EP2279811A1 - Machine with cross-transport device and method for producing a casing using the machine - Google Patents
Machine with cross-transport device and method for producing a casing using the machine Download PDFInfo
- Publication number
- EP2279811A1 EP2279811A1 EP10164434A EP10164434A EP2279811A1 EP 2279811 A1 EP2279811 A1 EP 2279811A1 EP 10164434 A EP10164434 A EP 10164434A EP 10164434 A EP10164434 A EP 10164434A EP 2279811 A1 EP2279811 A1 EP 2279811A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- workpieces
- tool unit
- transport device
- bending
- work machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/026—Combination of two or more feeding devices provided for in B21D43/04 - B21D43/18
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
Definitions
- the invention relates to a work machine, in particular a wire or strip bending machine, for forming workpieces passing through the work machine, having a wall-like base body which has a front and a rear machining side and having at least one tool unit for machining the workpieces, wherein the tool unit is attachable or attached to the front or the rear processing side, wherein the working machine has a transverse transport device which is formed such that workpieces to be formed by a processing side, preferably the rear processing side to the other processing side, preferably the front processing side formed in the base body through opening can be transported, and that the workpieces along a to the planes of the processing pages substantially orthogonal transverse transport direction, in particular along a bending axis d It tool aggregate, the tool assembly arranged in the region of the passage opening can be fed directly.
- Such a work machine in which workpieces can be transported from one processing side to the other processing side for example, from DE 196 05 647 A1 known.
- the transverse transport shown there is based on a supply of strip material in the transverse direction, which is pre-cut on the rear processing side.
- the pre-punched, but still contiguous strip material is then passed through an opening in the body and fed to the front processing side a tool unit, not shown, with the example, a Sleeve can be made of pre-punched plates of the strip material.
- the illustrated transverse transport variant is thus based essentially on the fact that a contiguous strip material is conveyed in the transverse transport direction.
- the supply of strip material in the transverse direction requires in addition to the already mentioned punching device still a collection device, so that the machine takes a relatively large overall space in the transverse direction.
- the object of the invention is to develop a working machine of the type mentioned in that the transverse transport of individual workpieces, in particular plate-like workpieces, is made possible, wherein the space taken in the transverse direction space should be as small as possible.
- the transverse transport device is in power transmission connection with the tool unit, such that forces occurring during the forming of workpieces are at least partially supported by the transverse transport device.
- the transverse transport device Due to the power transmission connection between the transverse transport device and the tool unit, the transverse transport device itself can be kept compact. It extends into the area of the tool unit lying on the other side of the processing and is supported on the machine by the tool unit.
- the transverse transport device has a central rail running through the passage opening and designed in such a way that workpieces can be transported along it.
- a central rail makes it possible that the transport device can be kept compact in the transverse direction of the work machine, as well as the existing space in the through hole is utilized to accommodate the transverse transport device.
- the central rail can be guided very close to the tool unit of the machine, so that a reliable and reliable supply of workpieces in the tool unit is possible.
- the transverse transport device be supported by means of a support element on the tool unit and / or on that side of the main body on which the tool unit is arranged.
- a support element allows the already mentioned power transmission connection between the transverse transport device and tool unit.
- the support element is preferably dimensioned such that it can support forces occurring during forming of the workpiece at least in one direction on the tool unit or on the main body. The acting forces can be transmitted from the bending core to the support element and from there to the tool unit and the main body.
- the central rail is preferably connected to the said support element, so that the central rail is supported by the support element on the tool unit or on the main body.
- a bending core of the tool assembly can be connected or connected to the transverse transport device, in particular to the central rail and / or the supporting element.
- This connection between the bending core and the central rail or support element is possibly carried out by means of other components which are connected to the bending core, the support element or the central rail.
- the transverse transport device is preferably designed such that it can be connected in different relative positions to the tool unit with this. It is especially thought that the transverse transport device can be installed rotated relative to the tool assembly by 180 ° relative to the bending axis, so that the tool unit workpieces can be supplied in different flow or transport levels.
- the transverse transport device is designed so that its function is ensured, regardless of the position in which it is positioned to the tool unit. Assuming that workpieces are supplied in the form of individual boards above the central rail and along this the bending core at its upper peripheral edge, the same workpieces can be supplied to the lower peripheral edge of the bending core mounted in the other installed position transverse transport device below the central rail.
- the tool unit forming which begins first from above or first from below by moving corresponding punch in the direction of the bending core.
- the transverse transport device and the already mentioned supporting element is rotated accordingly, so that the bending forces acting during forming by the support member depending on the initial bending direction from above or from below can be supported accordingly.
- the support element is a circular segment disc, which is supported with its peripheral edge in a corresponding recess on the tool unit and / or on the base body, wherein the circular segment disc preferably concentric to the bending axis is arranged.
- the mentioned recess on the tool unit or on the base body is provided both above and below the bending axis and the central rail, so that the support element can be supported in any possible mounting position of the transverse transport device on the tool unit or the main body.
- the shape of a circular segment disc has, in addition to the advantage that it can be used in different twisted mounting positions of the transverse transport device, still the further advantage that in Center of the circle segment through which the bending axis generally passes, acting forces can be passed evenly in the radial direction over the entire circumference of the circle segment, so that the forces can be optimally distributed to the tool unit or the body. Thus, there are no excessive internal stresses on the mentioned machine parts.
- the circular segment disk is preferably dimensioned such that workpieces can be transported along the bending axis or along the central rail of the circular segment disk to the tool unit. That is, the angle included by the radial sides of the circle segment is less than 180 °, preferably less than 120 °, and preferably greater than 60 °. In a particularly preferred embodiment, the circular segment disc has approximately the shape of a quarter circle, d. H. the radial sides enclose an angle of about 90 °.
- a workpieces moving transport carriage is slidably disposed on the central rail.
- This transport carriage is movable along the central rail both towards the tool unit and away from it, so that individual workpieces can be continuously fed to the tool unit by the reciprocating motion.
- this movement of the transport carriage with a machine cycle, which is essentially predetermined by the bending process, tuned.
- the transport carriage is also preferably designed so that it can simultaneously move several, with respect to the transport direction arranged successively workpieces in the direction of the tool unit.
- the central rail is arranged essentially concentric to the bending core of the tool unit. It was on this point noted that the central rail is preferably a cylindrical rod whose central rail axis is aligned with the bending axis. Of course, the central rail may also have a different shape, for example in the form of a double-T, a rectangular profile or the like.
- the transverse transport device are preferably associated with lateral and parallel to the central rail Maschinen simplifyingenen on which slidably mounted workpieces to be transported, wherein preferably the distance between the two Maschinen Schogleitschienen is adjustable in order to adapt to the dimensions of the transported workpieces.
- the Werk Gigleitschienen are removably attached to the tool unit and / or on the base body to change their position relative to the central rail can.
- Such a change in position relative to the central rail is particularly necessary when the transverse transport device, in particular central rail, as well as the attached transport carriage and the support element are rotated by 180 ° and are arranged in this further installation position in the machine.
- the transport carriage preferably has a plurality of carrier elements which can be brought into contact with respective workpieces to be transported, which are pivotable relative to the central rail about the transport axis and are movable back and forth in the transport direction together with the transport carriage.
- These entrainment elements are preferably designed in the form of pins or bolts, which act on the rear edge of the workpieces with respect to the transport direction towards the tool aggregate. so that the workpieces can be moved to the tool unit.
- the carrier elements are pivoted about the central rail so that they lie out of contact mti the workpieces, so are pivoted from the transport plane of the workpieces, so that the transport carriage and the entrainment below or above (depending on Installation position of the transverse transport device) of the workpieces can be moved away from the tool unit.
