EP2170540B1 - Verfahren zur herstellung von warmgefertigten nahtlosen rohren mit optimierten ermüdungseigenschaften im verschweissten zustand - Google Patents
Verfahren zur herstellung von warmgefertigten nahtlosen rohren mit optimierten ermüdungseigenschaften im verschweissten zustand Download PDFInfo
- Publication number
- EP2170540B1 EP2170540B1 EP08773277A EP08773277A EP2170540B1 EP 2170540 B1 EP2170540 B1 EP 2170540B1 EP 08773277 A EP08773277 A EP 08773277A EP 08773277 A EP08773277 A EP 08773277A EP 2170540 B1 EP2170540 B1 EP 2170540B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pipe
- region
- produced
- hot
- transition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 230000007704 transition Effects 0.000 claims abstract description 31
- 238000003754 machining Methods 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 3
- 238000005096 rolling process Methods 0.000 claims abstract description 3
- 239000010959 steel Substances 0.000 claims abstract description 3
- 239000002184 metal Substances 0.000 claims abstract 2
- 230000008719 thickening Effects 0.000 claims description 20
- 238000005098 hot rolling Methods 0.000 claims 1
- 230000003746 surface roughness Effects 0.000 abstract description 4
- 238000012545 processing Methods 0.000 description 8
- 238000003466 welding Methods 0.000 description 8
- 238000005259 measurement Methods 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 2
- 230000008092 positive effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/08—Upsetting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K21/00—Making hollow articles not covered by a single preceding sub-group
- B21K21/12—Shaping end portions of hollow articles
Definitions
- the invention relates to a method for producing hot-finished seamless tubes with optimized fatigue properties in the welded state according to the preamble of claim 1.
- Pipes produced by these methods are used, for example, in the oil or gas production technique, wherein the individual pipe sections are welded by a seam to a continuous strand.
- the welded joint can cost and efficiently, for. B. by automated welding, and a high fatigue strength of the welded joint can be ensured. Even the most trouble-free media flow through the pipeline is also only guaranteed.
- a disadvantage of this procedure is that an elaborate logistics for storage and transport of the tubes is required so that for the most trouble-free production process always the matching geometry from each other pipes are available.
- Another disadvantage is the inflexibility in the production process in case of disturbances, eg. For example, when a pipe to be welded to a conduit pipe end is not available with the proper geometry.
- the object of the invention is therefore to provide a method for producing hot-rolled seamless tubes, are produced with the tube ends of uniform and exact geometry, which allows efficient welding without a prior measurement and targeted allocation of the pipe ends and at the same time a high fatigue strength of the welded joint is reached.
- a method is used to solve this problem, which is characterized in that in a first step at the pipe end in a region greater wall thickness is generated than the rest of the tubular body, wherein the wall thickening of the respective pipe end region by upsetting the Pipe end is generated, the transitions to the pipe body generated during upsetting on the outer and inner circumference are offset relative to the tube longitudinal axis and made in a second step in this area by machining the required pipe cross-section and the transition from machined to unprocessed area of the pipe paragraph sales , is provided with such a large radius or radius combinations, that there is a flowing and notch-free transition and the finished contour in the originally thickened end portion of the tube has an outer diameter corresponding to the original diameter of the tube ,
- the pipe ends are now produced with a reproducible corresponding to the customer requirements geometry that allows welding together without prior measurement and assignment.
- the logistic effort for storage and transport of the tubes is minimized, which leads to significant cost savings.
- the wall thickening is chosen to be so large that the dimensional deviations due to the tube tolerances, in particular with regard to the roundness or ovality, can be almost completely compensated by the subsequent mechanical processing without falling below the nominal wall thickness.
- the wall thickening may also be larger or smaller and extend over shorter or longer sections.
- the wall thickening and its longitudinal extent should be limited to a necessary for the machining both for manufacturing reasons and for cost reasons.
- the mechanical processing of the wall thickening can be done for example by unscrewing, with a very low ovality can also be achieved with very small diameter tolerances and very low surface roughness.
- a centering ring projecting into the machined areas of the two pipe ends can be used prior to the welding of the tube ends in order to ensure optimum alignment of the tube ends for automated welding.
- the wall thickening is produced by upsetting, in particular by hot upsetting of the pipe end.
- the upsetting process is advantageously carried out so that the transitions to the tubular body generated during upsetting on the outer and inner circumference are arranged offset relative to the tube longitudinal axis.
