EP2265530A1 - Appareil applicateur de timbre et procédé - Google Patents
Appareil applicateur de timbre et procédéInfo
- Publication number
- EP2265530A1 EP2265530A1 EP09718992A EP09718992A EP2265530A1 EP 2265530 A1 EP2265530 A1 EP 2265530A1 EP 09718992 A EP09718992 A EP 09718992A EP 09718992 A EP09718992 A EP 09718992A EP 2265530 A1 EP2265530 A1 EP 2265530A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- web
- patches
- heat conducting
- paper
- glued
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 265
- 239000003292 glue Substances 0.000 claims abstract description 103
- 230000000391 smoking effect Effects 0.000 claims abstract description 66
- 238000004519 manufacturing process Methods 0.000 claims abstract description 22
- 239000004020 conductor Substances 0.000 claims description 49
- 238000005520 cutting process Methods 0.000 claims description 31
- 230000001419 dependent effect Effects 0.000 claims description 6
- 239000005030 aluminium foil Substances 0.000 description 50
- 239000004411 aluminium Substances 0.000 description 22
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 22
- 229910052782 aluminium Inorganic materials 0.000 description 22
- 239000000758 substrate Substances 0.000 description 10
- 235000019504 cigarettes Nutrition 0.000 description 8
- 238000004821 distillation Methods 0.000 description 5
- 238000011144 upstream manufacturing Methods 0.000 description 5
- 239000007769 metal material Substances 0.000 description 4
- 241000208125 Nicotiana Species 0.000 description 3
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 239000000443 aerosol Substances 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- NOOLISFMXDJSKH-UTLUCORTSA-N (+)-Neomenthol Chemical compound CC(C)[C@@H]1CC[C@@H](C)C[C@@H]1O NOOLISFMXDJSKH-UTLUCORTSA-N 0.000 description 1
- NOOLISFMXDJSKH-UHFFFAOYSA-N DL-menthol Natural products CC(C)C1CCC(C)CC1O NOOLISFMXDJSKH-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 229940112822 chewing gum Drugs 0.000 description 1
- 235000015218 chewing gum Nutrition 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 229940041616 menthol Drugs 0.000 description 1
- 239000006072 paste Substances 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H39/00—Associating, collating, or gathering articles or webs
- B65H39/14—Associating sheets with webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/54—Cigarette making
Definitions
- the present invention relates to an apparatus and method for spaced application of patches of a first material onto a web of a second material. Particularly, but not exclusively, the present invention relates to an apparatus and method for spaced application of heat conducting patches onto a web of paper-like material, for use in the manufacture of smoking articles.
- smoking articles should be inferred to mean, not only conventional smoking articles, in which the substrate, usually tobacco, is combusted, but also other smoking articles, for example heated smoking articles, in which the substrate is heated rather than combusted and which rely on aerosol formation from the heated substrate, and distillation-based smoking articles.
- the method and apparatus may be used in a number of different applications. For example, in the manufacture of packaging of some consumer goods, it may be necessary to apply spaced patches of one packaging material onto another packaging material. In the manufacture of smoking articles, it may be necessary to apply spaced patches of one material onto a web of paper-like material, such as cigarette paper or tipping paper, for example for the addition of flavourings, such as menthol, or for labelling.
- One material may be polypropylene.
- the method and apparatus are, however, particulariy usefui in the manufacture of heated smoking articles such as those described in granted patents US4.714,082, US5.819,751 and US5,040,551 , distillation-based smoking articles such as those described in pending patent application WO2009/022232, and heated cigarettes such as those marketed by the R.J.
- apparatus for spaced application of patches of a first material onto a web of a second material comprising: means for introducing a web of the first material including clamping means for clamping the web of the first material, the clamping means arranged to drive the web of the first material at a constant speed as the web of the first material is introduced; a glue applicator for applying glue to the web of the first material; a cutter comprising at least one cutter blade for cutting the glued web of the first material to form glued patches of the first material; means for introducing the web of the second material; and a transfer drum for applying the glued patches of the first material to the web of the second material.
- glue used in this specification, is used to mean any substance that causes something to adhere, including adhesives, pastes, cements and other sticky substances.
- the apparatus is for use in the manufacture of smoking articles, the first material is a heat conducting material and the second material is a paper-like material.
- the glue applicator is arranged to apply spaced glue areas to the web of the first material.
- the glue need not cover all the web of the first material, so that only some of each patch of the first material is applied with glue.
- this is advantageous because glue can be avoided along the lines at which the cutter will cut the web of the first material. This prevents the cutter from becoming clogged with glue.
- the spacing of the glue areas may be equal to the required first material patch size.
- the glue applicator may be arranged to apply a continuous stream of glue to the web of the first material.
- the apparatus may further comprise a second glue applicator for applying glue to the web of the paper-like material for securing the web of paper-like material with the spaced heat conducting patches to a component in a finished smoking article.
- the second glue applicator is located downstream of the transfer drum.
- the second glue applicator may be located upstream of the transfer drum.
- the second glue applicator is arranged to apply lines of glue to the heat conducting patches spaced on the web of paper-like material.
- the second glue applicator may be arranged to apply lines of glue to the heat conducting patches spaced on the web of paper-like material, for securing each heat conducting patch to a combustible heat source in a finished smoking article.