- the transverse transport device is fastened in addition to its support by means of the support element on the tool unit or the main body on the processing unit side facing away from the tool unit by means of a holder.
- This holder may be formed in a flange and is also designed such that it does not hinder the movement of the transport carriage along the central rail.
- a magazine device which feeds individual boards.
- workpieces be fed on the processing unit side facing away from the tool unit along the main body substantially orthogonal to the transport direction of the transverse transport device.
- Such a feed also has the advantage that in the longitudinal direction of the working machine the transverse transport, for example, a punching device can be preceded, in which from a fed in the longitudinal direction of the machine strip material to be transported in the transverse direction boards are punched.
- the working machine comprises on the processing unit facing away from the tool unit a coupled to the transverse transport device, preferably integrated, further Tool unit, which brings the supplied workpieces before transporting them to the other processing side in a preform.
- a further tool unit can, for example, serve to slightly pre-bend the essentially flat workpieces in their outer edge regions, which is advantageous, for example, in the manufacture of cylindrical sleeves in the first tool unit. If, in particular, the front and rear edge regions or edge sections of the workpieces are bent relative to the longitudinal direction of the work machine, further transport of the workpieces thus deformed in the longitudinal direction is not optimal. Therefore, the direct production of a preform before or during the transverse transport of the workpiece is particularly advantageous.
- Fig. 1 shows a work machine 10, which is set up as a bending machine for the production of sleeves. It concerns with the Fig. 1 to a simplified schematic view of a front side A of the bending machine 10.
- the bending machine comprises a supported on a substrate U wall-like base body 12, on which a working tool for machining workpieces 14 (also referred to as bending station or bending tool) is mounted. From the illustration it can be seen that 12 openings 16 are recessed on the base body, through which the view of an indicated central drive wheel 18 is released.
- Drive devices 20a-20d for bending punches 22a-22d of the bending tool 14 can be coupled to this drive wheel 18.
- the bending punches 22a-22d shown here are movable relative to a bending axis B substantially in the radial direction towards a bending core 24 and away from it.
- the tool unit 14 further comprises a base plate 12 attached to the base plate 26 and a cover plate, not shown here, which is attachable to the bending tool 14 that the bending punch 22 a - 22 d between it and the base plate 26 are received.
- a cover plate not shown here, which is attachable to the bending tool 14 that the bending punch 22 a - 22 d between it and the base plate 26 are received.
- Fig. 2 shows a highly schematic section through the bending machine 10 according to the section line II-II.
- the main body 12 of the bending machine and a passage opening 28 recessed in the base body 12 can be seen.
- a transverse transport device 30 here shown only partially and greatly simplified, by means of which plate-like workpieces 32 extend from the rear side B of the working machine 10 can be fed to the front of the tool unit 14 A.
- From the tool unit 14 of the bending core 24 can be seen.
- the supplied along the base 12 on the back B of the bending machine 10 workpieces 32 pass through a predetermined number of process steps from the back B in the tool assembly 14 on the front A.
- step II an optional pre-bending of the workpiece 32 can take place, wherein in particular lateral edge sections 32-1 and 32-2 can be slightly pre-bent.
- a corresponding bending tool with its base plate 25 may be provided on the transverse transport device 30 or on the main body 12.
- the pre-bending of the workpieces 32 is not absolutely necessary.
- the positions III and IV are pure intermediate positions on the transverse transport device 30 during the transport of a workpiece 32 through the passage opening 28 in the base body 12.
- the workpiece 32 is tangent to the bending core 24 and can by the in the Fig. 1 be seen bending punch 22a - 22d bent to the finished sleeve. Further details on the transverse transport device 30 will be described below.
- Fig. 3 is a schematic perspective view obliquely from the front of the tool assembly 14. It can be seen the base plate 26 of the tool assembly 14 and two of the attached punch 22b and 22c. In the base plate 26, an opening 34 is recessed through which workpieces can be conveyed.
- the passage opening 34 of the base plate 26 is slightly smaller than the passage opening 28 in the base body 12 (see Fig. 2 ). However, the size of the passage opening 34 of the base plate 26 may also vary depending on the size of the workpieces that are to be transported through this passage opening 34 therethrough.
- a central rail 36 is a cylindrical rod, possibly also a hollow cylindrical rod whose longitudinal axis LA is aligned with the bending axis BA.
- a cylindrical spacer element 40 adjoins the support element, to which the bending core 24 (not illustrated here) can be fastened.
- Fig. 4 shows a cross section through the bending machine 10 according to the section line IV-IV of Fig. 1
- Fig. 5 shows an enlarged section corresponding to the dashed rectangle V of Fig. 4 ,
- the front processing side A can be seen on the left side of the main body 12, the rear processing side B and on the right side.
- Other components already known are the tool unit 14 on the front A with its base plate 26, the bending core 24 and punch punches 22b and 22c.
- the passage opening 28 is formed in the main body 12 through which the mentioned transverse transport device 30 extends.
- the transverse transport device is supported on the front side A by means of its support element 38 in a corresponding recess 42 of the base plate 26 of the tool unit 14.
- the transverse transport device 30 is connected by means of a flange-like holder 44 with the base body 12.
- the transverse transport device has the already mentioned central rail 36, which extends through the passage opening 28 of the base body 12 and is connected by means of the spacer 40 with the bending core 24.
- the central rail 36 formed as a cylindrical rod and the bending core 24 are concentric with one another aligned, such that the bending axis BA is aligned with the transverse transport axis QT.
- a transport carriage 46 is mounted displaceably in the transverse transport direction QT. This transport carriage 46 can be reciprocated along the central rail 36.
- the transport carriage 46 is not rotatable relative to the central rail 36 around it.
- a plurality of driving elements in the form of pins or bolts 48 are mounted, which are pivotable relative to the transport carriage 46 and the central rail 36 about the axis QT.
- a pivot drive 50 is provided, which is fixedly connected to the transport carriage 46.
- Fig. 6 is a perspective view of obliquely behind the transverse transport device 30 and the tool assembly 14 with its base plate 26. From this illustration, two side of the central rail 36 arranged Maschinennnengleitschienen 52-1 and 52-2 can be seen, on which workpieces 32 during their transport in the transverse transport direction QT their lateral edge portions 32-1 and 32-2 rest.?
- the slide rail 52-1 is also in the Fig. 3 seen.
- adjusting means 54-1 and 54-2 are also provided for each slide 52-1 and 52-2 provided adjusting means 54-1 and 54-2, by which the distance of the slide rails 52-1 and 52-2 can be adjusted to each other. This adjustment takes place as a function of the dimensions of the workpieces 32 to be transported.
- FIGS. 4 and 5 the slide 52-2 is shown.
- a drive device 56 is indicated, by means of which the transport carriage 46 can be moved back and forth along the central rail 36 in the transverse transport direction QT. It is also noted that the in Fig. 6 shown workpieces 32 are shown with non-pre-bent end portions 32-1 and 32-2. However, such workpieces could also be transported by the transverse transport device 30.
- Fig. 7 is an enlarged view of the transverse transport device 30.
- the transverse transport device 30 has a plurality of carrier elements 48. These driving elements are arranged in pairs laterally of the central rail 36. This results in the transverse transport direction QT in the direction of the bending tool 14, a group of right-hand driving elements and a group of left driving elements. These groups are characterized in that their reference numbers are each identified by the lowercase letter r or I. Further, the driving elements are arranged in pairs laterally of the central rail 36 so that a pair causes the forward movement of a workpiece by applying to this workpiece and the other pair of driving element causes the braking of the transported workpiece.