- Extensive investigations have shown that this staggered arrangement of the transitions in the tube longitudinal axis as well as the positioning of the radii in different tube cross-sectional planes during mechanical processing have a positive effect on the fatigue strength of the connection in the operating state.
- These transitions are advantageously provided in the mechanical processing of the wall thickening with the largest possible radius or radii combinations. These ensure by their location in different cross-sectional planes adhering to a predetermined minimum wall thickness and lead to a possible fluid and notch-free transition to the non-thickened region of the tube. This advantageously ensures a low stress concentration factor in the transition zone.
- FIG. 1 is a fragmentary longitudinal section of a pipe according to the invention produced with a wall thickening for Rohrau dry- and inside shown at the end of the pipe after upsetting.
- the tube 1 has in the end region a wall thickening 3 produced in a hot forming step, which merges with a transition region 4, 4 'into the starting cross section 2 of the tube 1.
- the wall thickening 3 is designed in this example so that the outer diameter of the tube 1 is increased and the inner diameter is reduced.
- the upsetting process is carried out in such a way that the transition region 4 produced during upsetting on the outer circumference and the transition region 4 'produced on the inner circumference are offset with respect to the tube longitudinal axis relative to the tube longitudinal axis.
- the transition region 4 produced by the compression process has on the outer circumference of the tube 1 paragraphs 5 and 6 and the transition region 4 'on the inner circumference paragraphs 7 and 8.
- FIG. 2 shows the finished state of the end region of the tube 1 produced by mechanical processing.
- the finished contour of the mechanically processed tube 1 has in the originally thickened end region of the tube 1 an outer diameter which corresponds to the original diameter of the tube 1.
- the transition region 4 is provided with a large radius 9, which ensures a high degree of notch freedom through a flowing, paragraph-free transition together with a very low surface roughness in the machined area.
- the inner circumference of the thickened tube end is not processed to the original inner diameter, but there remains a small wall thickening 11, starting from the transition region 4 'also with a large radius 10th is provided, which merges fluently and paragraph-free in the output cross section 2 of the tube 1.
- the radii 9 and 10 are positioned in different tube cross-sectional planes, which has a positive effect on the fatigue strength of the connection in the operating state.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
- Heat Treatment Of Steel (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007034895A DE102007034895A1 (de) | 2007-07-24 | 2007-07-24 | Verfahren zur Herstellung von warmgefertigten nahtlosen Rohren mit optimierten Ermüdungseigenschaften im verschweißten Zustand |
PCT/DE2008/001064 WO2009012744A1 (de) | 2007-07-24 | 2008-06-26 | Verfahren zur herstellung von warmgefertigten nahtlosen rohren mit optimierten ermüdungseigenschaften im verschweissten zustand |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2170540A1 EP2170540A1 (de) | 2010-04-07 |
EP2170540B1 true EP2170540B1 (de) | 2012-08-08 |
Family
ID=39790429
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08773277A Active EP2170540B1 (de) | 2007-07-24 | 2008-06-26 | Verfahren zur herstellung von warmgefertigten nahtlosen rohren mit optimierten ermüdungseigenschaften im verschweissten zustand |
