EP2239350A2 - Procédé de fabrication de pièces de formage en tôle traitées à chaud à partir d'un matériau en tôle d'acier et dotées d'un revêtement anticorrosion et une telle pièce de formage - Google Patents
Procédé de fabrication de pièces de formage en tôle traitées à chaud à partir d'un matériau en tôle d'acier et dotées d'un revêtement anticorrosion et une telle pièce de formage Download PDFInfo
- Publication number
- EP2239350A2 EP2239350A2 EP10003492A EP10003492A EP2239350A2 EP 2239350 A2 EP2239350 A2 EP 2239350A2 EP 10003492 A EP10003492 A EP 10003492A EP 10003492 A EP10003492 A EP 10003492A EP 2239350 A2 EP2239350 A2 EP 2239350A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- sheet metal
- layer
- metal part
- protective layer
- oxide layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
- C23C2/29—Cooling or quenching
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/02—Pretreatment of the material to be coated
Definitions
- the invention relates to a method for the optimized production of heat-treated sheet metal parts from a steel sheet material, wherein the steel sheet material is provided with a corrosion protection coating, in particular with a metallic corrosion protection coating.
- the invention further relates to a sheet-metal shaped part made of a steel sheet material with a corrosion protection coating applied on at least one side, in particular with a substantially metallic corrosion protection coating, according to the preamble of the independent claim.
- a sheet metal part in the sense of the invention is a three-dimensional component made from a flat sheet metal blank (blank) of a sheet steel material by deformation. This is preferably a component for a motor vehicle.
- a common corrosion protection coating is e.g. formed by a metallic coating.
- the choice of an effective metallic corrosion protection coating requires the knowledge of the corrosion-chemical relationships.
- Sheet steel materials with corrosion protection coating are typically not suitable for a heat treatment, since in this case the corrosion protection coating, for example can be damaged by evaporation, oxidation and / or scaling, especially if the heat treatment is carried out in high temperature ranges, for example above 400 ° C and sometimes even above 900 ° C.
- a novel sheet steel material with a metallic anticorrosive coating or a metallic coating is known in which during heat treatment forms a protective protective layer on the metallic anti-corrosion coating, so that this steel sheet material is suitable for a heat treatment.
- This protective layer is essentially formed of oxides.
- the layer thickness of such a protective layer is, for example, 150 nm to 200 nm, and in some cases smaller layer thicknesses of approximately 100 nm were also measured.
- this protective layer Prior to further processing of a sheet-metal molded part produced and heat-treated from such a steel sheet material, this protective layer must be removed or removed at least in regions according to the current state of the art, in particular in those areas in which a coating and / or joining of the sheet metal part is intended below.
- the DE 10 2007 022 174 B3 suggests for this purpose a cleaning of the sheet metal part with dry ice particles.
- Dry ice is carbon dioxide (CO 2 ) in the solid state.
- CO 2 carbon dioxide
- the disadvantage of this is the high cost and high costs.
- the ambient conditions such as in particular humidity and temperature (dew point) come to the condensate on the sheet metal part, which is a corrosion problem.
- the use of dry ice from an environmental point of view seems increasingly questionable.
- the Applicant has recognized that the protective layer can be removed in other ways from a manufactured and heat-treated sheet metal part, which is the subject of another invention. However, these measures are associated with effort and costs.
- the object of the invention is to reduce the overall effort in the production of heat-treated sheet metal parts made of a steel sheet material with a corrosion protection coating, in particular with regard to a subsequent coating and / or joining these sheet metal parts.
- the method is carried out in such a way that a sufficient layer quality of the protective layer is achieved or achieved with regard to a subsequent coating and / or joining of the sheet metal part, so that the protective layer can remain on the sheet metal shaped part.
- this can be done by setting the entire process sequence or process run (chronological execution of the individual steps) or individual steps and / or individual substeps in such a way that in the Result sufficient layer quality of the protective layer is achieved.
- Adjustment is understood to be a manual or automatic selection, modification and / or adaptation of at least one relevant influencing variable.
- the individual steps and / or sub-steps of a method sequence can be executed immediately following one another or intermittently.
- An interruption is e.g. then given when the sheet metal part to be produced is stored temporarily after forming or transported to another processing location.