- the clamping means is arranged to drive the web of the first material as it is introduced at a speed dependent upon the length of each patch of first material and the spacing between patches of the first material on the web of second material. More preferably, the clamping means is arranged to drive the web of the first material as it is introduced at a speed dependent upon the ratio of the length of each heat conducting patch length to the length between patches. In the embodiment in which the apparatus is for use in the manufacture of smoking articles, the clamping means is preferably arranged to drive the web of the heat conducting material as it is introduced at a speed dependent upon the ratio of the length of each heat conducting patch to the spacing between heat conducting patches on the web of paper-like material.
- the clamping means is arranged to drive the web of the heat conducting material as it is introduced at a speed dependent upon the ratio of the length of each heat conducting patch to the length of a finished smoking article without a mouthpiece.
- the spacing of the glued patches of the first material on the web of second material can be controlled by the input speed of the web of the second material, as set by the clamping means.
- the clamping means comprises two movable pinch drive rollers arranged to clamp together to control the input speed of the web of the first material.
- the apparatus may further comprise an additional movable roller or rollers for taking up any slack in the web of the first material.
- the apparatus may further comprise a cam for repeatedly accelerating the web of the first material downstream of the clamping means. This allows the glued patches to be unequally spaced on the web of the second material. Thus, the size and control of the cam may determine the spacing of the glued patches on the web of the second material.
- the cam may be a mechanical cam or an electronic cam.
- the apparatus further comprises perforation means for perforating the web of the second material.
- the perforation means may be arranged to perforate the web of the second material in a direction corresponding to the circumferential direction of a finished smoking article.
- the perforation means may be arranged to perforate the web of the second material in a direction corresponding to the longitudinal direction of a finished smoking article.
- the cutter is arranged to receive the glued web of the first material at a constant speed.
- the cutter blade or blades of the cutter are evenly spaced.
- the cutter blade or blades of the cutter may be unevenly spaced.
- the cutter blades move at a speed, relative to the glued web of the first material which assists with forming a neat cut.
- ihe giue ⁇ web of the first material is arranged to repeatedly accelerate as the glued web of the first material enters the cutter. This may be achieved by locating the cutter downstream of a cam.
- the cutter blade or blades are unevenly spaced in accordance with the acceleration of the web of the first material.
- the cutter blade or blades may be evenly spaced.
- the cutter blades move at a speed, relative to the glued web of the first material, which assists with forming a neat cut.
- the means for introducing the web of the first material comprises a bobbin.
- the means for introducing the web of the second material comprises a bobbin.
- the web of first material may comprise a ribbon, a strip or a band.
- the web of second material may comprise a ribbon, a strip or a band.
- the first and second materials may be the same material. More preferably, however, the first and second materials are different materials.
- the first and second materials are flexible webs of material, having any suitable width, length and thickness.
- the first material is a material which is an efficient conductor of heat.
- the first material may be a metallic material.
- the first material may be aluminium foil.
- the second material is a paper-like material.
- the second material may be cigarette paper.
- the second material may be another suitable, stiffer paper, for example, tipping paper.
- the apparatus may further comprise means for introducing a web of a third material including further clamping means for clamping the web of the third material, the further clamping means arranged to drive the web of the third material at a constant speed as the web of the third material is introduced; a further glue applicator for applying glue to the web of the third material; a further cutter comprising at least one cutter blade for cutting the glued web of the third material to form glued patches of the third material; and a further transfer drum for applying the glued patches of the third material to the web of the second material.
- patches of the first material and patches of the third material may be independently applied to the web of the second material.
- the two types of patches can have any position and size.
- the first and third materials may be the same or different.
- the web of third material may comprise a ribbon, a strip or a band.
- the third material may be a flexible web of material, having any suitable width, length and thickness.
- apparatus for spaced application of patches of a first material onto a web of a second material comprising: means for introducing a web of the first material including clamping means for clamping the web of the first material, the clamping means arranged to drive the web of the first material at a constant speed as the web of the first material is introduced; a glue applicator for applying glue to the web of the first material; means for introducing a web of the second material; and cutting and transferring rrissns, the Cutting and transferring means being arranged to receive the glued web of the first material, to cut the glued web of the first material to form glued patches of the first material and to apply the glued patches of the first material to the web of the second material.
- the apparatus may further comprise a cam located upstream of the cutting and transferring means, wherein the cam is arranged to repeatedly accelerate the glued web of the first material as it is input to the cutting and transferring means, resulting in two different spacings between glued patches of the first material on the web of the second material.
- apparatus for spaced application of heat conducting patches onto a web of paper-like material for use in the manufacture of smoking articles comprising: means for introducing a web of heat conducting material including clamping means for clamping the web of heat conducting material, the clamping means arranged to drive the web of heat conducting material at a constant speed as the web of heat conducting material is introduced; a glue applicator for applying glue to the web of heat conducting material; a cutter for cutting the glued web of heat conducting material to form glued patches of heat conducting material; means for introducing the web of paper-like material; and a transfer drum for applying the glued patches of heat conducting material to the web of paper-like material.
- the clamping means is arranged to drive the web of the heat conducting material as it is introduced at a speed dependent upon the ratio of the required length of each heat conducting patch to the spacing between heat conducting patches on the web of paper-like material.
- the spacing of the glued patches of the heat conducting materia! on the web of paper-like material can be controlled by the input speed of the web of the heat conducting material, as set by the clamping means.
- the apparatus further comprises perforation means for perforating the web of paper-like material.
- the perforation means may be arranged to perforate the web of the paper-like material in a direction corresponding to the circumferential direction of a finished smoking article.
- the perforation means may be arranged to perforate the web of paper-like material in a direction corresponding to the longitudinal direction of a finished smoking article.
- the web of heat conducting material may comprise a ribbon, a strip or a band.
- the web of paper-like material may comprise a ribbon, a strip or a band.
