EP2361212B1 - Elevator support means, manufacturing method for said support means and elevator system comprising said elevator support means - Google Patents
Elevator support means, manufacturing method for said support means and elevator system comprising said elevator support means Download PDFInfo
- Publication number
- EP2361212B1 EP2361212B1 EP09793542.3A EP09793542A EP2361212B1 EP 2361212 B1 EP2361212 B1 EP 2361212B1 EP 09793542 A EP09793542 A EP 09793542A EP 2361212 B1 EP2361212 B1 EP 2361212B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- elevator
- suspension means
- tension member
- support means
- strands
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/06—Arrangements of ropes or cables
- B66B7/062—Belts
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/02—Ropes built-up from fibrous or filamentary material, e.g. of vegetable origin, of animal origin, regenerated cellulose, plastics
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/14—Machine details; Auxiliary devices for coating or wrapping ropes, cables, or component strands thereof
- D07B7/145—Coating or filling-up interstices
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/02—Ropes built-up from fibrous or filamentary material, e.g. of vegetable origin, of animal origin, regenerated cellulose, plastics
- D07B1/025—Ropes built-up from fibrous or filamentary material, e.g. of vegetable origin, of animal origin, regenerated cellulose, plastics comprising high modulus, or high tenacity, polymer filaments or fibres, e.g. liquid-crystal polymers
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/14—Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable
- D07B1/145—Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable comprising elements for indicating or detecting the rope or cable status
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/22—Flat or flat-sided ropes; Sets of ropes consisting of a series of parallel ropes
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/10—Rope or cable structures
- D07B2201/1004—General structure or appearance
- D07B2201/1008—Several parallel ropes
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/10—Rope or cable structures
- D07B2201/1012—Rope or cable structures characterised by their internal structure
- D07B2201/1016—Rope or cable structures characterised by their internal structure characterised by the use of different strands
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/10—Rope or cable structures
- D07B2201/104—Rope or cable structures twisted
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2015—Strands
- D07B2201/2023—Strands with core
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2083—Jackets or coverings
- D07B2201/2087—Jackets or coverings being of the coated type
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2401/00—Aspects related to the problem to be solved or advantage
- D07B2401/20—Aspects related to the problem to be solved or advantage related to ropes or cables
- D07B2401/2015—Killing or avoiding twist
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2501/00—Application field
- D07B2501/20—Application field related to ropes or cables
- D07B2501/2007—Elevators
Definitions
- the invention relates to a support means for moving and / or carrying an elevator car in an elevator installation, as well as a corresponding elevator installation.
- Elevator systems of the type according to the invention usually have an elevator car and usually a counterweight connected to the elevator car, which can be moved in an elevator shaft or along free-standing guide devices.
- the elevator installation has at least one drive with at least one traction sheave each, which interacts with the elevator car and optionally with the counterweight via drive and / or suspension means.
- the suspension means carry the elevator car and optionally the counterweight and the drive means transmit the required driving forces to them.
- the drive means also takes over the supporting function at the same time. In the following, therefore, for the sake of simplicity, the carrying and / or drive means will only be referred to as suspension means.
- the suspension element is an essential element in an elevator installation. Its design, in particular its weight, its Leksssteifftechnik, traction and Biege Cartfestmaschine affect the design of the entire system, for example, in their space and energy consumption and maintenance. In the past 10 to 20 years, various attempts have been made to replace the classic "steel cable" suspension by lift support means with lower bend diameter and higher traction.
- the tension member has a plastic matrix, preferably of epoxy, with glass or carbon fibers embedded therein parallel and embedded in the longitudinal direction of the tension member.
- Such a suspension should have a very low weight and a high dimensional and temperature stability.
- EP1905891 discloses a flat elastomeric sheath and tension member made of cords stranded synthetic fibers such as aramid, polyethylene, polyester, Vectran® embedded in a polyurethane matrix.
- the present invention has as its object to provide a suspension means with low weight and good traction characteristics available and show an elevator system that can be operated with such a support means with low maintenance, long life and high efficiency.
- this object is achieved by the features of the support means specified in claim 1, as well as an elevator system with such a support means according to the features of claim 9.
- the elevator support means for carrying and / or moving at least one elevator car in an elevator installation is adapted to run over at least one disc and to be in traction engagement and driveability when running over a traction sheave of a prime mover of the elevator installation.
- the support means has a jacket made of a polymer and at least one embedded in the shell body, extending in the longitudinal direction of the support means tensile carrier.
- the tension member comprises at least one strand of stranded wire with an elementary diameter ⁇ whose yarns are formed from filaments of synthetic and / or mineral fiber material.
- the elevator installation comprises at least one pane over which the suspension element is guided, which moves at least one elevator cage.
- the support means also moves a counterweight.
- the at least one disc in the elevator system is a traction sheave, which belongs to a drive machine and is driven by this rotating.
- the guided over the traction sheave support means is moved by means of traction of the traction sheave and transmits this movement to the connected to the suspension means car and possibly the counterweight.
- the suspension element not only transmits the movement to the cabin and possibly the counterweight, but at the same time carries it.
- the elementary diameter ⁇ of the thickest strand of the tension member is selected as a function of the maximum elongation at break of the tensile material and adapted to the diameter of the smallest disc of the elevator installation, taking particular care that the bending in the strand with the largest imposed on the tension member by the smallest disc Diameter causes an elongation which is smaller than the maximum elongation at break of the strand.
- the tensile carrier material is selected from high-strength fiber materials.
- the tensile carrier made of such material may be in the form of a strand or in the form of strands stranded into a cord.
- the strands of fiber material stranded into a cord can have different diameters or, preferably, they can all be of the same thickness and have the same diameter.
- the cords are made by single or double stranding of strands.
- a strand comprises stranded yarns, which in turn are constructed of unstretched or undirectional fibers.
- a cord is constructed from stranded strands, with single-stranded or double-stranded cords being preferred and, in particular, cords having one or two or three strand layers being used. In individual cases, more than three layers of strands may be provided or a higher stranding, but this usually makes special provisions for wear necessary.
- the yarns or strands are impregnated with an impregnating agent.
- the polymer-based impregnant forms a matrix in which the fibers are embedded so that they are protected from wear and abrasion.
- incorporation of the fibers into the matrix facilitates workability (stranding) and improves the adhesion of the sheath material to the tension members formed from the fibers.
- Suitable impregnating / matrix materials are: polyurethanes, in particular water-soluble or solvent-soluble polyurethanes, and also epoxides and certain rubber-like elastomers, such as EPDM, wherein the impregnating agent is adapted to the fiber material and the jacket material.
- polyurethanes in particular water-soluble or solvent-soluble polyurethanes, and also epoxides and certain rubber-like elastomers, such as EPDM, wherein the impregnating agent is adapted to the fiber material and the jacket material.
- epoxides are well suited as a matrix material for mineral fibers such as glass fibers, carbon fibers, basalt fibers;
- soluble polyurethanes are particularly suitable for some synthetic fibers such as polyamide fibers, Zylon and others.
- the matrix content is between 5% and 45% based on the cured composite material of fibers and matrix.
- the hardness of the cured matrix material is between 40 Shore A and 60 Shore D and can be controlled primarily by the percentage of matrix in the composite but also by additives such as plasticizers.
- matrix lubrication e.g. PTFE powder
- matrix lubrication e.g. PTFE powder
- PTFE yarns used for tension members in strand form or strands of tension members in cord form, which are in direct contact with the jacket or with the material of the suspension element body.
- polyethylene fibers in the tensile carrier can be provided very advantageously, since these fibers also have a lubricating effect to a certain extent, which protects the strands against wear.
- polyethylene fibers may be provided inside a strand or a cord, and their lubricating effect may be usefully employed there.
- Fiber materials Glass fibers of different quality and composition, such as E glass or S glass, polyethylenes (eg Dyneema® or Spectra®), polyesters, in particular LCP (Liquid Cristal Polymer, especially Celanese Acetate, such as Vectran®) , Nylon, basalt, aramid (eg, Kevlar®, Technora®, and Twaron®), PBO (poly (benzoxazoles), such as Zylon®), and M5 (poly- [diimidazo-pyridinylene (dihydroxy) phenylene] and carbon fibers, also known as
- so-called hybrid fibers ie commercial fiber mixtures such as K-Spectra® can be used.
- An optimization of the tensile carriers can be done not only by the choice of commercially available hybrid fibers but also by a specific combination of fibers of different fiber materials in a tensile carrier, especially in combination with a specific space allocation of different fibers within yarns, strands and cords. In this way, tension members can be obtained with properties ideally matched to the respective mechanical requirements.
- a fibrous material with a large elongation at break is provided inside the strand, in the layer above a fibrous material having a smaller elongation at break.
- Strands of this type are preferably taken separately as a tensile carrier in a suspension means.
- cords can also be formed from such strands and these cords can then be used as tension members in a suspension element of an elevator installation.
- a core of a fiber material is provided inside the cord, which has a greater elongation at break than the fiber material in the outer strands.
- the elongation at break of the various strands is realized in a cord instead of over the fiber material by different lay lengths of the yarns in the strands.
- the strand or strands forming the core of the cord are then stranded with a shorter lay length than the strands in the overlying strand layers.
- cords for high-life elevator means but also strands for high-life elevator means can be produced: the yarns inside the strand are then stranded with a shorter twist length than the yarns capable of over it.
- tension members in the form of cords particularly low-tensile tensile carriers result when the yarns of the strands are stranded in the opposite direction than the strands in the cord.
- Particularly high breaking forces result for such tensile carriers, when the lay length of the yarns in the strands, is matched to the lay length of the strands in the cord, that the fibers are aligned approximately straight in the tension member.
- Cords with cord congurations 1 + 6 (one central strand, six outer strands), Warrington configuration or Warrington-Seale configuration have proven to be very suitable. It should be noted here that with regard to the nomenclature of the cord configuration, essentially the nomenclature of the steel wire ropes has been used (see EN12385-2: 2002). The wires in the nomenclature of Drahtseilnorm be replaced in the present case, however, by strands, which are formed from stranded yarns of filaments.
- strands as a tensile carrier is a very cost-effective compared to stranded or braided cords, since a production step is eliminated.
- tension members are therefore preferably used in cooperation with large traction sheaves, since the bending stresses occurring here are relatively small.
- spaced strands as a tensile carrier in the body or shell tends to be a softer, less abrasion resistant matrix material can be used, because there is no relative movement between touching strands occurs.
- a harder, abrasion-resistant matrix is required, since the cord is subjected to relative movements from strand to strand.
- the result of a softer matrix material is a flexurally soft strand, since the stresses that occur can be broken down more easily by strains in the matrix material.
- the hardness of the matrix material is generally in the range of 50 Shore A to 54 Shore D.
- the suspension element exhibits, in addition to at least one of the properties described above, a tension member in which the strands are at least 0.03 mm apart from each other, at least in an outermost position. The distance is greater, the greater the viscosity of the polymer embedding the tension member when embedding the tension member.
- the suspension element has more than one tension carrier extending in the longitudinal direction of the suspension element, wherein the tension members, viewed in the width of the suspension element, are arranged next to one another in a plane.
- the load must be absorbed by the individual tension members in the support means distributed to the plurality of tension members, which thus each have a lower elongation at break and thus a smaller diameter than a support means with a single tension member of the same material.
- the surface pressure can be distributed relatively evenly over all tension members, which increases the service life and ensures a smoother running of the suspension element over the discs. Due to the number of tensile carriers in a suspension means, the support means breaking forces can be scaled well.
- the single-stranded strands are struck S or Z, that is to say left or right-handed, the double-stranded cords corresponding to SZ or ZS (for nomenclature, see EN 12385-2: 2002).
- cords and strands (even those that are declared as "low-revving” or “rotation-free") always have a certain amount of torque.
- the overall torque is zero and the suspension element as a whole therefore is free of rotation. The easiest way to achieve this is when an equal number of left-handed and right-handed tensile carriers are provided with magnitude equal in terms of torques in the support means (even number of tensile carriers).
- the suspension element has a plurality of the tension members described above, wherein preferably all tension members have the same cord or strand configuration so that the load-bearing strength, stress ratios and elongation properties of all tension members are the same.
- the support means comprises a plurality of tension members with different cord or strand configurations, the configurations with their specific properties being adapted to the position in the suspension element (central or external). This can be advantageous if the stresses on the tension members despite the arrangement in a plane position-dependent large deviations.
- the jacket body of the suspension element is made of a polymer, preferably an elastomer.
- Elastomers can be adjusted in their hardness and bring in addition to the necessary hardness at the same time a sufficiently high wear resistance and elasticity.
- the temperature and weathering resistance and other properties of the elastomers also increase the service life of the suspension element. If the elastomer is also a thermoplastic elastomer, the suspension element with its body and the embedded tension members can be produced in a particularly simple and cost-effective manner, for example by extrusion.
- the suspension element can be made of a single elastomer or of different elastomers, e.g. layered, with different properties.
- polyurethanes in particular thermoplastic, ether-based polyurethanes
- Polyamides in particular based on polyamide 11 / polyamide 12 (PEBAX®)
- Polyester in particular TPC (copolyester-based thermoplastic elastomers, for example Hytrel®), and natural and synthetic rubber, in particular NBR, HNBR, EPM and EPDM as the material for the body of the suspension element. especially good.
- chloroprene can be used in the body especially as an adhesive.
- the traction side and / or the back of the suspension element with a coating.
- This coating can be applied, for example by flocking or extrusion, or even be sprayed, laminated or glued. It preferably comprises a fabric of natural fibers, such as hemp or cotton, or of synthetic fibers, such as for example, nylon, polyester, PVC, PTFE, PAN, polyamide, or a mixture of two or more of these types of fibers.
- the suspension element is designed on one side as a traction side, which has a plurality of ribs running parallel in the longitudinal direction of the suspension element.
- the support means also has more than one in the longitudinal direction of the support means extending tension members.
- the traction sheave of the elevator system then has such grooves.
- the grooves of the elevator discs and the ribs of the support means are matched to one another such that the support means is well guided in the / the discs and results in a traction-promoting wedge effect on the traction sheave in the frictional interaction of ribs and grooves.
- the latter arises in particular when the tips of the V-ribs of the support means are not in contact with the groove bottom of the grooves of the traction sheave, so that the forces are transmitted only over flanks of the ribs or grooves. This is achieved by making the grooves e.g. undercut are executed.
- ribs on the traction side of the suspension element and the grooves of the traction sheave are of the same wedge-shaped, in particular triangular or trapezoidal cross-section and with a flank angle ⁇ or ⁇ 'in the range of 81 ° to 120 °, more preferably from 83 ° to 105 ° or 85 ° to 95 ° and best formed 90 °.
- the acute angle improves the leadership of the suspension element, especially in diagonal pull.
- the traction sheave is provided with a deeper groove bottom, so that a wedge effect results when the grooves interact with the ribs, the traction is significantly increased and can be adjusted depending on the selected wedge angle of the ribs or grooves.
- other sheaves may also be provided with corresponding grooves which correspond to the ribs of the suspension element on its traction side.
- the grooves of these discs do not have to have a deeper groove bottom.
- the load distribution can be improved if, given two tension members per rib, the tension members are each arranged in the region of the vertical projection P of an edge of the rib. In particular, the tension members should then be arranged centrally above the projection of the flank.
- three tension members per rib are provided. Again, the load distribution can be further improved if the respectively provided on the lateral rib edge tension members are arranged in the region of the vertical projection P of a flank of the rib.
- each rib of the support means is assigned exactly one tension member, since the forces from the flanks act uniformly from both sides on this one tension member.
- tensile straps with a larger diameter can also be used in such an embodiment than in embodiments with a plurality of tension carriers per rib, without negatively influencing the running properties.
- a very uniform distribution of forces on all tensile carriers of the suspension element can be achieved with a tension member per rib, if it is arranged centrally with respect to the two rib edges.
- the suspension element has exactly two ribs on the traction side.
- Such a suspension means offers in addition to the advantages of having a V-ribbed belt, the advantage that the number of suspension elements can be tuned very accurately to the load to be carried in the elevator.
- the suspension element with the exactly two ribs on the traction side has a guide rib on its rear side opposite the traction side, in order to guide it in the case of counterbending via a correspondingly designed disk with guide groove without having to take additional measures for a lateral guidance of the suspension element.
- such a support means may also be higher than wide, whereby upon bending higher internal stress in the support center body arise, which reduces the risk of Verkleminens the support means in a grooved disc.
- the number of tensile carriers per rib can also be chosen to be much higher with a correspondingly small strand diameter. This can also go so far that the individual tension members are no longer spaced apart by jacket material in the suspension means but are packed tightly packed in a plane.
