EP2212038B1 - Container cell, in particular bottle cell and holding basket with container cells of this type - Google Patents
Container cell, in particular bottle cell and holding basket with container cells of this type Download PDFInfo
- Publication number
- EP2212038B1 EP2212038B1 EP08839913.4A EP08839913A EP2212038B1 EP 2212038 B1 EP2212038 B1 EP 2212038B1 EP 08839913 A EP08839913 A EP 08839913A EP 2212038 B1 EP2212038 B1 EP 2212038B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- container
- cell
- plastic
- cells
- carrier body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000004033 plastic Substances 0.000 claims description 40
- 229920003023 plastic Polymers 0.000 claims description 40
- 238000004140 cleaning Methods 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 229920002430 Fibre-reinforced plastic Polymers 0.000 claims description 4
- 239000011151 fibre-reinforced plastic Substances 0.000 claims description 4
- 239000011159 matrix material Substances 0.000 claims description 4
- 239000002105 nanoparticle Substances 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 2
- 238000005245 sintering Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims 1
- 238000005187 foaming Methods 0.000 claims 1
- 238000007654 immersion Methods 0.000 claims 1
- 210000004027 cell Anatomy 0.000 description 85
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 239000002134 carbon nanofiber Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 210000002421 cell wall Anatomy 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000012549 training Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/42—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough
- B08B9/423—Holders for bottles, cell construction
Definitions
- the invention relates to a container cell according to the preamble of claim 1 and to a container basket according to the preamble of claim 13.
- Container or bottle cells as part of container or bottle baskets in container or bottle washing machines are known and serve there for receiving containers during their transport with a transport system formed by a plurality of container or bottle baskets through the various cleaning and treatment zones of the respective container - or bottle washing machine ( DE 195 42 673 A1 ).
- container or bottle cells DE 42 42 375 A1
- the wall or jacket of each of a cylindrical or polygonal-shaped portion and an adjoining tapered portion (mouth region) wherein the tapered portion as well as a recorded in a cell carrier part of the cylindrical or polygonal portion are made entirely of plastic, while a protruding over the cell carrier and the mouth region remote portion of the shell is made of sheet metal or reinforced with a metal sheet.
- container cells for example, by the DE 88 14 691.3 known.
- This document shows a container cell with a multilayer structure, wherein the outer shell of the container cell is made of metal.
- the interior of the container cell consists of an insert made of plastic.
- plastic also has a significant specific heat capacity, so that even such a container cell has a significant heat capacity.
- container cells according to G 86 33 675.4 This document discloses a bottle cell with an elongated jacket made of plastic, wherein the plastic sheath is to be reinforced by a metal ring.
- the bottle cell thus formed should be both energy-saving, as well as dimensionally stable and resistant to contamination such as broken glass.
- this document also deals with the topic of energy saving, it does not deal with considering the jacket of the bottle cell as an object of possible further energy savings. This is to be regarded as a disadvantage.
- the use of foamed plastic for the purpose of insulation is out DE 25 57 356 B1 known.
- the container basket carrying the cells is insulated to the outside by the foamed plastic.
- the object of the invention is to show a container cell having a high thermal and mechanical stability and in particular also in terms of shape and structure optimally formed inner cell surface has a reduced heat capacity.
- a container cell according to the patent claim 1 is formed.
- a container basket consisting of a cell carrier and a plurality of container cells is the subject of patent claim 13.
- the container cell according to the invention by virtue of its special design, surprisingly combines the advantages of a container cell which can be produced in a simple production method and which is optimally structured and / or shaped at least on the inner surface of the container cell for the cleaning or treatment of the containers, with the advantage of reduced heat capacity and, associated therewith, a substantial one Energy saving in the operation of a container cleaning machine equipped with the container cells according to the invention.
- FIGS. 1 and 2 generally designated 1 container basket consists essentially of a preferably made of corrosion-resistant sheet steel, box-like cell carrier 2 and a plurality of bottle or container cells 3, which are respectively used in recordings 2.1 of the cell carrier 2 suitable and held on this example by locking twist-proof and firmly positioned ,
- the container basket 1 is part of a container cleaning machine, not shown, for cleaning bottles or similar bottle-like containers and in particular part of a transport system of the container cleaning machine, which has a plurality of similar container baskets 1, each with its cell carriers 2 at both ends with mounting tabs 2.2 on rotating transport elements, for example are held on circulating transport chains and with which the containers to be cleaned are moved through cleaning and treatment zones of the cleaning machine.
