EP2161385A1 - Assembly component for a composite heat insulation system - Google Patents
Assembly component for a composite heat insulation system Download PDFInfo
- Publication number
- EP2161385A1 EP2161385A1 EP09169399A EP09169399A EP2161385A1 EP 2161385 A1 EP2161385 A1 EP 2161385A1 EP 09169399 A EP09169399 A EP 09169399A EP 09169399 A EP09169399 A EP 09169399A EP 2161385 A1 EP2161385 A1 EP 2161385A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mounting component
- component according
- fastening body
- mounting
- peripheral wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009413 insulation Methods 0.000 title claims description 24
- 239000002131 composite material Substances 0.000 title claims description 7
- 239000004033 plastic Substances 0.000 claims abstract description 13
- 229920003023 plastic Polymers 0.000 claims abstract description 13
- 238000003780 insertion Methods 0.000 claims abstract description 9
- 230000037431 insertion Effects 0.000 claims abstract description 9
- 230000002093 peripheral effect Effects 0.000 claims description 26
- 239000012720 thermal barrier coating Substances 0.000 claims description 15
- 230000002787 reinforcement Effects 0.000 abstract 3
- 239000004794 expanded polystyrene Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 12
- 239000007787 solid Substances 0.000 description 9
- 125000006850 spacer group Chemical group 0.000 description 8
- 238000004873 anchoring Methods 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000006260 foam Substances 0.000 description 5
- 239000004814 polyurethane Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000011505 plaster Substances 0.000 description 4
- 239000011800 void material Substances 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- 239000004567 concrete Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- 239000005011 phenolic resin Substances 0.000 description 3
- 229920001568 phenolic resin Polymers 0.000 description 3
- -1 polypropylene Polymers 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- 239000011343 solid material Substances 0.000 description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/762—Exterior insulation of exterior walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/762—Exterior insulation of exterior walls
- E04B1/7637—Anchoring of separate elements through the lining to the wall
Definitions
- the invention relates to a mounting component for external thermal insulation systems.
- Thermal insulation composite systems are facades in which the heat-insulating lining on the component, e.g. Concrete wall, is stuck.
- Different assembly components for thermal insulation composite systems are known. Basically, two categories can be distinguished from such assembly components:
- the assembly component In a first category, the assembly component is fastened to the supporting base, which also carries the ETICS. In a second category, the assembly component is attached to the thermal insulation layer of the ETICS and is therefore only indirectly connected to the substrate.
- the present invention relates to a mounting component of this second category.
- Such components transmit the load attached to them to the thermal barrier coating. They usually consist of a prismatic foam body with a density that is significantly higher than the density of the thermal insulation layer of the ETICS.
- These assembly components have formerly room weights of 217 kg / m3, but recently only 170 kg / m3 EPS (expanded polystyrene) for screw fixings (ZyRillo®, Rondoline® EPS and Quadroline® EPS from Dosteba AG) and 200 or 300 kg / m3 PU Rigid foam (rigid polyurethane foam, Rondoline® PU, Rondoline® PU and Quadroline® PU from Dosteba AG) for pressure-load-bearing assembly components.
- the aforementioned assembly components are straight, cylindrical body formed with a circular, rectangular or square base.
- a phenolic resin plate which metric threads can be screwed into this phenolic resin plate.
- a rondelle is known, which is cast from polypropylene. This 10 mm thick roundel (DoRondo® from Dosteba AG) has a diameter of 90 mm, on the inside a block structure, and its circular outer side is perforated. Sheet metal or wood screws can be screwed into this rondelle.
- the EP-A-1 650 368 discloses a closure cap for a fastener assembly for spaced attachment of an article to a substrate.
- This has a base plate with a passage opening for an anchoring element of the fastening arrangement a spaced apart from the outer circumference of the base plate projecting, circumferential first web and a circumferential in the region of the passage opening second web.
- a collar is provided with a contact surface, which rests in the mounted state on the inner wall of a circular bore in the thermal insulation material.
- an anchoring element directly in the ground for example a Concrete wall, anchored.
- a cylindrical spacer is slipped with a central opening for the anchoring element.
- the fastening arrangement described has the advantage that it can absorb large tensile forces, since the anchoring element is anchored in the concrete wall.
- the disadvantage, however, is that the anchoring element is a cold bridge.
- the base plate is arranged over the plaster.
- the DE-OS-2402249 describes a ventilated facade element for attachment to building walls.
- a facade panel is fastened by means of a fastener to a building wall.