- the inventive method is used to produce at least one heat-treated sheet metal part and preferably a plurality of heat-treated sheet metal parts, which are produced in particular by a repetitive execution of the procedure.
- the anticorrosive coating is already formed on at least one side and preferably on both sides already on the provided steel sheet material or the blank cut therefrom. It is preferably provided that it is a substantially metallic corrosion protection coating in the form of a coating, which is formed in particular substantially of aluminum and / or zinc and / or their compounds. Such a metallic corrosion protection coating is applied, for example, by the manufacturer by means of a continuous hot-dip coating. Also in this regard is on the DE 20 2004 021 264 U1 and DE 10 2007 022 174 B3 directed.
- the thickness of the anticorrosive coating is preferably not more than 400 g / m 2 , more preferably not more than 300 g / m 2 and especially not more than 200 g / m 2 .
- the corrosion protection coating has a layer thickness of 7 to 14 microns.
- a board is understood to mean a blank made from a steel sheet material provided.
- the blank can according to different specifications.
- the finish cutting of the board is provided before forming, so that subsequently no further cutting operations are required.
- the steel material of the sheet steel material from which the board is formed is heat-treatable and curable in particular by a heat treatment. It is preferably provided that it is a 22MnB5 steel material or that the steel material is at least based thereon.
- This heat treatable steel material is particularly suitable for automotive body parts, with the term "22MnB5" being a group name of similar steel materials.
- a comparable steel material or a steel material group can be used, such. a 19MnB5.
- the forming of the provided board to a sheet metal part is preferably carried out by deep drawing.
- a single drawing stage or several drawing stages may be provided.
- other forming methods are possible, such as e.g. a bending in the die, a folding and the like more.
- a heat treatment is understood to mean measures for the defined setting of technological material properties and in particular the mechanical material properties of the steel sheet material (more precisely the steel material included herein) at elevated temperatures.
- Such mechanical material properties are e.g. elastic modulus, strength (tensile strength, shear strength, etc.), hardness, and the like.
- heat treatment measures for steel materials are known, such. Stress relieving, soft annealing, normalizing, annealing, recrystallization annealing, tempering, annealing, and the like.
- the execution of the heat treatment on the sheet metal part takes place essentially after the forming.
- substantially it is meant that carrying out the heat treatment also involves forming, in particular one final forming step such as a Kalibrierpressen, at least partially combined.
- a protective layer is formed on the anticorrosive coating of the steel sheet material and at least partially formed. This is in particular an oxide layer.
- This protective layer serves to protect the anticorrosive coating in order to protect it during the heat treatment, e.g. before evaporation, excessive oxidation and / or scaling, and optionally also a mechanical abrasion in the forming tool to protect.
- This protective layer consists, for example, substantially of oxides (eg, alumina, magnesia, calcia, titania, silica, boron trioxide, manganese oxide and / or the like), including any impurities resulting, for example, from the atmosphere and / or oiling of the board for forming ,
- oxides eg, alumina, magnesia, calcia, titania, silica, boron trioxide, manganese oxide and / or the like
- the method ie at least one step or partial step, is carried out such that one sufficient layer quality of the protective layer with respect to this subsequent coating and / or joining of the sheet metal part is achieved or achieved, so that as a result the protective layer may remain on the sheet metal part.
- a coating is understood to mean the application of a firmly adhering coating material to the sheet metal part. Coating is understood, in particular, as painting of the sheet-metal shaped part, wherein the applied lacquer layer may comprise a plurality of individual layers. Joining is understood to mean the materially bonded connection of the sheet metal part to another component.
- a cohesive Fügharm is in particular a welded joint, possibly also a solder joint or an adhesive bond. This does not exclude that the sheet metal moldings produced by the process according to the invention, at least in addition also by Fungemente elements, such as. Screws, rivets and the like, can be joined.
- the protective layer must have a sufficient layer quality.
- layer quality summarizes various aspects (but at least one aspect), which may be relevant for a subsequent coating and / or joining. Such aspects are not exclusive to the protective layer alone, but may include other aspects such as e.g. Include the steel material of the steel sheet material, any intermediate layers, an adhesive effect and the like.