- the indicator elements may be in the form of an electrically conductive, metallic wire or in the form of electrically conductive fibers (basalt, carbon) as yarn (s) or strand (s).
- Indicator elements may be stranded with the yarns and / or strands in the tension members or helically wrapped around them. They may also be embedded parallel to the tension member together with it or separately from it in the jacket material.
- the one or more indicator elements extend over the entire length of the support means and are contacted by metrology at least at one end. Electrically conductive indicator elements can be used for resistance measurements or temperature measurements for monitoring the tension members or also for monitoring the jacket condition. Details of the resistance measurement are in the EP Application No. 08172489.0 the applicant discloses.
- optically conductive elements can also be integrated into the tension members, in particular for the tension member monitoring, which then permit monitoring by means of light signals.
- the monitoring of a Biege Lobby- and / or trip counter is possible:
- the number of bending changes, which has completed the support means counted. From life tests the breaking force degradation of the suspension element is known and it can after a certain number of bending changes on the suspension element state getting closed. Details of the change counter can be found in the EP Application No. 08160740.0 the applicant.
- the suspension element comprises more than one tension member extending in the longitudinal direction of the suspension element, and if these tensile elements are arranged side by side, viewed in the width of the suspension element, then pulleys with smaller pulley diameters and a smaller, lighter motor can generally be used in the elevator installation the use of support means of equal capacity, the only one tension member or more tension members in different "layers" - viewed from the axis of rotation of a disc radially outward - have one above the other. In this way space and costs can be saved.
- the traction sheave is the smallest disc of the elevator installation. If the traction sheave is arranged directly on a shaft of the drive motor, then the drive can be built very compact without a gear. Assembly and production are particularly simple if the traction sheave is formed integrally with a shaft of the drive motor.
- the elevator system includes only the traction sheave (1: 1 suspension) or even various other discs over which the support means is performed.
- These discs may be deflecting discs, guide discs, car washers, counterweight washers.
- preference is given to disks with small diameters and, in relation to smaller, lighter engines, in particular also traction disks with small diameters.
- the latter can be made particularly advantageous integrally with the shaft of the motor.
- the number of discs and their diameters depend on the suspension and the composition of the individual components of an elevator in the elevator shaft. So it may happen that the discs have different diameters in an elevator system.
- the discs can be both larger and smaller than the traction sheave. If we talk about disks here, they can not only be disc-shaped but they can also be formed in a cylindrical shape, similar to a shaft. Their function is independent of this design issue, a deflection, carrying or driving the suspension.
- the life of the support means can be more accurately predetermined and monitored: the former, for example, by adjusting the elementary diameter of the thickest strand in a tension member to the smallest disc diameter of the elevator installation in which it is to be used; through accurate and permanent monitoring of shell condition and tensile state; through the use of tension members in which the filaments tear at the same time; by the exact matching of geometries and materials of the suspension element and the discs in the elevator system and the resulting low wear.
- the more accurate predictability of the life and thus the Ablegereife together with the permanent and comprehensive support means monitoring make it possible to design a lift without a loss of security with smaller rope safety, namely with rope safety factors between 8 and smaller 12. This lowers the cost price, maintenance and energy requirements and increases the economy of the plant.
- Fig. 1 1 shows a section through an elevator installation 19 according to the invention in an elevator shaft 1. Shown are essentially a drive unit 2 arranged at the top in the elevator shaft 1 with a traction sheave 4.1 and an elevator car 3 guided on car guide rails 5 with cabin sheaves mounted below the cabin floor 6 4.2. In addition, a guided counterweight guide rails 7 counterweight 8 with a Jacobisstragin 4.3 and a support means 12 which carries the elevator car 3 and the counterweight 8 and at the same time transmits the driving force of the traction sheave 4.1 of the drive unit 2 to the elevator car 3 and the counterweight 8. It can be provided as well as non-positive drives. On the traction side, ie toward the traction sheave, the elevator support means 12 can have one or more smooth or profiled surfaces.
- support means 12 are in Fig. 1 denotes at least two elements that carry the cabin and the counterweight and move driven by the traction sheave. In addition, these are simply referred to as suspension means 12, although they exercise not only supporting but also driving function.
- suspension means is used below in the singular, it is clear to the elevator expert that, for safety reasons, at least two suspension elements 12 are generally present in an elevator installation. Depending on the cabin weight, suspension and carrying capacity of the support means 12, these can be used parallel to one another and running in the same direction or else in another configuration. Two or more parallel and running in the same direction support means 12 may be combined to form a suspension element strand.
- the suspension element 12 has a jacket body 15 made of a polymer into which at least one tension member 22 extending in the longitudinal direction of the suspension element 12 is embedded.
- the tension member 22 has at least one stranded wire strand 50, wherein the yarns comprise filaments of synthetic and / or mineral fiber material.
- the elongation at break values of the fiber manufacturers can be calculated.
- the strands 50 with elementary diameter ⁇ are subjected to tensile tests according to ASTM D 2256.
- the following fiber materials have proven to be suitable: E glass, S glass, basalt, carbon, polyethylene, in particular HMPE, polyester, in particular LCP and TLCP, PVC, PTFE, PAN, nylon; Polyamide, in particular aramid, PBO (poly (benzoxazole)), M5 ((poly- [dümidazo pyridinylene (dihydroxy) phenylene], PIPD for short), hybrid fibers, which are already available as such.
- the tension members or the fiber material of the tension members is impregnated for a better abrasion resistance and a better adhesion to the jacket material.
- impregnation or as a matrix material e.g. Polyurethanes, epoxies and impregnating agents based on chloroprene or rubber used.
- the impregnating agents are usually emulsions or solutions with aqueous or organic solvent.
- Epoxies have proven to be very advantageous as impregnating agents for glass, basalt and carbon fibers, which also allow good bonding to polyurethane (PU) and polyamide-based or rubber-based sheath materials.
- Glass fibers can also be incorporated very well into rubber-like casing materials if they are impregnated with a rubber solution or the tensile carrier is coated with an adhesion layer of a rubber solution or latex (resorcinol formaldehyde latex).
- Polyurethane-based impregnating agents are also suitable for bonding to PU-based or polyamide-based casing materials, but they are better impregnated with synthetic fiber materials such as M5.
- Polyamide, in particular aramid, polyester and polyethylene interact.
- elastomers have proven to be a suitable jacket material for the body 15 of the suspension element 12.
- elastomeric polyurethanes in particular thermoplastic, ether-based polyurethanes; Polyamides, in particular polyether block amides (PEBAX®); Polyester, especially TPC (e.g., Hytrel®); natural and synthetic rubber, in particular NBR, HNBR, EPM and EPDM.
- Chloroprene can also be used in the shell body 15.
- This elastomer has also proven to be particularly useful as an adhesive between tension members and rubbery elastomeric sheath materials such as rubber, NBR, EPDM.
- the various polymers may be flexibilized, be provided with temperature stabilizers and / or UV stabilizers, be mixed with flame retardants and herbicides, etc. and / or, where necessary, be weather and hydrolysis resistant.
- FIG. 2a Perspective shows a portion of an embodiment of a support means 12 according to the invention, in which the support means 12 is formed as a flat belt and is configured both on its traction side 18 and on its opposite side of the traction side 17 with a flat surface.
- Tension members 22 according to the invention are arranged next to one another in a plane. They are embedded at uniform intervals in the polymer of the sheath body 15 of the support means 12 and selected in number and in their torques so that cancel their torques over the entire support means 12. The material of the sheath body 15 is located between the tension members 22 and around each tension member 22 around.
- the illustrated suspension element 12 is multi-layered.
- On the traction side 18 is located above the polymer of the base body 15, a harder support layer 15 a, which is provided with a coating 62 of wear-resistant fabric 61.
- the hard support layer 15a is advantageous with respect to a uniform force distribution in the support means 12 when running over the traction sheave 4.1.
- the wear-resistant coating 62 with the fabric 61 protects against abrasion.
- a softer cover layer 15b is provided, at least in relation to the base layer 15a, which permits low-noise running over pulleys 4.2, 4.3, 4.4 of the elevator installation 19 under counterbending.
- a coating 62 containing, for example, polytetrafluoroethylene reduces the friction in running of the support means 12 via these discs 4.2, 4.3, 4.4 under counter-bending, which further improves the low-noise and low-wear sliding and rolling over these discs.
- the thickness of the individual layers is not shown to scale and is selected according to the requirements.
- Supporting means 12 as in Fig. 2a, 2b are preferably used in elevator systems 19, which are equipped with flat and / or cambered disks 4.1, 4.2, 4.3, 4.4, and which, depending on requirements and flanged wheels for better guidance.
- FIGS Fig. 3a, 3b Another example of a suspension means according to the invention is shown in FIGS Fig. 3a, 3b shown.
- the support means 12 is formed as a V-ribbed belt with a flat back 17 and a traction side 18 provided with ribs 20.
- tensile carriers 22 which are arranged in a plane next to each other and spaced from each other.
- the ribs 20, viewed in cross section instead of trapezoidal ( 2a ) also triangular ( Fig. 3b left) or triangular with a rounded tip ( Fig. 3b right).
- Pro rib 20 of the designed as a V-ribbed belt support means 12 two inventive tension members 22 are provided, which are each arranged centrally above a projection surface 70 of a flank 24 of the rib 20 of the support means 12.
- Per rib 20 of the support means 12 is ever one in its overall torque dextrorotatory tension member 22, designated "R”, and in its overall torque left-turning tension member 22, designated “L”, is provided. In this way, the torques of the individual tension members 22 cancel each other out approximately and the suspension element 12 is almost free of torque.
- Fig. 4 shows a cross section through a V-ribbed belt 12 according to the present invention, which comprises a belt body 15 and a plurality of tension members 22 embedded therein.
- the belt body 15 is made of an elastic material such as natural rubber or synthetic rubber such as NBR, HNBR, ethylene-propylene rubber (EPM), ethylene-propylene-diene rubber (EPDM), etc.
- synthetic elastomers Polyamide (PA), polyethylene (PE), polycarbonate (PC), polychloroprene (CR), polyurethane (PU) and especially for easier processing and thermoplastic elastomers, such as ether or ester-based thermoplastic polyurethane (TPU) can be used as material for the Sheath body 15 can be used.
- the body 15 is made of ether-based thermoplastic PU.
- Fig. 4 the interaction of suspension elements 12 with traction-side V-ribs 20 with traction sheaves 4.1 of elevator systems will be described, which have grooves 35 formed in their periphery substantially opposite to the ribs 20.
- the grooves 35 of such a traction sheave 4.1 advantageously have a groove bottom 36, which is lower than the tips of the engaging ribs 20 of the V-ribbed belt 12, which are flattened trapezoidal in this example. Because of the lower groove base 36 act in the region of the traction sheave 4.1 only flanks 24 of the ribs 20 of the V-ribbed belt 12 with flanks 38 of the grooves 35 of the traction sheave 4.1 together.
- a wedge effect is created, which improves the traction capability. Further, the wedge effect can be improved if the lying between the grooves 35 of the traction sheave 4.1 circumferentially extending ridges 37 of the traction sheave 4.1 are slightly less high than the recesses 26 between the ribs 20 of the support means 12 are deep. In this way, results in the meeting of the recesses 26 with the elevations 38, a cavity 28. As a result, forces are effective only on the flanks 24 of the ribs 20 and the flanks 38 of the grooves 35.
- the support disks 4.2, 4.3 and guide disks 4.4 advantageously have grooves 35 without underlying groove bottom 36 and elevations 38 which are the same dimensions as the recesses 26 of the support means 12 on its traction side 18. This reduces the risk that the suspension means in the disk 4.2, 4.3, 4.4 jams and ensures good guidance with less traction.
- This coating 62 may be applied, for example by flocking or extrusion, or be sprayed, laminated or glued. It may also preferably be a fabric 61 of natural fibers such as hemp or cotton, or of synthetic fibers such as nylon, polyester, PVC, PTFE, PAN, polyamide or a blend of two or more of these types of fibers. The fabric 61 may in turn be soaked or coated, for example, to achieve better adhesion with the underlying material of the body or / or with PTFE portions to obtain better sliding properties against wheels of the elevator installation.
- the support means 12 in Fig. 4 is provided on its back 17 with a nylon fabric 61 which is impregnated with a PTFE solution and coated with a polyurethane-based adhesive to better bond it to the jacket body 15, which in this example consists essentially of ether-based polyurethane to be able to.
- the PU coating is quickly removed by wear and stabilized in nylon fabric 61 PTFE impregnant improved in further operation, the sliding properties of the support means back 17 relative to the discs 4.2, 4.3, 4.4.
- the tension members 22 are each arranged centrally above the vertical projection 70 of a flank 24 of the rib 20 ( Fig. 3b ).
- a further embodiment of a support means 12 according to the invention is shown, in which the support means 12 on the traction side 18 per rib 20 only has a tension member 22 made of fiber material.
- the tensile carriers 22 can be selected to be larger in diameter with only one tensile member 22 per rib 20 than in the examples in which two tensile members 22 are provided per rib 20. Larger diameters of the tension members 22 increase the load capacity of the tension members 22 with the same strength of the fibers, the latter simplifies or even allows the use of cords 9 stranded from strands 50 as tension members 22.
- the overall thickness of the suspension element 12 can be kept slightly lower.
- the tension members 22 are arranged centrally with respect to the tip of the rib 20. This central arrangement of the tension member 22 in the rib 20 ensures optimum power transmission via the rib flanks 24 between the tension member 22 and a traction sheave 4.1 an elevator system 19th
- the tension members 22 are formed in this example as a simple stranded cords 9 with a central strand 40 and six around the central strand 40 stranded outer strands 44 (see also this Fig. 7 ), which is referred to briefly as 1 + 6 strand configuration. Also from the representation of Fig. 5 It can be seen that the tension members 22 are distributed alternately as left-handed (marking with S) and right-handed (marking with Z) cords 9 on the ribs 20.
- Fig. 7 are the cords 9 that are in Fig. 5 used as tension members 22 are shown again larger.
- the cords 9 are stranded in such a way that the yarns of the central strand 40 and the yarns of the outer strands 44 are left-handed (S), the outer strands 44 finally being twisted around the central strand 40 (Z), resulting in a total of a right-handed (Z).
- Cord 9 results.
- the direction of impact of the yarns and the strands are to be reversed accordingly.
- Cords are also conceivable in which the direction of impact of the yarns in the strands goes in the same direction as the direction of impact of the strands in the cord.
- the yarns in the strands are stranded left-hand (S) and the strands in the cords are also stranded.
- S left-hand
- the strands in the cords are also stranded.
- the direction of impact of the yarns and the strands must be reversed accordingly.
- the diameter of the central strand 40 chosen larger than the diameter of the outer strands 44, so that the outer strands 44 are present in the circumferential direction at a distance 60 to each other in the cord 9.
- This distance 60 allows penetration of the cladding material in the cord 9 and thus better integration of the tension member 9/22 in a sheath body 15. It has been found that the distance 60 should be at least 0.03mm in the presently proposed as sheath material polymers, wherein the distance should be greater, the greater the viscosity of the cladding material when applying the cladding material to the tension member 22.
- a tension member 22 for elevator support means 12 are simple stranded cords 9 according Fig. 7 suitable, instead of 6 outer strands 44 have a number n of outer strands 44, wherein n is preferably an integer between 3 and 10.
- the central strand 40 preferably has a smaller diameter than the five outer strands 44 outside.
- the lay length of the cord is 3 to 12 times the diameter of the tension member.
- the hardness of the matrix varies between 50 Shore D and 75 Shore D. In the case of tensile carriers 22 present as cords 9, larger matrix hardnesses with higher abrasion resistance are required since the cord 9 experiences a wear-related relative movement of the strands 50, 40, 44 with one another.
- a very simple cord 9 which can be made well from fibrous material of the type proposed and which can be well integrated into a sheath material, is disclosed in US Pat Fig. 6 shown.
- three strands 50 are stranded with the same diameter either left-handed or right-handed with each other, the yarns of the strands are beaten in each case in the opposite direction to the stranding of the strands 50 advantageously.
- Fig. 11 is a development of the tension member 22 from Fig. 6 shown.
- fillers 30 are provided which increase the stability of the cord 9 and, as appropriate Diameter can also contribute to a better integration of the cord 9 in a jacket material.
- the electrically conductive material such as carbon fibers or metal wires, especially copper or silver wires, or optically conductive material, such as fine glass cable , are made.
- Such indicator elements are used together with corresponding sensors for monitoring the elevator support means.
- such indicator element can either be stranded in a tensile carrier or helically wound around it. But they can also be stretched out parallel with him or separated from him embedded in the jacket material.