- the fastening element consists of a respective spacer, a mounting sleeve with trained as a pressure plate head, a rod anchor and an anchoring element in the facade panel to be fastened.
- insulating elements are underlaid at various points. Again, the attachment of the facade panel is done directly in the building wall.
- the DE-OS-103 discloses a dowel for thermal bridge-free attachment of various facade components to variable insulation thicknesses.
- This anchor is made according to one embodiment of plastic and has a substantially round plate, which projects at a distance from the circumference of a circumferential ridge. In the center of the plate, a hole for a self-tapping thread M8 and an outer and inner hexagonal tool holder is provided.
- the plate has a plurality of concentric pitch openings, between which optionally the webs can be removed prior to assembly to employ various circular installations. In the concentric openings can after plastering the dowel plate Dowel anchors are anchored in the facade.
- the dowel plate has milling cams on the underside in order to work out the insulation material to the extent that it is possible to achieve even plastering in the desired layer thickness. Thereafter, the protruding hexagon head is shortened with the knife so far that this central elevation determines the layer thickness of the plaster above the dowel. In the cleaned and deposited with plaster mortar then the dowel plate is pressed and then covered over area.
- An advantage of this dowel plate is that various components can be attached thereto. However, the dowel plate can absorb only low tensile forces. If you want to absorb greater tensile forces, then this must be anchored with screws in the facade.
- a mounting component according to the preamble of claim 1 is characterized in that the bolting plate is arranged at a first end of a hollow, cylindrical fastening body, which is equipped with a stiffening structure at least for absorbing transverse forces.
- the mounting component according to the invention has the advantage that it is particularly suitable for installation in polystyrene insulating boards, in particular EPS insulating boards. Components can be fastened to the bolting plate by means of self-tapping screws. The fact that the fastening body is provided with a stiffening structure, there is no risk that the mounting member is compressed when transverse forces occur.
- the mounting component has the particular advantage that in the installed state no thermal bridges with the background are formed.
- connection of the assembly component with the insulation board is preferably exclusively via an adhesive connection, no passages for an anchor element are provided in the assembly component, ie the attachment of the inventive element takes place without an anchor.
- the assembly component can also be pressed into only one hole of the EPS insulation, provided that no large pull-out forces act on the assembly component.
- the stiffening structure of the fastening body may be provided in the interior thereof.
- an insert part may be provided which can be inserted or set in the fastening body. Purpose of the insert is to ensure the dimensional stability of the mounting body.
- ribs or struts may be formed in the cavity of the fastening body. These ensure that the attachment body is dimensionally stable and has the desired rigidity.
- a lid with which the second end of the cylindrical fastening body is closed can be additionally equipped with ribs, an inwardly projecting collar or edge. The lid itself is connected to the fastening body by means of gluing, welding, encapsulation, snap connection, etc.
- the fastening body has a peripheral wall and concentric with the peripheral wall a hollow cylinder, wherein ribs extend radially between the hollow cylinder and the peripheral wall.
- the hollow cylinder with the ribs is integral with the lid. This structure can be inexpensively produced as an injection molded part.
- these blind holes have the advantage that material can be saved can, and on the other hand, that the cycle time in the manufacture of the mounting part can be very short, since the material of the screw plate cools quickly.
- peripheral wall extending in the axial direction profiling.
- This can for example be formed by a wave structure of the peripheral wall similar to a corrugated metal.
- the axially extending recesses on the peripheral wall serve to receive the radial ribs.
- the assembly component is advantageously composed of a first part comprising the screwing plate and the fastening body and a second part comprising the cover, if appropriate with an integrally formed additional stiffening structure.
- a mounting part can be inexpensively produced from two injection molded plastic parts.
- plastic polystyrene not foamed
- polypropylene polyethylene
- other thermoplastics come with similar properties in question.
- the assembly component according to the invention has in common that it has a straight, quasi-prismatic or cylindrical body of a certain depth, which is designed to be arranged inside and fastened to a thermal barrier coating of a composite thermal insulation system.
- the mounting part has in common with the DoRondo®-PE, that it is made of a non-foamed plastic and has a screwing, in the front side at a plurality of locations, one or more screws are screwed.
- a sequence of two layers is formed in the direction of the depth of the mounting component. These two layers are in fact the bolting plate to be arranged on the outside and a depth layer adjoining this bolting plate, which is also referred to below as a fastening body.
- the screwing plate serves to receive screws.
- the attachment body is used to transfer the from the screw into the Mounting component introduced forces via a large area on the material of the thermal barrier coating.
- At least the fastening body has both a cavity portion and a solid wall portion, wherein the solid wall portion of the fastening body is less than the solid wall portion of the screwing.
