EP2268527A1 - Modular wet room for rail vehicles - Google Patents
Modular wet room for rail vehiclesInfo
- Publication number
- EP2268527A1 EP2268527A1 EP08874029A EP08874029A EP2268527A1 EP 2268527 A1 EP2268527 A1 EP 2268527A1 EP 08874029 A EP08874029 A EP 08874029A EP 08874029 A EP08874029 A EP 08874029A EP 2268527 A1 EP2268527 A1 EP 2268527A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- panels
- wet cell
- wall
- connection
- floor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002131 composite material Substances 0.000 claims abstract description 12
- 239000011162 core material Substances 0.000 claims description 24
- 230000003014 reinforcing effect Effects 0.000 claims description 11
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 6
- 230000002787 reinforcement Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 19
- 239000000463 material Substances 0.000 description 12
- 238000010276 construction Methods 0.000 description 11
- 238000009434 installation Methods 0.000 description 9
- 229910052782 aluminium Inorganic materials 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- 230000008901 benefit Effects 0.000 description 7
- 239000011152 fibreglass Substances 0.000 description 7
- 238000013461 design Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000010865 sewage Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009408 flooring Methods 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 102100040287 GTP cyclohydrolase 1 feedback regulatory protein Human genes 0.000 description 1
- 101710185324 GTP cyclohydrolase 1 feedback regulatory protein Proteins 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D35/00—Sanitation
- B61D35/005—Toilet facilities
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/1241—Nonplanar uniform thickness or nonlinear uniform diameter [e.g., L-shape]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24008—Structurally defined web or sheet [e.g., overall dimension, etc.] including fastener for attaching to external surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
Definitions
- the invention relates to a modular wet cell for rail vehicles
- Wet cells in rail vehicles usually include a sink, a toilet, a shower and various accessories such as mirrors, holders for toilet paper and
- Paper towel dispensers Paper towel dispensers, toilet brush holders, electric hot air dryers, soap dispensers and the like.
- these wet cells are supplied by subcontractors as a prefabricated unit to the
- GRP glass fiber reinforced plastic
- Polyester resin are soaked and removed after curing from this form.
- An optionally provided metallic reinforcing skeleton can be integrated in the construction of GFK in this manufacturing process become.
- This manufacturing method is generally used for the production of large-volume or plastic components, for example for boat hulls and superstructures, vehicles and small aircraft. The same manufacturing process also produces integrated wet rooms for hotels.
- a major disadvantage of these wet cells produced by the construction described is that adaptations and changes (for example, integration in another vehicle type or a change in the equipment) in addition to the effort to change the design for each variant is to make their own form. As a result, a quick adaptation to customer requirements is much more difficult and associated with high costs.
- the weight of fiberglass wet cells is very high, which has a particularly disadvantageous effect that the GFRP manufacturing process, also by the high proportion of manual labor, produces components with unsatisfactory constant properties. Especially by varying from copy to copy wall thicknesses, it comes to significant weight differences of individual wet cells. The high weight has an effect on further processing, especially during transport from the manufacturer of wet cells to the manufacturer of
- wet cells produced by the process described can be repaired in the event of damage only with great effort. Damage of a small scale, which is common in cases of vandalism, can be remedied with a wet cell installed in the rail vehicle. Major damage, such as after fires or massive vandalism damage cause the replacement of the wet cell. This is only possible by dismantling all the disabling parts of the rail vehicle and removing a component (typically an end wall, or parts of the outer wall or roof) of the rail vehicle. Even if it is possible by disassembling a badly damaged wet cell inside the car to expand the pieces of parts, the re-installation of a new wet cell without the removal of a component of the rail vehicle is not possible. Presentation of the invention
- the invention is therefore based on the object to provide a modular wet cell for rail vehicles, which does not have the disadvantages of the solutions according to the prior art and in particular causes no disassembly work on the affected rail vehicle in case of repair.
- Any type of support structure is not required to construct a wet cell according to the invention.