- the heat conducting material and the paper-like material are flexible webs of material, having any suitable width, length and thickness.
- the heat conducting material is a metallic material.
- the heat conducting material may be aluminium foil.
- the paper-like material is cigarette paper.
- the second material may be another suitable, stiffer paper, for example, tipping paper.
- a method for spaced application of patches of a first material onto a web of a second material comprising the steps of: introducing a web of the first material via clamping means for clamping the web of the first material, the clamping means arranged to drive the web of the first material at a constant speed as the web of the first material is introduced; applying glue to the web of the first material; cutting the glued web of the first material to form glued patches of the first material; introducing the web of the second material; and applying the glued patches of the first material to the web of the second material.
- the step of applying glue to the web of the first material comprises applying spaced glue areas to the web of the first material.
- the glue need not cover all the web of the first material.
- this is advantageous because glue can be avoided along the line at which the cutter will cut the web. This prevents the cutter from becoming clogged with glue.
- the spacing of the glue areas may be equal to the required first material patch size.
- the step of applying glue to the web of the first material may comprise applying a continuous stream of glue to the web of the first material.
- the step of applying the glued patches of the first material to the web of the second material comprises applying the glued patches of the first material spaced apart on the web of the second material.
- the glued patches of the first material may be equally spaced on the web of the second material.
- the glued patches of the first material may be unequally spaced on the web of the second material.
- the glued patches of the first material may all be the same size. Alternatively, the glued patches of the first material may be different sizes.
- the web of first material may comprise a ribbon, a strip or a band.
- the web of second material may comprise a ribbon, a strip or a band.
- the first and second materials may be the same material. More preferably, however, the first and second materials are different materials.
- the first and second materials are flexible webs of material, having any suitable width, length and thickness.
- the first material is a material which is an efficient conductor of heat.
- the first material may be a metallic material.
- the first material may be aluminium foil.
- the second material is a paper-like material.
- the second material may be cigarette paper.
- the second material may be another suitable, stiffer paper, for example tipping paper.
- the method may further comprise introducing a web of a third material via further clamping means for clamping the web of the third material arranged to drive the web of the third material at a constant speed as the web of the third material is introduced; applying glue to the web of the third material; cutting the glued web of the third material to form glued patches of the third material; and applying the glued patches of the third material to the web of the second material
- a method for spaced application of heat conducting patches onto a web of paper-like material for use in the manufacture of smoking articles comprising the steps of: introducing a web of heat conducting material via clamping means for clamping the web of the heat conducting material, the clamping means arranged to drive the web of the heat conducting material at a constant speed as the web of the heat conducting material is introduced; applying glue to the web of heat conducting material; cutting the glued web of heat conducting material to form glued patches of heat conducting material; introducing the web of paper-like material; and applying the glued patches of heat conducting material to the web of paper-like material.
- the web of heat conducting material may comprise a ribbon, a strip or a band.
- the web of paper-like material may comprise a ribbon, a strip or a band.
- the heat conducting material and the paper-like material are flexible webs of material, having any suitable width, length and thickness.
- the heat conducting material is a metallic material.
- the heat conducting material may be aluminium foil.
- the paper-like material is cigarette paper.
- the second material may be another suitable, stiffer paper, for example, tipping paper.
- Figure 1 shows a distillation-based smoking article
- Figures 2a, 2b and 2c show the steps performed by the apparatus of the invention
- Figure 3 shows a schematic view of a first embodiment of the apparatus
- Figure 4 shows a schematic view of a second embodiment of the apparatus.
- Figure 5 shows a schematic view of a third embodiment of the apparatus.
- the invention provides an apparatus and method for spaced application of patches of a first material onto a web of a second material.
- One particularly useful application of the apparatus and method of the invention is the application of heat conducting patches, for example of aluminium foil, onto a web of paper-like material, for example of cigarette paper or tipping paper, for use in the manufacture of heated smoking articles such as those described in granted patents US4,714,082, US5,819,751 and US5,040,551 , distillation- based smoking articles such as those described in pending patent application WO2009/022232, and heated cigarettes such as those marketed by the R.J. Reynolds Tobacco Company under the brand names Premier® and Eclipse®.
- Tiie smoking ariicie iO i comprises a comoustiDie neat source 103, an aerosol-generating substrate 105 and an elongate expansion chamber 107 that are overwrapped in an outer paper wrapper 111 , and a mouthpiece 109 in abutting coaxial alignment.
- the combustible heat source 103 is cylindrical and comprises a central airflow channel 113 which extends longitudinally through the heat source 103.
- the aerosol-generating substrate 105 is located downstream of the combustible heat source 103 and comprises a cylindrical plug of homogenised tobacco material 115 comprising glycerine as an aerosol former and circumscribed by plug wrap 117.
- a heat-conducting element 119 consisting of an overwrap of aluminium foil, surrounds and is in contact with a rear portion of the combustible heat source 103 and an abutting front portion of the aerosol-generating substrate 105.
- the elongate expansion chamber 107 is located downstream of the aerosol-generating substrate 105 and comprises a cylindrical open-ended tube of cardboard 121.
- the mouthpiece 109 is located downstream of the expansion chamber 107 and comprises a cylindrical plug of cellulose acetate tow 123 circumscribed by filter plug wrap 125.
- the outer paper wrapper 111 includes perforations 127 around its circumference, just upstream of the heat conducting element 119.
- the smoking article 101 is circumscribed by tipping paper 129.
- FIG. 1 shows one embodiment of a particular distillation-based smoking article.