- each container cell 3 is composed of a tubular portion 4, which in the illustrated embodiment, a substantially polygonal or square outer - And inner cross-section with rounded corners and in the representation of FIG. 1 is open at the top of the container basket 1 or there forms the open bottle or container cell end, as well as from one of the section 4 downwardly adjoining, frusto-conically tapered mouth region or section 5 together.
- a substantially polygonal or square outer - And inner cross-section with rounded corners in the representation of FIG. 1 is open at the top of the container basket 1 or there forms the open bottle or container cell end, as well as from one of the section 4 downwardly adjoining, frusto-conically tapered mouth region or section 5 together.
- Against the section 5 is the respective, received in the container cell 3 container with its mouth area.
- the section 4 projects with a section 4.1 over the top of the cell carrier 2 and is received in the cell carrier 2 with a section 4.2.
- the section 5 protrudes beyond the underside of the cell carrier 2.
- openings 6 and 7 are provided in the wall of the container cell 3, in particular a plurality of openings 7 at the bottom of the portion 5.
- the peculiarity of the container cells 3 consists in the fact that their jacket or their wall at least in the entire region 4, but preferably also in the region 5 and thus in any case over the greater part of the container cell total length multilayer, i. at least two layers is formed, namely at least one layer of a first material for the required strength at low specific heat capacity and at least one further layer of a second material, which u.a. a protection of the container is used.
- the first material is for example metal
- the second material is a suitable plastic, in the example illustrated here, not falling within the scope of the invention, a fiber-reinforced plastic, e.g. fiberglass reinforced plastic.
- the container cells 3 in the illustrated embodiment of the support body 8 which forms at least the greater part of the outer surface or outer surface of the container cells 3 and is made of preferably corrosion-resistant steel sheet, and from a preferably the entire container cell inner surface forming layer or layer. 9 made of plastic, for example the fiber-reinforced plastic, eg fiberglass reinforced plastic.
- the support body 8 is made, for example, as a stamping or hydro-formed sheet metal part, using a preferably corrosion-resistant steel sheet having a material thickness in the range between about 0.7 to 1.0 mm. The production of the support body 8 then takes place, for example, so that in each case two carrier body parts or halves are formed from the steel sheet and these are joined together before the plastic layer 9 is applied. As a starting material for the production of the support body 8 and a thin-walled metal or steel pipe can be used.
- the plastic layer 9 is formed, for example, by a fiber-reinforced plastic and / or is applied, for example, by sintering, spraying, dipping or in another suitable manner with appropriate shaping of the container cell inner surface.
- FIG. 3 shows in a presentation like FIG. 2 as an embodiment of the invention, a container cell 3a, which differs from the container cell 3 in that instead of the plastic layer 9, a plastic layer 9a is used made of a foamed plastic.
- the plastic layer 9a is provided, for example, in a molding process or in an in-mold process on the support body 8 or molded onto it. In principle, it is also possible to first produce the plastic layer 9a as a foamed plastic molding and then to connect it to the support body 8.
- the plastic layer 9a is designed at least on its exposed surface sides as a closed-pore layer with the smoothest possible surface.
- a surface coating with nanoparticles eg with carbon nanofiber material
- a suitable matrix eg polymer matrix
- the container cell 3 or 3a has a sufficiently high stability, so that while retaining the advantage of an optimal for the positioning, mounting and / or cleaning of the container shape of the container cell inner surface, the total mass of the container cell 3 and 3a and in particular the mass of plastic can be kept low, for the container cell 3 or 3a so compared to conventional container made of plastic container capacity significantly reduced heat capacity results, with the advantage of significant energy savings in the operation of a container cleaning machine.
- the container cells 3 and 3a compared to container baskets with conventional plastic container cells produced an energy saving up to 18% can be achieved.
- the design according to the invention thus combines the advantages of optimum shaping of the inner surface of the container cell with a considerable reduction of the heat capacity and thus a considerable energy saving in the operation of a cleaning machine.
- FIG. 4 shows as a further embodiment, a container cell 3b, which differs from the container cells 3 and 3a in that the plastic layer 9 and 9a corresponding plastic layer 9b is only partially applied, resulting in a further reduction of the total mass of the plastic material.
- the partial application can be carried out in various forms, for example, by the fact that the plastic layer 9b is applied only point and / or strip-shaped or lattice-like, or is provided with corresponding openings or windows.