Country Status (14)
Country | Link |
---|---|
US (1) | US9718116B2 (ja) |
EP (1) | EP2170540B1 (ja) |
JP (1) | JP5165757B2 (ja) |
KR (1) | KR101499631B1 (ja) |
CN (1) | CN101827666B (ja) |
AR (1) | AR067641A1 (ja) |
AU (1) | AU2008280642B2 (ja) |
BR (1) | BRPI0814347B1 (ja) |
CA (1) | CA2694469C (ja) |
DE (1) | DE102007034895A1 (ja) |
EA (1) | EA015222B1 (ja) |
MX (1) | MX2010000815A (ja) |
UA (1) | UA96827C2 (ja) |
WO (1) | WO2009012744A1 (ja) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014102452A1 (de) | 2014-02-25 | 2015-08-27 | Vallourec Deutschland Gmbh | Verfahren zur Herstellung von warmgewalzten, nahtlosen Rohren aus umwandlungsfähigem Stahl, insbesondere für Rohrleitungen für Tiefwasseranwendungen und entsprechende Rohre |
DE102014110980A1 (de) | 2014-08-01 | 2016-02-04 | Vallourec Deutschland Gmbh | Verfahren zur Herstellung von warmgewalzten nahtlosen Rohren mit verdickten Enden |
DE102014216674A1 (de) * | 2014-08-21 | 2016-02-25 | Schaeffler Technologies AG & Co. KG | Rohrförmiges Bauteil und Verfahren zu seiner Herstellung |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2489729B (en) * | 2011-04-07 | 2013-09-18 | Rolls Royce Plc | Hollow shaft |
Family Cites Families (28)
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CH202300A (de) * | 1937-12-30 | 1939-01-15 | Sulzer Ag | Schweissverbindung an Rohren. |
DE913844C (de) * | 1951-07-10 | 1954-06-21 | Mannesmann Huettenwerke A G | Vorrichtung zum Vorbereiten der Enden von miteinander zu verbindenden Rohren |
DE1552889A1 (de) * | 1966-05-14 | 1970-04-23 | Hertel Dr Ing Heinrich | Anordnung zum Anstauchen von Verdickungen an Rohrenden |
FR2469962A1 (fr) * | 1979-11-21 | 1981-05-29 | Vallourec | Procede et dispositif pour la fabrication d'un tube d'acier sans soudure par laminage a chaud sur mandrin |
JPS5972391A (ja) * | 1982-10-15 | 1984-04-24 | 日本鋼管株式会社 | 油井用鋼管及びその製造方法 |
US4579087A (en) * | 1983-12-21 | 1986-04-01 | Westinghouse Electric Corp. | Corrosion resistant steam generator and method of making same |
JPS60166137A (ja) * | 1984-02-07 | 1985-08-29 | Kawasaki Steel Corp | 管体端部のアプセツト加工方法 |
JPS60244437A (ja) * | 1984-05-17 | 1985-12-04 | Hitachi Ltd | 偏肉管の成形方法 |
JPS61279328A (ja) * | 1985-06-05 | 1986-12-10 | Kawasaki Steel Corp | 管のアプセツト加工方法および装置 |
JPS63149038A (ja) * | 1986-12-15 | 1988-06-21 | Nippon Steel Corp | 外アツプセツト・プレスによる鋼管端部の加工方法 |
JP2727450B2 (ja) * | 1987-10-06 | 1998-03-11 | 第一高周波工業株式会社 | 内外面金属ライニング管の製造方法 |
US5184495A (en) * | 1991-12-03 | 1993-02-09 | Prideco, Inc. | Method of internally and externally upsetting the end of a metal tube |
US5379625A (en) * | 1993-10-20 | 1995-01-10 | Hale; John | Method and apparatus for upsetting the ends of steel pipe |
JPH07164067A (ja) * | 1993-12-13 | 1995-06-27 | Sango Co Ltd | 偏肉厚パイプの製造方法 |
US5517843A (en) * | 1994-03-16 | 1996-05-21 | Shaw Industries, Ltd. | Method for making upset ends on metal pipe and resulting product |
JPH08302901A (ja) * | 1995-04-28 | 1996-11-19 | Nkk Corp | 継ぎ手部を有する円形鋼管およびその製造方法 |
JP4248058B2 (ja) * | 1998-10-20 | 2009-04-02 | 第一高周波工業株式会社 | 耐摩耗性金属管及びその製造方法 |
JP3725075B2 (ja) * | 2002-01-10 | 2005-12-07 | ナカジマ鋼管株式会社 | 丸形鋼管の製造設備 |
US7657990B2 (en) * | 2002-03-06 | 2010-02-09 | Deere & Company | Track chain link and undercarriage track roller having a metallurgically bonded coating |
RU2303497C2 (ru) * | 2003-03-26 | 2007-07-27 | Сумитомо Метал Индастриз, Лтд. | Способ изготовления бесшовной трубы |
ITMI20031860A1 (it) | 2003-09-29 | 2005-03-30 | Tenaris Connections Ag | Apparecchiatura per la misura automatica del profilo esterno ed interno di tubi in corrispondenza delle loro estremita'. |