- the heat source may comprise additional or differently arranged airflow channels.
- the aerosol-generating substrate may comprise any suitable material. Additional aerosol-generating substrates may also be included, for example including different tobacco material or flavourings.
- a barrier material may be included between the heat source and the aerosol-generating substrate. Instead of one expansion chambers, two shorter expansion chambers may be provided. Any suitable mouthpiece may be included, or the mouthpiece may be omitted completely. Tipping paper may be omitted.
- the perforations may be omitted, or may be positioned adjacent the heat conducting element, such that a consumer is able to see the aluminium foil through the perforations. Or, the perforations may extend in a longitudinal direction instead of around the smoking article's circumference.
- the apparatus and method of the present invention may be used during the manufacture of the smoking articles of Figure 1 , for application of aluminium foil to a paper web, to form the heat conducting elements 119.
- Figures 2a, 2b and 2c show the steps of one embodiment of the method of the invention, for application of aluminium foil to a paper web, to form the heat conducting elements 119 on smoking articles such as the smoking article illustrated in Figure 1.
- glue areas 201 are periodically applied to a web of first material in the form of aluminium foil web 203.
- the width 501 of the web 203 c ⁇ i ⁇ esp ⁇ iius Lu irie ciicumfere ⁇ ce of the finished smoking articies.
- the periodicity 503 of the glue areas corresponds to the desired length of each heat conducting element 119 in the finished smoking article (see Figure 1).
- a continuous stream of glue may be applied to the aluminium foil web 203.
- the aluminium foil web is cut into individual glued patches of the first material in the form of aluminium patches 205, each of which will form a heat conducting element 119 in the finished smoking article.
- Each patch 205 includes a glued area 207.
- the width 501 of each patch 205 corresponds to the circumference of the finished smoking articles.
- the height 503 of each patch 205 which is equal to the periodicity of the glue areas, corresponds to the desired length of the heat conducting element 119 in the finished smoking article (see Figure 1).
- the aluminium patches 205 are applied to paper web 209. Glued areas 207 are shown dotted in Figure 2c, because the patches have been turned so that each glued area is on the rear face of the aluminium patch 205, to adhere it to the paper web 209.
- a further glue line 210 is applied to each aluminium patch 205. This additional glue line will be used to secure the aluminium patch 205 to the heat source 103.
- the glue line 210 is preferably positioned between the front end of the aluminium and the back end of the heat source so as to secure the aluminium patch to the downstream end of the heat source 103.
- the width 501+505 of the paper web 209 corresponds to the circumference 501 of the finished smoking articles plus a margin 505 for gluing.
- Perforation lines 211 corresponding to perforations 127 in the finished smoking article (see Figure 1) may also be applied.
- each double length rod of smoking material must have the components in one half arranged in reverse order from the components in the other half. This is so that, when the filter mouthpiece is inserted in the centre, two correct smoking articles are produced.
- the aluminium patches 205 on the paper web will need to have two different spacings, as shown in Figure 2c.
- the first spacing 507 corresponds to the spacing between aluminium patches in one double length rod.
- the second spacing 509 corresponds to the spacing between heat conducting patches on adjacent rods. The spacings of the patches 205 on the paper web 209 will be discussed further below.
- FIG 3 shows a schematic view of a first embodiment of the apparatus of the invention.
- the apparatus 301 comprises backplate 303, means for introducing the aluminium foil web in the form of aluminium foil input 305 from aluminium foil feed bobbin 307, aluminium foil dancing roller 309, clamping means in the form of pinch drive rollers 311 , fixed rollers 313, glue applicator 315, a cutter in the form of patch cutting drum 317, means for introducing the paper web in the form of paper input 319 and paper input drum 321 , a transfer drum in the form of patch transfer drum 323, and paper output 325.
- the embodiment of Figure 3 also includes perforation means 327 and additional glue applicator 329.
- the thick line is used to indicate the web of aluminium foil
- the thin line is used to indicate the paper web
- the thin line with spaced thick portions is used to indicate the web of paper with applied patches of aluminium foil.
- Operation of the apparatus of Figure 3 is as follows. Aluminium foil web is fed from feed bobbin 307 to the input 305. Then, the aluminium foil web is fed around dancing roller 309 which, as shown by the arrow, can move up and down to affect the tension in the foil web. Then, the aluminium foil web is fed in the direction of the arrows via fixed rollers 313 to the pinch drive rollers 311.
- the fixed rollers 313 may also be known as free floating idle rollers.
- the pinch drive rollers 311 drive the first material web at the correct input speed and the dancing roller 309 takes up any slack in the incoming web. More specifically, the two pinch drive rollers may clamp against one another to clamp, drive and secure the incoming web so as to meter out the first material at the correct speed.
- the dancing roller 309 ensures there is tension in the web, by taking up any slack.
- the input speed of the incoming aluminium web is determined according to the ratio of patch length to the length of the smoking article without the mouthpiece. That input speed of the aluminium web is set by the pinch drive rollers 311 according to this ratio.
- the glue applicator 315 applies glue areas 201 or lines of glue, or a continuous or intermittent stream of glue to the web, as shown in Figure 2a.
- the glue applicator 315 may be constantly in contact with the web as it passes. If areas of glue are required, rather than a continuous stream of glue, this may be set, for example, by periodically varying the glue control. This may be controlled electronically.
- the patch cutting drum 317 comprises at least one blade parallel to the drum axis, for cutting the aluminium foil web substantially perpendicular to its length.
- the web is cut into individual aluminium patches 205, as shown in Figure 2b.
