EP2329067B1 - Monitoring method and device for use in the manufacture of core yarn - Google Patents
Monitoring method and device for use in the manufacture of core yarn Download PDFInfo
- Publication number
- EP2329067B1 EP2329067B1 EP09780230.0A EP09780230A EP2329067B1 EP 2329067 B1 EP2329067 B1 EP 2329067B1 EP 09780230 A EP09780230 A EP 09780230A EP 2329067 B1 EP2329067 B1 EP 2329067B1
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- EP
- European Patent Office
- Prior art keywords
- filament
- drafting system
- fibers
- deflection element
- monitoring device
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 238000000034 method Methods 0.000 title claims description 13
- 238000012544 monitoring process Methods 0.000 title claims description 11
- 239000000835 fiber Substances 0.000 claims description 79
- 238000009987 spinning Methods 0.000 claims description 54
- 238000012806 monitoring device Methods 0.000 claims description 39
- 230000007246 mechanism Effects 0.000 claims description 19
- 230000009471 action Effects 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 2
- 230000001419 dependent effect Effects 0.000 claims 1
- 238000000926 separation method Methods 0.000 description 14
- 239000003990 capacitor Substances 0.000 description 6
- 230000035882 stress Effects 0.000 description 5
- 238000007378 ring spinning Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 230000009429 distress Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000009420 retrofitting Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/14—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
- D01H13/16—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to reduction in material tension, failure of supply, or breakage, of material
- D01H13/18—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to reduction in material tension, failure of supply, or breakage, of material stopping supply only
- D01H13/188—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to reduction in material tension, failure of supply, or breakage, of material stopping supply only by cutting or clamping yarns or rovings
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/14—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
- D01H13/16—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to reduction in material tension, failure of supply, or breakage, of material
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/14—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
- D01H13/16—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to reduction in material tension, failure of supply, or breakage, of material
- D01H13/18—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to reduction in material tension, failure of supply, or breakage, of material stopping supply only
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
- D02G3/367—Cored or coated yarns or threads using a drawing frame
Definitions
- the present invention is in the field of methods and apparatus for making coregarn.
- a core yarn is a yarn consisting of a filament (core) and a fiber sheath wrapped around it.
- the soul is usually made of elastomer, which gives the yarn elasticity.
- the Applicant has specialized devices on the market in which one or more feed devices are arranged laterally next to or above a drafting system of a ring spinning machine, by means of which a filament is fed to the spinning process in front of the delivery roller of the drafting system.
- the filament is spun with the stretched by the drafting fibers of a roving, so that it later forms the soul of the core yarn.
- the Zinser Textilmaschinen GmbH was published in 1996 and deals with a drafting system for spinning machines with a guide for feeding a core thread to a laterally changeable in the drafting system roving.
- the device wants to avoid that the position of the roving in the main drafting field does not coincide with the respective position of the traversing rail as a result of the steering movement with which the roving of the traversing rail follows, so that the core thread is not fed in the intended position of the roving.
- the Zinser Textile Machinery GmbH was published in 1999 and relates to a method for producing coregarn, in which a fiber roving refined in a drafting device, before it is solidified by twisting, a core thread is fed in Sheath fibers is embedded.
- the invention further relates to a spinning machine for producing coregarn with a drafting system, which delivers at least one roving, with a device for supplying a core thread and with a device for rotating and winding the core yarn.
- the object is to improve the embedding of the core thread in the sheath fibers.
- the feed roller for a core thread for producing a core yarn provided with a groove for the core thread.
- the feed roller can be used in particular for staple fiber-processing drafting systems of textile machines.
- the groove for the core thread has guide surfaces that open into a groove bottom.
- the groove base serves for the jam-free positioning of the core thread in the axial direction of the feed roller.
- the guide surfaces of the track groove are attached to at least two matable parts of the feed roller.
- EP1561845 Rieter Maschinenfabrik AG was published in 2006 and deals with a device for the production of fancy yarn.
- the task is very general in improving and accelerating the manufacturing process of coregarn.
- the device provides that a core thread (filament) is monitored for breakage prior to combination with the fibers of a roving, so that it is quickly recognized whether a core thread is broken.
- the monitoring is not specified more precisely and should be possible in any way. Mention may be made of mechanical monitoring which senses the presence of the pre-thread, optical devices which view the core thread, or else capacitive or inductive monitoring.
- the device should be suitable for checking whether a Corefade meets certain specifications.
- the core thread is associated with a roller which rotates with the core thread. Corresponding devices have long been known by the applicant.
- FR 2 668 175 of Michael Meyer SA was 1992 publishes and shows a device for interrupting a spinning process.
- the device is arranged behind a drafting device with respect to the fiber movement.
- US 2,153,436 to RC Scholz became 1939 publishes and shows a fiber separation device for several individual fibers.
- the separator comprises a plurality of knives which act on a second fiber in response to the presence of a first fiber.
- the object of the invention is to show a device for monitoring a process for producing a core yarn.
- modified ring spinning machines are generally used, in which an additional filament is fed in the area of the delivery rollers of the drafting units, which is spun together with the fibers fed through the drafting system.
- Each spinning station is equipped for this purpose with a corresponding feeder.
- One problem is to stop the spinning process in time in case of breakage of the supplied filament.
- the applicant of this invention has long known devices which monitor, via an electrical sensor, the movement of the filament guided by a special roller, on the basis of the rotation of the roller, and so confirm if there is a problem with a spinning station. These devices have proven themselves in practice in principle.
- An embodiment of the invention discloses another method for monitoring the manufacturing process of a core yarn, respectively displaying a broken filament. Also disclosed is a thread monitoring and separation device (henceforth monitoring device) for carrying out the method.
- a filament which forms the core of the core yarn after the spinning process, is guided past a deflection roller of the monitoring device during spinning (normal operation) under a certain tension adapted to the dimensions of the filament, which thereby acts against the force of a spring and / or gravity a first (raised) position is brought and so keeps a separator open.
- a deflection roller of the monitoring device under a certain tension adapted to the dimensions of the filament, which thereby acts against the force of a spring and / or gravity a first (raised) position is brought and so keeps a separator open.
- one or more other deflection elements for example in the form of eyelets, etc. may be used instead of a deflection roller. It should be noted that the response is not adversely affected.
- the pulley is operatively connected via a mechanical connection with a normally arranged in the inlet region of the drafting separation mechanism which acts there on the supply of fiber roving and interrupts them if necessary.
- the deflection roller In the event of a break or marked drop in the tension in the filament, the deflection roller is brought into a second position, for example due to gravity and / or the force of a spring, as a result of which the separation mechanism begins to act on the roving and likewise feeds it into the corresponding spinning station is interrupted, so that the spinning process at the affected spinning station comes to a standstill.
- the separation mechanism may be a blade which is self-locking, so that the fibers of the roving are separated with a minimal external force as a result of the conveying action of the drafting system.
- individual rollers or pairs of rollers provided with a self-locking / self-braking mechanism can be used, which act on the roving, if necessary, and prevent its supply.
- a pawl acting on a roller or a pair of rollers which does not engage in normal operation due to an operative connection with a deflection roller of the filament.
- the pawl engages and thus blocks the actively connected roller or the pair of rollers, so that the further supply of the roving is stopped.
- the rollers can be actively pressed against each other. It is also possible to provide the rollers with a corrugated and / or rubberized surface. Another possibility is to use two rollers that are designed eccentrically.
- the deflection roller is operatively connected via a rocker with the separation mechanism.
- the mechanism is balanced so that the operating voltage of the filament is sufficient to bring the separation mechanism in the first position.
- the separation mechanism consists of a self-locking blade, which is rotatably mounted about an axis and acts obliquely from the top against the flow of the fibers on this. Balance weights or other tare means serve to adjust the necessary lifting force to hold the blade in the open position. If necessary, the length of the lever arm can be adjusted. After falling below a defined load level of the separation mechanism causes a suppression of the further fiber supply.
- a biased mechanism may be provided which is triggered when the operating voltage of the filament falls below a defined load level.
- the monitoring device with a locking device by means of which the separating device can be kept in the open position.
- a detent element or a latch which can be inserted or folded as required to block the movement of the blade in the open position.