- container cells 3 - 3b are provided on their outer surface with a plastic layer, then these can also be applied only partially in each case in the manner described above.
- the plastic layer 9 is provided only on the inside of the container cell.
- the respective support body 8 also on the outside with a plastic layer, so as to realize by a simplified shaping process on the bottle or container cell outer surface also more complex shapes or structures, e.g. for a simplified attachment of the container cells on the cell carrier 2, etc. serve.
- the plastic layer 9 is the preferred solution only on the inside.
- the container cells 3 and 3a can have plastic layers on their inside and / or outside that differ in terms of the type of plastic material used, the properties of this material, the additives used, in particular the filler, etc., but the respective one Requirements are adjusted.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
- Centrifugal Separators (AREA)
- Laminated Bodies (AREA)
- Rigid Containers With Two Or More Constituent Elements (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
Description
Die Erfindung bezieht sich auf eine Behälterzelle gemäß Oberbegriff Patentanspruch 1 sowie auf einen Behälterkorb entsprechend Oberbegriff Patentanspruch 13.The invention relates to a container cell according to the preamble of
Behälter- oder Flaschenzellen als Bestandteil von Behälter- oder Flaschenkörben bei Behälter- oder Flaschenreinigungsmaschinen sind bekannt und dienen dort zur Aufnahme von Behältern während ihres Transports mit einem von einer Vielzahl von Behälter- oder Flaschenkörben gebildeten Transportsystem durch die verschiedenen Reinigungs- und Behandlungszonen der jeweiligen Behälter- oder Flaschenreinigungsmaschine (
Bekannt sind weiterhin auch Behälter- oder Flaschenzellen (
Um u.a. eine für die Positionierung und/oder Fixierung der Behälter in den Behälterzellen und/oder für die Behandlung der Behälter in den Behälterzellen und/oder für die Strömung der Behandlungsmedien in den Behälterzellen optimale Ausbildung, speziell auch Formgebung und/oder Strukturierung der Zelleninnenflächen bei vereinfachter Herstellung der Behälterzellen zu erreichen, ist es auch üblich, derartige Behälterzellen vollständig als Formteile aus Kunststoff zu fertigen. Nachteilig ist hierbei aber, dass derartige Behälterzellen aus Kunststoff u.a. aus Stabilitätsgründen eine relativ große Masse und damit eine hohe Wärmekapazität aufweisen. Dies führt beim Betrieb einer Behälterreinigungsmaschine bedingt durch die Temperaturdifferenzen zwischen den verschiedenen Behandlungszonen und durch das hierdurch verursachte ständige Erhitzen und Abkühlen der Behälterzellen beim Transport durch die Behandlungszonen zu erheblichen Energieverlusten.In order, inter alia, for the positioning and / or fixation of the container in the container cells and / or for the treatment of the container in the container cells and / or for the flow of treatment media in the container cells optimal training, especially shaping and / or structuring of the cell inner surfaces To achieve simplified production of the container cells, it is also common to manufacture such container cells completely as molded plastic parts. The disadvantage here, however, that such container cells made of plastic, inter alia, for reasons of stability, a relatively large mass and thus have a high heat capacity. This results in the operation of a container cleaning machine due to the temperature differences between the different treatment zones and by the resulting constant heating and cooling of the container cells during transport through the treatment zones to significant energy losses.
Eine weitere Ausführungsform von Behälterzellen wurde beispielsweise durch die
Ebenfalls bekannt wurde eine Ausführungsform von Behälterzellen entsprechend der G 86 33 675.4. Diese Schrift offenbart eine Flaschenzelle mit einem langgestreckten Mantel aus Kunststoff, wobei der Kunststoffmantel durch einen Blechring verstärkt werden soll. Durch diese Vorgehensweise soll die so gebildete Flaschenzelle sowohl energiesparend, als auch formbeständig und widerstandsfähig gegen Verunreinigungen wie beispielsweise Glasscherben sein. Zwar behandelt diese Schrift auch das Thema Energleeinsparung, doch befasst sie sich nicht damit, auch den Mantel der Flaschenzelle als Gegenstand möglicher weiterer Energieeinsparungen zu betrachten. Dieses ist als Nachteil anzusehen.
