EP2198095B1 - Method of producing a part of a building using a formwork element, and part of a building produced thereby - Google Patents
Method of producing a part of a building using a formwork element, and part of a building produced thereby Download PDFInfo
- Publication number
- EP2198095B1 EP2198095B1 EP08787580.3A EP08787580A EP2198095B1 EP 2198095 B1 EP2198095 B1 EP 2198095B1 EP 08787580 A EP08787580 A EP 08787580A EP 2198095 B1 EP2198095 B1 EP 2198095B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plate
- concrete
- sealing material
- formwork
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/0007—Base structures; Cellars
- E04B1/0015—Cellars constructed from prefabricated units
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/16—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
- E04B1/161—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material with vertical and horizontal slabs, both being partially cast in situ
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
Definitions
- Building components made of concrete are usually made in cast-in-situ construction, in which at the site a formwork is placed, which limits a shape of the building part defining cavity on several sides.
- the cavity in which reinforcements can be placed is filled with fresh concrete and after curing of the concrete, the formwork is removed.
- a sealing material which contains bitumen as an essential constituent and forms a creep-water-tight interface with hardening fresh concrete.
- the sealing material may for example be applied to a flexible film.
- an edge formwork of the bottom plate is formed by one or more edge formwork slabs, on whose the formwork space of the bottom plate facing surface, a sealing material of the type mentioned is applied.
- the plate material of the edge formwork panels can by a heat-insulating material, for. B. hard foam be formed.
- the edge formwork panels are connected to fastening elements passing through the layer of sealing material and are held by these on a reinforcement arrangement.
- Another foam sheet may have on the upper edge of said sealing material which may be continued to its top.
- the further foam plate forms in the formwork space for the bottom plate a step below precast wall elements, which are set up after production of the bottom plate on this and can be glued to the sealing material on the top of the other foam boards.
- edge formwork elements In the DE 10 2004 020 530 A1 is described using such edge formwork elements a method for producing a building part, in which rest on the upper edges of the edge formwork panels further formwork panels with a substantially horizontal plate plane, which cover the formwork space for the bottom plate to below the intended position for wall elements and at their bottom plate shuttering space coated with said sealing material.
- Precast concrete wall elements are after production of the bottom plate on the top of the other formwork panels, the pressure-resistant, z. B. made of fiber cement are executed, put on.
- the further formwork panels have a structure which forms a kind of tongue and groove connection with a sealed channel with a counter-structure on the undersides of the wall elements.
- the channel is filled with a liquid, solidifying in the channel sealant.
- the formwork space of the bottom plate can be closed down by a geomembrane.
- Building parts with a concrete floor slab and precast concrete wall elements are also made of DE 102 56 811 A1 , of the DE 10 2006 043 815 A1 and the DE 10 2004 040 201 A1 known, wherein the precast concrete wall elements sealing material of the type mentioned along a wall outer surface or within a multi-layer wall structure.
- Another relevant prior art are the DE 10256811 and the EP 0501838 ,
- the present invention has for its object to provide methods for sealing a building part in a thus manufactured structural part as well as for such methods advantageous formwork elements.
- a sealed building part is made in Ortbetonweise by a formwork is built on a concrete floor slab that forms a formwork space for a concrete wall assembly, said formwork space is limited to the outside of the building part through a plate assembly, which at the hardened concrete wall assembly remains permanently.
- the plate assembly includes at least one support plate, on whose the formwork space zu doder surface a sealing web is arranged, which is on the carrier plate facing away, ie the formwork space side facing at least in a lower region, preferably over the entire surface coated with a sealing material, which with creeping fresh concrete a Kriechwasser Why Forms interface.
- a sealing material is z.
- Due to the interface formed between the sealing material and the hardening fresh concrete is advantageously, in particular in addition to the conventional joint tape assembly at the joint between the wall bottom and bottom plate, a large-scale sealing of the concrete wall assembly given, which even in case of minor damage to the carrier plates spreading water prevented on the border to the concrete wall.
- the support plates may consist of concrete as a carrier material in the first advantageous embodiment.
- the geomembrane is advantageously connected via a further Kriechwasser Notice interface between the support plate and sealing material on the side facing the support plate fixed to the support plate, for which the concrete support plate is produced on the sealing material of the geomembrane curing.
- the carrier plates may consist of a plastic, in particular a hard foam, with which the sealing web can be glued or welded.
- the remaining on the outside of the concrete wall assembly plastic carrier plates can advantageously serve as a thermal barrier coating.
- the support plates can advantageously for the production of concrete wall assembly by conventional formwork panels or other formwork elements be supported outside to withstand the pressure of the introduced into the formwork space concrete.
- the geomembranes may overlap and / or be connected by means of the band edges of overlapping strips.
- a geomembrane on the side of the bottom plate may be given by a partially embedded in the concrete of the bottom plate, preferably flexible joint tape. In a preferred embodiment, such a geomembrane, such. B.
- a vertically extending sealing strip may be arranged wegarrangedd outwardly, which protrudes beyond the side facing away from the sealing sheet of the support plate.
- the protruding part of the sealing strip can advantageously protrude into a formwork space of a connection wall and such a connection wall can be concreted on this part of the sealing strip, wherein the protruding into the formwork space part of the sealing strip advantageously coated with the sealing material.
- the sealing strip is advantageously connected in its lower region with a leading to the connection wall connection joint tape.
- An arranged on the formwork space for the wall assembly side facing a support plate layer of the sealing material can be combined in an advantageous manner with a conventional per se support of wall formwork by means inserted in the formwork space between opposite formwork panels spacer tubes and separated from the concrete by these and the Shuttering plates guided by clamping elements, wherein the shuttering panels are clamped by means of the clamping elements with high force against each other and are held by the spacer tubes at a defined distance corresponding to the intended concrete wall thickness.
- the carrier plate and the geomembrane an opening is created for the implementation of the clamping elements.
- a support member having an annular surface surrounding an opening is aligned on the side facing away from the carrier plate and the sealing material side of the carrier web aligned with the opening in the carrier plate and pressed by a spacer tube during clamping of the shuttering panels with the annular surface firmly against the layer of sealing material and is thereby firmly and tightly glued over the sealing material with the geomembrane.
- Particularly advantageous is a method for producing a seal of a concrete pavement as a building part, in which a formwork prepared for such a ceiling and the formwork space is filled with fresh concrete, typically in the formwork space a reinforcement of structural steel is arranged.
- top, no longer covered ceiling panels, z. B. as flat roofs provided after curing of the concrete with overlapping bituminous sheets, which are bonded by softening the bitumen by means of a flame on the concrete surface.
- the bonding which is formed by a plurality of punctual anchorages of the bitumen on the concrete surface is mechanically stable and the overlapping web form a waterproof skin over the concrete surface.
- a sealing of an upper surface of a concrete slab can take place in such a way that after filling the flowable fresh concrete in the prepared, upwardly open mold on the still moist fresh concrete prior to solidification support plates which on at least one side of the plate with a sealing material of the type described at least are partially provided, are placed, wherein the side provided with the sealing material facing the fresh concrete and rests on this. Since the fresh concrete is still flowable, results in a flat contact of the sealing material on the surface of the fresh concrete filling.
- the support plates remain on the surface of the fresh concrete and when curing the fresh concrete to the concrete ceiling slab, the concrete with the sealing material forms a Kriechwasser Notice interface and at the same time a solid mechanical connection of the support plates on top of the concrete ceiling slab.
- the surface of the top of the ceiling plate is covered by a plurality of side by side arranged carrier plates. Joints between adjoining support plates are advantageously provided by the joints bridging strips on the concrete facing Board sides of the carrier plates bridged, these strips are advantageously also coated with the sealing material.
- the strips can be connected as separate strips with two plates adjoining one another on a joint, preferably adhesively bonded or, as a continuation of a carrier film which is connected to the carrier plates and carries the sealing material, form laterally over the plate surface protruding strips extending along the plate edges.
- the support plates are so dimensionally stable in themselves that the support plates, in particular in the form of foamed plastic, are passable after laying on the surface of the still flowable fresh concrete, said by the high specific gravity and the viscosity of the concrete and typical plate sizes of about 1m 2 the support plates are not appreciably pressed into the concrete when entering by a person, so that laid carrier plates in turn can serve as a working surface for laying more plates.
- the creep-water-tight interface between the sealing material and the concrete surface of the cured ceiling slab prevents further spreading of water beyond the point of damage even if a support plate is damaged and, if necessary, a foil carrying the sealing material. Even local imperfections where the sealing material has not been in sufficient contact with the fresh concrete and therefore does not have a creep-water-tight interface, allow the propagation of water only over the extent of such a local defect, which is typically only a few square centimeters. Further spreading is prevented by the creep-water-tight interface surrounding and delimiting such a defect.
- a first method for subsequent sealing of a structural part takes such a seal from the outside before.
- the outer wall which in this case is generally understood to mean the outer surface of the building part, including the side surface of a foundation or a floor slab, is exposed to a lower area of surrounding material, in particular soil.
- the surface thereof is prepared for waterproof connection with a first concrete material as the lower seal.
- the preparation may in particular be a removal of an outer layer of the outer wall, a roughening of the surface and / or a treatment of the surface with a primer, for.
- a so-called primer include.
- a plate assembly having at least one support plate is disposed on the outside of the outer wall with an upright plate surface.
- the support plate advantageously has, at least in the region of its lower edge, a sealing web which is coated with a sealing material which forms a creep-water-tight interface with hardening fresh concrete.
- Fresh concrete is introduced into the lower part of the outer wall and brought into contact with the prepared surface in the lower part of the outer wall.
- the amount of fresh concrete is such that the fresh concrete also contacts the sealing material in the region of the lower edge of the carrier plate and on hardening both on the prepared surface of the outer wall and on the sealing material in the region of the lower edge of the carrier plate creep-water-tight interfaces and between the support plate and outer wall forms continuous concrete body.
- the carrier plate can already be positioned in front of the outer wall prior to the introduction of the fresh concrete of the first concrete material or can be sunk into it after introduction of the first concrete material with the lower edge.
- the plate assembly may advantageously include a plurality of carrier plates with interconnected sealing webs.
- the support plate is advantageously arranged spaced from the outer wall and in the space formed between the outer wall and the support plate advantageously second concrete material is introduced and cured.
- the second concrete material can be different from the first concrete material and in particular be formed at a small distance of the support plate from the outer wall by a so-called fluid concrete.
- the support plate may be provided on its outer wall facing surface predominantly or completely with the sealing web with the sealing material and in particular, the fresh concrete from the in the space introduced second concrete material when curing on the sealing material with this form a creep-water-tight interface.
- the support plate can advantageously be made of concrete, in another embodiment also made of plastic and the geomembrane can be connected in one of the ways already described with the support plate.
- the geomembrane may also be formed solely by a layer of sealing material present on the surface of the carrier plate.
- the geomembrane arrangements may in particular at least partially contain layers with said sealing material, which forms a creep-water-tight interface with hardening fresh concrete.
- the bottom sealing sheet arrangement may advantageously be formed by a plurality of interconnected sealing sheets, which are connected in a preferred embodiment in each case with a bottom support plate.
- the plurality of base support plates may be located on the side facing away from the interior or preferably the interior facing side of the bottom sealing sheet arrangement.
- the support plates are advantageously arranged laterally spaced from each other and the geomembranes are to the support plates and between them with the sealing material coated.
- the arrangement advantageously during construction particularly advantageous walkable.
- the wall sealing sheet arrangement may likewise advantageously comprise a plurality of sealing sheets, which may be connected to each other and to the ground sealing sheet arrangement to form the watertight tray, in particular welded or glued.
- the geomembranes may be secured in an advantageous embodiment on wall support plates.
- the wall support plates can advantageously extend down to the bottom inner plate and thereby be stabilized by this in position.
- the wall support plates or the wall sealing web arrangement can also be attached to the inner wall of the building part.
- the wall support plates may be arranged on the side facing the interior or on the side facing away from the interior of the wall sealing web arrangement.
- a formwork element as a dimensionally stable support plate with a on at least one plate surface facing away from the support plate geomembrane, which prevents the spread of water, in particular a hardening concrete a creeping water-tight interface surface, in particular a layer of a sealing material of the type mentioned, results in a particularly advantageous in Ortbetonweise to be handled in sufficiently dimensionally stable element.
- the carrier can consist of a plastic, wherein a rigid plastic foam favors the handling by low weight and at the same time can perform other functions such as a mechanical protection of a film and / or Kriechwasser Whyn interface or heat insulation.
- Said surface may be given in the first embodiment by a provided with projections and / or depressions and thus non-planar surface, preferably made of plastic film whose Kriechwasserdshare particular from a large creepage distance on the projections and depressions at the same time high resistance to the spread of water along the interface.
- the creep water tightness in this case may be that of spreading water along the interface in a small radius of e.g. a few centimeters around an entry point possible, but at the same time limited to such a small radius of spread.
- said surface is provided by a layer of said sealing material known in the art which forms a creep-water-tight interface with hardening concrete and contains bitumen as an essential ingredient.
- the layer of sealing material which forms a creep-water-tight interface with hardening fresh concrete, can be applied directly to the substrate or in a preferred embodiment on a film.
- the film may preferably be continued for connection to adjacent formwork elements and / or layers of sealant material over one or more edges of the plate-shaped support.
- the carriers can be advantageously adapted to the site from given plate sizes by dividing the plates and / or by joining several plate-shaped carriers to the respective required areas.
- the layer of sealing material is provided at least on a part of the plate surface of the formwork element.
- a formwork element according to the invention are outlined, each with a dimensionally stable plate-shaped support TP hereinafter also referred to as a carrier plate, is provided.
- the support plate made of concrete or plastic, in particular made of rigid plastic foam.
- a first formwork element SHA is shown, in which a sealing web in the form of a film TF is glued on a plate surface designated as the front side VS of a carrier plate TP made of plastic by means of an adhesive layer KM.
- the film TF is preferably designed as a waterproof film and may also be additionally vapor-impermeable.
- On the side facing away from the support plate TP side of the film TF this film is coated over its entire surface with a layer of a sealing material DM.
- the layer of sealing material DM is covered with a removable from the sealing material DM protective film SF to handle the formwork element easier and to protect the sealing material against contamination.
- the front side opposite side of the support plate TP which faces away from the concrete of the building part in use of the formwork element is referred to as the back RS.