- Fig. 8 are indicated in the outer strands 44/50 indicator elements 72 by a dot.
- the indicator elements 72 in this example are stranded with the corresponding yarns in the outer strands 44.
- tension members 22 are double-stranded cords 9.
- Fig. 8 is a development of the CORD 9 off Fig. 7 in that sense that the Cord 9 is off Fig. 7 serves as a core 41 around which an outer strand layer 48 is stranded with outer strands 44, wherein the direction of impact of the yarns in the strands of the direction of impact of the strands in the cord or opposite to the soul is chosen.
- the number n of the outer strands 44 in this example is 12, but may also be an integer between 3 and 20.
- FIGS. 9 and 10 shown two-stranded cords 9 have as soul 41 three stranded core strands 42 (see also Fig. 6 ) around which an outer strand layer 48 is stranded with outer strands 44.
- the direction of impact of the yarns is in turn chosen opposite to the direction of impact of the strands.
- Fig. 9 are 8 outer strands 44 and in the example of Fig. 10 7 outer strands 44 have hit the soul 41.
- the number n of the outer strands 44 can also be an integer between 3 and 20.
- Fig. 12 shows a further embodiment of an elevator support means 12.
- This support means 12 is constructed analogously as the support means Fig. 5 with one tension member 22 per rib 20, but in contrast to the example Fig. 5 no back coating on and instead of the simple cords with a strand configuration 1 + 6, single-stranded cords 9 with Warrington configuration.
- Fig. 14 This is a standard Warrington configuration similar to wire rope (EN 12385-2: 2002).
- This standard Warrington configuration is also referred to briefly as the strand configuration (1a-6b-6c + 6d) W, where W stands for Warrington.
- the number-letter combinations are viewed from left to right, for the number of strands of diameter, the diameter being indicated by the letter, and the strands 50 being indicated in order from inside to outside.
- Number-letter combinations associated with dashes (-) represent successive strand layers, plus (+) connected number-letter combinations represent strands 50 in the same strand layer.
- the letter stands for the diameter and the number before the letter for the number of strands 50 of this diameter.
- the clip expresses the stranding.
- (1a-6b-6c + 6d) W results in a configuration with a central strand 50 of diameter a surrounded by a first strand layer with 6 strands 50 of diameter b and a second strand layer with 6 strands 50 of diameter c and 6 strands of diameter d, simply stranded together in a Warrington configuration.
- Fig. 13 it is a modified Warrington configuration with a core of three core strands 42 of the same diameter a and a first strand layer of 6 strands 50 with diameter b and 12 strands 50 with diameter c or in short written a strand configuration (3a-6b + 12c) W.
- Fig. 15 shows, it is possible to provide more than two tension members 22 per rib 20. Shown are in Fig. 15 three tension members 22 per rib 20, wherein the ribs 20 viewed in cross-section are designed trapezoidal. The respective middle tension member 22 is arranged centrally in the rib 20 and the two tension members 22 framing it in the rib 20 are preferably arranged again centrally over a flank 24 or in the area of the projection surface 70 of the flank 24. In addition to the number of three tension members shown here, four or five tension members per rib are conceivable, wherein also cross-sectional shapes of the ribs are conceivable, as in Fig. 3b are shown.
- a ribbed suspension element 12 Small dimensions and a low weight can generally be achieved for a ribbed suspension element 12 in that the distances X (cf. Fig. 15 ) between the outer contours of the tension members 12 and the surfaces / flanks of the ribs 20 are made as small as possible.
- Optimal properties have shown suspension means 12, in which these distances X amount to at most 20% of the total thickness s of the suspension element.
- total thickness s (cf. Fig. 15 ) is the entire thickness of the belt body 15 including the ribs 20 to understand.
- the support means 15 in Fig. 15 on its flat side 17 is not provided with a coating.
- it has on its traction side 18 a coating 62 indicated by a dashed line, with the aid of which the friction coefficient and / or wear in cooperation with the traction sheave 4.1 and / or another pulley 4.2, 4.3, 4.4 of the elevator installation 19 is set ,
- this coating 62 preferably comprises a fabric 61, in particular a nylon fabric.
- simple strands 50 made of stranded yarns can also be provided as tension members 22 of the suspension elements 12 according to the invention.
- strands 50 which are used as tension members 22 and have a left-handed torque from the stranding of the yarns are shown with an S, as shown in FIG Fig. 16 is shown.
- Stranded wires 50, which are used as tension members 22 and have a right-handed torque from the stranding of the yarns are represented by a Z, as shown in FIG Fig. 17 is shown.
- Fig. 16 shows a left-stranded (S) strand 50 in a stranded indicator element 72.
- Indicator element 72 is symbolized by a black dot, in this case a carbon yarn that has been integrated into the strand 50 for later monitoring of the suspension 12 by resistance measurement.
- strands 50 as a tension member 22 represents a very cost-effective compared to stranded cords 9, since at least one production step is eliminated. Since, however, higher bending stresses result in stranded tensile carriers with the same tensile carrier diameter than in cord tensile carriers, such tensile carriers 22 are preferably used in suspension elements 12, which are provided for elevator systems with large traction sheaves 4.1.
- suspension elements 12 which are provided for elevator systems with large traction sheaves 4.1.
- a softer matrix tends to be used than in cords 9, because there is no relative movement of strands 50 directly adjacent to each other between the strands 50.
- the softer matrix makes the strand 50 more flexible.
- the stresses occurring in the strand 50 can be better degraded by stretching in the softer matrix material than in a hard, rather brittle, but more abrasion-resistant matrix material.
- the matrix hardness is preferably in the range of 50 Shore A to 54 Shore D.
- strands 50 with yarns of different lay lengths can be used.
- the inner yarns of a strand 50 then preferably have a shorter lay length than the outer yarns.
- the cords 9 with different strand lay lengths can be achieved in this way that the filaments of the yarns tear simultaneously regardless of their location in the strand.
- HMPE high modulus polyethylene
- Dyneema® and Spectra® brands are used as fibers for tensile members 22 in elevator support means 12
- hybrid constructions can be provided.
- tension members 22 made of creep-prone fibers a certain amount of tension members of creep-tending fiber material in a tension member distributed uniformly therebetween may be used.
- a portion of such tension member 22 may be formed from other non-creep fibrous materials, e.g. Polyamide, be prepared.
- filaments of the creeping fiber material are uniformly mixed with the filaments of the non-creeping fiber material or an inner part of the tension member is formed with the filaments of the creeping fiber material and an outer part with the filaments of the non-creeping fiber material or vice versa, depending on the fibers used.
- a support means 12 is shown with tension members 22 which are formed as strands 50.
- tension members 22 which are formed as strands 50.
- On the traction side 18 a plurality of ribs 20 are provided, each rib 20 are assigned two tension members 22.
- the tension members 22 are adjacent to each other and spaced apart from each other in a plane, with tension members S alternating with left-handed torque with tension members Z with right-handed torque.
- the flat back of the tension member 22 is provided with a designed as a sliding coating cover layer 62, the Contains tetrafluoroethylene in this example, in order to reduce the coefficient of friction when interacting with deflecting 4.4 or disks 4.2, 4.3.
- the layer 62 is designed as a film-like polymer-based coating with polytetrafluoroethylene particles and contains a fabric 61 coated or impregnated with this polymer material.
- the polytetrafluoroethylene particles preferably have a particle size of 10 to 30 micrometers.
- a suspension element 12 with a relatively small width and only two ribs 20 on the traction side 18 is shown. In turn, it has a coating 62 on the flat rear side, but here it is designed as a dispersion layer of jacket material with polytetrafluoroethylene particles enclosed therein.
- Each rib 20 of the support means 12 are associated with three tension members 22, which are designed as strands 50 of stranded yarns.
- the tension members 22 are adjacent to each other and spaced apart from each other in a plane, with tension members S alternating with left-handed torque with tension members Z with right-handed torque.
- elevator support means 12 with coatings applies that they can be applied over the entire length of the support means 12 or only one or more, certain lengths of the support means 12.
- those lengths of the support means 12 may be coated, which cooperate in a sitting of the car 3 or the counterweight 8 - for example, on a buffer in the pit - with the traction sheave or other disc.
- Fig. 20 shows a variant of the support means Fig. 19 in which each rib 20 is assigned four tensile straps 22 designed as strands 50. It is understood that this support means 12 with two ribs 20 on the traction side 18 more than four or even three, only two tension members 22 or only one tension member 22 per rib 20 may have. In the case of a large number of tension members 22 per rib 20, the tension members 22 are preferably in the form of a stranded wire 50, but with a small number of tension members 22 per rib 20, they are preferably designed as a cord 9. Incidentally, this applies to all suspension elements 12 described here, regardless of their absolute width and their traction-side rib number.
- Cords are more expensive than strands, but they are also more flexible and therefore more suitable for small disc diameters than strands.
- FIGS. 21 and 22 show further variants of the support means 12, in which the tension members 22 are arranged in a plane next to each other and formed as strands 50.
- Tensile beams S with left-handed torque alternate with tension member Z with right-handed torque.
- the strands 50 are combined to oval tensile carrier units 25 in which the strands are in contact with each other.
- four strands 50 are combined to form a tensile carrier units 25, wherein each one Glastowntician 25 is associated with a rib.
- the support means 12 in Fig. 21 has traction side three ribs 20.
- each tension member unit 25 comprises two strands 50.
- the tension member units 25 are arranged at regular intervals from each other in a plane, each two tension member units 25 are associated with a rib.
- the cohesion of the strands 50 in Switzerlandtownen 25 can be effected by a common coating layer, by welding, gluing or by an adhesion layer. Due to these constructions of the tension members, a better space efficiency of the tension members in the belt compared to cords or strands can be produced as tension members. In addition, this can be used to produce a tension member which has a high breaking load and, due to its low height, a high bending flexibility.
- Fig. 23 a variant of the support means 12 is shown, which is relatively wide and the traction side has a plurality of ribs 20.
- the tension members 22 are in turn arranged in a plane next to each other and designed as strands 50, which alternate left-handed and right-handed in their torque.
- the strands are in this embodiment in close contact side by side, similar to a made of parallel strands 50 continuous band.
- the cohesion of the strands into a band can be effected by a common coating layer, welding, gluing or by an adhesion layer.
- a further variant of the support means 12 is shown, which identifies exactly two ribs 20 on its traction side 18.
- the ribs 20 are assigned in this example again exactly two tension members 22.
- the support means is provided on its rear side 17 with a guide rib 27.
- the guide rib 27 interacts with deflection, guide and support disks 4.2, 4.3, 4.4, which have a corresponding guide groove for receiving the guide rib 27 (not explicitly shown).
- the suspension. out Fig. 24 is higher than wide or at most the same height as wide.
- this support means 12 only one tension member 22 per rib. But it can also in this in the Fig. 24 . 25 illustrated embodiment of the support means 12 more than two tension members per rib, in particular three, four or five tension members 22 per rib 20 may be provided.
- the tension members 22 can be made as strands 50 or as cords 9. Like the other embodiments of the elevator support means, it may be provided on the traction side 18 and / or the back 17 with a coating, in particular a fabric.
- the other embodiments of the suspension element 12 shown here can also be provided with one or more guide ribs 19 on the rear side 17. These can be equal to or greater than the ribs 20 on the traction side 18 and can be made of a different material for better stability of the support means 12 or over the length of the support means 12 extending stabilizing elements (not shown) similar to the tension members 22 included.
- Fig. 26 shows a variant of the support means 12 Fig. 25 with exactly two ribs 20 on the traction side 18, but without guide rib on the back.
- Pro rib 20 is again a tension member 22 is provided, which is surrounded on all sides by material of the sheath body 15.
- the tension members 22 are not in the back half of the suspension element but the covering of the tension member 22 with jacket material 15 is approximately equal in the region of the ribs 20 and in particular in the region of the flanks 24 of the ribs 20 and against the rear surface 17 large.
- lift means 12 of in Fig. 26 shown type possible to tailor the number of suspension elements very precisely to the required load capacity.
- Fig. 27 shows a variant of the embodiment Fig. 26 in which the ribs 20 have a greater distance from one another.
- the two ribs 20 are connected in the embodiment shown by a web 74 of casing material 15 with each other.
- the size of the interacting surfaces between the traction side 18 of the suspension element and the contact surface of the traction sheave 4.1 (indicated by a dotted line and influence on the traction can be taken.) The larger the interacting surfaces all the more more traction.
- the suspension element 12 is in the in Fig. 1 shown embodiment of an inventive elevator system 9 at one of its ends below the traction sheave 4.1 attached to a first support means fixed point 10.
- the classic cable end connections such as wedge locks or variants with looped fasteners can be used to secure the suspension in the area of the suspension element fixed point. From this it extends down to a counterweight 8 arranged on the counterweight pulley 4.3, wraps around this and extends from this to the traction sheave 4.1 Es In this case, the traction sheave 4.1 wraps around at approximately 180 ° and runs downwards along the counterweight-side cabin wall.
- a suspension element 12 according to the invention is guided over a traction sheave 4.1 tuned to the suspension element 12.
- the traction sheave 4.1 of the elevator installation 9 according to the invention can be selected to be very small, which reduces the space requirement and enables the use of a lighter, smaller machine.
- the plane of the traction sheave 4.1 is arranged at right angles to the counterweight-side cabin wall and its vertical projection is outside the vertical projection of the elevator car 3.
- the small pulley diameter makes it possible to keep the gap between the cabin wall and the hoistway wall of the hoistway 1 opposite it very small.
- the drive unit 2 Due to the small size and the low weight of the drive unit 2, it is possible to mount the drive unit 2 on one or more of the guide rails 5, 7 and support. In this way, it is possible to introduce the entire dynamic and static loads of the cabin and the engine as well as vibrations and noises of the running engine instead of in a shaft wall through the guide rails 5, 7 in the shaft bottom.
- the support means 12 have a flank angle ⁇ of 90 °.
- the flank angle ⁇ is the angle enclosed by its two flanks 24 of a rib 20 of the suspension element 12.
- V-ribbed belt edge angle ⁇ from 81 ° to 120 ° and better from 83 ° to 105 ° and even better from 85 ° to 95 ° are applicable.
- the best properties in this respect and also with regard to guidance are achieved with rib angles ⁇ of 90 °
- the car washers 4.2 can have lateral on-board discs.
- Another possibility to guide the support means laterally, is to arrange on the path of the support means 12 between the two car washers 4.2 two guide discs 4.4, as shown in this particular example. How out Fig.
- the support means 12 is guided between the car washers 4.2 with its rib side over the provided with corresponding grooves guide discs 4.4.
- the grooves of the guide discs 4.4 cooperate with the ribs of the V-ribbed belt 12 as a side guide, so that the Kabinentragusionn 4.2 require no on-board discs.
- This variant is advantageous because it causes no lateral wear on the support means 12 in contrast to a lateral guide means of flanged wheels.
- elevator system 9 according to the diameter of all pulleys are the same. It is also conceivable that the pulleys have different size and the support and / or pulleys 4.2, 4.3, 4.4 have a larger diameter than the traction sheave 4.1 or have a smaller diameter than the traction sheave 4.1. However, discs 4.2, 4.3 may also be provided, of which the discs 4.2, 4.3, 4.4 have a larger diameter, the others a smaller diameter than the traction sheave 4.1.
- the suspension element used in the elevator system 12 is provided with tension members 22, which are present as a strand or cord. The Strands in the cords can all have the same diameter or be different in thickness.
- the diameter (s) of the thickest strand (s) are called the elementary diameter ⁇ .
- Supporting means 12 and elevator installation 19 are matched to one another in such a way that a thickest stranded wire 50 having an elementary diameter ⁇ experiences an elongation ⁇ when running the suspension element 12 over a smallest disk 4 of the elevator installation 19 with a smallest pulley diameter D, which is smaller than the breaking elongation ⁇ b of FIG thickest strand 50 or the fiber material of the thickest strand 50.
- elevator systems or any other suspension conditions can be designed as elevator systems according to the invention.
- the drive with the traction sheave 4.1 does not necessarily have to be arranged at the top of the elevator shaft but can also be arranged, for example, in the shaft bottom or in the shaft in a gap next to the trajectory of the cabin and an adjacent shaft wall and in particular also above a shaft door.
- the element referred to here as a suspension element 12 can also be used as a pure suspension means or pure drive means.
- suspension element with a long service life in the installation.
- the cost can be reduced if a small lightweight motor with a small traction sheave can be used.
- the space required for an elevator installation can be further reduced if, in addition to the small traction sheave, additional disks with small diameters are used.
- Also advantageous for an elevator system is a well adapted to the defined requirements of this system traction between traction sheave and suspension element.
