cover unit 5 is also a guide 21.
- the guide 21 is arranged above the revolving lid 6.
- the execution of the revolving lid 6 can the description FIGS. 3 and 4 be removed.
- the guide 21 is exemplified elsewhere as the guide 21 in FIG. 3 arranged. Due to this, the guide can not be attached to an axis of the deflection roller of the revolving flat 5.
- the magnets 32 are formed as electromagnets, which results in an adjustment of the individual forces F1 to F3. If the different magnets 32 are also slidably mounted on the guide 21, additional degrees of freedom result for the adjustment.
- Fig. 7 shows a schematic representation of a Wanderdeckelkarde in cross section with an inventive device. They are in the FIGS. 3 to 6 shown and discussed guides 21 shown distributed over the working width B of the drum 4. By way of example, three guides 21 distributed symmetrically over the working width B are shown.
- the illustration shows a snapshot of the moving moving lid 6, as it is moved away under the guide 21. In this case, the revolving lid 6 is moved by the transport elements 9 and guided resting on the flexible sheet 10. Between the lid set 15 and the drum set 16 of the carding chamber 24 is shown. The introduced via the guides 21 in the revolving lid 6 forces F4 to F6 deform the spanned between the flexible sheet 10 traveling lid 6 and thereby influence the geometric shape of Kardierraumes 24.
- the illustrated forces F4 to F6 must not be the same size, so that any shape of the carding chamber 24 over the course of the working width B form.
- the forces F4 to F6 are introduced into the revolving lid 6 is in the FIG. 7 not shown. It is on the description of the FIGS. 3 to 6 directed.
- Fig. 8 shows a schematic representation of a revolving lid 6 with a preferred embodiment of the inventive device with an actuating force between the bearing points of the revolving lid 6.
- the revolving lid 6 is provided at both ends with a head end piece 34.
- the head end piece 34 is firmly anchored in the revolving cover 6 and serves for coupling the revolving cover 6 to the transport element 9 and for mounting the revolving cover 6 on the flexible arch 10.
- a guide 21 is shown above the revolving lid 6, a guide 21 is shown.
- the guide 21 is equipped on the the revolving lid 6 side facing with a magnet 32.
- the revolving cover 6 is provided with a magnet 36 on the side facing the guide 21.
- the distance A between the axis 35 of the magnet 32 on the guide 21 and the axis 37 of the magnet 36 on the revolving lid 6 is a measure for the overlap of the magnets 32, 36. At a distance A of zero, the magnets 32, 36 are mirror-symmetrical opposite, which has a maximum force F result. However, if the guide 21 is displaced in one of the possible directions of movement 38, either the distance A between the axes 35, 37 or the distance between the two magnets 32, 36 and thus also the magnitude of the actuating force changes.
- Fig. 9a, 9b Shown is the one end of a revolving lid 6 with the attached lid set 15 and the head end 32.
- the revolving lid 6 slides with a By the transport element 9 and the weight of the revolving lid 6 of the traveling lid 6 is pressed with the bearing force G on the flexographic sheet 10 to the head end piece 23 mounted shoe 33 over the flexible sheet.
- the contact force G triggers a reaction force H in the flexible sheet 10.
- the storage has no effect on the revolving lid 6 in its geometric shape.
- the flexible sheet 10 or parts thereof are inclined, as in Fig.
- Fig. 10 shows a schematic representation of a traveling lid 6 with an embodiment of the inventive device with an actuating force outside a bearing point of the revolving cover 6.
- a torque M generated in the revolving lid 6.
- the force F is generated by magnetic forces between a mounted on the side plate 14 magnet 40 and a second magnet 41.
- the second magnet 41 is connected via an operative connection 42, such as a linkage, with the head end 32 of the convertible top 6.
- the connection is ensured by a sliding guide 43, since the revolving cover 6 is moved by the transport element 9 past the stationary introduction of force through the operative connection 42.
- FIG. 11a and 11b show a schematic representation of a moving lid with an embodiment of the inventive device with a Stellkrafter Wegung within the moving lid 6.
- the illustration in FIG. 11a shows a snapshot of the moving moving lid 6, as it moves through the transport elements 9 and is guided resting on the flexible sheet 10.
- the flexible sheet 10 are attached to the Trommelschilden 14, between which the drum 4 is mounted. Between the lid set 15 and the drum set 16 of the carding chamber 24 is shown, which extends over the working width B.
- the FIG. 11b represents an enlargement of the tail of the revolving flat bar.
- the revolving lid bar 6 is provided with a head end piece 34, which produces the connection of the revolving lid 6 on the one hand to the transport element 9 and on the other hand via a shoe for flexible arch.
- the traveling lid 6 In the traveling lid 6 are one or more electromagnets 50.
- the electrical supply 51 is in FIG. 11b
- sliding contacts 52 are used, which are arranged between the drum plate 14 and the Kopfend Industries 34. It is also an arrangement between the flexible sheet 10 and the shoe 34 conceivable.
- the supply can be made variable by the arrangement and variety of sliding contacts 52 during the movement of the revolving lid 6, whereby the force F directed by the magnetic field against the drum can be controlled as a function of the revolving flat position.
Description
Die Erfindung betrifft eine Wanderdeckelkarde mit einer Trommel und einem, eine Arbeitsbreite der Trommel überspannendes Wanderdeckelaggregat, welches umlaufende Wanderdeckel umfasst, welche auf beiden Seiten ausserhalb der Arbeitsbreite gelagert werden, wobei Trommel und Wanderdeckel mit Garnituren versehen sind, welche sich auf einem Teil des Umlaufs der Wanderdeckel gegenüberstehen und dabei einen sich dazwischen befindlichen Kardierraum bilden; sowie einen Wanderdeckel und ein Einstellverfahren.The invention relates to a revolving flat card with a drum and, a working width of the drum spanning decking unit comprising revolving deckle, which are stored on both sides outside the working width, the drum and moving lid are provided with sets, which are on a part of the circulation of Opposite cover and thereby form a carding room between them; and a revolving lid and adjustment method.
In einer Karde bildet der Deckelbereich zusammen mit der Trommel die Hauptkardierzone und hat als Funktion die Auflösung der Flocken zu Einzelfasern, Ausscheidung von Verunreinigungen und Staub, Eliminierung von sehr kurzen Fasern, die Auflösung von Nissen und die Parallelisierung der Fasern. Da die eingesetzten Deckel aufgrund ihrer Funktion durch Schmutz und Fasern zugesetzt werden, ist es notwendig, diese zu reinigen. Daher wurde der Wanderdeckel entwickelt, wobei die Deckel mittels einer Kette oder einem Riemen zusammen gehalten und zu einem endlosen, umlaufenden Band zusammengefasst werden. Während eines Umlaufs der Deckel, auch Deckelreise genannt, steht ein Teil der Deckel immer in direktem Einsatz gegenüber der Trommelgarnitur. Der restliche Teil der Deckel wird über Umlenkrollen in Rückenlage zurück transportiert und kann während dieser Phase gereinigt und eventuell geschliffen werden.In a carding machine, the lid area together with the drum forms the main carding zone and has as function the dissolution of the flakes into single fibers, removal of impurities and dust, elimination of very short fibers, the dissolution of nits and the parallelization of the fibers. Since the lids used are due to their function by dirt and fibers added, it is necessary to clean them. Therefore, the revolving lid has been developed, wherein the lid are held together by means of a chain or a belt and combined to form an endless, revolving band. During one revolution of the lid, also called lid travel, a part of the lid is always in direct use relative to the drum set. The remaining part of the lid is transported backwards on pulleys and can be cleaned during this phase and possibly ground.
