EP2252807B1 - Endabschluss für ein flachband kabel, flachband kabel mit endabschluss, und verfahren zur herstellung eines flachbandkabels mit einem endabschluss - Google Patents

Endabschluss für ein flachband kabel, flachband kabel mit endabschluss, und verfahren zur herstellung eines flachbandkabels mit einem endabschluss Download PDF

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Publication number
EP2252807B1
EP2252807B1 EP09716490.9A EP09716490A EP2252807B1 EP 2252807 B1 EP2252807 B1 EP 2252807B1 EP 09716490 A EP09716490 A EP 09716490A EP 2252807 B1 EP2252807 B1 EP 2252807B1
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EP
European Patent Office
Prior art keywords
ribbon cable
termination
flat cable
transmission
main body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP09716490.9A
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German (de)
English (en)
French (fr)
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EP2252807A1 (de
Inventor
Richard Phillips
Pierangelo Jotti
Peter Schreiner
Beat Oeschger
Tobias Wolf
Dionizy Simson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kabelwerke Brugg AG
Brugg Kabel AG
Original Assignee
Kabelwerke Brugg AG
Brugg Kabel AG
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Application filed by Kabelwerke Brugg AG, Brugg Kabel AG filed Critical Kabelwerke Brugg AG
Priority to PL09716490T priority Critical patent/PL2252807T3/pl
Publication of EP2252807A1 publication Critical patent/EP2252807A1/de
Application granted granted Critical
Publication of EP2252807B1 publication Critical patent/EP2252807B1/de
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B7/00Other common features of elevators
    • B66B7/06Arrangements of ropes or cables
    • B66B7/08Arrangements of ropes or cables for connection to the cars or cages, e.g. couplings
    • B66B7/085Belt termination devices