- the device is not only suitable for use on ring spinning machines, but also on other spinning machines suitable for the production of core yarn.
- Advantages of the invention are that it has a very simple, if necessary purely mechanical structure, inexpensive to manufacture and relatively insensitive to environmental influences and therefore can be operated under virtually all environmental conditions. Another advantage is that the invention can be retrofitted to already existing spinning devices for the production of core yarn. Appropriate sets can be offered in the form of retrofit kits (kit).
- An embodiment of the invention relates to a monitoring device for producing coregarn.
- the monitoring device comprises a front deflection roller for deflecting a filament, which is usually arranged above the delivery rollers of a drafting system and the precise feeding of the filament is used for a spinning process.
- a separating device In the inlet area of the drafting system, a separating device is arranged which has a rear deflection roller for deflecting the filament.
- the separating device serves to prevent the inflow of fibers into the drafting system as a function of the stress level of the filament and / or the presence of the filament.
- the front pulley and separator may be attached to a traverse rail of the spinner so that they are laterally deflected back and forth during the spinning process.
- the rear pulley is advantageously arranged obliquely above the drafting system. Other embodiments with only one pulley are possible.
- the separation device has a rear deflection roller which is operatively connected to a blade which serves to interrupt the fiber flow.
- the rear diverting pulley and the blade are operatively connected via a rocker rotatably mounted about an axis.
- the length of the lever arm can be designed adjustable.
- the moving parts are advantageously balanced so that the forces on the filament remain below a critical level.
- the blade is self-locking with respect to the fibers being fed, so that the fibers, as a result of their movement, draw the blade into contact with the stream of fibers upon contact. As a result, only minimal external forces are necessary to prevent the fiber flow.
- Another embodiment of a separating device includes a pawl which acts on a roller or a pair of rollers.
- the pawl is operatively connected to the guide of the filament, eg a pulley or diverter, and does not engage under normal operating conditions when the filament is present and sufficiently tensioned. As soon as the filament breaks or is no longer sufficiently tensioned, the pawl engages and stops the further fiber supply to the drafting system, so that the spinning process comes to a standstill.
- the separator can with an inlet channel be equipped, which is arranged in front of the blade seen in the direction of fiber travel. If required, the separator may comprise a condenser for feeding the fibers to a drafting system. If required, the separating device may comprise sensors which detect the position of the blade, the rotational speed of the rear diverting pulley and / or the fiber volume flowing through the condenser.
- the rear and / or the front deflection roller may be provided with an optical marking, which visually indicate the rotation of the deflection roller.
- the rear and / or the front guide roller can be arranged perpendicular to the conveying direction of the yarn (in the axial direction) adjustable so that the device is precisely adjustable and thus also suitable for the processing of very thin yarns.
- the front deflection roller can be designed so that it is adjustable in position during operation.
- the device according to the invention can be provided in the form of a kit for retrofitting an existing spinning device.
- the kit includes at least one of the described separation devices configured to be compatible with an existing spinning device.
- the kit contains as needed a front guide pulley which serves to feed a filament to a spinning process in the delivery area of a drafting system. Also can be included by means of the front pulley above the delivery area, if necessary, adjustable, can be positioned.
- a process for monitoring a production process of coregarn has the following simplified process steps: a. Providing a separating device which is arranged in the inlet region of a drafting system of a spinning machine and has a rear guide roller, which is operatively connected to a blade which is suitable for interrupting the supply of a roving to the drafting system; b. Deflecting a filament, which later forms the core of a core yarn, over the first rear diverting pulley, wherein the pretensioning pitch of the filament is maintained above a defined stress level, such that the rear diverting pulley deflects due to the stress level, thereby operatively connected blade is brought into an open position; c. Spinning the fibers drawn with the filament into a core yarn by feeding the filaments in the area of the delivery cylinders of the drafting system to the fibers from the drafting system and then twisting the fibers and the filament into a yarn.
- FIG. 1 shows two identical monitoring devices 1, 2, which are grown on both sides of a drafting system 3 of a spinning machine, not shown. Each monitoring device 1, 2 operates a spinning station.
- the drafting system 3 is a well-known from the prior art device that will not be explained in detail at this point.
- FIG. 2 shows the monitoring devices 1, 2 and the drafting system 3 according FIG. 1 from diagonally behind and above.
- FIG. 3 shows the monitoring device 1 from the side in the production of a core yarn 4 (production or spinning position).
- FIG. 4 shows the monitoring device 1 in the locked position.
- FIG. 5 shows the same device with upwardly folded front pulleys 5 and
- FIG. 6 shows the components of a separator 8 which is part of a monitoring device 1, 2.
- the same reference numerals are usually used for the same components / areas.
- FIG. 1 shown drafting 3 is used for processing and delivery of fibers 6 at two spinning stations (not shown in detail).
- the fibers 6 are fed to the drafting system 3 in the form of a roving 6.
- the drafting unit 3 has, per spinning station, a pair of delivery rollers 7 which serve to deliver the fibers 6 drawn and conditioned by the drafting system 3 to the respective spinning station.
- the fiber flow is in FIG. 1 represented schematically by the arrows P1, P2.
- the monitoring device 1 has a front deflection roller 5, which is arranged above the spinning cylinder 7 during the spinning operation (viewed from the side) above and slightly obliquely.
- the front deflection roller 5 is optional and can be avoided if necessary, or replaced by another deflection means, for example a Umlenk Marvel (not shown in detail).
- the monitoring device 1 further comprises a separating device 8, which, in the embodiment shown, comprises a rocker 10 fixed to a holding frame 9, which carries a rear deflecting roller 11 at its rear free end. At the front end, the rocker 10 has an obliquely rearwardly directed blade 12.
- the rear guide roller 11 and the blade 12 can also be indirectly operatively connected.
- the rocker 10 is in a bearing 13 about the axis of rotation 14 in a certain range stored without rotation.
- the axis 14 is aligned in the embodiment shown in the y-direction, but depending on the desired kinematics, if necessary, also have a different angle / orientation.
- a filament 15 is shown schematically by arrow P7 (cf. FIG. 3 ) - supplied and first deflected over the rear guide roller 11 and then over the front guide roller 5, before it is fed via the delivery cylinder 7 to the spinning process.
- the filament can also be fed to the delivery rollers.
- more than one filament 15 per spinning station can be supplied.
- the monitoring device 1 may be equipped with more than one separating device 8 for this purpose. Alternatively or in addition, a separating device 8 may be equipped with more than one blade 12.
- the filament 15 is maintained at or above a defined stress level sufficient to lift the rocker 10, the rear diverting pulley 11 and the blade 12 - shown schematically by arrows P4 and P5 - and to hold them in an open position (see FIG and others FIGS. 1 ), so that the fibers of the roving 6, as indicated by arrow P1, can freely enter the drafting system 3.
- the separating device 8 is arranged in the embodiment shown behind the drafting 3 in the inlet region thereof. Depending on the spinning device, the positioning can be adjusted.
- FIG. 4 shows the monitoring device 1 in the locked position.
- the rocker 10 and the blade 12 move in the locked position - shown schematically by arrows P8 and P9.
- the blade 12 is pressed against the lower surface of the holding frame 9, so that the supply of the fibers 6 to the drafting system 3 is suppressed. This prevents that the spinning process can be continued with no existing filament.
- the structure of a separating device 8 is in FIG. 6 shown.
- the separating device 8 has a holding frame 9, to which a rocker 10, which is rotatable about a rotation axis 14, is arranged via a bearing 13.
- a rear guide roller 11 is rotatably mounted.
- a blade 12 At the opposite end of the rocker 10 is operatively connected to a blade 12, which is arranged here obliquely behind.
- a cover 17 with a fiber guide channel 18 can be snapped onto the axle 13 and the holding frame 9 from behind.
- the cover 17 is weighted with a weight 19, which holds the cover in a lower position during normal operation.
- a locking element can be used, which holds the position.
- the cover 17 can be folded around the axis of rotation 14 upwards.
- the fiber guide channel 18 prevents the fibers can run uncontrollably in the separator 8.
- a capacitor 16 is arranged, which ensures that the fibers directed into the drafting system 3 (see. FIGS. 1 and 3 ) .