- sufficient is meant that the layer quality of the protective layer satisfies at least a minimum requirement, whereby such a minimum requirement may also be a minimum requirement range.
- the solution according to the invention has many advantages.
- An advantage is e.g. in the effort and cost savings achieved by eliminating the removal of the protective layer.
- the elimination of the removal of the protective layer may also have a positive effect on a subsequent manufacturing step, e.g. also simplify the linking of the production steps.
- Another advantage is e.g. to be seen in that it is possible to dispense with the environmentally hazardous dry ice, which has hitherto been used for removing the protective layer.
- Another advantage is the fact that the protective layer can have an additional corrosion protection effect for the sheet metal part.
- the sheet metal parts can be provided with a higher dimensional accuracy or component quality, since the removal of the protective layer can have an adverse effect on the dimensional stability. This list is not exhaustive.
- the heat treatment is a hardening process in order to bring about a hardening and possibly also an increase in the strength of the steel sheet material.
- a hardening process comprises at least the substeps of heating and cooling, optionally quenching, the steel sheet material, whereby hardening and / or strength increase occurs according to the known mechanisms.
- the heat treatment is a press hardening process in which the steel sheet material is converted and cured quasi in a combined step.
- This can be done, for example, by heating the steel sheet material to a temperature above the austenitizing temperature, usually at 870 ° C. or above 900 ° C., and then shaping it in a cold forming tool.
- the forming tool deforms the hot steel sheet material, which cools very quickly due to the surface contact with the forming tool, whereby a hardening and / or strength increase occurs.
- the steel sheet material may first be cold formed and the sheet metal preform already preformed in this manner may finally be subjected to a press hardening process in which it is calibrated for dimensional accuracy, for example.
- a further heat treatment can be provided below. Such a further heat treatment is for example an annealing.
- the protective layer and the layer quality which occur during the heat treatment and in particular during hardening or press-hardening can be influenced by adjusting and, in particular, adjusting the method sequence, a single step and / or a partial step of the method according to the invention. This can e.g. take place according to the measures explained in more detail below, which are also the subject of preferred developments.
- the sufficient layer quality of the protective layer is achieved by selecting a steel sheet material. This can e.g. by selecting a steel material including its alloying elements and / or the sheet thickness, as well as by selecting the corrosion protection coating and / or their layer thickness. This has an influence on the layer quality of the protective layer obtained.
- the sufficient layer quality of the protective layer is achieved by selecting a forming process and / or at least one accompanying forming-technical measure.
- a forming process and / or at least one accompanying forming-technical measure are selected by selecting a forming process and / or at least one accompanying forming-technical measure.
- a forming process and / or at least one accompanying forming-technical measure are selected by selecting a forming process and / or at least one accompanying forming-technical measure.
- a forming process and / or at least one accompanying forming-technical measure e.g. between cold working or hot working, where influence on the protective layer formation and the layer quality during the subsequent heat treatment can be taken.
- Accompanying forming measures are e.g. the application and optionally the removal of a lubricant, which may be e.g. the selection of the lubricant and / or the amount of lubricant can influence the protective layer formation and layer quality during the
- the sufficient layer quality of the protective layer is achieved by setting at least one process variable of the heat treatment, which is in particular a hardening process.
- a process variable is any factor that can be used to influence the protective layer formation and the layer quality during the heat treatment. Under “Setting” becomes a manual or automatic Changing and especially adapting these process variables with regard to an optimal protective layer formation and layer quality understood.
- this process variable is an insertion temperature, the furnace temperature, the furnace atmosphere, the passage time, a removal temperature, a cooling time (possibly also a special atmosphere during cooling), the pressure and / or the tool temperature.
- the insertion temperature of the sheet metal part and / or the board in the furnace the furnace temperature of the furnace, the particular chemical composition of the furnace atmosphere (eg inert gas atmosphere), the transit time of the sheet metal part and / or the board through the heater, the Withdrawal temperature of the sheet metal part and / or the board from the heating furnace, the free cooling time and / or the guided cooling time after removal of the sheet metal part from the forming tool, the pressing pressure during press hardening, the mold temperature of the forming tool during press hardening, the removal temperature of the sheet metal part after press hardening and / or a free cooling time between two steps of the heat treatment.
