EP2328689B2 - Rotierender zerstäuber und zerstäubungsverfahren eines beschichtungsmaterials mit diesem zerstäuber - Google Patents

Rotierender zerstäuber und zerstäubungsverfahren eines beschichtungsmaterials mit diesem zerstäuber Download PDF

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Publication number
EP2328689B2
EP2328689B2 EP09753160.2A EP09753160A EP2328689B2 EP 2328689 B2 EP2328689 B2 EP 2328689B2 EP 09753160 A EP09753160 A EP 09753160A EP 2328689 B2 EP2328689 B2 EP 2328689B2
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Prior art keywords
primary
orifices
axis
rotation
contour
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EP09753160.2A
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English (en)
French (fr)
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EP2328689B1 (de
EP2328689A1 (de
Inventor
Sylvain Perinet
Franck Gerstch
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Sames Kremlin SAS
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Sames Kremlin SAS
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Priority to PL09753160.2T priority Critical patent/PL2328689T5/pl
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1092Means for supplying shaping gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1007Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member
    • B05B3/1014Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/04Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
    • B05B5/0403Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member
    • B05B5/0407Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/04Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
    • B05B5/0426Means for supplying shaping gas
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S239/00Fluid sprinkling, spraying, and diffusing
    • Y10S239/14Paint sprayers

Definitions

  • the present invention relates to a rotating coating product projector.
  • the present invention also relates to a coating product spraying method which uses such a rotary sprayer.
  • a rotary sprayer for spraying coating product comprises a spraying member rotating at high speed under the effect of rotary drive means, such as a compressed air turbine.
  • Such a spray member generally has the shape of a bowl with symmetry of revolution and it comprises at least one spray edge capable of forming a jet of coating product.
  • the rotary sprayer also comprises a fixed body housing the means for driving in rotation as well as means for supplying the spray member with coating product.
  • the jet of coating product sprayed by the edge of the rotating member has a generally conical shape which depends on parameters such as the speed of rotation of the bowl and the flow rate of coating product.
  • the rotary projectors of the prior art are generally equipped with several primary orifices formed in the body of the projector and arranged on a circle which is centered on the axis of symmetry of the bowl and which is located on the outer rim of the bowl.
  • the primary orifices are intended to emit jets of primary air together forming air for shaping the jet of product, this air for shaping being sometimes referred to as “skirt air”.
  • JP-A-8071455 describes a rotary sprayer provided with primary orifices intended to emit jets of primary air to conform the jet of product.
  • Each primary air jet is inclined with respect to the axis of rotation of the bowl in a primary direction having an axial component and an orthoradial or circumferential component.
  • the primary air jets thus generate a swirling flow of air around the outer periphery of the bowl and the jet of coating product.
  • This swirling air flow sometimes referred to as a "vortex" makes it possible, in particular by adjusting its flow rate, to conform the jet of product sprayed by the edge according to the desired application.
  • the rotating projector body shown in figure 6 of JP-A-8071455 is further provided with several secondary orifices also arranged on the outer periphery of the bowl and on the same circle as the primary orifices and offset from the latter.
  • Each jet of secondary air issuing from one of these secondary orifices is inclined relative to the axis of rotation in a secondary direction having an axial component and a radial component.
  • the secondary air jets are intended to obtain a uniform deposited paint film.
  • the direction of each jet of secondary air is therefore determined so as to prevent this jet of secondary air from striking the rear surface of the bowl.
  • an object coated by means of such a rotating projector presents impacts whose profiles are sometimes irregular and generally not very robust.
  • the robustness of an impact from a rotating projector of a coating product corresponds substantially to the regularity of a curve representing, as a function of a given parameter such as the skirt air flow, the width of the zone of median or upper deposited thickness, considered along a direction perpendicular to the direction of the relative movement between the rotary projector and the object to be coated.
  • the deposition efficiency of such a rotary projector is relatively limited.
  • the deposition efficiency also called transfer efficiency, is the ratio of the quantity of coating product deposited on the object to be coated to the quantity of coating product projected by means of the rotary projector.
  • JP-A-8084941 describes a rotary sprayer provided with primary orifices and secondary orifices to respectively emit primary air jets and secondary air jets.