- the holding frame 9 has fastening means 19, by means of which the separating device 8 together with the front guide roller 5 on an existing traversing rail 20 (see. FIGS. 1 to 5 ) can be attached to a spinning machine.
- the components of the separator 8 can be inexpensively manufactured by injection molding of plastic. Another possibility is to form the components from sheet metal.
- FIGS. 3 and 4 It can be seen how the capacitor 16 opens in the embodiment shown between the rollers of the drafting system 3.
- the monitoring device 1 works in a simplified manner and as, inter alia, in the FIGS. 3 and 4 shown as follows: the filament 15 is fed via the rear and front guide rollers 11, 5 and the delivery rollers 7 of the drafting 3 a spinning process. By keeping the filament 15 at or above a defined stress level during the spinning process, the rear deflection roller 11, which in the illustration shown is located approximately above the inlet of the drafting system 3, is raised. At the same time opened over the rocker 10 with the rear guide roller 11 operatively connected blade 14 so that the fibers 6 pass unhindered between the support frame 9 and the blade 14 and can enter through the condenser 10 in the drafting system 3. The open position is defined by a mechanical stop, which is given here by an edge of the holding frame 9.
- the rocker 10 and with it the blade 14 snap down and inhibit the supply of the fibers 6 to the drafting system 3. This stops the spinning process at the affected spinning station. Since the blade 14 is directed towards the rear, against the flow of the fibers 6, their action is supported by the movement of the fibers 6, so that only a comparatively small initial force is necessary to interrupt the supply of the fibers 6.
- the movable parts 10, 11, 14 of the separating device 8 are balanced with advantage with respect to the axis 14 so that the necessary force to lift the moving parts, which is applied by the filament 15, no negative stress result.
- the rocker 10 (depending on the embodiment) together with the blade 14 and the deflection roller 11 can be folded up about the axis 14, so that the fibers of the roving 6 can again be fed to the drafting system 3 ,
- FIG. 5 shows the monitoring device 1 and the drafting 3 from obliquely behind.
- the front deflecting rollers 5 are arranged on arms 21, which are pivotable upwards about a pivot axis 23.
- the arms 21 are attached to a common arm support 22, which is also attached to the traversing rail 20, so that the arms 21 together with the separating devices 8 during the spinning process by the traversing rail 20 controlled to move laterally back and forth.
- the arm holder 22 and / or the arms 21 and / or the front guide rollers 5 may comprise further electronic or mechanical sensors which serve to monitor the process.
- the separator 8 may be equipped with sensors, for example, information about the tension of the filament 15, the position of the rocker 10, respectively the blade 14, the rotational speed of the rear guide roller 11 or the volume of the flowing through the capacitor 16 fibers 6 give.
- the front deflection rollers 5 have optical characteristics in the form of a star-shaped pattern 24, which indicates the rotation of the deflection rollers in the spinning mode, so that it is easy to detect if a problem arises with a spinning station.
- FIGS. 7 and 8 show a further embodiment of a separator 8 for a monitoring device of the type described from obliquely behind ( FIG. 7 ) and diagonally in front ( FIG. 8 ).
- the separator 8 has substantially the same structure and the same operation as those in the FIGS. 1 to 6 shown embodiments, so that reference is made to the understanding of the operation of the description of these figures.
- the separating device 8 has a rocker 10 which is fastened to a holding frame 9 and which carries at its rear free end a rear deflecting roller 11 which is held by a wire bow 25.
- the holding frame 9 is formed in the embodiment shown from sheet metal and has a torsionally rigid construction, which withstands the considerable forces occurring during the separation of the roving (not shown).
- the holding frame 9 has a base plate 31, an upwardly projecting pillar 32 and a laterally inwardly projecting and arranged above the base plate 31 cross member 33. Reinforcing ribs 27 are integrally formed and serve to increase the stability.
- the front end of the rocker 10 forming blade holder 26 is made here by injection molding of plastic.
- the blade 12 is inserted from the front into the blade holder 26.
- Other embodiments are possible. If necessary, the blade and the blade holder can be made in one piece from sheet metal or other suitable material.
- the rocker 10 At the front free end, the rocker 10 has an obliquely rearwardly directed blade 12.
- the rocker 10 is rotatably mounted on the cross member 33 in a bearing 13 about the rotation axis 14 in a certain range.
- the axis 14 is aligned in the embodiment shown in the y-direction, but depending on the desired kinematics, if necessary, also have a different angle / orientation.
- a displaceable in the lateral direction (y-direction) locking element 34 is arranged, by means of which the rocker 10 can be locked in a rear position, so that the blade 12 remains open and no longer on the fibers of a roving (see. FIG. 1 ) acts.
- the locking element 34 has laterally a notch 35, which in the open position of the rocker 10 behind the wire hanger 25 and thus can lock.
- the components of the separating device are symmetrical, so that they can be used if necessary on both sides of a drafting system. Other embodiments are possible.
- the cover 17 is also made of plastic here and has at the rear end two juxtaposed fiber guide channels 18 for receiving Faserlunten (not shown in detail) during operation. Inside is a weight 19 (not directly visible in the illustration shown) which moves the cover 17 down.
- the cover 17 is snapped onto the axis of the rocker 10 in the embodiment shown. If required, it can be mounted about a separate axis of rotation which is arranged parallel or at an angle to the axis of rotation 14 of the rocker 10.
- the holding frame 9 is attached to a traversing rail 20 only partially shown.
- An inserted in two opposing grooves 28 and in the longitudinal direction (y-direction) of the traversing rail 20 slidable sliding block 29 serves as an abutment opposite to the holding frame 9 can be clamped by a laterally arranged screw 30.
- a capacitor 16 is mounted on the support frame 9, which serves for channeling and controlled introduction of the fibers of the roving in a drafting system.
- the capacitor 16 is made of plastic in the embodiment shown and snapped onto the support frame 9 so that it can be replaced if necessary. Other embodiments are possible.
- FIG. 9 shows a monitoring device 1 and a drafting 3 from obliquely front and top.
- the separation devices 8 substantially correspond to those in the FIGS. 7 and 8 shown embodiments, so that their operation will not be described in detail.
- the front guide rollers 5 are arranged on swivel axes 23 upwardly pivotable arms 21.
- the arms 21 are also attached to the support frame 9 in the embodiment shown, resulting in a simplified structure and a simpler adjustment.
- the holding frame 9 have for this purpose a holding means 36 on which the arms are pivotally mounted upward.
- the arms 21 are thus moved together with the separating devices 8 during the spinning process by the traversing rail 20 controlled laterally back and forth.
- the lower position is defined by an inwardly projecting pin 37, which serves as a mechanical stop by cooperating in working position with the upwardly projecting pillar 32.
- the pivotable arms 21 and / or the pin 37 may be configured adjustable so that the position of the front guide roller 5 can be adjusted to meet different requirements.
- monitoring device 20 Traversing rail 2 monitoring device 21 Arm (front pulley) 3 drafting system 22 arm bracket 4 core yarn 23 swivel axis 5 Front pulley 24 mark 6 Fibers, roving 25 wire hanger 7 Abenderwalzen 26 blade holder 8th separating device 27 reinforcing rib 9 holding frame 28 groove 10 seesaw 29 sliding block 11 Rear pulley 30 screw 12 blade 31 baseplate 13 camp 32 pier 14 axis 33 crossbeam 15 filament 34 blocking element 16 capacitor 35 score 17 cover 36 holding means 18 Fiber guide channel 37 attack 19 Weight
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Description
Die vorliegende Erfindung liegt auf dem Gebiet der Verfahren und Vorrichtungen zur Herstellung von Coregarn.The present invention is in the field of methods and apparatus for making coregarn.
Aus dem Stand der Technik sind Vorrichtungen und Verfahren zum Herstellen von Coregarnen seit längerem bekannt. Bei einem Coregarn (Kerngarn) handelt es sich um ein Garn, das aus einem Filament (Seele) und einem darum gewickelten Fasermantel besteht. Die Seele besteht meist aus Elastomer, welches dem Garn Elastizität verleiht.Devices and methods for producing core yarns have long been known from the prior art. A core yarn is a yarn consisting of a filament (core) and a fiber sheath wrapped around it. The soul is usually made of elastomer, which gives the yarn elasticity.