Definitions

  • the invention relates to a flat cable with an end termination for force-transmitting attachment to a third element, wherein the ribbon cable has a plurality of arranged in a common sheath transmission elements and wherein at least one of the transmission elements is designed for the transmission of tensile forces. Furthermore, the invention relates to an end termination for a ribbon cable, as well as a method for attaching a termination on a ribbon cable.
  • Pull cables which are used for power transmission, are indispensable for many technical applications.
  • end caps which allow the force-transmitting attachment of the tension element to a third element; in the patent US 2004/231113 For example, a screw compressible clamp for forming a wire rope loop is described.
  • Flat tension elements such as ribbon cables have a plurality of mostly parallel arranged transmission elements in a common sheath.
  • very flat tensile elements can be produced with high strength, which can be easily arranged even in limited space.
  • the object of the invention is therefore to provide an end of the technical field mentioned end and ribbon cable with an end closure, which can be attached to a third element to transmit power and is inexpensive to produce.
  • the end termination has clamping surfaces which are in force-locking contact with one or more end-side side faces of the sheathing of the ribbon cable or of an exposed transmission element for transmitting tensile forces.
  • the end closure comprises a plastically deformable base body which has at least one recess for receiving an exposed transmission element of the ribbon cable.
  • one or more end side surfaces of the sheath of the ribbon cable can be brought in a simple manner by jamming in frictional contact with the end termination.
  • the flat-ribbon cables according to the invention can transmit with end terminations at least 50% of the minimum breaking load of the ribbon cable. It can be jammed in the end of all end side surfaces in the end of the ribbon cable in the end. As a result, the ribbon cable is optimally secured in the end closure.
  • the ribbon cable is the best possible sealed against the ingress of moisture and remains stable and intact even under outdoor conditions for a long time.
  • the transmission elements for the transmission of tensile forces can be additionally freed in an end region of the sheath and also jammed in an inner region of the Endab gleiches.
  • the ribbon cable for example, by a sealant, which z. B. by extrusion at the End of the ribbon cable and / or between ribbon cable and end termination is applied, be sealed against moisture.
  • the ribbon cable can have further elements, in particular transmission elements. These can be designed, for example, for transmission of electrical or optical pulses, currents, signals and / or fluids.
  • the at least one transmission element for transmitting tensile forces comprises in particular at least two wires and / or fibers twisted together. Particularly advantageous is the at least one transmission element for transmitting tensile forces designed as a wire rope. As a result, the ribbon cable both high tensile strength and good flexibility.
  • a transmission element for transmitting tensile forces a solid body, eg. As a rod made of metal, provide.
  • the ribbon cable to be connected to the end termination has at least two transmission elements for transmitting tensile forces. More preferably, the plurality of transmission elements in the ribbon cable designed for the transmission of tensile forces. In a further preferred variant, the ribbon cable comprises only transmission elements for transmitting tensile forces. With increasing number of transmission elements for transmitting tensile forces, the frictional connection with the end termination is simplified.
  • the end closure consists of at least two non-positively, positively or materially connected sections with one or more substantially flat side regions as clamping surfaces, wherein the ribbon cable between the flat side regions of the two connectable sections is clamped.
  • the clamping surfaces for clamping the ribbon cable can be pressed in the production by lateral pressure, which acts transversely to a longitudinal direction of the ribbon cable, in a clamping position on the sheath and / or the transmission elements of the ribbon cable. Subsequently, the clamping surfaces are fixed by non-positive, positive and / or cohesive connection techniques in the clamping position. This makes it possible to produce a ribbon cable with end termination in a simple manner. By pressing pressure, the static friction between ribbon cable and end termination can be controlled.
  • the flat side portions of the sections which are provided as clamping surfaces, ensure that the sheath of the ribbon cable is in surface contact with the end cap.
  • the ribbon cable for example, be kept uniform over its entire width, resulting in an optimum distribution of force on the transmission elements, which are designed for the transmission of tensile forces.
  • connection between the ribbon cable and end termination can be solved again.
  • the end termination can continue to be used with the new ribbon cable.
  • an end termination embodied as a one-piece basic body, which has one or more recesses for receiving the sheathing of the ribbon cable or the exposed transmission elements. Side surfaces of the recesses can then be plastically deformed by lateral pressure, which acts transversely to a longitudinal direction of the ribbon cable, and brought into frictional and / or positive contact with the sheath and / or the transmission elements. This can be done for example by reshaping the recess. Under a plastic deformation is in this context, in particular caused by a force change in shape or deformation of the body understood, which results in a new and stable form of the body.
  • the one-piece base body is pressed in the region of the recess, for example by a mechanical press from the outside on the ribbon cable.
  • adjustable plate-shaped clamping surfaces in the one-piece base body which are pressed for example by a screw mechanism on the side surfaces of the sheath of the ribbon cable.
  • the end closure comprises a base body, in particular a plastically deformable and / or deformable base body, which has at least one recess for receiving the sheath of the ribbon cable and / or the exposed transmission elements and wherein in particular in the at least one recess at least one clamping plate is arranged.
  • the base body is formed in one piece and the at least one clamping plate is advantageously present as a separate component.
  • the clamping plate has, in particular, a rear side which adjoins a boundary surface of the recess, and a front side or a clamping surface facing the ribbon cable.
  • the clamping plate or its clamping surface can be pressed in a simple manner on the sheath of the ribbon cable, so that the ribbon cable is brought into frictional contact with the end termination.
  • the clamping plate and the base body can be made of the same or a different material.
  • clamping plates makes it possible, in particular, to improve the non-positive contact between the base body and the ribbon cable in a simple and economical manner and to tune it to differently designed ribbon cables. For example, different thicknesses of different flat ribbon cables can be compensated by the thickness of the clamping plate. It is also possible to influence the static friction between the clamping plate and the ribbon cable or its jacket by the material of the clamping plate. This can be z. B. a tuned to the material of the jacket Insert material for the clamping surface.
  • the clamping plate and / or the body are advantageously made of a metal, such as. As aluminum and / or stainless steel. In principle, however, it is also possible to use non-metallic materials, such as metal sheets, on the clamping plates and / or the base body. As polymer materials, in particular fiber-reinforced polymer materials to provide or to manufacture these completely from these materials.
  • a stop protruding from the front side or the clamping surface of the clamping plate is also advantageously arranged for the flat ribbon cable. This facilitates in particular the installation of the ribbon cable, since this z. B. when abutting the stop in the optimum position for the plastic deformation.