- the panels are made of lightweight material approved for use in railway vehicles (e.g., so-called core composite or sandwich material, for example, a high pressure laminate paneled material
- Aluminum honeycomb structure and are connected to each other and to the rail vehicle itself by means of metal profiles (typically aluminum profiles).
- Core composite material In addition to sandwich material from a high pressure laminate planked aluminum honeycomb structure can For example, be used with high-pressure laminate planked Polyproplylen füren or polystyrene foams. Likewise, the use of a planking of the sandwich material made of GRP is possible.
- the panels include, in addition to the inner (honeycomb) structure and the two-sided planking edge strips of metal profiles, by means of which the connection of the panels with each other and with the rail vehicle.
- connection of the panels with the rail vehicle is typically carried out by means of vibration damping
- Metal profiles can be used to cover the edges of the individual panels.
- the dimensions of the panels can be chosen freely, with only the dimensions of the raw material and manufacturing aspects have a limiting effect. It is advantageous to make the size of the panels so that a transport through the openings of the rail vehicle (doors, windows) is feasible.
- the necessary lines for example, electrical lines, water and sewers, hot air lines, pneumatic lines, etc.
- the necessary lines are integrated in the manufacture of the panels in these panels, wherein the line in recesses of the inner Part (eg aluminum honeycomb structure) of the sandwich material to be installed.
- wet cells for rail vehicles which can be adapted to a wide variety of installation situations without changing tools for their production (typically forms for fiberglass manufacture). Only the modification effort is required to construct another variant.
- tools for their production typically forms for fiberglass manufacture.
- exclusively conventional tools and devices for the production and processing of core composite materials are required and no forms for the production of GRP.
- panels are advantageous because by varying the surface design in terms of color and surface texture the
- a wet cell constructed according to the system according to the invention comprises a panel which combines all the connections of the wet cell (typically water, sewage and electricity) at one point and at which point the connection to the rail system of the rail vehicle takes place.
- the wet cell typically water, sewage and electricity
- the assembly of the wet cell can be done (typically in the construction of rail vehicles) already outside of the rail vehicle and the wet cell can thus be installed as a whole unit, which is advantageous in new construction, since in this case the shell (end walls, roof, etc.) of the Rail vehicle is not yet closed.
- Damaged panels are degradable and feasible due to their dimensions through the openings of the rail vehicle (doors, windows), so that a repair of a wet cell with much less time, and thus can be carried out cheaper.
- it is advantageous to build the wet cell only in the rail vehicle since in this case the production process can be designed so that all other work, especially the closing of the shell of the rail vehicle can be performed before and the installation work of the wet cell done, for example, in another manufacturing plant can.
- a wet cell according to the invention is that, even in the case that according to the intended manufacturing process of the rail vehicle, the wet cell is to be installed in one piece, an optionally not provided for the intended installation time wet cell, the further assembly work of the rail vehicle does not hinder, since the wet room at any time , Can be retrofitted even with already closed shell of the rail vehicle.
- An embodiment of the panels provides to connect the panels with each other by means of a tongue and groove connection. Furthermore, the panels can also be connected by an adhesive connection, the advantage of the dismantling is eliminated.
- the most significant advantage of the system according to the invention is the significant reduction in the weight of the wet cell.
- the sandwich panels used have a significantly lower specific gravity than conventional constructions with equal mechanical strength.
- a weight saving of 30% over conventional design can be achieved. This weight saving is on the one hand during operation of the rail vehicle of advantage, since lower masses accelerated and decelerated, on the other hand affects the lower weight in the entire manufacturing process (especially during transport and installation of the wet cell).
- the panels especially panels with metallic honeycomb or foam structure
- the wet cell according to the invention is not limited to applications in which water or sewage pipes are used, as are applications that require, for example, only electrical lines, such. in the construction of baby changing rooms, Switzerlands Hughesabmaschine, luggage spaces and the like.
- Fig. 2 shows the representation of the basic structure of a
- Fig. 3 shows the representation of the basic structure of a joint between wall and floor panels.
- Fig. 4 shows the representation of the basic structure of a wet cell according to the invention in a rail vehicle.
- Fig. 5 shows the representation of the basic structure of a panel made of core composite material.