- the screwing plate can basically be designed without cavity portion. However, a certain void content is advantageous, albeit a lesser one than in the case of the fastening body. This stratification allows the realization of a majority consisting of solid material Verschraubungsplatte in the wood and / or sheet metal screws are screwed. Due to the high insulating value of the mounting component and its attachment in the EPS insulating board by means of an adhesive, the insulating value is not significantly reduced at the location where the mounting member is disposed in the insulating layer.
- the high void content of the largely hollow fastening body ensures a thermal insulation layer after all approximated insulation. Furthermore, material can be saved in the deep layer necessary for the load transfer thanks to the increased void content. This material saving also has the advantage of shorter cycle times during spraying and better material properties thanks to the coolability of the plastic in the mold.
- the mounting body may be formed in a simple embodiment by an outer, circumferential wall with a single cavity between the wall.
- a stiffening structure is advantageously formed in the interior of the fastening body.
- Such a stiffening structure has a plurality of cavities comprised of stiffening walls. This stiffening structure, whether encompassed by a wall or not, ensures that the fastening body is not deformed by the contact pressure of the thermal barrier coating.
- the cavity or the cavities of the fastening body are expediently open towards the rear. They thus extend from the screwing in the axial direction of the mounting member and are open to the Verschraubungsplatte. This opening or openings may be closed on the side facing away from the screwing plate.
- the fastening body therefore has at least one cavity extending in the axial direction, which is closed by a cover.
- the stiffening structure expediently has ribs. These ribs are advantageously perpendicular to a circumferential wall, and thus radially in the case of a circular cylindrical mounting member. They may also form a triangular or trapezoidal structure so that they are not perpendicular to the wall.
- the ribs are advantageously formed integrally with the lid.
- the depth layer advantageously has a circumferential wall which can be brought into contact with the insulating layer of the ETICS in order to achieve an optimal bond with the thermal barrier coating.
- the peripheral wall can be constructed in a single-layered or multi-layered manner.
- An advantageous embodiment has an inner and an outer wall, wherein the ribs are formed between the two walls. This achieves a simple and stable construction.
- the inner wall in the shape of a cylinder is formed integrally with the lid.
- a screwing plate made of solid material is possible.
- the bolting plate is formed of solid material which is penetrated by a plurality of spaced-apart cavities. These cavities may expand in cross-sectional planes of the prismatic body or perpendicular to it in the direction of its depth. At present, cavities having a longitudinal extent in the direction of the depth of the mounting component are preferred. Such cavities are for example blind holes or Recesses formed in the Verschraubungsplatte. These extend advantageously in the axial direction, which simplifies their production.
- the blind holes can be designed to be either open towards the front side or towards the deep layer. When the front side is closed, this has the advantage that screws to be screwed into it can be attached anywhere.
- These blind holes or recesses have the advantage that the material of the Verschraubungsplatte can cool faster during curing, so that no bubbles form therein and therefore the resistance to tearing out of a screw screwed in there is increased.
- the forces introduced into the assembly component are transferred to the insulating layer in particular via its peripheral surface.
- This creates an excellent connection between the insulating layer and the mounting component the latter is pressed into a smaller by a 2 to 4 millimeters opening.
- the material of the insulating layer is widened, thereby forming a tight fit for the mounting component is formed.
- a profiling of the circumference of the mounting component extending in the direction of the depth can help to achieve an optimum connection between the insulating panel and the mounting component.
- the profiling is formed in a peripheral wall.
- a profiling can be achieved by different wall thicknesses in adjacent areas, it is preferred that the inner surface in the region of the profiling is substantially parallel to the outer surface of this wall. This not only material for this wall can be saved. Consistent wall thicknesses also have the advantage of distortion-free curing and that there is also a profiling on the inside.
- the inwardly directed grooves and combs may cooperate with ribs formed on the lid.
- the screwing plate is designed in two parts. It consists of a first Verschraubungsplatte, which may be designed simply as a lid and is integrally formed on the first end of the hollow, cylindrical attachment body and a second Verschraubungsplatte, which is inserted or inserted into the mounting body and immediately adjacent to the first Verschraubungsplatte.
- a first Verschraubungsplatte which may be designed simply as a lid and is integrally formed on the first end of the hollow, cylindrical attachment body
- a second Verschraubungsplatte which is inserted or inserted into the mounting body and immediately adjacent to the first Verschraubungsplatte.
- the second screwing plate can serve one or more spacers, which are integrally formed on the back cover.