Von der Anmelderin sind seit längerem spezialisierte Vorrichtungen auf dem Markt, bei denen seitlich neben, respektive oberhalb eines Streckwerks einer Ringspinnmaschine eine oder mehrere Zuführeinrichtungen angeordnet sind, mittels denen vor der Ablieferwalze des Streckwerks ein Filament dem Spinnprozess zugeführt wird. Im Spinnprozess wird das Filament mit den durch das Streckwerk verstreckten Fasern einer Faserlunte versponnen, so dass es später die Seele des Coregarns bildet.For a long time, the Applicant has specialized devices on the market in which one or more feed devices are arranged laterally next to or above a drafting system of a ring spinning machine, by means of which a filament is fed to the spinning process in front of the delivery roller of the drafting system. In the spinning process, the filament is spun with the stretched by the drafting fibers of a roving, so that it later forms the soul of the core yarn.
Die Aufgabe der Erfindung besteht darin, eine Vorrichtung zur Überwachung eines Prozesses zur Herstellung eines Coregarns zu zeigen.The object of the invention is to show a device for monitoring a process for producing a core yarn.
Zur Herstellung von Coregarnen werden in der Regel modifizierte Ringspinnmaschinen verwendet, bei denen im Bereich der Ablieferwalzen der Streckwerke ein zusätzliches Filament zugeführt wird, das gemeinsam mit den durch das Streckwerk zugeführten Fasern versponnen wird. Jede Spinnstelle ist zu diesem Zweck mit einer entsprechenden Zuführeinrichtung ausgestattet. Ein Problem besteht dabei darin, den Spinnprozess bei einem Bruch des zugeführten Filaments rechtzeitig zu stoppen.For the production of core yarns, modified ring spinning machines are generally used, in which an additional filament is fed in the area of the delivery rollers of the drafting units, which is spun together with the fibers fed through the drafting system. Each spinning station is equipped for this purpose with a corresponding feeder. One problem is to stop the spinning process in time in case of breakage of the supplied filament.
Die aus dem Stand der Technik bekannten Vorrichtungen zum Herstellen von Coregarn weisen den Nachteil auf, dass bei einem Bruch des Filaments der Spinnprozess in der Regel nicht sofort unterbrochen wird, sondern unter Umständen ungestört weiter läuft. Dies kann zur Folge haben, dass viel Ausschuss produziert wird, da nicht auf Anhieb erkannt wird, dass im Garn kein Filament vorhanden ist. Die Qualitätskontrolle stellt ebenfalls ein Problem dar, da in der Regel einem Garn von aussen nicht angesehen wird, ob innen liegend ein Filament angeordnet ist.The known from the prior art devices for producing coregarn have the disadvantage that in a fracture of the filament of the spinning process is usually not immediately interrupted, but may continue undisturbed under certain circumstances. This can result in a lot of rejects being produced because it is not immediately obvious that there is no filament in the yarn. The quality control is also a problem, since usually a yarn from the outside is not considered whether lying inside a filament is arranged.
Von der Anmelderin dieser Erfindung selber sind schon seit längerem Vorrichtungen bekannt, die über einen elektrischen Sensor die Bewegung des über eine spezielle Rolle geführten Filaments anhand der Drehung der Rolle überwachen und so rückmelden, falls ein Problem mit einer Spinnstelle auftritt. Diese Vorrichtungen haben sich vom Prinzip her in der Praxis bewährt.The applicant of this invention has long known devices which monitor, via an electrical sensor, the movement of the filament guided by a special roller, on the basis of the rotation of the roller, and so confirm if there is a problem with a spinning station. These devices have proven themselves in practice in principle.
Eine Ausführungsform der Erfindung offenbart ein weiteres Verfahren zur Überwachung des Herstellungsprozesses eines Coregarns, respektive das Anzeigen eines gebrochenen Filaments. Ebenfalls wird eine Fadenüberwachungs- und Trennvorrichtung (fortan Überwachungsvorrichtung) zur Durchführung des Verfahrens offenbart.An embodiment of the invention discloses another method for monitoring the manufacturing process of a core yarn, respectively displaying a broken filament. Also disclosed is a thread monitoring and separation device (henceforth monitoring device) for carrying out the method.
Ein Filament, das nach dem Spinnprozess die Seele des Coregarns bildet, wird beim Spinnen (Normalbetrieb) unter einer gewissen, an die Dimensionen des Filaments angepassten Spannung an einer Umlenkrolle der Überwachungsvorrichtung vorbeigeführt, welche dadurch gegen die Kraft einer Feder und/oder die Schwerkraft in eine erste (angehobene) Position gebracht wird und so eine Trennvorrichtung offen hält. Je nach Anwendungsgebiet kann anstelle einer Umlenkrolle eines oder mehrere andere Umlenkelemente, z.B. in Form von Ösen, usw. verwendet werden. Dabei ist zu beachten, dass das Ansprechverhalten nicht negativ beeinflusst wird. Die Umlenkrolle ist über eine mechanische Verbindung mit einem normalerweise im Einlaufbereich des Streckwerkes angeordneten Trennmechanismus wirkverbunden, der dort auf die Zufuhr der Faserlunte wirkt und diese bei Bedarf unterbricht. Bei einem Bruch oder einem markanten Absinken der Spannung im Filament wird die Umlenkrolle, z.B. aufgrund der Schwerkraft und/oder der Kraft einer Feder in eine zweite Position gebracht, wodurch der Trennmechanismus auf die Faserlunte zu wirken beginnt und deren Zufuhr in die entsprechende Spinnstelle dadurch ebenfalls unterbrochen wird, so dass der Spinnprozess an der betroffenen Spinnstelle zum Erliegen kommt. Beim Trennmechanismus kann es sich um eine Klinge handeln, die selbstsperrend angeordnet ist, so dass die Fasern der Faserlunte mit einer minimalen äusseren Krafteinwirkung infolge der Förderwirkung des Streckwerkes getrennt werden. Alternativ oder ergänzend können mit einem selbsthemmend/selbstbremsenden Mechanismus versehene einzelne Rollen oder Rollenpaare verwendet werden, die bei Bedarf auf die Faserlunte einwirken und deren Zufuhr unterbinden. Z.B. besteht die Möglichkeit eine auf eine Rolle oder ein Rollenpaar wirkende Sperrklinke zu verwenden, die im Normalbetrieb, aufgrund einer Wirkverbindung mit einer Umlenkrolle des Filaments nicht einrastet. Sobald das Filament nicht mehr genügend gespannt ist oder reisst, rastet die Sperrklinke ein und blockiert so die wirkverbundene Rolle oder das Rollenpaar, so dass die weitere Zufuhr der Faserlunte gestoppt wird. Zur Erhöhung der Traktion können die Rollen aktiv gegeneinander gepresst werden. Ebenfalls besteht die Möglichkeit die Rollen mit einer geriffelten und/oder gummierten Oberfläche zu versehen. Eine weitere Möglichkeit besteht darin, zwei Rollen zu verwenden, die exzentrisch ausgestaltet sind.A filament, which forms the core of the core yarn after the spinning process, is guided past a deflection roller of the monitoring device during spinning (normal operation) under a certain tension adapted to the dimensions of the filament, which thereby acts against the force of a spring and / or gravity a first (raised) position is brought and so keeps a separator open. Depending on the field of application, one or more other deflection elements, for example in the form of eyelets, etc. may be used instead of a deflection roller. It should be noted that the response is not adversely affected. The pulley is operatively connected via a mechanical connection with a normally arranged in the inlet region of the drafting separation mechanism which acts there on the supply of fiber roving and interrupts them if necessary. In the event of a break or marked drop in the tension in the filament, the deflection roller is brought into a second position, for example due to gravity and / or the force of a spring, as a result of which the separation mechanism begins to act on the roving and likewise feeds it into the corresponding spinning station is interrupted, so that the spinning process at the affected spinning station comes to a standstill. The separation mechanism may be a blade which is self-locking, so that the fibers of the roving are separated with a minimal external force as a result of the conveying action of the drafting system. Alternatively or additionally, individual rollers or pairs of rollers provided with a self-locking / self-braking mechanism can be used, which act on the roving, if necessary, and prevent its supply. For example, it is possible to use a pawl acting on a roller or a pair of rollers, which does not engage in normal operation due to an operative connection with a deflection roller of the filament. As soon as the filament is no longer sufficiently tensioned or tears, the pawl engages and thus blocks the actively connected roller or the pair of rollers, so that the further supply of the roving is stopped. To increase traction, the rollers can be actively pressed against each other. It is also possible to provide the rollers with a corrugated and / or rubberized surface. Another possibility is to use two rollers that are designed eccentrically.