Die Breite respektive derjenige Teil der axialen Länge der Trommel, welcher mit einer Garnitur belegt ist bildet die Arbeitsbreite der Karde. Über diese Arbeitsbreite formt sich zwischen der jeweiligen Garnitur eines Wanderdeckels und der Garnitur der Trommel ein Raum, der Kardierraum. An der engsten Stelle des Kardierraums entsteht dabei ein schmaler Spalt, der Kardierspalt genannt wird. Der Kardierraum respektive Kardierspalt ergibt sich, indem die Wanderdeckel, geführt durch bogenförmige Leisten, sogenannte Flexibelbogen, in einem durch diese Flexibelbogen bestimmten Abstand, in Umfangsrichtung der Trommel entlang geführt werden. Die Wanderdeckel überspannen die gesamte Arbeitsbreite der Trommel und sind an ihren beiden Enden durch die genannten Ketten oder Riemen gehalten und durch die Flexibelbogen geführt. Die Grösse des Kardierspalts liegt bei einer Wanderdeckelkarde zwischen 0.10 bis 0.30 mm für Baumwolle oder bis 0.40 mm für Chemiefasern. Daher ist die präzise Führung der Wanderdeckel durch die Flexibelbogen und die Bauweise der Wanderdeckel von zentraler Bedeutung.The width or the part of the axial length of the drum, which is covered with a set forms the working width of the card. About this working width is formed between the respective set of a moving lid and the clothing of the drum a space, the carding room. At the narrowest point of the carding room, a narrow gap is created, called the carding nip. The carding space or carding gap is obtained by the moving lids, guided by arcuate strips, so-called flexible arch, are guided in a predetermined by this flexible arch distance in the circumferential direction of the drum along. The revolving lids span the entire working width of the drum and are held at both ends by the said chains or straps and guided by the flexible arch. The size of the Kardierspalts lies with a revolving flat card between 0.10 to 0.30 mm for cotton or up to 0.40 mm for man-made fibers. Therefore, the precise guidance of the revolving lids by the flexible bend and the construction of the revolving lids is of central importance.
Der zwischen der Garnitur der Trommel und der Garnitur eines Wanderdeckels vorhandene Kardierspalt ist bedingt durch verschiedene Einflüsse während einer Deckelreise und über die Arbeitsbreite der Deckel nicht konstant. Aufgrund der sich ändernden Betriebsverhältnisse im Bereich des Kardierspaltes resp. des Kardierraumes, wie beispielsweise die Temperaturverhältnisse, die Garniturbeanspruchung durch Aufnahme von Schmutz und sonstigen Abgang oder die auf die Wanderdeckel oder die Trommel wirkenden Kräfte wie Zentrifugal- oder Schwerkraft, wird der Kardierraum in seiner Geometrie beeinflusst. Durch den Einfluss der während des Betriebs steigenden Temperatur im Bereich des Kardierraumes erfolgt eine Ausdehnung der Trommel und auch der Wanderdeckel. Diese Temperaturverhältnisse ändern sich einerseits während einer Deckelreise und andrerseits über die Arbeitsbreite. Die Temperatur im Kardierraum ist im Deckeleinlaufbereich nicht gleich wie im Deckelauslaufbereich. Der Deckeleinlaufbereich stellt dabei das Ende der Hauptkardierzone in Trommeldrehrichtung gesehen dar bei gegenläufigem Betrieb des Wanderdeckelaggregates. Entsprechend ist der Beginn der Hauptkardierzone dem Deckelauslaufbereich in Trommeldrehrichtung gesehen zuzuordnen. Bedingt durch die zu leistende Kardierarbeit wird der Wanderdeckel auf seiner Deckelreise durch die Hauptkardierzone erwärmt. Dadurch dass sich über die Arbeitsbreite der Trommel keine gleichmässige Luftströmung einstellt, ist die Erwärmung der Wanderdeckel auch über den Verlauf der Arbeitsbreite nicht gleichmässig. Ähnliche Einflüsse ergeben sich auch durch die Schwerkraft. Die Wanderdeckel werden in der Regel von unten über einen höchsten Punkt und wiederum nach unten dem Trommelumfang entlang geführt. Bedingt durch diese bogenförmige Führung ergeben sich ändernde Schwerkräfte, welche eine Verformung der Wanderdeckel zur Folge haben. Werden die Wanderdeckel über mehr als den halben Umfang der Trommel dieser entlang geführt erfolgt gar eine Umkehr der Schwerkraft in bezug auf die Deckelgeometrie. Diesen Einflüssen wurde in der Vergangenheit versucht durch verschiedene Massnahmen zu begegnen.The existing between the set of the drum and the set of a revolving door carding is not constant due to various influences during a cover journey and over the working width of the lid. Due to the changing operating conditions in the area of the carding nip resp. of the carding room, such as the temperature conditions, the clothing load by absorbing dirt and other disposal or acting on the revolving lid or the drum forces such as centrifugal or gravitational force, the carding chamber is influenced in its geometry. Due to the influence of the rising during operation temperature in the region of the carding room is an expansion of the drum and the revolving lid. These temperature conditions change on the one hand during a cover trip and on the other hand over the working width. The temperature in the carding chamber is not the same in the lid inlet area as in the lid outlet area. The cover inlet area represents the end of the main carding zone seen in the drum rotation direction in opposite operation of the revolving flat top unit. Accordingly, the beginning of the Hauptkardierzone the cover outlet area seen in the drum rotation direction assigned. Due to the carding work to be done, the revolving lid is heated during its lid travel through the main carding zone. Because there is no uniform air flow over the working width of the drum, the heating of the revolving lid is not even over the course of the working width. Similar influences are also due to gravity. The moving lids are usually guided from below over a highest point and in turn down the drum circumference. Due to this arcuate guide resulting in changing gravitational forces, which have a deformation of the revolving lid result. If the revolving lids are guided along more than half the circumference of the drum, there is even a reversal of the gravitational force with respect to the lid geometry. These influences have been tried in the past by various measures to counter.
Die
Die
Der Erfindung liegt die Aufgabe zugrunde, eine Wanderdeckelkarde der eingangs beschriebenen Art zu schaffen, welche die genannten Nachteile vermeidet und einen an die Betriebsverhältnisse während einer Deckelreise wie auch über die gesamte Arbeitsbreite der Wanderdeckelkarde angepassten Kardierraum zwischen Trommel-Garnitur und Wanderdeckel-Garnitur ermöglicht.The invention has for its object to provide a Wanderdeckelkarde of the type described above, which avoids the disadvantages mentioned and adapted to the operating conditions during a cover travel as well as over the entire working width of the Wanderdeckelkarde carding between drum set and revolving deck set allows.
Die Aufgabe wird gelöst durch die Merkmale im kennzeichnenden Teil der unabhängigen Ansprüche. Zur Lösung der Aufgabe wird vorgeschlagen eine Wanderdeckelkarde vorzusehen, bei welcher Mittel zur Einstellung des Kardierraumes in seinem Verlauf über die Arbeitsbreite vorgesehen sind, wobei die Einstellung des Kardierraumes in Abhängigkeit von Betriebsparametern oder von einer Wanderdeckelposition veränderbar ist.The object is solved by the features in the characterizing part of the independent claims. To solve the problem it is proposed to provide a Wanderdeckelkarde, are provided in which means for adjusting the Kardierraumes in its course over the working width, wherein the setting of the carding chamber in response to operating parameters or from a traveling lid position is variable.