- suction is applied at the entry to the patch transfer drum 323 to adhere the web and the patches to the drum.
- the blade preferably travels alongside the aluminium foil web as it cuts it, thereby ensuring a ⁇ eai cui.
- tne paten cutting drum 317 and the patch transfer drum 323 are preferably moving at the same speed at their interface.
- the individual patches (glue side out) pass in a clockwise direction around the patch transfer drum.
- air is blown outwards at the exit of the patch transfer drum 323, which assists the patches to move off the drum.
- Paper is fed into paper input drum 321 from a paper feed bobbin (not shown). As the paper comes into contact with the individual aluminium patches 205 on the patch transfer drum 323, the patches are applied to the paper. The air blown outwards at the exit of the patch transfer drum 323 assists the application of the patches to the paper.
- the glue may then be dried by heaters (not shown).
- perforation means 327 forms perforations in the paper web (as shown at 211 in Figure 2c). This forms the perforations in the finished smoking article (see 127 in Figure 1).
- the perforations may extend along the longitudinal axis of the smoking article instead of around the smoking article's circumference, in which case, the perforation means 327 may be set up accordingly.
- the perforations may allow a user to peel off part of the paper overwrap from the heat source. This prevents the paper overwrap from burning, when the smoking article is lit.
- the perforations may alternatively be applied in a separate unit comprising a knife and a counter drum, either upstream of downstream of the transfer drum 323.
- Glue applicator 329 is used to apply an additional line of glue to each patch (see 210 in Figure 2c). That glue line may be used for securing the patch to the heat source, to keep the components together and maintain the integrity of the smoking article. !f the perforations extend in a longitudinal direction of the smoking article, the user can peel off the paper overwrap over the heat source by tearing along the perforations from the upstream end. The glue line will prevent the entire paper overwrap being removed. Glue applicator 329 may also be used to apply any glue necessary for later steps in the manufacturing process. To seal the glue applicator 329 when not in use, a movable pad comes in contact with the paper to press one patch against the glue gun nozzle so that the glue does not dry up.
- An additional unit (not shown) may also be supplied to apply printing or other markings to the paper web before input 319 or in the region of additional glue applicator 329.
- Figure 4 shows a schematic view of a second embodiment of the apparatus of the invention. Where appropriate, the same reference numerals as in Figure 3 are used.
- the thick line is used to indicate the web of aluminium foil
- the thin line is used to indicate the web of paper
- the thin line with spaced thick portions is used to indicate the web of paper with applied patches of aluminium foil.
- the apparatus 301' comprises backplate 303, aluminium foil input 305 from aluminium foil feed bobbin 307, aluminium foil dancing roller 309, pinch drive rollers 311 , fixed rollers 313, glue applicator 315, patch cutting drum 317, paper input 319, paper input drum 321 , patch transfer drum 323, paper output 325, perforation means 327 and additional glue applicator 329.
- the apparatus additionally includes electronic cam 401 (shown schematically in Figure 4).
- Operation of the apparatus of Figure 4 is as follows. Aluminium foil web is fed from feed bobbin 307 to the input 305. Then, the aluminium foil web is fed around dancing roller 309 which can move up and down to affect the tension in the foil web. Then, the aluminium foil web is fed in the direction of the arrows via fixed rollers 313 to the pinch drive rollers 311.
- the pinch drive rollers 311 drive the first material web at the correct input speed and the dancing roller 309 takes up any slack in the incoming web.
- the aluminium foil web is fed via cam 401 past the glue applicator 315, which applies glue areas 201 or lines of glue, or a continuous or intermittent glue stream, to the web, as shown in Figure 2a.
- the glued aluminium foil web proceeds towards the patch cutting drum 317 and the patch transfer drum 323.
- the web is cut into individual aluminium patches 205, as shown in Figure 2b.
- suction may be applied at the entry to the patch transfer drum 323 to adhere the web and the patches to the drum.
- the patch transfer drum 323 and cutting drum 317 are preferably moving at the same speed at the interface, and ensures a neat cut.
- the individual patches (glue side out) pass in a clockwise direction around the patch transfer drum. Again, air may be blown outwards at the exit of the patch transfer drum 323, which assists the patches to move off the drum.
- Paper is fed into paper input drum 321 from a paper feed bobbin (not shown). As the paper comes into contact with the individual aluminium patches 205 on the patch transfer drum 323, the patches are applied to the paper, as shown in Figure 2c. Once the patches have been applied to the paper, perforation means 327 may form perforations in the paper web.
- Glue applicator 329 may be used to apply additional line of glue 210 or any glue necessary for later steps in the manufacturing process.
- An additional unit (not shown) may also be supplied to apply printing or other markings to the paper web before input 319 or in the region of additional glue applicator 329.
- the input speed of the incoming aluminium web is determined according to the ratio of patch length to the length of the smoking article without the mouthpiece.
- the input speed is set at the pinch drive rollers 311.
- the faster that the paper web proceeds the faster that the patches are applied to keep the same application pitch (periodicity).
- the aluminium foil patches will be evenly spaced on the paper (i.e. not as shown in Figure 2c).
- the pinch drive rollers 311 input the web at a constant speed and the electronic cam 401 allows varied periodicity, like that shown in Figure 2c.
- tne cam 4 ⁇ i By virtue of tne cam 4 ⁇ i , tne tension in tne weo varies periodically.
- the pinch drive rollers 311 operate to adapt the constant input speed at the pinch drive rollers 311 to the varying input speed at the patch transfer drum 323.
- the dancing roller 309 takes up any slack. There is no backwards movement that could smear the glue patches.