- the carrier plate TP is made of concrete
- the carrier plate TP is advantageously connected to the film TF via a layer of said sealing material instead of the adhesive layer and a creep-water-tight interface formed between the concrete of the carrier plate and the sealing material.
- the concrete material of the carrier plate is preferably cured on the sealing material layer.
- the sealing material typically has even strongly adhesive properties, so that even with non-concrete support plate, the film TF can be connected via a layer of sealing material with support plate.
- This in Fig. 1 (B) illustrated formwork element SHB again has a support plate TP, the front side VS is directly connected to a film TF.
- This can be done, for example, in an advantageous embodiment in that the plastic material of the carrier plate TP is applied directly to the film TF, in particular foamed and firmly connects to this.
- a surface sealing material DM applied to the film TF.
- the foil follows the lower edge of the upper edge and the upper edge of the sketch Fig. 1 (B) given boundary of the support plate with foil sections FU or FO addition.
- Such projecting portions are particularly advantageous for the connection of the formwork element SHB to other formwork elements or other formwork parts or sealing elements.
- FIG. 1 (C) sketched formwork element SHC is on the front VS of the carrier plate as in the example of Fig. 1 (A) glued over a layer of adhesive KM a film TF or connected to a concrete support plate in the manner described about sealing material.
- a layer of sealing material DM is applied on the side facing away from the support plate of the film TF.
- the film TF is similar to Fig. 1 (B) beyond the top edge OK of the carrier plate TP out, wherein the adhesive layer KM or a layer of sealing material on the protruding part of the film FO may be present.
- the lower edge of the carrier plate UK is the example Fig.
- the envelope of the film with the sealing material DM can already be prepared by the manufacturer of the formwork element in the outlined form or even by the user by turning over a protruding as in the top edge OK of the support plate TP film section in Fig. 1 (C) be made.
- the adhesive material KM which in the examples Fig. 1 (A) and Fig. 1 (C) is provided, may be identical to the sealing material DM in an advantageous embodiment.
- Fig. 1 (D) is a formwork element SHD sketched in which a type of Fig. 1 (B) Foil TF connected to a carrier plate TP is provided with a sealing material DM only in the area of the lower edge UK of the carrier plate for a short section compared to the overall extension of the carrier plate TP.
- the sealing sheet connected to the carrier plate may be a so-called bituminous foil known per se, in which a typically fibrous material forming a carrier foil is interspersed with bitumen.
- bituminous foil known per se
- Such a bitumen film on the plate-shaped carrier can form a water-tight interface with hardening concrete, in particular by a surface roughness and / or bitumen present on the surface.
- the surface facing the concrete may be formed by a plastic surface which is unevenly structured with projections and / or depressions.
- the geomembrane on a plate surface of a carrier plate can also be made without a film solely by a pure layer of the sealing material, which is applied directly to the plate surface.
- Fig. 2 shows a section of a basement as a building part with a bottom plate BP and a wall plate WP, which rests on the top OS of the bottom plate BP.
- Base plate BP and wall plate WP were assumed to be made of impermeable concrete.
- the bottom plate BP is poured, wherein in the edge region in which later the wall plate WP is made, in the concrete of the bottom plate BP a joint tape FB is partially poured, but over the top of the bottom plate BP protrudes.
- the joint tape FB which may in particular be a metal sheet or a plastic tape, is preferably coated with said sealing material, which forms a creep-water-tight interface with hardening fresh concrete.
- an outer plate formwork SA and an inner plate formwork SI are placed on this in a conventional manner and kept in a defined mutual position to each other.
- a shuttering element of the type shown in FIG Fig. 1 arranged type advantageously held on the inside of the formwork panel SA, which advantageously extends down to the top of the bottom plate BP.
- a formwork element SHD is the in Fig. 1 (D) sketched type chosen. The gap between the inner sides of the shuttering panels SA and SI to be intertwined is reduced by the shuttering element SHD.
- Fig. 3 an embodiment is sketched, which the embodiment according to Fig. 2 is largely similar, so to the comments too Fig. 2 Reference is made.
- Significant difference of the embodiment according to Fig. 3 compared to the embodiment according to Fig. 2 is that in the embodiment according to Fig. 3 that in the production of the bottom plate in this with overhang over the top OS of the bottom plate concreted joint tape is not in the middle of the wall plate WP, but is offset to the outer edge of the concrete wall plate WP, so that only a comparatively small horizontal distance between the joint tape FB and the shuttering element SHD.
- sealing material DM is poured, preferably in a heated state, sealing material DM.
- the sealing materials DM on the cavity-facing side of the formwork element SHD, on the joint tape FB and the casting in the gap SD may advantageously be the same.
- Fig. 4 shows a variation over the Fig. 3 in such a way that in the embodiment according to Fig. 4 instead of a rigid joint tape FB the Fig. 3 now a flexible joint tape FF is in the production of the bottom plate BP is concreted into this with overhang over the top OS and the over the surface OS projecting portion of the flexible joint strip FF is connected to the formwork element SHD in the lower region.
- the connection can be made in particular by gluing the sealing material on the joint strip FF with the cavity facing the sealing material of the formwork element SHD, which is made possible by the flexible joint tape FF even with not completely straight course and / or not consistently accurate position of the flexible joint tape.
- the sealing material DM on the plate surface of the formwork element SHD extends from the top side OS of the bottom plate BP away higher than the flexible joint strip FF. Gaps in the bonding of the flexible joint tape FF SHD with the formwork element are uncritical that water may penetrate through such gaps under certain circumstances to the top of the flexible joint tape FF, but from there can not advance further up because of the hardened concrete wall plate WP forms a watertight interface with the sealing material on the formwork element SHD and because the hardened concrete of the wall plate WP at the same time with the sealing material on the technological of the formwork element SHD surface of the flexible joint strip FF forms another Kriechwasser Notice interface.
- the in the cavity between the shuttering element SHD and the inner shuttering panel SI ( Fig.2 ) filled concrete pushes the flexible joint tape with high force against the formwork element SHD, so that there is usually a tight bond over the sealing material.
- Fig. 5 is shown an advantageous embodiment with a closed so-called black tub.
- a side formwork with shuttering elements SHS limits the space for the bottom plate BP laterally circumferentially and has the bottom plate to another layer of the sealing material.
- the sealing material layers below the bottom plate and at the edge of the bottom plate can advantageously be replaced by an overlapping foil section as in FIG Fig. 1 (B) or an inserted into the angle of the formwork elements below the bottom plate and laterally the bottom plate band BW be connected to each other.
- the sealing material layer on the formwork elements below the bottom plate BP continues below the formwork elements SHS at the edge of the bottom plate and the formwork elements SHS at the edge of the bottom plate with a guided at the lower edge to the outside sealing material layer as in Fig. 1 (C) are provided, which is glued on the sealing material layer of the formwork elements below the bottom plate.
- the layer of sealing material is continued by the formwork elements SHS on the top OS of the bottom plate in the laterally projecting later wall plate area, for which there is another formwork element SHO is provided.
- the surface of sealing material, which is preferably present on a film is guided by the formwork element SHO in a section DSO upwards and, as in Fig. 6 outlined with a formwork element, such as after the type of formwork element SHA after Fig. 1 (A) in the to Fig. 4 glued with the flexible joint tape FF similar type.
- the formwork elements SHS side of the bottom plate and SHO at the top of the bottom plate in the edge region are advantageously formed by a uniform in the initial state element, which in the initial state in Fig. 7 is shown.
- two support plates TPS and TPO which may have different thicknesses, with at least approximately in-plane front sides VSS or VSO connected to each other and a film with a pointing away from the support plates layer of sealing material is continuously on the front sides VSS, VSO continuously on the Support plates TPS, TPO attached and protrudes in particular on the carrier plate TPS remote from the edge of the carrier plate TPO.
- the carrier plates TPS and TPO are advantageously pivotable relative to one another in a joint region GE.
- the two support plates TPS and TPO are connected in the hinge region GE via a plastically deformable element, for example via a metal strip, so that the combined formwork element after bending out of the in Fig. 7 sketched stretched shape in the Fig. 8 sketched angled shape by itself retains the angled shape with a certain angle.
- the over the support plate TPO projecting portion of the film with the sealing material is folded upwards.
- the angling of the carrier plate TPO of the combined element against the carrier plate TPS can after setting up the lateral formwork elements with carrier plates TPS already before pouring the fresh concrete for the bottom plate in the in Fig. 8 sketched position can be made, but it can also filled only the concrete for the bottom plate and then the support plate TPO angled against the support plate TPS and the sealing material of the shuttering element SHO are pressed onto the surface of the filled fresh concrete for the bottom plate.
- Fig. 9 shows an arrangement in which a formwork element SHR serves as a front edge Abschalung a bottom plate BP.
- An area of sealing material DM is provided on the side of the shuttering element SHR facing the bottom plate BP and can advantageously be continued laterally beyond its top edge, where a possibility for seamless connection of a sealing material layer of a shuttering element during the production of the wall plate can be made.
- the continuation of an outer wall seal up to the lower edge of the base plate is particularly advantageously possible in a simple manner.
- Fig. 10 is a section of an advantageous construction of a built in Ortbetonweise building part with a concrete outer wall AW sketched over a concrete floor slab BP, wherein from the outside of the outer wall AW wegmixd a connection wall is provided.
- the erection of the outer wall AW takes place, for example, in Fig. 2 appropriate procedure.
- support plates WDW are arranged, which are provided on one side with geomembranes DBW.
- the sealing webs DBW in turn have on the side facing away from the support plates WDW a coating of said sealing material.
- the support plates with the geomembranes complement each other to form a thermal barrier coating, wherein a formwork element SEA is provided as a special feature at a connecting joint to a connection wall.
- this formwork element SEA is turn a sealing membrane DBA facing the formwork space or the concrete of the outer wall AW.
- a sealing strip DS On the outside of the outer wall AW facing away from the sealing membrane DBA is a sealing strip DS, which is sealed along a vertical line with the outside of the sealing membrane DBA, led away from the plane of the sealing membrane DBA to the outside.
- carrier plates WDA On the outside of the geomembrane DBA on one or both sides of the sealing strip DS, in turn, carrier plates WDA are arranged, which can advantageously form a continuous thermal barrier coating with the carrier plates WDW.
- the sealing strip DS protrudes outward from the sealing web DBA beyond the carrier plates WDA.
- shuttering panels SPA limit a formwork space for a connection wall, which is aligned away from the outside of the thermal barrier coating WDW, WDA.
- connection wall is erected on a bottom plate connection section BPA.
- a connecting joint tape FBA protrudes from the bottom plate connecting portion BPA in the formwork space bounded by the shuttering panels SPA for the connection wall.
- the connecting joint tape FBA is advantageously continued up to the joint tape FB.
- the lower portion of the sealing strip DS is advantageously connected to the connecting joint tape FBA.
- a directed beyond the support plates WDA from the outer wall AW away protruding part of the sealing strip DS protrudes into the formwork space for the connection wall and is advantageously coated with said sealing material.
- reinforcing elements BEA can advantageously be held on the formwork element SEA, which are both anchored in the concrete of the outer wall AW and project into the formwork space for the connection wall.
- Fig. 11 is a first example of an interior renovation of a basement with existing wall panels WPA and bottom plate BPA shown as a stock, which may be particularly useful and necessary if in existing buildings a previously running below the bottom plate groundwater level rises above the top of the bottom plate and penetration of water in the cellar is to be feared.
- BTP floor support plates on the type of formwork elements of Fig. 1 arranged on the top of the bottom plate or a possibly laid basement floor.
- Wall support plates WTP are arranged on the inner walls of the wall panels WPA.
- the preferably again formed by films geomembrane of the individual formwork elements are connected to the wall formwork elements with wall support plates WTP to a wall sealing web assembly and the bottom formwork elements with bottom support plates to a bottom sealing web assembly, which in the foot region of the wall sealing web assembly and are connected together in the edge region of the ground-sealing-web arrangement, wherein the wall and / or the ground-sealing-web arrangement is guided under the lower edges of the wall-supporting plates WTP.
- the connection of the individual geomembranes to the closed surfaces of the geomembrane assemblies and their mutual connection can be done by overlapping edges of geomembranes in overlapping areas UL or by sealing web joints overlapping sealing strips and bonding, welding or potting compound areas. Free areas of the wall and / or the floor sealing strip arrangement facing the interior IR are advantageously coated with the sealing material mentioned. By assigning the interior IR floor support plates, the entire arrangement is advantageously accessible without difficulty.
- a layer of fresh concrete is advantageously applied, which cures to a bottom inner plate IB and prevents by their weight floating or buckling of the bottom formwork elements.
- the on the existing base plate WPA or a laid on this floor with the interposition of one of the sealing sheet arrangements upstanding and thereby projecting below the top of the bottom inner panel IB wall support plates are securely through the bottom inner panel IB in position along the wall panels WBA stabilized.
- the wall support plates can additionally be fastened by anchoring elements to the wall panels WPA.
- the height of the wall panels or the wall sealing sheet arrangement depends on the maximum expected water level outside pending water.
- Fig. 12 is a variant too Fig. 11 sketched, in which the wall support plate WTP on the side facing away from the interior of the wall sealing strip arrangement, ie the existing wall plate WPA of the existing building part are arranged facing.
- the wall support plates are placed on the existing base plate BPA.
- the surfaces facing away from the support plates and the interior IR facing surfaces of the wall sealing strip arrangement are coated with the sealing material DM.
- Sealing webs of adjacent wall support areas are overlapping at joints of adjacent support plates or connected to each other by means of overlapping strips, in particular glued or welded.
- the lower edges of the geomembranes of the wall sealing sheet assembly are joined, in particular overlapping or by means of an overlying strip, to the bottom sealing sheet assembly to form a substantially dense trough. Smaller leaks in the trough are typically uncritical because of the creep-water tight interfaces that form with hardening fresh concrete.
- a concrete layer for a bottom inner panel IB is again applied to the base support plate BTP ( Fig. 12 (A) ).
- a formwork arrangement VWS is arranged offset from the wall sealing web to the interior, which limits a formwork space for a front wall.
- This formwork space is filled with fresh concrete BV ( Fig. 12 (B) ), which applied with on this formwork space facing surface of the wall sealing sheet arrangement Seal material of the type mentioned forms again a Kriechwasser Notice interface during curing.
