EP2235356A1 - Injecteur de carburant - Google Patents
Injecteur de carburantInfo
- Publication number
- EP2235356A1 EP2235356A1 EP08871452A EP08871452A EP2235356A1 EP 2235356 A1 EP2235356 A1 EP 2235356A1 EP 08871452 A EP08871452 A EP 08871452A EP 08871452 A EP08871452 A EP 08871452A EP 2235356 A1 EP2235356 A1 EP 2235356A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- control valve
- annular surface
- angle
- valve element
- sealing line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000446 fuel Substances 0.000 title claims abstract description 24
- 238000007789 sealing Methods 0.000 claims abstract description 54
- 238000002347 injection Methods 0.000 claims abstract description 22
- 239000007924 injection Substances 0.000 claims abstract description 22
- 238000002485 combustion reaction Methods 0.000 claims abstract description 14
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0031—Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
- F02M63/004—Sliding valves, e.g. spool valves, i.e. whereby the closing member has a sliding movement along a seat for opening and closing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/007—Details not provided for in, or of interest apart from, the apparatus of the groups F02M63/0014 - F02M63/0059
- F02M63/0078—Valve member details, e.g. special shape, hollow or fuel passages in the valve member
- F02M63/008—Hollow valve members, e.g. members internally guided
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2547/00—Special features for fuel-injection valves actuated by fluid pressure
- F02M2547/003—Valve inserts containing control chamber and valve piston
Definitions
- the invention relates to an injector for injecting fuel into a combustion chamber of an internal combustion engine, in particular a common rail injector, according to the preamble of claim 1.
- a common rail injector with a pressure-balanced control valve in the axial direction is known.
- the fuel pressure can be influenced within a limited by an injection valve element control chamber.
- the injection valve element is adjusted between an open position and a closed position, the injection valve element releasing the fuel flow into the combustion chamber of an internal combustion engine in its open position.
- this comprises a sleeve-shaped control valve element which can be adjusted by means of an electromagnetic actuator and whose end-face sealing line interacts with a control valve seat.
- the annular sealing line is formed directly on the inner guide diameter of the control valve sleeve.
- the guide diameter of the sleeve-shaped control valve element corresponds to the outer diameter of an axially projecting into the control valve element bolt plus a minimum clearance.
- the seal line has a minimum width packaging. This leads to extremely high surface pressures, which in turn leads to a strong flattening of the sealing edge by the high-momentum forces and by the friction between the control valve element and the control valve seat. This results in a decrease in the surface pressure, which in turn can lead to leaks in the control valve.
- the object of the invention is to propose an improved injector in which leaks between the control valve element and the control valve seat are avoided, at least to a large extent.
- the invention is based on the idea that the particular annular sealing line (sealing edge) of the injector with an (inner) diameter form, which is greater than the inner guide diameter.
- the sealing line is not located directly on the inner bore of the control valve element, but is at a radial distance from it. arranged staggered.
- the sealing line is located at the radially outer edge of a seat boundary of the control valve element.
- the sealing line is not directly adjacent to the boundary to the outer diameter of the control valve in the invention, but is relative to this with radial distance, ie radially offset inside, arranged.
- Particularly important Preferred is an embodiment in which the radial distance between the inner guide diameter and the sealing line in the new state of the injector is only about 20 .mu.m to 120 .mu.m, preferably about 30 .mu.m to lOO ⁇ m.
- a sealing line arranged on the inner circumference of the control valve element leads to plastic deformations, in particular at the control valve seat, and thereby reduces the strength values.
- This is the case, in particular, in the case of control valve seats formed as a flat seat and in the case of conical control valve angles with a flat cone angle of approximately 120 ° and less than 180 °.
- precisely designed control valve seats have significantly less slippage between the control valve element and the control valve seat, they are characterized by a low frictional wear. Therefore, the arrangement of the sealing line with radial distance to the inner guide diameter is particularly advantageous in combination with designed as a flat seat or as a conical seat with a low cone angle control valve seat.
- a cone angle is understood to be the angle between two diametrically opposite inclined sections of the cone, that is to say twice the angle between the conical surface and the longitudinal central axis of the control valve element.
- an inner annular surface which is formed innenkonusförmig, that is at an angle to the control valve seat, more precisely to the control valve seat surface extends.
- Such a trained inner annular surface forms a seat boundary, whose radially outer boundary is formed by the sealing line.
- the angle at which the inner annular surface of the control valve seat (Control valve seat surface) extends away between about 0.1 ° and about 50 °.
- the angle is selected from a range between about 0.5 ° and about 5 °.