Die Verwendung von geschäumtem Kunststoff zum Zwecke der Isolation ist aus
Also known was an embodiment of container cells according to G 86 33 675.4. This document discloses a bottle cell with an elongated jacket made of plastic, wherein the plastic sheath is to be reinforced by a metal ring. By this procedure, the bottle cell thus formed should be both energy-saving, as well as dimensionally stable and resistant to contamination such as broken glass. Although this document also deals with the topic of energy saving, it does not deal with considering the jacket of the bottle cell as an object of possible further energy savings. This is to be regarded as a disadvantage.
The use of foamed plastic for the purpose of insulation is out
Aufgabe der Erfindung ist es, eine Behälterzelle aufzuzeigen, die bei hoher mechanischer sowie thermischer Stabilität und bei insbesondere auch hinsichtlich Form und Strukturierung optimal ausgebildeter Zelleninnenfläche eine reduzierte Wärmekapazität aufweist. Zur Lösung dieser Aufgabe ist eine Behälterzelle entsprechend dem Patenanspruch 1 ausgebildet. Ein Behälterkorb bestehend aus einem Zellenträger und mehreren Behälterzellen ist Gegenstand des Patentanspruchs 13.The object of the invention is to show a container cell having a high thermal and mechanical stability and in particular also in terms of shape and structure optimally formed inner cell surface has a reduced heat capacity. To solve this problem, a container cell according to the
Die erfindungsgemäße Behälterzelle verbindet durch ihre besondere Ausbildung in überraschender Weise die Vorteile einer in einem einfachen Herstellungsverfahren produzierbaren und zumindest an der Behälterzelleninnenfläche für die Reinigung bzw. Behandlung der Behälter optimal strukturierten und/oder geformten Behälterzelle mit dem Vorteil einer reduzierten Wärmekapazität und damit verbunden einer wesentlichen Energieeinsparung beim Betrieb einer mit den erfindungsgemäßen Behälterzellen ausgestatteten Behälterreinigungsmaschine.The container cell according to the invention, by virtue of its special design, surprisingly combines the advantages of a container cell which can be produced in a simple production method and which is optimally structured and / or shaped at least on the inner surface of the container cell for the cleaning or treatment of the containers, with the advantage of reduced heat capacity and, associated therewith, a substantial one Energy saving in the operation of a container cleaning machine equipped with the container cells according to the invention.
Weiterbildungen, Vorteile und Anwendungsmöglichkeiten der Erfindung ergeben sich auch aus der nachfolgenden Beschreibung von Ausführungsbeispielen und aus den Figuren.Further developments, advantages and applications of the invention will become apparent from the following description of exemplary embodiments and from the figures.
Die Erfindung wird im Folgenden anhand der Figuren an Ausführungsbeispielen näher erläutert. Es zeigen:
-
Fig. 1 in vereinfachter perspektivischer Teildarstellung einen Behälterkorb bestehen aus einem Zellenträger und mehreren an diesem Zellenträger vorgesehenen Flaschen- oder Behälterzellen; -
Fig. 2 - 4 jeweils in Teildarstellung einen Schnitt durch den Mantel bzw. die Wandung einer Behälterzelle des Behälterkorbes bei unterschiedlichen Ausführungsformen, wobeiFig. 2 nicht unter den Schutzbereich der Ansprüche fällt.
-
Fig. 1 in a simplified perspective partial representation of a container basket consist of a cell carrier and several provided on this cell carrier bottle or container cells; -
Fig. 2-4 in each case in a partial representation of a section through the jacket or the wall of a container cell of the container basket in different embodiments, whereinFig. 2 does not fall within the scope of the claims.