- the wall sealing membrane arrangement or the wall support plates can be anchored to the wall panels WPA via additional anchoring elements, which also penetrate the wall sealing membrane arrangement and can also protrude into the formwork space for the front wall VW.
- FIGS. 13 to 15 Another example of the use of the formwork elements with the layer of sealing material in San istsfall is in FIGS. 13 to 15 sketched, where under the level of the ground reaching building parts, in particular outer walls of cellars, are subsequently sealed.
- an outer wall GM is laterally exposed to the surrounding soil ER down and preferably in the foot region of the outer wall or a bottom plate this still away from the soil in a region FR stiffened ( Fig. 13 ), removing soiled and loose concrete parts and creating a rough surface.
- This can advantageously be pretreated with a primer which improves the connection with fresh concrete.
- Shuttering elements of in Fig. 1 especially in Fig.
- the lower part of the external wall GM is filled with fresh first concrete material at a low level.
- the formwork elements SHG are sunk ( Fig. 14 ), which may have, in particular in the region of their lower edges, sealing material of the type mentioned, which forms a creep-water-tight interface with the fresh concrete of the concrete base.
- the first concrete material which may be formed for this purpose by a special batch mixture, forms on the prepared surface at the foot of the outer wall GM on the one hand and on the lower edge of the carrier plates on the other waterproof connections.
- the sealing material may be provided only at the lower edge.
- a particularly advantageous embodiment of a formwork element provides that parts are integrated for clamping points in the support plate. Clamping points are used to keep opposite formwork panels with the interposition of spacers for the time of filling with concrete until its curing at a defined distance.
- Fig. 16 is a section through parts of such a clamping point outlined in a support plate of a formwork auxiliary element.
- an insert EP is inserted, in particular cast, which forms a breakthrough through the plane of the plate, or in which such breakthrough can be produced.
- One side of the carrier plate is again provided in the manner already described with a film TF and a layer of sealing material DM on the side facing away from the carrier plate TP side of the film.
- a tubular attachment element RA is inserted into the opening through the insert body EP and pressed or screwed into these, for example.
- a counter element DG is integrally connected to the tubular projection element RA or surrounds this under mutual radial seal, for example, in which the counterpart DG pressed onto the pipe socket RA, glued or otherwise sealed radially against this.
- the counterpart DG is pressed against the layer of the sealing material so far that surrounding the neck element RA annular surface between the counterpart DG and the Sealant is impermeable to water.
- a spacer tube tuned to a required spacing of the shuttering panels or cut to length can be plugged and axially supported.
- a formwork element with an insert in the manner of Fig. 16 is particularly advantageous for the production and sealing of channels, in particular under floor slabs of buildings and / or in the usual tension of facing shuttering panels, for example SA and SI in Fig. 2 ,
- a support element SZ for a clamping point as part of a spacer AH of the cavity or the concrete facing side of a formwork element SHB is inserted into a bore AB in this formwork element and on a circular surface surrounding the bore surface with a collar BU against surface a layer of sealing material DM supported.
- An attachment piece AS of the support element SZ projects axially from the collar BU, ie into the bore AB in the direction of the axis of the bore, but is shorter than the depth of the bore AB given by the thickness DS of the formwork element.
- An axially projecting in the direction of an opposite formwork panel SI spacer tube DR can be tailored to the length required in the individual case or tailored and on the support element be put on.
- the remaining passage can be easily and reliably closed by inserting a sealing element in or over the opening in the support element.
- the concrete-facing surface of the support member may be at least partially annular additionally coated with the sealing material and there again form a Kriechwasserêt interface with the hardening concrete.
- the shuttering element can in particular be advantageously produced without drilling and arranged on the shuttering plate SA and only then bores AB are generated at existing in the shuttering plate SA holes.
- FIGS. 7 and 8 sketched alternative formwork element for the side surface and the protruding portion of the bottom plate with a wall connection portion, wherein Fig. 18A shows the angled formwork element and Fig. 18B the ability to unfold the angled formwork element from a flat plate blank.
- the angled formwork element after Fig. 18A has a vertical in the installed position first plate portion ABS whose height HBP is approximately equal to the intended height for the bottom plate. As a rule, the thickness of the bottom plate will be slightly larger than the height HPB of the first plate section ABS.
- a second plate section ABH which extends substantially horizontally and the depth UBP in the horizontal direction is substantially the lateral projection of the base plate to be cast on the outer surface of the side wall to be built on the bottom plate.
- a third plate section AWA adjoins, which is oriented substantially vertically with its plate plane.
- the shuttering space for the base plate or on this to be erected side wall facing surfaces of the first, second and third plate portion are advantageously provided with the sealing material DM already described several times, advantageously secured via a first, second and third section continuous support film on the plates is and in turn is coated on the side facing away from the plates side of the film with the sealing material.
- the first plate section ABS, the second plate section ABH and the third plate section AWA lie in one plane and may, in particular, be made from an initially continuous panel.
- a support film DMF which passes over the three plate sections and connects them mechanically.
- a section SG parallel to the lower edge UKA of the first plate section is provided which preferably passes over the predominant part of the plate thickness.
- a section SG parallel to the lower edge UKA of the first plate section is provided which preferably passes over the predominant part of the plate thickness.
- Between the second plate section ABH and the third plate portion AWA is formed by a groove formed by two oppositely inclined miter surfaces NG.
- the first plate section ABS is angled at the section SG in the direction of the arrow F12 relative to the second plate section ABH and the third plate section AWA is angled in the direction of arrow F23 relative to the second plate section ABH, wherein the miter surfaces of the groove NG are moved towards each other.
- the plate sections remain connected via the carrier foil DMF at the bend and in the bent state, and the carrier foil with the sealing material forms a layer passing through the bend and the plate sections.
- the sealing material is advantageously already in the planar state Fig. 18B applied to the carrier film DMF and covered by a protective film.
- Fig. 19A shows analogously to Fig. 18B a planar embodiment of a bendable formwork element for a corner region, in which a first plate portion VBS along a section line SGV adjacent to a second plate portion VBA. Between the second plate section VBH and a third plate section VWA, in turn, a groove NGV is formed with opposing inclined miter surfaces. The length of the third plate section VWA in the direction of the groove NGV or of the parallel section SGV or the lower edge of the first section is less than the length of the first section in the same direction.
- the second section is designed to extend at an end edge from the first section to the third section or from the section SGV to the groove NGV obliquely against the longitudinal direction of the groove NGV or the section SGV, preferably with an inclination of 45 ° with respect to the longitudinal direction ,
- the difference in length between the first plate portion VBS and the third plate portion VWA is then substantially equal to the depth UBP of the second plate portion and substantially corresponds to the extent of the supernatant of the bottom plate to be produced laterally over an outer surface of a concrete wall to be erected on the bottom plate.
- Fig. 19B shows a formwork element VSR of in Fig. 19A in a stretched version shown type in angled form, wherein the bend analogous to that in FIGS. 18A and 18B Shuttering element shown can be done.
- Fig. 19B is next to that from the flat shape Fig. 19A folded formwork element VSR a complementary further formwork element VSL shown, which is constructed substantially mirror-symmetrical to the formwork element VSR and forms with this a Eck Schemes formwork in which the first plate sections VBS laterally define a bottom plate formwork space on two mutually perpendicular sides and the second Plate sections VBH limit the lateral projection of the formwork space or the bottom plate on the outer sides of to be established on the bottom plate side walls.
- the vertical third sections VPA limit the formwork space for the side wall arrangement to be erected on the floor panel in its lower area.
- the butt joint EG between the two formwork elements is preferably pasted over the surfaces having the sealing material on the carrier film by a band BV which is itself provided with sealing material on the surface facing away from the plate sections of the formwork elements.
- Fig. 20 shows in several figures successive steps in the manufacture of a building part with a concrete floor slab and a concrete wall arrangement erected thereon.
- a vertically oriented formwork panel SSP is set up, whose vertical alignment is ensured by a support arrangement, presented by a support SST, for the duration of the production of the floor panel.
- a lower shuttering plate TBP is arranged, which limits the formwork space for the bottom plate down.
- the upwardly facing surface of the lower shuttering panel TBP is preferably coated with said sealing material DM.
- the lower shuttering panel DBP extends substantially with a side edge up to the formwork panel SSP.
- Fig. 20A The different plate elements are in Fig. 20A and the following figures, for the sake of clarity, are shown cut away, but in the real construction, shuttering structures revolving around the base plate are joined together.
- Fig. 20A shows an erected on the lower shuttering plate TBP angled formwork element of the type Fig. 18 , which rises with its lower edge on the lower formwork panel TBP.
- the first plate section ABS of the angled formwork element bears laterally against the shuttering plate SSP and is supported on this.
- the first section ABS of the angled formwork element may be provisionally held on the formwork plate SSP.
- the first plate section ABS of the angled formwork element stands with its lower edge on the lower shuttering plate TBP.
- the sealing material surfaces DM on the upper side of the lower shuttering plate TBP and the shuttering space for the bottom plate zuzustenden inner surface of the first section ABS of the angled formwork element form an angle which is advantageously bridged by a band BBS, which is preferably provided on its the formwork space facing surface with the sealing material ,
- Fig. 20C represented a reinforcing arrangement BEB set up, which projects beyond the level of the bottom plate with a connection reinforcement in the region of the concrete wall assembly to be erected on the bottom plate.
- a connection reinforcement can advantageously be supported on HAW holding elements, the angled formwork element.
- an outer wall formwork panel WSA is erected, which is stabilized in its position and orientation by support elements, not shown.
- the third plate section AWA of the angled formwork element bears against the inside of this wall formwork panel WSA.
- the wall formwork panel WSA can stand up on the second panel section ABH if it consists of a sufficiently pressure-resistant material.
- a support plate TPW is arranged on the inside of the wall formwork panel WSA, which abuts with its lower edge to the upper edge of the third plate portion AWA of the angled formwork element and the inner space or the formwork space for the concrete wall facing surface with the sealing material DM at least from its lower edge is coated ago.
- the butt joint between the third plate section AWA and the carrier plate TPW can advantageously be bridged by a band BWD, which is glued onto the sealing material DM of the carrier plate TPW and the third plate section AWA and in turn on the area assigned to the formwork space for the wall arrangement is coated with the sealing material.
- Fig. 20F shows a step in which in the formwork space for the wall assembly, a reinforcement assembly BEW is arranged, which advantageously overlaps vertically with the projecting beyond the surface of the bottom plate connection reinforcement and can also be connected to this.
- the formwork space for the wall assembly is limited by a further formwork panel WSI to the interior of the building part.
- the shuttering space is then bounded laterally by the facing surfaces of the inner shuttering panel WSI on the one hand and the third plate section AWA and the support plate TPW on the other hand.
- the formwork panels WSA and WSI remain supported, whereby the upright position of the third plate portion AWA and the support plate TPW remain ensured.
- the filled in the formwork space for the wall assembly fresh concrete forms during curing turn with the sealing material to the concrete facing surfaces of the third section AWA and the support plate TPW and the band BWD Kriechwasser Notice interfaces and a fixed mechanical anchoring of the third plate portion AWA and the support plate TPW the concrete wall WP.
- the outer wall formwork panel WSA and the inner wall formwork panel WSI are removed, and the building part is completed in this respect and has a permanent waterproofness over the creep-water-tight interfaces formed between the concrete of the floor panel BP and concrete wall WP of the building part, even at oppressive outside pending water.
- ABS material of the panel sections ABS, ABH, AWA and the carrier plate TPW can be given a more or less pronounced thermal insulation at the same time.
- Fig. 21 in three steps A, B and C, the preparation of a seal of a concrete ceiling slab is sketched, again using the described preferred plate-shaped formwork elements which comprise a support plate and a present on a plate side of the support plate layer of sealing material, preferably a film is connected to the carrier plate and the sealing material is present on the side facing away from the carrier plate of the film. It can be advantageously provided that the film with the sealing material on the type of execution of Fig. 1 (B) protrudes beyond the plate surface and along one or more plate edges forms a protruding film strip with sealing material.
- Fig. 21 (A) is shown in a sectional side view of a typical situation in which a to be supported on an existing wall assembly WA concrete ceiling slab to be produced.
- a formwork form DS is arranged and supported in a defined position for the underside of the ceiling plate in a manner known per se, not shown in the figures.
- the upper side of the formwork DS determines the underside of the ceiling panel to be produced and closes off a formwork space for the ceiling panel down.
- the formwork space is also laterally closed by the upper edge of the wall assembly WA and laterally by a formwork panel AS.
- the formwork panel AS may in particular of the same or similar type as the edge formwork panels for the production of a bottom plate in the preceding Examples be executed.
- the lateral shuttering panel AS can, in particular, have a layer DAS assigned to the shuttering space from the sealing material already described in detail several times. Such a layer of sealing material advantageously adjoins an outer Plattenbeplankung WAP on the wall assembly WA upwards and forms a continuous layer of sealing material to each of the concrete facing inner surfaces of the plates WAP and AS.
- the fresh concrete is still wet and free-flowing, if a support plate PD1, which preferably consists of foamed plastic and on a, in the installation situation down the concrete FBD assigning plate side a film DDU and on the side facing away from the film has a layer of sealing material.
- the film is advantageously around in Fig. 21 (A) on the right side side edge of the support plate PD1 continued upward with a section DDS, wherein on the side facing away from the support plate PD1 side of this film section advantageously in turn the sealing material is provided.
- the support plate PD1 With this along a side edge of the support plate PD1 continued upward foil portion with the sealing material, the support plate PD1 can be glued in particularly advantageous manner with the lateral formwork panel AS, in particular their inwardly facing side with the sealing material layer DAS.
- sealing material can also be provided in another embodiment only on the lateral formwork panel DAS or on the side edge of the support plate PD1.
- the foil with sealing material is also above the plate surface area DDU in the form of a marginal strip area DFS on one of the lateral shuttering panel AS edge facing away and thereby advantageously provided in the edge strip portion DFS at the fresh concrete FBD assigning the lower side with the sealing material.
- the carrier plate PD1 is in the in Fig. 21 (A) outlined direction of the arrow in the angle between the surface BDO of the fresh concrete FBD and the side shuttering panel AS and glued with its right side edge with the side shuttering panel AS and with the present at the bottom in the film sections DDU and DFS sealing material on the wet concrete surface of the fresh concrete FBD launched.
- After arrangement of the first carrier plate PD1 in the in Fig. 21 (B) sketched position is further away from the outer form AS AS another support plate PD2 attached to the outer formwork panel AS facing away edge of the first support plate PD1.