In einer Ausführungsform ist die Umlenkrolle über eine Wippe mit dem Trennmechanismus wirkverbunden. Der Mechanismus ist dabei so austariert, dass die Betriebsspannung des Filaments ausreicht, um den Trennmechanismus in die erste Position zu bringen. Der Trennmechanismus besteht aus einer selbstsperrenden Klinge, die um eine Achse drehbar angeordnet ist und von schräg oben gegen den Strom der Fasern auf diese einwirkt. Ausgleichsgewichte oder andere Tariermittel dienen zum Einstellen der notwendigen Abhebekraft, um die Klinge in Offenstellung zu halten. Bei Bedarf kann die Länge des Hebelarmes eingestellt werden. Nach unterschreiten eines definierten Lastniveaus bewirkt der Trennmechanismus eine Unterbindung der weiteren Faserzufuhr. Bei gewissen Ausführungsformen kann ein vorgespannter Mechanismus vorgesehen werden, der bei einem Abfall der Betriebsspannung des Filaments unter einem definierten Lastniveau ausgelöst wird.In one embodiment, the deflection roller is operatively connected via a rocker with the separation mechanism. The mechanism is balanced so that the operating voltage of the filament is sufficient to bring the separation mechanism in the first position. The separation mechanism consists of a self-locking blade, which is rotatably mounted about an axis and acts obliquely from the top against the flow of the fibers on this. Balance weights or other tare means serve to adjust the necessary lifting force to hold the blade in the open position. If necessary, the length of the lever arm can be adjusted. After falling below a defined load level of the separation mechanism causes a suppression of the further fiber supply. In certain embodiments, a biased mechanism may be provided which is triggered when the operating voltage of the filament falls below a defined load level.
Damit neben der Herstellung von Coregarn auch normales Garn ohne innen liegendes Filament auf einer Ringspinnmaschine hergestellt werden kann, besteht die Möglichkeit, die Überwachungsvorrichtung mit einer Sperrvorrichtung zu versehen, mittels der die Trennvorrichtung in geöffneter Stellung gehalten werden kann. Eine Möglichkeit besteht darin, ein Rastelement oder ein Riegel vorzusehen, das bei Bedarf eingeschoben oder umgelegt werden kann, um die Bewegung der Klinge in geöffneter Position zu sperren.So that in addition to the production of core yarn and normal yarn without internal filament can be produced on a ring spinning machine, it is possible to provide the monitoring device with a locking device by means of which the separating device can be kept in the open position. One possibility is to provide a detent element or a latch which can be inserted or folded as required to block the movement of the blade in the open position.
Die Vorrichtung eignet sich nicht nur für die Verwendung auf Ringspinnmaschinen, sondern auch auf anderen zur Herstellung von Coregarn geeigneten Spinnmaschinen.The device is not only suitable for use on ring spinning machines, but also on other spinning machines suitable for the production of core yarn.
Vorteile der Erfindung bestehen darin, dass sie einen sehr einfachen, bei Bedarf rein mechanischen Aufbau aufweist, kostengünstig herzustellen und gegen Umwelteinflüsse vergleichsweise unempfindlich ist und daher unter praktisch allen Umweltbedingungen betrieben werden kann. Ein weiterer Vorteil besteht darin, dass die Erfindung bei schon existierenden Spinnvorrichtungen zur Herstellung von Coregarn nachgerüstet werden kann. Entsprechende Sets können in Form von Nachrüstsätzen (Kit) angeboten werden.Advantages of the invention are that it has a very simple, if necessary purely mechanical structure, inexpensive to manufacture and relatively insensitive to environmental influences and therefore can be operated under virtually all environmental conditions. Another advantage is that the invention can be retrofitted to already existing spinning devices for the production of core yarn. Appropriate sets can be offered in the form of retrofit kits (kit).
Eine Ausführungsform der Erfindung betrifft eine Überwachungsvorrichtung zur Herstellung von Coregarn. Die Überwachungsvorrichtung weist eine vordere Umlenkrolle zum Umlenken eines Filaments auf, die in der Regel oberhalb der Ablieferwalzen eines Streckwerkes angeordnet ist und der präzisen Zuführung des Filaments zu einem Spinnprozess dient.An embodiment of the invention relates to a monitoring device for producing coregarn. The monitoring device comprises a front deflection roller for deflecting a filament, which is usually arranged above the delivery rollers of a drafting system and the precise feeding of the filament is used for a spinning process.
Im Einlaufbereich des Streckwerks ist eine Trennvorrichtung angeordnet die eine hintere Umlenkrolle zum Umlenken des Filaments aufweist Die Trennvorrichtung dient zum Unterbinden des Zuflusses von Fasern in das Streckwerk in Abhängigkeit des Spannungsniveaus des Filaments und/oder der Präsenz des Filaments. Die vordere Umlenkrolle und die Trennvorrichtung können an einer Changierschiene der Spinnvorrichtung befestigt sein, so dass sie während dem Spinnprozess seitlich auslenkend hin und her bewegt werden. Die hintere Umlenkrolle ist mit Vorteil schräg oberhalb des Streckwerks angeordnet. Andere Ausgestaltungen mit nur einer Umlenkrolle sind möglich. In einer Ausführungsform weist die Trennvorrichtung eine hintere Umlenkrolle auf, die mit einer Klinge wirkverbunden ist, die zum Unterbrechen des Faserzuflusses dient. In einer Ausführungsform sind die hintere Umlenkrolle und die Klinge über eine um eine Achse drehbar angeordnete Wippe wirkverbunden. Bei Bedarf kann die Länge des Hebelarmes verstellbar ausgestaltet sein. Die beweglichen Teile sind mit Vorteil so austariert, dass die Kräfte auf das Filament unter einem kritischen Niveau bleiben. Die Klinge ist mit Bezug auf die zugeführten Fasern mit Vorteil selbsthemmend angeordnet, so dass die Fasern infolge ihrer Bewegung die Klinge bei einer Berührung unterstützend in den Faserstrom ziehen. Dadurch sind nur minimale äussere Kräfte notwendig um den Faserstrom zu unterbinden. Eine weitere Ausführungsform einer Trennvorrichtung beinhaltet eine Sperrklinke die auf eine Rolle oder ein Rollenpaar wirkt. Die Sperrklinke ist mit der Führung des Filaments, z.B. einer Umlenkrolle oder Umlenköse, wirkverbunden und rastet unter normalen Betriebsbedingungen, wenn das Filament vorhanden und ausreichend gespannt ist, nicht ein. Sobald das Filament reisst oder nicht mehr ausreichend gespannt ist, rastet die Sperrklinke ein und unterbindet die weitere Faserzufuhr zum Streckwerk, so dass der Spinnprozess zum erliegen kommt. Die Trennvorrichtung kann mit einem Einlaufkanal ausgerüstet sein, der in Faserlaufrichtung gesehen vor der Klinge angeordnet ist. Bei Bedarf kann die Trennvorrichtung einen Kondensator aufweisen, der zur Zuführung der Fasern an ein Streckwerk dient Bei Bedarf kann die Trennvorrichtung Sensoren aufweisen, welche die Stellung der Klinge, die Rotationsgeschwindigkeit der hinteren Umlenkrolle und/oder das durch den Kondensator durchfliessende Faservolumen erfassen. Die hintere und/oder die vordere Umlenkrolle können mit einer optischen Markierung versehen sein, welche die Drehung der Umlenkrolle visuell anzeigen. Bei Bedarf können die hintere und/oder die vordere Umlenkrolle senkrecht zur Förderrichtung des Garns (in axialer Richtung) verstellbar angeordnet sein, damit die Vorrichtung präzise einstellbar ist und sich damit auch für die Verarbeitung besonders dünner Garne eignet. Insbesondere die vordere Umlenkrolle kann so ausgestaltet sein, dass sie während dem Betrieb in ihrer Position verstellbar ist.In the inlet area of the drafting system, a separating device is arranged which has a rear deflection roller for deflecting the filament. The separating device serves to prevent the inflow of fibers into the drafting system as a function of the stress level of the filament and / or the presence of the filament. The front pulley and separator may be attached to a traverse rail of the spinner so that they are laterally deflected back and forth during the spinning process. The rear pulley is advantageously arranged obliquely above the drafting system. Other embodiments with only one pulley are possible. In one embodiment, the separation device has a rear deflection roller which is operatively connected to a blade which serves to interrupt the fiber flow. In one embodiment, the rear diverting pulley and the blade are operatively connected via a rocker rotatably mounted about an axis. If necessary, the length of the lever arm can be designed adjustable. The moving parts are advantageously balanced so that the forces on the filament remain below a critical level. Advantageously, the blade is self-locking with respect to the fibers being fed, so that the fibers, as a result of their movement, draw the blade into contact with the stream of fibers upon contact. As a result, only minimal external forces are necessary to prevent the fiber flow. Another embodiment of a separating device includes a pawl which acts on a roller or a pair of rollers. The pawl is operatively connected to the guide of the filament, eg a pulley or diverter, and does not engage under normal operating conditions when the filament is present and sufficiently tensioned. As soon as the filament breaks or is no longer sufficiently tensioned, the pawl engages and stops the further fiber supply to the drafting system, so that the spinning process comes to a standstill. The separator can with an inlet channel be equipped, which is arranged in front of the blade seen in the direction of fiber travel. If required, the separator may comprise a condenser for feeding the fibers to a drafting system. If required, the separating device may comprise sensors which detect the position of the blade, the rotational speed of the rear diverting pulley and / or the fiber volume flowing through the condenser. The rear and / or the front deflection roller may be provided with an optical marking, which visually indicate the rotation of the deflection roller. If necessary, the rear and / or the front guide roller can be arranged perpendicular to the conveying direction of the yarn (in the axial direction) adjustable so that the device is precisely adjustable and thus also suitable for the processing of very thin yarns. In particular, the front deflection roller can be designed so that it is adjustable in position during operation.