  • a maximum height of the stop above the front of the clamping plate is advantageously less than the thickness of the ribbon cable. This can in particular facilitate the plastic deformation of the body, since the stop of the compression does not counteract in this case.
  • a stop is z. B. a transversely to the longitudinal direction of the base body or transverse to the longitudinal direction of the ribbon cable extending cuboid profile strip suitable. But it is also conceivable, for example, to provide one or more cylindrical pins as a stop instead of or in addition to a cuboid profile strip.
  • the flat band cable facing clamping surface of the clamping plate can be provided with friction-increasing means. It is of course also possible to provide the voltage applied to the boundary surface of the recess rear side of the clamping plate with such means.
  • a friction-increasing agent come z. As roughening, pointed boards, depressions and / or profiles in question. Also conceivable is the use of adhesives as friction-increasing agents.
  • Such friction-increasing means can in principle also be provided at end closures and / or at the base body without clamping plates.
  • the friction-increasing means are in this case z. B. arranged directly on a clamping surface of the Endab gleiches.
  • the at least one clamping plate advantageously has a side facing or facing the ribbon cable Profiling on.
  • the profiling is provided as a friction-increasing means and consists in particular of a plurality of mutually parallel triangular bars, which also advantageously extend over an entire width of the clamping plate.
  • a width of the clamping plate extends in particular in a direction perpendicular to the longitudinal direction of the base body or a longitudinal direction of the ribbon cable.
  • Under a triangular bar is understood in this context, in particular a triangular profile strip in cross-section.
  • the cross sections of the triangular bars are designed in particular as right-angled and isosceles triangles.
  • the triangular strips are advantageously arranged on the clamping plate so that the right-angled edges of the profile strips protrude from the clamping plate.
  • a maximum extension of a triangular bar perpendicular to its longitudinal axis advantageously measures 0.5-1.5 mm, in particular 0.75-0.85 mm. It has also proved to be ideal to arrange the triangular bars directly adjacent to each other.
  • the profile strips can be generated in particular by milling processing of the clamping plate. Also possible is the pressing of the profile strips in the clamping plate.
  • the clamping plates advantageously have a projection, in particular in the form of a profile strip, which is provided in the recess for receiving in an additional recess, for example an undercut groove.
  • a profile strip as a projection extends in an advantageous manner in a direction transverse to a longitudinal center axis of the base body and / or transversely to a longitudinal axis of the ribbon cable or a designated pulling direction of the ribbon cable. Due to the projection, the clamping plate can be secured in a form-fitting manner in the base body.
  • an additional recess is advantageously introduced in the recess.
  • the additional recess is in particular introduced in a boundary surface of the recess, against which the clamping plate rests in the recess.
  • the additional recess protrudes with advantage in a direction perpendicular from a longitudinal central axis of the base body and / or the longitudinal axis or intended pulling direction of the ribbon cable away.
  • the recess in the region of the additional recess is widened on all sides in the directions perpendicular to the longitudinal center axis of the base body.
  • the additional recess forms an undercut region and very particularly preferably the additional recess is formed as a groove.
  • Such recesses can be introduced, for example, by milling tools with relatively little effort in the recess of the body.
  • the base body and the clamping plate are advantageously designed such that the clamping plate can be inserted into the recess when the ribbon cable has not yet been mounted.
  • Base body and clamping plate are made in this case with advantage as separate components, wherein a width of the recess in particular corresponds to at least one width of the clamping plate. For an optimum of flexibility is achieved because the clamping plate is completely separate from the body produced.
  • two coplanar clamping plates are provided in the at least one recess of the base body, so that in particular a ribbon cable between the two clamping surfaces can be clamped.
  • the two clamping plates are advantageously flat against two opposite boundary surfaces of the recess. For example, by a plastic deformation and / or a compression of the body in a direction perpendicular to the clamping surfaces, the two opposite boundary surfaces with the thereto adjacent clamping plates are moved towards each other, whereby the two clamping surfaces are pressed on opposite sides of the sheath of the arranged between the clamping surfaces ribbon cable, whereby the ribbon cable is brought into frictional contact with the end termination. This further increases the static friction between the base body and the ribbon cable.
  • the recesses for receiving the ribbon cable are in particular as cuboid and / or circular cylindrical recesses in the body before.
  • the cuboid recesses can be a rectangular in cross-section sheath of the ribbon cable in the end record.
  • Circular cylindrical recesses are particularly suitable for receiving the transmission elements, which are generally circular-cylindrical in shape, for transmitting tensile forces.
  • the cuboid and the circular cylindrical recesses can also be combined in the end closure, so that both the sheath and the transmission elements can be positively received in the end.
  • a cuboid recess advantageously has a width adapted to the male ribbon cable, so that the ribbon cable is laterally supported and / or guided in the recess.
  • a height of the cuboid-shaped recess is in particular matched to a height of the flat ribbon cable to be accommodated and a thickness of one or more possible clamping plates.
  • the recess for the casing can be adapted, for example, to the cross-sectional shape of the ribbon cable. If the ribbon cable has an asymmetrical outer shape, for example, a defined orientation of the ribbon cable in the end connection can be ensured with a correspondingly adapted and likewise asymmetrical recess.
  • the recess for receiving the ribbon cable is cuboidal and formed as a lateral and continuous groove in a one-piece base body.
  • Such an end closure can be produced particularly economically, since the generation of a lateral groove can be produced for example by a milling tool in a single operation.
  • the cuboid, lateral groove is particularly suitable for receiving a rectangular in cross-section sheath of the ribbon cable. But it is also possible to include exposed transmission elements for transmitting tensile forces in said groove.
  • a groove can be arranged with undercut profile.
  • the base body is advantageously designed substantially as an elongated cuboid, in particular of metal, with a central cuboid recess extending in particular along a longitudinal direction of the elongated cuboid.
  • the cuboid recess extends in particular from a first end side of the elongated cuboid to a second end side of the elongated cuboid.
  • the base body is in other words in front of a rectangular hollow profile with a central cuboid cavity.
  • Such hollow profiles can be relatively inexpensively manufactured and beyond plastically deform in a defined manner, for. B. upsetting.
  • Such a configuration of the base body is particularly advantageous in interaction with one or more clamping plates.
  • a clamping plate can in this case z. B. may be formed as a rectangular plate having in particular a the ribbon cable and / or the corresponding width. If two clamping plates are present, they can be arranged, for example, on opposite boundary surfaces of the cuboidal cavity or the recess.
  • the wall thicknesses in central regions of at least two opposite sides of the elongated cuboid are thinner than the edge regions or edge regions.
  • the thinner central regions have a lower strength or stability than the edge regions and are therefore easier to plastically deform.
  • the thinner central areas thus form defined Deformation points of the elongated cuboid or basic body. This allows in particular a precise plastic deformation of the body.