- an advantage is an embodiment in which the inner annular surface, starting from the sealing line, extends radially as far as the inner guide diameter and does not adjoin an additionally innermost annular surface, which would run at an angle to the inner annular surface.
- the seat boundary is formed radially inwardly by the edge between the inner annular surface and the guide section of the control valve element, the inner diameter of the edge corresponding to the guide diameter of the control valve element.
- the angle which is spanned by the radially inner annular surface and an outer annular surface adjoining radially outside the sealing line is greater as 90 °.
- the angle is greater than 100 ° selected.
- Particularly preferred is an embodiment with an angle of about 120 °. It is also inverse cone shapes (inner cone), preferably with a corresponding angle of up to about - 120 °, realized.
- control valve seat when the control valve seat is formed as a flat seat or as a conical seat with a flat cone angle, an embodiment is preferred in which the radially outside of the sealing line adjacent outer annular surface to the control valve seat, more precisely to Steuerventilsitzflä- che, is inclined.
- the angle should be such that on the one hand a sufficient seat limitation is ensured and on the other hand a support function for the sealing line is ensured.
- the angle is between about 10 ° and about 50 °, in particular between about 20 ° and about 45 °.
- the angle is about 30 °.
- the angularly arranged to the control valve seat outer annular surface in the radial direction does not reach to the outer periphery of the control valve member, but in which the outer annular surface merges with radial distance to the sealing line in an outer annular surface.
- This outer ring surface (outer ring surface) preferably lies in a plane perpendicular to the longitudinal central axis of the control valve element.
- the radial extent of the outer, immediately adjacent to the sealing line, annular surface is selected so that the sealing line has a greater axial distance to the radially outermost edge of the outer annular surface than the radially innermost edge of the inner annular surface.
- the outer annular surface is not inclined to the control valve seat (control valve seat), but lies in such a plane.
- the outer annular surface may preferably extend in the radial direction to the outer diameter of the control valve element in this design.
- the non-oblique arrangement of the outer annular surface is particularly advantageous for designed as a conical seat control valve seats.
- the angle between the outside of the sealing line adjacent annular surface and the control valve seat is greater than the angle between the radially inner adjacent to the sealing surface annular surface and the control valve seat.
- the sealing line of the injector especially after a certain period, at most a radial extent of 150 .mu.m, preferably less than 50 .mu.m.
- the radial extent of the sealing edge immediately after the new production of the injector (substantially) smaller than 50 microns.
- FIG. 1 shows a schematic representation of a designed as a common rail injector injector with a sleeve-shaped control valve element
- FIG. 1 according to a first embodiment
- FIG. 3 shows an enlarged illustration of a detail from FIG. 1 according to a second, alternative embodiment.
- FIG. 1 shows an injector 1 designed as a common-rail injector for injecting fuel into a combustion chamber of an internal combustion engine (not shown) of a motor vehicle.
- a high-pressure pump 2 delivers fuel from a reservoir 3 in a high-pressure fuel storage 4 (Rail).
- this fuel especially diesel or gasoline, is stored under high pressure of about 2000 bar in this embodiment.
- the injector 1 is connected to other, not shown, injectors via a respective supply line 5.
- the supply line 5 opens into a pressure chamber 6 of the injector 1.
- a return line 7 a low-pressure region 8 of the injector 1 is connected to the reservoir 3. Via the return line 7, a later to be explained control amount of fuel from the injector 1 to the reservoir 3 flow.
- an injection valve element 10 is arranged axially adjustable in this embodiment.
- the injection valve element 10 is guided with a lower section in a nozzle body 11, which is braced against the injector body 9 by means of a union nut (not shown). With its upper section in the plane of the drawing, the injection valve element 10 is guided in an axially facing sleeve section 12 of a throttle plate 13.
- the injection valve element 10 has at its tip 14 a closing surface 15 with which the injection valve element 10 can be brought into a tight contact with an injection valve element seat 16 formed inside the female body 11.
- fuel can flow directly from the pressure chamber 6 via axial channels 18 formed on the outer circumference of the injection valve element 10 and the annular space 19 between the lower section of the injection valve element 10 and the nozzle body 11 past the injection valve element seat 16 to the nozzle hole arrangement 17 flow and there are essentially injected under high pressure (rail pressure) standing in the combustion chamber, not shown.
- control chamber 21 is limited, the peripheral wall is bounded radially outwardly from the pressure chamber 6.
- the control chamber 21 is connected via a radially extending in the sleeve portion 12 inlet throttle 22 with the pressure chamber 6.
- the control chamber 21 is supplied with high-pressure fuel from the pressure chamber 6.