Die Wanderdeckel werden mit Hilfe einer neuen Vorrichtung dahingehend beeinflusst, dass durch das Einbringen mindestens einer Stellkraft, welche direkt auf den Wanderdeckel wirkt, eine Verformung des Wanderdeckels erreicht werden kann. Dabei wird es möglich, dass auf den Wanderdeckel eine durch eine Einstellvorrichtung eingebrachte Stellkraft wirkt, die ein Einstellen des Kardierspaltes respektive Kardierraums im Verlauf der Arbeitsbreite aufgrund der Herstellung und Einstellung einzelner Bauteile, sich ändernder Betriebsverhältnisse oder auch in Abhängigkeit der Position des Wanderdeckels ermöglicht. Die Herstell- und Einstelldaten eines Bauteils oder die sich ändernden Betriebsverhältnisse können anhand von Betriebsparametern angegeben werden. Solche Betriebsparameter sind beispielsweise die Umgebungsbedingungen (Temperatur, Druck, Luftfeuchtigkeit), die Eigenschaften und Zustände eines Bauteils (Temperatur, Herstellung, Verschleiss), die Eigenschaften des zu verarbeitenden Materials oder auch die zu erreichenden oder die aktuellen Betriebswerte (Kardierspalt, Kardierqualität). Die Einstellvorrichtung kann dabei in das Wanderdeckelaggregat integriert werden oder ausserhalb des Trommelschildes angebracht sein. Die Wanderdeckel heutiger Wanderdeckelkarden werden in der Regel auf den sogenannten Flexibelbogen beidseitig der Trommel geführt und gelagert. Die Flexibelbogen sind ausserhalb der Arbeitsbreite, welche der Breite oder axialen Länge des garnierten Bereichs der Trommel entspricht, an den Trommelschildern befestigt. Die Wanderdeckel gleiten auf den Flexibelbogen dem Trommelumfang entlang und überspannen zwischen diesen Flexibelbogen, beziehungsweise den Lagerstellen, die Trommel auf ihrer gesamten Arbeitsbreite. Heute zur Anwendung kommende Karden weisen eine Arbeitsbreite von über 1000 mm, meist über 1200 mm, vorzugsweise 1500 mm auf. Die neue Einstellvorrichtung wird entweder zwischen die Lagerstellen der Wanderdeckel oder ausserhalb der Lagerstellen oder in den Lagerstellen der Wanderdeckel selbst integriert.The traveling lids are influenced by means of a new device to the effect that by introducing at least one actuating force which acts directly on the revolving lid, a deformation of the revolving lid can be achieved. It is possible that on the revolving lid an adjusting force introduced by an adjusting device acts, which allows adjusting the Kardierspaltes respectively Kardierraums in the course of working width due to the production and adjustment of individual components, changing operating conditions or in function of the position of the revolving lid. The manufacturing and adjustment data of a component or the changing operating conditions can be specified on the basis of operating parameters. Such operating parameters are, for example, the ambient conditions (temperature, pressure, atmospheric humidity), the properties and conditions of a component (temperature, production, wear), the properties of the material to be processed, or the achievable or current operating values (carding gap, carding quality). The adjusting device can be integrated into the traveling deck unit or mounted outside the drum shield. The revolving lids of today's revolving flat card are usually guided and stored on the so-called flexible arch on both sides of the drum. The flexible sheets are attached to the drum labels outside the working width corresponding to the width or axial length of the garnished portion of the drum. The revolving lids glide along the flexible bend along the circumference of the drum and span the drum over its entire working width between these flexible sheets or the bearing points. Carding machines used today have a working width of more than 1000 mm, usually more than 1200 mm, preferably 1500 mm. The new adjustment device will either integrated between the bearing points of the revolving lids or outside the bearing points or in the bearing points of the revolving lids themselves.
In einer ersten erfindungsgemässen Ausführung des Wanderdeckelaggregats wird zwischen die Lagerstellen der Wanderdeckel zumindest eine weitere Führung der Wanderdeckel eingefügt. Diese Führung ermöglicht eine Einleitung einer Stellkraft in den vorbeilaufenden Deckelstab zwischen dessen Lagerstellen. Die Führung wird direkt über den Wanderdeckeln, also auf der, der Deckel-Garnitur abgewandten Seite der Wanderdeckel vorgesehen. Die Wanderdeckel weisen in ihrem Aufbau einen die Garnitur tragenden Flansch und eine auf der, der Deckel-Garnitur gegenüberliegenden Seite des Flansches eine von diesem abstehende Rippe auf. Die Führung oberhalb der Wanderdeckel bewirkt eine Führung am oberen, der Deckel-Garnitur abgewandten Ende der Rippe. Die Wanderdeckel sind in ihrer Bauart der zusätzlichen Beanspruchung respektive Krafteinleitung am oberen Ende der Rippe anzupassen. Ist nur eine einzelne Rippe vorhanden ist diese an der Stelle der Krafteinleitung möglicherweise durch Querrippen zu verstärken. Bei Einsatz von aus Hohlprofilen gefertigten Deckeln sind die Hohlprofile an den Krafteinleitungsstellen möglicherweise zu verstärken.In a first embodiment according to the invention of the revolving flat unit, at least one further guide of the revolving cover is inserted between the bearing points of the revolving cover. This guide allows an introduction of a force in the passing flat bar between its bearings. The guide is provided directly on the revolving lids, ie on the side facing away from the lid set side of the revolving lid. The revolving lids have in their construction a flange carrying the clothing and on the opposite side of the flange of the lid assembly on a protruding from this rib. The guide above the revolving lid causes a guide at the top, the lid set end facing away from the rib. The revolving lids have to be adapted in their construction to the additional stress or force transmission at the upper end of the rib. If there is only a single rib, this may possibly be reinforced by transverse ribs at the point where the force is introduced. When using lids made of hollow profiles, the hollow profiles may possibly be reinforced at the force application points.
Die Stellkraft, welche von der Führung auf den Wanderdeckel übertragen wird kann eine mechanisch, pneumatisch oder hydraulisch wirkende Kraft oder eine Kombination davon sein. In einer weiteren Ausführung ist die Stellkraft eine magnetisch wirkende Kraft. Auch eine elektromagnetisch wirkende Kraft ist als Stellkraft denkbar. Dabei kann die Stellkraft durch Veränderung der elektrischen Speisung des Elektromagneten eingestellt werden.The actuating force which is transmitted from the guide to the revolving lid may be a mechanical, pneumatic or hydraulic force or a combination thereof. In a further embodiment, the actuating force is a magnetically acting force. An electromagnetically acting force is conceivable as a force. In this case, the actuating force can be adjusted by changing the electrical supply of the electromagnet.
Die Übertragung einer mechanischen Kraft in einem starren System von der Führung auf den Wanderdeckel ist nur bei einem Kontakt der Führung mit dem Wanderdeckel möglich. Am oberen Ende des Wanderdeckels, welcher der Führung zugewandt ist, sind deshalb Führungsflächen anzubringen. Vorteilhafterweise ist dabei auch auf eine Materialpaarung mit guten Gleiteigenschaften wie beispielsweise eine Kunststoff-Metall-Paarung zu achten. Die Führungsflächen auf den Wanderdeckeln können separat aufgebracht oder bereits in der Grundkonstruktion vorgesehen werden. Die Führung, welche oberhalb der Wanderdeckel angebracht ist und als Mittel zur Einstellung des Kardierraumes vorgesehen ist und durch seine Anordnung eine Stellkraft auf den Wanderdeckel erzeugt kann beweglich angeordnet werden. Die Führung selbst ist damit verstellbar angeordnet. Die Verstellung kann die Führung als Ganzes erfassen oder eine segmentweise Verstellung zulassen. Bei einer segmentweisen Verstellung kann damit die auf den Wanderdeckel einwirkende Kraft an die Position des Wanderdeckels angepasst werden. Da die Kraft mechanisch auf den Wanderdeckel eingebracht wird bedeutet eine Verstellung der Führung in ihrer Position gleichzeitig eine Verstellung der, auf den Wanderdeckel einwirkenden, Stellkraft.The transmission of a mechanical force in a rigid system from the guide to the revolving lid is only possible with contact of the guide with the revolving lid. At the upper end of the moving lid, which faces the guide, guide surfaces are therefore to be attached. Advantageously, it is to pay attention to a pair of materials with good sliding properties such as a plastic-metal pairing. The guide surfaces on the revolving lids can be applied separately or already provided in the basic construction. The guide, which is mounted above the revolving lid and as a means to adjust the carding room is provided and generated by its arrangement, a force on the revolving lid can be arranged to be movable. The guide itself is thus arranged adjustable. The adjustment can capture the guide as a whole or allow a segmental adjustment. In a segmental adjustment so that the force acting on the revolving lid force can be adjusted to the position of the revolving lid. Since the force is mechanically introduced to the revolving lid means an adjustment of the guide in position at the same time an adjustment of the, acting on the revolving lid, force.