- the second Verschraubungsplatte can also be snapped or clamped. This can be done by providing an appropriate fit.
- the shape of the assembly component is expediently conical at an inner end.
- assembly components 11 have the following common features: It is in each case a straight, prismatic or cylindrical mounting component of a certain depth. This is intended to be arranged within a thermal insulation layer of a thermal insulation composite system and attached to the thermal barrier coating. It is made of a plastic. The embodiments are made of a non-foamed plastic by injection molding. Two layers 13, 15 are formed one after the other in the direction of the depth of the mounting component 11, namely a screwing plate 13 to be arranged externally in the thermal insulation layer and a depth layer 15 adjoining this screwing plate 13, which is also referred to as a fastening body.
- the depth layer 15 is constructed much lighter weight than the Verschraubungsplatte 13. The weight of the layers is through determines the void fraction and the solid wall fraction. The solid wall portion of the depth layer 15 is less than the solid wall portion of the screw 13.
- a peripheral wall 19 is provided, which forms the jacket of the fastening body 15. Except for the embodiment according to FIG. 1 is the fastening body 15 by stiffening walls 21, respectively. Ridges 35 stiffened within the mounting body 15. Also in all embodiments, the Verschraubungsplatte 13 is provided with cavities in the form of blind holes 27. All illustrated assembly components 11, except the embodiment according to FIG. 4 , are formed circular cylindrical. This training is advantageous because a circular cylindrical hole for rich reception of the mounting member 11 can be very easily and precisely introduced into the thermal barrier coating. Nevertheless, cuboid mounting components are according to the FIG. 4 or those with polygonal base possible. These cuboid mounting components preferably have rounded corners, so that a recess for such a mounting component can be milled with a milling tool. The corner radius of the mounting component corresponds to half the diameter of the milling head.
- the mounting member 11 For the maintenance of the mounting member 11 in the insulating material of the thermal barrier coating, especially that surface of the mounting member 11 is responsible, which extends parallel to the depth and the extension direction, or perpendicular to the end face 17.
- This surface is provided in the region of the fastening body 15 by the outer surface 25 of the peripheral wall 19 and in the region of the screwing plate 13 by its circumferential surface 23.
- An assembly component according to the invention can be cast in one piece, as in the exemplary embodiment FIGS. 1, 2 and 4 the case is. But it can too be composed of a main part 29 comprising the Verschraubplatte and the fastening body and an insert 31, as shown in the other embodiments.
- An advantage of a two-part design is that the cavity of the mounting component can be closed.
- a one-piece design has the advantage that only one mold for the production of the assembly component is needed.
- the blind holes 27 serve to cool the Verschraubungsplatte13 during the setting of the plastic immediately after the injection process. With the cooling is achieved that during the curing of the plastic no bubbles are formed therein. As a result, a higher strength of the product is achieved.
- the blind holes 27 can basically be closed or open on the end face 17. In the embodiment according to FIG. 1 the end face 17 is perforated. This has the disadvantage over the embodiments according to FIGS. 2 to 12 with a closed face, that screws can practically only be screwed into a given hole. In the closed end face 17, however, a screw can be screwed at any point in the Verschraubplatte.
- the cover layer between the end face 17 and the bottom of the blind holes 27 is sufficient to give the screw sufficient direction that it can be screwed into the end face 17 with sufficient accuracy, even if it partially extends in a blind hole and partially in the full material.
- the stiffening walls 21 may in a two-piece mounting member 11 on the insert 31 ( Figures 3 . 10.12 ) or be formed on the fastening body.
- the insertion part 31 may comprise only the stiffening walls and no lid. If a cover is provided, then it can be accommodated inside the peripheral wall 19 (see exemplary embodiments according to FIGS Figures 3 . 9 and 10 ) or externally flush with the peripheral wall 19 may be arranged (see embodiments according to the FIGS. 11 and 12 ).
- the lid is preferably firmly connected to the fastening body.
- FIGS. 5 to 12 show two embodiments in which the peripheral wall 19 is structured. In the embodiments according to FIGS. 1 to 4 however, the outer surface 25 of the peripheral wall 19 is smooth.
- the preferred embodiments according to FIGS. 5 to 12 have a main part 29 whose end face 17 is formed circular and closed with a smooth or rough surface.
- a mounting component for example of the nominal size 70 mm
- the outer surface of the mounting member 11 is already provided with grooves.
- the groove 33 is formed by a wall profile extending in a zigzag cross section.
- the body which is largely full, is bordered by a peripherally grooved circumferential surface 23.