- the control chamber 21 is connected via a, arranged in the upper, plate-shaped portion of the throttle plate 13, the drain passage 23 with outlet throttle 24 with a valve chamber 25 which is radially outwardly of a sleeve-shaped control erventilelement 26 of a control valve 27 (servo-valve) is limited. From the valve chamber 25, fuel can flow into the low-pressure region 8 of the injector when the control valve element 26 which can be actuated by an electromagnetic actuator 28 is lifted from its control valve seat 29, which is formed on the throttle plate 13, ie the control valve 27 is open.
- the flow cross-sections of the inlet throttle 22 and the outlet throttle 24 are coordinated such that when the control valve 27 is open, a net outflow of fuel (control amount) from the control chamber 21 via the valve chamber 25 in the low pressure region 8 of the injector 1 and from there via the Return line 7 results in the reservoir 3.
- a pressure pin 30 is received, which receives the pressure forces acting in the axial direction within the valve chamber 25 and the valve chamber 25 seals in the axial direction in the plane of the drawing upwards.
- the pressure pin 30 is supported on a closure lid 31, to which the pressure pin 30 passes through a holding body 32 for electromagnets 33 of the actuator 28 in the axial direction centric and with radial distance.
- the pressure pin 30 drops and lies on the top of the throttle plate 13 until the pressure builds up again.
- the outer diameter of the cylindrical pressure pin 30 corresponds to the inner guide diameter D 1 of the control valve element 26 minus a guide clearance.
- control valve element 26 at its outer diameter D a , with which it passes through a plate member 34 with axial distance to the throttle plate 13, out.
- an armature plate 35 of the electromagnetic actuator 28 is formed integrally with the control valve element 26.
- a control closing spring 36 which is supported on the closure lid 31, moves the control valve element 26 back onto its control valve seat 29.
- the fuel flowing in through the inlet throttle 22 rapidly increases the pressure in the control chamber 21, as a result of which the injection valve element 10 is supported by the spring force a closing spring 37, which is supported at one end on a peripheral collar 38 of the control valve element 26 and the other end on the lower end side of the sleeve portion 12, is moved in the direction of the injection valve element seat 16, which in turn the fuel flow from the nozzle hole assembly 17 is interrupted in the combustion chamber.
- the control valve member 26 In the closed state of the control valve 27, the control valve member 26 is located at an end face, annular contoured sealing line 39 on the control valve seat 29.
- the sealing line 39 is, as will be explained below with reference to FIGS. 2 and 3, not immediately adjacent to the inner guide diameter D 1 of the control valve element 26, but arranged at a radial distance to this outwardly offset.
- the very sharp-edged sealing edge after production widens due to the load occurring during operation to a radial extent of between about 50 ⁇ m and about 150 ⁇ m. Due to the compressive forces acting during operation, the sealing line 39 is infiltrated to some extent by fuel under high pressure in the radial direction to the outside.
- Fig. 2 is a possible embodiment of a detail of Fig. 1 is shown enlarged. For reasons of clarity, only the left half of the control valve element 26 is shown.
- the control valve element 26 with the inner guide diameter D 1 is shown in its closed position, in which it rests with its frontal, annular contoured sealing line on the control valve seat 29.
- the control valve seat 29 is formed in the embodiment shown as a flat seat. It can be seen that the sealing line 39 is not directly adjacent to the inner guide diameter D 1 , but is arranged at a radial distance a to this.
- the radial distance a is in the illustrated embodiment lOO ⁇ m.
- the radial distance a from the inner guide diameter D 1 ie from the inner guide bore of the control valve element 26 to the sealing line 39, is bridged by a single inner annular surface 40, which extends in the embodiment shown at an angle OC to the control valve seat 29 (control valve seat surface).
- the angle OC is in the illustrated embodiment about 5 ° (exaggerated), wherein the inner annular surface 40, starting from the sealing line 39, both axially and radially from the control valve seat 29 extends away.
- the inner annular surface 40 forms a seat limit and is bounded radially on the outside by the sealing line 39 and radially inwardly by a peripheral edge 41 at the transition to the inner guide diameter D 1 .
- the sealing line 39 is adjoined by an outer annular surface 42 which also extends away from the control valve seat 29 in the axial and in the radial direction.
- the angle ⁇ between the control valve seat 29 and the outer annular surface 42 is in the illustrated embodiment about 30 ° and is thus (significantly) larger than the angle CC.
- an angle ⁇ between the outer ring surface and the inner ring surface 40 of about 145 ° results.