  • the basic body can also be shaped differently. So it is z. B. possible to introduce a non-continuous recess in a solid body. Also can be dispensed with thinner wall thicknesses in the central areas. In this case, however, if necessary, the deformation process must be performed more precisely.
  • At least one of the sections on the side surfaces in addition recesses for partially receiving and positioning the sheath of the ribbon cable and / or the transmission elements. This simplifies the fastening of the ribbon cable in the end termination. At the same time it is ensured that the ribbon cable has a defined contact area with the end, which also ensures the strength of the connection.
  • the recesses are preferably adapted to the shape of the ribbon cable. For a rectangular cross-section ribbon cable cuboid recesses are therefore arranged with the width of the ribbon cable.
  • the strength of the connection between the ribbon cable and the end termination is determined by the pressing pressure of the clamping surfaces of the end termination on the side surfaces of the sheath and / or on the tension elements of the ribbon cable. It has therefore been found that the clamping surfaces in a longitudinal direction of the ribbon cable preferably have a contact length with the sheath of the ribbon cable and / or the transmission elements, which is at least twice as large as a diameter of the at least one transmission element for transmitting tensile forces. This slippage of the ribbon cable from the end of the maximum permissible tensile stress of the ribbon cable is effectively prevented.
  • the end closure additionally has at least one fastening bore and / or a fastening ring.
  • This can be a connection with a third element in a simple manner.
  • a screw or a mounting axis can be added, which is already attached to the third element.
  • the mounting hole and / or the mounting ring z. B. to provide a hook-like device, which allows the hanging of the end of the third element.
  • the mounting holes may be provided with internal threads, which allows a screw connection between the end termination and third element.
  • a longitudinal axis of the mounting hole and / or the fastening eye extends transversely to a longitudinal direction of the ribbon cable.
  • a maximum power transmission can be achieved with the third element, since, for example, a purely positive connection with a fastening axis of the third element is possible.
  • the longitudinal axis of the mounting hole and / or the fastening eye can also run in the longitudinal direction of the ribbon cable. So z. B. at one end face of the Endab gleiches one or more holes may be provided with screw thread, which allows the frontal attachment of the Endab gleiches on the third element.
  • the ribbon cable on a sheath of a polymer material in particular of polyurethane, on.
  • a polymer material in particular of polyurethane
  • Such materials are mechanically strong and chemically largely inert. Due to the elasticity of polymer materials, the sheaths of the ribbon cables can be clamped well, with a high stiction can be achieved especially in metallic clamping surfaces.
  • the ribbon cables which are connected to the end terminations, in particular have a width of 10 - 100 mm and a thickness of 2 - 10 mm.
  • Such ribbon cables are of particular technological importance since flat cables of these dimensions have minimum breaking strengths of up to 200 kN and can therefore be used in many fields of application. But in principle it is also possible to use ribbon cables with larger or smaller dimensions.
  • the strength of the connection between the ribbon cable and the end termination can be increased further if one or more pointed projections or depressions, in particular tooth-shaped projections, are arranged on at least one of the clamping surfaces.
  • the boards are pressed when jamming in particular in the sheath of the ribbon cable. This increases the static friction between the clamping surfaces and the ribbon cable.
  • the pointed boards can, for example, in the form of several moldings, z. B. triangular strips, are present on the clamping surface, which preferably extend transversely to a longitudinal direction of the ribbon cable.
  • a similar effect can also be achieved by having at least two opposing clamping surfaces, wherein on one of the opposite clamping surfaces pointed boards are mounted and on the other clamping surface recesses are arranged, which are preferably mounted exactly opposite to the pointed boards ,
  • the sheath of a ribbon cable is pressed, for example, by the pointed boards on the one clamping surface in the recesses on the opposite clamping surface, which also leads to a greater static friction or strength between the ribbon cable and end termination.
  • a non-opposing arrangement is also possible, the effect of increasing the static friction is somewhat lower.
  • One or more contact tips connected to an electrical conductor in the end termination are preferably arranged on at least one of the clamping surfaces, which contact tips are provided for making electrical contact with a transmission element.
  • the contact tips can be pressed through the sheathing of the ribbon cable during assembly of the ribbon cable in the end closure and z. B. with one of the transmission elements form an electrical contact.
  • the corresponding transmission elements have sufficient electrical conductivity.
  • the pointed boards are also preferably electrically isolated from the remaining areas of the end termination, so that a plurality of transmission elements can be electrically contacted independently of each other in parallel. This can be electrical Signals and / or currents which are transmitted by the transmission elements, are tapped in a simple manner.
  • At least two opposing clamping surfaces are preferably arranged coplanar. This ensures uniform pressure on the ribbon cable in the entire contact area between the ribbon cable and the end termination. But the clamping surfaces can also be arranged at an angle to each other, whereby a keying of the ribbon cable is made possible in the end.
  • the end closure has a wedge-shaped cavity in which at least one wedge, in particular two wedges, are arranged for clamping the ribbon cable.
  • the ribbon cable may be jammed in the wedge-shaped cavity between the wedge and a boundary surface of the wedge-shaped cavity in the end termination.
  • the ribbon cable is preferably arranged between the two wedges and the two wedges are then clamped or fastened to the boundary surfaces of the wedge-shaped cavity in the end termination.
  • the end termination can be easily adapted to different thickness ribbon cables, without the housing of the Endab gleiches must be changed.
  • the at least one wedge advantageously has a projection which projects into an opening or a guide groove of the end termination and stabilizes a position of the wedge in a direction perpendicular to a longitudinal direction of the ribbon cable. This prevents lateral slipping of the at least one wedge out of the end termination, which may be particularly important if the ribbon cable and / or the end termination is subjected to dynamic tensile loads and / or strong vibrations.
  • the surfaces of the at least one wedge may also have sharp bumps or roughened so that the frictional force with the ribbon cable and the boundary of the wedge-shaped cavity is increased.
  • the wedges in the end can also by a fastener, such. As screws or bolts, and / or springs out and / or secured.
  • an end region of the ribbon cable is formed into a loop, wherein one end of the ribbon cable rests in an area in front of the loop on the ribbon cable itself and the jacket lying one above the other is firmly bonded in a contact region.
  • a ribbon cable can be produced by forming an end portion of the ribbon cable into a loop in a first step, so that one end of the ribbon cable in a region before the loop on the ribbon cable itself comes to rest and in a second step, the overlying casing the ribbon cable is firmly bonded by application of pressure and / or heat.
  • This is an end formed by the ribbon cable itself end, which can be connected, for example by positive engagement with a third element. It has been found that such loops are distinguished as end caps by very high strengths. Thus, forces can easily be transmitted in the range of at least 50% of the minimum breaking strength of the ribbon cable.
