EP2191090B1 - Door or window frame assembly made of extruded plastic and fibre-reinforced coextrudate - Google Patents

Door or window frame assembly made of extruded plastic and fibre-reinforced coextrudate Download PDF

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Publication number
EP2191090B1
EP2191090B1 EP08801519.3A EP08801519A EP2191090B1 EP 2191090 B1 EP2191090 B1 EP 2191090B1 EP 08801519 A EP08801519 A EP 08801519A EP 2191090 B1 EP2191090 B1 EP 2191090B1
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EP
European Patent Office
Prior art keywords
wall
frame
reinforcing component
profile
reinforcing
Prior art date
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Revoked
Application number
EP08801519.3A
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German (de)
French (fr)
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EP2191090A1 (en
Inventor
Jörg NEUKIRCHNER
Stefan Eckert
Horst Tippenhauer
Markus Fischer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rehau Industries SE and Co KG
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Rehau AG and Co
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Application filed by Rehau AG and Co filed Critical Rehau AG and Co
Priority to PL08801519T priority Critical patent/PL2191090T3/en
Publication of EP2191090A1 publication Critical patent/EP2191090A1/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/06Single frames
    • E06B3/08Constructions depending on the use of specified materials
    • E06B3/20Constructions depending on the use of specified materials of plastics
    • E06B3/22Hollow frames
    • E06B3/221Hollow frames with the frame member having local reinforcements in some parts of its cross-section or with a filled cavity