- driving elements for the feed have a lowercase letter v and driving elements for braking a lowercase letter b.
- the reference numerals have a continuous numbering of 1 to 7 in accordance with their paired order along the central rail 36.
- All driving elements 48-1 to 48-7 on the left side are via a common carrier 581 with two pivoting levers 60 and 62, which are pivotally mounted on the transport carriage 46.
- the pivot levers 60 and 62 are connected to each other on the side facing away from the carrier 581 via a common pivot axis 64. At the pivot axis 64 is already in Fig.
- pivot drive 50 attached, which is rotatably supported by means of a tightened on the transport carriage ring holder 66. If the drive 50 is actuated, the pivot levers 60 and 62 are pivoted about the axis QT upwards or downwards and together with them the carrier 581 and the left-side driving elements 48-1 to 48-71.
- a pivoting drive arrangement described for this for the left side is also available for the entrainment elements 48-1 r to 48-7r arranged on the right side.
- the statements made for the left driving elements thus also apply analogously to the right driving elements 48-1r to 48-7r.
- the drive device 50 can be electric, hydraulic or pneumatic.
- the provided for the advance of workpieces in the direction of the tool assembly 14 entrainment elements 48-1, 48-3, 48-5 and 48-7 on both sides are arranged to each other at a regular distance.
- the carrier elements 48-2, 48-4 and 48-6 on both sides of the central rail 36, which act counter to the feed direction and brake the workpiece, are each connected to a carrier 68l or 68r which is displaceably connected to the carrier 581 or 58r.
- the carriers 68r and 68l are displaceable relative to the carriers 58r and 581, respectively, such that the distance between the feed-causing carrier elements and the deceleration-causing carrier elements can be adjusted.
- This adjustable distance W is set according to the dimensions of the workpiece to be conveyed.
- screws 70 are provided in order to fix the carrier 68r or 681.
- the support element 38 by means of which the transverse transport device 30 is supported on the base plate 26 of the tool assembly, has substantially the shape of a circle segment and is received with its outer peripheral edge 72 in the recess 42 formed in the base plate 26.
- the Fig. 7 further shows that in the base plate 26, an upper recess 42 'is formed. This also arcuate or circular recess can also accommodate the support member 38 of the transverse transport device when the transverse transport device is rotated by 180 ° relative to the axis QT or the bending axis BA to be installed.
- the transverse transport device 30 requires little space in the transverse direction.
- the transport carriage to be moved is relatively light, so that, including the workpieces to be transported only a weight of less than 20 kg must be moved.
- Fig. 8a shows the case in which workpieces 32 are transported above the central rail 36.
- the carrier elements 48-31v and 48-3rv are shown here.
- the Schwenkhebelarm 60 for the left driving element 48-31v can be seen.
- the entrainment 48-3rv is mounted on a symmetrically formed Schwenkhebelarm 60 '.
- the two pivot lever arms 60, 60 'and the entrainment elements 48-3 mounted thereon can be pivoted upwards or downwards about the central rail 36 or the axis QT, which is indicated by the double arrows P. If a workpiece 32 is transported in the direction of the tool unit, the carrier elements 48 in the in Fig. 8a shown upper position, which can also be referred to as transport position.
- the pivot lever arms 60, 60 'and the associated entrainment elements 48-31v, 48-3rv are pivoted downwards into a return position in which the entrainment elements 48 are no longer in engagement can be moved away from the tool unit 14 with the workpiece 32, but so that in the next power stroke, a subsequent workpiece 32 can be promoted in the direction of the tool assembly 14.
- a illustrated installation position of the transverse transport device 30 corresponds to that in the Fig. 1 to 7 illustrated installation.
- Fig. 8b shows a rotated by 180 ° mounting position of the transverse transport device 30, wherein the central rail 36, the support member 38 and the transport carriage together with swivel lever arms 60, 60 'and 48 Mitsubishi 48-31v, 48-3rv are also rotated.
- workpieces below the central rail 36 can be supplied to the tool unit, so that the workpiece 32 tangentially abuts the tool unit on the underside of the bending core and in a first step is bent from below upwards to the finished sleeve.
- the slide rails 52-2 and 52-1 are moved from a position lying laterally above the central rail 36 (FIG. Fig. 8a ) is mounted in a position laterally below the central rail 36, as is the Fig. 8b can be seen.
- Fig. 8 From the representations of Fig. 8 It can be seen that the transverse transport device by simply rotating a supply of workpieces in different transport levels TE-1 and TE-2 allows.
- the feeding of workpieces in different transport planes leads to a high degree of flexibility of the working machine, because it can optionally be decided whether an upper side 32o of the workpiece 32 forms the outer peripheral edge after being formed into the sleeve ( Fig. 8a ) or the inner peripheral edge ( Fig. 8b ).
- sleeves are made of multilayer materials, for example, given that the punching direction must be from soft to hard material, ie, that the soft material will always be the top 32o.
- the workpiece 32 can then be bent around the bending core from above or from below, so that the softer material forming the upper side 32o lies either outside or inside the finished sleeve.
- FIG. 9 This figure shows a workpiece 32 whose outer ends 32-1 and 32-2 have been pre-bent.
- This pre-bending preferably takes place on the rear processing side B of the working machine (see step II of the Fig. 2 ).
- the addressed edge portions 32-1 and 32-2 are pre-bent with a radius which corresponds to the radius R of the bending core.
- the pre-bend is made to a predetermined length, which is preferably about 1/16 to 1/4 of the total length of the workpiece. In the present example, the pre-bent length is about 1/8 of each
- the thus pre-bent workpiece is then supplied by means of transverse transport device to the tool unit 14, where it is first transformed from above to the bending core around. It is specific to this technique that in the final stage of the forming process, when the bending punches 22c, 22d press the workpiece against the bending core 24 from below, the two pre-bent ends 32-1, 32-2 can be brought into engagement in nearly tangential direction , Such a tangential telescoping of corresponding contours for producing a clinch connection prevents shearing at the connecting edges, as is often the case with non-pre-bent ends, which are pressed together with a more radially acting component.
- a finished sleeve can finally be fed to a calibrating device, in particular a ring press, in which it is brought into its definitive final shape by hammering. Subsequently, the finished sleeve is ejected from the bending machine.
Abstract
Description
Die Erfindung betrifft eine Arbeitsmaschine, insbesondere Draht- oder Bandbiegemaschine, zur Umformung von durch die Arbeitsmaschine durchlaufenden Werkstücken, mit einem auf einem Untergrund stehenden, wandartigen Grundkörper, der eine vordere und eine hintere Bearbeitungsseite aufweist, und mit wenigstens einem Werkzeugaggregat zur Bearbeitung der Werkstücke, wobei das Werkzeugaggregat an der vorderen oder der hinteren Bearbeitungsseite anbringbar oder angebracht ist, wobei die Arbeitsmaschine eine Quertransportvorrichtung aufweist, die derart ausgebildet ist, dass umzuformende Werkstücke von einer Bearbeitungsseite, vorzugsweise der hinteren Bearbeitungsseite, zur anderen Bearbeitungsseite, vorzugsweise der vorderen Bearbeitungsseite, durch eine im Grundkörper ausgebildete Durchgangsöffnung transportierbar sind, und dass die Werkstücke entlang einer zu den Ebenen der Bearbeitungsseiten im Wesentlichen orthogonalen Quertransportrichtung, insbesondere entlang einer Biegeachse des Werkzeugaggregats, dem im Bereich der Durchgangsöffnung angeordneten Werkzeugaggregat direkt zuführbar sind.The invention relates to a work machine, in particular a wire or strip bending machine, for forming workpieces passing through the work machine, having a wall-like base body which has a front and a rear machining side and having at least one tool unit for machining the workpieces, wherein the tool unit is attachable or attached to the front or the rear processing side, wherein the working machine has a transverse transport device which is formed such that workpieces to be formed by a processing side, preferably the rear processing side to the other processing side, preferably the front processing side formed in the base body through opening can be transported, and that the workpieces along a to the planes of the processing pages substantially orthogonal transverse transport direction, in particular along a bending axis d It tool aggregate, the tool assembly arranged in the region of the passage opening can be fed directly.