Um eine einwandfreie Funktion der mechanischen Krafteinleitung gewährleisten zu können, müssen alle Wanderdeckel an denjenigen Stellen der Rippen, wo die Führung durchlaufen wird eine definierte Höhe aufweisen. Der Abstand von der Deckel-Garnitur bis zur oberen Führungsfläche wo die Krafteinleitung erfolgt, muss bei allen im Wanderdeckelaggregat gleichzeitig eingesetzten Wanderdeckeln identisch sein. Die Ausführung dieser Führungsfläche ist abhängig von der Bauart des Wanderdeckels und ist bevorzugterweise durch eine mechanische Bearbeitung oder eine Materialanhäufung zu gestalten. Eine Materialanhäufung kann beispielsweise durch Aufgiessen oder Aufkleben einer Ausgleichsschicht erfolgen.In order to ensure proper functioning of the mechanical application of force, all moving lids must have a defined height at those points of the ribs where the guide is passed. The distance from the cover trim to the upper guide surface where the force is applied must be identical for all moving lids simultaneously used in the revolving flat aggregate. The design of this guide surface is dependent on the design of the revolving lid and is preferably to be designed by a mechanical processing or a material accumulation. An accumulation of material can be done, for example, by pouring or sticking a leveling layer.
Im Gegensatz dazu wäre ein nicht starres mechanisches System, beispielsweise mit einer Feder, dem Einsatz eines hydraulischen Systems zur Erzeugung der Stellkraft gleichzusetzen. Bei einer solchen Kraftübertragung ist eine Höhenangleichung der verschiedenen Wanderdeckel eines Wanderdeckelaggregates nicht notwendig. Ein derartiges System ist in der Lage eine konstante Stellkraft auf die Wanderdeckel auszuüben, auch wenn diese in ihrer Höhe Unterschiede aufweisen.In contrast, a non-rigid mechanical system, for example with a spring, would equate to the use of a hydraulic system for generating the actuating force. In such a power transmission, it is not necessary to match the height of the different traveling covers of a revolving flat-top aggregate. Such a system is able to exert a constant force on the revolving lid, even if they differ in height.
Bevorzugterweise wird die Stellkraft mit einem pneumatischen, magnetischen oder elektromagnetischen System erzeugt. Auf diese Weise ist eine berührungslose Übertragung der Stellkraft von der Führung auf den Wanderdeckel möglich.Preferably, the force is generated with a pneumatic, magnetic or electromagnetic system. In this way, a non-contact transmission of the actuating force of the guide on the revolving lid is possible.
Die Befestigung der Führung oder Führungen erfolgt an in das Wanderdeckelaggregat hineinragenden oder das Wanderdeckelaggregat durchquerenden Stäben oder Rippen.The attachment of the guide or guides takes place in projecting into the moving lid unit or the traveling lid unit traversing rods or ribs.
Die im Wanderdeckelaggregat angebrachten Umlenkrollen für die Deckelkette sind durch Wellen getragen, welche an beidseitig des Wanderdeckelaggregats angebrachten Seitenschilden befestigt sind. Die Seitenschilde halten das Wanderdeckelaggregat zusammen. Die Seitenschilde können als Platten oder als eine andersartige geeignete Konstruktion zur Aufnahme von Wellen ausgeführt sein. Die Befestigung der Führung ist abhängig von deren Ausdehnung und Anzahl.The attached in the revolving flat unit pulleys for the cover chain are supported by shafts, which are attached to both sides of the revolving flat mounted side shields. The side shields hold together the revolving flat unit. The side shields may be implemented as plates or as another suitable construction for receiving shafts. The attachment of the guide depends on its extent and number.
Bei Verwendung nur einer einzigen zusätzlichen Führung wird diese in Bezug auf die Arbeitsbreite der Karde in der Mitte des Wanderdeckelaggregates angebracht. Sollen die Wanderdeckel nur auf einem kurzen Weg vom Deckeleinlauf gegen den Deckelauslauf hin geführt, respektive mit einer Stellkraft beaufschlagt werden, kann die Führung an der Achse der Umlenkrolle des Wanderdeckelaggregates befestigt werden.When using only a single additional guide this is mounted in relation to the working width of the card in the middle of the revolving flat unit. If the revolving lids are guided only over a short distance from the lid inlet towards the lid outlet, respectively, with an actuating force, the guide can be fastened to the axis of the deflecting roller of the revolving lid aggregate.
Werden mehrere Führungen über die Arbeitsbreite verteilt vorgesehen, können diese durch zusätzliche Querstangen, welche zwischen den Seitenschildern des Wanderdeckelaggregats aufgespannt werden, gehalten werden. Werden nur zwei seitliche in der Nähe der Seitenschilde befindliche Führungen vorgesehen, kann eine Befestigung auf an den Seitenschilden auskragenden Rippen erfolgen.If several guides are provided distributed over the working width, they can be held by additional transverse rods, which are spanned between the side plates of the revolving flat unit. If only two lateral guides located in the vicinity of the side shields are provided, attachment to ribs projecting on the side shields can take place.
Die Länge der Führungen kann sich auch von der Deckeleinlaufstelle bis zur Deckelauslaufstelle erstrecken. Vorzugsweise werden die Deckel jedoch nur an den Stellen respektive Positionen in eine zusätzliche obere Führung gezwungen, welche dies zur Aufrechterhaltung einer vorgegebenen Geometrie des Kardierraumes erfordern. Beispielsweise an Positionen wo die Wanderdeckel lotrecht bewegt werden und dadurch die Wanderdeckel in ihrer Kontur durch die Schwerkraft beeinflusst werden oder an Stellen mit stark erhöhter Temperatur.The length of the guides can also extend from the cap inlet point to the lid outlet point. Preferably, however, the lids are forced only in the places or positions in an additional upper guide, which require this to maintain a predetermined geometry of Kardierraumes. For example, at positions where the moving lids are moved vertically and thus the contour of the revolving lids are influenced by gravity or in places with a high temperature.