Definitions

  • the invention relates to a frame assembly according to the preamble of claim 1 and a plastic profile frame for this purpose.
  • a frame assembly of the type mentioned is known from the DE 82 02 221 U1
  • Another frame assembly with fiber reinforced profile sections is known from the DE 203 02 286 U1
  • a frame assembly with reinforcing components containing endless slivers or fiber strands or run as a deposit in the form of rovings, mats or braids are known from the EP 1 245 775 A2
  • Fibrous reinforcements are also known from the EP 0 902 148 A2 , of the EP 1 693 546 A1 and the WO 01/06079 A1 ,
  • the known, fiber-reinforced frame assemblies are either not suitable for mass production or require a fairly high material usage of fiber-reinforced plastic material.
  • the inventive approach to limit the cavities only partially by fiber-reinforced material also favors the design of extrusion tools for coextrusion of such frame profiles, since no closed profiles must be extruded on the one hand unreinforced and on the other hand of reinforced material.
  • Characterized in that the reinforcing components, where they define the inner cavities, are designed exposed, can be saved for the construction of the frame profiles of the frame assembly material. In general, it is the case that the reinforcing components are to cover the visible sides of the frame profiles with unreinforced plastic material of a certain layer thickness to ensure a pleasing surface design of the viewing walls of the frame profiles.
  • the wall thickness of a chamber wall of a frame profile is given by the required strength of the reinforcing component on the one hand and also by the required strength of a visible side coating with unreinforced plastic material on the other.
  • On the inner cavities facing side of the reinforcing components is not unnecessarily further unreinforced plastic material used.
  • the practically any cross-sectional distribution of the reinforced frame profiles on the one hand with fiber-reinforced wall sections and on the other hand with unreinforced wall sections is made possible by the coextrusion.
  • the reinforcing component as a flowable extrudate and also the unreinforced plastic component as a flowable extrudate.
  • An outer wall reinforcement according to claim 2 improves the strength of the frame assembly with respect to wind load.
  • An inner wall reinforcement according to claim 3 stiffens the frame assembly against forces acting from the inside. It is preferred if a profile frame simultaneously has an outer wall and an inner wall reinforcement, since then in particular a symmetry of the thermal expansion behavior of the frame profile is achieved. In the embodiments according to claims 2 and 3, a desirably large distance between the Arm istskomponenten and the center of gravity of the profile is given.
  • a reinforced Beschickfalz wall according to claim 4 stiffened the profile frame where he has to absorb additional forces by the installation of fittings.
  • a U-shaped cross section according to claim 5 gives the frame profile particular stability.
  • the U-shaped base contour may include the entire frame profile, so for example, extend over the inner wall, outer wall and fitting rebate wall.
  • the U-shaped base contour can also be embodied only in a section of a profile wall.
  • a reinforced inner wall, so the profile frame edge not limiting wall, according to claim 6 gives the frame profile there stability, where this is particularly necessary, for example, due to static calculations.
  • a reinforced mounting wall according to claim 7 allows a good absorption of fastening forces by the frame assembly.
  • a reinforced sealing receptacle according to claim 8 prevents unwanted deformation of a sealing receptacle.
  • a bent or angled shape of at least one reinforcing component according to claim 9 increases the stabilizing effect of the reinforcing component. Assuming a required absolute stability, can be used with a reduced cross-sectional content of fiber-containing plastic extrudate for the preparation of the reinforcing component.
  • Fiber lengths according to claim 10 have been found to be particularly suitable for providing a co-extrudable fiber reinforced plastic component which, after curing, results in a stable reinforcing component.
  • Fig. 1 to 5 are fiber-reinforced reinforcing components or reinforcing walls compared to the other, unreinforced profile sections highlighted with stronger hatching.
  • Fig. 1 shows in cross section profile elements for a frame assembly to the frame of a surface support element, in particular a window or a door.
  • To the frame assembly include as a circumferential plastic profile frame a sash profile 1 and a window frame profile 2.
  • a rabbet base 3 of the sash frame profile 1 an edge region of the surface support element, not shown, for example, the edge region of a double glazing with two glass panes, was added.
  • the fold base 3 represents a receiving portion for the peripheral edge portion of the surface support member.
  • the sash profile 1 is formed as a hollow chamber profile with a plurality of hollow chambers.
  • the hollow chamber structure is in the profiles after the Fig. 1 to 5 each identical.
  • the sash profile 1 has an outer wall 4, an inner wall 5 and a two these walls 4, 5 adjacent to the frame profile 2 interconnecting Beschlagfalz wall 6.
  • an outer armor component 7 of the sash profile 1 is embedded.
  • the outer reinforcing component 7 acts in particular in a wind suction, so in a direction of force on the frame assembly in the Fig. 1 from right to left, stiffening. This outer reinforcing component 7 follows the entire course of the outer wall 4.
  • the outer armoring component 7 is covered by an outer cover layer 8 made of non-fiber-reinforced plastic.
  • the outer reinforcement component 7 constitutes a boundary wall of a total of three inner cavities 9, 10, 11 of the casement profile 1.
  • the outer reinforcement component 7 delimits the cavities 9 to 11 together with unreinforced, ie not fiber-reinforced boundary walls 12 of the casement profile 1.
  • a Falzgrundwand Figure 13 illustrates such an unreinforced boundary wall.
  • outer reinforcing component 7 delimits the cavities 9 to 11, it is exposed, seen from the cavities 9 to 11 ago, is therefore not coated with unreinforced plastic material, but is exposed. Not only is the outer reinforcing component 7 free in this way, but all the other reinforcing components of the exemplary embodiments described below are also present, insofar as these limit the cavities.
  • the inner reinforcing component 14 acts in particular at wind pressure, ie at one in the Fig. 1 from left to right direction of force, stiffening.
  • the inner reinforcing component 14 essentially follows the inner wall 5. Covering the inner side of the casement profile 1, the inner reinforcing component 14 is covered by an inner cover layer 15 of non-fiber-reinforced plastic.
  • the inner reinforcing component 14 represents a boundary wall for inside cavities 16, 17 and 18 of the casement profile 1. These cavities 16 to 18 are additionally delimited by the unreinforced boundary walls 12.
  • Betschfalz-reinforcing component 19 is embedded in the Beschlagfalz wall 6 . This follows the entire course of the Beschlagfalz wall 6. For Beschlagfalz out, so towards the frame profile 2, the Beschlagfalz-reinforcing component 19 is covered by a Beschlagfalz cover layer 20 made of non-fiber reinforced plastic.
  • the Betschfalz-reinforcing component 19 is a boundary wall for the cavities 11, 17 and 18 and additionally for cavities 21, 22 and 23 of the sash profile 1.
  • the cavity 22 is a central cavity of the sash profile 1.
  • the cavities 21 to 23 bounded by the unreinforced boundary walls 12.
  • the three reinforcing components 7, 14 and 19 complement each other to form a total reinforcing component 24 of the sash profile 1, which in the in Fig. 1 has shown cross-section substantially U-shaped basic contour.
  • the Fold Arming component 19 thereby forms the base leg of the U and the inner armor component 14 and the outer armor component 7 form the lateral legs of the U.
  • the fitting rebate reinforcement component 19 and also the overall reinforcement component 24 are angled in sections and additionally bent in sections.
  • This three-dimensional, ie non-planar design of the rebate reinforcement component 19 and the overall reinforcement component 24 increases their stability.
  • An outer reinforcement component 26 of the frame profile 2 is embedded in an outer wall 25 of the frame profile 2.
  • the outer reinforcing component 26 follows the entire course of the outer wall 25.
  • the outer reinforcing component 26 is covered by an outer cover layer 27 of unreinforced plastic.
  • the outer armor component 26 forms a boundary wall for outer cavities 28, 29, 30 of the frame profile 2. Where the outer armor component 26 defines the cavity 28 inside, the outer armor component is bent over. This increases the stability of the outer reinforcing component 26.
  • the cavities 28 to 30 are additionally bounded by unreinforced boundary walls 31.
  • a Betschfalz wall 32 and a, for example, not shown, supporting masonry facing mounting wall 33 of the frame profile 2 represent such unreinforced boundary walls.
  • An inner reinforcing component 35 is embedded in an inner wall 34 of the frame profile 2. Inwardly, the inner reinforcing component 35 is covered by an inner cover layer 36 of unreinforced plastic.
  • the inner reinforcing component 35 constitutes a boundary wall for inner cavities 37, 38 of the frame profile 2. In addition, the cavities 37, 38 are bounded by the unreinforced boundary walls 31, 32 and 33.
  • Fig. 2 to 5 show further versions of sash and frame profiles with fiber reinforced reinforcement components. Details corresponding to those described above with reference to the embodiment according to Fig. 1 have the same reference numbers and will not be discussed again in detail.
  • the sash profile 1 after Fig. 2 has a total of four internal reinforcing components 39, 40, 41, 42, in the Fig. 2 from left to right, that is, from outside to inside, are numbered.
  • the inner reinforcing component 39 extends at a distance from the embodiment according to Fig. 2 Unreinforced outer wall 4.
  • the inner reinforcing component 39 is a boundary wall for the cavities 9, 10, 11 and 21. These cavities 9, 10, 11, 21 are in the embodiment according to Fig. 2 additionally limited by the unreinforced outer wall 4, the unreinforced boundary walls 12 and the unreinforced Falzgroundwand 13 and in the case of execution according to Fig. 2 unreinforced fitting rebate wall 6.
  • the inner reinforcing component 40 extends spaced from the inner reinforcing component parallel to the outer wall 4 between the Falzgroundwand 13 and the Beschlagfalz wall 6.
  • the inner reinforcing component 40 is a boundary wall for the cavities 21 and 22.
  • the cavity 22 is also bounded by the unreinforced Falzgroundwand 13th , the unreinforced Beschickfalz wall 6 and the inner reinforcing component 41.
  • the inner reinforcing component 40 has two spaced ribs, so in the region of these ribs so in sections angled, which increases the stability of the inner reinforcing component 40.
  • the inner reinforcing component 41 also has such a rib that increases its stability.
  • the inner reinforcing component 41 extends parallel to the inner reinforcing component 40 also between the Falzgroundwand 13 and the Betschfalz wall 6 and additionally limits the cavity 23. This is further limited by the unreinforced Falzgroundwand 13, by the unreinforced boundary wall 12 and by the unreinforced Beschickfalz wall 6 and finally by the inner reinforcing component 42.
  • the frame profile 2 after Fig. 2 also has four inner reinforcing components 43, 44, 45, 46, which in the Fig. 2 are also numbered from outside to inside.
  • the inner reinforcing component 43 extends kinked spaced to the case of the embodiment according to Fig. 2
  • the inner reinforcing component 43 limits the cavities 29, 30 and a further cavity 47 of the frame profile 2.
  • the cavities 29 and 30 are additionally limited by the unreinforced boundary walls 31 and the unreinforced outer wall 25.
  • the cavity 47 is additionally limited from the fitting rebate wall 32, the attachment wall 33, and the inner reinforcing component 44.
  • the inner Arm istskomponente 44 still defines a central cavity 48 of the frame profile 2.
  • the latter is additionally limited by the unreinforced Beschickfalz wall 32, the unreinforced mounting wall 33 and of the inner Arm istskomponente 45th
  • the latter is spaced apart from in the case of the execution Fig. 2 unreinforced inner wall 34 between the Betschfalz wall 32 and the mounting wall 33.
  • the inner reinforcing component 45 in turn has a stability-enhancing rib.
  • the inner reinforcing component 45 delimits, in addition to the cavity 48, further cavities 49 and 50.
  • the latter are additionally delimited by the unreinforced boundary wall 31, the unreinforced fold rebate wall 32 and the unreinforced attachment wall 33 and by the inner reinforcing component 46.
  • the inner reinforcing component 46 limits the cavities 37, 38, 49 and 50.
  • the cavities 37 and 38 are additionally limited by the unreinforced boundary wall 31, the unreinforced Betschfalz wall 32, the unreinforced mounting wall 33 and the unreinforced inner wall 34th
  • the reinforcing components 43 to 46 on the one hand and 47 to 50 on the other hand run substantially parallel to one another and are not connected to one another.
  • the inner reinforcing components 39 and 46 intersect with the unreinforced boundary walls 12 and 31, respectively.
  • the inner reinforcing components 43 and 45 form a T configuration with the inner unreinforced boundary walls 31.
  • the inner reinforcing components 40, 41, 42 and 44 are free between boundary walls of the frame profiles 1, 2 extending Arm istscopy.
  • the sash profile has the inner reinforcement components 39, 41 and 42.
  • the sash profile 1 has after Fig. 3 an inner reinforcing component 51 extending substantially perpendicular to the inner reinforcing component 39 and crossing the latter.
  • the inner reinforcing component 51 delimits the cavities 9, 10, 11 and 21.
  • the inner reinforcing component 51 forms a cross-sectionally cross-shaped structure, so that this results in an entire reinforcing component 39, 51, the sections angled with three-dimensional, that is not Plane shape is present.
  • the sash profile 1 has after Fig. 3 two further inner reinforcing components 52 and 53.
  • the inner reinforcing component 52 defines the cavities 16, 17 and 23 and extends below the inner reinforcing components 41, 42 and perpendicular to them, on the one hand the two inner reinforcing components 41 and 42 and on the other hand, the unreinforced Beschickfalz -Wand 6 and the unreinforced inner wall 5 connects together.
  • an overall reinforcing component 41, 42, 52 is formed, which has a stability-increasing three-dimensional shape, that is, in sections, is angled.
  • the inner reinforcing component 53 delimits the cavities 17 and 18.
  • the inner reinforcing component 53 runs freely between the rebate wall 6 and the inner wall 5.
  • the frame profile 2 after Fig. 3 In addition to the inner reinforcing components 43 to 46, there are further inner reinforcing components 54 to 56 extending substantially perpendicular thereto.
  • the inner reinforcing component 54 extends freely between the outer wall 25 and the rebate wall 32 and bounds the cavities 28 and 29.
  • the inner reinforcing component 55 extends between the outer wall 25 and the inner reinforcing component 43 and delimits the cavities 29 and 30.
  • the inner reinforcing component 55 together with the inner reinforcing component 43, forms an overall reinforcing component 43, 55, which has a three-dimensional overall structure, that is to say it is not planar and is therefore angled in sections.
  • the inner reinforcing component 56 extends between the unreinforced inner wall 34 and the inner reinforcing component 45 and intersects the inner reinforcing component 46.
  • the inner reinforcing components 45, 46, 56 form a common overall reinforcing component that has a stability enhancing three-dimensional shape and is angled in sections.
  • the inner reinforcing component 56 defines the cavities 37, 38, 49 and 50.
  • a Falzgroundwand Arm istskomponente 57 is embedded in the Falzgroundwand 13.
  • the Falzgroundwand-reinforcing component 57 follows in sections arcuately substantially the course of the Falzgroundwand 13.
  • the Falzground towards the Falzgroundwand-reinforcing component 57 is covered by a Falzgroundwand-cover layer 58.
  • the rebate base reinforcing component 57 defines the cavities 9, 21, 22 and 23.
  • the sash profile 1 after Fig. 4 the Betschfalz-cover layer 20.
  • the Betschfalz-cover layer 20 limited in the execution after Fig. 4 the cavities 11, 21, 22, 23, 17 and 18.
  • the two reinforcing components 19 and 57 of the sash profile 1 after Fig. 4 are not connected.
  • the frame profile 2 has in the execution after Fig. 4 a fitting rebate reinforcing component 59 embedded in the fitting rebate wall 32.
  • a fitting rebate reinforcing component 59 embedded in the fitting rebate wall 32.
  • the rebate reinforcing component 59 follows the course of the bottom of the rebate wall 32.
  • the rebate reinforcement component 59 defines the cavities 47, 48 and 49.
  • the frame profile 2 has after Fig. 4 a fastening wall reinforcing component 61, which follows the course of the attachment wall 33.
  • the mounting wall Arm istskomponente 61 is covered by a mounting wall cover layer 62 of unreinforced material.
  • the mounting wall reinforcing component 61 defines the cavities 30, 47, 48, 50 and 38.
  • the sealing-receiving reinforcing component 63 is covered by a sealing-receiving cover layer 66.
  • the sealing-receiving reinforcing component 63 delimits the hollow space 9 ,
  • the sash frame profile 1 has a fitting rebate section reinforcing component 67 which is embedded in a groove section 68 of the fitting rebate wall 6.
  • the fitting rebate section reinforcing component 67 has a U-shaped cross-section and has two stability-increasing ribs.
  • a groove section cover layer 69 covers the fitting rebate section reinforcement component 67.
  • the fitting rebate section reinforcing component 67 defines the central cavity 22 of the sash frame profile 1.
  • the fitting rebate section reinforcing component 67 has a substantially U-shaped base contour.
  • the sash profile 1 has after Fig. 5 a further sealing-receiving reinforcing component 63, whose structure corresponds to that of the above-described sealing-receiving reinforcing component 63.
  • This further sealing-receiving reinforcing component 63 of the casement profile 1 limits the cavity 18.
  • the window frame profile 2 also has a sealing seat reinforcement component 63 whose construction corresponds to that of the sealing seat reinforcement component 63 already described above in connection with the wing frame profile 1.
  • This sealing seat reinforcement component 63 of the frame profile 2 limits the cavity 28.
  • the frame profile 2 has after Fig. 5 a hardware folded portion reinforcing component 70 bent in cross-section, which is embedded in a groove portion 71 of the fitting rebate wall 32 of the frame profile 2.
  • the fitting rebate section reinforcement component 70 is covered by a groove section cover layer 72.
  • This fitting rebate sectioning component 70 defines the cavities 37 and 49.
  • the frame profile 2 after Fig. 5 two more with web reinforcement components 73, 74 reinforced fastening webs 75, which are integrally formed on the mounting wall 33.
  • the fastening webs 75 serve for fastening the window frame profile 2, for example, to the masonry.
  • the frame profiles 1, 2 of the embodiments described above represent co-extrudates of the respective reinforcing components and the unreinforced boundary walls.
  • the fibers are added during extrusion of the reinforcing components of the plastic mass plasticized in the extruder prior to extrusion, thus forming together with the plastic matrix during extrusion the Arm istskomponenten a flowable plastic mass.
  • the frame profiles 1, 2 are made in the field of reinforcing components of glass fiber reinforced and otherwise made of unreinforced high impact PVC.
  • This PVC has a K value between 50 and 60 which describes its flow properties, in particular its melt viscosity.
  • the profile elements have a glass fiber content of at most 25 wt .-%, preferably at most 20 wt .-%, more preferably at most 15 wt.%, With a length of the individual glass fibers between 1 and 3 mm.
  • the cover layers may also be made of another fiber-free, high-impact plastic material, for example PBT (polybutylene terephthalate).
  • PBT polybutylene terephthalate
  • the cover layers may also be made of ASA (acrylonitrile-styrene-acrylic ester) or SB (styrene-butadiene).
  • Alternative materials for the fiber reinforced profile frame are ABS (acrylonitrile / butadiene / styrene), ASA (acrylonitrile / styrene / acrylic ester) and SB (styrene / butadiene). These copolymers are well suited for fiber reinforcement and for adapting the coefficient of thermal expansion of the profile frame to the thermal expansion coefficient of the glass panes of an insulating glazing.
  • the fiber reinforcement of the fiber-reinforced components of the profile frame ie the reinforcing components of this, can be carried out alternatively to glass fibers by organic fibers based on polymer, in particular PAN (Prolyacrylonitrile). With such fibers, a higher fiber content than 15 or 20 wt .-% is possible. Despite this higher fiber content, a good weldability of the material is retained.
  • the fibers have a maximum length of 10 mm. Also versions with a maximum fiber length of 5 mm are possible.