  • the primary air jets and the secondary air jets are oriented in respective parallel or diverging directions, which produces marginal and low-volume overlaps between adjacent jets.
  • Such a rotary projector therefore also has the disadvantages mentioned above.
  • the present invention aims in particular to remedy these drawbacks by proposing a rotating coating product sprayer making it possible to obtain relatively high deposition yields as well as good robustness of the impacts of the coating product on the objects to be coated.
  • each primary direction and of each secondary direction induce the formation of combined jets each resulting from the intersection of at least one primary air jet and at least one associated secondary air jet, the intersection region being located upstream of the edge, and the ratio between the diameter of the edge and the diameter of the circle being between 0.65 and 1 and of preference equal to 0.95.
  • the subject of the present invention is a process for spraying coating product, using a rotary sprayer as described above, with a total air flow of between 100 NL/min and 1000 NL/min. , preferably between 300 NL/min and 800 NL/min and comprising from 25% to 75%, preferably 33%, of flow rate of the primary air jets and from 75% to 25%, preferably 67%, of flow rate secondary air jets.
  • the subject of the invention is a coating product spraying installation, which comprises at least one rotary sprayer as described above.
  • the figure 1 shows a rotary projector P for the projection of coating product comprising a spray member 1, hereinafter referred to as a bowl.
  • the bowl 1 is partially housed within a body 2.
  • the bowl 1 is shown in a spraying position where it is rotated at high speed around an axis X 1 by drive means, not shown.
  • the axis X 1 therefore constitutes the axis of rotation of the bowl 1.
  • the body 2 is fixed, that is to say it does not rotate around the axis X 1 .
  • the body 2 can be mounted on a support, not shown, such as a multi-axis robot arm.
  • a distributor 3 is secured to the upstream part of the bowl 1 to channel and distribute the coating product.
  • the speed of rotation of bowl 1 under load that is to say when it is spraying product, can be between 30,000 rpm and 70,000 rpm.
  • the bowl 1 has a symmetry of revolution around the axis X 1 .
  • the bowl 1 has a distribution surface 11 on which the coating product spreads, under the effect of centrifugal force, up to a spray edge 12 where it is micronized into fine droplets. All of the droplets form a jet of product, not shown, which leaves the bowl 1 and goes towards an object to be coated, not shown, on which it produces an impact.
  • the outer rear surface 13 of the bowl that is to say the surface which is not turned towards its axis of symmetry X 1 , is turned towards the body 2.
  • the body 2 has primary orifices 4 and secondary orifices 6.
  • the primary orifices 4 are arranged on a primary contour C 4 which surrounds the axis X 1 .
  • the secondary orifices 6 are arranged on a secondary contour C 6 which surrounds the axis X 1 .
  • the primary contour C 4 and the secondary contour C 6 are arranged in a common plane P 46 .
  • the common plane P 46 is perpendicular to the axis X 1 .
  • the plane P 46 is located in the downstream part of the body 2. Insofar as the body 2 has a symmetry of revolution around the axis X 1 , the common plane P 46 is materialized by a plane ring comprising the primary contours C 4 and secondary C 6 .
  • upstream and downstream refer to the direction of flow of the product from the base of the rotary projector P, located to the right of the figure 1 , to ridge 12, located to the left of the figure 1 .
  • the primary contour C 4 and the secondary contour C 6 each has a circular shape centered on the axis X 1 .
  • the primary contour C 4 and the contour C 6 coincide in a circle C which is therefore centered on the axis X 1 and on which the primary orifices 4 and the secondary orifices 6 are arranged.
  • the primary orifices 4 and the secondary orifices 6 belong to the body 2.
  • Edge 12 generally has the shape of a circle of diameter D 12 centered on axis X 1 . Serrations are made between the distribution surface 11 and the edge 12, some of which are shown in picture 2 with the reference 14, to improve the control of the size of the micronized droplets at the level of the edge 12.
  • the edge 12 is at an axial distance L 1 from the circle C, therefore from the primary contour C 4 or from the secondary contour ( C 6 ) is here 10 mm. In practice, the distance L 1 may be between 5 mm and 30 mm.
  • the distance L 1 represents the protrusion of the bowl 1 from the body 2.
  • the adjective “axial” qualifies a distance or, more generally, an entity which extends along the direction of the axis X 1 .