Der in den
Der Behälterkorb 1 ist Bestandteil einer nicht dargestellten Behälterreinigungsmaschine zum Reinigen von Flaschen oder dergleichen flaschenartig ausgebildeten Behältern und dabei speziell Bestandteil eines Transportsystems der Behälterreinigungsmaschine, welches eine Vielzahl gleichartiger Behälterkörbe 1 aufweist, die mit ihren Zellenträgern 2 jeweils beidendig mit Befestigungslaschen 2.2 an umlaufenden Transportelementen, beispielsweise an umlaufenden Transportketten gehalten sind und mit denen die zu reinigenden Behälter durch Reinigungs- und Behandlungszonen der Reinigungsmaschine bewegt werden.The
Die allgemeine Formgebung der Behälterzellen 3 ist grob an die Formgebung der zu reinigenden Behälter bzw. Flaschen angepasst, d.h. der Mantel bzw. die Wandung jeder Behälterzelle 3 setzt sich aus einem rohrartigen Abschnitt 4, der bei der dargestellten Ausführungsform einen im Wesentlichen polygonartigen oder quadratischen Außen- und Innenquerschnitt mit abgerundeten Ecken aufweist und bei der Darstellung der
Der Abschnitt 4 steht mit einem Teilabschnitt 4.1 über die Oberseite des Zellenträgers 2 vor und ist mit einem Teilabschnitt 4.2 im Zellenträger 2 aufgenommen. Der Abschnitt 5 steht über die Unterseite des Zellenträgers 2 vor. Um die Behandlung des in der Behälterzelle 3 aufgenommenen Behälters zu ermöglichen, sind in der Wandung der Behälterzelle 3 Öffnungen 6 und 7 vorgesehen, insbesondere auch eine Vielzahl von Öffnungen 7 am Boden des Abschnitts 5.The
Die Besonderheit der Behälterzellen 3 besteht nun darin, dass ihr Mantel bzw. ihre Wandung zumindest im gesamten Bereich 4, vorzugsweise aber auch im Bereich 5 und damit auf jeden Fall über den größeren Teil der Behälterzellen-Gesamtlänge mehrlagig, d.h. zumindest zweilagig ausgebildet ist, nämlich aus wenigstens einer Lage aus einem ersten Material für die erforderliche Festigkeit bei geringer spezifischer Wärmekapazität und aus wenigstens einer weiteren Lage aus einem zweiten Material, welche u.a. einer Schonung der Behälter dient. Das erste Material ist dabei beispielsweise Metall, das zweite Material ein geeigneter Kunststoff, im hier dargestellten, nicht in dem Bereich der Erfindung fallenden Beispiel, ein faserverstärkter Kunststoff, z.B. glasfaserverstärkter Kunststoff. In diesem Sinne bestehen die Behälterzellen 3 bei der dargestellten Ausführungsform aus dem Tragkörper 8, der zumindest den größeren Teil der Außenseite bzw. Außenfläche der Behälterzellen 3 bildet und aus vorzugsweise korrosionsbeständigem Stahlblech gefertigt ist, sowie aus einer vorzugsweise die gesamte Behälterzelleninnenfläche bildenden Lage oder Schicht 9 aus Kunststoff, beispielsweise dem faserverstärkten Kunststoff, z.B. glasfaserverstärkten Kunststoff.The peculiarity of the
Der Tragkörper 8 ist beispielsweise als präge- oder hydroverformtes Blechteil hergestellt, und zwar unter Verwendung eines vorzugsweise korrosionsbeständigen Stahlbleches mit einer Materialdicke im Bereich zwischen etwa 0,7 bis 1,0 mm. Die Herstellung des Tragkörpers 8 erfolgt dann beispielsweise so, dass aus dem Stahlblech jeweils zwei Tragkörperteile oder -hälften geformt und diese miteinander verbunden werden, bevor die Kunststoffschicht 9 aufgebracht wird. Als Ausgangsmaterial für die Herstellung des Tragkörpers 8 kann auch ein dünnwandiges Metall- oder Stahlrohr Verwendung finden.The
Die Kunststoffschicht 9 ist beispielsweise von einem faserverstärktem Kunststoff gebildet und/oder wird beispielsweise durch Sintern, Aufspritzen, Tauchen oder auf andere geeignete Weise bei entsprechender Formgebung der Behälterzelleninnenfläche aufgebracht.The plastic layer 9 is formed, for example, by a fiber-reinforced plastic and / or is applied, for example, by sintering, spraying, dipping or in another suitable manner with appropriate shaping of the container cell inner surface.
Die
Die Behälterzelle 3 bzw. 3a hat u.a. den Vorteil, dass durch den Formgebungsprozess beim Aufbringen der Kunststoffschicht 9 bzw. 9a die Behälterzelleninnenfläche hinsichtlich ihrer Form, ihres Verlaufs, ihrer Strukturierung, hinsichtlich angeformter Funktionselemente (Position 10 der
- für eine optimale Positionierung und/oder Halterung der zu reinigenden Behälter, insbesondere auch für eine Klemmung von Behältern, speziell auch PET-Flaschen,
- für optimale Strömungsverhältnisse eines Reinigungs- oder Behandlungsmediums in den
Behälterzellen 3, auch für die Erzeugung einer Strömung mit Drall zum verbesserten Ablösen und Austragen von Etiketten oder Etikettenresten, - für eine verbesserte Reinigung von schwer zugänglichen Behälterbereichen, beispielsweise von Behälterhalsringen,
- für eine schonende Behandlung der Behälter usw. erforderlich ist.