- the second carrier plate PD2 advantageously again has a layer of sealing material on its bottom side facing the fresh concrete FBD, in particular with the interposition of a film between the carrier plate PD2 and the sealing material.
- the sealing material layer is not continued in the sketched example in the second support plate PD2 at their right in the sketch side edge upwards.
- the second carrier plate PD2 is in the arrow direction of Fig. 21 (B) with its right side edge attached to the left side edge of the first support plate PD1 in the sketch and placed on the surface BDO of the fresh concrete FBD with the downwardly facing layer of sealing material.
- a bonding of the edge region the bottom of the support plate PD2 with the edge strip DFS of the film of the support plate PD1 is obtained by the cold-self-adhesive property of the sealing material, whereby a maintenance of the alignment of the support plate PD2 is ensured relative to the support plate PD1.
- each additional support plates are applied to existing support plates.
- advantageously already laid carrier plate can be entered and used as a work surface when laying the other carrier plates. Entering the already laid carrier plates advantageously promotes still the intimate surface connection of the sealing material on the undersides of the laid plates with the surface BDO of the fresh concrete FBD.
- the invention is not limited to the exemplary embodiments described, but can be modified in many ways within the scope of expert knowledge.
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Description
Bauwerkteile aus Beton werden in den meisten Fällen in Ortbetonbauweise hergestellt, bei welcher an der Baustelle eine Schalung aufgestellt wird, welche einen die Form des Bauwerkteils bestimmenden Hohlraum mehrseitig begrenzt. Der Hohlraum, in welchem Bewehrungen angeordnet werden können, wird mit Frischbeton gefüllt und nach Aushärten des Betons wird die Schalung entfernt.Building components made of concrete are usually made in cast-in-situ construction, in which at the site a formwork is placed, which limits a shape of the building part defining cavity on several sides. The cavity in which reinforcements can be placed is filled with fresh concrete and after curing of the concrete, the formwork is removed.
Bauwerkteile, welche verstärkt von außen mit Wasser beaufschlagt sind, insbesondere mit sogenannt drückend anstehendem Wasser wie beispielsweise Gebäudekeller sind mit besonderen Maßnahmen dauerhaft abzudichten. Gebräuchlich, aber aufwendig und nicht zufriedenstellend ist das Aufstreichen von Bitumen auf die Außenfläche des entschalten Bauwerkteils und/oder das Verkleiden des Bauwerkteils mit einer wasserdichten Folie, wobei bei der Folienverkleidung aber eine nur örtliche Undichtigkeit der Folienhülle zu einem vollständigen Hinterlaufen der Folie mit Wasser und unkontrollierter Ausbreitung des Wassers führen kann.Building parts, which are increasingly acted upon from the outside with water, especially with so-called oppressively pending water such as basements are permanently sealed with special measures. Common but costly and unsatisfactory is the spreading of bitumen on the outer surface of the deconstructed building part and / or disguising the building part with a waterproof film, wherein in the film cladding but only local leakage of the film envelope to a full background of the film with water and Uncontrolled spread of water may result.
Aus der
In der
In der
Bauwerkteile mit einer Beton-Bodenplatte und Betonfertigteil-Wandelementen sind auch aus der
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, Verfahren zur Abdichtung eines Bauwerkteils in ein damit hergestelltes Bauwerkteil sowie für solche Verfahren vorteilhafte Schalungselemente anzugeben.The present invention has for its object to provide methods for sealing a building part in a thus manufactured structural part as well as for such methods advantageous formwork elements.
Die erfindungsgemäße Lösung ist in dem unabhängigen Ansprüchen beschrieben. Die abhängigen Ansprüche enthalten vorteilhafte Ausgestaltungen und Weiterbildungen der Erfindung.The solution according to the invention is described in the independent claims. The dependent claims contain advantageous refinements and developments of the invention.
Gemäß dem erfindungsgemäßen Verfahren wird ein abgedichtetes Bauwerkteil in Ortbetonweise hergestellt, indem über einer Beton-Bodenplatte eine Schalung aufgebaut wird, die einen Schalungsraum für eine Beton-Wandanordnung bildet, wobei dieser Schalungsraum zur Außenseite des Bauwerkteils hin durch eine Plattenanordnung begrenzt ist, welche an der ausgehärteten Beton-Wandanordnung dauerhaft verbleibt. Die Plattenanordnung enthält wenigstens eine Trägerplatte, an deren dem Schalungsraum zuweisender Fläche eine Dichtungsbahn angeordnet ist, welche auf der der Trägerplatte abgewandten, d.h. dem Schalungsraum zugewandten Seite zumindest in einem unteren Bereich, vorzugsweise ganzflächig mit einem Dichtmaterial beschichtet ist, welches mit aushärtendem Frischbeton eine kriechwasserdichte Grenzfläche bildet. Ein solches Dichtmaterial ist z. B. aus der eingangs genannten
Durch die zwischen dem Dichtmaterial und dem aushärtenden Frischbeton gebildete Grenzfläche ist vorteilhafterweise, insbesondere zusätzlich zu der gebräuchlichen Fugenbandanordnung an der Fuge zwischen Wandunterseite und Bodenplatte, eine großflächige Abdichtung der Beton-Wandanordnung gegeben, welche auch bei eventuell auftretenden kleineren Beschädigungen der Trägerplatten ein Ausbreiten von Wasser an der Grenze zu der Betonwand verhindert.Due to the interface formed between the sealing material and the hardening fresh concrete is advantageously, in particular in addition to the conventional joint tape assembly at the joint between the wall bottom and bottom plate, a large-scale sealing of the concrete wall assembly given, which even in case of minor damage to the carrier plates spreading water prevented on the border to the concrete wall.
Die Trägerplatten können in erster vorteilhafter Ausführung aus Beton als Trägermaterial bestehen. Die Dichtungsbahn ist vorteilhafterweise über eine weitere kriechwasserdichte Grenzfläche zwischen der Trägerplatte und Dichtmaterial auf der der Trägerplatte zugewandten Seite fest mit der Trägerplatte verbunden, wofür die Beton-Trägerplatte an dem Dichtmaterial der Dichtungsbahn aushärtend erzeugt wird.The support plates may consist of concrete as a carrier material in the first advantageous embodiment. The geomembrane is advantageously connected via a further Kriechwasserdichte interface between the support plate and sealing material on the side facing the support plate fixed to the support plate, for which the concrete support plate is produced on the sealing material of the geomembrane curing.
In anderer vorteilhafter Ausführungsform können die Trägerplatten aus einem Kunststoff, insbesondere einem Hartschaum bestehen, mit welchem die Dichtungsbahn verklebt oder verschweißt sein kann. Die an der Außenseite der Beton-Wandanordnung verbleibenden Kunststoff-Trägerplatten können vorteilhafterweise als Wärmedämmschicht dienen.In another advantageous embodiment, the carrier plates may consist of a plastic, in particular a hard foam, with which the sealing web can be glued or welded. The remaining on the outside of the concrete wall assembly plastic carrier plates can advantageously serve as a thermal barrier coating.
Die Trägerplatten können für die Herstellung der Beton-Wandanordnung vorteilhafterweise durch gebräuchliche Schalungsplatten oder sonstige Schalungselemente außen abgestützt sein, um dem Druck des in den Schalungsraum eingebrachten Betons standzuhalten.The support plates can advantageously for the production of concrete wall assembly by conventional formwork panels or other formwork elements be supported outside to withstand the pressure of the introduced into the formwork space concrete.
In besonders vorteilhafter Weise kann die zumindest in einem unteren Bereich der Trägerplatte vorliegende Schicht aus Dichtmaterial mit einer mit dem Beton der Bodenplatte verbundenen und über die Oberfläche der Bodenplatte hinaus fortgeführten Dichtungsbahn, welche vorteilhafterweise gleichfalls mit dem Dichtmaterial beschichtet ist, verbunden sein und eine im wesentlichen durchgehende Schicht aus dem Dichtmaterial bilden. Die Dichtungsbahnen können überlappen und/oder mittels die Bahnenränder überdeckender Streifen verbunden sein. Eine Dichtungsbahn auf Seiten der Bodenplatte kann durch ein in den Beton der Bodenplatte teilweise eingebettetes, vorzugsweise flexibles Fugenband gegeben sein. In bevorzugter Ausführung ist eine solche Dichtungsbahn, wie z. B. in den eingangs genannten
In vorteilhafter Weiterbildung kann von der Dichtungsbahn der Trägerplatte an der Außenseite der Wandanordnung ein vertikal verlaufender Dichtstreifen nach außen wegführend angeordnet sein, welcher über die der Dichtungsbahn abgewandte Seite der Trägerplatte hinausragt. Der hinausragende Teil des Dichtungsstreifens kann vorteilhafterweise in einen Schalungsraum einer Anschlusswand hinein ragen und eine solche Anschlusswand kann an diesem Teil des Dichtstreifens anbetoniert werden, wobei der in den Schalungsraum ragende Teil des Dichtstreifens vorteilhafterweise mit dem Dichtmaterial beschichtet. Der Dichtstreifen ist in seinem unteren Bereich vorteilhafterweise mit einem zu der Anschlusswand führenden Anschluss-Fugenband verbunden.In an advantageous development of the sealing sheet of the support plate on the outside of the wall assembly, a vertically extending sealing strip may be arranged wegführend outwardly, which protrudes beyond the side facing away from the sealing sheet of the support plate. The protruding part of the sealing strip can advantageously protrude into a formwork space of a connection wall and such a connection wall can be concreted on this part of the sealing strip, wherein the protruding into the formwork space part of the sealing strip advantageously coated with the sealing material. The sealing strip is advantageously connected in its lower region with a leading to the connection wall connection joint tape.
Eine auf der dem Schalungsraum für die Wandanordnung zugewandten Seite einer Trägerplatte angeordnete Schicht aus dem Dichtmaterial kann auf vorteilhafte Weise kombiniert werden mit einer an sich gebräuchlichen Abstützung von Wandschalungen mittels in dem Schalungsraum zwischen gegenüber liegenden Schalungsplatten eingefügter Distanzrohren und von dem Beton getrennt durch diese und die Schalungsplatten hindurchgeführter Spannelemente, wobei die Schalungsplatten mittels der Spannelemente mit hoher Kraft gegeneinander verspannt werden und durch die Distanzrohre in definiertem Abstand entsprechend der vorgesehenen Betonwanddicke gehalten werden. In der Trägerplatte und der Dichtungsbahn wird für die Durchführung der Spannelemente eine Öffnung erzeugt. Ein Stützelement mit einer eine Öffnung umgebende Ringfläche wird auf der der Trägerplatte abgewandten und mit dem Dichtmaterial beschichteten Seite der Trägerbahn fluchtend mit der Öffnung in der Trägerplatte ausgerichtet und durch ein Distanzrohr beim Verspannen der Schalungsplatten mit der Ringfläche fest gegen die Schicht aus Dichtmaterial gepresst und wird dabei über das Dichtmaterial fest und dicht mit der Dichtungsbahn verklebt.An arranged on the formwork space for the wall assembly side facing a support plate layer of the sealing material can be combined in an advantageous manner with a conventional per se support of wall formwork by means inserted in the formwork space between opposite formwork panels spacer tubes and separated from the concrete by these and the Shuttering plates guided by clamping elements, wherein the shuttering panels are clamped by means of the clamping elements with high force against each other and are held by the spacer tubes at a defined distance corresponding to the intended concrete wall thickness. In the carrier plate and the geomembrane an opening is created for the implementation of the clamping elements. A support member having an annular surface surrounding an opening is aligned on the side facing away from the carrier plate and the sealing material side of the carrier web aligned with the opening in the carrier plate and pressed by a spacer tube during clamping of the shuttering panels with the annular surface firmly against the layer of sealing material and is thereby firmly and tightly glued over the sealing material with the geomembrane.
Besonders vorteilhaft ist ein Verfahren zur Herstellung einer Abdichtung einer Betondecke als Bauwerkteil, bei welchem eine Schalung für eine solche Decke vorbereitet und der Schalungsraum mit Frischbeton gefüllt wird, wobei typischerweise in dem Schalungsraum eine Bewehrung aus Baustahl angeordnet wird. In herkömmlicher Bauweise werden oberste, nicht mehr überbaute Dekkenplatten, z. B. als Flachdächer, nach dem Aushärten des Betons mit überlappenden Bitumenbahnen versehen, welche durch Erweichen des Bitumens mittels einer Flamme auf der Betonoberfläche verklebt werden. Die Verklebung, welche durch eine Vielzahl punktueller Verankerungen des Bitumens an der Betonoberfläche gebildet ist, ist mechanisch stabil und die überlappenden Bahne bilden eine wasserdichte Haut über der Betonoerfläche. Bei einer auch nur punktuellen Beschädigung der Bitumenbahnen kann aber an der Schadenstelle durchdringendes Wasser sich unterhalb der Bitumenbahnen zwischen dieser und der Betonoberfläche flächig ausbreiten und insbesondere an Durchbrüchen durch die Betonplatte, an Anschlussbereichen usw. in darunter liegende Bauwerksbereiche eindringen, wobei wegen der flächigen Ausbreitungsmöglichkeit zwischen Betonoberfläche und Bitumenbahnen eine Lokalisierung der Schadenstelle in den Bitumenbahnen erheblich erschwert ist.Particularly advantageous is a method for producing a seal of a concrete pavement as a building part, in which a formwork prepared for such a ceiling and the formwork space is filled with fresh concrete, typically in the formwork space a reinforcement of structural steel is arranged. In conventional construction, top, no longer covered ceiling panels, z. B. as flat roofs, provided after curing of the concrete with overlapping bituminous sheets, which are bonded by softening the bitumen by means of a flame on the concrete surface. The bonding, which is formed by a plurality of punctual anchorages of the bitumen on the concrete surface is mechanically stable and the overlapping web form a waterproof skin over the concrete surface. At a punctiform damage to the bituminous membranes but penetrating water at the point of damage can spread below the bituminous sheets between this and the concrete surface and penetrate in particular breakthroughs through the concrete slab, at connection areas, etc. in underlying building areas, where due to the area distribution between Concrete surface and bitumen membranes localization of the damage site in the bitumen membranes is considerably more difficult.