Eine derartige Arbeitsmaschine, bei welcher Werkstücke von einer Bearbeitungsseite auf die andere Bearbeitungsseite transportierbar sind, ist beispielsweise aus der
Aufgabe der Erfindung ist es, eine Arbeitsmaschine der genannten Art dahingehend weiterzubilden, dass der Quertransport von einzelnen Werkstücken, insbesondere plattenartigen Werkstücken, ermöglicht ist, wobei der in Querrichtung beanspruchte Bauraum möglichst klein sein soll.The object of the invention is to develop a working machine of the type mentioned in that the transverse transport of individual workpieces, in particular plate-like workpieces, is made possible, wherein the space taken in the transverse direction space should be as small as possible.
Erfindungsgemäß wird hierzu vorgeschlagen, dass die Quertransportvorrichtung mit dem Werkzeugaggregat in Kraftübertragungsverbindung steht, derart, dass beim Umformen von Werkstücken auftretende Kräfte wenigstens teilweise über die Quertransporteinrichtung abgestützt werden.According to the invention it is proposed for this purpose that the transverse transport device is in power transmission connection with the tool unit, such that forces occurring during the forming of workpieces are at least partially supported by the transverse transport device.
Durch die Kraftübertragungsverbindung zwischen der Quertransportvorrichtung und dem Werkzeugaggregat kann die Quertransportvorrichtung selbst kompakt gehalten werden. Sie erstreckt sich bis in den Bereich des auf der anderen Bearbeitungsseite liegenden Werkzeugaggregats hinein und ist über das Werkzeugaggregat an der Arbeitsmaschine abgestützt.Due to the power transmission connection between the transverse transport device and the tool unit, the transverse transport device itself can be kept compact. It extends into the area of the tool unit lying on the other side of the processing and is supported on the machine by the tool unit.
Gemäß einem weiteren Aspekt der Erfindung, dem auch selbständige Bedeutung zukommt, weist die Quertransportvorrichtung eine durch die Durchgangsöffnung verlaufende Zentralschiene auf, die derart ausgebildet ist, dass Werkstücke entlang dieser transportierbar sind. Eine derartige Zentralschiene ermöglicht es, dass die Transportvorrichtung in Querrichtung der Arbeitsmaschine kompakt gehalten werden kann, da auch der in der Durchgangsöffnung vorhandene Raum ausgenützt wird zur Unterbringung der Quertransportvorrichtung. Im Zusammenhang mit der Kraftübertragungsverbindung zwischen Quertransportvorrichtung und Werkzeugaggregat ist es besonders vorteilhaft, dass die Zentralschiene sehr nahe zum Werkzeugaggregat der Arbeitsmaschine hingeführt werden kann, so dass eine zuverlässige und sichere Zuführung von Werkstücken in das Werkzeugaggregat ermöglicht ist.According to a further aspect of the invention, which also has independent significance, the transverse transport device has a central rail running through the passage opening and designed in such a way that workpieces can be transported along it. Such a central rail makes it possible that the transport device can be kept compact in the transverse direction of the work machine, as well as the existing space in the through hole is utilized to accommodate the transverse transport device. In connection with the power transmission connection between the transverse transport device and tool unit, it is Particularly advantageous that the central rail can be guided very close to the tool unit of the machine, so that a reliable and reliable supply of workpieces in the tool unit is possible.
Weiterbildend wird vorgeschlagen, dass die Quertransportvorrichtung mittels eines Abstützelements am Werkzeugaggregat oder/und an derjenigen Bearbeitungsseite des Grundkörpers abgestützt ist, an welcher das Werkzeugaggregat angeordnet ist. Ein derartiges Abstützelement ermöglicht die bereits angesprochene Kraftübertragungsverbindung zwischen Quertransportvorrichtung und Werkzeugaggregat. Dabei ist das Abstützelement vorzugsweise derart dimensioniert, dass es beim Umformen des Werkstücks auftretende Kräfte zumindest in einer Richtung am Werkzeugaggregat bzw. am Grundkörper abstützen kann. Dabei können die wirkenden Kräfte vom Biegekern auf das Abstützelement und von dort auf das Werkzeugaggregat und den Grundkörper übertragen werden.In a further development, it is proposed that the transverse transport device be supported by means of a support element on the tool unit and / or on that side of the main body on which the tool unit is arranged. Such a support element allows the already mentioned power transmission connection between the transverse transport device and tool unit. In this case, the support element is preferably dimensioned such that it can support forces occurring during forming of the workpiece at least in one direction on the tool unit or on the main body. The acting forces can be transmitted from the bending core to the support element and from there to the tool unit and the main body.
Die Zentralschiene ist vorzugsweise mit dem genannten Abstützelement verbunden, so dass auch die Zentralschiene durch das Abstützelement am Werkzeugaggregat bzw. am Grundkörper abgestützt ist.The central rail is preferably connected to the said support element, so that the central rail is supported by the support element on the tool unit or on the main body.
Um die beim Umformen auftretenden Biegekräfte am Grundkörper der Arbeitsmaschine abstützen zu können, wird vorgeschlagen, dass ein Biegekern des Werkzeugaggregats mit der Quertransportvorrichtung, insbesondere mit der Zentralschiene oder/und dem Abstützelement, verbindbar oder verbunden ist. Diese Verbindung zwischen Biegekern und Zentralschiene bzw. Abstützelement erfolgt ggf. unter Vermittlung weiterer Bauteile, die mit dem Biegekern, dem Abstützelement oder der Zentralschiene verbunden sind.In order to be able to support the bending forces occurring during forming on the base body of the working machine, it is proposed that a bending core of the tool assembly can be connected or connected to the transverse transport device, in particular to the central rail and / or the supporting element. This connection between the bending core and the central rail or support element is possibly carried out by means of other components which are connected to the bending core, the support element or the central rail.