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Wing Frames And Configurations (AREA)
  • Panels For Use In Building Construction (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Door And Window Frames Mounted To Openings (AREA)

Description

Die Erfindung betrifft eine Rahmen-Baugruppe nach dem Oberbegriff des Anspruches 1 sowie einen Kunststoff-Profilrahmen hierfür.The invention relates to a frame assembly according to the preamble of claim 1 and a plastic profile frame for this purpose.

Eine Rahmen-Baugruppe der eingangs genannten Art ist bekannt aus der DE 82 02 221 U1 . Eine weitere Rahmen-Baugruppe mit faserverstärkten Profilabschnitten ist bekannt aus der DE 203 02 286 U1 . Eine Rahmen-Baugruppe mit Armierungskomponenten, die endlose Faserbänder bzw. Faserstränge enthalten oder als Einleger in Form von Rovings, Matten oder Geflechten ausgeführt sind, sind bekannt aus der EP 1 245 775 A2 . Aus Fasern aufgebaute Verstärkungseinleger sind ebenfalls bekannt aus der EP 0 902 148 A2 , der EP 1 693 546 A1 und der WO 01/06079 A1 .A frame assembly of the type mentioned is known from the DE 82 02 221 U1 , Another frame assembly with fiber reinforced profile sections is known from the DE 203 02 286 U1 , A frame assembly with reinforcing components containing endless slivers or fiber strands or run as a deposit in the form of rovings, mats or braids are known from the EP 1 245 775 A2 , Fibrous reinforcements are also known from the EP 0 902 148 A2 , of the EP 1 693 546 A1 and the WO 01/06079 A1 ,

Darüber hinaus beschreibt die DE 81 11 425 U1 extrudierte Kunststoff-Hohlprofilleisten für Fensterrahmen, die mit dem Kunststoff der Profilwände stoffschlüssig verbundene Verstärkungsbänder aufweisen, wobei die Verstärkungsbänder kunstharzgebundene Glasfaserbänder mit einem thermoplastischen oder einem thermoplastische Eigenschaften aufweisenden duroplastischen Kunstharz als Bindemittel sind.In addition, the describes DE 81 11 425 U1 extruded plastic hollow profile strips for window frames, which have cohesively connected to the plastic of the profile walls reinforcing strips, wherein the reinforcing tapes are resin-bonded glass fiber tapes with a thermoplastic or a thermoplastic properties thermosetting resin as a binder.

Die bekannten, faserverstärkten Rahmen-Baugruppen sind entweder für die Massenproduktion nicht geeignet oder erfordern einen recht hohen Materialeinsatz an faserverstärktem Kunststoffmaterial.The known, fiber-reinforced frame assemblies are either not suitable for mass production or require a fairly high material usage of fiber-reinforced plastic material.

Es ist daher eine Aufgabe der vorliegenden Erfindung, eine Rahmen-Baugruppe der eingangs genannten Art derart weiterzubilden, dass sie mit Massenproduktionstechniken bei möglichst geringem Einsatz faserverstärkten Kunststoffmaterials hergestellt werden kann.It is therefore an object of the present invention, a frame assembly of the type mentioned in such a way that it can be prepared with mass production techniques with the least possible use of fiber-reinforced plastic material.

Diese Aufgabe ist erfindungsgemäß gelöst durch eine Rahmen-Baugruppe mit den im Anspruch 1 angegebenen Merkmalen.This object is achieved by a frame assembly with the features specified in claim 1.

Erfindungsgemäß wurde erkannt, dass es ausreicht, die Hohlräume der Rahmenprofile nur zum Teil mit faserverstärkten Armierungskomponenten zu begrenzen, ohne dass in der Praxis relevante Steifigkeitseinbußen im Vergleich zu Profilauslegungen eintreten, bei denen die Hohlräume komplett von faserverstärktem Material begrenzt sind. Hieraus resultiert ein im Vergleich zum Stand der Technik deutlich reduzierter Einsatz an faserverstärktem Material.According to the invention, it has been recognized that it is sufficient to limit the cavities of the frame profiles only partially with fiber-reinforced reinforcing components, without resulting in practice relevant stiffness losses in comparison to profile designs in which the cavities are completely limited by fiber-reinforced material. This results in a significantly reduced compared to the prior art use of fiber-reinforced material.

Der erfindungsgemäße Ansatz, die Hohlräume nur zum Teil durch faserverstärktes Material zu begrenzen, begünstigt zudem die Auslegung von Extrusionswerkzeugen zur Koextrusion derartiger Rahmenprofile, da keine geschlossenen Profile einerseits aus unverstärktem und andererseits aus verstärktem Material extrudiert werden müssen. Dadurch, dass die Armierungskomponenten, dort wo sie die inneren Hohlräume begrenzen, freiliegend ausgeführt sind, kann für den Aufbau der Rahmenprofile der Rahmen-Baugruppe Material gespart werden. In der Regel ist es nämlich so, dass die Armierungskomponenten zu den Sichtseiten der Rahmenprofile mit unverstärktem Kunststoffmaterial einer gewissen Schichtdicke abzudecken sind, um eine gefällige Oberflächengestaltung der Sichtwände der Rahmenprofile zu gewährleisten. Beim erfindungsgemäßen Aufbau ist die Wandstärke einer Kammerwand eines Rahmenprofils gegeben durch die erforderliche Stärke der Armierungskomponente einerseits und zudem durch die erforderliche Stärke einer sichtseitigen Beschichtung mit unverstärktem Kunststoffmaterial andererseits. Auf der den inneren Hohlräumen zugewandten Seite der Armierungskomponenten wird nicht unnötig weiteres unverstärktes Kunststoffmaterial eingesetzt. Die praktisch beliebige Querschnittsaufteilung der armierten Rahmenprofile einerseits mit faserverstärkten Wandabschnitten und andererseits mit unverstärkten Wandabschnitten wird durch die Koextrusions-Herstellung ermöglicht. Hierbei liegen die Armierungskomponente als fließfähiges Extrudat und auch die unverstärkte Kunststoffkomponente als fließfähiges Extrudat vor. Als Armierungskomponenten werden also keine vorgefertigten Einleger verwendet, die hinsichtlich der Bandbreite vorhandener Querschnittsformen in aller Regel auf plattenförmige oder bandförmige Einleger beschränkt sind. Auch auf die aufwendige Herstellung einer Endlos-Faserarmierung, wie bei der EP 1 245 775 A2 , die zudem eine vollständige Umhüllung der Armierungskomponente mit unverstärktem Kunststoffmaterial erfordert, kann verzichtet werden.The inventive approach to limit the cavities only partially by fiber-reinforced material, also favors the design of extrusion tools for coextrusion of such frame profiles, since no closed profiles must be extruded on the one hand unreinforced and on the other hand of reinforced material. Characterized in that the reinforcing components, where they define the inner cavities, are designed exposed, can be saved for the construction of the frame profiles of the frame assembly material. In general, it is the case that the reinforcing components are to cover the visible sides of the frame profiles with unreinforced plastic material of a certain layer thickness to ensure a pleasing surface design of the viewing walls of the frame profiles. In the structure of the invention, the wall thickness of a chamber wall of a frame profile is given by the required strength of the reinforcing component on the one hand and also by the required strength of a visible side coating with unreinforced plastic material on the other. On the inner cavities facing side of the reinforcing components is not unnecessarily further unreinforced plastic material used. The practically any cross-sectional distribution of the reinforced frame profiles on the one hand with fiber-reinforced wall sections and on the other hand with unreinforced wall sections is made possible by the coextrusion. Here are the reinforcing component as a flowable extrudate and also the unreinforced plastic component as a flowable extrudate. As a reinforcing components no prefabricated inserts are used, which are limited in terms of the bandwidth of existing cross-sectional shapes usually on plate-shaped or band-shaped depositors. Also on the elaborate production of a continuous fiber reinforcement, as in the EP 1 245 775 A2 , which also requires a complete enclosure of the reinforcing component with unreinforced plastic material can be dispensed with.

Eine Außenwandverstärkung nach Anspruch 2 verbessert die Festigkeit der Rahmen-Baugruppe in Bezug auf Windlast.An outer wall reinforcement according to claim 2 improves the strength of the frame assembly with respect to wind load.

Eine Innenwandverstärkung nach Anspruch 3 versteift die Rahmen-Baugruppe gegen von innen her wirkende Kräfte. Bevorzugt ist es, wenn ein Profilrahmen gleichzeitig eine Außenwand- und eine Innenwand-Verstärkung aufweist, da dann insbesondere eine Symmetrie des thermischen Ausdehnungsverhaltens des Rahmenprofils erreicht wird. Bei den Ausführungen nach den Ansprüchen 2 und 3 ist zudem ein erwünscht großer Abstand zwischen den Armierungskomponenten und dem Schwerpunkt des Profils gegeben.An inner wall reinforcement according to claim 3 stiffens the frame assembly against forces acting from the inside. It is preferred if a profile frame simultaneously has an outer wall and an inner wall reinforcement, since then in particular a symmetry of the thermal expansion behavior of the frame profile is achieved. In the embodiments according to claims 2 and 3, a desirably large distance between the Armierungskomponenten and the center of gravity of the profile is given.

Eine verstärkte Beschlagfalz-Wand nach Anspruch 4 versteift den Profilrahmen dort, wo er durch den Einbau von Beschlägen zusätzliche Kräfte aufnehmen muss.A reinforced Beschickfalz wall according to claim 4 stiffened the profile frame where he has to absorb additional forces by the installation of fittings.

Ein U-förmiger Querschnitt nach Anspruch 5 verleiht dem Rahmenprofil besondere Stabilität. Die U-förmige Grundkontur kann das gesamte Rahmenprofil einschließen, sich also beispielsweise über Innenwand, Außenwand und Beschlagfalz-Wand erstrecken. Alternativ kann die U-förmige Grundkontur auch nur in einem Teilabschnitt einer Profilwand ausgeführt sein.A U-shaped cross section according to claim 5 gives the frame profile particular stability. The U-shaped base contour may include the entire frame profile, so for example, extend over the inner wall, outer wall and fitting rebate wall. Alternatively, the U-shaped base contour can also be embodied only in a section of a profile wall.

Eine verstärkte innere Wand, also den Profilrahmen randseitig nicht begrenzende Wand, nach Anspruch 6 verleiht dem Rahmenprofil dort Stabilität, wo dies beispielsweise aufgrund von statischen Berechnungen besonders erforderlich ist.A reinforced inner wall, so the profile frame edge not limiting wall, according to claim 6 gives the frame profile there stability, where this is particularly necessary, for example, due to static calculations.