  • the diameter D of the circle C is here equal to 52.6 mm for a bowl 1 with a diameter equal to 50 mm. In practice, the diameter D can be between 50 mm and 77 mm for such a bowl.
  • the ratio between the diameter D 12 of the edge 12 and the diameter D of the circle C is equal to 0.95. According to the invention, this ratio must be between 0.65 and 1.
  • the primary orifices 4 and the secondary orifices 6 are intended to respectively emit primary air jets J 4 and secondary air jets J 6 which are represented on the figure 1 and 8 by their respective directions, primary X 4 and secondary X 6 .
  • primary direction is meant the direction of ejection of a primary jet J 4 .
  • secondary direction is meant the direction of ejection of a jet of secondary air J 6 .
  • each primary air jet J 4 is inclined on the axis X 1 in a primary direction X 4 .
  • Each primary direction X 4 extends obliquely relative to the axis X 1 and relative to the common plane P 46 .
  • each primary direction X 4 has non-zero components along the three directions of a Cartesian coordinate system whose origin merges with the corresponding primary orifice 4, namely the direction of the axis X 1 , a radial direction and an orthoradial direction, that is to say circumferential or tangential.
  • Each primary direction X 4 and the bowl 1 are separate, so that each primary air jet J 4 can freely cross the region where the edge 12 is located.
  • the primary air jets J 4 do not hit the outer rear surface 13 of the bowl 1.
  • the primary jets J 4 together generate a swirling air flow, called "vortex air", which is capable to influence the shape of the spray of coating material.
  • vortex air a swirling air flow, called "vortex air"
  • Each primary direction X 4 is such that the corresponding primary air jet J 4 flows at a radial distance r 4 from edge 12 equal to 5 mm.
  • the distance r 4 is non-zero and less than 25 mm.
  • the distance r 4 depends in particular on the axial distance L 1 .
  • Each secondary air jet J 6 is inclined with respect to the axis X 1 in a secondary direction X 6 which extends obliquely with respect to the axis X 1 .
  • each direction secondary X 6 is such that the corresponding secondary air jet J 6 strikes the outer rear surface 13 of the bowl 1, as is apparent from the picture 2 .
  • each secondary direction X 6 is secant to the surface defining the bowl 1 and it “intersects” the bowl 1 at an axial distance L 136 from the edge 12 equal to 3.5 mm.
  • the distance L 136 can be between 0 mm and 25 mm.
  • each secondary direction X 6 extends in a plane comprising the axis X 1 (meridian plane).
  • the secondary directions X 6 converge towards a vertex S 6 which is located on the axis X 1 .
  • the secondary direction X 6 is transverse to the axis of rotation X 1 .
  • Each secondary direction X 6 can thus be assimilated to a generatrix of a cone whose vertex S 6 belongs to the axis X 1 .
  • the secondary directions X 6 may not completely converge, but rather converge in a slightly extended area close to the axis X 1 .
  • the secondary directions X 6 can be disjoint, that is to say not confluent nor converge, like the primary directions X 4 in the example of the figures 1 to 8 .
  • the set of primary directions X 4 of the primary air jets J 4 and the set of secondary directions X 6 of the air jets J 6 respectively exhibit symmetry with respect to the axis X 1 .
  • other orientations of the primary and secondary directions are possible, in particular asymmetrical orientations.
  • the primary orifices 4 are arranged alternately with the secondary orifices 6. As shown by the figures 1 to 8 , the primary 4 and secondary 6 orifices are distributed uniformly on the circle C, so that two successive primary orifices 4 or two successive secondary orifices 6 are separated by the same angle B equal to 9° which is visible at the figure 6 . In practice, this angle B can be between 6° and 18°.
  • a primary orifice 4 and a neighboring secondary orifice 6 are spaced apart by an angle A equal to 6.7°, which is visible at the figure 6 , that is to say half of the angle B separating for example two successive primary orifices 4.
  • the angular difference A between a primary orifice 4 and a secondary orifice 6 can be between 3° and 12°.
  • a primary orifice 4 and an adjacent secondary orifice 6 are separated by a distance c 46 equal to 1 mm.
  • the distance c 46 can be between 0 mm and 10 mm. As described below, such a distance c 46 makes it possible to add the primary jets J 4 and secondary jets J 6 .