Die Quertransportvorrichtung ist vorzugsweise derart ausgestaltet, dass sie in unterschiedlichen Relativstellungen zum Werkzeugaggregat mit diesem verbindbar ist. Dabei wird insbesondere daran gedacht, dass die Quertransportvorrichtung relativ zum Werkzeugaggregat um 180° gedreht eingebaut werden kann bezogen auf die Biegeachse, so dass dem Werkzeugaggregat Werkstücke in unterschiedlichen Durchlauf- bzw. Transportebenen zugeführt werden können. Die Quertransportvorrichtung ist dabei so ausgestaltet, dass ihre Funktion gewährleistet ist, unabhängig davon, in welcher Einbaustellung sie zum Werkzeugaggregat positioniert ist. Geht man davon aus, dass Werkstücke in Form von einzelnen Platinen oberhalb der Zentralschiene und entlang dieser dem Biegekern an seinem oberen Umfangsrand zugeführt werden, so können dieselben Werkstücke bei in der anderen Einbaustellung angebrachter Quertransportvorrichtung unterhalb der Zentralschiene dem unteren Umfangsrand des Biegekerns zugeführt werden. Entsprechend der Zuführung in den jeweiligen Durchlauf- bzw. Transportebenen erfolgt dann im Werkzeugaggregat eine Umformung, die zuerst von oben bzw. zuerst von unten beginnt durch Bewegen entsprechender Biegestempel in Richtung des Biegekerns. Beim Umdrehen der Quertransportvorrichtung wird auch das bereits angesprochene Abstützelement entsprechend mit verdreht, so dass die beim Umformen wirkenden Biegekräfte durch das Abstützelement je nach anfänglicher Biegerichtung von oben bzw. von unten entsprechend abgestützt werden können.The transverse transport device is preferably designed such that it can be connected in different relative positions to the tool unit with this. It is especially thought that the transverse transport device can be installed rotated relative to the tool assembly by 180 ° relative to the bending axis, so that the tool unit workpieces can be supplied in different flow or transport levels. The transverse transport device is designed so that its function is ensured, regardless of the position in which it is positioned to the tool unit. Assuming that workpieces are supplied in the form of individual boards above the central rail and along this the bending core at its upper peripheral edge, the same workpieces can be supplied to the lower peripheral edge of the bending core mounted in the other installed position transverse transport device below the central rail. According to the feed in the respective flow or transport planes then takes place in the tool unit forming, which begins first from above or first from below by moving corresponding punch in the direction of the bending core. When reversing the transverse transport device and the already mentioned supporting element is rotated accordingly, so that the bending forces acting during forming by the support member depending on the initial bending direction from above or from below can be supported accordingly.
Um diese Abstützung in den unterschiedlichen Einbaulagen der Quertransportvorrichtung auf einfache Weise zu ermöglichen, wird vorgeschlagen, dass das Abstützelement eine Kreissegmentscheibe ist, die mit ihrem Umfangsrand in einer korrespondierenden Ausnehmung am Werkzeugaggregat oder/und am Grundkörper abgestützt ist, wobei die Kreissegmentscheibe vorzugsweise konzentrisch zur Biegeachse angeordnet ist. Die angesprochene Ausnehmung am Werkzeugaggregat bzw. am Grundkörper ist sowohl oberhalb als auch unterhalb der Biegeachse bzw. der Zentralschiene vorgesehen, so dass das Abstützelement in jeder möglichen Einbaulage der Quertransportvorrichtung am Werkzeugaggregat bzw. dem Grundkörper abgestützt werden kann. Die Form einer Kreissegmentscheibe hat neben dem Vorteil, dass sie in unterschiedlichen verdrehten Einbaulagen der Quertransportvorrichtung verwendet werden kann, noch den weiteren Vorteil, dass im Mittelpunkt des Kreissegments, durch den in der Regel die Biegeachse verläuft, wirkende Kräfte gleichmäßig in radialer Richtung über dem gesamten Umfang des Kreissegments geleitet werden können, so dass die wirkenden Kräfte optimal auf das Werkzeugaggregat bzw. den Grundkörper verteilt werden können. Somit ergeben sich auch keine übermäßigen internen Spannungen an den angesprochenen Maschinenteilen.In order to enable this support in the different mounting positions of the transverse transport device in a simple manner, it is proposed that the support element is a circular segment disc, which is supported with its peripheral edge in a corresponding recess on the tool unit and / or on the base body, wherein the circular segment disc preferably concentric to the bending axis is arranged. The mentioned recess on the tool unit or on the base body is provided both above and below the bending axis and the central rail, so that the support element can be supported in any possible mounting position of the transverse transport device on the tool unit or the main body. The shape of a circular segment disc has, in addition to the advantage that it can be used in different twisted mounting positions of the transverse transport device, still the further advantage that in Center of the circle segment through which the bending axis generally passes, acting forces can be passed evenly in the radial direction over the entire circumference of the circle segment, so that the forces can be optimally distributed to the tool unit or the body. Thus, there are no excessive internal stresses on the mentioned machine parts.
Die Kreissegmentscheibe ist vorzugsweise derart dimensioniert, dass Werkstücke entlang der Biegeachse bzw. entlang der Zentralschiene der Kreissegmentscheibe vorbei zum Werkzeugaggregat transportierbar sind. Das heißt, dass der von den radialen Seiten des Kreissegments eingeschlossene Winkel kleiner als 180° ist, vorzugsweise kleiner als 120°, und vorzugsweise größer als 60° ist. Bei einer besonders bevorzugten Ausführungsform hat die Kreissegmentscheibe in etwa die Form eines Viertelkreises, d. h. die radialen Seiten schließen einen Winkel von etwa 90° ein.The circular segment disk is preferably dimensioned such that workpieces can be transported along the bending axis or along the central rail of the circular segment disk to the tool unit. That is, the angle included by the radial sides of the circle segment is less than 180 °, preferably less than 120 °, and preferably greater than 60 °. In a particularly preferred embodiment, the circular segment disc has approximately the shape of a quarter circle, d. H. the radial sides enclose an angle of about 90 °.
Um Werkstücke entlang der Transportschiene in Richtung des Werkzeugaggregats bewegen zu können, wird vorgeschlagen, dass an der Zentralschiene ein die Werkstücke bewegender Transportschlitten verschieblich angeordnet ist. Dieser Transportschlitten ist entlang der Zentralschiene sowohl zum Werkzeugaggregat hin als auch von diesem weg beweglich, so dass durch die Hin- und Herbewegung kontinuierlich einzelne Werkstücke dem Werkzeugaggregat zugeführt werden können. Selbstverständlich ist diese Bewegung des Transportschlittens mit einem Maschinentakt, welcher im Wesentlichen vom Biegevorgang vorgegeben ist, abgestimmt. Der Transportschlitten ist ferner vorzugsweise so ausgestaltet, dass er gleichzeitig mehrere, bezogen auf die Transportrichtung hintereinander angeordnete Werkstücke in Richtung des Werkzeugaggregats bewegen kann.In order to move workpieces along the transport rail in the direction of the tool unit, it is proposed that on the central rail a workpieces moving transport carriage is slidably disposed. This transport carriage is movable along the central rail both towards the tool unit and away from it, so that individual workpieces can be continuously fed to the tool unit by the reciprocating motion. Of course, this movement of the transport carriage with a machine cycle, which is essentially predetermined by the bending process, tuned. The transport carriage is also preferably designed so that it can simultaneously move several, with respect to the transport direction arranged successively workpieces in the direction of the tool unit.
Damit die Werkstücke möglichst in einer geradlinigen Bewegung, d. h. in einer festgelegten Transportebene dem Werkzeugaggregat zugeführt werden können, wird vorgeschlagen, dass die Zentralschiene im Wesentlichen konzentrisch zum Biegekern des Werkzeugaggregats angeordnet ist. Es sei an dieser Stelle angemerkt, dass die Zentralschiene vorzugsweise eine zylindrische Stange ist, deren Zentralschienenachse mit der Biegeachse fluchtet. Selbstverständlich kann die Zentralschiene auch eine andere Form aufweisen, beispielsweise in Form eines Doppel-T, eines rechteckigen Profils oder dergleichen.So that the workpieces can be fed to the tool unit as possible in a rectilinear movement, ie in a defined transport plane, it is proposed that the central rail is arranged essentially concentric to the bending core of the tool unit. It was on this point noted that the central rail is preferably a cylindrical rod whose central rail axis is aligned with the bending axis. Of course, the central rail may also have a different shape, for example in the form of a double-T, a rectangular profile or the like.