Erfindungsgemäß kann eine Abdichtung einer oberen Oberfläche einer Betonplatte in der Weise erfolgen, dass nach Einfüllen des fließfähigen Frischbetons in die vorbereitete, nach oben offene Schalungsform auf den noch feuchten Frischbeton vor dessen Verfestigung Trägerplatten, welche auf wenigstens einer Plattenseite mit einem Dichtmaterial der beschriebenen Art zumindest teilweise versehen sind, aufgelegt werden, wobei die mit dem Dichtmaterial versehene Seite dem Frischbeton zugewandt ist und auf diesem aufliegt. Da der Frischbeton noch fließfähig ist, ergibt sich eine flächige Anlage des Dichtmaterials an der Oberfläche der Frischbetonfüllung. Die Trägerplatten verbleiben an der Oberfläche des Frischbetons und beim Aushärten des Frischbetons zu der Beton-Deckenplatte bildet der Beton mit dem Dichtmaterial eine kriechwasserdichte Grenzfläche und zugleich eine feste mechanische Verbindung der Trägerplatten auf der Oberseite der Beton-Deckenplatte.According to the invention, a sealing of an upper surface of a concrete slab can take place in such a way that after filling the flowable fresh concrete in the prepared, upwardly open mold on the still moist fresh concrete prior to solidification support plates which on at least one side of the plate with a sealing material of the type described at least are partially provided, are placed, wherein the side provided with the sealing material facing the fresh concrete and rests on this. Since the fresh concrete is still flowable, results in a flat contact of the sealing material on the surface of the fresh concrete filling. The support plates remain on the surface of the fresh concrete and when curing the fresh concrete to the concrete ceiling slab, the concrete with the sealing material forms a Kriechwasserdichte interface and at the same time a solid mechanical connection of the support plates on top of the concrete ceiling slab.
Vorteilhafterweise wird die Fläche der Oberseite der Deckenplatte durch eine Mehrzahl von seitlich nebeneinander angeordneten Trägerplatten abgedeckt. Fugen zwischen aneinander angrenzenden Trägerplatten werden vorteilhafterweise durch die Fugen überbrückende Streifen auf den dem Beton zuweisenden Plattenseiten der Trägerplatten überbrückt, wobei diese Streifen vorteilhafterweise gleichfalls mit dem Dichtmaterial beschichtet sind. Die Streifen können als separate Streifen mit beiden an einer Fuge aneinander grenzenden Platten verbunden, vorzugsweise verklebt sein oder können als Fortsetzung einer Trägerfolie, welche mit den Trägerplatten verbunden ist und das Dichtmaterial trägt, seitlich über die Plattenfläche überstehende, entlang der Plattenkanten verlaufende Streifen bilden.Advantageously, the surface of the top of the ceiling plate is covered by a plurality of side by side arranged carrier plates. Joints between adjoining support plates are advantageously provided by the joints bridging strips on the concrete facing Board sides of the carrier plates bridged, these strips are advantageously also coated with the sealing material. The strips can be connected as separate strips with two plates adjoining one another on a joint, preferably adhesively bonded or, as a continuation of a carrier film which is connected to the carrier plates and carries the sealing material, form laterally over the plate surface protruding strips extending along the plate edges.
Vorteilhafterweise sind die Trägerplatten in sich so formstabil, dass die Trägerplatten, insbesondere in Ausführung aus geschäumtem Kunststoff, nach dem Auflegen auf die Oberfläche des noch fließfähigen Frischbetons begehbar sind, wobei durch das hohe spezifische Gewicht und die Viskosität des Betons und typische Plattengrößen von über 1m2 die Trägerplatten beim Betreten durch eine Person nicht nennenswert in den Beton eingedrückt werden, so dass verlegte Trägerplatten ihrerseits wieder als Arbeitsfläche für das Verlegen weiterer Platten dienen können.Advantageously, the support plates are so dimensionally stable in themselves that the support plates, in particular in the form of foamed plastic, are passable after laying on the surface of the still flowable fresh concrete, said by the high specific gravity and the viscosity of the concrete and typical plate sizes of about 1m 2 the support plates are not appreciably pressed into the concrete when entering by a person, so that laid carrier plates in turn can serve as a working surface for laying more plates.
Die kriechwasserdichte Grenzfläche zwischen dem Dichtmaterial und der Betonoberfläche der ausgehärteten Deckenplatte verhindern auch bei Beschädigung einer Trägerplatte und gegebenenfalls einer mit dieser verbundenen, das Dichtmaterial tragenden Folie das weitere Ausbreiten von Wasser über die Schadenstelle hinaus. Selbst lokale Fehlstellen, an welchen das Dichtmaterial nicht in ausreichendem Kontakt mit dem Frischbeton gestanden hat und deshalb keine kriechwasserdichte Grenzfläche vorliegt, erlauben die Ausbreitung von Wasser lediglich über die Erstreckung einer solchen lokalen Fehlstelle, welche typischerweise nur einige Quadratzentimeter beträgt. Eine weitergehende Ausbreitung ist durch die eine solche Fehlstelle umgebende und eingrenzende kriechwasserdichte Grenzfläche verhindert.The creep-water-tight interface between the sealing material and the concrete surface of the cured ceiling slab prevents further spreading of water beyond the point of damage even if a support plate is damaged and, if necessary, a foil carrying the sealing material. Even local imperfections where the sealing material has not been in sufficient contact with the fresh concrete and therefore does not have a creep-water-tight interface, allow the propagation of water only over the extent of such a local defect, which is typically only a few square centimeters. Further spreading is prevented by the creep-water-tight interface surrounding and delimiting such a defect.
Während bei den vorstehend beschriebenen Verfahren ein gegen das Eindringen von Wasser abgedichtetes Bauwerkteil neu erstellt wird, besteht häufig auch Bedarf, bestehende Bauwerkteile nachträglich gegen das Eindringen von Wasser in einem von einer Außenwandanordnung umgebenen Innenraum abzudichten. Dies kann insbesondere erforderlich werden wenn erst nach Erstellung eines Bauwerkteils, z. B. eines Gebäudekellers der Wasserpegel in der Umgebung steigt. Eine solche Situation kann beispielsweise gegeben sein in Bergbaugebieten, wenn nach Ende des Abbaus der zuvor künstlich abgesenkte Grundwasserspiegel ansteigt und das Niveau von Gebäudekellern erreicht.While in the methods described above, a sealed against the ingress of water building part is recreated, there is often also a need to subsequently seal existing building parts against the ingress of water in a surrounded by an outer wall assembly interior. This may be necessary in particular if only after creation of a building part, z. B. a building basement of the water level rises in the area. Such a situation may exist in mining areas, for example, when, after the end of mining, the previously artificially lowered groundwater level rises and reaches the level of building basements.
Ein erstes Verfahren zur nachträglichen Abdichtung eines Bauwerkteils nimmt eine solche Abdichtung von der Außenseite her vor. Die Außenwand, worunter in diesem Fall allgemein die Außenfläche des Bauwerkteils einschließlich der Seitenfläche eines Fundaments oder einer Bodenplatte verstanden sei, wird bis zu einem unteren Bereich von umgebendem Material, insbesondere Erdreich freigelegt. In dem unteren Bereich der Außenwand wird deren Oberfläche für eine wasserdichte Verbindung mit einem ersten Betonmaterial als untere Abdichtung vorbereitet. Die Vorbereitung kann insbesondere einen Abtrag einer äußeren Schicht der Außenwand, einer Aufrauhung der Oberfläche und/oder einer Behandlung der Oberfläche mit einer Grundierung, z. B. einem sogenannten Primer, umfassen. Es ist an sich bekannt, an einer derart vorbereiteten Oberfläche von bereits ausgehärtetem Beton einen weitgehend wasserdichten Anschluss zu einem mit der Oberfläche neu in Kontakt gebrachten und ausgehärteten Frischbeton zu erreichen, wobei das erste Betonmaterial dieses Frischbetons u. U. eine besondere Zusammensetzung besitzt. Die Vorbereitung der alten Betonoberfläche ist relativ aufwendig, durch die Beschränkung auf den unteren Bereich der Außenwand aber in vertretbarem Rahmen.A first method for subsequent sealing of a structural part takes such a seal from the outside before. The outer wall, which in this case is generally understood to mean the outer surface of the building part, including the side surface of a foundation or a floor slab, is exposed to a lower area of surrounding material, in particular soil. In the lower part of the outer wall, the surface thereof is prepared for waterproof connection with a first concrete material as the lower seal. The preparation may in particular be a removal of an outer layer of the outer wall, a roughening of the surface and / or a treatment of the surface with a primer, for. B. a so-called primer include. It is known per se to achieve a largely watertight connection to a newly contacted with the surface and hardened fresh concrete on such a prepared surface of already hardened concrete, wherein the first concrete material of this fresh concrete u. U. has a special composition. The preparation of the old concrete surface is relatively expensive, but by the restriction to the lower portion of the outer wall but within reasonable limits.
Eine Plattenanordnung mit wenigstens einer Trägerplatte wird an der Außenseite der Außenmauer mit aufrechter Plattenfläche angeordnet. Die Trägerplatte weist vorteilhafterweise zumindest im Bereich ihrer Unterkante eine Dichtungsbahn auf, die mit einem Dichtmaterial beschichtet ist, welches mit aushärtendem Frischbeton eine kriechwasserdichte Grenzfläche bildet. Frischbeton wird in dem unteren Bereich der Außenwand eingebracht und mit der vorbereiteten Oberfläche im unteren Bereich der Außenwand in Kontakt gebracht. Die Menge des Frischbetons ist so bemessen, dass der Frischbeton auch das Dichtmaterial im Bereich der Unterkante der Trägerplatte kontaktiert und beim Aushärten sowohl an der vorbereiteten Oberfläche der Außenwand als auch an dem Dichtmaterial im Bereich der Unterkante der Trägerplatte kriechwasserdichte Grenzflächen und einen zwischen Trägerplatte und Außenwand durchgehenden Betonkörper bildet.A plate assembly having at least one support plate is disposed on the outside of the outer wall with an upright plate surface. The support plate advantageously has, at least in the region of its lower edge, a sealing web which is coated with a sealing material which forms a creep-water-tight interface with hardening fresh concrete. Fresh concrete is introduced into the lower part of the outer wall and brought into contact with the prepared surface in the lower part of the outer wall. The amount of fresh concrete is such that the fresh concrete also contacts the sealing material in the region of the lower edge of the carrier plate and on hardening both on the prepared surface of the outer wall and on the sealing material in the region of the lower edge of the carrier plate creep-water-tight interfaces and between the support plate and outer wall forms continuous concrete body.
Die Trägerplatte kann bereits vor dem Einbringen des Frischbetons des ersten Betonmaterials vor der Außenwand positioniert sein oder nach Einbringen des ersten Betonmaterials mit der Unterkante in dieses eingesenkt werden. Die Plattenanordnung kann vorteilhafterweise mehrere Trägerplatten mit untereinander verbundenen Dichtungsbahnen enthalten.The carrier plate can already be positioned in front of the outer wall prior to the introduction of the fresh concrete of the first concrete material or can be sunk into it after introduction of the first concrete material with the lower edge. The plate assembly may advantageously include a plurality of carrier plates with interconnected sealing webs.
Die Trägerplatte ist vorteilhafterweise von der Außenwand beabstandet angeordnet und in den zwischen Außenwand und Trägerplatte gebildeten Zwischenraum wird vorteilhafterweise zweites Betonmaterial eingebracht und ausgehärtet. Das zweite Betonmaterial kann von dem ersten Betonmaterial verschieden und insbesondere bei geringem Abstand der Trägerplatte von der Außenwand durch einen sogenannten Fließbeton gebildet sein. In vorteilhafter Ausführung kann die Trägerplatte auf ihrer der Außenwand zugewandten Fläche überwiegend oder vollständig mit der Dichtungsbahn mit dem Dichtmaterial versehen sein und insbesondere kann der Frischbeton aus dem in dem Zwischenraum eingebrachten zweiten Betonmaterial beim Aushärten an dem Dichtmaterial mit diesem eine kriechwasserdichte Grenzfläche bilden.The support plate is advantageously arranged spaced from the outer wall and in the space formed between the outer wall and the support plate advantageously second concrete material is introduced and cured. The second concrete material can be different from the first concrete material and in particular be formed at a small distance of the support plate from the outer wall by a so-called fluid concrete. In an advantageous embodiment, the support plate may be provided on its outer wall facing surface predominantly or completely with the sealing web with the sealing material and in particular, the fresh concrete from the in the space introduced second concrete material when curing on the sealing material with this form a creep-water-tight interface.
Die Trägerplatte kann vorteilhafterweise aus Beton, in anderer Ausführung auch aus Kunststoff bestehen und die Dichtungsbahn kann auf eine der bereits beschriebenen Weisen mit der Trägerplatte verbunden werden. Die Dichtungsbahn kann auch allein durch eine auf der Oberfläche der Trägerplatte vorliegende Schicht aus Dichtmaterial gebildet sein.The support plate can advantageously be made of concrete, in another embodiment also made of plastic and the geomembrane can be connected in one of the ways already described with the support plate. The geomembrane may also be formed solely by a layer of sealing material present on the surface of the carrier plate.
Die Dichtungsbahnanordnungen können insbesondere zumindest teilweise Schichten mit dem genannten Dichtmaterial enthalten, welches mit aushärtendem Frischbeton eine kriechwasserdichte Grenzfläche bildet.The geomembrane arrangements may in particular at least partially contain layers with said sealing material, which forms a creep-water-tight interface with hardening fresh concrete.
Die Boden-Dichtungsbahnanordnung kann vorteilhafterweise durch mehrere untereinander verbundene Dichtungsbahnen gebildet sein, welche in bevorzugter Ausführung jeweils mit einer Boden-Trägerplatte verbunden sind. Die mehreren Boden-Trägerplatten können auf der dem Innenraum abgewandten oder vorzugsweise der dem Innenraum zugewandten Seite der Boden-Dichtungsbahnanordnung liegen. In letzterem Fall sind die Trägerplatten vorteilhafterweise seitlich voneinander beabstandet angeordnet und die Dichtungsbahnen sind um die Trägerplatten und zwischen diesen mit dem Dichtmaterial beschichtet. Über die dem Innenraum zuweisenden Boden-Trägerplatten ist die Anordnung vorteilhafterweise beim Aufbau besonders vorteilhaft begehbar.The bottom sealing sheet arrangement may advantageously be formed by a plurality of interconnected sealing sheets, which are connected in a preferred embodiment in each case with a bottom support plate. The plurality of base support plates may be located on the side facing away from the interior or preferably the interior facing side of the bottom sealing sheet arrangement. In the latter case, the support plates are advantageously arranged laterally spaced from each other and the geomembranes are to the support plates and between them with the sealing material coated. About the interior assigning floor support plates, the arrangement advantageously during construction particularly advantageous walkable.