- a cooling medium e.g. also by selecting a cooling medium, e.g.
- influence on the layer quality of the protective layer can be taken.
- influence on the layer quality are taken.
- influence on the layer quality are taken.
- an intermediate storage of the steel sheet material and / or the sheet metal part between the individual steps of the method according to the invention and / or individual partial steps can influence the layer quality of the Protective layer are taken.
- relevant aging processes can take place.
- the heat treatment is followed by at least one further step in order to achieve a sufficient layer quality of the protective layer (with regard to a subsequent coating and / or joining of the sheet metal part).
- this further step is a chemical treatment, a precoating, a further heat treatment and / or an aging of the sheet metal part.
- a chemical treatment is e.g. a leaching or etching of the sheet metal part.
- a precoating can be carried out with one or more different coating materials, which are to be selected according to the subsequent coating and / or joining of the sheet metal part. Such a precoating can in particular also be oiling or back-oiling of the heat-treated sheet metal part. This may well be the case that a pre-coating before coating and / or joining is to be removed again.
- Another heat treatment is e.g. a tempering of the heat-treated sheet metal part.
- An outsourcing is understood as an intermediate storage of the sheet metal part before coating and / or joining. Aging processes can occur during the storage period, which can influence the coating quality of the protective layer. Swapping may also be done under altered atmospheric conditions, e.g. in an active or inert atmosphere, which may also affect the coating quality of the protective layer. Such a further step may e.g. also be a cleaning and washing of the sheet metal part in particular, which serves in particular the removal of dirt and oil residues. These measures can also be combined with each other.
- the layer quality of the protective layer is quantified on the basis of at least one parameter which provides information as to whether the sheet metal part is subsequently coated and / or joined.
- a quantified parameter should be reliable and can be determined by measurement or determined and / or also be determined by estimation.
- the layer quality of the protective layer is preferably determined on the basis of several parameters. Such a parameter is preferably determined at the end of the manufacturing process and / or on the finished sheet metal part and before the subsequent coating and / or joining.
- this parameter is an electrical resistance value, a sound conduction value, a heat conduction value, a layer thickness value of the protective layer, a rough value of the protective layer, a adhesion value of the protective layer, a hardness value of the protective layer, a color value of the protective layer and / or a spectral value.
- An electrical resistance value, a sound conduction value and a heat conduction value can be determined, for example, by placing measuring sensors, wherein the determined or determined value need not relate exclusively to the protective layer.
- a layer thickness value of the protective layer can be determined, for example, by contactless means of X-ray or ultrasound measurement.
- a rough value of the protective layer can be determined tactilely and / or without contact by appropriate measuring devices.
- An adhesion value of the protective layer may be determined, for example, by means of an adhesive tape peeling test.
- a hardness value of the protective layer can be determined, for example, by means of a scratch test.
- a color value of the protective layer can be evidently determined eg by comparison with color charts.
- a color value can also be determined, for example, by means of incident light measurement.
- the determined or determined color value can also be influenced by the anti-corrosion coating underneath the protective layer.
- a spectral value can be determined by spectral analysis, which need not be limited to the protective layer.
- At least one of the above-mentioned steps of the method according to the invention is carried out and optionally adjusted such that the parameter for the layer quality of the protective layer of the produced or produced sheet metal part is at least within a defined range, wherein it must be ensured at least one defined mechanical material property of the sheet metal part is at least within a defined range.
- a defined area can be closed or open on one side. By “at least” is meant that instead of a defined area, a single value may be given, which is to be corresponded.
- the individual steps of the method according to the invention are carried out in a preset manner, in order to obtain a sheet-metal shaped part with a sufficient layer quality of the protective layer.
- This also includes all sub-steps of a step.
- the setting is preferably carried out within predetermined limits (process window), for which reference is made to the explanations in the preceding paragraph.
- the presettings are made once, for example when the sheet steel material is supplied, and remain without intervention and / or regulation.
- This presetting can be based, for example, on empirical values or on estimates or forecasts and is based, for example, on the steel sheet material provided (eg the thickness of the Steel sheet material, the steel material, the material and the thickness of the anticorrosive coating) and / or its Grundöölung (eg the amount and / or the type of lubricant), as well as other information and / or values, which can be detected manually and / or automatically.