  • the number and distribution of the primary 4 and secondary 6 orifices is determined according to the precision sought for controlling the shape of the jet of product and the regularity desired for the impact surface. Thus, the more orifices 4 and 6 there are, the more regular the impact surface.
  • the body 2 comprises approximately forty primary orifices 4 and approximately forty secondary orifices 6. In practice, the body 2 may comprise between twenty and sixty primary orifices 4 and between twenty and sixty secondary orifices 6. Alternatively, primary orifices and secondary orifices in different numbers.
  • the primary 4 and secondary 6 orifices have respective diameters d 4 and d 6 , which are visible at figure 6 , both being 0.8 mm.
  • the diameters d 4 and d 6 of the primary 4 and secondary 6 orifices can be between 0.4 mm and 1.2 mm. In particular, the diameters d 4 and d 6 can be different from each other.
  • each primary air jet J 4 and each secondary air jet J 6 bursts into a cone with a relatively small apex half-angle of approximately 10°.
  • the primary directions J 4 and secondary J 6 are determined here respectively by the orientations of primary channels 40 and secondary channels 60 defined in the body 2.
  • the primary directions X 4 and secondary X 6 correspond to the direction of the respective axes of the primary channels 40 and secondaries 60.
  • the channels 40 and 60 are straight and open respectively on the primary 4 and secondary 6 orifices. Upstream, the channels 40 and 60 are connected to two independent sources of compressed air supply described below to form the jets J 4 and J 6 .
  • the primary 40 and secondary 60 channels extend straight through an outer jacket 22 which extends a cover 20 defining the outer envelope of the body 2.
  • the channels 40 and 60 are made by means of drilling operations according to the appropriate angles.
  • the primary channels 40 are connected upstream, to a primary chamber which is common to them and which is itself connected to a source of compressed air, not shown.
  • the secondary channels 60 are connected to a secondary chamber which is common to them and which is connected to a source of compressed air, not shown, and independent of the source supplying the primary channels 40.
  • the primary and secondary chambers are here formed between the outer jacket 22 and an inner jacket 24, and they are separated by an O-ring seal.
  • the adjective “internal” designates here an object close to the axis of rotation X 1
  • the adjective “external” designates an object which is further from it.
  • the sleeves 22 and 24 generally have a symmetry of revolution around the axis X 1 .
  • the primary channels 40 and/or secondary 60 can be defined by gaps formed between the outer 22 and inner 24 liners. These gaps can in this case be made by machining notches on one and/or the other of the surfaces facing the inner 24 and outer liners 22.
  • the geometry of the primary 4 and secondary 6 orifices induces the formation of combined jets J 46 which each result from the intersection of a primary air jet J 4 and a secondary air jet J 6 . More precisely, the respective orientations of each primary direction X 4 and of each secondary direction X 6 , in particular with respect to the axis X 1 , as well as the respective positions of each primary orifice 4 and of each secondary orifice 6 induce, and therefore are determined for the formation of combined jets J 46 , as shown by the figures 5 to 8 .
  • intersection region R 46 corresponds to the volume where a primary air jet J 4 meets the associated secondary air jet J 6 , which generates a combined jet J 46 .
  • each combined air jet J 46 generally has the shape of a cone widening from the intersection region R 46 to downstream of the edge 12.
  • a primary direction X 4 and an associated secondary direction X 6 preferably meet at a meeting point 46 belonging to the intersection region R 46 .
  • the intersection, or the interaction, of the primary air jet and of the corresponding secondary air jet is maximal.
  • the flow rate of each combined air jet corresponds substantially to the addition of the flow rates of the primary air jet and of the secondary air jet which generated it. This makes it possible to optimize the yield of deposition and the robustness of the impacts of the coating product on the objects to be coated.
  • the meeting point 46 is located at an axial distance L 46 from the common plane P 46 of between 1 time and 2 times the largest dimension of the primary 4 or secondary 6 orifices. This largest dimension is taken in the common plane P 46 . In this case, it is either the diameter d 4 or the diameter d 6 , since the primary 4 and secondary 6 orifices have the same diameter. In practice, the axial distance L 46 between the meeting point 46 and the common plane P 46 is between 0.5 times and 30 times this largest dimension.