- for an optimal positioning and / or mounting of the containers to be cleaned, in particular also for a clamping of containers, especially also PET bottles,
- for optimal flow conditions of a cleaning or treatment medium in the
container cells 3, also for generating a flow with swirl for improved detachment and discharge of labels or label residues, - for improved cleaning of inaccessible container areas, for example container neck rings,
- for a gentle treatment of the container, etc. is required.
Weiterhin ist insbesondere das geschlossene Ende der jeweiligen Behälterzelle 3 bzw. 3a mit den dortigen, eine gitterartige Struktur bildenden Öffnungen 7 in besonders einfacher Weise durch entsprechende Formgebung der Kunststoffschicht 9 bzw. 9a realisierbar.Furthermore, in particular the closed end of the
Zur Verschleißminderung kann bei den Behälterzellen 3 bzw. 3a als zusätzliche Lage oder Schicht eine Oberflächenbeschichtung mit Nanopartikeln (z.B. mit Carbon-Nanofasermaterial) oder aus einer diese Nanopartikel in einer geeigneten Matrix, z.B. polymeren Matrix enthaltenden Masse vorgesehen sein, und zwar vorzugsweise an Innenflächen der Behälterzellen 3 bzw. 3a insbesondere dort, wo es zu einer Berührung mit Behältern kommt, wie dies in der
Durch den Tragkörper 8 besitzt die Behälterzelle 3 bzw. 3a eine ausreichend hohe Stabilität, so dass unter Beibehaltung des Vorteils einer für die Positionierung, Halterung und/oder Reinigung der Behälter optimalen Formgebung der Behälterzelleninnenfläche die Gesamtmasse der Behälterzelle 3 bzw. 3a und dabei insbesondere auch die Masse an Kunststoff gering gehalten werden kann, sich für die Behälterzelle 3 bzw. 3a also eine im Vergleich zu herkömmlichen aus Kunststoff gefertigten Behälterzellen erheblich reduzierte Wärmekapazität ergibt, und zwar mit dem Vorteil einer erheblichen Energieeinsparung beim Betrieb einer Behälterreinigungsmaschine. So kann beispielsweise mit der beschriebenen Ausbildung der Behälterzellen 3 bzw. 3a im Vergleich zu Behälterkörben mit herkömmlichen aus Kunststoff gefertigten Behälterzellen eine Energieeinsparung bis zu 18 % erreicht werden.By the
Die erfindungsgemäße Ausbildung verbindet also die Vorteile einer optimalen Formgebung der Behälterzelleninnenfläche mit einer erheblichen Reduzierung der Wärmekapazität und damit einer erheblichen Energieeinsparung beim Betrieb einer Reinigungsmaschine.The design according to the invention thus combines the advantages of optimum shaping of the inner surface of the container cell with a considerable reduction of the heat capacity and thus a considerable energy saving in the operation of a cleaning machine.
Sind die Behälterzellen 3 - 3b an ihrer Außenfläche mit einer Kunststoffschicht versehen, so kann auch diese jeweils in der vorbeschriebenen Weise nur partiell aufgebracht sein.If the container cells 3 - 3b are provided on their outer surface with a plastic layer, then these can also be applied only partially in each case in the manner described above.
Die Erfindung wurde voranstehend an Ausführungsbeispielen beschrieben. Es versteht sich, dass zahlreiche Änderungen sowie Abwandlungen möglich sind, ohne dass dadurch der der Erfindung zugrunde liegende Erfindungsgedanke verlassen wird.The invention has been described above by means of exemplary embodiments. It is understood that numerous changes and modifications are possible without thereby departing from the inventive concept underlying the invention.