Der Quertransportvorrichtung sind vorzugsweise seitliche und parallel zur Zentralschiene angeordnete Werkstückgleitschienen zugeordnet, auf denen zu transportierende Werkstücke verschieblich aufliegen, wobei vorzugsweise der Abstand zwischen den beiden Werkstückgleitschienen einstellbar ist, um ihn an die Dimensionen der zu transportierenden Werkstücke anpassen zu können. Hierzu wird ferner vorgeschlagen, dass die Werkstückgleitschienen am Werkzeugaggregat oder/und am Grundkörper abnehmbar befestigt sind, um ihre Position relativ zur Zentralschiene verändern zu können. Eine derartige Veränderung der Position relativ zur Zentralschiene ist insbesondere dann erforderlich, wenn die Quertransportvorrichtung, insbesondere Zentralschiene, sowie der daran angebrachte Transportschlitten und das Abstützelement um 180° gedreht werden und in dieser weiteren Einbaulage in der Arbeitsmaschine angeordnet werden. Da die unterschiedlichen Einbaulagen, wie bereits oben angedeutet, dazu führen, dass Werkstücke oberhalb bzw. unterhalb der Zentralschiene dem Werkzeugaggregat zugeführt werden, müssen natürlich auch die die Werkstücke seitlich abstützenden Werkstückgleitschienen entsprechend an anderen Stellen des Grundkörpers bzw. des Werkzeugaggregats angebracht werden, so dass die Werkstücke in der entsprechenden Transportebene abgestützt bzw. gehalten werden können.The transverse transport device are preferably associated with lateral and parallel to the central rail Werkstückgleitschienen on which slidably mounted workpieces to be transported, wherein preferably the distance between the two Werkstückgleitschienen is adjustable in order to adapt to the dimensions of the transported workpieces. For this purpose, it is further proposed that the Werkstückgleitschienen are removably attached to the tool unit and / or on the base body to change their position relative to the central rail can. Such a change in position relative to the central rail is particularly necessary when the transverse transport device, in particular central rail, as well as the attached transport carriage and the support element are rotated by 180 ° and are arranged in this further installation position in the machine. Since the different mounting positions, as already indicated above, cause workpieces above or below the central rail are supplied to the tool unit, of course, the workpieces laterally supporting workpiece slide rails must be attached according to other locations of the body or of the tool unit, so that the workpieces can be supported or held in the corresponding transport plane.
Der Transportschlitten weist vorzugsweise mehrere mit jeweiligen zu transportierenden Werkstücken in Berührung bringbare Mitnahmeelemente auf, die relativ zur Zentralschiene um die Transportachse herum verschwenkbar sind und zusammen mit dem Transportschlitten in Transportrichtung hin-und herbeweglich sind. Diese Mitnahmeelemente sind vorzugsweise in Form von Stiften bzw. Bolzen ausgebildet, welche den bezogen auf die Transportrichtung zum Werkzeugaggregat hin hinteren Rand der Werkstücke beaufschlagen, so dass die Werkstücke zum Werkzeugaggregat verschoben werden können. Um die Rückwärtsbewegung des Transportschlittens zu ermöglichen, werden die Mitnahmeelemente um die Zentralschiene herum verschwenkt, so dass sie außer Kontakt mti den Werkstücken liegen, also aus der Transportebene der Werkstücke verschwenkt sind, so dass der Transportschlitten und die Mitnahmeelemente unterhalb bzw. oberhalb (je nach Einbaulage der Quertransportvorrichtung) der Werkstücke vom Werkzeugaggregat weg verfahren werden können.The transport carriage preferably has a plurality of carrier elements which can be brought into contact with respective workpieces to be transported, which are pivotable relative to the central rail about the transport axis and are movable back and forth in the transport direction together with the transport carriage. These entrainment elements are preferably designed in the form of pins or bolts, which act on the rear edge of the workpieces with respect to the transport direction towards the tool aggregate. so that the workpieces can be moved to the tool unit. In order to enable the backward movement of the transport carriage, the carrier elements are pivoted about the central rail so that they lie out of contact mti the workpieces, so are pivoted from the transport plane of the workpieces, so that the transport carriage and the entrainment below or above (depending on Installation position of the transverse transport device) of the workpieces can be moved away from the tool unit.
Die Quertransportvorrichtung ist neben ihrer Abstützung mittels des Abstützelements am Werkzeugaggregat bzw. dem Grundkörper auf der dem Werkzeugaggregat abgewandten Bearbeitungsseite mittels einer Halterung befestigt. Diese Halterung kann flanschartig ausgebildet sein und ist ferner derart ausgeführt, dass sie die Bewegung des Transportschlittens entlang der Zentralschiene nicht behindert.The transverse transport device is fastened in addition to its support by means of the support element on the tool unit or the main body on the processing unit side facing away from the tool unit by means of a holder. This holder may be formed in a flange and is also designed such that it does not hinder the movement of the transport carriage along the central rail.
Die Werkstücke, welche durch die Quertransportvorrichtung im Wesentlichen orthogonal zu den Ebenen der Bearbeitungsseiten transportiert werden, können in dieser Richtung der Quertransportvorrichtung zugeführt werden, beispielsweise über eine Magazinvorrichtung, welche einzelne Platinen zuführt. Um allerdings in Querrichtung der Arbeitsmaschine Bauraum zu sparen, wird vorgeschlagen, dass Werkstücke auf der dem Werkzeugaggregat abgewandten Bearbeitungsseite des Grundkörpers entlang dem Grundkörper im Wesentlichen orthogonal zur Transportrichtung der Quertransportvorrichtung zugeführt werden. Eine derartige Zuführung hat auch den Vorteil, dass in Längsrichtung der Arbeitsmaschine dem Quertransport beispielsweise eine Stanzvorrichtung vorgeschaltet werden kann, in welcher aus einem in Längsrichtung der Arbeitsmaschine zugeführten Bandmaterial die in Querrichtung zu transportierenden Platinen ausgestanzt werden.The workpieces, which are transported by the transverse transport device substantially orthogonal to the planes of the processing pages, can be fed in this direction of the transverse transport device, for example via a magazine device which feeds individual boards. However, in order to save installation space in the transverse direction of the work machine, it is proposed that workpieces be fed on the processing unit side facing away from the tool unit along the main body substantially orthogonal to the transport direction of the transverse transport device. Such a feed also has the advantage that in the longitudinal direction of the working machine the transverse transport, for example, a punching device can be preceded, in which from a fed in the longitudinal direction of the machine strip material to be transported in the transverse direction boards are punched.
Gemäß einer bevorzugten Ausführungsform umfasst die Arbeitsmaschine auf der dem Werkzeugaggregat abgewandten Bearbeitungsseite ein mit der Quertransportvorrichtung gekoppeltes, vorzugsweise integriertes, weiteres Werkzeugaggregat, das zugeführte Werkstücke vor deren Transport auf die andere Bearbeitungsseite in eine Vorform bringt. Ein solches weiteres Werkzeugaggregat kann beispielsweise dazu dienen, dass die im Wesentlichen ebenen Werkstücke in ihren äußeren Randbereichen etwas vorgebogen werden, was beispielsweise beim Herstellen von zylindrischen Hülsen im ersten Werkzeugaggregat vorteilhaft ist. Wenn insbesondere die bezogen auf die Längsrichtung der Arbeitsmaschine vorderen und hinteren Randbereiche bzw. Randabschnitte der Werkstücke umgebogen werden, ist ein Weitertransport der derart verformten Werkstücke in Längsrichtung nicht optimal. Daher ist die unmittelbare Herstellung einer Vorform vor oder während dem Quertransport des Werkstücks besonders vorteilhaft.According to a preferred embodiment, the working machine comprises on the processing unit facing away from the tool unit a coupled to the transverse transport device, preferably integrated, further Tool unit, which brings the supplied workpieces before transporting them to the other processing side in a preform. Such a further tool unit can, for example, serve to slightly pre-bend the essentially flat workpieces in their outer edge regions, which is advantageous, for example, in the manufacture of cylindrical sleeves in the first tool unit. If, in particular, the front and rear edge regions or edge sections of the workpieces are bent relative to the longitudinal direction of the work machine, further transport of the workpieces thus deformed in the longitudinal direction is not optimal. Therefore, the direct production of a preform before or during the transverse transport of the workpiece is particularly advantageous.