  • Such an axial distance L 46 makes it possible to achieve a relatively homogeneous addition of the flows of the primary air jet J 4 and of the secondary air jet J 6 , therefore to limit the irregularities of the combined jet J 46 at and downstream of the edge 12.
  • each combined jet J 46 has, in the plane of the edge 12, a section which is generally in the shape of an ellipse E 46 truncated by the edge 12.
  • the flow of the additional jet or combined jet J 46 is in fact deflected by the outer rear surface 13 of the bowl 1.
  • the major axis X 46 of the ellipse E 46 is inclined, at an angle A 46 , with respect to a direction T 12 locally tangent to the edge 12.
  • the angle A 46 is also determined by the respective orientations of each primary direction X 4 and of each secondary direction X 6 , as well as by the respective positions of each primary orifice 4 and of each secondary orifice 6.
  • the angle A 46 is here equal to 50°. In practice, the angle A 46 can be between 20° and 70°, preferably between 35° and 55°. This inclination of the ellipse E 46 , therefore of the combined jet J 46 , makes it possible to make the air velocities uniform in the flows of combined jets J 46 which flow around the edge 12, as described below. afterwards in relation to figures 7 and 8 .
  • the primary orifices 4 and the secondary orifices 6 are positioned respectively on the primary contour C 4 and on the secondary contour C 6 , that is to say here on the circle C, so as to partly mix two combined jets J 46 neighbors.
  • each lateral region of a combined jet J 46 considered along the direction T 12 , defined by a tangent to the edge 12, mixes with a lateral region of the neighboring combined jet J 46 .
  • the volumes of F 46 mixture are represented by their hatched section on the figure 8 .
  • Such a mixture makes it possible to ensure a relatively good uniformity of the air speeds at the periphery of the edge 12, not only if one considers a speed profile along the circumferential direction T 12 , but also if one considers a velocity profile in a radial direction R 12 .
  • the respective positions of the primary 4 and secondary 6 orifices, as well as the respective orientations of the primary X 4 and secondary X 6 directions make it possible to produce an isotropic field of air speeds all around the bowl 1. Consequently , the airflows passing through two elementary sections of identical area but of any position within the envelope formed by the juxtaposition of the combined jets J 46 are substantially the same. All the droplets micronized by the edge 12 are thus subjected to uniform and constant airflow forces.
  • the rotary sprayer P can be implemented according to a coating product spraying method according to the invention.
  • the flow rate of the primary air jets J 4 and the flow rate of the secondary air jets J 6 represent respectively 33% and 67% of the total air flow, which can be between 100 NL/min and 1000 NL/ min, preferably between 300 NL/min and 800 NL/min.
  • the flow rate of the primary air jets J 4 can represent from 25% to 75% of the total air flow and the secondary air flow J 6 can represent, additionally, from 75% to 25%.
  • the primary and secondary contours can be arranged in two separate planes.
  • the primary and secondary contours can be arranged in two distinct planes on a generally frustoconical surface which extends in the downstream part of the fixed body and around the axis of rotation of the bowl. More generally, the primary contour and/or the secondary contour may not be flat.
  • the fixed body of the rotary headlamp may comprise additional orifices intended to emit air jets oriented differently from the primary and secondary air jets.
  • the fixed body may comprise additional orifices which are positioned differently from the primary and secondary orifices.
  • additional orifices are not necessarily configured to produce combined jets, but they may perform other functions.