Bei Bedarf kann die erfindungsgemässe Vorrichtung in Form eines Kits zum Nachrüsten einer bestehenden Spinnvorrichtung bereit gestellt werden. Der Kit beinhaltet mindestens eine der beschriebenen Trennvorrichtung, die so ausgestaltet ist, dass sie mit einer bestehenden Spinnvorrichtung kompatibel ist. Der Kit enthält je nach Bedarf eine vordere Umlenkrolle die zum Zuführen eines Filaments zu einem Spinnprozess im Auslieferbereich eines Streckwerks dient. Ebenfalls kann einen Halterung enthalten sein mittels der die vordere Umlenkrolle oberhalb des Ablieferbereichs, bei Bedarf verstellbar, positioniert werden kann.If required, the device according to the invention can be provided in the form of a kit for retrofitting an existing spinning device. The kit includes at least one of the described separation devices configured to be compatible with an existing spinning device. The kit contains as needed a front guide pulley which serves to feed a filament to a spinning process in the delivery area of a drafting system. Also can be included by means of the front pulley above the delivery area, if necessary, adjustable, can be positioned.
Ein Verfahren zur Überwachung eines Herstellungsprozesses von Coregarn weist vereinfacht dargestellt folgende Verfahrensschritte auf: a. Bereitstellen einer Trennvorrichtung die im Einlaufbereich eines Streckwerkes einer Spinnmaschine angeordnet ist und über eine hintere Umlenkrolle verfügt, welche mit einer Klinge wirkverbunden ist, die zum Unterbrechen der Zufuhr einer Faserlunte zum Streckwerk geeignet ist; b. Umlenken eines Filaments, das später die Seele eines Coregarns bildet, über die erste hintere Umlenkrolle, wobei die Vorspanndung des Filaments oberhalb eines definierten Spannungsniveaus gehalten wird, derart, dass die hintere Umlenkrolle infolge des Spannungsniveaus ausgelenkt und dadurch die wirkverbundene Klinge in eine Offenstellung gebracht wird; c. Verspinnen der durch das Streckwerk verstreckten Fasern mit dem Filament zu einem Coregarn indem das Filament im Bereich der Ablieferzylinder des Streckwerks den Fasern aus dem Streckwerk zugeführt und die Fasern und das Filament anschliessend zu einem Garn verdreht werden.A process for monitoring a production process of coregarn has the following simplified process steps: a. Providing a separating device which is arranged in the inlet region of a drafting system of a spinning machine and has a rear guide roller, which is operatively connected to a blade which is suitable for interrupting the supply of a roving to the drafting system; b. Deflecting a filament, which later forms the core of a core yarn, over the first rear diverting pulley, wherein the pretensioning pitch of the filament is maintained above a defined stress level, such that the rear diverting pulley deflects due to the stress level, thereby operatively connected blade is brought into an open position; c. Spinning the fibers drawn with the filament into a core yarn by feeding the filaments in the area of the delivery cylinders of the drafting system to the fibers from the drafting system and then twisting the fibers and the filament into a yarn.
Anhand von Figuren, welche lediglich Ausführungsbeispiele darstellen, wird die Erfindung im Folgenden näher erläutert. Es zeigen
- Fig. 1
- eine Überwachungsvorrichtung von schräg vorne und oben;
- Fig. 2
- die Überwachungsvorrichtung von schräg hinten und oben;
- Fig. 3
- die Überwachungsvorrichtung in Produktionsstellung;
- Fig. 4
- die
Überwachungsvorrichtung gemäss Figur 3 in Trennstellung; - Fig. 5
- die Überwachungsvorrichtung von schräg hinten mit angehobener Umlenkrolle;
- Fig. 6
- den Aufbau einer Trennvorrichtung;
- Fig. 7
- eine zweite Ausführungsform von schräg hinten;
- Fig. 8
- die zweite Ausführungsform von schräg vorne;
- Fig. 9
- eine dritte Ausführungsform montiert auf einem Streckwerk.
- Fig. 1
- a monitoring device obliquely from the front and from the top;
- Fig. 2
- the monitor from obliquely behind and above;
- Fig. 3
- the monitoring device in production position;
- Fig. 4
- the monitoring device according to
FIG. 3 in disconnected position; - Fig. 5
- the monitor from obliquely behind with raised pulley;
- Fig. 6
- the construction of a separator;
- Fig. 7
- a second embodiment of obliquely behind;
- Fig. 8
- the second embodiment of obliquely from the front;
- Fig. 9
- a third embodiment mounted on a drafting system.
Das in
Die Überwachungsvorrichtung 1 weist in der gezeigten Ausführungsform eine vordere Umlenkrolle 5 auf, welche während dem Spinnbetrieb (von der Seite betrachtet) oberhalb und leicht schräg vor der Ablieferzylinder 7 angeordnet ist. Je nach Ausführungsform ist die vordere Umlenkrolle 5 optional und kann bei Bedarf vermieden, oder durch ein anderes Umlenkmittel, z.B. eine Umlenköse (nicht näher dargestellt) ersetzt werden. Die Überwachungsvorrichtung 1 weist ferner eine Trennvorrichtung 8 auf, welche, in der gezeigten Ausführungsform, eine an einem Halterahmen 9 befestigte Wippe 10 umfasst, die an ihren hinteren freien Ende eine hintere Umlenkrolle 11 trägt. Am vorderen Ende weist die Wippe 10 eine nach schräg hinten gerichtete Klinge 12 auf. Je nach Ausführungsform und Spinnmaschine können die hintere Umlenkrolle 11 und die Klinge 12 auch indirekt wirkverbunden werden. Die Wippe 10 ist in einem Lager 13 um Drehachse 14 in einem gewissen Bereich drehfrei gelagert. Die Achse 14 ist in der gezeigten Ausführungsform in y-Richtung ausgerichtet, kann aber je nach angestrebter Kinematik bei Bedarf auch einen anderen Winkel/Ausrichtung aufweisen.In the embodiment shown, the
Im Produktionsbetrieb wird ein Filament 15 - schematisch durch Pfeil P7 (vgl.