- the axial distance between the sealing line 39 and the radially outer edge 43 of the outer annular surface 42 is greater than the axial distance between the sealing line 39 and the inner edge 41 of the inner annular surface 40th
- outer annular surface 44 (outermost annular surface) which lies in a direction perpendicular to the longitudinal central axis L extending plane and extending to the outer diameter D a of the control valve member 26.
- the radial extension of the outer ring surface 44 (or of its axial projection surface) corresponds to a multiple of the radial extent a (radial distance of the sealing line to the inner guide circumference) of the inner annular surface 40 (or of its axial projection surface).
- control valve seat 29 is not formed as a flat seat, but as a conical conical seat, wherein the cone angle ⁇ in the shown Embodiment is about 160 °.
- Control valve element 26 is arranged.
- the angle CC between see the lateral surface of the control valve seat 29 and the radially adjacent to the sealing line 39 arranged inner annular surface 40 is in the illustrated embodiment about 4 ° (exaggerated drawn).
- the outer annular surface 42 which lies in a direction perpendicular to the longitudinal central axis L extending plane and extending to the outer diameter D a of the control valve member 26.
- the angle ⁇ between the outer annular surface 42 and the control valve seat 29 is in the illustrated embodiment about 22 °, so that in the sequence of the angle ⁇ between the outer annular surface 42 and the inner annular surface 40 is about 154 °.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200810005534 DE102008005534A1 (de) | 2008-01-22 | 2008-01-22 | Kraftstoffinjektor |
PCT/EP2008/066725 WO2009092484A1 (fr) | 2008-01-22 | 2008-12-03 | Injecteur de carburant |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2235356A1 true EP2235356A1 (fr) | 2010-10-06 |
EP2235356B1 EP2235356B1 (fr) | 2015-10-14 |
Family
ID=40340349
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08871452.2A Not-in-force EP2235356B1 (fr) | 2008-01-22 | 2008-12-03 | Injecteur de carburant |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2235356B1 (fr) |
DE (1) | DE102008005534A1 (fr) |
WO (1) | WO2009092484A1 (fr) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008040956A1 (de) * | 2008-08-04 | 2010-02-11 | Robert Bosch Gmbh | Kraftstoff-Injektor |
EP2211046B1 (fr) | 2008-12-29 | 2011-03-02 | C.R.F. Società Consortile per Azioni | Système d'injection de carburant doté d'une répétabilité et d'une stabilité élevées pour le fonctionnement d'un moteur à combustion interne |
DE102009046563A1 (de) * | 2009-11-10 | 2011-05-12 | Robert Bosch Gmbh | Kraftstoffinjektor |
EP2383454A1 (fr) | 2010-04-27 | 2011-11-02 | C.R.F. Società Consortile per Azioni | Formage du débit d'injection de carburant dans un moteur à combustion interne |
EP2405121B1 (fr) | 2010-07-07 | 2013-10-09 | C.R.F. Società Consortile per Azioni | Système d'injection de carburant pour moteur à combustion interne |
US9212639B2 (en) | 2012-11-02 | 2015-12-15 | Caterpillar Inc. | Debris robust fuel injector with co-axial control valve members and fuel system using same |
US11746734B2 (en) | 2018-08-23 | 2023-09-05 | Progress Rail Services Corporation | Electronic unit injector shuttle valve |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2277229T3 (es) | 2004-06-30 | 2007-07-01 | C.R.F. Societa Consortile Per Azioni | Servovalvula para controlar el inyector de combustible de un motor de combustion interna. |
EP1795738A1 (fr) * | 2005-12-12 | 2007-06-13 | C.R.F. Societa Consortile per Azioni | Système d'injection de carburant pour un moteur à combustion interne et méthode correspondante pour commander l'injection de carburant |
DE102006027485A1 (de) * | 2006-06-14 | 2007-12-20 | Robert Bosch Gmbh | Kraftstoffeinspritzventil mit Sicherheitssteuerventil |
DE102007060396A1 (de) * | 2007-12-03 | 2009-06-04 | Robert Bosch Gmbh | Mechanische Löschung von Schließprellern bei Einspritzdüsen |
-
2008
- 2008-01-22 DE DE200810005534 patent/DE102008005534A1/de not_active Withdrawn
- 2008-12-03 WO PCT/EP2008/066725 patent/WO2009092484A1/fr active Application Filing
- 2008-12-03 EP EP08871452.2A patent/EP2235356B1/fr not_active Not-in-force
Non-Patent Citations (1)
Title |
---|
See references of WO2009092484A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP2235356B1 (fr) | 2015-10-14 |
DE102008005534A1 (de) | 2009-07-23 |
WO2009092484A1 (fr) | 2009-07-30 |
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