Landscapes
- Lift-Guide Devices, And Elevator Ropes And Cables (AREA)
- Ropes Or Cables (AREA)
Description
Gegenstand der Erfindung ist ein Tragmittel zum Bewegen und/oder Tragen einer Aufzugskabine in einer Aufzugsanlage, sowie eine entsprechende Aufzugsanlage.The invention relates to a support means for moving and / or carrying an elevator car in an elevator installation, as well as a corresponding elevator installation.
Aufzugsanlagen der erfindungsgemässen Art weisen üblicherweise eine Aufzugskabine und meist ein mit der Aufzugskabine verbundenes Gegengewicht auf, das oder die in einem Aufzugsschacht oder entlang freistehender Führungseinrichtungen bewegbar sind. Zum Erzeugen der Bewegung weist die Aufzugsanlage mindestens einen Antrieb mit mindestens je einer Treibscheibe auf, die über Antriebs - und/oder Tragmittel mit der Aufzugkabine und gegebenenfalls mit dem Gegengewicht zusammenwirken. Die Tragmittel tragen die Aufzugskabine und gegebenenfalls das Gegengewicht und die Antriebsmittel übertragen die erforderlichen Antriebskräfte auf diese. Oft übernimmt aber das Antriebsmittel zugleich auch die tragende Funktion. Im Folgenden werden daher der Einfachheit halber die Trag- und/oder Antriebsmittel nur noch als Tragmittel bezeichnet.Elevator systems of the type according to the invention usually have an elevator car and usually a counterweight connected to the elevator car, which can be moved in an elevator shaft or along free-standing guide devices. To generate the movement, the elevator installation has at least one drive with at least one traction sheave each, which interacts with the elevator car and optionally with the counterweight via drive and / or suspension means. The suspension means carry the elevator car and optionally the counterweight and the drive means transmit the required driving forces to them. Often, however, the drive means also takes over the supporting function at the same time. In the following, therefore, for the sake of simplicity, the carrying and / or drive means will only be referred to as suspension means.
Das Tragmittel ist ein wesentliches Element in einer Aufzugsanlage. Seine Ausgestaltung, insbesondere sein Gewicht, seine Längssteiffigkeit, Traktion und Biegewechselfestigkeit beeinflussen die Konstruktion der gesamten Anlage beispielsweise in ihrem Raum- und Energiebedarf sowie im Wartungsaufwand. In den vergangenen 10 bis 20 Jahren wurden verschiedene Versuche unternommen das klassische Tragmittel "Stahlseil" durch Aufzugs-tragmittel mit geringerem Biegedurchmesser und höherer Traktion zu ersetzen.The suspension element is an essential element in an elevator installation. Its design, in particular its weight, its Längssteiffigkeit, traction and Biegewechselfestigkeit affect the design of the entire system, for example, in their space and energy consumption and maintenance. In the past 10 to 20 years, various attempts have been made to replace the classic "steel cable" suspension by lift support means with lower bend diameter and higher traction.
Ein flaches Tragmittel mit einem Elastomermantel und einem aus einem Composit hergestellten in Längsrichtung des Tragmittels ausgerichteten Zugträger offenbart
Die vorliegende Erfindung stellt sich die Aufgabe, ein Tragmittel mit geringem Gewicht und guten Traktionseigenschaften zur Verfügung zu stellen und eine Aufzugsanlage zu zeigen, die mit einem solchen Tragmittel mit geringem Wartungsaufwand, langer Lebensdauer und hoher Wirtschaftlichkeit betrieben werden kann.The present invention has as its object to provide a suspension means with low weight and good traction characteristics available and show an elevator system that can be operated with such a support means with low maintenance, long life and high efficiency.
Erfindungsgemäss wird diese Aufgabe durch die Merkmale des im Patentanspruch 1 angegebenen Tragmittels, sowie einer Aufzugsanlage mit einem solchen Tragmittel gemäss den Merkmalen des Patentanspruches 9 gelöst.According to the invention, this object is achieved by the features of the support means specified in claim 1, as well as an elevator system with such a support means according to the features of
Das Aufzugtragmittel zum Tragen und/oder Bewegen mindestens einer Aufzugskabine in einer Aufzugsanlage ist daran angepasst über mindestens eine Scheibe zu laufen, und daran, beim Lauf über eine Treibscheibe einer Antriebsmaschine der Aufzugsanlage in Traktionseingriff zu stehen und antreibbar zu sein. Hierfür weist das Tragmittel einen aus einem Polymer gefertigten Mantelkörper und mindestens einen in den Mantelkörper eingebettete, sich in Längsrichtung des Tragmittels erstreckenden Zugträger auf. Der Zugträger umfasst mindestens eine aus Garnen verseilte Litze mit einem Elementardurchmesser δ, deren Garne aus Filamenten aus synthetischem und/oder mineralischem Fasermaterial gebildet sind.The elevator support means for carrying and / or moving at least one elevator car in an elevator installation is adapted to run over at least one disc and to be in traction engagement and driveability when running over a traction sheave of a prime mover of the elevator installation. For this purpose, the support means has a jacket made of a polymer and at least one embedded in the shell body, extending in the longitudinal direction of the support means tensile carrier. The tension member comprises at least one strand of stranded wire with an elementary diameter δ whose yarns are formed from filaments of synthetic and / or mineral fiber material.
Die Aufzugsanlage umfasst wenigstens eine Scheibe, über die das Tragmittel geführt ist, das mindestens eine Aufzugskabine bewegt. Vorteilhafterweise bewegt das Tragmittel zugleich auch ein Gegengewicht. Die mindestens eine Scheibe in der Aufzugsanlage ist eine Treibscheibe, die zu einer Antriebsmaschine gehört und von dieser rotierend angetrieben ist. Das über die Treibscheibe geführte Tragmittel wird mittels Traktion von der Treibscheibe bewegt und überträgt diese Bewegung auf die mit dem Tragmittel verbundene Kabine und gegebenenfalls das Gegengewicht. Vorzugsweise überträgt das Tragmittel aber nicht nur die Bewegung auf die Kabine und allenfalls auf das Gegengewicht sondern trägt diese zugleich.The elevator installation comprises at least one pane over which the suspension element is guided, which moves at least one elevator cage. Advantageously, the support means also moves a counterweight. The at least one disc in the elevator system is a traction sheave, which belongs to a drive machine and is driven by this rotating. The guided over the traction sheave support means is moved by means of traction of the traction sheave and transmits this movement to the connected to the suspension means car and possibly the counterweight. Preferably, however, the suspension element not only transmits the movement to the cabin and possibly the counterweight, but at the same time carries it.
Der Elementardurchmesser δ der dicksten Litze des Zugträgers wird abhängig von der maximalen Bruchdehnung des Zugträgermaterials und angepasst an den Durchmesser der kleinsten Scheibe der Aufzugsanlage gewählt, wobei insbesondere darauf geachtet wird, dass die dem Zugträger durch die kleinste Scheibe aufgezwungene Biegung in der Litze mit dem grössten Durchmesser eine Dehnung hervorruft die kleiner ist als die maximale Bruchdehnung der Litze.The elementary diameter δ of the thickest strand of the tension member is selected as a function of the maximum elongation at break of the tensile material and adapted to the diameter of the smallest disc of the elevator installation, taking particular care that the bending in the strand with the largest imposed on the tension member by the smallest disc Diameter causes an elongation which is smaller than the maximum elongation at break of the strand.
Das Zugträgermaterial wird aus Fasermaterialien hoher Festigkeit gewählt. Der aus solchem Material gefertigte Zugträger kann in Form einer Litze oder aber in Form von zu einem Cord verseilten Litzen vorliegen. Die zu einem Cord verseilten Litzen aus Faserwerkstoff können unterschiedliche Durchmesser haben oder aber vorzugsweise alle gleich dick sein und den gleichen Durchmesser haben. Vorteilhafterweise werden die Cords durch einfaches oder zweifaches verseilen aus Litzen hergestellt.The tensile carrier material is selected from high-strength fiber materials. The tensile carrier made of such material may be in the form of a strand or in the form of strands stranded into a cord. The strands of fiber material stranded into a cord can have different diameters or, preferably, they can all be of the same thickness and have the same diameter. Advantageously, the cords are made by single or double stranding of strands.
Eine Litze umfasst verseilte Garne, die wiederum aus unverseilten bzw. undirektionalen Fasern aufgebaut sind. Ein Cord ist aus miteinander verseilten Litzen aufgebaut, wobei einfach verseilte oder zweifach verseilte Cords bevorzugt sind und insbesondere Cords mit einer oder zwei oder drei Litzenlagen eingesetzt sind. In Einzelfällen können auch mehr als drei Litzenlagen vorgesehen sein oder eine höhere Verseilung, was aber in der Regel besondere Vorkehrungen bezüglich Verschleiss nötig macht.A strand comprises stranded yarns, which in turn are constructed of unstretched or undirectional fibers. A cord is constructed from stranded strands, with single-stranded or double-stranded cords being preferred and, in particular, cords having one or two or three strand layers being used. In individual cases, more than three layers of strands may be provided or a higher stranding, but this usually makes special provisions for wear necessary.
Die Garne bzw. Litzen sind mit einem Imprägniermittel imprägniert. Das Imprägniermittel auf Polymerbasis bildet eine Matrix, in der die Fasern eingebettet sind, so dass sie vor Verschleiss und Abrieb geschützt sind. Ausserdem erleichtert die Einbindung der Fasern in die Matrix, die Verarbeitbarkeit (Verseilen) und verbessert die Haftung des Mantelmaterials an den aus den Fasern gebildeten Zugträgern.The yarns or strands are impregnated with an impregnating agent. The polymer-based impregnant forms a matrix in which the fibers are embedded so that they are protected from wear and abrasion. In addition, incorporation of the fibers into the matrix facilitates workability (stranding) and improves the adhesion of the sheath material to the tension members formed from the fibers.
Als Imprägniermittel/Matrixmaterial eignen sich: Polyurethane insbesondere in Wasser oder Lösungsmittel lösliche Polyurethane, sowie Epoxide und bestimmte gummiartige Elastomere, wie EPDM, wobei das Imprägniermittel auf den Faserwerkstoff und das Mantelmaterial abgestimmt ist. Epoxide eignen sich beispielsweise gut als Matrixmaterial für mineralische Fasern, wie Glasfasern, Carbonfasern, Basaltfasern; lösliche Polyurethane dagegen eignen sich besonders gut für einige synthetische Fasern wie Polyamidfasern, Zylon und andere.Suitable impregnating / matrix materials are: polyurethanes, in particular water-soluble or solvent-soluble polyurethanes, and also epoxides and certain rubber-like elastomers, such as EPDM, wherein the impregnating agent is adapted to the fiber material and the jacket material. For example, epoxides are well suited as a matrix material for mineral fibers such as glass fibers, carbon fibers, basalt fibers; By contrast, soluble polyurethanes are particularly suitable for some synthetic fibers such as polyamide fibers, Zylon and others.
Der Matrixanteil beträgt zwischen 5% und 45% bezogen auf das ausgehärtete Compositmaterial aus Fasern und Matrix. Die Härte des ausgehärteten Matrixmaterials liegt zwischen 40 Shore A und 60 Shore D und kann primär über den Prozentsatz des Matrixanteils in der Compositmasse aber auch durch Zusätze, wie beispielsweise Weichmacher, gesteuert werden.The matrix content is between 5% and 45% based on the cured composite material of fibers and matrix. The hardness of the cured matrix material is between 40 Shore A and 60 Shore D and can be controlled primarily by the percentage of matrix in the composite but also by additives such as plasticizers.
Um in Zugträgern, die als Cords gestaltet sind, Verschleiss zwischen den Litzen zu reduzieren, kann vorteilhafter Weise eine so genannte Matrixschmierung z.B. PTFE-Pulver, oder auch die Verarbeitung von PTFE Garnen eingesetzt sein. Bei Zugträgern in Litzenform oder bei Litzen von Zugträgern in Cordform, welche in direktem Kontakt mit dem Mantel bzw. mit dem Material des Tragmittelkörpers stehen, sollte keine Matrixschmierung eingesetzt werden. Hier können sehr vorteilhaft Polyethylenfasern im Zugträger vorgesehen werden, da diese Fasern auch in einem gewisse Masse einen Schmiereffekt besitzen, der die Litzen vor Verschleiss schützt. Natürlich können Polyethylenfasern aber auch im Innern einer Litze oder eines Cords vorgesehen sein und ihr Schmiereffekt kann dort nutzbringend eingesetzt sein.In order to reduce wear between the strands in tensile straps designed as cords, so-called matrix lubrication, e.g. PTFE powder, or even the processing of PTFE yarns used. For tension members in strand form or strands of tension members in cord form, which are in direct contact with the jacket or with the material of the suspension element body, no matrix lubrication should be used. Here, polyethylene fibers in the tensile carrier can be provided very advantageously, since these fibers also have a lubricating effect to a certain extent, which protects the strands against wear. Of course, polyethylene fibers may be provided inside a strand or a cord, and their lubricating effect may be usefully employed there.
Als Faserwerkstoffe eignen sich folgende Materialien: Glasfasern unterschiedlicher Güte und Zusammensetzung, wie E-Glas oder S-Glas, Polyethylene (z.B. Dyneema® oder Spectra®), Polyester, insbesondere LCP (Liquid Cristal Polymer, insbesondere Celanese Acetate, wie z.B. Vectran ®), Nylon, Basalt, Aramid (z.B. Kevlar®, Technora® und Twaron®), PBO (poly-(benzoxazole), wie z.B. Zylon®) sowie M5 (poly-[diimidazo pyridinylene (dihydroxy)phenylene] und Kohlefasern, die auch als Carbonfasern bezeichnet werden. Ausserdem sind sogenannte Hybridfasern, d.h. käufliche Fasergemische wie z.B. K-Spectra® verwendbar.The following materials are suitable as fiber materials: Glass fibers of different quality and composition, such as E glass or S glass, polyethylenes (eg Dyneema® or Spectra®), polyesters, in particular LCP (Liquid Cristal Polymer, especially Celanese Acetate, such as Vectran®) , Nylon, basalt, aramid (eg, Kevlar®, Technora®, and Twaron®), PBO (poly (benzoxazoles), such as Zylon®), and M5 (poly- [diimidazo-pyridinylene (dihydroxy) phenylene] and carbon fibers, also known as In addition, so-called hybrid fibers, ie commercial fiber mixtures such as K-Spectra® can be used.
Eine Optimierung der Zugträger kann aber nicht nur durch die Wahl von käuflichen Hybridfasern erfolgen sondern auch durch eine gezielte Kombination von Fasern aus verschiedenen Faserwerkstoffen in einem Zugträger, dies insbesondere auch in Kombination mit einer bestimmten Platzzuweisung der verschiedenen Fasern innerhalb von Garnen, Litzen und Cords. Auf diese Weise können Zugträger mit ideal auf die jeweiligen mechanische Anforderungen abgestimmt Eigenschaften erhalten werden.An optimization of the tensile carriers can be done not only by the choice of commercially available hybrid fibers but also by a specific combination of fibers of different fiber materials in a tensile carrier, especially in combination with a specific space allocation of different fibers within yarns, strands and cords. In this way, tension members can be obtained with properties ideally matched to the respective mechanical requirements.
In einer Ausführungsform ist beispielsweise im Inneren der Litze ein Fasermaterial mit einer grossen Bruchdehnung vorgesehen, in der Lage darüber ein Fasermaterial mit einer kleineren Bruchdehnung. Auf diese Weise kann erreicht werden, dass die Fasern der äusseren Litzenlage und die Fasern des Kerns miteinander statt nacheinander reissen. Litzen dieser Art sind vorzugsweise für sich genommen als Zugträger in einem Tragmittel vorgesehen. In besonderen Fällen können aber auch Cords aus solchen Litzen gebildet sein und diese Cords dann als Zugträger in einem Tragmittel einer Aufzuganlage eingesetzt sein.In one embodiment, for example, a fibrous material with a large elongation at break is provided inside the strand, in the layer above a fibrous material having a smaller elongation at break. In this way it can be achieved that the fibers of the outer layer of strands and the fibers of the core tear each other instead of one after the other. Strands of this type are preferably taken separately as a tensile carrier in a suspension means. In special cases, however, cords can also be formed from such strands and these cords can then be used as tension members in a suspension element of an elevator installation.