- the cam 401 matches the speed of the transfer drum so that the aluminium web does not pull back faster than the speed at which the transfer drum brings it forward.
- the input speed of the incoming aluminium web is set by the pinch drive rollers 311 and is determined according to the ratio of patch length to the length of the smoking article without the mouthpiece, the cam 401 allows for two spacings between patches, and the dancing roller 309 takes up the slack in the web as the tension varies.
- the programmed cam profile at the pinch drive rollers 311 may be varied to vary the size of the two different spacings (507 and 509) between patches. If more than two different spacings are required, the electronic cam may be controlled appropriately.
- Figure 5 shows a schematic view of a third embodiment of the apparatus of the invention. Where appropriate, the same reference numerals as in Figures 3 and 4 are used.
- the thick line is used to indicate the web of aluminium foil
- the thin line is used to indicate the paper web
- the thin line with spaced thick portions is used to indicate the paper web with applied patches of aluminium foil.
- the apparatus 301" comprises backplate 303, aluminium foil input 305 from aluminium foil feed bobbin 307, aluminium foil dancing roller 309, pinch drive rollers 311 , fixed rollers 313, glue applicator 315, patch cutting drum 317, paper input 319, paper input drum 321, patch transfer drum 323, paper output 325, perforation means 327 and additional glue applicator 329.
- the apparatus additionally includes mechanical cam mechanism 601 comprising fixed roller 603 and movable roller 605.
- Aluminium foil web is fed from feed bobbin 307 to the input 305. Then, the aluminium foil web is fed around dancing roller 309, which can move up and down to control the tension in the foil web. Then, the aluminium foil web is fed in the direction of the arrows via fixed rollers 313 to the pinch drive rollers 311. After the pinch drive rollers 311 , the aluminium foil web is fed through cam mechanism 601.
- Cam mechanism 601 comprises first, fixed wheel 603 having protrusion 603a and second wheel 605 on movable frame 605a.
- the fixed wheel 603 rotates and, as protrusion 603a abuts frame 605a, frame 605a and roller 605 move upward and away from roller 605 (see arrow). This sets a longer path for the incoming web.
- the protrusion 603a rotates past frame 605a, at which time the frame 605a and roller 605 move downward back to their original positions (see arrow). That returns the incoming web to its original pat ⁇ .
- the input s> ⁇ eeu ⁇ f ihe incoming aiuminium weo is determined according to the ratio of patch length to the length of the smoking article without the mouthpiece, the pinch drive rollers provide the drive for the web, the cam mechanism allows for two spacings between patches, and the dancing roller 309 takes up the slack in the web as the tension varies.
- the aluminium foil web is fed past the glue applicator 315, which applies glue areas 201 or lines of glue, or a continuous or intermittent glue stream, to the web, as shown in Figure 2a. To avoid glue smearing the aluminium web is not pulled backward over the gun nozzle. Then, the glued aluminium foil web proceeds towards the patch cutting drum 317 and the patch transfer drum 323. As the glued aluminium foil web passes between the patch cutting drum 317 and the patch transfer drum 323, the web is cut into individual aluminium patches 205, as shown in Figure 2b. Again, suction may be applied at the entry to the patch transfer drum 323 to adhere the web and the patches to the drum.
- the patch transfer drum 323 and cutting drum 317 are preferably moving at the same speed at the interface, so that the cutting blade travels alongside the aluminium foil web, and ensures a neat cut.
- the individual patches (glue side out) pass in a clockwise direction around the patch transfer drum. Again, air may be blown outwards at the exit of the patch transfer drum 323, which assists the patches to move off the drum.
- Paper is fed into paper input drum 321 from a paper feed bobbin (not shown). As the paper comes into contact with the individual aluminium patches 205 on the patch transfer drum 323, the patches are applied to the paper, as shown in Figure 2c. Once the patches have been applied to the paper, perforation means 327 may form perforations in the paper web.
- Glue applicator 329 may be used to apply additional line of glue 210 or any glue necessary for later steps in the manufacturing process.
- An additional unit (not shown) may also be supplied to apply printing or other markings to the paper web before input 319 or in the region of additional glue applicator 329.
- the mechanical cam mechanism 601 in the Figure 5 embodiment allows varied periodicity, like that shown in Figure 2c. As the cam mechanism operates, the incoming web is repeatedly accelerated. The tension in the web downstream of cam mechanism 601 stays constant.
- the pinch drive rollers 311 operate to link the constant input speed at the pinch drive rollers 311 to the varying input speed at the patch transfer drum 323.
- the apparatus to produce a patched paper web, like that shown in Figure 2c, with alternating large and small spaces between patches, by rotation of a cam.
- the operation of the cam mechanism 601 in particular, the size and rotation speed of the cam may be varied to vary the size of the two different spacings (507 and 509) between patches. If more than two different spacings are required, further cams can be used, as necessary.
- the invention has been described in relation to the application of spaced application of patches of a first material onto a web of a second material, for use in the manufacture of smoking articles. However, the invention may be used wherever patches of one material are required on another material.
- One application of this is in the packaging of some consumer goods, for example chewing gum packaging.
- the two materials may comprise a ribbon, a strip or a band.
- the two materials are generally sheet-like and may have any suitable length, width and thickness.
- the two material webs are preferably able to be wound onto a roller or drum.
- the first and second materials may be different materials or the same material.