Landscapes

  • Application Of Or Painting With Fluid Materials (AREA)
  • Electrostatic Spraying Apparatus (AREA)
  • Nozzles (AREA)

Claims (13)

  1. Rotationsspritzvorrichtung (P) für ein Beschichtungsprodukt, aufweisend:
    - eine Zerstäubungseinrichtung (1) für das Beschichtungsprodukt, die mindestens einen im Wesentlichen kreisförmigen Rand (12) aufweist und geeignet ist, einen Beschichtungsproduktstrahl zu bilden,
    - Mittel zum drehbaren Antreiben der Zerstäubungseinrichtung (1), und
    - einen Körper (2), der ortsfest ist und der aufweist:
    • Primäröffnungen (4), die an einem Primärumfang (C4) angeordnet sind, der die Rotationsachse (X1) der Zerstäubungseinrichtung (1) umgibt, wobei jede Primäröffnung (4) vorgesehen ist, um einen Primärluftstrahl (J4) entlang einer Primärrichtung (X4) auszustoßen,
    • Sekundäröffnungen (6), die an einem Sekundärumfang (C6) angeordnet sind, der die Rotationsachse (X1) der Zerstäubungseinrichtung (1) umgibt, wobei jede Sekundäröffnung (6) vorgesehen ist, um einen Sekundärluftstrahl (J6) entlang einer Sekundärrichtung (X6) auszustoßen,
    wobei der Primärumfang (C4) und der Sekundärumfang (C6) jeweils eine Kreisform aufweisen und in einem Kreis (C) zusammenlaufen, der an der Rotationsachse (X1) zentriert ist,
    wobei die jeweiligen Ausrichtungen jeder Primärrichtung (X4) und jeder Sekundärrichtung (X6) sowie die jeweiligen Positionen jeder Primäröffnung (4) und jeder Sekundäröffnung (6) die Ausbildung von kombinierten Strahlen (J46) induzieren, die jeweils aus der Überschneidung von mindestens einem zugehörigen Primärluftstrahl (J4) und mindestens einem zugehörigen Sekundärluftstrahl (J6) resultiert,
    dadurch gekennzeichnet, dass sich der Überschneidungsbereich (R46) stromaufwärts von dem Rand (12) befindet und, dass das Verhältnis zwischen dem Durchmesser (D12) des Randes (12) und dem Durchmesser (D) des Kreises (C) zwischen 0,65 und 1 liegt und vorzugsweise gleich 0,95 ist.
  2. Rotationsspritzvorrichtung (P) gemäß Anspruch 1, dadurch gekennzeichnet, dass jede Primärrichtung (X4) und die Zerstäubungseinrichtung (1) voneinander getrennt sind und, dass sich jede Sekundärrichtung (X6) mit der Zerstäubungseinrichtung (1) überschneidet.
  3. Rotationsspritzvorrichtung (P) gemäß Anspruch 2, dadurch gekennzeichnet, dass sich jede Sekundärrichtung (X6) in einer Ebene erstreckt, die die Rotationsachse (X1) aufweist und, dass die Sekundärrichtungen (X6) im Wesentlichen zu einem Scheitelpunkt (S6) hin konvergieren, der sich auf der Rotationsachse (X1) befindet.
  4. Rotationsspritzvorrichtung (P) gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Primäröffnungen (4) und die Sekundäröffnungen (6) jeweils an dem Primärumfang (C4) und an dem Sekundärumfang (C6) angeordnet sind, um zwei benachbarte kombinierte Strahlen (J46, J46) teilweise zu mischen.
  5. Rotationsspritzvorrichtung (P) gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Gesamtheit der Primärrichtungen (X4) und die Gesamtheit der Sekundärrichtungen (X6) bezüglich der Rotationsachse (X1) jeweils eine Symmetrie aufweisen.
  6. Rotationsspritzvorrichtung (P) gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Abstand (L1) zwischen dem Primärumfang (C4) und dem Rand (12) entlang der Rotationsachse (X1) gemessen zwischen 5 mm und 30 mm beträgt und, dass der Abstand (L1) zwischen dem Sekundärumfang (C6) und dem Rand (12) entlang der Rotationsachse (X1) gemessen zwischen 5 mm und 30 mm beträgt.
  7. Rotationsspritzvorrichtung (P) gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Primärumfang (C4) und der Sekundärumfang (C6) in einer gemeinsamen Ebene (P46) angeordnet sind, wobei die gemeinsame Ebene (P46) senkrecht zu der Rotationsachse (X1) ist.
  8. Rotationsspritzvorrichtung (P) gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Körper (2) zwischen 20 und 60 Primäröffnungen (4) und zwischen 20 und 60 Sekundäröffnungen (6) aufweist, dass die Primäröffnungen (4) und die Sekundäröffnungen (6) kreisförmig sind, dass die Primäröffnungen (4) abwechselnd mit den Sekundäröffnungen (6) auf dem Kreis (C) angeordnet sind und, dass der Durchmesser (d4) der Primäröffnungen (4) und der Durchmesser (d6) der Sekundäröffnungen (6) zwischen 0,4 mm und 1,2 mm liegen und vorzugsweise gleich 0,8 mm sind.