- the desired or to be obtained layer quality is preferably measured using a parameter that must be at least within a defined range, as explained above.
- the execution of at least one step (or a substep) during the process sequence of the method according to the invention is adapted to obtain a sheet metal part having a sufficient layer quality of the protective layer.
- This adjustment can e.g. take place in a direct control loop, for which purpose at least one actual variable is detected during the course of the method, on the basis of which an automatic adaptation of individual steps or even individual partial steps takes place.
- This adaptation preferably takes place within predetermined limits (process window), for which reference is made to the preceding explanations in this regard.
- the actual quantity can be any meaningful statement and / or any meaningful value that is suitable for being automatically recorded and evaluated and that has some correlation with the quality of the shift.
- the desired or to be obtained layer quality is preferably measured using a parameter that must be at least in a defined range, as explained above.
- the steps of a process sequence are carried out repeatedly to produce a plurality of sheet metal parts, wherein at least randomly the layer quality of the protective layer of a manufactured sheet metal part is determined and optionally based on the execution of at least one step (or substep) of a subsequent procedure is adapted to subsequently obtain a sheet metal part having a sufficient layer quality of the protective layer (good part).
- the layer quality of the produced sheet metal part is preferably based on a parameter (possibly also several parameters) sized, which must be within a defined range, as explained above.
- the parameter is preferably determined automatically, whereby a manual determination is possible.
- the on the Determining the layer quality of the sheet metal part produced based adjustment of a subsequent process flow which is preferably the immediately following process flow, takes place in particular in a control loop, in contrast to the control circuit explained in the preceding paragraph, the actual size is determined by the process flow and thus only can be used to customize a subsequent procedure.
- a produced sheet-metal part is classified on the basis of the layer quality of its protective layer in order to release it for subsequent coating and / or joining, to supply it to a post-processing or to supply it to another intended use.
- a separation of a manufactured sheet metal part may also be required.
- the classification with respect to the layer quality is preferably carried out manually or automatically, e.g. on the basis of at least one parameter, for which reference is made to the above explanations.
- One possible post-processing is e.g. in it, individual steps and / or sub-steps of the method according to the invention with the sheet metal part concerned, if necessary, manually re-execute.
- the shaped sheet metal part according to the invention is formed from a steel sheet material having a corrosion protection coating applied at least on one side, wherein a defined protective layer is formed on this corrosion protection coating at least in regions as a result of a heat treatment. According to the invention it is provided that this protective layer remains permanently on the sheet metal part.
- the anticorrosive coating is formed in particular of a metallic material, for which reference is made to the above explanations.
- the protective layer is in particular an oxide layer, to which reference is likewise made to the above explanations.
- the sheet metal part according to the invention is produced in particular by the process according to the invention.
- this sheet metal part is coated with the protective layer and / or joined.
- this sheet metal part is joined to at least one other component, in particular sheet metal part, to form a composite part and, for. involved in a bodywork for a motor vehicle.
- a joining of the sheet metal part is preferably cohesively, as explained above.
- the sheet metal part may also be provided by means of friction elements, such as e.g. Screws, rivets and the like be joined.
- this sheet metal part is a body component or a body component for a motor vehicle.
- a body component is in particular a structural component.
- a body attachment is e.g. a bumper beam or the like.
- the shaped sheet metal part according to the invention can be developed analogously according to the features explained above in connection with the method according to the invention.
- Fig. 1 shows a section through the steel sheet 1 of a sheet metal molding produced according to the inventive method after a heat treatment and in particular after a press hardening process, as in the following in connection with Fig. 2 explained.
- the steel sheet material 1 comprises a heat-treatable or hardenable steel material (substrate) 10, the manufacturer with a one-sided applied corrosion protection coating 12th is provided. This corrosion protection coating 12 may also be applied to the steel material 10 on two sides. It is particularly preferred that the steel material 10 is a 22MnB5.
- the anticorrosive coating 12 is particularly preferably formed essentially of zinc or a zinc compound, possibly plus an iron and / or aluminum content and further constituents. Between the anticorrosive coating 12 and the sheet steel material 10, a non-illustrated inhibiting layer 11 or an inhibiting layer mechanism may be formed, as in DE 10 2007 022 174 B3 described.