In einer weiteren Ausführungsform ist im Inneren des Cords eine Seele aus einem Faserwerkstoff vorgesehen, der eine grössere Bruchdehnung aufweist als der Faserwerkstoff in den Aussenlitzen. Somit ergibt sich ein Cord Aufbau mit verseilten Fasern, bei dem die inneren Litzen des Cords eine grösser Bruchdehnung aufweisen als die Litzen in der Lage darüber. Auf diese Weise kann sichergestellt werden, dass alle Litzen im Cord gleichzeitig und nicht nacheinander reissen, wodurch die Bruchkraft des Cords maximiert wird. Ausserdem wird durch die gleichmässigere Verteilung der Zugkräfte in den Litzen der Cords die Lebensdauer des Tragmittels erhöht.In a further embodiment, a core of a fiber material is provided inside the cord, which has a greater elongation at break than the fiber material in the outer strands. Thus, a cord structure with stranded fibers results, in which the inner strands of the cord have a greater elongation at break than the strands in the position above. In this way, it can be ensured that all the strands in the cord tear simultaneously and not sequentially, thereby maximizing the breaking strength of the cord. In addition, the more uniform distribution of the tensile forces in the strands of the cords increases the life of the suspension element.
Die Ausgestaltung von Litzen oder Cords mit einer Bruchdehnung, die im Innern grösser ist als Aussen führt also zu Zugträgern, die unter Last eine über ihren Querschnitt betrachtet optimierte Bruchkraft aufweisen, und bei denen kein schleichendes Versagen befürchtet werden muss.The design of strands or cords with an elongation at break, which is greater inside than outside leads to tension members, which have under load an optimized over their cross-section considered breaking strength, and in which no creeping failure must be feared.
In einer weiteren Ausführungsform ist die Bruchdehnung der verschiedenen Litzen in einem Cord statt über den Faserwerkstoff durch unterschiedliche Schlaglängen der Garne in den Litzen realisiert. Die Litze oder Litzen, die die Seele des Cords bildet/bilden, sind dann mit einer geringeren Schlaglänge verseilt als die Litzen in der oder den darüber liegenden Litzenlagen.In another embodiment, the elongation at break of the various strands is realized in a cord instead of over the fiber material by different lay lengths of the yarns in the strands. The strand or strands forming the core of the cord are then stranded with a shorter lay length than the strands in the overlying strand layers.
Auf diese Art lassen sich aber nicht nur Cords für Aufzugstragmittel mit hoher Lebensdauer, sondern auch Litzen für Aufzugstragmittel mit hoher Lebensdauer herstellen: Die Garne im Inneren der Litze sind dann mit einer kürzeren Twistlänge verseilt als die Garne in der Lage darüber.In this way, however, not only cords for high-life elevator means but also strands for high-life elevator means can be produced: the yarns inside the strand are then stranded with a shorter twist length than the yarns capable of over it.
Bei Zugträgern in Form von Cords ergeben sich besonders verschleissarme Zugträger, wenn die Garne der Litzen in entgegengesetzter Richtung verseilt sind als die Litzen im Cord. Besonders hohe Bruchkräfte ergeben sich für solche Zugträger, wenn die Schlaglänge der Garne in den Litzen, derart auf die Schlaglänge der Litzen im Cord abgestimmt ist, dass die Fasern im Zugträger annähernd gerade ausgerichtet sind.With tension members in the form of cords, particularly low-tensile tensile carriers result when the yarns of the strands are stranded in the opposite direction than the strands in the cord. Particularly high breaking forces result for such tensile carriers, when the lay length of the yarns in the strands, is matched to the lay length of the strands in the cord, that the fibers are aligned approximately straight in the tension member.
Besonders gute Ergebnisse bezüglich Herstellbarkeit und Lebensdauer erhält man mit aus Faserwerkstoffen gebildeten einfach verseilten und zweifachverseilten Cords als Zugträger.Particularly good results in terms of manufacturability and service life are obtained with single-stranded and double-stranded cords formed from fibrous materials as tensile carriers.
Als sehr geeignet haben sich Cords mit Cordkonngurationen 1+6 (eine zentrale Litze, sechs Aussenlitzen), Warrington-Konfiguration oder auch mit Warrington-Seale Konfiguration ergeben. Es sei hier angemerkt, dass bezüglich der Nomenklatur der Cord-Konfiguration im Wesentlichen auf die Nomenklatur der Drahtstahlseile zurückgegriffen wurde (siehe EN12385-2:2002). Die Drähte in der Nomenklatur der Drahtseilnorm werden vorliegend allerdings durch Litzen ersetzt, die aus verseilten Garnen von Filamenten gebildet sind.Cords with cord congurations 1 + 6 (one central strand, six outer strands), Warrington configuration or Warrington-Seale configuration have proven to be very suitable. It should be noted here that with regard to the nomenclature of the cord configuration, essentially the nomenclature of the steel wire ropes has been used (see EN12385-2: 2002). The wires in the nomenclature of Drahtseilnorm be replaced in the present case, however, by strands, which are formed from stranded yarns of filaments.
Der Einsatz von Litzen als Zugträger stellt eine im Vergleich zu verseilten oder geflochtenen Cords sehr kostengünstige Variante dar, da ein Produktionsschritt entfällt. Derartige Zugträger werden darum vorzugsweise im Zusammenwirken mit grossen Treibscheiben eingesetzt, da hier die auftretenden Biegespannungen relativ klein sind. Bei der Einbindung von voneinander beabstandeten Litzen als Zugträger in den Körper bzw. Mantel kann tendenziell ein weicheres, weniger abriebfestes Matrixmaterial verwendet werden, weil hier keine Relativbewegungen zwischen einander berührenden Litzen auftritt. Für die Einbettung von Faser-Cords dagegen, benötigt man eine härtere, abriebfeste Matrix, da es im Cord zu Relativbewegungen von Litze zu Litze kommt. Das Resultat eines weicheren Matrixmaterials ist eine biegeweichere Litze, da sich die auftretenden Spannungen leichter durch Dehnungen im Matrixmaterial abbauen lassen. Die Härte des Matrixmaterials liegt allgemein im Bereich von 50 Shore A bis 54 Shore D.The use of strands as a tensile carrier is a very cost-effective compared to stranded or braided cords, since a production step is eliminated. Such tension members are therefore preferably used in cooperation with large traction sheaves, since the bending stresses occurring here are relatively small. In the integration of spaced strands as a tensile carrier in the body or shell tends to be a softer, less abrasion resistant matrix material can be used, because there is no relative movement between touching strands occurs. For the embedding of fiber cords, on the other hand, a harder, abrasion-resistant matrix is required, since the cord is subjected to relative movements from strand to strand. The result of a softer matrix material is a flexurally soft strand, since the stresses that occur can be broken down more easily by strains in the matrix material. The hardness of the matrix material is generally in the range of 50 Shore A to 54 Shore D.
In einer weiteren Ausführungsform zeigt das Tragmittel neben wenigstens einer der oben beschriebenen Eigenschaften einen Zugträger, bei dem die Litzen wenigstens in einer äussersten Lage mindestens 0.03mm voneinander beabstandet sind. Der Abstand ist umso grösser, je grösser die Viskosität des den Zugträger einbettenden Polymers beim Einbetten des Zugträgers ist.In a further embodiment, the suspension element exhibits, in addition to at least one of the properties described above, a tension member in which the strands are at least 0.03 mm apart from each other, at least in an outermost position. The distance is greater, the greater the viscosity of the polymer embedding the tension member when embedding the tension member.
In einer weiteren Ausführungsform sind, radial von aussen nach innen betrachtet, umso mehr Litzenlagen in dieser Form voneinander beabstandet, je mehr Litzenlagen es gibt.In a further embodiment, viewed radially from the outside inward, the more strand layers there are, the more strand layers in this shape are spaced from each other.
Durch diese Massnahme(n) wird eine gute mechanische Verbindung des Zugträgers mit dem Material des Tragmittelkörpers gewährleistet, was die Lebensdauer des Tragmittels weiter erhöht.This measure (s) ensures a good mechanical connection of the tension member with the material of the suspension element body, which further increases the service life of the suspension element.
In einer besonderen Ausführungsform weist das Tragmittel mehr als einen sich in Längsrichtung des Tragmittels erstreckende Zugträger auf, wobei die Zugträger, in der Breite des Tragmittels betrachtet, in einer Ebene nebeneinander angeordnet sind. Auf diese Weise ist bei gleicher Gesamtlast die Last die von den einzelnen Zugträgern im Tragmittel aufgenommen werden muss, auf die mehreren Zugträger verteilt, die somit je eine geringere Bruchdehnung und somit einen geringeren Durchmesser aufweisen können als ein Tragmittel mit einem einzigen Zugträger gleichen Materials. Durch die Verteilung der Zugträger in nur einer Ebene lässt sich die Flächenpressung relativ gleichmässig auf alle Zugträger verteilen, was die Lebensdauer erhöht und einen ruhigeren Lauf des Tragmittels über die Scheiben gewährt. Durch die Anzahl der Zugträger in einem Tragmittel lassen sich die Tragmittelbruchkräfte gut skalieren.In a particular embodiment, the suspension element has more than one tension carrier extending in the longitudinal direction of the suspension element, wherein the tension members, viewed in the width of the suspension element, are arranged next to one another in a plane. In this way, at the same total load, the load must be absorbed by the individual tension members in the support means distributed to the plurality of tension members, which thus each have a lower elongation at break and thus a smaller diameter than a support means with a single tension member of the same material. Due to the distribution of the tension members in only one plane, the surface pressure can be distributed relatively evenly over all tension members, which increases the service life and ensures a smoother running of the suspension element over the discs. Due to the number of tensile carriers in a suspension means, the support means breaking forces can be scaled well.
Die einfach verseilten Litzen sind S oder Z geschlagen, das heisst links- oder rechtsgängig, die zweifach verseilten Cords entsprechend SZ oder ZS (Nomenklatur vgl. EN 12385-2:2002). Unabhängig von der Schlagart weisen Cords und Litzen (auch solche die als "drehungsarm" oder "drehungsfrei" deklariert werden) immer ein gewisses Drehmoment auf. Werden mehrere Litzen oder Cords als Zugträger in einem Aufzugtragmittel vorgesehen, so ist es sehr vorteilhaft, wenn sich als Gesamtdrehmoment Null ergibt und das Tragmittel insgesamt also drehungsfrei ist. Am einfachsten ist dies zu erreichen, wenn eine gleichgrosse Anzahl linksdrehender und rechtsdrehender Zugträger mit betragsmässig gleichgrossen Drehmomenten im Tragmittel vorgesehen werden (geradzahlige Anzahl Zugträger).The single-stranded strands are struck S or Z, that is to say left or right-handed, the double-stranded cords corresponding to SZ or ZS (for nomenclature, see EN 12385-2: 2002). Regardless of the type of stroke, cords and strands (even those that are declared as "low-revving" or "rotation-free") always have a certain amount of torque. If several strands or cords are provided as tension members in an elevator support means, then it is very advantageous if the overall torque is zero and the suspension element as a whole therefore is free of rotation. The easiest way to achieve this is when an equal number of left-handed and right-handed tensile carriers are provided with magnitude equal in terms of torques in the support means (even number of tensile carriers).
In einer weiteren Ausführungsform weist das Tragmittel mehrere der oben beschriebenen Zugträger auf, wobei vorzugsweise alle Zugträger, die gleiche Cord- oder Litzenkonfiguration aufweisen, damit die Tragfestigkeit, Spannungsverhältnisse und Dehnungseigenschaften aller Zugträger gleich sind.In a further embodiment, the suspension element has a plurality of the tension members described above, wherein preferably all tension members have the same cord or strand configuration so that the load-bearing strength, stress ratios and elongation properties of all tension members are the same.
In einer anderen Ausführungsform umfasst das Tragmittel mehrere Zugträger mit unterschiedlichen Cord- oder Litzenkonfigurationen, wobei die Konfigurationen mit ihren spezifischen Eigenschaften an die Position im Tragmittel (mittig oder aussen) angepasst sind. Dies kann vorteilhaft sein, wenn die Spannungen auf den Zugträgern trotz der Anordnung in einer Ebene positionsabhängig grosse Abweichungen zeigen.In another embodiment, the support means comprises a plurality of tension members with different cord or strand configurations, the configurations with their specific properties being adapted to the position in the suspension element (central or external). This can be advantageous if the stresses on the tension members despite the arrangement in a plane position-dependent large deviations.
Der Mantelkörper des Tragmittels ist aus einem Polymer, vorzugsweise einem Elastomer hergestellt. Elastomere können in ihrer Härte eingestellt werden und bringen neben der nötigen Härte gleichzeitig eine genügend hohe Verschleissfestigkeit und Elastizität mit. Auch die Temperatur- und Witterungsbeständigkeit und weitere Eigenschaften der Elastomere steigern die Lebensdauer des Tragmittels. Handelt es sich bei dem Elastomer zudem um ein thermoplastisches Elastomer, so lässt sich das Tragmittel mit seinem Körper und den eingebetteten Zugträgern besonders einfach und kostengünstig, beispielsweise durch Extrusion herstellen.The jacket body of the suspension element is made of a polymer, preferably an elastomer. Elastomers can be adjusted in their hardness and bring in addition to the necessary hardness at the same time a sufficiently high wear resistance and elasticity. The temperature and weathering resistance and other properties of the elastomers also increase the service life of the suspension element. If the elastomer is also a thermoplastic elastomer, the suspension element with its body and the embedded tension members can be produced in a particularly simple and cost-effective manner, for example by extrusion.
Je nach gefordertem Reibungsfaktor zwischen Traktionsseite des Tragmittels und Treibscheibe oder Rückseite des Tragmittels und einer sonstigen Scheibe, kann das Tragmittel aus einem einzigen Elastomer oder aus verschiedenen Elastomeren, z.B. schichtweise, mit unterschiedlichen Eigenschaften aufgebaut sein.Depending on the required friction factor between the traction side of the suspension element and the traction sheave or rear side of the suspension element and of another disc, the suspension element can be made of a single elastomer or of different elastomers, e.g. layered, with different properties.
Zeitaufwendige Versuche haben ergeben, dass sich Polyurethane, insbesondere thennoplastische, etherbasierte Polyurethane; Polyamide, insbesondere auf Basis von Polyamid 11/Polyamid 12 (PEBAX®); Polyester, insbesondere TPC (thermoplastische Elastomere auf Basis von Copolyester, z.B. Hytrel®), sowie natürlicher und künstlicher Gummi, wie insbesondere NBR, HNBR, EPM und EPDM als Material für den Körper des Tragmittels. besonders gut eignen. Auch Chloropren kann im Körper verwendet werden insbesondere als Adhäsionsmittel.Time-consuming tests have shown that polyurethanes, in particular thermoplastic, ether-based polyurethanes; Polyamides, in particular based on
Für die Berücksichtigung besonderer Eigenschaften ist es auch möglich, die Traktionsseite und/oder die Rückseite des Tragmittels mit einer Beschichtung zu versehen. Diese Beschichtung kann beispielsweise durch Beflockung oder Extrusion aufgebracht sein, oder auch aufgespritzt, auflaminiert oder geklebt sein. Sie umfasst vorzugsweise ein Gewebe aus Naturfasern, wie beispielsweise Hanf oder Baumwolle, oder aus synthetischen Fasern, wie beispielsweise aus Nylon, Polyester, PVC, PTFE, PAN, Polyamid, oder aus einem Gemisch aus zwei oder mehr dieser Fasertypen.For the consideration of special properties, it is also possible to provide the traction side and / or the back of the suspension element with a coating. This coating can be applied, for example by flocking or extrusion, or even be sprayed, laminated or glued. It preferably comprises a fabric of natural fibers, such as hemp or cotton, or of synthetic fibers, such as for example, nylon, polyester, PVC, PTFE, PAN, polyamide, or a mixture of two or more of these types of fibers.