Gemäß einem weiteren Aspekt der Erfindung wird ein Verfahren zum Herstellen einer zylindrischen Hülse aus einem plattenartigen Werkstück aus Metall vorgeschlagen, unter Verwendung einer oben vorgeschlagenen Arbeitsmaschine. Dieses Verfahren umfasst folgende Schritte:
- Zuführen der Werkstücke auf einer Bearbeitungsseite, vorzugsweise der hinteren Bearbeitungsseite, der Arbeitsmaschine;
- vorzugsweise Vorbiegen der Werkstücke, insbesondere Umbiegen von äußeren Endabschnitten der Werkstücke;
- Transportieren der Werkstücke von der einen Bearbeitungsseite auf die andere Bearbeitungsseite, vorzugsweise vordere Bearbeitungsseite direkt in ein an dieser Bearbeitungsseite angebrachtes Werkzeugaggregat;
- Biegen des Werkstücks im Werkzeugaggregat zur fertigen Hülse, wobei die beim Biegevorgang zusammentreffenden Enden des Werkstücks vorzugsweise mittels einer beim Biegevorgang hergestellten Clinchverbindung miteinander verbunden werden;
- vorzugsweise Weitertransport der Hülse in eine Kalibrierstation, insbesondere Ringpresse;
- Auswerfen der fertigen Hülse.
- Feeding the workpieces on a processing side, preferably the rear processing side, the working machine;
- preferably pre-bending the workpieces, in particular bending over outer end sections of the workpieces;
- Transporting the workpieces from the one processing side to the other processing side, preferably the front processing side directly into a tool unit attached to this processing side;
- Bending the workpiece in the tool assembly to the finished sleeve, wherein the ends of the workpiece coinciding in the bending operation are preferably connected to each other by means of a clinch connection produced during the bending operation;
- preferably further transport of the sleeve into a calibration station, in particular ring press;
- Eject the finished sleeve.
Die Erfindung wird nachfolgend anhand einer Ausführungsform der Arbeitsmaschine unter Bezugnahme auf die anliegenden Figuren beispielhaft und nicht einschränkend beschrieben.
- Fig. 1
- zeigt eine schematische Vorderansicht einer Biegemaschine mit einem an einer vorderen Bearbeitungsseite angebrachten Werkzeugaggregat.
- Fig. 2
- zeigt stark schematisch und vereinfacht eine Teilschnittdarstel- lung einer Quertransportvorrichtung für die Arbeitsmaschine.
- Fig. 3
- zeigt eine perspektivische Darstellung von schräg vorne des Werkzeugaggregats sowie von Teilen der Quertransportvor- richtung.
- Fig. 4
- zeigt eine Querschnittsdarstellung entsprechend der Linie IV-IV der
Fig. 1 . - Fig. 5
- zeigt eine vergrößerte Querschnittsdarstellung der Quertrans- portvorrichtung der
Fig. 4 . - Fig. 6
- zeigt eine vereinfachte perspektivische Darstellung von schräg hinten auf die Quertransportvorrichtung sowie die Rückseite des Werkzeugaggregats.
- Fig. 7
- zeigt eine Vergrößerung der Quertransportvorrichtung der
Fig. 6 . - Fig. 8
- zeigt in den Teilfiguren a) und b) stark vereinfacht unterschied- liche Einbaustellungen der Quertransportvorrichtung relativ zum Werkzeugaggregat.
- Fig. 9
- zeigt beispielhaft das Umformen eines vorgebogenen Werk- stücks.
- Fig. 1
- shows a schematic front view of a bending machine with a mounted on a front processing side tool unit.
- Fig. 2
- shows very schematically and simplifies a partial sectional view of a transverse transport device for the working machine.
- Fig. 3
- shows a perspective view obliquely from the front of the tool assembly and parts of the transverse transport device.
- Fig. 4
- shows a cross-sectional view along the line IV-IV of
Fig. 1 , - Fig. 5
- shows an enlarged cross-sectional view of the transverse transport device of
Fig. 4 , - Fig. 6
- shows a simplified perspective view of obliquely behind the transverse transport device and the back of the tool unit.
- Fig. 7
- shows an enlargement of the transverse transport device of
Fig. 6 , - Fig. 8
- shows in the subfigures a) and b) greatly simplified different installation positions of the transverse transport device relative to the tool unit.
- Fig. 9
- shows by way of example the forming of a pre-bent workpiece tee.
Aus der Darstellung der
Aus diesen Querschnittsdarstellungen ist auf der linken Seite des Grundkörpers 12 die hintere Bearbeitungsseite B und auf der rechten Seite die vordere Bearbeitungsseite A ersichtlich. Weitere bereits bekannte Bauteile sind das Werkzeugaggregat 14 auf der Vorderseite A mit seiner Grundplatte 26, dem Biegekern 24 sowie Biegestempeln 22b und 22c. Wie bereits erwähnt, ist im Grundkörper 12 die Durchgangsöffnung 28 ausgebildet, durch welche sich die angesprochene Quertransportvorrichtung 30 erstreckt. Die Quertransportvorrichtung ist auf der Vorderseite A mittels ihres Abstützelements 38 in einer entsprechenden Ausnehmung 42 der Grundplatte 26 des Werkzeugaggregats 14 abgestützt. Auf der hinteren Seite B ist die Quertransportvorrichtung 30 mittels einer flanschartigen Halterung 44 mit dem Grundkörper 12 verbunden. Die Quertransportvorrichtung weist die bereits angesprochene Zentralschiene 36 auf, welche sich durch die Durchgangsöffnung 28 des Grundkörpers 12 hindurch erstreckt und mittels des Abstandselements 40 mit dem Biegekern 24 verbunden ist. Die als zylindrische Stange ausgebildete Zentralschiene 36 und der Biegekern 24 sind konzentrisch zueinander ausgerichtet, derart, dass die Biegeachse BA mit der Quertransportachse QT fluchtet. Auf der Zentralschiene 36 ist ein Transportschlitten 46 verschieblich in Quertransportrichtung QT angebracht. Dieser Transportschlitten 46 kann entlang der Zentralschiene 36 hin- und herbewegt werden. Der Transportschlitten 46 ist relativ zur Zentralschiene 36 nicht um diese herum verdrehbar. Am Transportschlitten 46 sind mehrere Mitnahmeelemente in Form von Stiften bzw. Bolzen 48 angebracht, welche relativ zum Transportschlitten 46 und zur Zentralschiene 36 um die Achse QT verschwenkbar sind. Zum Ausführen dieser Schwenkbewegung ist ein Schwenkantrieb 50 bereitgestellt, welcher fest mit dem Transportschlitten 46 verbunden ist. Hinsichtlich der detaillierten Funktionsweise wird auf die Beschreibung der nachfolgenden
In
Die für den Vorschub von Werkstücken in Richtung des Werkzeugaggregats 14 vorgesehenen Mitnahmeelemente 48-1, 48-3, 48-5 und 48-7 auf beiden Seiten sind zueinander in einem regelmäßigen Abstand angeordnet. Die entgegen der Vorschubrichtung wirkenden und das Werkstück abbremsenden Mitnahmeelemente 48-2, 48-4 und 48-6 auf beiden Seiten der Zentralschiene 36 sind jeweils auf einem mit dem Träger 581 bzw. 58r verschieblich verbundenen Träger 68l bzw. 68r verbunden. Die Träger 68r bzw. 68l sind relativ zu den Trägern 58r bzw. 581 verschiebbar, derart, dass der Abstand zwischen den Vorschub bewirkenden Mitnahmeelementen und das Abbremsen bewirkenden Mitnahmeelementen angepasst werden kann. Dieser einstellbare Abstand W wird entsprechend den Dimensionen des zu fördernden Werkstücks eingestellt. Um die Träger 68r bzw. 681 zu fixieren, sind jeweils Schrauben 70 vorgesehen.The provided for the advance of workpieces in the direction of the