  • a materially connected region of the ribbon cable in a longitudinal direction of the ribbon cable preferably has a length of at least 10 mm, in particular at least 40 mm. This provides sufficient strength of the loop. Although shorter cohesively connected regions are likewise possible, the maximum transferable forces are correspondingly lower. Longer cohesively bonded areas are possible, but lead to a more complex production and bring no improvement in terms of strength of the loop.
  • flat-ribbon cables in which the sheath consists of a polymer material, in particular of polyurethane.
  • the sheath consists of a polymer material, in particular of polyurethane.
  • Such materials have a high mechanical strength and can also connect well by welding or gluing cohesively.
  • ribbon cables with sheaths of other materials can be used as long as they can be materially connected.
  • Ribbon cables with a width of 10 to 100 mm and a thickness of 2 to 10 mm have proven particularly suitable. Solely fixed loops of such ribbon cables have in particular a high strength, so that a transmission of large tensile forces is possible. However, it can also be used differently dimensioned ribbon cable. The corresponding strengths are correspondingly reduced for smaller ribbon cables.
  • Fig. 1 is a cross section through a first ribbon cable 1 with a rectangular cross-section casing 1.20, z. B. polyurethane and a thickness of 1.22 of z. B. 3 mm shown.
  • the width 1.21 of the casing 1.20 of the first ribbon cable 1 is z. B. about 30 mm (ie the width is about ten times the size of the thickness).
  • the casing 1.20 run twelve regularly arranged transmission elements 1.1 ... 1.12 for train transmission, which consist for example of steel strands and have a diameter of 1.6 mm, for example.
  • the diameter of the steel strands or of the transmission elements 1.1... 1.12 is thus somewhat half as large as the thickness of the flat cable 1.
  • the first flat cable 1 has, for example, a minimum breaking load (MBL) of 32 kN.
  • Fig. 2 shows the first ribbon cable 1 from Fig. 1 in longitudinal section, which along the line A - B in Fig. 1 runs.
  • the one end 1.2.1 of the visible in longitudinal section transmission element 1.2 projects with a length of z. B. 5 mm, which corresponds to about 3 times the diameter of the transmission elements 1.1 ... 1.12, out of the casing and is therefore free.
  • the remaining eleven transmission elements 1.1, 1.3 ... 1.12 protrude in the same way also from the sheath.
  • a first end termination 10 is shown on the first ribbon cable 1 prior to assembly.
  • the first end 10 consists of a solid metal cuboid, which has a cylindrical bore 10.1 with a lateral surface 10.1.1 on the left side. This is intended as a clamping surface.
  • the cylindrical bore has for example a diameter of 2 mm and a length of 3.2 mm and is for at least partially receiving the end 1.2.1 of the transmission element of the 1.2 first ribbon cable 1 is provided.
  • the length of 3.2 mm corresponds approximately to twice the diameter of the transmission elements 1.1 ... 1.12.
  • Parallel to the cylindrical bore 10.1 are another eleven, in Fig. 3 not shown, identically dimensioned holes arranged in front of and behind the bore 10.1, which are provided for receiving the remaining eleven transmission elements 1.1, 1.3 ... 1.12.
  • a cylindrical mounting hole 10.2 which is perpendicular to the bore 10.1 and has a diameter of, for example, 5 mm.
  • the mounting hole 10.2 serves as a fastening device for force-transmitting connection of the first end closure 10 with a third element, not shown.
  • the end 1.2.1 of the transmission element 1.2 of the first ribbon cable 1 in the cylindrical bore 10.1 of the first end closure 10 is placed.
  • the other eleven transmission elements 1.1, 1.3 ... 1.12 are also arranged in the remaining eleven holes.
  • Fig. 4 shows the first ribbon cable 1 from Fig. 1 After the jamming in the first end 10th
  • the lateral surface 10.1.1 of the cylindrical bore 10.1 surrounds the end of 1.2.1 1.2.1 of the transmission element along its entire circumference completely and thus establishes a non-positive connection between the first flat cable 1 and the first end 10.
  • the deformed pressing areas 10.3.1, 10.4.1 above and below the transmission element 1.2 form a step-like lowering at the top and the bottom of the first end closure 10th
  • Fig. 5 another embodiment of the invention is shown. On the left in Fig. 5 is a longitudinal section through a second ribbon cable 2 is shown, which is identical to the first ribbon cable. 1
  • a second end termination 11 for the second ribbon cable 2 is shown on the right in Fig. 5 .
  • the second end 11 consists of the same as the first end Fig. 1 from a massive metal cuboid.
  • the second end closure 11 On the left side, the second end closure 11 has a cuboidal recess 11.10, which is provided for receiving the rectangular cross-section casing 2.20 of the second ribbon cable 2.
  • the recess 11.10 has, for example, a height of about 4 mm, a depth of at least 0.5 mm and an in Fig. 5 invisible width of approx. 32 mm.
  • the cross section of the recess 11.10 is slightly larger than the cross section of the ribbon cable 2, so that it can be easily inserted into the recess 11.10.
  • the upper and the lower side surface 11.10.1, 11.10.2 of the recess 11.10 are provided as clamping surfaces for the casing 2.20 of the second ribbon cable 2.
  • a cylindrical bore 11.1 which serves to receive the exposed end 2.2.1 of the transmission element 2.2 of the second ribbon cable 2, is arranged in the end-side end surface 11.10.3 of the cuboid recess 11.10 of the second end termination 11.
  • the cylindrical bore 11.1 for example, has a diameter of 2.2 mm and a length of 4 mm and is used for at least partially receiving the end 2.2.1 of the transmission element 2.2 of the ribbon cable 2 from Fig. 5 ,
  • the length of the cylindrical bore 11.1 corresponds approximately to 2.5 times the diameter of the second transmission element 2.2 of the second ribbon cable 2.
  • the lateral surface 11.1.1 is provided as a clamping surface for the exposed end 2.2.1 of the transmission element 2.2.
  • Parallel and laterally next to the cylindrical bore 11.1 are another eleven, in Fig.
  • a cylindrical mounting hole 11.2 which is perpendicular to the bore 11.1 and has a diameter of, for example, 5 mm.
  • the exposed end 2.2.1 of the second ribbon cable 2 is placed in the cylindrical bore 11.1 of the second end termination 11, while the shell 2.20 is introduced into the parallelepiped recess 11.10.
  • the second end 11 is formed 11 and the end 2.2.1 of the transmission element 2.2 and 2.20 of the second flat cable 2 frictionally in the second end of 11 out Fig. 5 attached.
  • the third end termination 12 is connected to the third ribbon cable 3 in the same way as the second end termination 11 is connected to the second ribbon cable 2 in FIG Fig. 7 ,
  • the third end termination 12 has, for example, a bore with an internal thread for receiving a threaded rod 12.5 and protrudes at the third flat-ribbon cable 3 Side in the continuation of the longitudinal direction of the third ribbon cable 3 from the third end closure 12 out.
  • the threaded rod 12.5 be provided with a ring screw 12.7.
  • the eyebolt 12.7 has a threaded portion 12.6, which is bolted to the threaded rod 12.5.
  • the eye bolt 12.7 has, for example, an opening direction which runs perpendicular to the longitudinal direction of the third ribbon cable 3.
  • a fourth ribbon cable 4 is shown. This is essentially identical with the first ribbon cable Fig. 1 and 2 However, all transmission elements are completely surrounded by the casing 4.20 and embedded in a fluid-tight manner. The transmission elements of the fourth flat cable 4 therefore do not project from the casing 4.20, in contrast to the first flat cable 1.
  • the in Fig. 9 on the right side shown fourth end 13 is formed as a one-piece U-shaped body.
  • the rectangular free space 13.1 between the two legs 13.3, 13.4 of the U-shaped main body is provided for receiving the fourth flat cable 4.
  • the depth and the height of the rectangular free space 13.1 are for example 4 mm.
  • the inner upper leg surface 13.1.1 and the inner lower leg surface 13.1.2 of the two legs 13.3, 13.4 are provided as clamping surfaces for the casing 4.20 of the fourth ribbon cable 4.