- Fig.l shows an example and schematically the basic structure of a panel made of core composite material with integrated lines.
- the panel consists of a three-ply layer structure of an upper cover layer 5, a core material 1 and a lower cover layer 4.
- the upper and lower cover layers 5 and 4 may have different colors and surface structures to adapt to the particular application or the design of the other vehicle environment .
- the core material 1 consists, for example, of aluminum honeycomb material, the upper and lower cover layers 5 and 4, for example, of high-pressure laminate.
- a closed reinforcing profile 2 flat tube
- the reinforcing profile 2 is made of aluminum.
- Fig.l the position of the reinforcing profile is shown cut in the panel.
- Lines 3 are guided in the reinforcing profile 2, in Fig.l schematically a pipe and three electrical lines are shown. These lines are at the required locations of the panel through openings in the reinforcing profile 2 and either the upper cover layer 5 or the lower cover layer 4 to the required position (for example, an electric lamp) out.
- a first panel PA which consists of a layer structure of a core material 1 and in each case an upper and lower cover layer 4, 5, is at the connection point to a second panel PB equipped with a connection profile A.
- the second panel PB has the same layer structure consisting of a core material 1 and an upper and a lower cover layer 4, 5 and is provided with a connection profile B at the connection point to the panel PB.
- the connecting profiles A, B have the same thickness as the core material 1, whereby at the edges of the panel also hardly a reduction of the mechanical strength can occur but even support the strength values by any resulting
- connection profiles A, B are like the reinforcing profiles 2 in the manufacture of the panel with the upper and lower cover layers 4, 5 and the core material 1 connected.
- the connection profiles A, B have a tongue and groove connection and are by means of a
- Screw (not shown in Fig. 2) detachably connected to each other.
- the screw can be made perpendicular to the panel level or provided in the panel level.
- the connection profile of one of the panels is provided with a threaded hole and the other panel with a recess in at least one of the cover layers 4, 5 and the connection profile of this panel through which carried a screw or the screw head is reached.
- a cover of the butt joint of two panels by means of a cover made of metal is provided (not shown in Fig. 2), said cover may be designed in a manner that it also covers the openings for actuating the screw head.
- FIG. 3 shows by way of example and schematically the basic structure of a connection point between a floor and a wall panel. Junctions between wall and ceiling panels and all edges of a wet cell are realized by the same method.
- a corner profile EP typically made of aluminum, has receiving points, in which the corresponding Connecting profiles of the wall panel WP and the bottom panel BP introduced and releasably connected to each other with a screw (tongue and groove connection).
- a screw connection is shown as an example perpendicular to the respective panel level.
- a floor covering 8 is applied to the floor panel BP and is guided on the wall panel to the upper edge of the corner profile EP and typically glued to the corner profile EP.
- FIG. 4 shows by way of example and schematically the basic installation of a wet cell in a rail vehicle.
- a wet cell of wall panels WP, floor panels BP and ceiling panels (not shown) is suitably attached to the structure of the rail vehicle SFZ.
- the connection points between individual wall panels WP are not shown in FIG. 4.
- the wet cell comprises as internals a toilet T, a sink WB, a faucet WH, a handle GR and a drain AB.
- the entrance to the wet cell is covered on the bottom side with a threshold SW, typically made of metal.
- a sliding door ST is mounted in a double-walled construction of wall panels WP.
- typical fixtures such as lighting, electrical switches, outlets of hot air ducts of hand dryers are not shown.
- the panel shows by way of example and schematically the basic structure of a panel.
- the panel consists of a three-layered layer structure of an upper cover layer 5, a core material 1 and a lower cover layer 4.