So wurde vorsehend davon ausgegangen, dass die Kunststoffschicht 9 lediglich an der Behälterzelleninnenseite vorgesehen ist. Grundsätzlich besteht auch die Möglichkeit, den jeweiligen Tragkörper 8 auch an der Außenseite mit einer Kunststoffschicht zu versehen, um so durch einen vereinfachten Formgebungsprozess an der Flaschen- oder Behälterzellenaußenfläche ebenfalls komplexere Formen oder Strukturen zu realisieren, die z.B. für eine vereinfachte Befestigung der Behälterzellen am Zellenträger 2 usw. dienen. Allerdings stellt die Kunststoffschicht 9 nur an der Innenseite die bevorzugte Lösung dar.Thus, it has been assumed that the plastic layer 9 is provided only on the inside of the container cell. In principle, it is also possible to provide the
Weiterhin ist es möglich, dass die Behälterzellen 3 bzw. 3a an ihrer Innenseite und/oder Außenseite Kunststoffschichten aufweisen, die hinsichtlich der Art des verwendeten Kunststoffmaterials, der Eigenschaften dieses Materials, der verwendeten Zusätze, insbesondere auch der Füller usw. unterschiedlich, aber den jeweiligen Erfordernissen angepasst sind.Furthermore, it is possible for the
- 11
- Behälterkorbcontainer basket
- 22
- Zellenträgercell support
- 3, 3a, 3b3, 3a, 3b
- Behälter- oder FlaschenzelleContainer or bottle cell
- 4, 54, 5
- Abschnitt der Behälterzelle bzw. BehälterzellenwandungSection of the container cell or container cell wall
- 4.1, 4.24.1, 4.2
- Teilabschnittpart Of
- 6, 76, 7
- Öffnungopening
- 88th
- Trägerkörper aus korrosionsbeständigem StahlblechCarrier body made of corrosion-resistant sheet steel
- 9, 9a, 9b9, 9a, 9b
- KunststoffschichtPlastic layer
- 9.1, 10.19.1, 10.1
- Schichtenlayers
- 1010
- Strukturierung an der BehälterträgerinnenflächeStructuring on the container carrier inner surface
Claims (13)
- Container cell for a container cleaning machine, in particular for a bottle cleaning machine, with a cell interior space surrounded by a cell mantle (4, 5) and with a cell interior surface made of plastic, to hold a container for cleaning, wherein the cell mantle (4, 5), at least over the greater part of a container cell length, consists in multiple layers of at least one thin-walled cell or carrier body (8) made of a first material, and of a layer (9, 9a, 9b) forming at least the cell interior surface made of a second material, characterised in that the second material is a foamed plastic.
- Container cells according to claim 1, characterised in that the first material is metal, such as steel.
- Container cells according to claim 1 or 2, characterised in that the plastic is a fibre-reinforced plastic.
- Container cell according to any one of the preceding claims, characterised in that the cell or carrier body (8), at least over the greater part of the container cell length, forms the outer surface of the container cell.
- Container cell according to any one of the preceding claims, characterised in that the container cell inner surface is formed by the moulding of the plastic with a moulding or structuring (10) which optimizes the positioning and/or holding and/or cleaning of the containers.
- Container cell according to any one of the preceding claims, characterised in that the plastic layer (9, 9a, 9b) is applied by spraying on or gating, by coating or sintering methods, by immersion, and/or by foaming.
- Container cell according to any one of the preceding claims, characterised in that the cell or carrier body (8) is formed as thin-walled, for example with a material thickness in the range between approximately 0.7 and 1.0 mm.
- Container cell according to any one of the preceding claims, characterised in that the cell or carrier body (8) is made of sheet metal by permanent deforming, for example as a stamped or hydro-deformed sheet component.
- Container cell according to any one of the preceding claims, characterised in that the cell or carrier body (8) is made from a thin-walled tube.
- Container cell according to any one of the preceding claims, characterised in that the cell mantle exhibits a segment (4) which is essentially tubular and forms an open end of the container cell, as well as a segment (5) which tapers, for example in the form of a truncated cone, and that the cell or carrier body (8) extends at least over the entire area of the tubular segment (4), and preferably also at least over a part of the length of the tapering segment (5).
- Container cell according to claim 10, characterised in that the cell or carrier body (6) extends over the entire length of the tapering segment (S).
- Container cell according to any one of the preceding claims, characterised in that, in order to reduce wear, a surface coating (91, 10.1) is provided with nano particles or of a compound containing a nano particle in a suitable matrix, e.g. a polymer matrix, preferably on inner surfaces of the container cell (3, 3a, 3b).