  9. Rotationsspritzvorrichtung (P) gemäß einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass jede Primäröffnung (4) und die zugeordnete Sekundäröffnung (6) durch einen Abstand (c46), der zwischen 0°mm und 10°mm beträgt und vorzugsweise gleich 1 mm ist, getrennt sind.
  10. Rotationsspritzvorrichtung (P) gemäß Anspruch 7, dadurch gekennzeichnet, dass eine Primärrichtung (X4) und eine zugehörige Sekundärrichtung (X6) in einem Treffpunkt (46) zusammentreffen, wobei der Abstand entlang der Rotationsachse (X1) zwischen der gemeinsamen Ebene (P46) und dem Treffpunkt (46) zwischen dem 0,5fachen und dem 30fachen, vorzugsweise zwischen dem 1fachen und dem 2fachen der größten Abmessung (d4, de) der Primäröffnungen (4) oder der Sekundäröffnungen (6) gemessen in der gemeinsamen Ebene (P46) liegt.
  11. Rotationsspritzvorrichtung (P) gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass jeder kombinierte Strahl (J46) in der Ebene des Randes (12) einen Querschnitt aufweist, der im Wesentlichen die Form einer durch den Rand (12) angeschnittenen Ellipse (E46) hat, wobei die Hauptachse (X46) der Ellipse (E46) bezüglich einer an dem Rand (12) lokal tangentialen Richtung (T12) in einem Winkel (A46) von zwischen 20° und 70°, vorzugsweise zwischen 35° und 55° geneigt ist.
  12. Rotationsspritzvorrichtung (P) gemäß Anspruch 2, allein oder in Kombination mit einem der Ansprüche 3 bis 9 herangezogen, dadurch gekennzeichnet, dass die Primärrichtungen (X4) in einem radialen Abstand (r4) zu dem Rand (12) von nicht 0 und weniger als 25 mm und vorzugsweise gleich 5 mm verlaufen und, dass die Sekundärrichtungen (X6) die Zerstäubungseinrichtung (1) in einem axialen Abstand (L136) von dem Rand (12) von zwischen 0 mm und 25 mm und vorzugsweise gleich 3,5 mm schneiden.
  13. Verfahren zum Spritzen eines Beschichtungsproduktes, dadurch gekennzeichnet, dass es eine Rotationsspritzvorrichtung (P) gemäß einem der Ansprüche 1 bis 12 einsetzt, mit einem Gesamtluftdurchsatz von zwischen 100 NL / min und 1000 NL / min, vorzugsweise von zwischen 300 NL / min und 800 NL / min, und 25 % bis 75 %, vorzugsweise 33 % eines Primärluftstrahldurchsatzes (J4) und 75 % bis 25 %, vorzugsweise 67 % eines Sekundärluftstrahldurchsatzes (J6) aufweisend.
EP09753160.2A 2008-09-30 2009-09-30 Rotierender zerstäuber und zerstäubungsverfahren eines beschichtungsmaterials mit diesem zerstäuber Active EP2328689B2 (de)

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BRPI0913688B1 (pt) 2019-11-19
EP2328689B1 (de) 2014-02-26
RU2011117173A (ru) 2012-11-10
ES2452298T5 (es) 2023-03-13
US20110210180A1 (en) 2011-09-01
ES2452298T3 (es) 2014-03-31
KR101688936B1 (ko) 2016-12-22
FR2936434B1 (fr) 2014-07-25
KR101688936B9 (ko) 2024-01-08
KR20110084206A (ko) 2011-07-21
CN102170972B (zh) 2014-05-21
BRPI0913688A2 (pt) 2015-10-13
RU2502566C2 (ru) 2013-12-27
JP5628179B2 (ja) 2014-11-19
EP2328689A1 (de) 2011-06-08
JP2012504040A (ja) 2012-02-16
PL2328689T5 (pl) 2023-04-11
FR2936434A1 (fr) 2010-04-02
US8973850B2 (en) 2015-03-10
CN102170972A (zh) 2011-08-31
WO2010037972A1 (fr) 2010-04-08
DE202009019107U1 (de) 2016-07-17

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