  • the right side of the fourth end closure 13 corresponds to the first end closure 10 Fig. 1 and includes a corresponding mounting hole 13.2, which also serves as a fastening device for force-transmitting connection of the fourth end closure 13 with a third element, not shown.
  • the fourth ribbon cable 4 is inserted into the rectangular space 13.1.
  • the fourth end termination 13 is reshaped and the sheath 4.1 of the fourth flat cable 4 is fastened non-positively in the fourth end closure 13.
  • Fig. 10 shows the situation after the jamming of the fourth ribbon cable 4 in the fourth end closure 13.
  • the deformed legs 13.3.1, 13.4.1 are doing with the inner side surfaces 13.1.1, 13.1.2 pressed on the casing 4.20 of the fourth ribbon cable 4.
  • the casing 4.20 is elastically deformed or compressed.
  • the reshaped legs 13.3.1, 13.4.1 of the fourth ribbon cable 4 form as in Fig. 1 a step-like lowering at the top and the bottom of the fourth end closure 13th
  • the Fig. 23 - 26 show a main body 405 of an eleventh end termination 400 in various views prior to the installation of a tenth ribbon cable 500 (see FIGS. 29 and 30 ).
  • the main body 405 of the eleventh end termination 400 is formed as an elongate metal cuboid, in particular made of aluminum or stainless steel.
  • the main body 405 has a first rectangular narrow side 405.1 and a coplanar second rectangular narrow side 405.2 arranged thereon. Along the entire length of the first narrow side 405.1, it is lowered in a rectangular and central area 405.1a relative to the edge areas 405.1b by, for example, 1.25 mm.
  • the wall thickness of the base body 405 in the central region 405.1a of the first narrow side 405.1 is thinner than the wall thickness in the edge regions 405.1b of the first narrow side 405.1.
  • a width of the lowered portion 405.1a measures z. B. about 8.2 mm.
  • the first narrow side 405.1 has on its longitudinal sides projecting and reinforced edge regions 405.1b.
  • the second narrow side 405.2 also has a central lowered region 405.2a or protruding edge regions 405.2b.
  • a wall thickness of the base body 405 in the central region 405.2a of the second narrow side 405.2 is thinner than a wall thickness in the edge regions 405.2b of the second narrow side 405.2.
  • the second narrow side 405.2 in other words on its longitudinal sides projecting and reinforced edge portions 405.2b
  • Perpendicular to the two narrow sides 405.1, 405.2 are a first rectangular broadside 405.3 and a second rectangular broadside 405.4 before.
  • first broad side 405.3 is lowered in a rectangular and central region 405.3a with respect to its edge regions 405.3b by, for example, 1.25 mm.
  • a width of the lowered portion 405.3a measures z. B. about 26 mm.
  • the first broad side 405.3 on its longitudinal sides projecting edge regions 405.3b.
  • Like the first broadside 405.3 also has the second broadside 405.4 via a central lowered area 405.4a or protruding edge areas 405.4b.
  • the main body 405 has a central and from a first end face 405.5 to a second end face 405.6 extending cuboid recess 410.
  • the two end faces 405.5, 405.6 are perpendicular to the two narrow sides 405.1, 405.2 and the two broad sides 405.3, 405.4.
  • the main body 405 of the eleventh end termination 400 is substantially formed as an elongated rectangular hollow profile with a central cuboidal cavity or a cuboid recess 410.
  • the cuboid recess 410 is designed to receive a rectangular cross-section sheath of a ribbon cable.
  • a width B2 of the recess 410 measures z. B. consistently at least 30.5 mm while a height H2 of the recess 410, for example, at least 8.2 mm.
  • the width B2 of the recess 410 corresponds approximately to the widths of the lowered areas 405.3a, 405.4a of the two broad sides 405.3, 405.4 of the base body 405.
  • the height H2 of the recess 410 essentially corresponds to the widths of the lowered areas 405.1a, 405.2a the two broadsides 405.1, 405.2.
  • a length L1 of the main body 405, which essentially corresponds to the spacing of the two end faces 405.5, 405.6, is for example about 110 mm (see in particular FIG Fig. 25 ).
  • a cylindrical fastening bore 401 is introduced into the base body 405.
  • the cylindrical mounting hole 401 extends perpendicular to a longitudinal axis LA of the main body 405 and correspondingly perpendicular to the recess 410 from the first broad side 405.3 to the second broad side 405.4 completely through the main body 405th therethrough.
  • the mounting hole 401 has, for example, a diameter of about 19 mm.
  • an undercut in the form of a groove 410.3 is introduced into the recess 410 perpendicular to the recess 410 or in a plane parallel to the first end face 405.5.
  • the two narrow sides 405.1, 405.2 facing regions of the groove 410.3 are rounded here (see in particular Fig. 25 ).
  • the recess 410 is widened on all sides in the directions perpendicular to the longitudinal central axis LA, and a wall thickness of the main body 405 is approximately half as strong as in the central regions of the main body 405, for example.
  • B. a distance L2 of about 6 mm from the first end face 405.5 and measured in the direction of the longitudinal axis LA width L3, for example, about 4 mm.
  • the groove 410.3 can be introduced in particular by a cylindrical milling tool.
  • a central bore 411 in the direction of the longitudinal axis LA is introduced into the first end face 405.5 in a first step.
  • the diameter of the central bore 4.11 corresponds to the diameter of the milling tool, while a thickness of the milling tool corresponds to the width L3 of the groove 410.3.
  • the milling tool is then moved back and forth in a direction perpendicular to the longitudinal axis LA in the main body 405. As a result, the undercut region or the groove 410.3 is formed.
  • a first rectangular clamping plate 450 for use in the body 405 of the eleventh end termination 400 is shown.
  • the first clamping plate 450 has a front side 451 and a rear side 452, as well as a front narrow side 453 and a rear narrow side 454.
  • a length L4 of the first clamping plate 450, measured from the front narrow side 453 to the rear narrow side 454, is z. B. about 72 mm.
  • the length L4 of the clamping plate 450 is in particular shorter than the length L1 of the main body 405 of the Fig. 23 - 26 ,
  • a width B3 of the first clamping plate 450, or a length of one of the narrow sides 453, 454, is z. B.
  • a thickness D1 measures, for example, about 2.5 mm.
  • the longitudinal direction of the first clamping plate 450 runs perpendicular to the front narrow side 453 or perpendicular to the rear narrow side 454.
  • stop 451.2 which is designed as a cuboid profile strip, projects perpendicularly from the front 451 of the first clamping plate 450 away.
  • the stop 451.2 has z. B. a width of about 1.5 mm and is z. B. about 0.5 mm from the front 451.
  • profile strips 451.1 are designed as solid triangular strips and extend over the entire width B3 of the first clamping plate 450.
  • the cross-sectional shape of the profile strips 451.1 corresponds to a right-angled isosceles triangle.
  • the profile strips 451.1 arranged so that they taper in the direction perpendicular from the front side 451 and parallel to the stop 451.2 and the narrow sides 453, 454 of the first clamping plate 450 are aligned. In other words, the profile strips 451.1 extend transversely to the longitudinal direction of the clamping plate 450.
  • a distance between the front 451 facing away from the edges of directly adjacent profile strips is z. B. about 0.8 mm.
  • the front side 451 with the profile strips 451.1 is provided as a bearing surface or clamping surface for a ribbon cable.
  • the profile strips 451.1 form a corrugation in principle and serve to increase the surface roughness of the front side 451 or, the static friction between clamping plate 450 and ribbon cable. In other words, the profile strips act as a friction-increasing agent.
  • a cuboid projection 452.1 is arranged in a region facing the front narrow side 453.
  • the projection 452.1 extends at a distance L6 of z. B. about 6 mm parallel to the front narrow side 453.
  • the projection 452.1 protrudes with a length L5 of, for example, about 1.5 mm out of the back 452 and a width L7 of the projection 452.14 measures z. B. about 4 mm.
  • the width L7 and the length L5 of the protrusion 452.1 are particularly selected.
  • the projection 452.1 is received in a form-fitting manner in the groove 410.3 of the main body 450 can be.