Die Wand-Dichtungsbahnanordnung kann gleichfalls vorteilhafterweise mehrere Dichtungsbahnen enthalten, welche untereinander und mit der Boden-Dichtungsbahnanordnung unter Bildung der wasserdichten Wanne verbunden, insbesondere verschweißt oder verklebt sein können. Die Dichtungsbahnen können in vorteilhafter Ausführung auf Wand-Trägerplatten befestigt sein. Die Wand-Trägerplatten können vorteilhafterweise nach unten bis in die Boden-Innenplatte reichen und dabei durch diese in ihrer Position stabilisiert sein. Die Wand-Trägerplatten oder die Wand-Dichtungsbahnanordnung können auch an der Innenwand des Bauwerkteils befestigt sein. Die Wand-Trägerplatten können auf der dem Innenraum zugewandten Seite oder auf der dem Innenraum abgewandten Seite der Wand-Dichtungsbahnanordnung angeordnet sein. Durch die Ausgestaltung eines Schalungselements als eine formstabile Trägerplatte mit einer an wenigstens einer Plattenfläche von der Trägerplatte weg weisenden Dichtungsbahn, welche die Ausbreitung von Wasser verhindert, insbesondere einer mit aushärtendem Beton eine kriechwasserdichte Grenzfläche bildenden Oberfläche, insbesondere einer Schicht aus einem Dichtmaterial der genannten Art, ergibt sich ein besonders vorteilhaft in Ortbetonweise zu handhabendes in sich hinreichend formstabiles Element. Insbesondere kann der Träger aus einem Kunststoff bestehen, wobei ein Kunststoff-Hartschaum die Handhabbarkeit durch geringes Gewicht begünstigt und zugleich weitere Funktionen wie einen mechanischen Schutz einer Folie und/oder kriechwasserdichten Grenzfläche oder eine Wärmeisolation bewirken kann.The wall sealing sheet arrangement may likewise advantageously comprise a plurality of sealing sheets, which may be connected to each other and to the ground sealing sheet arrangement to form the watertight tray, in particular welded or glued. The geomembranes may be secured in an advantageous embodiment on wall support plates. The wall support plates can advantageously extend down to the bottom inner plate and thereby be stabilized by this in position. The wall support plates or the wall sealing web arrangement can also be attached to the inner wall of the building part. The wall support plates may be arranged on the side facing the interior or on the side facing away from the interior of the wall sealing web arrangement. By the configuration of a formwork element as a dimensionally stable support plate with a on at least one plate surface facing away from the support plate geomembrane, which prevents the spread of water, in particular a hardening concrete a creeping water-tight interface surface, in particular a layer of a sealing material of the type mentioned, results in a particularly advantageous in Ortbetonweise to be handled in sufficiently dimensionally stable element. In particular, the carrier can consist of a plastic, wherein a rigid plastic foam favors the handling by low weight and at the same time can perform other functions such as a mechanical protection of a film and / or Kriechwasserdichten interface or heat insulation.
Die genannte Oberfläche kann in erster Ausführung durch eine mit Vorsprüngen und/oder Vertiefungen versehene und dadurch nicht ebene Fläche, vorzugsweise aus Kunststofffolie, gegeben sein, deren Kriechwasserdichtigkeit sich insbesondere aus einer großen Kriechstrecke über die Vorsprünge und Vertiefungen bei gleichzeitig hohem Widerstand gegen Ausbreitung von Wasser entlang der Grenzfläche ergibt. Die Kriechwasserdichtigkeit kann in diesem Fall darin bestehen, dass eine Ausbreitung von Wasser entlang der Grenzfläche in geringem Radius von z.B. wenigen Zentimetern um eine Eintrittstelle möglich, aber zugleich auf einen solchen geringen Ausbreitungsradius beschränkt ist.Said surface may be given in the first embodiment by a provided with projections and / or depressions and thus non-planar surface, preferably made of plastic film whose Kriechwasserdichtigkeit particular from a large creepage distance on the projections and depressions at the same time high resistance to the spread of water along the interface. The creep water tightness in this case may be that of spreading water along the interface in a small radius of e.g. a few centimeters around an entry point possible, but at the same time limited to such a small radius of spread.
Vorzugsweise ist die genannte Oberfläche durch eine Schicht aus dem erwähnten, aus dem Stand der Technik bekannten Dichtmaterial gegeben, welches und mit aushärtendem Beton eine kriechwasserdichte Grenzfläche bildet und als wesentlichen Bestandteil Bitumen enthält.Preferably, said surface is provided by a layer of said sealing material known in the art which forms a creep-water-tight interface with hardening concrete and contains bitumen as an essential ingredient.
Die Schicht aus Dichtmaterial, welches mit aushärtendem Frischbeton eine kriechwasserdichte Grenzfläche bildet, kann direkt auf dem Trägermaterial oder in bevorzugter Ausführung auf einer Folie aufgebracht sein. Die Folie kann vorzugsweise zum Anschluss an benachbarte Schalungselemente und/oder Dichtmaterialschichten über eine oder mehrere Kanten des plattenförmigen Trägers hinaus fortgesetzt sein. Die Träger können vorteilhafterweise auf der Baustelle aus gegebenen Plattengrößen durch Zerteilen der Platten und/oder durch Zusammenfügen von mehreren plattenförmigen Trägern auf die jeweils benötigten Flächen angepasst werden. Die Schicht aus Dichtmaterial ist zumindest auf einem Teil der Plattenfläche des Schalungselements vorgesehen.The layer of sealing material, which forms a creep-water-tight interface with hardening fresh concrete, can be applied directly to the substrate or in a preferred embodiment on a film. The film may preferably be continued for connection to adjacent formwork elements and / or layers of sealant material over one or more edges of the plate-shaped support. The carriers can be advantageously adapted to the site from given plate sizes by dividing the plates and / or by joining several plate-shaped carriers to the respective required areas. The layer of sealing material is provided at least on a part of the plate surface of the formwork element.
Die Erfindung ist nachfolgend anhand von vorteilhaften Ausführungsbeispielen unter Bezugnahme auf die Abbildungen noch eingehend veranschaulicht. Dabei zeigt:
- Fig. 1
- Ausführungen von Schalungselementen,
- Fig. 2
- eine erste Ausführung einer Betonwand in Ortbetonbauweise,
- Fig. 3
- eine Variante zu
Fig. 2 mit ausgegossenem Spalt, - Fig. 4
- eine Ausführung mit Fugenbandanbindung,
- Fig. 5
- Schalungselemente bei der Herstellung einer Bodenplatte,
- Fig. 6
- einen Wandanschluss zu
Fig. 5 , - Fig. 7
- ein Schalungselement zu
Fig. 5 in gestrecktem Zustand, - Fig. 8
- das Schalungselement nach
Fig. 7 in abgewinkeltem Zustand, - Fig. 9
- ein Randschalungselement für eine Betonplatte,
- Fig. 10
- eine Anordnung mit einer Anschlusswand,
- Fig. 11
- eine nachträgliche nicht erfindungsgemäße Abdichtung eines Kellers von innen,
- Fig. 12
- eine zu
Fig. 11 alternative nicht erfindungsgemäße Innenabdichtung, - Fig. 13
- bis
Fig. 15 eine nachträgliche Außenabdichtung, - Fig. 16
- ein Detail eines Schalungselements an einer Spannstelle,
- Fig. 17
- eine Spannstelle,
- Fig. 18
- ein abwinkelbares Schalungselement als Variante zu
Fig. 7 und Fig. 8 , - Fig. 19
- eine Ausführung eines abwinkelbaren Schalungselements in einem Eckbereich,
- Fig. 20
- eine Schrittabfolge für die Herstellung eines Bauwerkteils,
- Fig. 21
- die Herstellung einer Abdichtung einer Deckenplatte.
- Fig. 1
- Versions of formwork elements,
- Fig. 2
- a first embodiment of a concrete wall in cast-in-situ construction,
- Fig. 3
- a variant too
Fig. 2 with poured gap, - Fig. 4
- a version with joint tape connection,
- Fig. 5
- Shuttering elements in the manufacture of a floor slab,
- Fig. 6
- a wall connection to
Fig. 5 . - Fig. 7
- a formwork element to
Fig. 5 in the stretched state, - Fig. 8
- the formwork element after
Fig. 7 in angled condition, - Fig. 9
- an edge formwork element for a concrete slab,
- Fig. 10
- an arrangement with a connecting wall,
- Fig. 11
- a subsequent non-inventive sealing of a cellar from the inside,
- Fig. 12
- one too
Fig. 11 alternative non-inventive inner seal, - Fig. 13
- to
Fig. 15 a subsequent external sealing, - Fig. 16
- a detail of a shuttering element at a clamping point,
- Fig. 17
- a tension point,
- Fig. 18
- an angled formwork element as a variant to
FIGS. 7 and 8 . - Fig. 19
- an embodiment of an angled formwork element in a corner region,
- Fig. 20
- a sequence of steps for the manufacture of a building part,
- Fig. 21
- the manufacture of a seal of a ceiling tile.
In
In
Bei Ausführung der Trägerplatte TP aus Beton ist die Trägerplatte TP vorteilhafterweise über eine Schicht aus dem genannten Dichtmaterial anstelle der Kleberschicht und eine zwischen dem Beton der Trägerplatte und dem Dichtmaterial ausgebildete kriechwasserdichte Grenzfläche mit der Folie TF verbunden. Vorzugsweise wird hierfür bei der Herstellung des Hilfselements das Betonmaterial der Trägerplatte an der Dichtmaterialschicht ausgehärtet.When the carrier plate TP is made of concrete, the carrier plate TP is advantageously connected to the film TF via a layer of said sealing material instead of the adhesive layer and a creep-water-tight interface formed between the concrete of the carrier plate and the sealing material. For this purpose, in the production of the auxiliary element, the concrete material of the carrier plate is preferably cured on the sealing material layer.
Das Dichtmaterial weist typischerweise selbst stark klebende Eigenschaften auf, so dass auch bei nicht aus Beton bestehender Trägerplatte die Folie TF über eine Schicht aus Dichtmaterial mit Trägerplatte verbunden sein kann. Das in
Bei dem in
Das Klebematerial KM, welches in den Beispielen nach
In
In anderer nicht skizzierter Ausführungsform kann die mit der Trägerplatte verbundene Dichtungsbahn eine sogenannte, an sich bekannte Bitumenfolie sein, bei welcher ein typischerweise faseriges, eine Trägerfolie bildendes Material mit Bitumen durchsetzt ist. Eine solche Bitumenfolie auf dem plattenförmigen Träger kann insbesondere durch eine Oberflächenrauhigkeit und/oder an der Oberfläche vorliegendem Bitumen eine wasserdichte Grenzfläche mit aushärtendem Beton bilden. In wieder anderer Ausführung kann die dem Beton zuweisende Oberfläche durch eine mit Vorsprüngen und/oder Vertiefungen uneben strukturierte Kunststoffoberfläche gebildet sein.In other unspecified embodiment, the sealing sheet connected to the carrier plate may be a so-called bituminous foil known per se, in which a typically fibrous material forming a carrier foil is interspersed with bitumen. Such a bitumen film on the plate-shaped carrier can form a water-tight interface with hardening concrete, in particular by a surface roughness and / or bitumen present on the surface. In yet another embodiment, the surface facing the concrete may be formed by a plastic surface which is unevenly structured with projections and / or depressions.
Die Merkmale der verschiedenen Ausführungen der Schalungselementen nach
Die Dichtungsbahn auf einer Plattenfläche einer Trägerplatte kann auch ohne Folie allein durch reine Schicht aus dem Dichtmaterial bestehen, welche unmittelbar auf die Plattenfläche aufgebracht ist.The geomembrane on a plate surface of a carrier plate can also be made without a film solely by a pure layer of the sealing material, which is applied directly to the plate surface.
Nach Aushärten der Bodenplatte BP werden auf dieser in gebräuchlicher Weise eine äußere Plattenschalung SA und eine innere Plattenschalung SI aufgestellt und in definierter gegenseitiger Position zueinander gehalten. In dem Zwischenraum zwischen den beiden Schalungsplatten SA und SI wird an der diesem Zwischenraum zuweisenden Innenseite der äußeren Schalungsplatte SA ein Schalungselement der in
An der Unterseite und der Seitenfläche der Bodenplatte sowie an der Außenseite des Schalungselements SHD anstehendes Wasser kann zwar an der Oberseite OS der Bodenplatte BP an deren Grenzfläche zu der Wandplatte WP langsam hindurchdringen, gelangt hierbei aber nur bis zu dem Fugenband und kann dieses wegen der beim Aushärten des Frischbetons mit dem Dichtmaterial gebildeten kriechwasserdichten Grenzfläche nicht überwinden. Das zwischen Oberseite OS der Bodenplatte BP und der Unterkante der Wandplatte WP vordringende Wasser kann auch nicht an der Außenseite der Beton-Wandplatte nach oben dringen, weil das Dichtmaterial DM im Bereich der Unterkante des Schalungselements SHD mit dem Beton der Wandplatte wiederum eine kriechwasserdichte Grenzfläche bildet. Der Beton der Wandplatte WP und der Bodenplatte BP ist, wie vorausgesetzt, in sich wasserundurchlässig. Es entsteht damit durch Verwendung des einfach handzuhabenden Schalungselements innerhalb einer gebräuchlichen Plattenschalung für die Wandplatte WP ein in Ortbetonbauweise hergestelltes Bauwerkteil, welches auch bei drükkend anstehendem Wasser dauerhaft dicht ist. Insbesondere von Vorteil ist, dass die Handhabung des Schalungselements an der Baustelle aus sich heraus einfach verständlich ist und deshalb Fehler durch falsche Handhabung kaum zu befürchten sind. Die dem Beton zuweisenden Flächen von Dichtmaterial sind, solange sie beim Aufbau der Schalung noch zugänglich sind, sowohl an den Schalungselement als auch an dem Fugenband FB vorteilhafterweise mit einer Schutzfolie, beispielsweise einer Kunststofffolie oder einem Wachspapier, abgedeckt und werden erst im Verlauf der Aufstellung der Schalung freigelegt.Although at the bottom and the side surface of the bottom plate and on the outside of the formwork element SHD pending water can penetrate slowly on the top OS of the bottom plate BP at the interface to the wall plate WP, but this passes only up to the joint tape and this can because of the Curing the fresh concrete with the sealing material formed Kriechwasserdichten interface not overcome. The penetrating water between the upper side OS of the bottom plate BP and the lower edge of the wall plate WP water can not penetrate up to the outside of the concrete wall plate, because the sealing material DM forms in the region of the lower edge of the shuttering element SHD with the concrete of the wall plate turn a creeper-water-tight interface , The concrete of the wall panel WP and the bottom panel BP is, as provided, impermeable to water. It thus arises by using the easy-to-handle formwork element within a conventional slab formwork for the wall plate WP made in Ortbetonbauweise structural part, which is permanently tight even when urgently pending water. In particular, it is advantageous that the handling of the formwork element at the construction site out of itself is easy to understand and therefore errors due to incorrect handling are hardly to be feared. The concrete facing surfaces of sealing material, as long as they are still accessible in the construction of the formwork, both the shuttering element and the joint tape FB advantageously with a protective film, such as a plastic film or a wax paper, covered and are only in the course of installation of the Formwork exposed.