- a protective layer 13 has been formed on the anticorrosion coating 12 in a defined manner.
- This protective layer 13 consists of oxides, such as aluminum oxide, which has formed during the heat treatment essentially of a minor aluminum content in the anti-corrosion coating 12, as for example in the DE 20 2004 021 264 U1 is described.
- the protective layer 13 also comprises other constituents, in particular impurities.
- Both the anticorrosion coating 12 and the protective layer 13 have cracks 14 and 15 due to the heat treatment.
- 13 cavities 16 may be formed between the anti-corrosion coating 12 and the protective layer. This may, inter alia, cause a poor adhesion of the protective layer 13 to the anti-corrosion coating 12, which is why the protective layer 13 according to the prior art, in particular with regard to a subsequent coating and / or joining of the sheet metal part, to remove, but this is associated with various disadvantages , as explained above.
- the method according to the invention is proposed.
- Fig. 2 gives an overview of the inventive method according to a preferred embodiment.
- the overview comprises six process steps I to VI, wherein the first process step I and the last process step VI essentially serve to illustrate, and are not relevant components of the inventive method.
- the inventive method can also not shown and not further explained below intermediate and sub-steps include.
- the method begins in step II with the provision of a cut-to-size board 2 made of a heat-treatable sheet steel material 1 with a corrosion protection coating 12 applied at least on one side.
- the steel sheet material 1 is removed in step I, e.g. provided in the coil or in the stack.
- the board 2 is subjected to cold forming in step III in a deep drawing process. This cold working can take place in several drawing stages.
- the final geometry of the sheet metal part 3 to be produced is in this case e.g. formed with a dimensional accuracy of about 95% or greater.
- this forming of the board 2 to a sheet metal part 3 can also be done differently.
- step IV The forming is followed in step IV by a press hardening process in which the steel sheet material 1 is hardened and the sheet metal shaped part 3 is quasi calibrated simultaneously to 100% dimensional accuracy.
- a protective layer 13 is formed on the anticorrosive coating 12 of the sheet steel material 1, as in FIG Fig. 1 shown. The formation of this protective layer 13 is material already predisposed in the delivered steel sheet material 1.
- the press hardening process in step IV comprises various sub-steps, which are not explained in detail here.
- a sub-step is, for example, the heating of the sheet metal part 3 in a continuous furnace.
- steps III and IV can also be summarized, which is represented by a binding clip.
- the board 2 can first be heated and then formed in a cool forming tool and simultaneously cooled or even quenched, whereby a hardening and possibly also increasing the strength of the steel sheet material 1 (strictly speaking, the steel material 10) occurs.
- the sheet metal part 3 may also be subjected to another heat treatment.
- the press hardening process can optionally be followed by a further heat treatment of the sheet metal part 3, such as tempering.
- the method and in particular at least one of the steps II, III or IV, is carried out in such a way that a sufficient layer quality of the protective layer 13 is achieved with respect to a subsequent coating and / or joining of the sheet metal part 3, so that the protective layer 13 can remain on the sheet metal part 3.
- the mandatory removal of such a protective layer 13 is provided to coat the sheet metal part 3 and / or add.
- a protective layer 13 having a sufficient layer quality in this sense is e.g. from, by low cracking, good adhesion to the anticorrosive coating 12, proper thickness and / or density, beneficial surface roughness, composition and the like. (Thus, for example, a "rough" surface of the protective layer 13 may be advantageous for subsequent bonding.) A small thickness of the protective layer 13 may be advantageous, for example, for subsequent painting and / or welding.)
- This sufficient layer quality of the protective layer 13 is preferably achieved by adjusting and, in particular, adjusting the method sequence, individual steps and / or substeps.
- a steel sheet material 1 which includes the selection of a steel material 10 and / or the selection of a corrosion protection coating 12, influence on the layer quality of the protective layer 13.
- step III it is possible to influence the layer quality of the protective layer 13 by selecting a forming process and / or at least one accompanying shaping-technical measure.
- step IV by adjusting at least one process variable of the press hardening process, or an accompanying measure such as e.g. a previous washing, influence on the layer quality of the protective layer 13 are taken.
- at least one process variable of the press hardening process, or an accompanying measure such as e.g. a previous washing
- a further optional step V may be required.