Als bevorzugte Ausführung kann eine magnetische Stellkraft zur Anwendung gelangen. An einer, in der Bewegungsrichtung der Wanderdeckel, ortsfesten Führung wird ein erster Magnet und am Wanderdeckel ein zweiter Magnet angeordnet. Je nachdem wie die Magnete gepolt werden, kann durch die Führung eine abstossende oder eine anziehende Kraft auf den Wanderdeckel ausgeübt werden. Der Wanderdeckel wird dadurch von der Führung weggedrückt oder an die Führung herangezogen, ohne dass dies zu einer mechanischen Berührung zwischen der Führung und dem Wanderdeckel führt. Der an der Führung befestigte erste Magnet kann aus mehreren Einzelmagneten aufgebaut sein, welche gegeneinander beabstandet sind. Auf den am Wanderdeckel angeordneten zweiten Magneten kann zugunsten eines magnetischen Werkstoffs oder Einbauteils verzichtet werden, wobei in dieser Bauart nur eine durch den oder die ersten Magneten anziehende Kraft auf den Wanderdeckel ausgeübt werden kann. Eine derartige berührungslose Führung der Wanderdeckel hat den Vorteil, dass am Wanderdeckel keine Führungsfläche ausgebildet werden muss.As a preferred embodiment, a magnetic force can be applied. At one, in the direction of movement of the revolving lid, fixed guide a first magnet and the revolving lid a second magnet is arranged. Depending on how the magnets are poled, can be exercised by the guide a repulsive or an attractive force on the revolving lid. The revolving lid is characterized pushed away from the guide or pulled on the guide, without resulting in a mechanical contact between the guide and the revolving lid. The attached to the guide first magnet can be constructed of a plurality of individual magnets, which are spaced from each other. In the arranged on the revolving lid second magnet can be dispensed with in favor of a magnetic material or built-in part, in this type only one by the or the first magnet attractive force can be exerted on the revolving lid. Such contactless guidance of the revolving lid has the advantage that no guide surface has to be formed on the revolving lid.
Bei Verwendung von mindestens einem Permanentmagneten als dem ersten Magneten kann die gleiche Einstelleinrichtung, für die gesamte Führung oder bei Verwendung von mehr als einem Permanentmagneten für einzelne Segmente, wie bei der Übertragung der mechanischen Kraft eingesetzt werden. Es ist aber auch denkbar, die Abstände zwischen den einzelnen, als erste Magneten auf der Führung angebrachten Permanentmagneten zu verändern respektive verstellbar zu gestalten, wodurch sich die magnetischen Felder die den Wanderdeckel beeinflussen gegenseitig verstärken oder aufheben. Durch die Verstellung dieser Abstände kann die Magnetkraft, welche den Wanderdeckel als Stellkraft in seinem Verformungsverhalten beeinflusst, vergrössert oder verkleinert werden.When using at least one permanent magnet as the first magnet, the same adjustment device can be used for the entire guide or when using more than one permanent magnet for individual segments, as in the transmission of the mechanical force. But it is also conceivable to change the distances between the individual, mounted as the first magnet on the guide permanent magnets respectively to make adjustable, whereby the magnetic fields affect the moving lid mutually reinforce or cancel. By adjusting these distances, the magnetic force, which influences the revolving lid as a restoring force in its deformation behavior, can be increased or decreased.
Anstelle die Abstände zwischen den ersten Magneten zu verändern können in einer bevorzugten Ausführung die Führungen auf welchen die ersten Magneten befestigt sind seitwärts bewegt werden. Dabei verändert sich die Überdeckung der ersten Magnete mit den zweiten auf den Wanderdeckeln angebrachten Magneten, was eine Veränderung der Stellkraft zur Folge hat. Die Stellkraft ist einstellbar durch Veränderung einer Überdeckung des ersten Magneten und dem zweiten Magneten mittels einer Verschiebung der Führung senkrecht zur Bewegungsrichtung der Wanderdeckel.Instead of changing the distances between the first magnets, in a preferred embodiment, the guides on which the first magnets are mounted can be moved sideways. In this case, the overlap of the first magnets with the second mounted on the revolving cover magnet changes, which has a change in the force result. The actuating force is adjustable by changing an overlap of the first magnet and the second magnet by means of a displacement of the guide perpendicular to the direction of movement of the revolving lid.
Bei Verwendung von Elektromagneten kann die auf den Wanderdeckel wirkende Magnetkraft durch eine elektrische Steuerung verändert werden. Durch die Anordnung der Elektromagneten auf der Länge der Führung sowie die Anordnung der Führungen selbst innerhalb des Wanderdeckelaggregates kann eine mehr oder weniger feine Abstimmung der Stellkraft in Abhängigkeit der Deckelposition wie auch im Verlauf der Arbeitsbreite erreicht werden. Es sind jedoch auch von der Deckelposition unabhängige Einstellungen der Stellkraft denkbar, beispielsweise um Schiefstellungen in der Produktion oder ungleichmässige Abnutzungen an Maschinenelementen oder bauliche Unterschiede zwischen einzelnen Deckelstäben ausgleichen zu können.When using electromagnets, the magnetic force acting on the revolving lid can be changed by an electrical control. By the arrangement of the electromagnets along the length of the guide and the arrangement of the guides Even within the traveling deck unit a more or less fine tuning of the actuating force can be achieved depending on the lid position as well as in the course of the working width. However, it is also conceivable independent of the lid position adjustments the force, for example, to compensate for misalignments in production or uneven wear on machine elements or structural differences between individual flat bars.
In einer zweiten erfindungsgemässen Ausführung des Wanderdeckelaggregats sind Mittel vorgesehen, welche innerhalb mindestens einer Lagerstelle der Wanderdeckel ein Erzeugen einer Stellkraft ermöglichen. Dies ist beispielsweise durch ein Verdrehen der Lagerelemente möglich. Dabei wird ein Drehmoment auf den Wanderdeckel aufgebracht, welches dazu führt, dass der Deckel sich in einer vorbestimmten Art verformt und damit eine Veränderung des Kardierraumes respektive des Kardierspaltes bewirkt.In a second embodiment of the revolving flat-top unit according to the invention, means are provided which allow generating a force within at least one bearing point of the revolving lid. This is possible, for example, by rotating the bearing elements. In this case, a torque is applied to the revolving lid, which causes the lid deforms in a predetermined manner and thus causes a change in the Kardierraumes respectively the carding gap.
In einer dritten erfindungsgemässen Ausführung des Wanderdeckelaggregats sind Mittel vorgesehen, welche auf der, der Trommel (4) abgewandten, Seite mindestens einer Lagerstelle der Wanderdeckel ein Erzeugen einer Stellkraft ermöglichen. Über einen Hebel kann beispielsweise ein Moment auf den Deckel übertragen werden, welches ebenfalls eine Verformung des Deckels hervorruft und damit die Geometrie des Kardierraumes beeinflusst, respektive verändert. Werden auf beiden Seiten des Wanderdeckels ausserhalb der Lagerung Momente in den Wanderdeckel eingebracht kann durch eine absichtliche Differenz zwischen den Momenten die Verformung des Wanderdeckels über den Verlauf der Arbeitsbreite beeinflusst werden. Nur bei identischen Momenten auf beiden Seiten erfolgt eine symmetrische Verformung des Wanderdeckels.In a third embodiment of the revolving flat-top unit according to the invention, means are provided which on the side of at least one bearing point of the revolving flaps facing away from the drum (4) allow a generating force to be generated. By way of example, a moment can be transmitted to the cover via a lever, which likewise causes a deformation of the cover and thus influences or alters the geometry of the carding chamber. If moments are introduced into the revolving lid on both sides of the revolving lid outside the bearing, the deformation of the revolving lid over the course of the working width can be influenced by an intentional difference between the moments. Only with identical moments on both sides is a symmetrical deformation of the traveling lid.
Auch in dieser Ausführung kann das Moment durch eine mechanische, hydraulische, magnetische oder elektromagnetische Kraft erzeugt werden. Je nach Bauart der zur Krafteinbringung notwendigen Wirkverbindung, beispielsweise eines Hebelwerks, kann durch mechanische oder elektrische Einrichtungen eine Veränderung des am Wanderdeckel angreifenden Moments in Abhängigkeit von der Deckelposition erreicht werden.Also in this embodiment, the moment can be generated by a mechanical, hydraulic, magnetic or electromagnetic force. Depending on the type of active connection necessary for the introduction of force, for example a lever mechanism, a change in the torque acting on the revolving lid as a function of the lid position can be achieved by mechanical or electrical means.