- a closed reinforcing profile 2 flat tube
- the reinforcing profile 2 guided lines are not shown in Fig. 5. List of terms
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0064208A AT506765B1 (en) | 2008-04-23 | 2008-04-23 | MODULAR WET CELL FOR A RAIL VEHICLE |
PCT/EP2008/065653 WO2009129869A1 (en) | 2008-04-23 | 2008-11-17 | Modular wet room for rail vehicles |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2268527A1 true EP2268527A1 (en) | 2011-01-05 |
EP2268527B1 EP2268527B1 (en) | 2018-01-03 |
Family
ID=40456308
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08874029.5A Active EP2268527B1 (en) | 2008-04-23 | 2008-11-17 | Modular wet room for rail vehicles |
Country Status (10)
Country | Link |
---|---|
US (1) | US20110030576A1 (en) |
EP (1) | EP2268527B1 (en) |
CN (1) | CN102119098A (en) |
AT (1) | AT506765B1 (en) |
CA (1) | CA2722206C (en) |
ES (1) | ES2664242T3 (en) |
HU (1) | HUE036738T2 (en) |
RU (1) | RU2524493C2 (en) |
UA (1) | UA99855C2 (en) |
WO (1) | WO2009129869A1 (en) |
Families Citing this family (9)
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DE102011005965A1 (en) * | 2011-03-23 | 2012-09-27 | Siemens Aktiengesellschaft | Wet cell for a rail vehicle |
CN102513774B (en) * | 2011-12-07 | 2014-03-05 | 青岛四方车辆研究所有限公司 | Overhauling line of water supply and drainage system |
DE102012107730B3 (en) * | 2012-08-22 | 2014-05-22 | Bombardier Transportation Gmbh | Sanitary cell and rail vehicle with sanitary cell |
WO2014056548A1 (en) * | 2012-10-12 | 2014-04-17 | Kärcher Futuretech GmbH | Container building |
FR3025453B1 (en) | 2014-09-04 | 2019-05-31 | Alstom Transport Technologies | COMPOSITE MATERIAL PANEL FOR A RAILWAY VEHICLE AND METHOD FOR MANUFACTURING A COMPOSITE MATERIAL PANEL OF A RAILWAY VEHICLE |
CN105694795B (en) * | 2016-01-28 | 2020-04-07 | 苏州科逸住宅设备股份有限公司 | Wallboard for integral bathroom and preparation method thereof |
FR3063704B1 (en) * | 2017-03-07 | 2019-04-12 | Alstom Transport Technologies | HEATING DEVICE FOR A RAILWAY VEHICLE FOR HEATING A TOILET CABIN IN PRECONDITIONING |
DE102018008854B4 (en) * | 2018-11-12 | 2020-08-27 | WOLFSBERG PIONIER Söllner GmbH | Modular connection system |
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-
2008
- 2008-04-23 AT AT0064208A patent/AT506765B1/en not_active IP Right Cessation
- 2008-11-17 CA CA2722206A patent/CA2722206C/en active Active
- 2008-11-17 ES ES08874029.5T patent/ES2664242T3/en active Active
- 2008-11-17 CN CN2008801287764A patent/CN102119098A/en active Pending
- 2008-11-17 UA UAA201012518A patent/UA99855C2/en unknown
- 2008-11-17 US US12/936,400 patent/US20110030576A1/en not_active Abandoned
- 2008-11-17 WO PCT/EP2008/065653 patent/WO2009129869A1/en active Application Filing
- 2008-11-17 EP EP08874029.5A patent/EP2268527B1/en active Active
- 2008-11-17 HU HUE08874029A patent/HUE036738T2/en unknown
- 2008-11-17 RU RU2010143414/11A patent/RU2524493C2/en active
Non-Patent Citations (1)
Title |
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See references of WO2009129869A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP2268527B1 (en) | 2018-01-03 |
HUE036738T2 (en) | 2018-07-30 |
CA2722206A1 (en) | 2009-10-29 |
ES2664242T3 (en) | 2018-04-18 |
CN102119098A (en) | 2011-07-06 |
WO2009129869A1 (en) | 2009-10-29 |
US20110030576A1 (en) | 2011-02-10 |
CA2722206C (en) | 2016-11-01 |
AT506765B1 (en) | 2010-02-15 |
UA99855C2 (en) | 2012-10-10 |
RU2524493C2 (en) | 2014-07-27 |
AT506765A1 (en) | 2009-11-15 |
RU2010143414A (en) | 2012-04-27 |
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