Eine verstärkte Befestigungswand nach Anspruch 7 ermöglicht eine gute Aufnahme von Befestigungskräften durch die Rahmen-Baugruppe.A reinforced mounting wall according to claim 7 allows a good absorption of fastening forces by the frame assembly.

Eine verstärkte Dichtaufnahme nach Anspruch 8 verhindert eine unerwünschte Deformation einer Dichtaufnahme.A reinforced sealing receptacle according to claim 8 prevents unwanted deformation of a sealing receptacle.

Eine gebogene oder gewinkelte Form mindestens einer Armierungskomponente nach Anspruch 9 erhöht die stabilisierende Wirkung der Armierungskomponente. Eine geforderte absolute Stabilität vorausgesetzt, kann mit einem verringerten Querschnittsanteil an faserenthaltendem Kunststoff-Extrudat zur Herstellung der Armierungskomponente gearbeitet werden.A bent or angled shape of at least one reinforcing component according to claim 9 increases the stabilizing effect of the reinforcing component. Assuming a required absolute stability, can be used with a reduced cross-sectional content of fiber-containing plastic extrudate for the preparation of the reinforcing component.

Faserlängen nach Anspruch 10 haben sich zur Bereitstellung einer koextrudierbaren faserverstärkten Kunststoffkomponente, die nach dem Aushärten zu einer stabilen Armierungskomponente führt, als besonders geeignet herausgestellt.Fiber lengths according to claim 10 have been found to be particularly suitable for providing a co-extrudable fiber reinforced plastic component which, after curing, results in a stable reinforcing component.

Die Vorteile der entsprechenden Kunststoff-Profilrahmen sowie des entsprechenden Rahmenprofils entsprechen denen, die vorstehend in Bezug auf die Rahmen-Baugruppe nach den Ansprüchen 1 bis 10 erläutert wurden.The advantages of the corresponding plastic profile frame and the corresponding frame profile correspond to those which have been explained above with respect to the frame assembly according to claims 1 to 10.

Ausführungsbeispiele der Erfindung werden nachfolgend anhand der Zeichnung näher erläutert. In dieser zeigen:

Fig. 1
einen Querschnitt durch ein Flügelrahmenprofil und ein Blendrahmenprofil einer Rahmen-Baugruppe für ein zu rahmendes Flächentragelement mit Armierungskomponenten aus faserverstärktem Kunststoff;
Fig. 2 bis 5
in einer zu Fig. 1 ähnlichen Darstellung weitere Ausführungen von Armierungskomponenten aus faserverstärktem Kunststoff für Flügel- und Blendrahmenprofile.
Embodiments of the invention will be explained in more detail with reference to the drawing. In this show:
Fig. 1
a cross-section through a sash profile and a frame profile of a frame assembly for a frame to be framed element with reinforcing components made of fiber-reinforced plastic;
Fig. 2 to 5
in one too Fig. 1 similar representation further versions of reinforcing components made of fiber-reinforced plastic for sash and frame profiles.

Bei den Querschnittsdarstellungen der Fig. 1 bis 5 sind faserverstärkte Armierungskomponenten bzw. Armierungswände gegenüber den sonstigen, unverstärkten Profilabschnitten mit stärkerer Schraffur hervorgehoben.In the cross-sectional representations of Fig. 1 to 5 are fiber-reinforced reinforcing components or reinforcing walls compared to the other, unreinforced profile sections highlighted with stronger hatching.

Fig. 1 zeigt im Querschnitt Profilelemente für eine Rahmen-Baugruppe zum Rahmen eines Flächentragelements, insbesondere eines Fensters oder einer Tür. Zu der Rahmen-Baugruppe gehören als umlaufende Kunststoff-Profilrahmen ein Flügelrahmenprofil 1 sowie ein Blendrahmenprofil 2. In einem Falzgrund 3 des Flügelrahmenprofils 1 wird ein Randbereich des nicht dargestellten Flächentragelements, zum Beispiel der Randbereich einer Doppelverglasung mit zwei Glasscheiben, aufgenommen. Der Falzgrund 3 stellt einen Aufnahmeabschnitt für den umlaufenden Randabschnitt des Flächentragelements dar. Fig. 1 shows in cross section profile elements for a frame assembly to the frame of a surface support element, in particular a window or a door. To the frame assembly include as a circumferential plastic profile frame a sash profile 1 and a window frame profile 2. In a rabbet base 3 of the sash frame profile 1, an edge region of the surface support element, not shown, for example, the edge region of a double glazing with two glass panes, was added. The fold base 3 represents a receiving portion for the peripheral edge portion of the surface support member.

Das Flügelrahmenprofil 1 ist als Hohlkammerprofil mit einer Mehrzahl von Hohlkammern ausgebildet. Der Hohlkammeraufbau ist bei den Profilen nach den Fig. 1 bis 5 jeweils identisch. Das Flügelrahmenprofil 1 hat eine Außenwand 4, eine Innenwand 5 sowie eine diese beiden Wände 4, 5 benachbart zum Blendrahmenprofil 2 miteinander verbindende Beschlagfalz-Wand 6. In die Außenwand 4 ist eine Außen-Armierungskomponente 7 des Flügelrahmenprofils 1 eingebettet. Die Außen-Armierungskomponente 7 wirkt insbesondere bei einem Windsog, also bei einer Kraftrichtung auf die Rahmen-Baugruppe in der Fig. 1 von rechts nach links, aussteifend. Diese Außen-Armierungskomponente 7 folgt dem kompletten Verlauf der Außenwand 4. Zur Außenseite des Flügelrahmenprofils 1 hin ist die Außen-Armierungskomponente 7 abgedeckt von einer Außen-Decklage 8 aus nicht-faserverstärktem Kunststoff. Die Außen-Armierungskomponente 7 stellt eine Begrenzungswand von insgesamt drei inneren Hohlräumen 9, 10, 11 des Flügelrahmenprofils 1 dar. Die Außen-Armierungskomponente 7 begrenzt die Hohlräume 9 bis 11 zusammen mit unverstärkten, also nicht faserverstärkten Begrenzungswänden 12 des Flügelrahmenprofils 1. Auch eine Falzgrundwand 13 stellt eine derartige unverstärkte Begrenzungswand dar.The sash profile 1 is formed as a hollow chamber profile with a plurality of hollow chambers. The hollow chamber structure is in the profiles after the Fig. 1 to 5 each identical. The sash profile 1 has an outer wall 4, an inner wall 5 and a two these walls 4, 5 adjacent to the frame profile 2 interconnecting Beschlagfalz wall 6. In the outer wall 4, an outer armor component 7 of the sash profile 1 is embedded. The outer reinforcing component 7 acts in particular in a wind suction, so in a direction of force on the frame assembly in the Fig. 1 from right to left, stiffening. This outer reinforcing component 7 follows the entire course of the outer wall 4. To the outside of the sash frame profile 1, the outer armoring component 7 is covered by an outer cover layer 8 made of non-fiber-reinforced plastic. The outer reinforcement component 7 constitutes a boundary wall of a total of three inner cavities 9, 10, 11 of the casement profile 1. The outer reinforcement component 7 delimits the cavities 9 to 11 together with unreinforced, ie not fiber-reinforced boundary walls 12 of the casement profile 1. Also a Falzgrundwand Figure 13 illustrates such an unreinforced boundary wall.

Dort, wo die Außen-Armierungskomponente 7 die Hohlräume 9 bis 11 begrenzt, liegt sie, von den Hohlräumen 9 bis 11 her gesehen, offenliegend vor, ist also nicht mit unverstärktem Kunststoffmaterial beschichtet, sondern liegt frei. Derart frei liegt nicht nur die Außen-Armierungskomponente 7, sondern liegen auch alle anderen nachfolgend noch beschriebenen Armierungskomponenten der Ausführungsbeispiele, soweit diese Hohlräume begrenzen.Where the outer reinforcing component 7 delimits the cavities 9 to 11, it is exposed, seen from the cavities 9 to 11 ago, is therefore not coated with unreinforced plastic material, but is exposed. Not only is the outer reinforcing component 7 free in this way, but all the other reinforcing components of the exemplary embodiments described below are also present, insofar as these limit the cavities.

In die Innenwand 5 eingebettet ist eine abschnittsweise gebogen ausgeführte Innen-Armierungskomponente 14 des Flügelrahmenprofils 1. Die Innen-Armierungskomponente 14 wirkt insbesondere bei Winddruck, also bei einer in der Fig. 1 von links nach rechts verlaufenden Kraftrichtung, aussteifend. Die Innen-Armierungskomponente 14 folgt dabei im Wesentlichen der Innenwand 5. Zur Innenseite des Flügelrahmenprofils 1 hin abgedeckt ist die Innen-Armierungskomponente 14 durch eine Innen-Decklage 15 aus nicht-faserverstärktem Kunststoff.
Die Innen-Armierungskomponente 14 stellt für innenseitige Hohlräume 16, 17 und 18 des Flügelrahmenprofils 1 eine Begrenzungswand dar. Diese Hohlräume 16 bis 18 werden zusätzlich von den unverstärkten Begrenzungswänden 12 begrenzt.
Embedded in the inner wall 5 is a partially bent designed inner-reinforcing component 14 of the sash profile 1. The inner reinforcing component 14 acts in particular at wind pressure, ie at one in the Fig. 1 from left to right direction of force, stiffening. The inner reinforcing component 14 essentially follows the inner wall 5. Covering the inner side of the casement profile 1, the inner reinforcing component 14 is covered by an inner cover layer 15 of non-fiber-reinforced plastic.
The inner reinforcing component 14 represents a boundary wall for inside cavities 16, 17 and 18 of the casement profile 1. These cavities 16 to 18 are additionally delimited by the unreinforced boundary walls 12.

In die Beschlagfalz-Wand 6 ist eine Beschlagfalz-Armierungskomponente 19 eingebettet. Diese folgt dem gesamten Verlauf der Beschlagfalz-Wand 6. Zum Beschlagfalz hin, also hin zum Blendrahmenprofil 2, ist die Beschlagfalz-Armierungskomponente 19 abgedeckt von einer Beschlagfalz-Decklage 20 aus nicht-faserverstärktem Kunststoff.In the Beschlagfalz wall 6 a Beschlagfalz-reinforcing component 19 is embedded. This follows the entire course of the Beschlagfalz wall 6. For Beschlagfalz out, so towards the frame profile 2, the Beschlagfalz-reinforcing component 19 is covered by a Beschlagfalz cover layer 20 made of non-fiber reinforced plastic.