Es ist auch eine Kombination der beschriebenen Ausführungen eines erfindungsgemässen Wanderdeckelaggregates möglich. Bei Vorsehen von mehreren Führungen oder Führungsabschnitten, welche an unterschiedlichen Deckelpositionen wirken, müssen diese nicht zwingend nach dem gleichen Prinzip funktionieren. Ein Führungsabschnitt kann ortsfest eingebaut sein, wobei ein weiterer Führungsabschnitt in einzelne Segmente unterteilt ist, welche unabhängig voneinander verstellbar sind.It is also a combination of the described embodiments of a traveling deck unit according to the invention possible. When providing a plurality of guides or guide sections, which act on different cover positions, they do not necessarily work on the same principle. A guide portion may be fixed in position, wherein a further guide portion is divided into individual segments, which are independently adjustable.
In einer bevorzugten Ausführungsform sind die Führungen oder Führungsabschnitte mit einer Aktorik versehen, als eine Weiterentwicklung einer einfachen mechanischen Einstellbarkeit. Die Aktorik kann elektrisch oder auch fluidmechanisch ausgeführt sein. Durch die Aktorik ist es möglich die Führung oder Abschnitte davon während des Betriebes zu verstellen und an eine aktuelle Betriebs-Situation anzupassen. Beispielsweise ist es denkbar bei einer Umstellung des zu verarbeitenden Produkts automatisch die Geometrie des Kardierraumes anzupassen. Auch wird durch die Aktorik eine Kopplung mit einer Kardierspaltmessung möglich. Dadurch können Abnutzungserscheinungen ausgeglichen werden.In a preferred embodiment, the guides or guide sections are provided with an actuator system, as a further development of a simple mechanical adjustability. The actuators can be designed electrically or fluid-mechanically. The actuators make it possible to adjust the guide or sections thereof during operation and to adapt them to a current operating situation. For example, it is conceivable to automatically adapt the geometry of the carding chamber when changing over the product to be processed. Also, a coupling with a carding gap measurement is possible by the actuators. As a result, signs of wear can be compensated.
In einer weiteren Ausführung der Vorrichtung ist auch die Grösse der auf den Wanderdeckel wirkenden Stellkraft einstellbar durch die Verstellung der Führungen oder die Verstellung der Stellkraft selbst. Die Einstellung der Grösse der Stellkraft kann automatisch gesteuert werden. Die Grösse der Stellkraft ist in Abhängigkeit der Wanderdeckelposition oder unabhängig davon steuerbar. Je nachdem ob mehrere Stellkräfte über die Arbeitsbreite der Karde verteilt und an verschiedenen Positionen in Bezug auf die Bewegung der Wanderdeckel erzeugt werden.In a further embodiment of the device, the size of the force acting on the revolving lid actuating force is adjustable by the adjustment of the guides or the adjustment of the force itself. The adjustment of the size of the force can be controlled automatically. The size of the actuating force is controllable depending on the revolving flat position or independently thereof. Depending on whether several actuating forces are distributed over the working width of the card and generated at different positions in relation to the movement of the revolving lid.
In einer weiteren Ausführung der Vorrichtung wird die Stellkraft innerhalb des Deckels erzeugt und es kann auf eine Kraftübertragung verzichtet werden. Im Wanderdeckel wird mindestens ein Elektromagnet eingebaut. Die elektrische Versorgung kann über Schleifkontakte ausgeführt werden. Durch den Elektromagneten wird ein magnetisches Feld aufgebaut, welches in seiner Stärke abhängig ist von der Stromversorgung. In Abhängigkeit vom Abstand des Elektromagneten zur Trommel sowie der Umgebung des Elektromagneten wird der Wanderdeckel zur Trommel mehr oder weniger stark hingezogen. Dadurch wird der Wanderdeckel entsprechend verformt, was sich in einer Veränderung der Geometrie des Kardierraumes niederschlägt. Der Einbauort im Wanderdeckel kann in der Rippe oder im Flansch erfolgen. Auch ist ein Einbau in der Garnitur oder hinter einem in der Garnitur angebrachten Fenster denkbar, um eine Störung des Magnetfeldes durch die Garnitur oder deren Aufbau zu verhindern.In a further embodiment of the device, the actuating force is generated within the lid and it can be dispensed with a power transmission. At least one electromagnet is installed in the revolving lid. The electrical supply can be carried out via sliding contacts. By the electromagnet a magnetic field is built up, which in its strength depends on the power supply. Depending on the distance of the electromagnet to the drum and the environment of the electromagnet, the revolving lid is attracted to the drum more or less strongly. As a result, the revolving lid is deformed accordingly, which is reflected in a change in the geometry of the carding chamber. The installation location in the revolving lid can be done in the rib or in the flange. Also, installation in the clothing or behind a window attached to the clothing is conceivable to prevent interference with the magnetic field through the clothing or its construction.
In einer weitergehenden Ausführung kann zusätzlich zu dem Elektromagneten eine Steuerung in den Wanderdeckel eingebaut werden. Dies ermöglicht bei einer konstanten elektrischen Versorgung des Wanderdeckels die Möglichkeit über Signale die Verformung des Wanderdeckels zu steuern oder zu regeln. Eine solche Regelung kann abhängig von verschiedenen Betriebsparametern oder der Wanderdeckelposition ausgeführt werden. Die Signalübertragung kann ebenfalls über Schleifkontakte erfolgen. Die verwendeten Magnete können auch als eine Kombination von Permanent- und Elektromagneten ausgeführt werden. Dabei wird durch den Permanentmagneten ein konstantes Magnetfeld aufrecht erhalten, welches durch den Elektromagneten entsprechend dem momentanen Bedarf mehr oder weniger verstärkt wird.In a further embodiment, a controller can be installed in the revolving lid in addition to the electromagnet. This allows for a constant power supply of the revolving lid the ability to control or regulate the deformation of the revolving lid via signals. Such a control may be performed depending on various operating parameters or the revolving flat position. The signal transmission can also be done via sliding contacts. The magnets used can also be designed as a combination of permanent magnets and electromagnets. In this case, a constant magnetic field is maintained by the permanent magnet, which is more or less amplified by the electromagnet according to the current needs.
Zur Kompensation des sich ändernden Einflusses der Schwerkraft auf die Verformung des Wanderdeckels, kann ein im Wanderdeckel beweglich eingebauter Permanentmagnet genutzt werden. Der drehbar gelagerte Permanentmagnet ist an eine mechanische Vorrichtung, beispielsweise einen mit einem Hebel versehenes Gewicht, gekoppelt, welche durch die Veränderung der Lage des Wanderdeckels gegenüber der Horizontalen automatisch eine Drehung des Permanentmagneten bewirkt. Diese Drehung des Permanentmagneten vermindert oder vergrössert die im Bereich der Trommel wirkende Stärke des Magnetfeldes und hat zur Folge, dass die auf den Wanderdeckel wirkende Stellkraft sich entsprechend ändert.To compensate for the changing influence of gravity on the deformation of the revolving lid, a permanent magnet movably mounted in the revolving lid can be used. The rotatably mounted permanent magnet is coupled to a mechanical device, for example a lever provided with a weight, which automatically causes a rotation of the permanent magnet by changing the position of the revolving lid relative to the horizontal. This rotation of the permanent magnet reduces or increases the force acting in the region of the drum strength of the magnetic field and has the consequence that the force acting on the revolving lid actuating force changes accordingly.
Im Folgenden wird die Erfindung anhand von beispielhaften Ausführungsformen erklärt und durch Zeichnungen näher erläutert.