- This further step V can be, for example, a chemical treatment, a precoating, another Heat treatment and / or aging of the heat-treated sheet metal part 3, as explained above.
- a post-processing of the relevant sheet metal part 3 is optionally provided or optionally also the supply to another use or a separation.
- a corresponding assignment may e.g. by classifying the layer quality.
- the layer quality of the protective layer 13 of a sheet metal molding 3 may be e.g. be quantified by at least one determinable parameter, e.g. Information about whether the sheet metal part 3 is subsequently coated and / or available. Also in this regard, reference is made to the above detailed explanations.
- the finished and heat treated sheet metal part 3 ' may be coated (e.g., painted) and / or joined (e.g., welded) in step VI without removing the protective layer 13, thereby saving effort, energy and cost.
- This coating and / or joining of the produced sheet metal part 3 ' is not a relevant part of the method according to the invention. Nevertheless, the method according to the invention serves to enable this subsequent coating and / or joining of the sheet metal shaped part 3.
- a parameter (or several parameters) representing the layer quality and / or a classification of the layer quality of a produced sheet metal part 3 ' is used in a subsequent coating and / or joining in order to achieve this subsequent production step to be able to optimally design the protective layer that has not been removed. This can optionally be done individually for each sheet metal part or for a group or series of sheet metal parts.
- the inventive method can be carried out once for the production of a heat-treated sheet metal part 3 or repetitive to produce a plurality of such sheet metal parts 3.
- the individual steps in particular the steps II to V, are carried out as a preset in order to obtain a sheet-metal shaped part 3 with a sufficient layer quality.
- the execution of at least one step is adjusted during the process flow to obtain a sheet metal part 3 with a sufficient layer quality. This can be done eg in a control loop.
- the layer quality of a manufactured sheet metal part 3 ' is determined at least randomly and, if appropriate, based on this, the execution of at least one step of a subsequent process sequence is adapted to subsequently obtain a sheet metal part 3 with a sufficient layer quality (good parts).
- This can also be done in a control loop, for example.
- the setting or presetting and in particular adjustment can be made manually or automatically.
- the rectangular frame represents a manufactured sheet metal part 3, which is produced by the process according to the invention.
- This sheet metal part 3 is determined inter alia by its mechanical material properties, such as hardness, modulus of elasticity, strength and the like, and by the layer quality of the protective layer 13.
- the left ellipse A represents a set of adjustment and adaptation possibilities in the process sequence with regard to the mechanical material properties of the sheet metal part 3 to be produced.
- the right ellipse B represents a set of adjustment possibilities in the process sequence with regard to the layer quality of the protective layer 13 to be achieved Production of a good part, with regard to the mechanical material properties and the layer quality of the protective layer 13, however, only those adjustment and adjustment options can be used that are within the intersection C.
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Applications Claiming Priority (1)
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DE102009016852A DE102009016852A1 (de) | 2009-04-08 | 2009-04-08 | Verfahren zur Herstellung wärmebehandelter Blechformteile aus einem Stahlblechmaterial mit einer Korrosionsschutzbeschichtung und derartiges Blechformteil |
Publications (3)
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EP2239350A2 true EP2239350A2 (fr) | 2010-10-13 |
EP2239350A3 EP2239350A3 (fr) | 2011-06-29 |
EP2239350B1 EP2239350B1 (fr) | 2019-10-16 |