Die Beschlagfalz-Armierungskomponente 19 stellt eine Begrenzungswand für die Hohlräume 11, 17 und 18 sowie zusätzlich für Hohlräume 21, 22 und 23 des Flügelrahmenprofils 1 dar. Der Hohlraum 22 stellt einen zentralen Hohlraum des Flügelrahmenprofils 1 dar. Zusätzlich werden auch die Hohlräume 21 bis 23 von den unverstärkten Begrenzungswänden 12 begrenzt.The Beschlagfalz-reinforcing component 19 is a boundary wall for the cavities 11, 17 and 18 and additionally for cavities 21, 22 and 23 of the sash profile 1. The cavity 22 is a central cavity of the sash profile 1. In addition, the cavities 21 to 23 bounded by the unreinforced boundary walls 12.

Die drei Armierungskomponenten 7, 14 und 19 ergänzen sich zu einer Gesamt-Armierungskomponente 24 des Flügelrahmenprofils 1, die eine im in der Fig. 1 dargestellten Querschnitt im Wesentlichen U-förmige Grundkontur hat. Die Beschlagfalz-Armierungskomponente 19 bildet dabei den Grundschenkel des U und die Innen-Armierungskomponente 14 und die Außen-Armierungskomponente 7 bilden die seitlichen Schenkel des U.The three reinforcing components 7, 14 and 19 complement each other to form a total reinforcing component 24 of the sash profile 1, which in the in Fig. 1 has shown cross-section substantially U-shaped basic contour. The Fold Arming component 19 thereby forms the base leg of the U and the inner armor component 14 and the outer armor component 7 form the lateral legs of the U.

Im dargestellten Querschnitt sind die Beschlagfalz-Armierungskomponente 19 und auch die Gesamt-Armierungskomponente 24 abschnittsweise abgewinkelt und zusätzlich abschnittsweise gebogen. Diese dreidimensionale, also nicht plane Gestaltung der Beschlagfalz-Armierungskomponente 19 und der Gesamt-Armierungskomponente 24 erhöht deren Stabilität.
In eine Außenwand 25 des Blendrahmenprofils 2 ist eine Außen-Armierungskomponente 26 des Blendrahmenprofils 2 eingebettet. Die Außen-Armierungskomponente 26 folgt dem gesamten Verlauf der Außenwand 25. Nach außen hin ist die Außen-Armierungskomponente 26 von einer Außen-Decklage 27 aus unverstärktem Kunststoff abgedeckt. Die Außen-Armierungskomponente 26 bildet eine Begrenzungswand für äußere Hohlräume 28, 29, 30 des Blendrahmenprofils 2. Dort, wo die Außen-Armierungskomponente 26 den Hohlraum 28 innen begrenzt, liegt die Außen-Armierungskomponente abgeknickt vor. Dies erhöht die Stabilität der Außen-Armierungskomponente 26. Die Hohlräume 28 bis 30 werden zusätzlich von unverstärkten Begrenzungswänden 31 begrenzt. Auch eine Beschlagfalz-Wand 32 und eine zum Beispiel einem nicht dargestellten, tragenden Mauerwerk zugewandte Befestigungswand 33 des Blendrahmenprofils 2 stellen derartige unverstärkte Begrenzungswände dar.
In the illustrated cross section, the fitting rebate reinforcement component 19 and also the overall reinforcement component 24 are angled in sections and additionally bent in sections. This three-dimensional, ie non-planar design of the rebate reinforcement component 19 and the overall reinforcement component 24 increases their stability.
An outer reinforcement component 26 of the frame profile 2 is embedded in an outer wall 25 of the frame profile 2. The outer reinforcing component 26 follows the entire course of the outer wall 25. Outwardly, the outer reinforcing component 26 is covered by an outer cover layer 27 of unreinforced plastic. The outer armor component 26 forms a boundary wall for outer cavities 28, 29, 30 of the frame profile 2. Where the outer armor component 26 defines the cavity 28 inside, the outer armor component is bent over. This increases the stability of the outer reinforcing component 26. The cavities 28 to 30 are additionally bounded by unreinforced boundary walls 31. Also, a Beschlagfalz wall 32 and a, for example, not shown, supporting masonry facing mounting wall 33 of the frame profile 2 represent such unreinforced boundary walls.

In eine Innenwand 34 des Blendrahmenprofils 2 ist eine Innen-Armierungskomponente 35 eingebettet. Nach innen hin wird die Innen-Armierungskomponente 35 von einer Innen-Decklage 36 aus unverstärktem Kunststoff abgedeckt. Die Innen-Armierungskomponente 35 stellt eine Begrenzungswand für innere Hohlräume 37, 38 des Blendrahmenprofils 2 dar. Zusätzlich werden die Hohlräume 37, 38 von den unverstärkten Begrenzungswänden 31, 32 und 33 begrenzt.An inner reinforcing component 35 is embedded in an inner wall 34 of the frame profile 2. Inwardly, the inner reinforcing component 35 is covered by an inner cover layer 36 of unreinforced plastic. The inner reinforcing component 35 constitutes a boundary wall for inner cavities 37, 38 of the frame profile 2. In addition, the cavities 37, 38 are bounded by the unreinforced boundary walls 31, 32 and 33.

Alle Armierungskomponenten 7, 14, 19, 26 und 35 der Rahmen-Baugruppe nach Fig.1 sind aus faserverstärktem Kunststoff.All Armierungskomponenten 7, 14, 19, 26 and 35 of the frame assembly after Fig.1 are made of fiber-reinforced plastic.

Fig. 2 bis 5 zeigen weitere Ausführungen von Flügel- und Blendrahmenprofilen mit faserverstärkten Armierungskomponenten. Einzelheiten, die denjenigen entsprechen, die vorstehend schon unter Bezugnahme auf die Ausführung nach Fig. 1 erläutert wurden, tragen die gleichen Bezugsziffern und werden nicht nochmals im Einzelnen diskutiert. Fig. 2 to 5 show further versions of sash and frame profiles with fiber reinforced reinforcement components. Details corresponding to those described above with reference to the embodiment according to Fig. 1 have the same reference numbers and will not be discussed again in detail.

Das Flügelrahmenprofil 1 nach Fig. 2 hat insgesamt vier innere Armierungskomponenten 39, 40, 41, 42, die in der Fig. 2 von links nach rechts, also von außen nach innen, durchnummeriert sind.The sash profile 1 after Fig. 2 has a total of four internal reinforcing components 39, 40, 41, 42, in the Fig. 2 from left to right, that is, from outside to inside, are numbered.

Die innere Armierungskomponente 39 verläuft beabstandet zur bei der Ausführung nach Fig. 2 unverstärkten Außenwand 4. Die innere Armierungskomponente 39 stellt eine Begrenzungswand für die Hohlräume 9, 10, 11 und 21 dar. Diese Hohlräume 9, 10, 11, 21 werden bei der Ausführung nach Fig. 2 zusätzlich begrenzt von der unverstärkten Außenwand 4, den unverstärkten Begrenzungswänden 12 sowie von der unverstärkten Falzgrundwand 13 und der im Falle der Ausführung nach Fig. 2 unverstärkten Beschlagfalz-Wand 6.The inner reinforcing component 39 extends at a distance from the embodiment according to Fig. 2 Unreinforced outer wall 4. The inner reinforcing component 39 is a boundary wall for the cavities 9, 10, 11 and 21. These cavities 9, 10, 11, 21 are in the embodiment according to Fig. 2 additionally limited by the unreinforced outer wall 4, the unreinforced boundary walls 12 and the unreinforced Falzgrundwand 13 and in the case of execution according to Fig. 2 unreinforced fitting rebate wall 6.

Die innere Armierungskomponente 40 verläuft beabstandet zur inneren Armierungskomponente parallel zur Außenwand 4 zwischen der Falzgrundwand 13 und der Beschlagfalz-Wand 6. Die innere Armierungskomponente 40 stellt eine Begrenzungswand für die Hohlräume 21 und 22 dar. Der Hohlraum 22 wird zudem begrenzt durch die unverstärkte Falzgrundwand 13, die unverstärkte Beschlagfalz-Wand 6 sowie die innere Armierungskomponente 41. Die innere Armierungskomponente 40 weist zwei beabstandete Rippen auf, liegt im Bereich dieser Rippen also abschnittsweise abgewinkelt vor, was die Stabilität der inneren Armierungskomponente 40 erhöht. Auch die innere Armierungskomponente 41 weist eine derartige, ihre Stabilität erhöhende Rippe auf.The inner reinforcing component 40 extends spaced from the inner reinforcing component parallel to the outer wall 4 between the Falzgrundwand 13 and the Beschlagfalz wall 6. The inner reinforcing component 40 is a boundary wall for the cavities 21 and 22. The cavity 22 is also bounded by the unreinforced Falzgrundwand 13th , the unreinforced Beschickfalz wall 6 and the inner reinforcing component 41. The inner reinforcing component 40 has two spaced ribs, so in the region of these ribs so in sections angled, which increases the stability of the inner reinforcing component 40. The inner reinforcing component 41 also has such a rib that increases its stability.

Die innere Armierungskomponente 41 verläuft parallel zur inneren Armierungskomponente 40 ebenfalls zwischen der Falzgrundwand 13 und der Beschlagfalz-Wand 6 und begrenzt zusätzlich den Hohlraum 23. Dieser wird weiterhin begrenzt durch die unverstärkte Falzgrundwand 13, durch die unverstärkte Begrenzungswand 12 sowie durch die unverstärkte Beschlagfalz-Wand 6 und schließlich durch die innere Armierungskomponente 42.The inner reinforcing component 41 extends parallel to the inner reinforcing component 40 also between the Falzgrundwand 13 and the Beschlagfalz wall 6 and additionally limits the cavity 23. This is further limited by the unreinforced Falzgrundwand 13, by the unreinforced boundary wall 12 and by the unreinforced Beschickfalz wall 6 and finally by the inner reinforcing component 42.

Letztere verläuft parallel und beabstandet zur im Falle der Ausführung nach Fig. 2 unverstärkten Innenwand 5. Die innere Armierungskomponente 42 begrenzt neben dem Hohlraum 23 noch den Hohlraum 16. Letzterer wird zudem begrenzt von der unverstärkten Innenwand 5, der unverstärkten Falzgrundwand 13 sowie der unverstärkten Begrenzungswand 12.The latter runs parallel and spaced from the case in the embodiment according to Fig. 2 unreinforced inner wall 5. The inner reinforcing component 42 adjacent to the cavity 23 still the cavity 16. The latter is also limited by the unreinforced inner wall 5, the unreinforced Falzgrundwand 13 and the unreinforced boundary wall 12th

Das Blendrahmenprofil 2 nach Fig. 2 weist ebenfalls vier innere Armierungskomponenten 43, 44, 45, 46 auf, die in der Fig. 2 ebenfalls von außen nach innen durchnummeriert sind.The frame profile 2 after Fig. 2 also has four inner reinforcing components 43, 44, 45, 46, which in the Fig. 2 are also numbered from outside to inside.