- Fig. 1
- Schematische Darstellung einer Seitenansicht einer Wanderdeckelkarde nach dem Stand der Technik
- Fig. 2
- Schematische Darstellung einer Wanderdeckelkarde im Querschnitt
I-I der Figur 1 - Fig. 3
- Schematische Darstellung eines Wanderdeckelaggregates mit einer ersten erfindungsgemässen Ausführung eines Mittels zur Verstellung des Kardierraumes
- Fig. 4
- Vergrösserte schematische Darstellung eines Wanderdeckels an der Stelle X in
der Figur 3 - Fig. 5
- Schematische Darstellung eines Wanderdeckelaggregates mit einer zweiten erfindungsgemässen Ausführung eines Mittels zur Verstellung des Kardierraumes
- Fig. 6
- Vergrösserte schematische Darstellung eines Wanderdeckels an der Stelle Y in
der Figur 4 - Fig. 7
- Schematische Darstellung einer Wanderdeckelkarde im Querschnitt mit einer erfindungsgemässen Vorrichtung
- Fig. 8
- Schematische Darstellung eines Wanderdeckels mit einer bevorzugten Ausführung der erfindungsgemässen Vorrichtung mit einer Stellkrafteinleitung zwischen den Lagerstellen des Wanderdeckels
- Fig. 9a, 9b
- Schematische Darstellung eines Wanderdeckels mit einer Ausführung der erfindungsgemässen Vorrichtung mit einer Stellkrafteinleitung in einer Lagerstelle des Wanderdeckels
- Fig. 10
- Schematische Darstellung eines Wanderdeckels mit einer Ausführung der erfindungsgemässen Vorrichtung mit einer Stellkrafteinleitung ausserhalb einer Lagerstelle des Wanderdeckels
- Fig. 11a, b
- Schematische Darstellung eines Wanderdeckels mit einer Ausführung der erfindungsgemässen Vorrichtung mit einer Stellkrafterzeugung innerhalb des Wanderdeckels
- Fig. 1
- Schematic representation of a side view of a Wanderdeckelkarde according to the prior art
- Fig. 2
- Schematic representation of a revolving flat card in cross section II of the
FIG. 1 - Fig. 3
- Schematic representation of a traveling lid unit with a first inventive embodiment of a means for adjusting the Kardierraumes
- Fig. 4
- Enlarged schematic representation of a revolving hatch at point X in the
FIG. 3 - Fig. 5
- Schematic representation of a traveling lid unit with a second inventive embodiment of a means for adjusting the Kardierraumes
- Fig. 6
- Enlarged schematic representation of a moving lid at the point Y in the
FIG. 4 - Fig. 7
- Schematic representation of a Wanderdeckelkarde in cross section with an inventive device
- Fig. 8
- Schematic representation of a revolving lid with a preferred embodiment of the inventive device with an actuating force between the bearing points of the revolving lid
- Fig. 9a, 9b
- Schematic representation of a revolving lid with an embodiment of the inventive device with an actuating force in a bearing point of the revolving lid
- Fig. 10
- Schematic representation of a revolving lid with an embodiment of the inventive device with an actuating force outside a bearing point of the revolving lid
- Fig. 11a, b
- Schematic representation of a revolving lid with an embodiment of the inventive device with a Stellkrafterzeugung within the revolving lid
Je nach Einsatzgebiet einer Karde kommen verschieden grosse oder auch mehrere am Umfang der Trommel 4 verteilte Wanderdeckelaggregate 5 zum Einsatz. Das Wanderdeckelaggregat 5 überdeckt dabei einen mehr oder weniger grossen Teil des Umfangs der Trommel 4.Depending on the area of use of a card, differently sized or even several circulating
Die Fasern bilden das sich auf der Trommel 4 befindliche Faservlies, welches dann von einer Abnehmerwalze 11 abgenommen und in an sich bekannter Weise in einer, aus verschiedenen Walzen bestehenden, Auslaufpartie 12 zu einem Kardenband 13 geformt wird. Dieses Kardenband 13 wird dann von einer Bandablage (nicht gezeigt) in einer Transportkanne in zykloidischer Art abgelegt.The fibers form the non-woven fabric located on the
In einer bevorzugten Ausführung werden die Magneten 32 als Elektromagneten ausgebildet, was eine Einstellmöglichkeit der einzelnen Kräfte F1 bis F3 ergibt. Werden die verschiedenen Magnete 32 auf der Führung 21 zudem verschieblich angebracht, ergeben sich für die Einstellung zusätzliche Freiheitsgrade.In a preferred embodiment, the
Die
Im Wanderdeckel 6 sind ein oder mehrere Elektromagneten 50. Die elektrische Versorgung 51 ist in
beispielhaft dargestellt, wobei Schleifkontakte 52 verwendet werden, welche zwischen dem Trommelschild 14 und dem Kopfendstück 34 angeordnet sind. Es ist auch eine Anordnung zwischen dem Flexibelbogen 10 und dem Gleitschuh 34 denkbar. Über die Schleifkontakte 52 wird der Elektromagnet 50 elektrisch versorgt. Die Versorgung kann durch Anordnung und Vielfalt der Schleifkontakte 52 während der Bewegung des Wanderdeckels 6 variabel gestaltet werden, wodurch die durch das magnetische Feld gegen die Trommel gerichtete Kraft F in Abhängigkeit der Wanderdeckelposition gesteuert werden kann.exemplified, wherein sliding
- 11
- Wanderdeckelkarderevolving
- 22
- Fasermaterialfiber material
- 33
- Vorreisserlicker
- 44
- Trommeldrum
- 55
- WanderdeckelaggregatRevolving flats
- 66
- Wanderdeckelrevolving flat
- 77
- Umlenkrolleidler pulley
- 88th
- Drehrichtung der TrommelDirection of rotation of the drum
- 99
- Transportelementtransport element
- 1010
- Flexibelbogenflexible bend
- 1111
- Abnehmerwalzedoffer
- 1212
- Auslaufpartieoutlet section
- 1313
- KardenbandKardenband
- 1414
- Trommelschilddrum shield
- 1515
- Deckel-GarniturLid garnish
- 1616
- Trommel-GarniturDrum set
- 2020
- Achse der UmlenkrolleAxle of the pulley
- 2121
- Führungguide
- 2222
- Führungsflächeguide surface
- 2323
- Bewegungsrichtung des WanderdeckelsDirection of movement of the traveling lid
- 2424
- Kardierraumcarding
- 2525
- Kardierspaltcarding
- 2626
- Ripperib
- 2626
- Flanschflange
- 2727
- Bewegungsrichtung der FührungDirection of movement of the leadership
- 3030
- Erste QuerstangeFirst crossbar
- 3131
- Zweite QuerstangeSecond crossbar
- 3232
- Magnet an FührungMagnet on leadership
- 3333
- Gleitschuhshoe
- 3434
- Kopfendstückhead end
- 3535
- Achse des Magneten an FührungAxis of magnet on guide
- 3636
- Magnet an WanderdeckelMagnet on revolving lid
- 3737
- Achse des Magneten an WanderdeckelAxle of magnet on revolving lid
- 3838
- Bewegungsrichtungen der FührungDirections of movement of the leadership
- 4040
- Erster MagnetFirst magnet
- 4141
- Zweiter MagnetSecond magnet
- 4242
- Wirkverbindungoperatively connected
- 4343
- Gleitführungslide
- 5050
- Elektromagnetelectromagnet
- 5151
- Elektrische VersorgungElectrical supply
- 5252
- Schleifkontaktsliding contact
- AA
- Achsabstand zwischen den AchsenCenter distance between the axes
- BB
- Arbeitsbreiteworking width
- FF
- Stellkraftforce
- F1 - F6F1 - F6
- Stellkräfterestoring forces
- GG
- AuflagekraftTracking force
- HH
- Reaktionskraftreaction force
- MM
- Drehmomenttorque
Claims (15)
- A revolving flat card (1) with a drum (4) and a revolving flat unit (5) spanning a working width (B) of the drum (4), which comprises circulating revolving flats (6), which are supported on both sides outside the working width (B), wherein the drum (4) and the revolving flat (6) are provided with clothings, which are located opposite one another on a part of the revolution of the revolving flat (6) and thereby form a carding space (24) located between them, characterized in that means for adjusting the carding space (24) in its course over the working width (B) of the drum (4) are provided, wherein the adjustment of the carding space (24) is changeable depending on operating parameters or a revolving flat position.