In einer besonderen Ausführungsform ist das Tragmittel auf einer Seite als Traktionsseite ausgestaltet, die mehrere in Längsrichtung des Tragmittels parallel verlaufende Rippen aufweist. In diesem Fall ist es Vorteilhaft, wenn das Tragmittel auch mehr als einen sich in Längsrichtung des Tragmittels erstreckende Zugträger aufweist. In einem solchen fall weisen die Scheiben der Aufzugsanlage in Umfangsrichtung sich erstreckende Rillen auf, die den Rippen des Tragmittels entsprechen. Insbesondere die Treibscheibe der Aufzugsanlage weist dann solche Rillen auf. Die Rillen der Aufzugsscheiben und die Rippen des Tragmittels sind derart aufeinander abgestimmt, dass das Tragmittel gut in der/den Scheiben geführt ist und sich auf der Treibscheibe beim reibschlüssigen Zusammenwirken von Rippen und Rillen eine traktionsfördernde Keilwirkung ergibt. Letzteres ergibt sich insbesondere dann, wenn die Spitzen der Keilrippen des Tragmittels nicht mit dem Rillengrund der Rillen der Treibscheibe in Kontakt stehen, so dass die Kräfte nur über Flanken der Rippen bzw. Rillen übertragen werden. Erreicht wird dies dadurch, dass die Rillen z.B. unterschnitten ausgeführt sind.In a particular embodiment, the suspension element is designed on one side as a traction side, which has a plurality of ribs running parallel in the longitudinal direction of the suspension element. In this case, it is advantageous if the support means also has more than one in the longitudinal direction of the support means extending tension members. In such a case, the discs of the elevator system in the circumferential direction on extending grooves corresponding to the ribs of the support means. In particular, the traction sheave of the elevator system then has such grooves. The grooves of the elevator discs and the ribs of the support means are matched to one another such that the support means is well guided in the / the discs and results in a traction-promoting wedge effect on the traction sheave in the frictional interaction of ribs and grooves. The latter arises in particular when the tips of the V-ribs of the support means are not in contact with the groove bottom of the grooves of the traction sheave, so that the forces are transmitted only over flanks of the ribs or grooves. This is achieved by making the grooves e.g. undercut are executed.
In einer besonderen Ausführungsform sind Rippen auf der Traktionsseite des Tragmittels und die Rillen der Treibscheibe gegengleich mit keilförmigem, insbesondere einen dreieckigem oder trapezförmigem Querschnitt und mit einem Flankenwinkel β bzw. β' im Bereich von 81° bis 120°, besser von 83° bis 105° bzw. 85° bis 95° und am besten 90° ausgebildet. Der spitze Winkel verbessert die Führung des Tragmittels besonders bei Schrägzug.In a particular embodiment, ribs on the traction side of the suspension element and the grooves of the traction sheave are of the same wedge-shaped, in particular triangular or trapezoidal cross-section and with a flank angle β or β 'in the range of 81 ° to 120 °, more preferably from 83 ° to 105 ° or 85 ° to 95 ° and best formed 90 °. The acute angle improves the leadership of the suspension element, especially in diagonal pull.
Werden die Rillen der Treibscheibe zudem mit einem tiefer liegenden Rillengrund versehen, so dass sich beim Zusammenwirken der Rillen mit den Rippen eine Keilwirkung ergibt, wird ausserdem die Traktion deutlich erhöht und kann in Abhängigkeit vom gewählten Keilwinkel der Rippen bzw. Rillen eingestellt werden.In addition, if the grooves of the traction sheave are provided with a deeper groove bottom, so that a wedge effect results when the grooves interact with the ribs, the traction is significantly increased and can be adjusted depending on the selected wedge angle of the ribs or grooves.
Für eine gute Führung des Tragmittels in der Aufzuganlage können neben der Treibscheibe auch andere Scheiben mit entsprechenden Rillen versehen sein, die mit den Rippen des Tragmittels auf dessen Traktionsseite korrespondieren. Für die Führungszwecke müssen die Rillen dieser Scheiben freilich keinen tiefer liegenden Rillengrund aufweisen.For a good guidance of the suspension element in the elevator installation, in addition to the traction sheave, other sheaves may also be provided with corresponding grooves which correspond to the ribs of the suspension element on its traction side. Of course, for the purposes of guiding, the grooves of these discs do not have to have a deeper groove bottom.
Für eine hohe Lebensdauer des Aufzugtragmittels mit Faserzugträgern sollte darauf geachtet werden, dass die einwirkenden Querkräfte nicht zu gross werden und sich eine gleichmässige Lastverteilung im Tragmittel ergibt. Dies ergibt sich besonders vorteilhaft bei zwei Faserzugträgern pro Rippe.
Verbessert werden kann die Lastverteilung ausserdem, wenn bei vorliegen von zwei Zugträgern pro Rippe die Zugträger jeweils im Bereich der senkrechten Projektion P einer Flanke der Rippe angeordnet sind. Insbesondere sollten die Zugträger dann zentrisch über der Projektion der Flanke angeordnet sein.For a long service life of the lift support with fiber tension carriers, care should be taken to ensure that the applied transverse forces do not become too great and that a uniform load distribution results in the suspension element. This is particularly advantageous in the case of two fiber-tension carriers per rib.
In addition, the load distribution can be improved if, given two tension members per rib, the tension members are each arranged in the region of the vertical projection P of an edge of the rib. In particular, the tension members should then be arranged centrally above the projection of the flank.
In einer anderen Ausführungsform sind drei Zugträger pro Rippe vorgesehen. Auch hier lässt sich die Lastverteilung weiter verbessern, wenn die jeweils am seitlichen Rippenrand vorgesehenen Zugträgern im Bereich der senkrechten Projektion P einer Flanke der Rippe angeordnet sind.In another embodiment, three tension members per rib are provided. Again, the load distribution can be further improved if the respectively provided on the lateral rib edge tension members are arranged in the region of the vertical projection P of a flank of the rib.
Ebenfalls sehr vorteilhaft ist es, wenn jeder Rippe des Tragmittels genau ein Zugträger zugeordnet ist, da hier die Kräfte von den Flanken gleichmässig von beiden Seiten auf diesen einen Zugträger wirken. Bei gleicher Rippengrösse können bei einer solchen Ausgestaltung ausserdem Zugträger mit einem grösseren Durchmesser verwendet werden als bei Ausführungsformen mit mehreren zugträgern pro Rippe, ohne dass die Laufeigenschaften negativ beeinflusst werden.It is also very advantageous if each rib of the support means is assigned exactly one tension member, since the forces from the flanks act uniformly from both sides on this one tension member. In the case of the same rib size, tensile straps with a larger diameter can also be used in such an embodiment than in embodiments with a plurality of tension carriers per rib, without negatively influencing the running properties.
Eine sehr gleichmässige Verteilung der Kräfte auf alle Zugträger des Tragmittels erreicht man bei einem Zugträger pro Rippe, wenn dieser zentrisch bezüglich der beiden Rippenflanken angeordnet ist.A very uniform distribution of forces on all tensile carriers of the suspension element can be achieved with a tension member per rib, if it is arranged centrally with respect to the two rib edges.
In einer weiteren Ausführungsform weist das Tragmittel genau zwei Rippen auf der Traktionsseite auf. Ein solches Tragmittel bietet neben den Vorteilen die ein Keilrippenriemen aufweist, den Vorteil, dass die Anzahl der Tragmittel sehr genau auf die zu tragende Last im Aufzug abgestimmt werden kann.In a further embodiment, the suspension element has exactly two ribs on the traction side. Such a suspension means offers in addition to the advantages of having a V-ribbed belt, the advantage that the number of suspension elements can be tuned very accurately to the load to be carried in the elevator.
In einer besonderen Ausführungsform hat das Tragmittel mit den genau zwei Rippen auf der Traktionsseite eine Führungsrippe auf seiner der Traktionsseite gegenüberliegenden Rückseite, um bei Gegenbiegung über eine entsprechend ausgeführte Scheibe mit Führungsrille geführt zu werden, ohne dass zusätzliche Massnahmen für eine seitliche Führung des Tragmittels getroffen werden müssten.In a particular embodiment, the suspension element with the exactly two ribs on the traction side has a guide rib on its rear side opposite the traction side, in order to guide it in the case of counterbending via a correspondingly designed disk with guide groove without having to take additional measures for a lateral guidance of the suspension element.
In einer weitern besonderen Ausführungsform kann ein solches Tragmittel auch höher als breit sein, wodurch bei Biegung höhere innere Spannung im Tragmittelkörper entstehen, was die Gefahr eines Verkleminens des Tragmittels in einer mit Rillen versehenen Scheibe herabsetzt.In a further special embodiment, such a support means may also be higher than wide, whereby upon bending higher internal stress in the support center body arise, which reduces the risk of Verkleminens the support means in a grooved disc.
Speziell wenn Faserlitzen als Zugträger vorgesehen sind, kann bei entsprechend kleinem Litzendurchmesser die Anzahl der Zugträger pro Rippe auch weit höher gewählt werden. Dies kann auch soweit gehen, dass die einzelnen Zugträger nicht mehr durch Mantelmaterial voneinander beabstandet im Tragmittel vorliegen sondern bandartig dicht gepackt in einer Ebene liegen.Especially if fiber strands are provided as tensile carriers, the number of tensile carriers per rib can also be chosen to be much higher with a correspondingly small strand diameter. This can also go so far that the individual tension members are no longer spaced apart by jacket material in the suspension means but are packed tightly packed in a plane.
Besonders vorteilhaft ist es, die Zugträger aus Faserwerkstoff mit einem oder mehreren Indikatorelementen zu versehn. Die Indikatorelemente können in Form eines elektrisch leitenden, metallischen Drahtes oder in Form von elektrisch leitenden Fasern (Basalt, Carbon) als Garn(e) oder Litze(n) vorliegen. Indikatorelemente können mit den Garnen und/oder Litzen verseilt in den Zugträgern vorliegen oder diese schraubenförmig umschlingen.Sie können auch parallel zum Zugträger zusammen mit ihm oder getrennt von ihm im Mantelmaterial eingebettet sein. das eine oder die mehreren Indikatorelemente erstrecken sich über die gesamte Länge des Tragmittels und sind mindestens an einem Ende messtechnisch kontaktiert. Elektrisch leitende Indikatorelemente können für Widerstandsmessungen oder Temperaturmessungen zur Überwachung der Zugträger verwendet werden oder aber auch zur Überwachung des Mantelzustandes. Einzelheiten zur die Widerstandsmessung sind in der
Alternativ ist auch die Überwachung über einen Biegewechsel- und/oder Fahrtenzähler möglich: Dabei werden beispielsweise die Anzahl der Biegewechsel, welche das Tragmittel absolviert hat, gezählt. Aus Lebensdauertests ist die Bruchkraftdegradation des Tragmittels bekannt und es kann nach einer gewissen Anzahl Biegewechsel auf den Tragmittelzustand geschlossen werden. Einzelheiten zum Beigewechselzähler finden sich in der
Ausserdem ist eine Kombination von Biegewechselzähler und/oder Fahrtenzähler mit den Überwachungsmethoden mittels elektrisch leitender Indikatorelemente denkbar. Hierdurch kann die Sicherheit hinsichtlich der Ablegereifeerkennung des Fasertragmittels weiter erhöht werden.In addition, a combination of Biegewechselzähler and / or trip counter with the monitoring methods by means of electrically conductive indicator elements is conceivable. As a result, the safety with regard to the Ablegereifeerkennung the fiber-carrying agent can be further increased.
Umfasst das Tragmittel mehr als einen sich in Längsrichtung des Tragmittels erstreckenden Zugträger und sind diese Zugträger, in der Breite des Tragmittels betrachtet, in einer Ebene nebeneinander angeordnet, so können generell Scheiben mit kleineren Scheibendurchmessern und ein kleinerer leichterer Motor in der Aufzugsanlage verwendet werden als bei der Verwendung von Tragmitteln gleicher Tragfähigkeit, die nur einen Zugträger oder mehrere Zugträger in verschiedenen "Lagen" - von der Rotationsachse einer Scheibe radial nach aussen betrachtet - übereinander aufweisen. Auf diese Weise können Platz und Kosten gespart werden.If the suspension element comprises more than one tension member extending in the longitudinal direction of the suspension element, and if these tensile elements are arranged side by side, viewed in the width of the suspension element, then pulleys with smaller pulley diameters and a smaller, lighter motor can generally be used in the elevator installation the use of support means of equal capacity, the only one tension member or more tension members in different "layers" - viewed from the axis of rotation of a disc radially outward - have one above the other. In this way space and costs can be saved.
Vorteilhafter Weise ist die Treibscheibe die kleinste Scheibe der Aufzugsanlage. Ist die Treibscheibe direkt auf einer Welle des Antriebsmotors angeordnet, so kann der Antrieb ohne Getriebe sehr kompakt gebaut werden. Besonders einfach sind Montage und Herstellung, wenn man die Treibscheibe einstückig mit einer Welle des Antriebsmotors ausbildet.Advantageously, the traction sheave is the smallest disc of the elevator installation. If the traction sheave is arranged directly on a shaft of the drive motor, then the drive can be built very compact without a gear. Assembly and production are particularly simple if the traction sheave is formed integrally with a shaft of the drive motor.
Je nach Art der Aufhängung 1:1, 2:1 oder auch höher, umfasst die Aufzugsanlage nur die Treibscheibe (1:1 Aufhängung) oder aber noch verschiedene weitere Scheiben über die das Tragmittel geführt ist. Diese Scheiben können Umlenkscheiben, Führungsscheiben, Kabinentragscheiben, Gegengewichtstragscheiben sein. Aus Platzgründen werden bevorzugt Scheiben mit kleinen Durchmessern und bezüglich kleinerer leichterer Motoren insbesondere auch Treibscheiben mit kleinen Durchmessern bevorzugt. Letztere können besonders vorteilhaft integral mit der Welle des Motors gefertigt sein. Die Anzahl der Scheiben und deren Durchmesser hängen von der Aufhängung und der Komposition der einzelnen Komponenten eines Aufzugs im Aufzugsschacht ab. So kann es vorkommen, dass die Scheiben in einer Aufzugsanlage unterschiedlich grosse Durchmesser haben. Dabei können die Scheiben sowohl grösser als auch kleiner als die Treibscheibe sein. Wenn hier von Scheiben gesprochen wird, so können diese nicht nur scheibenförmig ausgebildet sein, sondern sie können auch in zylindrischer Form, ähnlich einer Welle ausgebildet sein. Ihre Funktion ist aber unabhängig von dieser Ausgestaltungsfrage ein Umlenken, Tragen oder Antreiben des Tragmittels.Depending on the type of suspension 1: 1, 2: 1 or higher, the elevator system includes only the traction sheave (1: 1 suspension) or even various other discs over which the support means is performed. These discs may be deflecting discs, guide discs, car washers, counterweight washers. For reasons of space, preference is given to disks with small diameters and, in relation to smaller, lighter engines, in particular also traction disks with small diameters. The latter can be made particularly advantageous integrally with the shaft of the motor. The number of discs and their diameters depend on the suspension and the composition of the individual components of an elevator in the elevator shaft. So it may happen that the discs have different diameters in an elevator system. The discs can be both larger and smaller than the traction sheave. If we talk about disks here, they can not only be disc-shaped but they can also be formed in a cylindrical shape, similar to a shaft. Their function is independent of this design issue, a deflection, carrying or driving the suspension.
Angemerkt sei hier, dass unter Aufzugsschacht nicht zwingend ein geschlossener Raum verstanden wird, sondern ganz allgemein die Konstruktion, die meist durch sogenannte Führungsschienen die Bewegungsbahn von Kabine und gegebenenfalls Gegengewicht festlegt, und in oder an der heutzutage in der Regel auch alle Komponenten des Antriebs aufgenommen sind (maschinenraumloser Aufzug).It should be noted here that under elevator shaft is not necessarily a closed space is understood, but quite generally the construction, which usually defines the path of movement of the cabin and possibly counterweight by so-called guide rails, and added to or in the nowadays usually all components of the drive are (machine roomless elevator).
Bei Aufzugsanlagen wird die statische Tragmittelsicherheit gemäss Norm (EN81, ASME 17.6) meistens mit 12 ausgelegt. Dieser hohe Sicherheitsfaktor wird unter anderem deshalb so hoch gewählt, weil die Lebensdauer und somit auch Ablegereife des Tragmittels oft nicht genau genug abgeschätzt werden und/oder nicht rechtzeitig erkannt werden konnte. Bei dem vorliegend vorgeschlagenen kunststoffummantelten Tragmittel kann die Lebensdauer des Tragmittels aber genauer vorherbestimmt und überwacht werden: ersteres beispielsweise, durch die Anpassung des Elementardurchmessers der dicksten Litze in einem Zugträger auf den kleinsten Scheibendurchmesser der Aufzugsanlage, in der es eingesetzt werden soll; durch genaues und permanentes Monitoring von Mantelzustand und Zugträgerzustand; durch die Verwendung von Zugträgern in denen die Filamente gleichzeitig reissen; durch die genaue Abstimmung von Geometrien und Materialien des Tragmittels und der Scheiben in der Aufzuganlage und den dadurch erreichten geringen Verschleiss. Die genauere Vorhersagbarkeit der Lebensdauer und damit der Ablegereife zusammen mit der permanenten und umfassenden Tragmittelüberwachung erlauben es, eine Aufzuganlage ohne einen Sicherheitsverlust mit kleineren Seilsicherheiten auszulegen, nämlich mit Seilsicherheitsfaktoren zwischen 8 und kleiner 12. Dies senkt die Gestehungskosten, den Wartungsaufwand und den Energiebedarf und erhöht die Wirtschaftlichkeit der Anlage.In the case of elevator systems, the static load-bearing device safety according to the standard (EN81, ASME 17.6) is usually designed with 12. One of the reasons why this high safety factor is chosen to be so high is that the service life and thus also the risk of discarding the suspension element are often not estimated accurately enough and / or could not be detected in good time. In the presently proposed plastic-coated support means, however, the life of the support means can be more accurately predetermined and monitored: the former, for example, by adjusting the elementary diameter of the thickest strand in a tension member to the smallest disc diameter of the elevator installation in which it is to be used; through accurate and permanent monitoring of shell condition and tensile state; through the use of tension members in which the filaments tear at the same time; by the exact matching of geometries and materials of the suspension element and the discs in the elevator system and the resulting low wear. The more accurate predictability of the life and thus the Ablegereife together with the permanent and comprehensive support means monitoring make it possible to design a lift without a loss of security with smaller rope safety, namely with rope safety factors between 8 and smaller 12. This lowers the cost price, maintenance and energy requirements and increases the economy of the plant.