Die innere Armierungskomponente 43 verläuft abknickend beabstandet zur im Falle der Ausführung nach Fig. 2 unverstärkt ausgeführten Außenwand 25. Die innere Armierungskomponente 43 begrenzt die Hohlräume 29, 30 sowie einen weiteren Hohlraum 47 des Blendrahmenprofils 2. Die Hohlräume 29 und 30 werden zusätzlich begrenzt von den unverstärkten Begrenzungswänden 31 sowie von der unverstärkten Außenwand 25. Der Hohlraum 47 wird zusätzlich begrenzt von der Beschlagfalz-Wand 32, der Befestigungswand 33 sowie von der inneren Armierungskomponente 44.The inner reinforcing component 43 extends kinked spaced to the case of the embodiment according to Fig. 2 The inner reinforcing component 43 limits the cavities 29, 30 and a further cavity 47 of the frame profile 2. The cavities 29 and 30 are additionally limited by the unreinforced boundary walls 31 and the unreinforced outer wall 25. The cavity 47 is additionally limited from the fitting rebate wall 32, the attachment wall 33, and the inner reinforcing component 44.

Letztere verläuft beabstandet zur inneren Armierungskomponente 43 ebenfalls zwischen der Beschlagfalz-Wand 32 und der Befestigungswand 33. Neben dem Hohlraum 47 begrenzt die innere Armierungskomponente 44 noch einen zentralen Hohlraum 48 des Blendrahmenprofils 2. Letzterer wird zusätzlich begrenzt von der unverstärkten Beschlagfalz-Wand 32, der unverstärkten Befestigungswand 33 sowie von der inneren Armierungskomponente 45.The latter is spaced apart from the inner reinforcing component 43 also between the Beschlagfalz wall 32 and the mounting wall 33. In addition to the cavity 47, the inner Armierungskomponente 44 still defines a central cavity 48 of the frame profile 2. The latter is additionally limited by the unreinforced Beschickfalz wall 32, the unreinforced mounting wall 33 and of the inner Armierungskomponente 45th

Letztere verläuft beabstandet zur im Falle der Ausführung nach Fig. 2 unverstärkten Innenwand 34 zwischen der Beschlagfalz-Wand 32 und der Befestigungswand 33. Die innere Armierungskomponente 45 weist wiederum eine stabilitätserhöhende Rippe auf. Die innere Armierungskomponente 45 begrenzt neben dem Hohlraum 48 noch weitere Hohlräume 49 und 50. Letztere werden zusätzlich begrenzt von der unverstärkten Begrenzungswand 31, der unverstärkten Beschlagfalz-Wand 32 und der unverstärkten Befestigungswand 33 sowie von der inneren Armierungskomponente 46.The latter is spaced apart from in the case of the execution Fig. 2 unreinforced inner wall 34 between the Beschlagfalz wall 32 and the mounting wall 33. The inner reinforcing component 45 in turn has a stability-enhancing rib. The inner reinforcing component 45 delimits, in addition to the cavity 48, further cavities 49 and 50. The latter are additionally delimited by the unreinforced boundary wall 31, the unreinforced fold rebate wall 32 and the unreinforced attachment wall 33 and by the inner reinforcing component 46.

Diese verläuft zwischen der inneren Armierungskomponente 45 und der Innenwand 34 parallel zu diesen beiden Wänden. Die innere Armierungskomponente 46 begrenzt die Hohlräume 37, 38, 49 und 50. Die Hohlräume 37 und 38 werden zusätzlich begrenzt von der unverstärkten Begrenzungswand 31, der unverstärkten Beschlagfalz-Wand 32, der unverstärkten Befestigungswand 33 sowie von der unverstärkten Innenwand 34.This extends between the inner Armierungskomponente 45 and the inner wall 34 parallel to these two walls. The inner reinforcing component 46 limits the cavities 37, 38, 49 and 50. The cavities 37 and 38 are additionally limited by the unreinforced boundary wall 31, the unreinforced Beschlagfalz wall 32, the unreinforced mounting wall 33 and the unreinforced inner wall 34th

Die Armierungskomponenten 43 bis 46 einerseits und 47 bis 50 andererseits verlaufen im Wesentlichen parallel zueinander und sind nicht miteinander verbunden. Die inneren Armierungskomponenten 39 und 46 kreuzen sich mit den unverstärkten Begrenzungswänden 12 bzw. 31. Die inneren Armierungskomponenten 43 und 45 bilden mit den inneren unverstärkten Begrenzungswänden 31 eine T-Konfiguration. Die inneren Armierungskomponenten 40, 41, 42 und 44 stellen frei zwischen Begrenzungswänden der Rahmenprofile 1, 2 verlaufende Armierungswände dar.The reinforcing components 43 to 46 on the one hand and 47 to 50 on the other hand run substantially parallel to one another and are not connected to one another. The inner reinforcing components 39 and 46 intersect with the unreinforced boundary walls 12 and 31, respectively. The inner reinforcing components 43 and 45 form a T configuration with the inner unreinforced boundary walls 31. The inner reinforcing components 40, 41, 42 and 44 are free between boundary walls of the frame profiles 1, 2 extending Armierungswände.

Bei der Ausführung nach Fig. 3 hat das Flügelrahmenprofil die inneren Armierungskomponenten 39, 41 und 42. Zusätzlich hat das Flügelrahmenprofil 1 nach Fig. 3 eine innere Armierungskomponente 51, die im Wesentlichen senkrecht zur inneren Armierungskomponente 39 verläuft und letztere kreuzt. Die innere Armierungskomponente 51 begrenzt die Hohlräume 9, 10, 11 und 21. Gemeinsam mit der inneren Armierungskomponente 39 bildet die innere Armierungskomponente 51 eine im Querschnitt kreuzförmige Struktur, sodass hierdurch eine gesamte Armierungskomponente 39, 51 resultiert, die abschnittsweise abgewinkelt mit dreidimensionaler, also nicht planer Gestalt vorliegt.In the execution after Fig. 3 the sash profile has the inner reinforcement components 39, 41 and 42. In addition, the sash profile 1 has after Fig. 3 an inner reinforcing component 51 extending substantially perpendicular to the inner reinforcing component 39 and crossing the latter. The inner reinforcing component 51 delimits the cavities 9, 10, 11 and 21. Together with the inner reinforcing component 39, the inner reinforcing component 51 forms a cross-sectionally cross-shaped structure, so that this results in an entire reinforcing component 39, 51, the sections angled with three-dimensional, that is not Plane shape is present.

Weiterhin hat das Flügelrahmenprofil 1 nach Fig. 3 noch zwei weitere innere Armierungskomponenten 52 und 53. Die innere Armierungskomponente 52 begrenzt die Hohlräume 16, 17 und 23 und verläuft unterhalb der inneren Armierungskomponenten 41, 42 und senkrecht zu diesen, wobei sie einerseits die beiden inneren Armierungskomponenten 41 und 42 und andererseits die unverstärkte Beschlagfalz-Wand 6 und die unverstärkte Innenwand 5 miteinander verbindet. Hierdurch wird eine Gesamt-Armierungskomponente 41, 42, 52 gebildet, die eine die Stabilität erhöhende dreidimensionale Gestalt hat, also abschnittsweise abgewinkelt vorliegt. Die innere Armierungskomponente 53 begrenzt die Hohlräume 17 und 18. Die innere Armierungskomponente 53 verläuft frei zwischen der Beschlagfalz-Wand 6 und der Innenwand 5.Furthermore, the sash profile 1 has after Fig. 3 two further inner reinforcing components 52 and 53. The inner reinforcing component 52 defines the cavities 16, 17 and 23 and extends below the inner reinforcing components 41, 42 and perpendicular to them, on the one hand the two inner reinforcing components 41 and 42 and on the other hand, the unreinforced Beschickfalz -Wand 6 and the unreinforced inner wall 5 connects together. As a result, an overall reinforcing component 41, 42, 52 is formed, which has a stability-increasing three-dimensional shape, that is, in sections, is angled. The inner reinforcing component 53 delimits the cavities 17 and 18. The inner reinforcing component 53 runs freely between the rebate wall 6 and the inner wall 5.

Das Blendrahmenprofil 2 nach Fig. 3 hat zusätzlich zu den inneren Armierungskomponenten 43 bis 46 noch weitere, hierzu im Wesentlichen senkrecht verlaufende innere Armierungskomponenten 54 bis 56. Die innere Armierungskomponente 54 verläuft frei zwischen der Außenwand 25 und der Beschlagfalz-Wand 32 und begrenzt die Hohlräume 28 und 29. Die innere Armierungskomponente 55 verläuft zwischen der Außenwand 25 und der inneren Armierungskomponente 43 und begrenzt die Hohlräume 29 und 30.The frame profile 2 after Fig. 3 In addition to the inner reinforcing components 43 to 46, there are further inner reinforcing components 54 to 56 extending substantially perpendicular thereto. The inner reinforcing component 54 extends freely between the outer wall 25 and the rebate wall 32 and bounds the cavities 28 and 29. The inner reinforcing component 55 extends between the outer wall 25 and the inner reinforcing component 43 and delimits the cavities 29 and 30.

Die innere Armierungskomponente 55 bildet gemeinsam mit der inneren Armierungskomponente 43 eine Gesamt-Armierungskomponente 43, 55, die eine dreidimensionale Gesamtstruktur hat, also nicht plan vorliegt und damit abschnittsweise abgewinkelt ausgeführt ist. Die innere Armierungskomponente 56 verläuft zwischen der unverstärkten Innenwand 34 und der inneren Armierungskomponente 45 und kreuzt die innere Armierungskomponente 46. Die inneren Armierungskomponenten 45, 46, 56 bilden eine gemeinsame Gesamt-Armierungskomponente, die eine stabilitätserhöhende dreidimensionale Gestalt hat und abschnittsweise abgewinkelt vorliegt. Die innere Armierungskomponente 56 begrenzt die Hohlräume 37, 38, 49 und 50.The inner reinforcing component 55, together with the inner reinforcing component 43, forms an overall reinforcing component 43, 55, which has a three-dimensional overall structure, that is to say it is not planar and is therefore angled in sections. The inner reinforcing component 56 extends between the unreinforced inner wall 34 and the inner reinforcing component 45 and intersects the inner reinforcing component 46. The inner reinforcing components 45, 46, 56 form a common overall reinforcing component that has a stability enhancing three-dimensional shape and is angled in sections. The inner reinforcing component 56 defines the cavities 37, 38, 49 and 50.