- Container cell for a container cleaning machine, consisting of a cell carrier (2) as well as of a plurality of container cells (3, 3a, 3b) provided at the cell carrier (2), characterised in that the container cells (3, 3a, 3b) are formed in accordance with any one of the preceding claims,
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007049724A DE102007049724A1 (en) | 2007-10-16 | 2007-10-16 | Container cell consists of sleeve with inner chamber and plastic inner surface and carrier body |
DE200710054149 DE102007054149A1 (en) | 2007-11-12 | 2007-11-12 | Container cell for container cleaning machine, particularly bottle cleaning machine, comprises cell interior space surrounded by one of cell mantles, where cell interior surface is made of plastic to hold container for cleaning |
PCT/EP2008/008707 WO2009049865A2 (en) | 2007-10-16 | 2008-10-15 | Container cell, in particular bottle cell and holding basket with container cells of this type |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2212038A2 EP2212038A2 (en) | 2010-08-04 |
EP2212038B1 true EP2212038B1 (en) | 2014-04-09 |
Family
ID=40512554
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08839913.4A Active EP2212038B1 (en) | 2007-10-16 | 2008-10-15 | Container cell, in particular bottle cell and holding basket with container cells of this type |
Country Status (8)
Country | Link |
---|---|
US (1) | US9180498B2 (en) |
EP (1) | EP2212038B1 (en) |
JP (1) | JP2011501694A (en) |
CN (1) | CN101821023A (en) |
BR (1) | BRPI0817346B1 (en) |
MX (1) | MX2010003484A (en) |
RU (1) | RU2450871C2 (en) |
WO (1) | WO2009049865A2 (en) |
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DE102009021295A1 (en) | 2009-05-14 | 2010-11-18 | Krones Ag | Bottle cell with lining for a cleaning machine |
PL2850167T3 (en) | 2012-05-14 | 2019-04-30 | Ecolab Usa Inc | Label removal solution for returnable beverage bottles |
US9487735B2 (en) | 2012-05-14 | 2016-11-08 | Ecolab Usa Inc. | Label removal solution for low temperature and low alkaline conditions |
MX2017007424A (en) * | 2014-12-08 | 2017-09-28 | Corning Inc | Apparatus for holding and retaining glass articles. |
DE102015102221A1 (en) * | 2015-02-17 | 2016-08-18 | Krones Ag | Method for producing a device for carrying containers to be cleaned, and device for carrying containers to be cleaned |
DE202016102571U1 (en) * | 2016-05-12 | 2016-07-11 | Krones Ag | Bottle cell carrier for a bottle washing machine |
US10576494B2 (en) * | 2016-05-23 | 2020-03-03 | Corning Incorporated | Glass article processing apparatuses and methods |
DE102017205551A1 (en) * | 2017-03-31 | 2018-10-04 | Krones Ag | Bottle treating machine and method for cleaning the pump / nozzle guard of the bottle treating machine |
DE102017114760A1 (en) * | 2017-07-03 | 2019-01-03 | Sig Technology Ag | Cell Traverse with insert elements for a filling machine |
DE102017114759A1 (en) | 2017-07-03 | 2019-01-03 | Sig Technology Ag | Cell Traverse for a filling machine |
CN118143524B (en) * | 2024-05-13 | 2024-07-26 | 洛阳安和压力容器制造有限公司 | Steel bottle vertical welding equipment with automatic positioning function |
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- 2008-10-15 CN CN200880110552A patent/CN101821023A/en active Pending
- 2008-10-15 EP EP08839913.4A patent/EP2212038B1/en active Active
- 2008-10-15 MX MX2010003484A patent/MX2010003484A/en active IP Right Grant
- 2008-10-15 RU RU2010119503/05A patent/RU2450871C2/en not_active IP Right Cessation
- 2008-10-15 JP JP2010529282A patent/JP2011501694A/en active Pending
- 2008-10-15 WO PCT/EP2008/008707 patent/WO2009049865A2/en active Application Filing
-
2010
- 2010-04-16 US US12/761,920 patent/US9180498B2/en not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
---|---|
EP2212038A2 (en) | 2010-08-04 |
MX2010003484A (en) | 2010-05-27 |
RU2010119503A (en) | 2011-11-27 |
WO2009049865A3 (en) | 2009-07-23 |
RU2450871C2 (en) | 2012-05-20 |
BRPI0817346A2 (en) | 2011-08-30 |
JP2011501694A (en) | 2011-01-13 |
WO2009049865A2 (en) | 2009-04-23 |
CN101821023A (en) | 2010-09-01 |
US20100263324A1 (en) | 2010-10-21 |
BRPI0817346B1 (en) | 2019-10-08 |
US9180498B2 (en) | 2015-11-10 |
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