Das Filament 15 wird bei der Herstellung auf oder oberhalb eines definierten Spannungsniveaus gehalten, das ausreicht, um die Wippe 10, die hintere Umlenkrolle 11 und die Klinge 12 anzuheben - schematisch durch die Pfeile P4 und P5 dargestellt - und in einer Offenstellung zu halten (vgl. u.a.
Der Aufbau einer Trennvorrichtung 8 ist in
Die Überwachungsvorrichtung 1 funktioniert vereinfacht dargestellt und wie u. a. in den
In der gezeigten Ausführungsform weisen die vorderen Umlenkrollen 5 optische Kennzeichen in Form eines sternförmigen Musters 24 auf, welche im Spinnbetrieb die Drehung der Umlenkrollen anzeigt, so dass einfach erkannt werden kann, falls mit einer Spinnstelle ein Problem auftritt.In the embodiment shown, the
Die
Der Halterahmen 9 ist in der gezeigten Ausführungsform aus Metallblech geformt und weist eine verwindungssteife Konstruktion auf, welche den beim Abtrennen der Faserlunte (nicht dargestellt) auftretenden erheblichen Kräften stand hält. Der Halterahmen 9 weist eine Grundplatte 31, einen daran nach oben vorstehenden Pfeiler 32 und einen daran seitlich nach innen vorstehenden und über der Grundplatte 31 angeordneten Querträger 33 auf. Verstärkungsrippen 27 sind integral angeformt und dienen zur Erhöhung der Stabilität. Der das vordere Ende der Wippe 10 bildende Klingenhalter 26 ist hier durch Spritzgiessen aus Kunststoff gefertigt. Die Klinge 12 ist von vorne in den Klingenhalter 26 eingesetzt. Andere Ausgestaltungen sind möglich. Bei Bedarf kann die Klinge und der Klingehalter einstückig aus Blech oder einem anderen geeigneten Material gefertigt werden.The holding
Am vorderen freien Ende weist die Wippe 10 eine nach schräg hinten gerichtete Klinge 12 auf. Die Wippe 10 ist am Querträger 33 in einem Lager 13 um die Drehachse 14 in einem gewissen Bereich drehfrei gelagert. Die Achse 14 ist in der gezeigten Ausführungsform in y-Richtung ausgerichtet, kann aber je nach angestrebter Kinematik bei Bedarf auch einen anderen Winkel/Aussrichtung aufweisen.At the front free end, the
Am Querträger 33 ist eine in seitlicher Richtung (y-Richtung) verschiebbares Sperrelement 34 angeordnet, mittels dem die Wippe 10 in einer hinteren Position arretiert werden kann, so dass die Klinge 12 geöffnet bleibt und nicht mehr auf die Fasern einer Faserlunte (vgl.
Bis auf den Halterahmen 9 sind die Bestandteile der Trennvorrichtung symmetrisch ausgebildet, so dass sie bei Bedarf auf beiden Seiten eines Streckwerks eingesetzt werden können. Andere Ausgestaltungen sind möglich.Except for the holding
Die Abdeckung 17 ist hier ebenfalls aus Kunststoff gefertigt und weist am rückseitigen Ende zwei nebeneinander angeordnete Faserführungskanäle 18 zur Aufnahme von Faserlunten (nicht näher dargestellt) im Betrieb auf. Im Innern ist ein Gewicht 19 (in der gezeigten Darstellung nicht direkt sichtbar) angeordnet welches die Abdeckung 17 nach unten zieht. Die Abdeckung 17 ist auf in der gezeigten Ausführungsform die Achse der Wippe 10 aufgeschnappt. Bei Bedarf kann sie um eine separate Drehachse gelagert sein die parallel oder in einem Winkel zur Drehachse 14 der Wippe 10 angeordnet ist.The
Der Halterahmen 9 ist an einer nur ausschnittsweise dargestellten Changierschiene 20 befestigt. Ein in zwei einander gegenüberliegenden Nuten 28 eingeschobener und in Längsrichtung (y-Richtung) der Changierschiene 20 verschiebbarer Nutstein 29 dient als Widerlager gegenüber dem der Halterahmen 9 über eine seitlich angeordnete Schraubverbindung 30 festgeklemmt werden kann.The holding
Am in Faserrichtung gesehen auslaufenden Ende ist am Halterahmen 9 ein Kondensator 16 angebracht, der zum Kanalisieren und kontrollierten Einbringen der Fasern der Faserlunte in ein Streckwerk dient. Für die allgemeine Beschreibung wird auf die
Die vorderen Umlenkrollen 5 sind an um Schwenkachsen 23 nach oben schwenkbaren Armen 21 angeordnet. Die Arme 21 sind in der gezeigten Ausführungsform ebenfalls am Halterahmen 9 befestigt, was in einem vereinfachten Aufbau und einer einfacheren Justage resultiert. Die Halterahmen 9 weisen zu diesem Zweck eine Haltemittel 36 auf an dem die Arme nach oben schwenkbar befestigt sind. Die Arme 21 werden so gemeinsam mit den Trennvorrichtungen 8 während dem Spinnprozess durch die Changierschiene 20 kontrolliert seitlich hin und her bewegt werden. Die untere Position wird durch ein nach innen vorstehender Zapfen 37 definiert, welcher als mechanischer Anschlag dient indem er in Arbeitsposition mit dem nach oben vorstehenden Pfeiler 32 zusammenwirkt. Bei Bedarf können die schwenkbaren Arme 21 und/oder die Zapfen 37 verstellbar ausgestaltet sein, damit die Position der vorderen Umlenkrolle 5 unterschiedlichen Anforderungen gerecht angepasst werden kann. Bei Bedarf können sowohl die hinteren als auch die vorderen Umlenkrollen 5, 11 in seitlicher Richtung, resp. quer zur Faserlaufrichtung verstellbar angeordnet sein, damit der Garnverlauf optimal eingestellt werden kann.The
Claims (18)
- Monitoring device (1) for monitoring manufacture of core yarn composed of a filament (15) and fibers (6) wound around same, havinga. a separating device (8), situated in the inlet of a drafting system (3), having a rear deflection element (11) for deflecting the filament (15), and a separating mechanism (12) which is mechanically connected to the rear deflection element (11), the separating device (8) being used to prevent the flow of fibers (6) into the drafting system (3) as a function of the tension level of the filament (15), in thatb. above a defined tension level, the rear deflection element (11) is lifted against a force into an open position in which fibers (6) flow in a fiber sliver to the drafting system (3), andc. when the tension level falls below the defined tension level, the rear deflection element (11) is moved by the force into a position in which the flow of fibers (6) into the drafting system (3) is interrupted by the separating mechanism (8) due to the action of the separating mechanism (12) on the fiber sliver;d. wherein the drafting system (3) has a delivery roller (7) which is suitable for delivering the fibers (6), drafted and prepared by the drafting system, to a respective spinning station, the filament (15) being suppliable to the fibers (6) in the area of the delivery rollers (7).
- Monitoring device (1) according to Claim 1, characterized in that the rear deflection element (11) is situated obliquely above the drafting system (3), and a front deflection element (5), situated above delivery rollers (7) of the drafting system (3), is provided for deflecting the filament (15).
- Monitoring device (1) according to Claim 1 or 2, characterized in that the front deflection element and/or the rear deflection element (5, 11, respectively) is/are a deflection roller or an eyelet.
- Monitoring device (1) according to Claim 2 or 3, characterized in that the front deflection element (5) and the separating device (8) are attached to a cross-winding bar (20) of the spinning device, so that during a spinning process of the spinning device the front deflection element and the separating device are moved back and forth with lateral deflection.
- Monitoring device (1) according to one of Claims 2 through 4, characterized in that the front deflection element (5) is fastened to an upwardly foldable arm (21).
- Monitoring device (1) according to one of the preceding claims, characterized in that the front deflection element and/or the rear deflection element (5, 11, respectively) is/are situated so as to be adjustable transverse to the fiber running direction.
- Monitoring device (1) according to one of the preceding claims, characterized in that the separating mechanism of the separating device (8) has a self-locking means (12) which prevents the fiber flow to the drafting system (3) as a function of the presence of the filament (15) and/or the tension in the filament (15).