  • the width L7 of the projection 452.1 corresponds approximately to the width L3 of the groove 410.3.
  • the eleventh end termination 400 is shown with a tenth ribbon cable 500 mounted.
  • the eleventh end termination 400 comprises the main body 405 of the Fig. 23 - 26 , the first clamping plate 450 from the Fig. 27 - 28 and a first clamping plate 450 of identical design formed second clamping plate 450a.
  • the tenth ribbon cable 500 is z. B. substantially identical to the fourth ribbon cable 4 from Fig. 9 ,
  • the first clamping plate 450 rests with its rear side 452 against the inner boundary surfaces of the recess 410 facing the first broad side 405.3.
  • the projection 452.1 protrudes in the direction of the first broad side 405.3 of the main body 405 in the groove 410.3.
  • the front narrow side 453 of the first clamping plate 450 is flush with the first end face 405.5 of the main body 450.
  • the stop 451.2 of the first clamping plate 450 has to bore 401 at a distance, for. B. about 10 mm, so that the bore 401 is completely continuous.
  • the second clamping plate 450a bears with its rear side 452a against the inner boundary surfaces of the recess 410 facing the second broad side 405.4.
  • the projection 452.1a of the second clamping plate 450a protrudes toward the second broad side 405.4 of the main body 405 in the groove 410.3.
  • the front narrow side 453a of the second clamping plate 450a is also flush with the first end face 405.5 of the base body 405th
  • the end region of the tenth flat-ribbon cable 500 is present. This abuts with its end 501 of the stops 451.2, 451.2a of the two clamping plates 450, 450a and extends plane-parallel to the two clamping surfaces or through the longitudinal axis of the main body 405. At the first end face 405.5 exits the tenth ribbon cable 500 from the base body 405 ,
  • the stops 451.2, 451.2a of the two clamping plates 450, 450a have to bore 401 at a distance, for. B. about 10 mm, on, so that the bore 401 is completely consistent even with inserted clamping plates 450, 450a.
  • the eleventh end termination 400 is plastically deformed.
  • the plastic deformation is in particular one of the first end face 405.5 facing and compressed portion 405.10a of the central portion 405.1 a of the first narrow side 405.1 before, which compared to the second end face 405.6 facing and non-compressed central portion 405.1a the first narrow side 405.1 a smaller width having.
  • the second end face 405.6 facing edge portions 405.1 b extend stepwise into the plastically deformed region.
  • the present in the plastically deformed region sections 405.10b of the edge regions 405.1 b may also have a slight compression.
  • a section 405.20a of the central area 405.2a of the second narrow side 405.2 facing and swelling the first end face 405.5 is also present due to the plastic deformation, in particular.
  • This, too, has a smaller width than the central area 405.2a facing and not compressed in relation to the second end face 405.6.
  • the edge regions 405.2b facing the second end face 405.6 run stepwise into the plastically deformed region.
  • the portions 405.20b of the edge regions 405.2b of the second narrow side 405.2 which are present in the plastically deformed region can likewise have a slight compression.
  • the plastic deformation of the eleventh end termination is generated by a first pressing force F1 and a second pressing force F2, wherein the two pressing forces F1, F2 from opposite directions and along a length which substantially corresponds to the insertion length of the tenth ribbon cable 500, on the edge regions 405.3 b of the first broadside 405.3 and the edge regions 405.4 of the second broadside 405.4a act.
  • the plastic deformation is controlled such that the edge regions 405.3b of the first broad side 405.3 and the edge regions 405.4b of the second broad side 405.4 are each lowered by approximately 1 mm.
  • the two clamping plates 450, 450a are pressed from opposite directions onto the end regions of the tenth flat cable 500 present in the main body 405.
  • profile strips 451.1 of the first clamping plate 450 and the profile strips 451.1a of the second clamping plate 450a are thus pressed from opposite directions in the sheath of the tenth ribbon cable 500 inside.
  • the tenth ribbon cable 500 is clamped between the two clamping plates 450, 450a.
  • the profile strips 451.1, 451a of the two clamping plates 450, 450a are perpendicular to a longitudinal direction of the tenth flat cable 500 or perpendicular to the longitudinal central axis of the base body 405, resulting in a high static friction in the longitudinal direction of the ribbon cable 500.
  • the two clamping plates 450, 450a themselves are positively secured with respect to a displacement in the longitudinal direction of the ribbon cable 500 due to the engaging in the groove 410.3 back boards 452.1, 452.1a.
  • the strength of the connection between the flat-ribbon cables 1, 2... 9, 100, 500 described above and the end terminations 10, 11 ... 19, 400 is at least 50% of the minimum breaking load of the flat-ribbon cables 1, 2. ..7, 500 or at least 16 kN.
  • the sheathing 1.20 ... 9.20, 100.20 of the ribbon cable 1.2 ... 9, 100, 500 and / or the end terminations 10 ... 15, 18, 19, 400 to Increase the frictional force additionally roughened.
  • the strength of the connection between the end termination and the ribbon cable is significantly higher.
  • the welding of the jacket at the seventh ribbon cable 7 in the contact areas 7.4 is carried out using a pressing pressure at an elevated temperature. This results in a homogeneous cohesive connection over the entire contact area.
  • first ribbon cable 1 The exposure of the transmission elements 1.1 ... 1.12 of in Fig. 1 and 2 shown first ribbon cable 1, for example, by melting or burning the polymeric sheathing 1.20 in an oven, by a highly focused flame or done by a hot air jet. Also possible are laser cutting or the mechanical cutting away or grinding of the casing 1.20 by rotating cutting or abrasive surfaces. Furthermore, it is possible to chemically dissolve the polymeric sheath 1.20 in the end region of the first ribbon cable 1, for example, with solvents or by targeted localized freezing with z. As liquid nitrogen (N2) to embrittle and then mechanically break away.
  • N2 liquid nitrogen
  • Exposed areas of transmission elements such as in Fig. 4 present, z. B are surrounded by a casting process, especially injection molding. Also suitable is the wrapping of the exposed areas with a thermoplastic material which contracts under the action of heat. Furthermore, it has been shown that the sheathing 1.20 of the first flat-ribbon cable 1, which is present directly in front of the exposed regions of the transmission elements 1.1 Fig. 4 also liquefied by application of pressing pressure and heat and can be distributed over the exposed areas of the transmission elements 1.1 ... 1.12, so that they are completely sealed to the first end 10.
  • ribbon cables with more or less than twelve transmission elements can be used instead of described ribbon cable.
  • the transmission elements can also be present as steel cables, for example.
  • the width and / or the thickness of the ribbon cables can be varied.
  • the sheaths of the ribbon cables can be made of other polymeric materials. Suitable examples of this are, for example, polyamides, polyolefins, rubber, silicone rubber, fluorine-containing polymers or terephthalate polymers with copolymers which can be crosslinked with one another and / or can be present as a multilayered layer structure. Such polymer materials are inert to a variety of chemical substances and therefore can be used under a variety of conditions of use.
  • the exposed transmission elements 1.1 ... 1.12 of the first ribbon cable 1 from Fig. 1 and 2 be welded or glued in the cylindrical bores of the first end closure 10.
  • the fourth ribbon cable 4 off Fig. 9 be glued with its jacket 4.20 in the rectangular space 13.1.
  • clamping plate 450 may have instead of the profile strips 451.1 means for increasing the static friction.
  • the profile strips 451.1 or the means for increasing the static friction and adhesives can be applied to the front 451 and / or the back. This is a cohesive connection with ribbon cable before.
  • novel terminations have been created for flat cable, which in particular allow easy attachment to the ribbon cable and have a high tensile strength in the train.
  • inventive end caps can be produced inexpensively.