JP4766587B2 (ja) * | 2004-02-02 | 2011-09-07 | 第一高周波工業株式会社 | クラッドパイプ |
DE102004059091A1 (de) | 2004-12-03 | 2006-06-08 | V&M Deutschland Gmbh | Verfahren zur Herstellung von warmgefertigten nahtlosen Rohren |
DE102005012475A1 (de) * | 2005-03-16 | 2006-09-21 | IFUTEC Ingenieurbüro für Umformtechnik GmbH | Verfahren zur Herstellung eines Übergangs an einem Hohlformteil |
WO2006099661A1 (en) * | 2005-03-23 | 2006-09-28 | Bishop Innovation Limited | Steering rack and method of manufacture thereof |
CN100372627C (zh) * | 2005-06-30 | 2008-03-05 | 宝山钢铁股份有限公司 | 一种钻杆管端内外加厚的制造方法 |
US7647802B2 (en) * | 2006-08-30 | 2010-01-19 | Sunspring America, Inc. | One-piece flexible tube connector and method of making the same |
US20080226396A1 (en) * | 2007-03-15 | 2008-09-18 | Tubos De Acero De Mexico S.A. | Seamless steel tube for use as a steel catenary riser in the touch down zone |
-
2007
- 2007-07-24 DE DE102007034895A patent/DE102007034895A1/de not_active Withdrawn
-
2008
- 2008-06-26 CA CA2694469A patent/CA2694469C/en active Active
- 2008-06-26 US US12/670,230 patent/US9718116B2/en active Active
- 2008-06-26 MX MX2010000815A patent/MX2010000815A/es active IP Right Grant
- 2008-06-26 AU AU2008280642A patent/AU2008280642B2/en active Active
- 2008-06-26 CN CN2008801001131A patent/CN101827666B/zh active Active
- 2008-06-26 EP EP08773277A patent/EP2170540B1/de active Active
- 2008-06-26 BR BRPI0814347-1A patent/BRPI0814347B1/pt active IP Right Grant
- 2008-06-26 JP JP2010517263A patent/JP5165757B2/ja active Active
- 2008-06-26 KR KR1020107001560A patent/KR101499631B1/ko active IP Right Grant
- 2008-06-26 WO PCT/DE2008/001064 patent/WO2009012744A1/de active Application Filing
- 2008-06-26 UA UAA201002005A patent/UA96827C2/ru unknown
- 2008-06-26 EA EA201000234A patent/EA015222B1/ru not_active IP Right Cessation
- 2008-07-22 AR ARP080103166A patent/AR067641A1/es active IP Right Grant
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014102452A1 (de) | 2014-02-25 | 2015-08-27 | Vallourec Deutschland Gmbh | Verfahren zur Herstellung von warmgewalzten, nahtlosen Rohren aus umwandlungsfähigem Stahl, insbesondere für Rohrleitungen für Tiefwasseranwendungen und entsprechende Rohre |
DE102014110980A1 (de) | 2014-08-01 | 2016-02-04 | Vallourec Deutschland Gmbh | Verfahren zur Herstellung von warmgewalzten nahtlosen Rohren mit verdickten Enden |
DE102014110980B4 (de) * | 2014-08-01 | 2017-10-26 | Vallourec Deutschland Gmbh | Verfahren zur Herstellung von warmgewalzten nahtlosen Rohren mit verdickten Enden |
US10695809B2 (en) | 2014-08-01 | 2020-06-30 | Vallourec Deutschland Gmbh | Method for producing hot-rolled seamless pipes having thickened ends |
DE102014216674A1 (de) * | 2014-08-21 | 2016-02-25 | Schaeffler Technologies AG & Co. KG | Rohrförmiges Bauteil und Verfahren zu seiner Herstellung |
Also Published As
Publication number | Publication date |
---|---|
CA2694469C (en) | 2015-11-24 |
DE102007034895A1 (de) | 2009-01-29 |
EP2170540A1 (de) | 2010-04-07 |
AU2008280642A2 (en) | 2010-05-27 |
JP5165757B2 (ja) | 2013-03-21 |
CN101827666A (zh) | 2010-09-08 |
US20100326557A1 (en) | 2010-12-30 |
KR20100039351A (ko) | 2010-04-15 |
UA96827C2 (ru) | 2011-12-12 |
BRPI0814347B1 (pt) | 2020-10-13 |
BRPI0814347A2 (pt) | 2015-01-27 |
KR101499631B1 (ko) | 2015-03-06 |
EA015222B1 (ru) | 2011-06-30 |
AR067641A1 (es) | 2009-10-21 |
JP2010534136A (ja) | 2010-11-04 |
US9718116B2 (en) | 2017-08-01 |
CA2694469A1 (en) | 2009-01-29 |
MX2010000815A (es) | 2010-03-01 |
WO2009012744A1 (de) | 2009-01-29 |
AU2008280642B2 (en) | 2014-04-10 |
CN101827666B (zh) | 2012-12-26 |
AU2008280642A1 (en) | 2009-01-29 |
EA201000234A1 (ru) | 2010-06-30 |
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