Bei der Ausführung des Flügelrahmenprofils 1 nach Fig. 4 ist eine Falzgrundwand-Armierungskomponente 57 in die Falzgrundwand 13 eingebettet. Die Falzgrundwand-Armierungskomponente 57 folgt abschnittsweise bogenförmig im Wesentlichen dem Verlauf der Falzgrundwand 13. Zum Falzgrund hin ist die Falzgrundwand-Armierungskomponente 57 von einer Falzgrundwand-Decklage 58 abgedeckt. Die Falzgrundwand-Armierungskomponente 57 begrenzt die Hohlräume 9, 21, 22 und 23.In the execution of the sash profile 1 after Fig. 4 a Falzgrundwand Armierungskomponente 57 is embedded in the Falzgrundwand 13. The Falzgrundwand-reinforcing component 57 follows in sections arcuately substantially the course of the Falzgrundwand 13. The Falzgrund towards the Falzgrundwand-reinforcing component 57 is covered by a Falzgrundwand-cover layer 58. The rebate base reinforcing component 57 defines the cavities 9, 21, 22 and 23.

Weiterhin weist das Flügelrahmenprofil 1 nach Fig. 4 die Beschlagfalz-Decklage 20. Die Beschlagfalz-Decklage 20 begrenzt bei der Ausführung nach Fig. 4 die Hohlräume 11, 21, 22, 23, 17 und 18. Die beiden Armierungskomponenten 19 und 57 des Flügelrahmenprofils 1 nach Fig. 4 sind nicht miteinander verbunden.Furthermore, the sash profile 1 after Fig. 4 the Beschlagfalz-cover layer 20. The Beschlagfalz-cover layer 20 limited in the execution after Fig. 4 the cavities 11, 21, 22, 23, 17 and 18. The two reinforcing components 19 and 57 of the sash profile 1 after Fig. 4 are not connected.

Das Blendrahmenprofil 2 hat bei der Ausführung nach Fig. 4 eine Beschlagfalz-Armierungskomponente 59, die in die Beschlagfalz-Wand 32 eingebettet ist. Zum Beschlagfalz hin abgedeckt wird die Beschlagfalz-Armierungskomponente 59 durch eine Beschlagfalz-Decklage 60 aus unverstärktem Material. Die Beschlagfalz-Armierungskomponente 59 folgt dem Verlauf des Bodens der Beschlagfalz-Wand 32. Die Beschlagfalz-Armierungskomponente 59 begrenzt die Hohlräume 47, 48 und 49.The frame profile 2 has in the execution after Fig. 4 a fitting rebate reinforcing component 59 embedded in the fitting rebate wall 32. For Beschlagfalz out the Beschlagfalz-reinforcing component 59 is covered by a Beschlagfalz cover layer 60 of unreinforced material. The rebate reinforcing component 59 follows the course of the bottom of the rebate wall 32. The rebate reinforcement component 59 defines the cavities 47, 48 and 49.

Weiterhin hat das Blendrahmenprofil 2 nach Fig. 4 eine Befestigungswand-Armierungskomponente 61, die dem Verlauf der Befestigungswand 33 folgt. In Fig. 4 nach unten, also beispielsweise zum Mauerwerk hin, wird die Befestigungswand-Armierungskomponente 61 von einer Befestigungswand-Decklage 62 aus unverstärktem Material abgedeckt. Die Befestigungswand-Armierungskomponente 61 begrenzt die Hohlräume 30, 47, 48, 50 und 38.Furthermore, the frame profile 2 has after Fig. 4 a fastening wall reinforcing component 61, which follows the course of the attachment wall 33. In Fig. 4 down, so for example towards the masonry, the mounting wall Armierungskomponente 61 is covered by a mounting wall cover layer 62 of unreinforced material. The mounting wall reinforcing component 61 defines the cavities 30, 47, 48, 50 and 38.

Das Flügelrahmenprofil 1 nach Fig. 5 hat eine im Querschnitt gebogen ausgeführte Dichtaufnahme-Armierungskomponente 63 im Bereich einer Rastaufnahme 64 für eine Dichtlippe 65 des Flügelrahmenprofils 1. Zur Rastaufnahme 64 hin wird die Dichtaufnahme-Armierungskomponente 63 abgedeckt durch eine Dichtaufnahme-Decklage 66. Die Dichtaufnahme-Armierungskomponente 63 begrenzt den Hohlraum 9.The sash profile 1 after Fig. 5 In the locking receptacle 64, the sealing-receiving reinforcing component 63 is covered by a sealing-receiving cover layer 66. The sealing-receiving reinforcing component 63 delimits the hollow space 9 ,

Weiterhin hat das Flügelrahmenprofil 1 eine Beschlagfalzabschnitts-Armierungskomponente 67, die in einen Nutabschnitt 68 der Beschlagfalzwand 6 einbettet ist. Die Beschlagfalzabschnitts-Armierungskomponente 67 ist im Querschnitt U-förmig gebogen ausgeführt und hat zwei stabilitätserhöhende Rippen. Zum Beschlagfalz hin deckt eine Nutabschnitt-Decklage 69 die Beschlagfalzabschnitts-Armierungskomponente 67 ab. Die Beschlagfalzabschnitts-Armierungskomponente 67 begrenzt den zentralen Hohlraum 22 des Flügelrahmenprofils 1. Die Beschlagfalzabschnitts-Armierungskomponente 67 hat eine im Wesentlichen U-förmige Grundkontur.Furthermore, the sash frame profile 1 has a fitting rebate section reinforcing component 67 which is embedded in a groove section 68 of the fitting rebate wall 6. The fitting rebate section reinforcing component 67 has a U-shaped cross-section and has two stability-increasing ribs. Toward the fitting rebate, a groove section cover layer 69 covers the fitting rebate section reinforcement component 67. The fitting rebate section reinforcing component 67 defines the central cavity 22 of the sash frame profile 1. The fitting rebate section reinforcing component 67 has a substantially U-shaped base contour.

Im Bereich einer weiteren Dichtaufnahme-Decklage 66 für eine weitere Dichtlippe 65 hat das Flügelrahmenprofil 1 nach Fig. 5 eine weitere Dichtaufnahme-Armierungskomponente 63, deren Aufbau dem der vorstehend bereits beschriebenen Dichtaufnahme-Armierungskomponente 63 entspricht. Diese weitere Dichtaufnahme-Armierungskomponente 63 des Flügelrahmenprofils 1 begrenzt den Hohlraum 18.In the area of a further sealing-receiving cover layer 66 for a further sealing lip 65, the sash profile 1 has after Fig. 5 a further sealing-receiving reinforcing component 63, whose structure corresponds to that of the above-described sealing-receiving reinforcing component 63. This further sealing-receiving reinforcing component 63 of the casement profile 1 limits the cavity 18.

Auch das Blendrahmenprofil 2 hat eine Dichtaufnahme-Armierungskomponente 63, deren Aufbau dem der bereits vorstehend im Zusammenhang mit dem Flügelrahmenprofil 1 beschriebenen Dichtaufnahme-Armierungskomponente 63 entspricht. Diese Dichtaufnahme-Armierungskomponente 63 des Blendrahmenprofils 2 begrenzt den Hohlraum 28. Weiterhin hat das Blendrahmenprofil 2 nach Fig. 5 eine im Querschnitt gebogen ausgeführte Beschlagsfalzabschnitts-Armierungskomponente 70, die in einen Nutabschnitt 71 der Beschlagfalz-Wand 32 des Blendrahmenprofils 2 eingebettet ist. Zum Beschlagfalz hin ist die Beschlagfalzabschnitts-Armierungskomponente 70 durch eine Nutabschnitt-Decklage 72 abgedeckt. Diese Beschlagfalzabschnitts-Armierungskomponente 70 begrenzt die Hohlräume 37 und 49.The window frame profile 2 also has a sealing seat reinforcement component 63 whose construction corresponds to that of the sealing seat reinforcement component 63 already described above in connection with the wing frame profile 1. This sealing seat reinforcement component 63 of the frame profile 2 limits the cavity 28. Furthermore, the frame profile 2 has after Fig. 5 a hardware folded portion reinforcing component 70 bent in cross-section, which is embedded in a groove portion 71 of the fitting rebate wall 32 of the frame profile 2. Toward the fitting rebate, the fitting rebate section reinforcement component 70 is covered by a groove section cover layer 72. This fitting rebate sectioning component 70 defines the cavities 37 and 49.

Ferner weist das Blendrahmenprofil 2 nach Fig. 5 noch zwei mit Steg-Armierungskomponenten 73, 74 verstärkte Befestigungsstege 75 auf, die an die Befestigungswand 33 angeformt sind. Die Befestigungsstege 75 dienen zur Befestigung des Blendrahmenprofils 2 beispielsweise am Mauerwerk.Furthermore, the frame profile 2 after Fig. 5 two more with web reinforcement components 73, 74 reinforced fastening webs 75, which are integrally formed on the mounting wall 33. The fastening webs 75 serve for fastening the window frame profile 2, for example, to the masonry.

Die Rahmenprofile 1, 2 der vorstehend beschriebenen Ausführungsformen stellen Koextrudate aus den jeweiligen Armierungskomponenten und den unverstärkten Begrenzungswänden dar. Die Fasern werden bei der Extrusion der Armierungskomponenten der im Extruder plastifizierten Kunststoffmasse vor der Extrusion zugegeben, bilden also zusammen mit der Kunststoff-Matrix bei der Extrusion der Armierungskomponenten eine fließfähige Kunststoffmasse.The frame profiles 1, 2 of the embodiments described above represent co-extrudates of the respective reinforcing components and the unreinforced boundary walls. The fibers are added during extrusion of the reinforcing components of the plastic mass plasticized in the extruder prior to extrusion, thus forming together with the plastic matrix during extrusion the Armierungskomponenten a flowable plastic mass.

Die Rahmenprofile 1, 2 sind im Bereich der Armierungskomponenten aus glasfaserverstärktem und ansonsten aus unverstärktem hochschlagzähem PVC gefertigt.The frame profiles 1, 2 are made in the field of reinforcing components of glass fiber reinforced and otherwise made of unreinforced high impact PVC.

Dieses PVC hat einen seine Fließeigenschaften, also insbesondere seine Schmelzviskosität, beschreibenden K-Wert zwischen 50 und 60. Dieser K-Wert kann in die Grenzviskosität des PVC mittels folgender Beziehung umgerechnet werden: η = 2 , 303 x 75 k 2 + k mit K - Wert = 1000 k

Figure imgb0001
This PVC has a K value between 50 and 60 which describes its flow properties, in particular its melt viscosity. This K value can be converted into the intrinsic viscosity of the PVC by the following relationship: η = 2 . 303 x 75 k 2 + k with K - value = 1000 k
Figure imgb0001

Die Profilelemente haben einen Glasfaseranteil von höchstens 25 Gew.-%, bevorzugt höchstens 20 Gew.-%, noch mehr bevorzugt höchstens 15 Gew.%, mit einer Länge der einzelnen Glasfasern zwischen 1 und 3 mm.The profile elements have a glass fiber content of at most 25 wt .-%, preferably at most 20 wt .-%, more preferably at most 15 wt.%, With a length of the individual glass fibers between 1 and 3 mm.