Aus der Darstellung der
Durch die Quertransportvorrichtung 30 können Werkstücke 32 in unterschiedlichen Transportebenen TE1 bzw. TE2 dem Werkzeugaggregat 14 zugeführt werden, was durch die strichpunktierten Linien in der
Aus den Darstellungen der
Abschließend wird noch auf ein spezielles Biegeverfahren zur Herstellung einer zylindrischen Hülse unter Verwendung der vorgestellten Arbeitsmaschine mit Quertransportvorrichtung hingewiesen unter Bezugnahme auf die
Gesamtlänge des Werkstücks 32. Das so vorgebogene Werkstück wird dann mittels Quertransportvorrichtung dem Werkzeugaggregat 14 zugeführt, wo es zunächst von oben um den Biegekern herum umgeformt wird. Speziell an dieser Technik ist, dass in der Endphase des Umformprozesses, wenn die Biegestempel 22c, 22d von unten das Werkstück gegen den Biegekern 24 pressen, die beiden vorgebogenen Enden 32-1, 32-2 in nahezu tangentialer Richtung zueinander in Eingriff gebracht werden können. Ein derartiges tangentiales Ineinanderschieben von korrespondierenden Konturen zur Herstellung einer Clinchverbindung verhindert, dass an den verbindenden Rändern Abscherungen entstehen, wie dies oft der Fall ist bei nicht vorgebogenen Enden, die mit einer stärker radial wirkenden Komponente ineinander eingedrückt werden. Eine fertiggestellte Hülse kann abschließend einer Kalibriervorrichtung, insbesondere einer Ringpresse zugeführt werden, in welcher sie durch Hämmern in ihre definitive Endform gebracht wird. Anschließend wird die fertige Hülse aus der Biegemaschine ausgeworfen.Total length of the
Claims (15)
wobei die Arbeitsmaschine eine Quertransportvorrichtung (30) aufweist, die derart ausgebildet ist, dass umzuformende Werkstücke (32) von einer Bearbeitungsseite, vorzugsweise der hinteren Bearbeitungsseite (B), zur anderen Bearbeitungsseite, vorzugsweise der vorderen Bearbeitungsseite (A), durch eine im Grundkörper (12) ausgebildete Durchgangsöffnung (28) transportierbar sind, und dass die Werkstücke (32) entlang einer zu den Ebenen der Bearbeitungsseiten (A, B) im Wesentlichen orthogonalen Quertransportrichtung (QT), insbesondere entlang einer Biegeachse (BA) des Werkzeugaggregats (14), dem im Bereich der Durchgangsöffnung (28) angeordneten Werkzeugaggregat (14) direkt zuführbar sind,
dadurch gekennzeichnet, dass die Quertransportvorrichtung (30) mit dem Werkzeugaggregat (14) in Kraftübertragungsverbindung (38, 42) steht, derart, dass beim Umformen von Werkstücken (32) auftretende Kräfte wenigstens teilweise über die Quertransporteinrichtung (30) abgestützt werden.Working machine, in particular wire or strip bending machine, for forming workpieces (32) passing through the working machine, with a wall-like base body (12) having a front and a rear working side (A, B) on a base (U), and at least one tool assembly (14) for machining the workpieces (32), the tool assembly (14) being attachable or attached to the front or rear machining side (A, B),
wherein the work machine has a transverse transport device (30) which is designed such that workpieces (32) to be reshaped are formed by one in the main body (1) from one processing side, preferably the rear processing side (B), to the other processing side, preferably the front processing side (A). 12) formed through opening (28) are transportable, and that the workpieces (32) along a to the planes of the processing sides (A, B) substantially orthogonal transverse transport direction (QT), in particular along a bending axis (BA) of the tool unit (14), in the region of the passage opening (28) arranged tool unit (14) are fed directly,
characterized in that the transverse transport device (30) with the tool unit (14) in power transmission connection (38, 42), such that during forming of workpieces (32) occurring forces are at least partially supported by the transverse conveyor (30).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL10164434T PL2279811T3 (en) | 2009-07-29 | 2010-05-31 | Machine with cross-transport device and method for producing a casing using the machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009035203A DE102009035203A1 (en) | 2009-07-29 | 2009-07-29 | Working machine with transverse transport device and method for producing a sleeve using the working machine |
Publications (2)
Publication Number | Publication Date |
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EP2279811A1 true EP2279811A1 (en) | 2011-02-02 |
EP2279811B1 EP2279811B1 (en) | 2011-12-07 |
Family
ID=43034309
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP10164434A Not-in-force EP2279811B1 (en) | 2009-07-29 | 2010-05-31 | Machine with cross-transport device and method for producing a casing using the machine |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2279811B1 (en) |
AT (1) | ATE536225T1 (en) |
DE (1) | DE102009035203A1 (en) |
ES (1) | ES2376287T3 (en) |
PL (1) | PL2279811T3 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1527922A1 (en) * | 1966-07-12 | 1969-12-04 | Otto Bihler | Processing machine for stamped sheet metal sections |
EP0476227A2 (en) * | 1990-05-02 | 1992-03-25 | North America Omcg Incorporated | Versatile automatic metal strip working machine |
EP0790088A2 (en) * | 1996-02-15 | 1997-08-20 | Mathias Bihler | Processing machine |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2741576C2 (en) * | 1977-09-15 | 1982-09-30 | Otto Bihler Maschinenfabrik Gmbh & Co Kg, 8959 Halblech | Processing machine for wire or strip material, in particular automatic punching and bending machines |
-
2009
- 2009-07-29 DE DE102009035203A patent/DE102009035203A1/en not_active Withdrawn
-
2010
- 2010-05-31 AT AT10164434T patent/ATE536225T1/en active
- 2010-05-31 EP EP10164434A patent/EP2279811B1/en not_active Not-in-force
- 2010-05-31 PL PL10164434T patent/PL2279811T3/en unknown
- 2010-05-31 ES ES10164434T patent/ES2376287T3/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1527922A1 (en) * | 1966-07-12 | 1969-12-04 | Otto Bihler | Processing machine for stamped sheet metal sections |
EP0476227A2 (en) * | 1990-05-02 | 1992-03-25 | North America Omcg Incorporated | Versatile automatic metal strip working machine |
EP0790088A2 (en) * | 1996-02-15 | 1997-08-20 | Mathias Bihler | Processing machine |
DE19605647A1 (en) | 1996-02-15 | 1997-08-21 | Mathias Bihler | Processing machine |
Also Published As
Publication number | Publication date |
---|---|
DE102009035203A1 (en) | 2011-02-10 |
EP2279811B1 (en) | 2011-12-07 |
ATE536225T1 (en) | 2011-12-15 |
ES2376287T3 (en) | 2012-03-12 |
PL2279811T3 (en) | 2012-05-31 |
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