In
In
Vorteilhafterweise ist in der Ausführung nach
Die Schalungselemente SHS seitlich der Bodenplatte und SHO an der Oberseite der Bodenplatte in deren Randbereich sind vorteilhafterweise durch ein im Ausgangszustand einheitliches Element gebildet, welches im Ausgangszustand in
In
Die Errichtung der Außenwand AW erfolgt beispielsweise in zu
Durch die Führung des Dichtstreifens DS von der an der Außenseite des Betons der Außenwand AW anliegenden Dichtungsbahn DBA weg in Richtung der Anschlußwand ergibt sich ein besonders vorteilhafter dichter Abschluß der Außenwand auch an der Anschlußfuge zur Anschlußwand unter gleichzeitig durchgehender Wärmedämmung mittels der Trägerplatten WDW, WDA.By guiding the sealing strip DS of the voltage applied to the outside of the concrete of the outer wall AW geomembrane DBA away in the direction of the connection wall results in a particularly advantageous tight seal the outer wall also at the connecting joint to the connection wall under the same continuous thermal insulation by means of the support plates WDW, WDA.
Die Schalungselemente der in
Die vorzugsweise wieder durch Folien gebildeten Dichtungsbahnen der einzelnen Schalungselemente sind bei den Wand-Schalungselementen mit Wand-Trägerplatten WTP zu einer Wand-Dichtungsbahnanordnung und bei den Boden-Schalungselementen mit Boden-Trägerplatten zu einer Boden-Dichtungsbahnanordnung verbunden, welche im Fußbereich der Wand-Dichtungsbahnanordnung und im Randbereich der Boden-Dichtungsbahnanordnung miteinander verbunden sind, wobei die Wand- und/oder die Boden-Dichtungsbahnanordnung unter den Unterkanten der Wand-Trägerplatten WTP hindurch geführt ist. Die Verbindung der einzelnen Dichtungsbahnen zu den geschlossenen Flächen der Dichtungsbahnanordnungen und deren gegenseitige Verbindung kann durch Überlappung von Rändern von Dichtungsbahnen in Überlappungsbereichen UL oder durch Dichtungsbahnfugen überdeckende Dichtungsstreifen und ein Verkleben, Verschweißen oder Vergießen von Verbindungsbereichen erfolgen. Dem Innenraum IR zuweisende freie Flächenbereiche der Wand- und/oder der Boden-Dichtungsbahnanordnung sind vorteilhafterweise mit dem genannten Dichtmaterial beschichtet. Durch die dem Innenraum IR zuweisenden Boden-Trägerplatten ist die gesamte Anordnung vorteilhafterweise problemlos begehbar.The preferably again formed by films geomembrane of the individual formwork elements are connected to the wall formwork elements with wall support plates WTP to a wall sealing web assembly and the bottom formwork elements with bottom support plates to a bottom sealing web assembly, which in the foot region of the wall sealing web assembly and are connected together in the edge region of the ground-sealing-web arrangement, wherein the wall and / or the ground-sealing-web arrangement is guided under the lower edges of the wall-supporting plates WTP. The connection of the individual geomembranes to the closed surfaces of the geomembrane assemblies and their mutual connection can be done by overlapping edges of geomembranes in overlapping areas UL or by sealing web joints overlapping sealing strips and bonding, welding or potting compound areas. Free areas of the wall and / or the floor sealing strip arrangement facing the interior IR are advantageously coated with the sealing material mentioned. By assigning the interior IR floor support plates, the entire arrangement is advantageously accessible without difficulty.
Auf die Boden-Trägerplatten BTP und die freien Flächen der Boden-Dichtungsbahnanordnung wird vorteilhafterweise eine Schicht aus Frischbeton aufgebracht, welche zu einer Boden-Innenplatte IB aushärtet und durch ihr Gewicht ein Aufschwimmen oder Aufwölben der Boden-Schalungselemente verhindert. Die auf der Bestands-Bodenplatte WPA bzw. einem auf dieser verlegten Boden unter Zwischenlage einer der Dichtungsbahnanordnungen aufstehenden und dadurch bis unter die Oberseite der Boden-Innenplatte IB ragenden Wand-Trägerplatten werden durch die Boden-Innenplatte IB sicher in ihrer Lage entlang der Wandplatten WBA stabilisiert. Die Wand-Trägerplatten können zusätzlich durch Verankerungselemente an den Wandplatten WPA befestigt werden. Die Höhe der Wandplatten bzw. der Wand-Dichtungsbahnanordnung richtet sich nach dem maximal erwarteten Pegelstand außen anstehenden Wassers.On the floor support plates BTP and the free surfaces of the ground-sealing membrane arrangement, a layer of fresh concrete is advantageously applied, which cures to a bottom inner plate IB and prevents by their weight floating or buckling of the bottom formwork elements. The on the existing base plate WPA or a laid on this floor with the interposition of one of the sealing sheet arrangements upstanding and thereby projecting below the top of the bottom inner panel IB wall support plates are securely through the bottom inner panel IB in position along the wall panels WBA stabilized. The wall support plates can additionally be fastened by anchoring elements to the wall panels WPA. The height of the wall panels or the wall sealing sheet arrangement depends on the maximum expected water level outside pending water.
In
Auf die Boden-Trägerplatte BTP wird wieder eine Betonschicht für eine Boden-Innenplatte IB aufgebracht (
Nach Aushärten der Boden-Innenplatte wird von der Wand-Dichtungsbahn zum Innenraum hin versetzt eine Schalungsanordnung VWS angeordnet, welche einen Schalungsraum für eine Vorsatzwand begrenzt. Dieser Schalungsraum wird mit Frischbeton BV ausgefüllt (
Ein anderes Beispiel für den Einsatz der Schalungselemente mit der Schicht aus Dichtmaterial im Sanierungsfall ist in
Eine besonders vorteilhafte Ausführung eines Schalungselements sieht vor, dass in die Trägerplatte Teile für Spannstellen integriert werden. Spannstellen dienen dazu, gegenüberliegende Schalungsplatten unter Zwischenfügung von Distanzhaltern für die Zeit des Befüllens mit Beton bis zu dessen Aushärtung in definiertem Abstand zu halten. In
Ein Schalungselement mit einem Einsatz nach Art der
In anderer, in
In
Das abgewinkelte Schalungselement nach
An der Oberkante des ersten Plattenabschnitts ABS schließt sich ein zweiter Plattenabschnitt ABH an, welcher im wesentlichen horizontal verläuft und dessen Tiefe UBP in horizontaler Richtung im wesentlichen dem seitlichen Überstand der zu gießenden Bodenplatte über die Außenfläche der auf der Bodenplatte aufzubauenden Seitenwand ist. An den zweiten Plattenabschnitt ABH schließt sich an dessen dem ersten Plattenabschnitt ABS abgewandten Ende ein dritter Plattenabschnitt AWA an, welcher mit seiner Plattenebene im wesentlichen vertikal ausgerichtet ist.At the upper edge of the first plate section ABS is followed by a second plate section ABH, which extends substantially horizontally and the depth UBP in the horizontal direction is substantially the lateral projection of the base plate to be cast on the outer surface of the side wall to be built on the bottom plate. At the second plate section ABH, at the end facing away from the first plate section ABS, a third plate section AWA adjoins, which is oriented substantially vertically with its plate plane.
Die dem Schalungsraum für die Bodenplatte bzw. der auf dieser zu errichtenden Seitenwand zugewandten Flächen des ersten, zweiten und dritten Plattenabschnitts sind vorteilhafterweise mit dem bereits mehrfach beschriebenen Dichtmaterial DM versehen, wobei vorteilhafterweise eine über ersten, zweiten und dritten Abschnitt durchgehende Trägerfolie auf den Platten befestigt ist und ihrerseits auf der den Platten abgewandten Folienseite mit dem Dichtmaterial beschichtet ist.The shuttering space for the base plate or on this to be erected side wall facing surfaces of the first, second and third plate portion are advantageously provided with the sealing material DM already described several times, advantageously secured via a first, second and third section continuous support film on the plates is and in turn is coated on the side facing away from the plates side of the film with the sealing material.
In der gestreckten Form des Schalungselements nach
Zwischen dem ersten Plattenabschnitt ABS und den zweiten Plattenabschnitt ABH ist ein zur Unterkante UKA des ersten Plattenabschnitts paralleler Schnitt SG vorgesehen, welcher vorzugsweise über den überwiegenden Teil der Plattendicke durchgeht. Zwischen dem zweiten Plattenabschnitt ABH und dem dritten Plattenabschnitt AWA ist eine durch zwei entgegen gesetzt geneigte Gehrungsflächen gebildete Nut NG vorgesehen.Between the first plate section ABS and the second plate section ABH, a section SG parallel to the lower edge UKA of the first plate section is provided which preferably passes over the predominant part of the plate thickness. Between the second plate section ABH and the third plate portion AWA is formed by a groove formed by two oppositely inclined miter surfaces NG.
Bei der Auffaltung des flachen Elements nach
In
Die verschiedenen Plattenelemente sind in
Ausgehend von
Der erste Plattenabschnitt ABS des abgewinkelten Schalungselements steht mit seiner Unterkante auf der unteren Schalungsplatte TBP auf. Die Dichtmaterialflächen DM auf der Oberseite der unteren Schalungsplatte TBP und der dem Schalungsraum für die Bodenplatte zuweisenden Innenfläche des ersten Abschnitts ABS des abgewinkelten Schalungselements bilden einen Winkel, welcher vorteilhafterweise durch ein Band BBS überbrückt ist, welches vorzugsweise auf seiner dem Schalungsraum zugewandten Fläche mit dem Dichtmaterial versehen ist.The first plate section ABS of the angled formwork element stands with its lower edge on the lower shuttering plate TBP. The sealing material surfaces DM on the upper side of the lower shuttering plate TBP and the shuttering space for the bottom plate zuzustenden inner surface of the first section ABS of the angled formwork element form an angle which is advantageously bridged by a band BBS, which is preferably provided on its the formwork space facing surface with the sealing material ,
In dem Schalungsraum für die Bodenplatte wird wie in
Bei der nach
In die nach
Über dem zweiten Plattenabschnitt ABH des abgewinkelten Schalungselements wird eine äußere Wandschalungsplatte WSA aufgerichtet, welche durch nicht gezeigte Stützelemente in ihrer Position und Ausrichtung stabilisiert ist. Der dritte Plattenabschnitt AWA des abgewinkelten Schalungselements liegt an der Innenseite dieser Wandschalungsplatte WSA an. Die Wandschalungsplatte WSA kann auf dem zweiten Plattenabschnitt ABH aufstehen, wenn dieser aus einem hinreichend druckfesten Material besteht.Above the second plate section ABH of the angled formwork element, an outer wall formwork panel WSA is erected, which is stabilized in its position and orientation by support elements, not shown. The third plate section AWA of the angled formwork element bears against the inside of this wall formwork panel WSA. The wall formwork panel WSA can stand up on the second panel section ABH if it consists of a sufficiently pressure-resistant material.
Wie in
Der Schalungsraum für die Wandanordnung ist durch eine weitere Schalungsplatte WSI zum Innenraum des Gebäudeteils hin begrenzt. Der Schalungsraum ist dann durch die einander zuweisenden Flächen der inneren Schalungsplatte WSI einerseits und des dritten Plattenabschnitts AWA und der Trägerplatte TPW andererseits seitlich begrenzt. Während des Einbringens von Frischbeton für die Wandanordnung in den Schalungsraum für die Wandanordnung bleiben die Schalungsplatten WSA und WSI abgestützt, wodurch auch die aufrechte Position des dritten Plattenabschnitts AWA und der Trägerplatte TPW gewährleistet bleiben. Der in den Schalungsraum für die Wandanordnung eingefüllte Frischbeton bildet beim Aushärten wiederum mit dem Dichtmaterial an den dem Beton zuweisenden Flächen des dritten Abschnitts AWA und der Trägerplatte TPW sowie des Bandes BWD kriechwasserdichte Grenzflächen und eine feste mechanische Verankerung des dritten Plattenabschnitts AWA und der Trägerplatte TPW an der Betonwand WP. Nach Aushärten des Betons für die Betonwand werden die äußere Wandschalungsplatte WSA und die innere Wandschalungsplatte WSI entfernt und das Bauwerkteil ist insoweit fertig gestellt und weist über die zwischen dem Beton von Bodenplatte BP und Betonwand WP gebildeten kriechwasserdichten Grenzflächen eine dauerhafte Wasserdichtigkeit des Bauwerkteils auch bei drückend außen anstehendem Wasser auf. Je nach Material der Plattenabschnitte ABS, ABH, AWA und der Trägerplatte TPW kann zugleich eine mehr oder weniger stark ausgeprägte Wärmedämmung gegeben sein.The formwork space for the wall assembly is limited by a further formwork panel WSI to the interior of the building part. The shuttering space is then bounded laterally by the facing surfaces of the inner shuttering panel WSI on the one hand and the third plate section AWA and the support plate TPW on the other hand. During the introduction of fresh concrete for the wall assembly in the formwork space for the wall assembly, the formwork panels WSA and WSI remain supported, whereby the upright position of the third plate portion AWA and the support plate TPW remain ensured. The filled in the formwork space for the wall assembly fresh concrete forms during curing turn with the sealing material to the concrete facing surfaces of the third section AWA and the support plate TPW and the band BWD Kriechwasserdichte interfaces and a fixed mechanical anchoring of the third plate portion AWA and the support plate TPW the concrete wall WP. After hardening of the concrete for the concrete wall, the outer wall formwork panel WSA and the inner wall formwork panel WSI are removed, and the building part is completed in this respect and has a permanent waterproofness over the creep-water-tight interfaces formed between the concrete of the floor panel BP and concrete wall WP of the building part, even at oppressive outside pending water. Depending on the material of the panel sections ABS, ABH, AWA and the carrier plate TPW can be given a more or less pronounced thermal insulation at the same time.