- The revolving flat card (1) according to claim 1, characterized in that the means for adjusting the carding space (24) are arranged such that at least one regulating force can be generated on the revolving flat (6) between the bearing points of the revolving flat (6).
- The revolving flat card (1) according to claim 1 or 2, characterized in that the means for adjusting the carding space (24) are arranged such that a regulating force can be generated inside at least one bearing point of the revolving flat (6) or on the side facing away from the drum (4) of at least one bearing point of the revolving flat (6).
- The revolving flat card (1) according to claim 2 or 3, characterized in that the regulating force (F) is a mechanically, pneumatically or hydraulically acting force or a combination thereof.
- The revolving flat card (1) according to claim 2 or 3, characterized in that the regulating force (F) is a magnetically acting force.
- The revolving flat card (1) according to claim 5, characterized in that a first magnet (32) is arranged on a stationary guide (21) in the direction of movement (23) of the revolving flat (6), and a second magnet (36) is arranged on the revolving flat (6).
- The revolving flat card (1) according to claim 6, characterized in that the regulating force (F) is adjustable by changing an overlap of the first magnet (32) and the second magnet (36) by means of a displacement (38) of the guide perpendicular to the direction of movement of the revolving flat (6).
- The revolving flat card (1) according to claim 5, characterized in that the regulating force (F) is an electromagnetically acting force.
- The revolving flat card (1) according to claim 8, characterized in that the size of the regulating force (F) can be adjusted by changing the electric power supply of an electromagnet.
- The revolving flat card (1) according to at least one of claims 2 through 4, characterized in that the size of the regulating force (F) can be controlled depending on the revolving flat position or independently thereof.
- The revolving flat card (1) according to one of the preceding claims, characterized in that the adjustment of the carding space (24) covers the distance between the clothings (15, 16) lying opposite one another of the drum (4) and the revolving flat (6) and/or the geometric shape of the carding space (24).
- The revolving flat card (1) according to one of the preceding claims, characterized in that the working width (B) is greater than 1'200 mm, preferably is 1'500 mm.
- Method for carding fiber tufts with a revolving flat card (1), wherein the revolving flat card (1) has a drum (4) and a revolving flat unit (5) spanning a working width (B) of the drum (4), wherein the revolving flat unit (5) comprises circulating revolving flats (6), which are supported on both sides outside the working width (B), and the drum (4) and the revolving flat (6) are provided with clothings (15, 16), which are located opposite one another on a part of the revolution of the revolving flat (6) and thereby form a carding space (24) located between them, characterized in that the carding space (24) is adjusted in its course over the working width (B) of the drum (4) depending on operating parameters or the revolving flat position.
- Method according to claim 13, characterized in that the adjustment of the carding space (24) is achieved by a deformation of the revolving flat (6).
- Revolving flat (6) for use in a revolving flat card (1) according to one of claims 1 through 12, with a rib (26), a flange (27) for attaching a clothing (15), a head end piece (32) for supporting the revolving flat (6), characterized in that the rib (26) or the flange (27) or the head end piece (32) are shaped such that a regulating force (F) or a torque (M) can be introduced for generating a deformation of the revolving flat (6).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH3552009A CH700550A2 (en) | 2009-03-10 | 2009-03-10 | Revolving flat. |
PCT/CH2010/000051 WO2010102416A1 (en) | 2009-03-10 | 2010-03-03 | Revolving flat card |
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Publication Number | Publication Date |
---|---|
EP2406415A1 EP2406415A1 (en) | 2012-01-18 |
EP2406415B1 true EP2406415B1 (en) | 2013-09-11 |
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Application Number | Title | Priority Date | Filing Date |
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EP10707797.6A Not-in-force EP2406415B1 (en) | 2009-03-10 | 2010-03-03 | Revolving flat card |
Country Status (4)
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EP (1) | EP2406415B1 (en) |
CN (1) | CN102348839B (en) |
CH (1) | CH700550A2 (en) |
WO (1) | WO2010102416A1 (en) |
Cited By (1)
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EP3354774A1 (en) | 2017-01-31 | 2018-08-01 | Trützschler GmbH & Co. KG | Carding machine with a device for adjustment of the carding gap |
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CN102677231B (en) * | 2011-03-09 | 2014-12-31 | 浙江华孚色纺有限公司 | Color-spun cotton strip proofing equipment and proofing method thereof |
CN103541048B (en) * | 2013-11-05 | 2016-04-20 | 忠华集团有限公司 | The process units of polymorphic idea and production method |
CH712271A1 (en) * | 2016-03-17 | 2017-09-29 | Rieter Ag Maschf | Work item. |
CN110062826B (en) * | 2016-12-05 | 2022-08-26 | 拉卡什米梳理机针布Mfg私人有限公司 | Carding machine flat for a carding machine |
DE102017007723A1 (en) * | 2017-08-17 | 2019-02-21 | Hubert Hergeth | Revolving flat stabilizer |
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DE10037710A1 (en) * | 2000-08-02 | 2002-02-14 | Rieter Ag Maschf | Device for adjusting the working gap between the tips of cover sets and the tips of the drum set of a card |
DE10106315A1 (en) * | 2001-02-12 | 2002-08-29 | Rieter Ag Maschf | Method for operating a card and a card |
DE10325273A1 (en) | 2003-06-03 | 2004-12-23 | Maschinenfabrik Rieter Ag | Adaptation of the card elements to thermal expansion effects |
DE102006006944A1 (en) * | 2006-02-14 | 2007-08-23 | TRüTZSCHLER GMBH & CO. KG | Device on a carding machine for cotton, man-made fibers u. Like., In which at least one flat bar is present with a flat fitting. |
DE102006014419B4 (en) | 2006-03-27 | 2021-04-15 | Trützschler GmbH & Co Kommanditgesellschaft | Device on a spinning preparation machine, in particular card, card or the like, for setting the carding distance |
DE102007011371B4 (en) * | 2007-03-07 | 2018-06-14 | H. Hergeth Gmbh | Card for carding fibers with moving lids |
-
2009
- 2009-03-10 CH CH3552009A patent/CH700550A2/en not_active Application Discontinuation
-
2010
- 2010-03-03 EP EP10707797.6A patent/EP2406415B1/en not_active Not-in-force
- 2010-03-03 WO PCT/CH2010/000051 patent/WO2010102416A1/en active Application Filing
- 2010-03-03 CN CN201080011311.8A patent/CN102348839B/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3354774A1 (en) | 2017-01-31 | 2018-08-01 | Trützschler GmbH & Co. KG | Carding machine with a device for adjustment of the carding gap |
DE102017101865A1 (en) | 2017-01-31 | 2018-08-02 | TRüTZSCHLER GMBH & CO. KG | Card with a device for adjusting the carding gap |
Also Published As
Publication number | Publication date |
---|---|
CN102348839A (en) | 2012-02-08 |
CH700550A2 (en) | 2010-09-15 |
EP2406415A1 (en) | 2012-01-18 |
WO2010102416A1 (en) | 2010-09-16 |
CN102348839B (en) | 2014-12-03 |
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