Abstract
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL09718992T PL2265530T3 (pl) | 2008-03-12 | 2009-03-12 | Urządzenie i sposób aplikowania plastrów |
EP09718992.2A EP2265530B1 (fr) | 2008-03-12 | 2009-03-12 | Appareil et procédé d'application de rustines |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP08250842A EP2100840A1 (fr) | 2008-03-12 | 2008-03-12 | Appareil et procédé d'application de rustines |
PCT/EP2009/001770 WO2009112257A1 (fr) | 2008-03-12 | 2009-03-12 | Appareil applicateur de timbre et procédé |
EP09718992.2A EP2265530B1 (fr) | 2008-03-12 | 2009-03-12 | Appareil et procédé d'application de rustines |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2265530A1 true EP2265530A1 (fr) | 2010-12-29 |
EP2265530B1 EP2265530B1 (fr) | 2015-09-30 |
Family
ID=39691248
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08250842A Ceased EP2100840A1 (fr) | 2008-03-12 | 2008-03-12 | Appareil et procédé d'application de rustines |
EP09718992.2A Active EP2265530B1 (fr) | 2008-03-12 | 2009-03-12 | Appareil et procédé d'application de rustines |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08250842A Ceased EP2100840A1 (fr) | 2008-03-12 | 2008-03-12 | Appareil et procédé d'application de rustines |
Country Status (13)
Country | Link |
---|---|
EP (2) | EP2100840A1 (fr) |
JP (1) | JP5308463B2 (fr) |
KR (1) | KR101533477B1 (fr) |
CN (1) | CN101970323B (fr) |
BR (1) | BRPI0909147B1 (fr) |
DK (1) | DK2265530T3 (fr) |
EA (1) | EA017706B1 (fr) |
ES (1) | ES2556954T3 (fr) |
HU (1) | HUE026310T2 (fr) |
PL (1) | PL2265530T3 (fr) |
PT (1) | PT2265530E (fr) |
TW (1) | TWI494170B (fr) |
WO (1) | WO2009112257A1 (fr) |
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JP5483504B2 (ja) | 2010-03-26 | 2014-05-07 | 日本たばこ産業株式会社 | 喫煙物品 |
US9149072B2 (en) | 2010-05-06 | 2015-10-06 | R.J. Reynolds Tobacco Company | Segmented smoking article with substrate cavity |
US8839799B2 (en) | 2010-05-06 | 2014-09-23 | R.J. Reynolds Tobacco Company | Segmented smoking article with stitch-bonded substrate |
US9301546B2 (en) | 2010-08-19 | 2016-04-05 | R.J. Reynolds Tobacco Company | Segmented smoking article with shaped insulator |
CN103929989B (zh) * | 2011-09-20 | 2017-08-29 | R.J.雷诺兹烟草公司 | 带有基质腔的分段吸烟制品 |
AR089602A1 (es) | 2011-12-30 | 2014-09-03 | Philip Morris Products Sa | Articulo generador de aerosoles para usar con un dispositivo generador de aerosoles |
EP2625975A1 (fr) | 2012-02-13 | 2013-08-14 | Philip Morris Products S.A. | Article de génération d'aérosol avec un élément de refroidissement d'aérosol |
MY170381A (en) | 2011-12-30 | 2019-07-27 | Philip Morris Products Sa | Smoking article with front-plug and aerosol-forming substrate and method |
WO2013098410A2 (fr) | 2011-12-30 | 2013-07-04 | Philip Morris Products S.A. | Article à fumer comprenant un bouchon avant et procédé |
US9345268B2 (en) | 2012-04-17 | 2016-05-24 | R.J. Reynolds Tobacco Company | Method for preparing smoking articles |
ES2642942T3 (es) | 2012-04-30 | 2017-11-20 | Philip Morris Products S.A. | Combinador multicomponente de dos partes |
TWI639393B (zh) * | 2012-05-31 | 2018-11-01 | 菲利浦莫里斯製品股份有限公司 | 用於氣溶膠產生物品之熱傳導桿及其形成方法 |
CN104379003B (zh) | 2012-05-31 | 2020-02-07 | 菲利普莫里斯生产公司 | 用于在气溶胶生成物品中使用的带有香味的杆 |
TWI603682B (zh) | 2012-05-31 | 2017-11-01 | 菲利浦莫里斯製品股份有限公司 | 用於氣溶膠產生物品之功能性桿 |
AR091509A1 (es) | 2012-06-21 | 2015-02-11 | Philip Morris Products Sa | Articulo para fumar para ser usado con un elemento de calentamiento interno |
CN103359529B (zh) * | 2012-08-10 | 2015-04-22 | 北京倍舒特妇幼用品有限公司 | 一种卫生制品护理垫底膜四角施加大块护理垫底膜用胶的方法及其设备 |
US9936730B2 (en) | 2012-12-07 | 2018-04-10 | Philip Morris Products S.A. | Method and apparatus for manufacturing smoking article components having a removable wrap |
DK2928328T3 (en) * | 2012-12-07 | 2016-12-12 | Philip Morris Products Sa | A smoking article with a removable cap. |
ITBO20130241A1 (it) * | 2013-05-22 | 2014-11-23 | Gd Spa | Apparecchiatura per la produzione di articoli da fumo. |
KR101548310B1 (ko) * | 2013-12-30 | 2015-08-28 | 코닝정밀소재 주식회사 | 필름 부착 방법 및 장치 |
CA2954819A1 (fr) * | 2014-08-27 | 2016-03-03 | Philip Morris Products S.A. | Procede d'application de pieces thermoconductrices sur une bande de materiau |