Landscapes

  • Clamps And Clips (AREA)
  • Installation Of Indoor Wiring (AREA)
EP09716490.9A 2008-03-06 2009-03-05 Endabschluss für ein flachband kabel, flachband kabel mit endabschluss, und verfahren zur herstellung eines flachbandkabels mit einem endabschluss Active EP2252807B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL09716490T PL2252807T3 (pl) 2008-03-06 2009-03-05 Końcówka kabla taśmowego, kabel taśmowy z końcówką i sposób wytwarzania kabla taśmowego z końcówką

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH3382008 2008-03-06
PCT/CH2009/000087 WO2009109060A1 (de) 2008-03-06 2009-03-05 Endabschluss für ein flachband kabel, flachband kabel mit endabschluss, und verfahren zur herstellung eines flachbandkabels mit einem endabschluss

Publications (2)

Publication Number Publication Date
EP2252807A1 EP2252807A1 (de) 2010-11-24
EP2252807B1 true EP2252807B1 (de) 2013-07-17

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EP09716490.9A Active EP2252807B1 (de) 2008-03-06 2009-03-05 Endabschluss für ein flachband kabel, flachband kabel mit endabschluss, und verfahren zur herstellung eines flachbandkabels mit einem endabschluss

Country Status (4)

Country Link
EP (1) EP2252807B1 (es)
ES (1) ES2436007T3 (es)
PL (1) PL2252807T3 (es)
WO (1) WO2009109060A1 (es)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2851325B1 (en) 2013-09-24 2016-09-14 KONE Corporation A rope terminal assembly and an elevator
US10131521B2 (en) 2016-10-24 2018-11-20 Thyssenkrupp Elevator Ag Belt end termination with a cone clamp
CN108147254B (zh) 2016-12-02 2020-12-01 奥的斯电梯公司 具有改进的压力分布的电梯系统悬挂构件端接部
US10189678B2 (en) * 2017-04-11 2019-01-29 Thyssenkrupp Elevator Ag Elevator strip bonded end termination
US10562740B2 (en) 2017-09-15 2020-02-18 Otis Elevator Company Elevator load bearing termination assembly for carbon fiber belt
WO2020048585A1 (en) * 2018-09-04 2020-03-12 Thyssenkrupp Elevator Ag Elevator tension member end termination

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6820726B1 (en) 1998-12-22 2004-11-23 Otis Elevator Company Traction enhanced controlled pressure flexible flat tension member termination device
US6484368B1 (en) 2000-01-11 2002-11-26 Otis Elevator Company Flexible flat tension member termination device
WO2004004071A2 (en) 2002-06-28 2004-01-08 Amphenol-Tuchel Electronics Gmbh Electrical connector
DE10250924A1 (de) * 2002-10-31 2004-05-19 Fci Inline-Klemmverbinder für Flex-Flachbandkabel
US6842949B2 (en) 2003-05-19 2005-01-18 Robert E. Warren U-shaped wire rope clamp

Also Published As

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ES2436007T3 (es) 2013-12-26
WO2009109060A1 (de) 2009-09-11
EP2252807A1 (de) 2010-11-24
PL2252807T3 (pl) 2014-02-28

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