In
In
Hierfür ist eine Schalungsform DS für die Unterseite der Deckenplatte in an sich bekannter, in den Abbildungen nicht näher dargestellter Weise in definierter Position angeordnet und abgestützt. Die Oberseite der Schalungsform DS bestimmt die Unterseite der herzustellenden Deckenplatte und schließt einen Schalungsraum für die Deckenplatte nach unten ab. Im skizzierten Beispiel ist der Schalungsraum ferner durch die Oberkante der Wandanordnung WA und seitlich durch eine Schalungsplatte AS seitlich abgeschlossen. Die Schalungsplatte AS kann insbesondere vom gleichen oder ähnlichen Typ wie die Randschalungsplatten für die Herstellung einer Bodenplatte bei den vorangegangenen Beispielen ausgeführt sein. Die seitliche Schalungsplatte AS kann insbesondere dem Schalungsraum zuweisend eine Schicht DAS aus dem bereits mehrfach ausführlich beschriebenen Dichtmaterial aufweisen. Eine solche Schicht aus Dichtmaterial schließt sich vorteilhafterweise an eine äußere Plattenbeplankung WAP an der Wandanordnung WA nach oben an und bildet eine durchgehende Schicht aus Dichtmaterial an den jeweils dem Beton zuweisenden inneren Flächen der Platten WAP und AS.For this purpose, a formwork form DS is arranged and supported in a defined position for the underside of the ceiling plate in a manner known per se, not shown in the figures. The upper side of the formwork DS determines the underside of the ceiling panel to be produced and closes off a formwork space for the ceiling panel down. In the example outlined, the formwork space is also laterally closed by the upper edge of the wall assembly WA and laterally by a formwork panel AS. The formwork panel AS may in particular of the same or similar type as the edge formwork panels for the production of a bottom plate in the preceding Examples be executed. The lateral shuttering panel AS can, in particular, have a layer DAS assigned to the shuttering space from the sealing material already described in detail several times. Such a layer of sealing material advantageously adjoins an outer Plattenbeplankung WAP on the wall assembly WA upwards and forms a continuous layer of sealing material to each of the concrete facing inner surfaces of the plates WAP and AS.
In den durch die Schalungsform DS nach unten abgeschlossenen und nach oben offenen Schalungsraum ist in der in
Die Folie mit Dichtmaterial ist über den Plattenflächen-Bereich DDU ferner in Form eines Randstreifenbereichs DFS auf einer der seitlichen Schalungsplatte AS abgewandten Kante hinausgeführt und dabei vorteilhafterweise auch in dem Randstreifenabschnitt DFS an der dem Frischbeton FBD zuweisenden unteren Seite mit dem Dichtmaterial versehen.The foil with sealing material is also above the plate surface area DDU in the form of a marginal strip area DFS on one of the lateral shuttering panel AS edge facing away and thereby advantageously provided in the edge strip portion DFS at the fresh concrete FBD assigning the lower side with the sealing material.
Die Trägerplatte PD1 wird in der in
Die zweite Trägerplatte PD2 wird in der Pfeilrichtung der
In entsprechender Weise wird in der gesamten Fläche auf der Oberfläche PDO des Frischbetons BFD in zwei Dimensionen verfahren, indem jeweils weitere Trägerplatten an bereits vorhandene Trägerplatten angelegt werden. Dabei können vorteilhafterweise bereits verlegte Trägerplatte betreten werden und als Arbeitsfläche beim Verlegen der weiteren Trägerplatten dienen. Das Betreten der bereits verlegten Trägerplatten fördert dabei vorteilhafterweise noch die innige flächige Verbindung des Dichtmaterials an den Unterseiten der verlegten Platten mit der Oberfläche BDO des Frischbetons FBD.In a corresponding manner, in the entire surface on the surface PDO of the fresh concrete BFD is moved in two dimensions, by each additional support plates are applied to existing support plates. In this case, advantageously already laid carrier plate can be entered and used as a work surface when laying the other carrier plates. Entering the already laid carrier plates advantageously promotes still the intimate surface connection of the sealing material on the undersides of the laid plates with the surface BDO of the fresh concrete FBD.
Nach vollständiger Belegung der Oberfläche BDO des Frischbetons FBD mit derartigen Trägerplatten, wobei in gebräuchlicher Weise auch Aussparungen für Durchführungen berücksichtigt werden können, verbleiben die Trägerplatten auf dem Frischbeton, wobei ein großflächiger inniger Kontakt zwischen dem feuchten Frischbeton FBD und dem Dichtmaterial an den Unterseiten der Trägerplatten vorliegt. Beim Aushärten des Frischbetons entsteht an diesen Kontaktflächen von Dichtmaterial und Frischbeton eine kriechwasserdichte Grenzfläche zwischen dem ausgehärteten Beton BD und dem Dichtmaterial an den Unterseiten der Dichtplatten. Lokale Fehlstellen, in welchen eine innige Verbindung zwischen dem Dichtmaterial und dem Beton der Deckenplatte stattgefunden hat oder bei der Verklebung von aneinander stoßenden Trägerplatten eventuell offen bleibenden feinen Kanälen in der Verklebung der überlappenden Randstreifenbereiche sind unproblematisch, da in solche Kanäle eintretendes Wasser oder bei Beschädigung der Trägerplatten und gegebenenfalls deren mit dem Dichtmaterial versehenen Folien Wasser allenfalls bis zum Ende der Kanäle bzw. bis zu den lokalen Fehlstellen vordringen, sich aber wegen der dann vorliegenden kriechwasserdichten Grenzflächen nicht weiter ausbreiten kann. Die Schalungsform DS ist nach Aushärten des Betons BD der Deckenplatte wieder entfernt.After complete occupancy of the surface BDO of the fresh concrete FBD with such support plates, which can be considered in a conventional manner recesses for bushings, the support plates remain on the fresh concrete, with a large-scale intimate contact between the wet fresh concrete FBD and the sealing material on the undersides of the support plates is present. During curing of the fresh concrete, a creep-water-tight interface between the hardened concrete BD and the sealing material on the undersides of the sealing plates arises at these contact surfaces of sealing material and fresh concrete. Local imperfections, in which an intimate connection between the sealing material and the concrete of the ceiling plate has taken place or in the bonding of abutting support plates possibly open fine channels in the bonding of the overlapping edge strip areas are not problematic, as entering such channels water or damaging the Carrier plates and optionally provided with the sealing material films water at most to the end of the channels or to penetrate to the local defects, but can not spread because of the then creep-water-tight interfaces. The formwork DS is removed after curing of the concrete BD of the ceiling plate.
Die Erfindung ist nicht auf die beschriebenen Ausführungsbeispiele beschränkt, sondern im Rahmen fachmännischen Könnens in mancherlei Weise abwandelbar.The invention is not limited to the exemplary embodiments described, but can be modified in many ways within the scope of expert knowledge.
Claims (15)
- Method for producing a part of a building having a floor plate (BP) and a concrete wall arrangement erected thereon by the in situ concrete method and separating an interior space from the external surroundings, wherein fresh concrete is filled into a formwork space for the wall arrangement and is cured to form the wall arrangement, characterized in that the formwork space is at least partially delimited at its outwardly directed side by a plate arrangement comprising at least one carrier plate (TP) which, at least in a lower region, has a sealing sheet (DBW) which is directed towards the formwork space and which is coated with a sealing material which forms an infiltration-water-tight interface with curing fresh concrete, in that fresh concrete introduced into the formwork space of the wall arrangement is brought into contact with the sealing material and is cured thereon, and in that the carrier plate is left permanently on the outer side of the wall arrangement.
- Method according to Claim 1, characterized in that a carrier plate consisting of concrete is used.
- Method according to Claim 2, characterized in that the concrete of the carrier plate (TP) is connected to the sealing sheet (DBW) via an infiltration-water-tight interface with sealing material.
- Method according to Claim 1, characterized in that a carrier plate (TP) consisting of plastic, in particular hard foam, is used and is welded or adhesively bonded to the sealing sheet (DBW).
- Method according to one of Claims 1 to 4, characterized in that the plate arrangement is laid against a supporting surface of an outer formwork plate (SA) and is supported thereon during the curing of the fresh concrete of the outer wall.
- Method according to one of Claims 1 to 5, characterized in that, during the production of the floor plate (BP), a sealing sheet (DBW) with the sealing material is applied to its peripheral side surface and is brought into contact with fresh concrete of the floor plate, wherein the floor plate side sealing sheet is continued beyond the surface of the concrete of the floor plate, and in that the sealing sheet of the carrier plate (TP) is connected to this part of the floor plate side sealing sheet.
- Method according to Claim 6, characterized in that, during the production of the floor plate, a lower sealing sheet is arranged between the formwork space of the floor plate and a subfloor surface and is coated at least partially on its upper side with sealing material.
- Method according to Claim 6 or 7, characterized in that the floor plate side sealing sheet and/or the lower sealing sheet are fastened to carrier plates.
- Method according to one of Claims 1 to 8, characterized in that a vertical sealing strip (DS) is arranged so as to be guided outwardly away from the sealing sheet and projecting beyond the side of the carrier plate facing away from the sealing sheet.
- Method according to Claim 9, characterized in that a connection wall leading away from the outer wall is concreted onto the projecting part of the sealing strip (DS).
- Method according to one of Claims 1 to 10, characterized in that, at an opening in the carrier plate (TP) and in the sealing sheet (DBW), on the side of the sealing sheet facing away from the carrier plate, a supporting element having an opening which is aligned with the opening in the carrier plate and has an annular surface surrounding the opening is placed on the sealing sheet and is connected thereto in a sealing manner.
- Method according to Claim 11, characterized in that the supporting element is adhesively bonded to the sealing sheet by means of sealing material applied to the sealing sheet.
- Part of a building having a seal produced according to one of Claims 1 to 12, characterized in that the part of the building has at least one concrete surface of a concrete plate (BP) on which a layer of sealing material forms an infiltration-water-tight interface with the concrete, which is produced by curing moist fresh concrete in planar contact with the sealing material, and in that a carrier plate (TP) fixedly connected to the sealing material is arranged on the side of the layer of sealing material facing away from the concrete plate.
- Part of a building according to Claim 13, characterized in that it is a basement of a building and the interface is formed on at least parts of the outer wall surfaces, with carrier plates situated on the outside.
- Part of a building according to Claim 14, characterized in that it is a floor slab and the interface is formed on the upper side of the floor slab, with carrier plates situated on top.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007048690 | 2007-10-10 | ||
PCT/EP2008/061446 WO2009049952A2 (en) | 2007-10-10 | 2008-08-29 | Formwork element, method of producing a part of a building using such a formwork element, and part of a building produced thereby |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2198095A2 EP2198095A2 (en) | 2010-06-23 |
EP2198095B1 true EP2198095B1 (en) | 2014-06-18 |
Family
ID=40340474
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08787580.3A Not-in-force EP2198095B1 (en) | 2007-10-10 | 2008-08-29 | Method of producing a part of a building using a formwork element, and part of a building produced thereby |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2198095B1 (en) |
WO (1) | WO2009049952A2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011014526A1 (en) * | 2011-03-18 | 2012-09-20 | Roland Wolf Gmbh | Rectangular or square shaped formwork element for placement on ground for assembling e.g. pump sumps on floor panel of building, has base plate and side walls connected to each other and manufactured from heat insulating material |
DE202015105710U1 (en) * | 2015-07-31 | 2015-11-04 | Sb Bautechnik Gmbh | composite element |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA924925A (en) * | 1969-03-14 | 1973-04-24 | A. Novak Joseph | Rupture-proof seamless sealing membrane in multilayered concrete structures |
DE9102064U1 (en) * | 1990-05-04 | 1991-08-22 | Schüpstuhl, Paul, Dipl.-Ing., 58739 Wickede | Plastic foam board |
GB2253184A (en) * | 1991-02-12 | 1992-09-02 | Dow Vertriebs Gmbh | Unitary insulating and weatherproofing article for use on the exterior of buildings |
NZ241425A (en) | 1991-03-01 | 1994-10-26 | Grace W R & Co | Waterproofing membrane comprising a carrier material, an adhesive layer and a protective layer; concrete structures having such a membrane retained on a surface thereof |
DE19611297C2 (en) | 1996-03-22 | 2001-11-08 | Gruenau Gmbh Chem Fab | Civil engineering waterproofing |
AU2002363844A1 (en) * | 2001-12-22 | 2003-07-15 | Henkel Kgaa | Method for coating a cement-containing molding piece |
DE10256813A1 (en) * | 2002-12-04 | 2004-06-24 | Roland Wolf | Concrete component, especially a hollow chamber wall element, used in building construction comprises a heat-insulating layer having a contact surface provided with a sealing material forming a water-tight boundary layer with fresh concrete |
DE10256811A1 (en) | 2002-12-04 | 2004-06-24 | Roland Wolf | Foundation plate and wall panels of concrete consists of concrete layer on esp. hard foam base plate, connected via sealant layer and fresh concrete to form water-proof border layer |
DE102004040201A1 (en) | 2004-08-19 | 2006-03-02 | Roland Wolf | Building part, suitable prefabricated wall element and manufacturing process |
-
2008
- 2008-08-29 EP EP08787580.3A patent/EP2198095B1/en not_active Not-in-force
- 2008-08-29 WO PCT/EP2008/061446 patent/WO2009049952A2/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
WO2009049952A3 (en) | 2009-06-11 |
EP2198095A2 (en) | 2010-06-23 |
WO2009049952A2 (en) | 2009-04-23 |
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