Weitere vorteilhafte Ausgestaltungen und Weiterbildungen der Erfindung gehen aus den weiteren Ansprüchen hervor. Wie bereits aus der bisherigen Beschreibung hervorgeht, können die Merkmale der verschiedenen Ausführungsformen miteinander kombiniert werden und sind nicht auf die Beispiele beschränkt in deren Zusammenhang sie beschrieben sind. Dies wird auch aus den folgenden Erläuterungen der Erfindung anhand der beigefügten schematischen Zeichnungen deutlich. Die in den jeweiligen Zeichnungen dargestellten Ausführungsbeispiele zeigen jeweils bestimmte Merkmale in Kombination miteinander: Dies bedeutet aber nicht, dass sie nur in der gezeigten Kombination sinnvoll eingesetzt werden können. Im Gegenteil können sie ebenso gut mit Merkmalen anderer gezeigter oder beschriebener Beispiele sinnvoll kombiniert werden.Further advantageous embodiments and modifications of the invention will become apparent from the other claims. As already apparent from the previous description, the features of the various embodiments can be combined with each other and are not limited to the examples in the context of which they are described. This will also become apparent from the following explanations of the invention with reference to the accompanying diagrammatic drawings. The illustrated in the respective drawings Embodiments each show certain features in combination with each other: However, this does not mean that they can be used meaningfully only in the combination shown. On the contrary, they can equally well be combined with features of other examples shown or described.
Die Fig. zeigen beispielhaft und rein schematisch:
- Fig. 1
- einen zu einer Aufzugskabinenfront parallelen Schnitt durch eine erfindungsgemässe Aufzugsanlage;
- Fig. 2a
- eine perspektivische Ansicht eines zweiten Ausführungsbeispiels eines Tragmittels gemäss Erfindung in Form eines flachen Riemens;
- Fig. 2b
- vergrössert einen Ausschnitt des flachen Riemens aus
Fig. 2a - Fig.3a
- eine perspektivische Ansicht einer Rippenseite eines ersten Ausführungsbeispiels eines Tragmittels gemäss Erfindung in Form eines Keilrippenriemens;
- Fig.3b
- eine Querschnitts-Ansicht des Tragmittels gemäss
Fig. 3a mit verschiedenen Beispielen für mögliche Rippenausgestaltungen; - Fig. 4
- einen Schnitt parallel zur Rotationsachse einer Treibscheibe einer Aufzugsanlage und durch ein darüber laufendes weiteres Ausführungsbeispiel eines Tragmittels;
- Fig. 5
- einen Schnitt durch noch ein weiteres Ausführungsbeispiel eines Tragmittels der Aufzugsanlage senkrecht zu dessen Zugträgem;
- Fig. 6
bis 11 - je einen Querschnitt durch ein Ausführungsbeispiel eines Zugträgers;
- Fig. 12
- einen Schnitt analog zu dem in
Fig. 5 durch ein weiteres Ausführungsbeispiel eines Aufzugtragmittels; - Fig. 13 und 14
- je einen Querschnitt durch ein weiteres Ausführungsbeispiel eines Zugträgers;
- Fig. 15
- einen Schnitt analog zu dem in
Fig. 5 durch ein weiteres Ausführungsbeispiel eines Tragmittels der Aufzugsanlage; - Fig. 16
und 17 - je einen Querschnitt durch ein weiteres Ausführungsbeispiel eines Zugträgers;
- Fig. 18
bis 26 - Schnitte analog zu dem in
Fig. 5 durch weitere Ausführungsbeispiele für ein Aufzugtragmittel;
- Fig. 1
- a parallel to an elevator car front section through an inventive elevator system;
- Fig. 2a
- a perspective view of a second embodiment of a support means according to the invention in the form of a flat belt;
- Fig. 2b
- enlarges a section of the flat belt
Fig. 2a - 3a
- a perspective view of a rib side of a first embodiment of a support means according to the invention in the form of a V-ribbed belt;
- 3b
- a cross-sectional view of the support means according to
Fig. 3a with various examples of possible rib designs; - Fig. 4
- a section parallel to the axis of rotation of a traction sheave of an elevator installation and by a further running embodiment of a support means;
- Fig. 5
- a section through yet another embodiment of a support means of the elevator system perpendicular to the Zugträgem;
- Fig. 6 to 11
- each a cross section through an embodiment of a tension member;
- Fig. 12
- a section analogous to that in
Fig. 5 by another embodiment of an elevator support means; - FIGS. 13 and 14
- each a cross section through a further embodiment of a tension member;
- Fig. 15
- a section analogous to that in
Fig. 5 by a further embodiment of a suspension means of the elevator installation; - FIGS. 16 and 17
- each a cross section through a further embodiment of a tension member;
- Fig. 18 to 26
- Sections analogous to those in
Fig. 5 by further embodiments of an elevator support means;
Mit dem Begriff Tragmittel 12 sind in
Das erfindungsgemässe Tragmittel 12 weist einen aus einem Polymer gefertigten Mantelkörper 15 auf, in den mindestens ein sich in Längsrichtung des Tragmittels 12 erstreckender Zugträger 22 eingebettet ist. Der Zugträger 22 weist wenigstens eine aus Garnen verseilte Litze 50 auf, wobei die Garne Filamente aus synthetischem und/oder mineralischem Fasermaterial umfassen.The
Die Aufzuganlage 19 und das Tragmittel 12, wie es beispielsweise in den
Für eine erste Abschätzung kann mit den Bruchdehnungswerten der Faserhersteller gerechnet werden. Für eine genaue Bestimmung der Bruchdehnung werden die Litzen 50 mit Elementardurchmesser δ werkstoffüblichen Zugversuchen unterzogen analog ASTM D 2256.For a first estimate, the elongation at break values of the fiber manufacturers can be calculated. For an accurate determination of the elongation at break, the
Als Basismaterial für solche Zugträger 22 wird daher Fasermaterial verwendet, dessen Bruchdehnung εb in einem Bereich zwischen εb = 0.5% und 5% liegt.As a base material for such
Als geeignet haben sich folgende Fasermaterialien herausgestellt: : E-Glas, S-Glas, Basalt, Carbon, Polyethylen, insbesondere HMPE, Polyester, insbesondere LCP und TLCP, PVC, PTFE, PAN, Nylon; Polyamid, insbesondere Aramid, PBO (Poly-(Benzoxazol)), M5 ((poly-[dümidazo pyridinylene (dihydroxy)phenylene], kurz PIPD), Hybridfasern, die bereits als solche erhältlich sind.The following fiber materials have proven to be suitable: E glass, S glass, basalt, carbon, polyethylene, in particular HMPE, polyester, in particular LCP and TLCP, PVC, PTFE, PAN, nylon; Polyamide, in particular aramid, PBO (poly (benzoxazole)), M5 ((poly- [dümidazo pyridinylene (dihydroxy) phenylene], PIPD for short), hybrid fibers, which are already available as such.
Beispiele für Kombinationen von Scheibendurchmessern D in [mm] und maximalen Elementardurchmessern δ ±0.03[mm] für verschiedene Fasermaterialien sind im Folgenden gegeben:
Die Zugträger bzw. das Fasermaterial der Zugträger wird imprägniert für eine bessere Abreibfestigkeit und einen bessere Adhäsion zum Mantelmaterial.The tension members or the fiber material of the tension members is impregnated for a better abrasion resistance and a better adhesion to the jacket material.
Zum Imprägnieren bzw. als Matrixmaterial werden z.B. Polyurethane, Epoxide und Imprägniermittel auf Chloropren- bzw. Gummi-Basis verwendet. Die Imprägniermittel sind in der Regel Emulsionen oder Lösungen mit wässerigem oder organischem Lösungsmittel.For impregnation or as a matrix material, e.g. Polyurethanes, epoxies and impregnating agents based on chloroprene or rubber used. The impregnating agents are usually emulsions or solutions with aqueous or organic solvent.
Als sehr vorteilhaft haben sich Epoxide als Imprägniermittel für Glas-, Basalt- und Carbonfasern herausgestellt, die auch eine gute Anbindung an Polyurethan (PU) und Mantelmaterialien auf Polyamidbasis oder Gummibasis erlauben. Ebenfalls sehr gut lassen sich Glasfasern in gummiartige Mantelmaterialien einbinden, wenn sie mit einer Gummilösung imprägniert werden oder der Zugträger mit einer Adhäsionsschicht aus einer Gummilösung oder Latex (Resorcinol Formaldehyd Latex) beschichtet wird. Ebenfalls geeignet für die Anbindung an Mantelmaterialien auf PU-Basis bzw. Polyamidbasis sind Imprägniermittel auf Polyurethanbasis, wobei diese aber besser mit den synthetischen Fasermaterialien, wie M5, Polyamid, insbesondere Aramid, Polyester und Polyethylen zusammenwirken. Besonders vorteilhaft hat sich das Imprägnieren von Polyesterfasern mit thermoplastischem esterbasiertem PU herausgestellt. Allerdings gibt es Unterschiede in der Hydrolysestabilität und der Abriebbeständigkeit zwischen esterbasiertem PU und etherbasiertem PU, so dass das Imprägniermittel auch abgestimmt auf die zu erwartenden Anforderungen gewählt werden sollte. Neben dem Zusammenwirken des Imprägniermittels mit dem Fasermaterial und dem Mantelmaterial können also bei der Wahl des Imprägniermittels abhängig vom Anforderungsprofil auch noch weitere Faktoren relevant sein.Epoxies have proven to be very advantageous as impregnating agents for glass, basalt and carbon fibers, which also allow good bonding to polyurethane (PU) and polyamide-based or rubber-based sheath materials. Glass fibers can also be incorporated very well into rubber-like casing materials if they are impregnated with a rubber solution or the tensile carrier is coated with an adhesion layer of a rubber solution or latex (resorcinol formaldehyde latex). Polyurethane-based impregnating agents are also suitable for bonding to PU-based or polyamide-based casing materials, but they are better impregnated with synthetic fiber materials such as M5. Polyamide, in particular aramid, polyester and polyethylene interact. Particularly advantageous is the impregnation of polyester fibers with thermoplastic ester-based PU has been found. However, there are differences in the hydrolytic stability and the abrasion resistance between ester-based PU and ether-based PU, so that the impregnating agent should also be selected in accordance with the expected requirements. In addition to the interaction of the impregnating agent with the fiber material and the jacket material, other factors may also be relevant when selecting the impregnating agent, depending on the requirement profile.
Generell haben sich Elastomere als geeignetes Mantelmaterial für den Körper 15 des Tragmittels 12 herausgestellt. Besonders gut eignen sich elastomere Polyurethane, insbesondere thermoplastische, etherbasierte Polyurethane; Polyamide, insbesondere Polyether-Block-Amide (PEBAX®); Polyester, insbesondere TPC (z.B. Hytrel®); natürlicher und künstlicher Gummi, wie insbesondere NBR, HNBR, EPM und EPDM. Auch Chloropren kann im Mantelkörper 15 verwendet werden. Dieses Elastomer hat sich besonders auch als Adhäsionsmittel zwischen Zugträgern und gummiartigen elastomeren Mantelmaterialien, wie Kautschuk, NBR, EPDM bewährt.In general, elastomers have proven to be a suitable jacket material for the
Je nach den spezifischen Anforderungen können die verschiedenen Polymere flexibilisiert sein, mit Temperaturstabilisatoren und/oder UV-Stabilisatoren versehen sein, mit Flammhemmern und Herbiziden etc. versetzt sein und/oder, wo nötig, witterungs- und hydrolysefest eingestellt sein.Depending on the specific requirements, the various polymers may be flexibilized, be provided with temperature stabilizers and / or UV stabilizers, be mixed with flame retardants and herbicides, etc. and / or, where necessary, be weather and hydrolysis resistant.
Tragmittel 12, wie dies in
Ein weiteres Beispiel eines erfindungsgemässen Tragmittels ist in den
Anhand von
Die Tragscheiben 4.2, 4.3 und Führungsscheiben 4.4 weisen vorteilhaft Rillen 35 ohne tiefer liegenden Rillengrund 36 auf und Erhöhungen 38 die gleich dimensioniert sind wie die Vertiefungen 26 des Tragmittels 12 auf seiner Traktionsseite 18. Dies vermindert das Risiko, dass das Tragmittel in der Scheibe 4.2, 4.3, 4.4 verklemmt und gewährt eine gute Führung bei geringerer Traktion.The support disks 4.2, 4.3 and guide disks 4.4 advantageously have grooves 35 without underlying groove bottom 36 and
Für die Berücksichtigung besonderer Eigenschaften ist es sinnvoll, die Traktionsseite und/oder die Rückseite des Tragmittels mit einer Beschichtung 62 zu versehen. Diese Beschichtung 62 kann beispielsweise durch Beflockung oder Extrusion aufgebracht sein, oder auch aufgespritzt, auflaminiert oder geklebt sein. Sie kann vorzugsweise auch ein Gewebe 61 aus Naturfasern, wie beispielsweise Hanf oder Baumwolle, oder aus synthetischen Fasern, wie beispielsweise aus Nylon, Polyester, PVC, PTFE, PAN, Polyamid oder einem Gemisch aus zwei oder mehr dieser Fasertypen sein. Das Gewebe 61 kann wiederum getränkt oder beschichtet sein, um beispielsweise eine bessere Haftung mit dem darunter liegenden Material des Körpers zu erreichen oder/oder mit PTFE-Anteilen um bessere Gleiteigenschaften gegenüber Scheiben der Aufzugsanlage zu erhalten.For the consideration of special properties, it makes sense to provide the traction side and / or the back of the suspension element with a
Das Tragmittel 12 in
In den in den
Es handelt sich bei diesen Kräften einerseits um die Übertragung reiner Zugkräfte in Riemenlängsrichtung. Andererseits werden bei der Umschlingung einer Riemenscheibe 4.1 - 4.4 von den Zugträgern 22 Kräfte in radialer Richtung über den Riemenkörper 15 auf die Riemenscheibe 4.1, 4.2, 4.3, 4.4 übertragen. Die Querschnitte der Zugträger 22 sind so dimensioniert, dass diese radialen Kräfte nicht den Riemenkörper 15 durchschneiden. Im Falle der Umschlingung einer Riemenscheibe treten in den Zugträgern 22 zusätzlich Biegespannungen infolge der Krümmung des auf der Riemenscheibe aufliegenden Tragmittels 12 auf. Um diese Biegespannungen in den Zugträgern 22 bei kleinen Biegeradien, wie sie beim Lauf des Tragmittels 12 über im Durchmesser kleine Scheiben 4 einer Aufzuganlage 19 vorkommen, so gering wie möglich zu halten, werden die pro Rippe 20 zu übertragenden Kräfte auf mehrere Zugträger 22 und besonders günstig auf zwei Zugträger 22 verteilt, wie dies in
In
Bei nur einem Zugträger 22 pro Rippe 20 sind die Zugträger 22 mittig bezüglich der Spitze der Rippe 20 angeordnet. Diese mittige Anordnung des Zugträgers 22 in der Rippe 20 gewährleistet eine optimale Kraftübertragung via die Rippenflanken 24 zwischen dem Zugträger 22 und einer Treibscheibe 4.1 einer Aufzuganlage 19.With only one
Aus der Darstellung der
In
Besonders vorteilhaft wird für ein Cord 9, wie er in
Ebenfalls als Zugträger 22 für Aufzugtragmittel 12 sind einfach verseilten Cords 9 gemäss
Ein sehr einfacher Cord 9, der gut aus Fasermaterial der vorgeschlagenen Art hergestellt werden kann und gut in ein Mantelmaterial eingebunden werden kann, ist in
In
Generell können solche Indikatorelement entweder in einem Zugträger verseilt sein oder schraubenförmig um ihn herumgewickelt sein. Sie können aber auch parallel ausgestreckt mit ihm zusammen oder von ihm separiert im Mantelmaterial eingebettet sein. In
In den
Die in den
Im Beispiel der
Bei dem Beispiel aus
Wie das Ausführungsbeispiel in
Geringe Abmessungen und ein geringes Gewicht lassen sich generell für ein geripptes Tragmittel 12 dadurch erreichen, dass die Abstände X (vgl.