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EP10003492.5A Active EP2239350B1 (fr) | 2009-04-08 | 2010-03-30 | Pièces de formage en tôle traitées à chaud à partir d'un matériau en tôle d'acier et dotées d'un revêtement anticorrosion |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102012208494A1 (de) * | 2012-05-22 | 2013-11-28 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren zum Herstellen eines Bauteilverbunds |
WO2014032957A3 (fr) * | 2012-08-31 | 2014-04-17 | Bayerische Motoren Werke Aktiengesellschaft | Procédé et installation de fabrication pour produire une pièce façonnée en tôle formée à chaud ou trempée à la presse, comportant un revêtement anticorrosion métallique, et pièce façonnée en tôle ainsi produite et carrosserie de véhicule équipée d'une telle pièce façonnée en tôle |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102010056264C5 (de) * | 2010-12-24 | 2020-04-09 | Voestalpine Stahl Gmbh | Verfahren zum Erzeugen gehärteter Bauteile |
DE102011119562A1 (de) * | 2011-11-26 | 2013-05-29 | GM Global Technology Operations LLC (n. d. Gesetzen des Staates Delaware) | Äußere Wandstruktur für die Karosserie eines Kraftfahrzeuges sowie Fahrzeugkarosserie |
DE102015203406A1 (de) | 2015-02-26 | 2016-09-01 | Bayerische Motoren Werke Aktiengesellschaft | Anlage für die Serienfertigung pressgehärteter und korrosionsgeschützter Blechformteile, mit einer Kühleinrichtung zur Zwischenkühlung der Platinen |
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DE202004021264U1 (de) | 2003-07-29 | 2007-05-31 | Voestalpine Stahl Gmbh | Korrosionsschicht und gehärtetes Stahlbauteil |
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EP0269005B1 (fr) * | 1986-11-21 | 1993-09-08 | NIPPON MINING & METALS COMPANY, LIMITED | Revêtement coloré à base de zinc |
EP0694625B9 (fr) * | 1994-02-15 | 2001-12-05 | Kawasaki Steel Corporation | Tole d'acier revetue de zinc allie fondu sous haute tension, a excellentes caracteristiques de zingage, et son procede de fabrication |
DE69723782T2 (de) * | 1996-02-22 | 2004-04-15 | Sumitomo Metal Industries, Ltd. | Geglühtes stahlblech und verfahren zu dessen herstellung |
KR100603427B1 (ko) * | 2000-04-24 | 2006-07-20 | 제이에프이 스틸 가부시키가이샤 | 합금화 용융아연도금강판 |
DE10039375A1 (de) * | 2000-08-11 | 2002-03-28 | Fraunhofer Ges Forschung | Korrosionsgeschütztes Stahlblech und Verfahren zu seiner Herstellung |
DE60236447D1 (de) * | 2001-10-23 | 2010-07-01 | Sumitomo Metal Ind | Verfahren zur heisspressbearbeitung von einem plattierten stahlprodukt |
PT1660693E (pt) * | 2003-07-29 | 2015-01-05 | Voestalpine Krems Gmbh | Processo de produção de um elemento de perfil temperado |
DE102007013739B3 (de) * | 2007-03-22 | 2008-09-04 | Voestalpine Stahl Gmbh | Verfahren zum flexiblen Walzen von beschichteten Stahlbändern |
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- 2009-04-08 DE DE102009016852A patent/DE102009016852A1/de active Pending
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DE202004021264U1 (de) | 2003-07-29 | 2007-05-31 | Voestalpine Stahl Gmbh | Korrosionsschicht und gehärtetes Stahlbauteil |
DE102007022174B3 (de) | 2007-05-11 | 2008-09-18 | Voestalpine Stahl Gmbh | Verfahren zum Erzeugen und Entfernen einer temporären Schutzschicht für eine kathodische Beschichtung |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102012208494A1 (de) * | 2012-05-22 | 2013-11-28 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren zum Herstellen eines Bauteilverbunds |
WO2014032957A3 (fr) * | 2012-08-31 | 2014-04-17 | Bayerische Motoren Werke Aktiengesellschaft | Procédé et installation de fabrication pour produire une pièce façonnée en tôle formée à chaud ou trempée à la presse, comportant un revêtement anticorrosion métallique, et pièce façonnée en tôle ainsi produite et carrosserie de véhicule équipée d'une telle pièce façonnée en tôle |
EP2890821B1 (fr) | 2012-08-31 | 2018-01-10 | Bayerische Motoren Werke Aktiengesellschaft | Procédé et installation de fabrication pour produire une pièce façonnée en tôle thermoformée ou trempée à la presse, comportant un revêtement anticorrosion métallique, et pièce façonnée en tôle ainsi produite et carrosserie de véhicule équipée d'une telle pièce façonnée en tôle |
Also Published As
Publication number | Publication date |
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EP2239350B1 (fr) | 2019-10-16 |
EP2239350A3 (fr) | 2011-06-29 |
DE102009016852A1 (de) | 2010-10-14 |
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