- Monitoring device (1) according to Claim 7, characterized in that the separating mechanism has a blade (12) which is in mechanical operative connection with the rear deflection element (11) and which is used for interrupting the fiber flow to the drafting system (3).
- Monitoring device (1) according to Claim 8, characterized in that the rear deflection element (11) and the blade (12) are operatively connected via a rocker (10) which is situated so as to be rotatable about an axis (14).
- Monitoring device (1) according to Claim 9, characterized in that the moving parts (10, 11, 12) of the separating device (8) are counterbalanced.
- Monitoring device (1) according to one of Claims 7 through 10, characterized in that the separating device (8) has an inlet channel (18) which is situated in front of the self-locking means (1 2), viewed in the fiber running direction.
- Monitoring device (1) according to one of Claims 7 through 11, characterized in that the separating device (8) has a condenser (16) which is used for supplying the fibers (6) to the drafting system (3).
- Monitoring device (1) according to one of Claims 8 through 10 or Claims 11 or 12, when dependent at least on Claim 8, characterized in that the blade (12) is situated in a self-locking manner.
- Monitoring device (1) according to one of Claims 7 through 13, characterized in that the self-locking means (12) includes a roller or a pair of rollers having a detent catch.
- Monitoring device (1) according to Claim 7, characterized in that the self-locking means (12) includes a mechanism which is pretensioned against the force of a spring.
- Method for monitoring a manufacturing process of core yarn composed of a filament (15) and fibers (6) wound around same, having the following method steps:a. Providing a separating device (8) which is situated in the inlet area of a drafting system (3) of a spinning machine, and which has at least one deflection element (11) which via a mechanical connection is operatively connected to a separating mechanism (12) that is suitable for interrupting the supply of a fiber sliver to the drafting system (3);b. Deflecting a filament (15), via the at least one deflection element (11), above a defined tension level of the filament (15) in such a way that the at least one deflection element (11) is deflected due to the tension level of the filament (15), and the operatively connected separating mechanism (12) is thus brought into an open position;c. Spinning the fibers (6), drafted by the drafting system (3), and the filament (15) to form a core yarn, in that the filament (1 5) is supplied to the fibers (6) in the area of the delivery rollers (7) of the drafting system (3), and the fibers (6) and the filament (15) are subsequently twisted into a yarn;d. Preventing the flow of fibers (6) into the drafting system (3) as soon as the tension level of the filament (15) falls below the defined tension level, and thus bringing the separating mechanism (12) into a position in which it acts on the fiber sliver and interrupts the supply thereof, so that the spinning comes to a standstill.
- Method according to Claim 16, characterized in that the blade (12) prevents the fiber flow to the drafting system (3) as soon as the tension level of the filament (15) has fallen below a defined level, or the filament (1 5) is no longer present.
- Method according to one of Claims 16 or 17, characterized in that the supply of the filament (15) is visually indicated by a co-rotating marking (24) on a deflection roller (5).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH01111/08A CH699224A2 (en) | 2008-07-17 | 2008-07-17 | Monitoring devices for use in drawing mechanism of circular spinning machine for monitoring manufacturing process of core yarn, have separating device used to interrupt feeding of fibers to mechanism dependent of level of stress of filament |
CH5212009A CH699218A2 (en) | 2008-07-17 | 2009-03-31 | Apparatus and method for monitoring for the production of core yarn. |
PCT/EP2009/058569 WO2010006955A1 (en) | 2008-07-17 | 2009-07-07 | Monitoring method and device for use in the manufacture of core yarn |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2329067A1 EP2329067A1 (en) | 2011-06-08 |
EP2329067B1 true EP2329067B1 (en) | 2013-10-16 |
Family
ID=41109937
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09780230.0A Active EP2329067B1 (en) | 2008-07-17 | 2009-07-07 | Monitoring method and device for use in the manufacture of core yarn |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2329067B1 (en) |
CN (1) | CN102066630B (en) |
CH (1) | CH699218A2 (en) |
ES (1) | ES2442341T3 (en) |
WO (1) | WO2010006955A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3358054A1 (en) | 2017-02-07 | 2018-08-08 | Sanko Tekstil Isletmeleri Sanayi Ve Ticaret Anonim Sirketi | Core spun yarn comprising core yarn composed of variable drafted filament yarn and/or elastane yarn and fabric obtained with this core spun yarn |
EP3231905B1 (en) | 2014-12-12 | 2019-06-12 | Pinter Caipo, S.A.U. | Device for interrupting the supply of a bundle of fibres and machine for spinning a core thread, comprising said device |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102899757B (en) * | 2012-10-26 | 2015-04-01 | 宁波市鄞州大成纺机配件厂 | Drive wire guide device of spinning core-spun yarn for ring spinning frame |
CN103668607B (en) * | 2013-12-13 | 2015-12-09 | 上林海润丝业有限公司 | Elastic force cored silk dead-man's device |
EP3186419B1 (en) | 2014-08-28 | 2022-08-24 | Amsler S.R.L. | Device for producing cladded yarn |
JP2016102268A (en) * | 2014-11-27 | 2016-06-02 | 村田機械株式会社 | Core yarn feeding device and spinning machine |
JP2017036140A (en) * | 2015-08-12 | 2017-02-16 | 村田機械株式会社 | Yarn monitoring device and yarn winder |
WO2018073119A1 (en) | 2016-10-19 | 2018-04-26 | Amsler Tex Ag | Method and device for the detecting failure of supply during the production of complex core yarns |
Citations (1)
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US2153436A (en) * | 1938-08-10 | 1939-04-04 | Henry Owens & Company Inc | Trapping or cutting device for use in twisting, winding, spinning, doubling, or likemachines |
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US539869A (en) * | 1895-05-28 | Charles barclay holland and james eraser | ||
US2047547A (en) | 1935-03-12 | 1936-07-14 | Collins Brothers Machine Compa | Stop motion |
DE2924212A1 (en) | 1979-06-15 | 1980-12-18 | Zinser Textilmaschinen Gmbh | Spinner fault monitor - has roving-yarn sensor to open suction port at sliver supply on a fault |
FR2668175A1 (en) | 1990-10-17 | 1992-04-24 | Meyer Michel Sa Entr | Device and method for crushing a rough roving of fibres in a spinning machine |
US5758482A (en) | 1996-06-04 | 1998-06-02 | American Linc Corporation | Sliver stop motion for spinning machine |
DE102004005635A1 (en) * | 2004-02-04 | 2005-08-25 | Maschinenfabrik Rieter Ag | Process for making core yarn |
EP1801271A4 (en) * | 2004-09-16 | 2009-04-01 | Murata Machinery Ltd | Core yarn spinning machine, method of determining presence or absence of core of core yarn, and method of servicing in core yarn spinning machine |
-
2009
- 2009-03-31 CH CH5212009A patent/CH699218A2/en not_active Application Discontinuation
- 2009-07-07 WO PCT/EP2009/058569 patent/WO2010006955A1/en active Application Filing
- 2009-07-07 EP EP09780230.0A patent/EP2329067B1/en active Active
- 2009-07-07 CN CN200980122365.9A patent/CN102066630B/en active Active
- 2009-07-07 ES ES09780230.0T patent/ES2442341T3/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2153436A (en) * | 1938-08-10 | 1939-04-04 | Henry Owens & Company Inc | Trapping or cutting device for use in twisting, winding, spinning, doubling, or likemachines |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3231905B1 (en) | 2014-12-12 | 2019-06-12 | Pinter Caipo, S.A.U. | Device for interrupting the supply of a bundle of fibres and machine for spinning a core thread, comprising said device |
EP3358054A1 (en) | 2017-02-07 | 2018-08-08 | Sanko Tekstil Isletmeleri Sanayi Ve Ticaret Anonim Sirketi | Core spun yarn comprising core yarn composed of variable drafted filament yarn and/or elastane yarn and fabric obtained with this core spun yarn |
Also Published As
Publication number | Publication date |
---|---|
CN102066630B (en) | 2013-04-03 |
ES2442341T3 (en) | 2014-02-11 |
WO2010006955A1 (en) | 2010-01-21 |
CH699218A2 (en) | 2010-01-29 |
EP2329067A1 (en) | 2011-06-08 |
CN102066630A (en) | 2011-05-18 |
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