WO2016151688A1 (fr) * | 2015-03-20 | 2016-09-29 | 日本たばこ産業株式会社 | Appareil de production d'une bande de papier pour tubes de papier planispiralés et procédé de production associé |
GB201505515D0 (en) * | 2015-03-31 | 2015-05-13 | British American Tobacco Co | A composite web and method of manufacturing a smoking article component |
GB201715380D0 (en) * | 2017-09-22 | 2017-11-08 | British American Tobacco Investments Ltd | Aerosol-generating material rod |
CN111096475A (zh) * | 2019-11-21 | 2020-05-05 | 南京智晟达自动化科技有限公司 | 一种能提高卷烟接嘴质量的装备及其控制方法 |
JP7445820B2 (ja) | 2020-07-08 | 2024-03-07 | 深▲セン▼市新宜康科技股▲フン▼有限公司 | 剥離式タバコ及びその使用方法 |
CN112259385B (zh) * | 2020-10-21 | 2021-10-22 | 安徽普冈电子材料有限公司 | 一种用于电容器加工的铝箔腐蚀装置 |
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EP0051076A1 (fr) * | 1980-10-30 | 1982-05-12 | Thomas Gläser | Procédé pour munir de feuilles individuelles des bandes de support continues, par exemple des bandes simples continues de documents ainsi que dispositif pour mettre en oeuvre ce procédé |
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CH690429A5 (de) * | 1995-11-01 | 2000-09-15 | Hunkeler Jos Papierverarbeit | Verfahren und Vorrichtung zur Herstellung von Drucksachen. |
AU6257400A (en) * | 1999-08-06 | 2001-03-05 | Fofitec Ag | Form with detachable or removable card, and device and method for dispensing parts of a material to be dispensed on a moving printing carrier |
US6550517B1 (en) * | 2000-03-07 | 2003-04-22 | Kimberly-Clark Worldwide, Inc. | Apparatus for transferring a discrete portion of a first web onto a second web |
US6475325B1 (en) * | 2000-03-09 | 2002-11-05 | Curt G. Joa, Inc. | Tape tab applicator |
DE10055867C2 (de) * | 2000-11-10 | 2003-11-13 | Roland Man Druckmasch | Variabler Falzapparat |
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US6895649B2 (en) * | 2001-08-29 | 2005-05-24 | Zuiko Corporation | Article production method |
JP2003104620A (ja) * | 2001-09-28 | 2003-04-09 | Johnson & Johnson Kk | 長尺テープから物品を切出し粘着テープに貼付ける装置 |
DE10243084B3 (de) * | 2002-09-16 | 2004-01-29 | CSAT Gesellschaft für Computer-Systeme und Automations-Technik mbH | Vorrichtung zum positionsgenauen Zusammenfügen von zwei Materialsträngen |
JP4573748B2 (ja) * | 2005-10-25 | 2010-11-04 | 花王株式会社 | 帯状シートの製造方法 |
JP4721871B2 (ja) * | 2005-10-26 | 2011-07-13 | 九州日立マクセル株式会社 | マッサージ機 |
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2008
- 2008-03-12 EP EP08250842A patent/EP2100840A1/fr not_active Ceased
-
2009
- 2009-03-12 EP EP09718992.2A patent/EP2265530B1/fr active Active
- 2009-03-12 PL PL09718992T patent/PL2265530T3/pl unknown
- 2009-03-12 CN CN200980108514.6A patent/CN101970323B/zh active Active
- 2009-03-12 WO PCT/EP2009/001770 patent/WO2009112257A1/fr active Application Filing
- 2009-03-12 TW TW098108006A patent/TWI494170B/zh not_active IP Right Cessation
- 2009-03-12 DK DK09718992.2T patent/DK2265530T3/en active
- 2009-03-12 HU HUE09718992A patent/HUE026310T2/en unknown
- 2009-03-12 ES ES09718992.2T patent/ES2556954T3/es active Active
- 2009-03-12 EA EA201071061A patent/EA017706B1/ru not_active IP Right Cessation
- 2009-03-12 PT PT97189922T patent/PT2265530E/pt unknown
- 2009-03-12 KR KR1020107021596A patent/KR101533477B1/ko active IP Right Grant
- 2009-03-12 BR BRPI0909147A patent/BRPI0909147B1/pt active IP Right Grant
- 2009-03-12 JP JP2010550087A patent/JP5308463B2/ja active Active
Non-Patent Citations (1)
Title |
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See references of WO2009112257A1 * |
Also Published As
Publication number | Publication date |
---|---|
JP5308463B2 (ja) | 2013-10-09 |
WO2009112257A1 (fr) | 2009-09-17 |
BRPI0909147A2 (pt) | 2015-08-04 |
PL2265530T3 (pl) | 2016-03-31 |
CN101970323B (zh) | 2014-03-12 |
BRPI0909147B1 (pt) | 2018-11-13 |
TW200946241A (en) | 2009-11-16 |
EP2265530B1 (fr) | 2015-09-30 |
TWI494170B (zh) | 2015-08-01 |
EP2100840A1 (fr) | 2009-09-16 |
DK2265530T3 (en) | 2015-11-16 |
EA201071061A1 (ru) | 2011-02-28 |
BRPI0909147A8 (pt) | 2016-07-12 |
PT2265530E (pt) | 2015-11-12 |
CN101970323A (zh) | 2011-02-09 |
KR20100123744A (ko) | 2010-11-24 |
HUE026310T2 (en) | 2016-06-28 |
ES2556954T3 (es) | 2016-01-21 |
EA017706B1 (ru) | 2013-02-28 |
JP2011512853A (ja) | 2011-04-28 |
KR101533477B1 (ko) | 2015-07-03 |
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