Im Gegensatz zu den Beispielen in
Statt der bisher beschriebenen aus Lizen 50 hergestellten Cords 9 können als Zugträger 22 der erfindungsgemässen Tragmittel 12 auch einfache Litzen 50 aus verseilten Garnen vorgesehen sein. Im Weiteren werden Litzen 50, die als Zugträger 22 eingesetzt sind und von der Verseilung der Garne her ein linksgängiges Drehmoment aufweisen mit einem S dargestellt, wie dies in
Der Einsatz von Litzen 50 als Zugträger 22 stellt eine im Vergleich zu verseilten Cords 9 sehr kostengünstige Variante dar, da mindestens ein Produktionsschritt entfällt. Da sich in Litzen-Zugträgern aber höhere Biegespannungen bei gleichem Zugträgerdurchmesser als bei Cord-Zugträgern ergeben, werden derartige Zugträger 22 vorzugsweise in Tragmitteln 12 eingesetzt, die für Aufzugsanlagen mit grossen Treibscheiben 4.1 vorgesehen sind. Bei der Einbindung von beabstandet nebeneinander angeordneten Litzen 50 als Zugträger 22 in den Mantelkörper 15 eines Aufzugtragmittels 12 kann tendenziell eine weichere Matrix verwendet werden als bei Cords 9, weil es zwischen den Litzen 50 nicht zu Relativbewegungen von unmittelbar nebeneinander liegenden Litzen 50 kommt. Durch die weichere Matrix wird die Litze 50 biegeweicher. Die in der Litze 50 auftretenden Spannungen lassen sich durch Dehnung im weicheren Matrixmaterial besser abbauen als in einem harten, eher spröden dafür aber abriebfesteren Matrixmaterial. Die Matrixhärte liegt vorzugsweise im Bereich von 50 Shore A bis 54 Shore D.The use of
Optional können Litzen 50 mit Garnen unterschiedlicher Schlaglängen eingesetzt werden. Die inneren Garne einer Litze 50 haben dann vorzugsweise eine kürzere Schlaglänge als die äusseren Garne. Wie bei den Cords 9 mit unterschiedlichen Litzenschlaglängen (siehe oben) kann auf diese Weise erreicht werden, dass die Filamente der Garne unabhängig von ihrer Lage in der Litze gleichzeitig reissen.Optionally,
Werden als Fasern für Zugträger 22 in Aufzugtragmitteln 12 Fasermaterialien eingesetzt, die zum Kriechen neigen, wie beispielsweise high-modulus Polyethylen (HMPE), bekannt unter den Marken Dyneema® und Spectra®, können Hybridkonstuktionen vorgesehen werden. Zum Beispiel kann neben den Zugträgern 22 aus den zum Kriechen neigenden Fasern eine gewisse gleichmässig zwischen diesen verteilte Anzahl Zugträger aus nicht zum Kriechen neigenden Fasermaterial in einem Zugträger verwendet werden. Oder alternativ kann ein Teil eines solchen Zugträgers 22 aus anderen nicht zum Kriechen neigenden Fasermaterialien, z.B. Polyamid, hergestellt sein. Vorteilhafterweise werden dabei Filamente aus dem kriechenden Fasermaterial gleichmässig mit den Filamenten des nicht-kriechenden Fasermaterials gemischt oder ein innerer Teil des Zugträgers wird mit den Filamenten aus dem kriechenden Fasermaterial und ein äusserer Teil mit den Filamenten aus dem nicht-kriechenden Fasermaterial gestaltet bzw. umgekehrt, abhängig von den verwendeten Fasern.When fibrous materials which are prone to creep, such as high modulus polyethylene (HMPE), known under the Dyneema® and Spectra® brands, are used as fibers for
In
In
Für alle Aufzugtragmittel 12 mit Beschichtungen gilt, dass sie über die gesamte Länge des Tragmittels 12 oder nur über einen oder mehrere, bestimmte Längenabschnitte des Tragmittels 12 aufgebracht sein können. Insbesondere können diejenigen Längenabschnitte des Tragmittels 12 beschichtet sein, die bei einem Aufsitzen der Kabine 3 oder des Gegengewichtes 8 - beispielsweise auf einem Puffer in der Schachtgrube - mit der Treibscheibe oder einer anderen Scheibe zusammenwirken.For all elevator support means 12 with coatings applies that they can be applied over the entire length of the support means 12 or only one or more, certain lengths of the support means 12. In particular, those lengths of the support means 12 may be coated, which cooperate in a sitting of the car 3 or the counterweight 8 - for example, on a buffer in the pit - with the traction sheave or other disc.
Cords sind teurer als Litzen, sie sind aber auch biegsamer und daher für kleine Scheibendurchmesser besser geeignet als Litzen.Cords are more expensive than strands, but they are also more flexible and therefore more suitable for small disc diameters than strands.
Die
Der Zusammenhalt der Litzen 50 in Zugträgereinheiten 25 kann durch eine gemeinsame Umhüllungsschicht, durch Verschweissen, Verkleben oder durch eine Adhäsionsschicht erfolgen. Durch diese Konstruktionen der Zugträger lässt sich eine bessere Platzeffizienz der Zugträger im Riemen im Vergleich zu Cords oder Litzen als Zugträger erzeugen. Ausserdem lässt sich hiermit ein Zugträger herstellen, der eine hohe Bruchlast und durch seine geringe Höhe eine hohe Biegeflexibilität aufweist.The cohesion of the
In
Der Zusammenhalt der Litzen zu einem Band kann durch eine gemeinsame Umhüllungsschicht, Verschweissen, Verkleben oder durch eine Adhäsionsschicht erfolgen.The cohesion of the strands into a band can be effected by a common coating layer, welding, gluing or by an adhesion layer.
In
In einer weiteren Ausführungsform, wie sie in
Die oben beschriebenen, einzelnen Merkmale der verschiedenen Ausführungsformen des Aufzugstragmittels 12 können selbstverständlich nicht nur in beschriebener Weise kombiniert werden. Je nach Anforderungsprofil der Aufzuganlage 19, für die das Tragmittel gedacht ist, weiss der Fachmann die beschriebenen Merkmale, wie beispielsweise Anzahl Rippen traktionsseitig, Anzahl Rippen rückseitig, Anordnung und Anzahl von Zugträgern pro Rippe, Ausgestaltung der Zugträger als Litze oder Cord, Cordaufbau und Materialien, entsprechend seiner Bedürfnisse auch in anderer Weise sinnvoll zu kombinieren.The above-described individual features of the various embodiments of the elevator support means 12 can of course not be combined only in the manner described. Depending on the requirement profile of the
Anhand eines als Keilrippenriemen ausgestalteten Tragmittels 12, wie es oben in seinen verschiedenen Ausführungsformen beschrieben ist, soll im Folgenden eine erfindungsgemässe Aufzugsanlage 9, wie sie in
Das Tragmittel 12 ist in dem in
In dem in
Wie in
Besonders einfach lassen sich Tragmittel herstellen deren Flankenwinkel β in den Rippen 20 gleich den Winkeln in den Vertiefungen 26 ist. Das gleiche gilt auch für die Herstellung von gerillten Riemenscheiben, die passend zu den vorgesehenen Tragmitteln mit Rillen 35 bzw. Erhöhungen 37 ausgestattet sind, deren Flanken 38 in der Rille 35 und der Erhöhung 37 jeweils einen Flankenwinkel β' einschliessen.Particularly simple suspension elements can be produced whose flank angle β in the
Über die Kabinentragscheiben 4.2 ist der Keilrippenriemen 12 in der Aufzuganlage 19 der
In der in
Entgegen der in
Wie weiter oben bereits angemerkt ist es, um eine Aufzugsanlage mit geringen Wartungskosten zu erhalten, unter anderem wichtig, ein Tragmittel mit grosser Lebensdauer in der Anlage einzusetzen. Ausserdem können die Kosten reduziert werden, wenn ein kleiner leichter Motor mit kleiner Treibscheibe eingesetzt werden kann. Der benötigte Platz für eine Aufzugsanlage kann weiter verringert werden, wenn neben der kleinen Treibscheibe weitere Scheiben mit kleinen Durchmessern verwendet werden. Ebenfalls vorteilhaft für eine Aufzugsanlage ist eine gut an die definierten Anforderungen dieser Anlage angepasste Traktion zwischen Treibscheibe und Tragmittel. Wie oben dargelegt, werden Tragmittel, wie sie in diesen Unterlagen beschrieben sind, und Aufzugsanlagen mit solchen Tragmitteln all diesen Anforderungen gerecht.As already mentioned above, in order to obtain an elevator installation with low maintenance costs, it is important, inter alia, to use a suspension element with a long service life in the installation. In addition, the cost can be reduced if a small lightweight motor with a small traction sheave can be used. The space required for an elevator installation can be further reduced if, in addition to the small traction sheave, additional disks with small diameters are used. Also advantageous for an elevator system is a well adapted to the defined requirements of this system traction between traction sheave and suspension element. As stated above, suspension means, as described in these documents, and elevator systems with such suspension means meet all these requirements.
Claims (10)
- Elevator suspension means, which is intended for an elevator system (19), and is intended there for suspending and/or moving at least one elevator car (3), wherein the suspension means (12) can at least be guided and driven by way of a sheave (4), in particular a drive sheave (4.1), of a drive machine (2) of an elevator system (19), wherein D is the sheave diameter of the smallest sheave in the elevator system, wherein the suspension means (12) has a casing body (15) produced from a polymer and comprises at least one tension member (22) embedded in the casing body (15) and extending in the longitudinal direction of the suspension means (12), wherein the tension member (22) comprises a strand (50) twisted from yarns, the yarns of which are formed from filaments of synthetic and/or mineral fibre material, characterized in that the diameter of a thickest strand (50) in a tension member (22) is referred to as the elementary diameter δ and this thickest strand (50) has an elongation at break εb, and wherein the tension member (22) is substantially formed by a cord (9) of twisted strands (50) and the elementary diameter δ of the thickest strand (50) of the tension member (22) is determined in accordance with the following equation: δ = D / (1/εb - 1).
- Elevator suspension means according to Claim I, wherein the elementary diameter δ of this thickest strand (50) is made to match a diameter D of a smallest sheave (4) of the predetermined elevator system (19) such that, when the elevator suspension means (12) is bent by the smallest diameter D, it undergoes a maximum elongation ε that is less than the elongation at break εb.
- Elevator suspension means according to one of the preceding claims, wherein the fibre material of the thickest strand (50) with the elementary diameter δ has an elongation at break εb in the range of 0.5% to 5% and the filaments of the yarns originate from the group of the following fibre materials: E-glass, S-glass, basalt, carbon, polyethylene, in particular HMPE, polyester, in particular LCP and TLCP, PVC, PTFE, PAN, nylon; polyamide, in particular aramid, PBO (poly-(benzoxazole)), M5 poly-[diimidazo pyridinylene (dihydroxy) phenylene], PIPD for short), hybrid fibres.
- Elevator suspension means according to one of the preceding claims, in which the strands (50) in an outermost strand layer of the tension member (22) are spaced apart from one another, to be precise all the more the greater the viscosity of the casing material is when the tension member (18) is embedded in the casing (15) of the suspension means (12), wherein the spacing (60) is at least 0.03 mm.
- Elevator suspension means according to one of the preceding claims, in which the tension member (22) comprises a matrix material which comprises a proportion by weight in the cured tension member (22) of 5% to 45% and comprises a polymer or a polymer blend with a polymer from the following group: polyurethanes, preferably polyurethanes soluble in water, epoxies, rubber-like elastomers, in particular EPDM, resorcinol formaldehyde latex.
- Elevator suspension means according to one of the preceding claims, in which the casing body (15) comprises an elastomer or a polyblend with at least one elastomer from the following group: polyurethane, in particular thermoplastic, ether-based polyurethane; thermoplastic, ester-based polyurethane; polyamide, in particular on the basis of polyamide 11/polyamide 12; polyester, in particular TPC; natural and synthetic rubber, in particular NBR, HNBR, EPM and EPDM; chloroprene.
- Elevator suspension means according to one of the preceding claims, in which one side of the casing body (15) is designed as a traction side (18), which is intended to interact with a traction sheave of an elevator drive, and one side of the casing body (15), lying opposite from the traction side (18), is designed as the rear side (17) of the suspension means (12), wherein the tension members (22) embedded in the casing body (15) are arranged next to one another in a plane between the traction side (18) and the rear side (17), when considered in the width of the suspension means (12), and wherein the tension members are arranged in the plane such that they are in contact with one another.
- Elevator system with at least one sheave (4), by way of which an elevator suspension means (12) is guided, wherein at least one sheave (4) is a drive sheave (4.1) of a drive machine (2), which drives the suspension means (12), which moves and/or carries at least one elevator car (3), wherein D is the sheave diameter of the smallest sheave in the elevator system, wherein the suspension means (12) comprises a casing body (15) produced from a polymer and at least one tension member (22) embedded in the casing body (15) and extending in the longitudinal direction of the suspension means (12), wherein the tension member (22) has a strand (50) twisted from yarns, the yarns of which are formed from filaments of synthetic and/or mineral fibre material, wherein the tension member (22) is substantially formed by a cord (9) of twisted strands (50), characterized in that the elementary diameter δ of the thickest strand (50) of the tension member (22) is determined in accordance with the following equation: δ = D / (1/εb-1).
- Elevator system according to Claim 8, wherein the elevator suspension means (12) is formed according to one of Claims 2 to 7.
- Elevator system according to either of Claims 8 and 9, in which the driving sheave (4.1) is the sheave (32) with the smallest sheave diameter D.
Priority Applications (1)
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EP09793542.3A EP2361212B1 (en) | 2008-12-22 | 2009-12-18 | Elevator support means, manufacturing method for said support means and elevator system comprising said elevator support means |
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EP09173069 | 2009-10-14 | ||
PCT/EP2009/067596 WO2010072690A1 (en) | 2008-12-22 | 2009-12-18 | Elevator support means, manufacturing method for said support means and elevator system comprising said elevator support means |
EP09793542.3A EP2361212B1 (en) | 2008-12-22 | 2009-12-18 | Elevator support means, manufacturing method for said support means and elevator system comprising said elevator support means |
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CA2169431C (en) * | 1995-03-06 | 2005-07-12 | Claudio De Angelis | Equipment for recognising when synthetic fibre cables are ripe for being discarded |
WO2004037702A1 (en) * | 2002-10-25 | 2004-05-06 | Mitsubishi Denki Kabushiki Kaisha | Rope for elevator |
ES2641242T3 (en) * | 2005-02-09 | 2017-11-08 | Otis Elevator Company | Elevator load bearing member having a wrap with at least one outer surface for improved traction |
JP2007284224A (en) * | 2006-04-19 | 2007-11-01 | Hitachi Ltd | Elevator device |
CN101122097B (en) * | 2006-08-11 | 2011-11-16 | 因温特奥股份公司 | Belt for a lift facility and lift facility with a such belt |
JP2008044791A (en) * | 2006-08-11 | 2008-02-28 | Inventio Ag | Elevator support means of elevator system, elevator system having the elevator support means, and method of assembling the elevator system |
TWI435970B (en) * | 2006-09-29 | 2014-05-01 | Inventio Ag | Flat-belt-like supporting and drive means with tensile carriers |
-
2009
- 2009-12-18 EP EP09793542.3A patent/EP2361212B1/en not_active Not-in-force
- 2009-12-18 CN CN2009801518602A patent/CN102264623B/en not_active Expired - Fee Related
- 2009-12-18 WO PCT/EP2009/067596 patent/WO2010072690A1/en active Application Filing
Cited By (2)
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US11459209B2 (en) | 2017-11-10 | 2022-10-04 | Otis Elevator Company | Light weight load bearing member for elevator system |
US11548763B2 (en) | 2018-08-10 | 2023-01-10 | Otis Elevator Company | Load bearing traction members and method |
Also Published As
Publication number | Publication date |
---|---|
CN102264623B (en) | 2013-09-04 |
WO2010072690A1 (en) | 2010-07-01 |
EP2361212A1 (en) | 2011-08-31 |
CN102264623A (en) | 2011-11-30 |
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