Die Decklagen können auch aus einem anderen faserfreien, hochschlagzähen Kunststoffmaterial sein, auch beispielsweise aus PBT (Polybutylenterephthalat). Alternativ können die Decklagen auch aus ASA (Acrylnitril-Styrol-Acrylester) oder SB (Styrol-Butadien) sein.The cover layers may also be made of another fiber-free, high-impact plastic material, for example PBT (polybutylene terephthalate). Alternatively, the cover layers may also be made of ASA (acrylonitrile-styrene-acrylic ester) or SB (styrene-butadiene).

Alternative Materialien für den faserverstärkten Profilrahmen sind ABS (Acrylnitril/Butadien/Styrol), ASA (Acrylnitril/Styrol/Acrylester) und SB (Styrol/Butadien). Diese Copolymere eignen sich gut zur Faserverstärkung und zur Anpassung des Wärmeausdehnungskoeffizienten des Profilrahmens an den Wärmeausdehnungskoeffizienten der Glasscheiben einer Isolierverglasung.Alternative materials for the fiber reinforced profile frame are ABS (acrylonitrile / butadiene / styrene), ASA (acrylonitrile / styrene / acrylic ester) and SB (styrene / butadiene). These copolymers are well suited for fiber reinforcement and for adapting the coefficient of thermal expansion of the profile frame to the thermal expansion coefficient of the glass panes of an insulating glazing.

Die Faserverstärkung der faserverstärkten Komponenten des Profilrahmens, also der Armierungskomponenten von diesem, kann alternativ zu Glasfasern auch durch organische Fasern auf Polymerbasis, insbesondere aus PAN (Prolyacrylnitril) erfolgen. Mit derartigen Fasern ist auch ein höherer Faseranteil als 15 oder 20 Gew.-% möglich. Trotz dieses höheren Faseranteils bleibt eine gute Verschweißbarkeit des Materials erhalten. Bei den dargestellten Ausführungen der Armierungskomponenten haben die Fasern eine maximale Länge von 10 mm. Auch Ausführungen mit einer maximalen Faserlänge von 5 mm sind möglich. The fiber reinforcement of the fiber-reinforced components of the profile frame, ie the reinforcing components of this, can be carried out alternatively to glass fibers by organic fibers based on polymer, in particular PAN (Prolyacrylonitrile). With such fibers, a higher fiber content than 15 or 20 wt .-% is possible. Despite this higher fiber content, a good weldability of the material is retained. In the illustrated embodiments of the reinforcing components, the fibers have a maximum length of 10 mm. Also versions with a maximum fiber length of 5 mm are possible.

Claims (10)

  1. Frame assembly with a planar load-bearing element comprising at least one glass pane, with a plastic profile frame (1, 2) enclosing the end face of the planar load-bearing element, which frame has, for reinforcement, reinforcing components (7, 14, 19; 26, 35; 39 to 42; 43 to 46; 51 to 53; 54 to 56; 57; 59; 61; 63; 67, 70, 73, 74) of fibre-reinforced plastic, and with a receiving portion (3) for an enclosing edge portion of the planar load-bearing element, wherein the reinforcing components (7, 14, 19; 26, 35; 39 to 42; 43 to 46; 51 to 53; 54 to 56; 57; 59; 61; 63; 67, 70) of fibre-reinforced plastic constitute boundary walls of inner cavities (9, 10, 11, 16, 17, 18, 21, 22, 23, 28, 29, 30, 37, 38, 47, 48, 49, 50) of the profile frame (1, 2) which, together with unreinforced boundary walls (4, 5, 6, 12, 13, 25, 31, 32, 33, 34), delimit the inner cavities (9, 10, 11, 16, 17, 18, 21, 22, 23, 28, 29, 30, 37, 38, 47, 48, 49, 50), wherein the reinforcing components (7, 14, 19; 26, 35; 39 to 42; 43 to 46; 51 to 53; 54 to 56; 57; 59; 61; 63; 67, 70) are designed to be exposed to the cavities where they delimit the inner cavities (9, 10, 11, 16, 17, 18, 21, 22, 23, 28, 29, 30, 37, 38, 47, 48, 49, 50), characterized in that the profile frame (1, 2) is formed as a co-extrudate of the reinforcing components (7, 14, 19; 26, 35; 39 to 42; 43 to 46; 51 to 53; 54 to 56; 57; 59; 61; 63; 67, 70) and the unreinforced boundary walls (4, 5, 6, 12, 13, 25, 31, 32, 33, 34).
  2. Frame assembly according to Claim 1, characterized in that a reinforcing component (7; 26) of fibre-reinforced plastic is formed in an outer wall (4; 25) of the profile frame (1, 2).
  3. Frame assembly according to Claim 1 or 2, characterized in that a reinforcing component (14; 35) of fibre-reinforced plastic is formed in an inner wall (5; 34) of the profile frame.
  4. Frame assembly according to one of Claims 1 to 3, characterized in that a reinforcing component (19; 59; 67; 70) of fibre-reinforced plastic is formed in a fitting rebate wall (6; 32) of the profile frame (1, 2).
  5. Frame assembly according to one of Claims 1 to 4, characterized in that the reinforcing component (24; 67) has a substantially U-shaped basic contour in cross section.
  6. Frame assembly according to one of Claims 1 to 5, characterized in that a reinforcing component (39 to 42; 43 to 46; 51 to 53; 54 to 56) is formed as an inner wall of the profile frame (2).
  7. Frame assembly according to one of Claims 1 to 6, characterized in that a reinforcing component (61) of fibre-reinforced plastic is formed in a fastening wall (33) of the profile frame (2).
  8. Frame assembly according to one of Claims 1 to 7, characterized in that a reinforcing component (63) of fibre-reinforced plastic is formed in a sealing or latching receptacle (64) of the profile frame (1, 2).
  9. Frame assembly according to one of Claims 1 to 8, characterized in that at least one of the reinforcing components (7, 14, 19; 26; 40, 41, 43, 44, 45; 39, 51, 43, 55, 45, 46, 56; 57; 63, 67) is designed at least in certain portions to be bent and/or angled in cross section perpendicular to the direction of extrusion.
  10. Frame assembly according to one of Claims 1 to 9, characterized in that the reinforcing components (7, 14, 19; 26, 35; 39 to 42; 43 to 46; 51 to 53; 54 to 56; 57; 59; 61; 63; 67, 70) have fibres with a maximum length of 10 mm, preferably with a maximum length of 5 mm.
EP08801519.3A 2007-08-17 2008-08-06 Door or window frame assembly made of extruded plastic and fibre-reinforced coextrudate Revoked EP2191090B1 (en)

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PL08801519T PL2191090T3 (en) 2007-08-17 2008-08-06 Door or window frame assembly made of extruded plastic and fibre-reinforced coextrudate

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DE102007039009A DE102007039009A1 (en) 2007-08-17 2007-08-17 Frame assembly and plastic profile frame for this
PCT/EP2008/006452 WO2009024264A1 (en) 2007-08-17 2008-08-06 Frame assembly and plastic profile frame therefor

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Cited By (8)

* Cited by examiner, † Cited by third party
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DE102016119766A1 (en) 2016-10-18 2018-04-19 Rehau Ag + Co Process for producing a thermoplastic window or door hollow chamber profile
EP3656810A1 (en) 2018-11-23 2020-05-27 REHAU AG + Co Method for producing a hollow window or door profile
DE102018129568A1 (en) 2018-11-23 2020-05-28 Rehau Ag + Co Process for the production of a window or door hollow chamber profile
DE102018129565A1 (en) 2018-11-23 2020-05-28 Rehau Ag + Co Process for the production of a window or door hollow chamber profile
EP3670808A1 (en) 2018-12-20 2020-06-24 REHAU AG + Co Frame assembly for a door or window
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DE102021122153A1 (en) 2021-08-26 2023-03-02 REHAU Industries SE & Co. KG Process for the production of a polymeric, in particular thermoplastic, window or door hollow chamber profile

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DE102016119766A1 (en) 2016-10-18 2018-04-19 Rehau Ag + Co Process for producing a thermoplastic window or door hollow chamber profile
WO2018072878A1 (en) 2016-10-18 2018-04-26 Rehau Ag + Co Method for producing a thermoplastic window or door hollow chamber profile
EP3721040B1 (en) 2017-12-06 2022-11-16 REHAU Industries SE & Co. KG Hollow profile, in particular window profile or door profile
EP3656810A1 (en) 2018-11-23 2020-05-27 REHAU AG + Co Method for producing a hollow window or door profile
DE102018129568A1 (en) 2018-11-23 2020-05-28 Rehau Ag + Co Process for the production of a window or door hollow chamber profile
DE102018129565A1 (en) 2018-11-23 2020-05-28 Rehau Ag + Co Process for the production of a window or door hollow chamber profile
DE102018129558A1 (en) 2018-11-23 2020-05-28 Rehau Ag + Co Process for the production of a window or door hollow chamber profile
EP3670808A1 (en) 2018-12-20 2020-06-24 REHAU AG + Co Frame assembly for a door or window
DE102020129070A1 (en) 2020-11-04 2022-05-05 REHAU Industries SE & Co. KG Process for the production of a fiber-reinforced polymer endless profile
WO2022096227A1 (en) 2020-11-04 2022-05-12 REHAU Industries SE & Co. KG Method for producing a fiber-reinforced, polymeric continuous profiled element
DE102021122153A1 (en) 2021-08-26 2023-03-02 REHAU Industries SE & Co. KG Process for the production of a polymeric, in particular thermoplastic, window or door hollow chamber profile
WO2023025436A1 (en) 2021-08-26 2023-03-02 REHAU Industries SE & Co. KG Method for producing a polymer, in particular a thermoplastic, window or door hollow-chamber profile

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CA2704235A1 (en) 2009-02-26
UA101623C2 (en) 2013-04-25
EA201070283A1 (en) 2010-08-30
PL2191090T3 (en) 2015-05-29
DK2191090T3 (en) 2015-03-30
ES2531937T3 (en) 2015-03-20
EP2191090A1 (en) 2010-06-02
EA020728B1 (en) 2015-01-30
WO2009024264A1 (en) 2009-02-26
US20110225893A1 (en) 2011-09-22

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