- Mounting components with other nominal sizes, for example 65, 90.125mm have correspondingly greater or lesser mass.
- the scoring is also manifest.
- the stiffening wall 21 has a circular cylindrical wall, on the outside of which these ribs 35 protrude perpendicular to the surface and extending parallel to the axis of the circular cylindrical wall.
- the 50 mm deep depth layer 15 ends in a conical end region. This conical end serves to allow the mounting member 11 can be better inserted into a bore having a smaller diameter than the outer diameter of the mounting component measures. For the strength of the depth layer 15, half of the 24 ribs 35 shown would suffice.
- the blind holes 27 in the Verschraubungsplatte 13 are formed from the inside of the mounting component forth and from its base to the opening conically widening.
- the blind holes are 17 mm deep in the 20 mm thick screw 13 formed in it. They have a diameter of 3 to 3.5 mm.
- the material thickness between the blind holes is at the thinnest points about half as thick as the diameter of the blind holes.
- a label 37 of the mounting component available on the rough end face 17 .
- the roughness serves for a better connection between the component and the plaster layer built up on the thermal barrier coating.
- FIGS. 9 and 10 or 11 and 12 illustrated embodiments differ only in the separation between the insertion part 31 and the main part 29.
- the insertion part 31 is completely disposed within the peripheral wall 19, so that the conical end portion of the depth layer 15 is formed entirely by the peripheral wall.
- the conical end region of the depth layer 15 is formed on the insertion part 31.
- the separating seam between the insertion part 31 and the peripheral wall 19 is at the transition from the cylindrical to the conical region of the depth layer 15th
- the mounting component is mounted as follows. A hole with a diameter of preferably 71 mm and a diameter of preferably 68 mm is drilled in the finished thermal insulation layer made of EPS using a special drill. An adhesive is now painted into this hole and the assembly component with the conical end region is inserted into the drilled hole. The pressing in of the assembly component must be applied pressure, because the hole has to be widened. However, this has the advantage that the mounting component is anchored positively and under bias in the insulation board. After the PU adhesive has hardened, an adequate resistance to tearing is achieved with an EPS thermal barrier coating of a specific weight of 15 kg / m3. This allows the application of 60 kg tensile load to the mounting component, without this would be torn out. The pull-out load which the screw can tear out of the screwing plate is considerably higher.
- the Verschraubplatte has a minimum thickness of 5 mm, preferably 10 mm and most preferably 15 mm.
- the mounting member 11 has a minimum depth of 50 mm, preferably 60 mm and most preferably 70 mm. There are different nominal widths of the mounting component can be realized.
- the maximum installation depth of the mounting component is less than 100 mm, preferably less than 90 mm and most preferably less than 70 mm.
- a preferred embodiment has a circular cylindrical mounting body 15, whose one end is closed with a bottom 13 which forms the screwing.
- This bottom 13 may be equipped with cavity-oriented blind holes, but not necessarily. This depends inter alia on the strength with which the cover 13 is formed.
- the actual Verschraubungsplatte is a separate component 41, which is inserted into the cavity of the mounting body 15.
- This Verschraubungsplatte 41 advantageously has a thickness of at least 5 mm, preferably a thickness between 5 and 20 mm and more preferably between 6 and 18 mm.
- the screwing plate 41 is with a plurality of holes 43 perforated to save weight and to accelerate the cooling process in the production of the injection molded part.
- any known in the art thermoplastic can be used. In particular, recycled plastics made of PET, PP or phenolic resins are also possible.
- the Verschraubungsplatte 41 is held by spacers 45 which are arranged or formed on the lid 47, immediately adjacent to the lid 47.
- the spacers 45 are radially extending webs 47, which are integrally formed on the inside of the lid. In the middle of a hollow cylinder 49 is provided on the inside of the lid, from which the webs 47 extend radially outwardly.
- the webs 47 additionally have the function of ensuring the dimensional stability of the fastening body 13.
- the cover 47 itself is connected to the fastening body 13 by means of gluing, welding, extrusion coating or by a snap connection, etc.
- undercuts can be provided on the side edges of at least two webs, which can engage in corresponding recesses on the inside of the peripheral wall of the fastening body (not shown in the figures).
- Other configurations for a snap connection are also possible and known to those skilled in the art.
- the mounting component according to the invention is used as follows: First, a hole is drilled out in a preferably foamed insulation board, eg EPS, with a drill, the depth of which permits a flush insertion of the mounting component in the insulation board. Since the insulation boards are usually at least 100 mm thick, there is still an insulating layer between the mounting component and the supporting component. The diameter of the hole is drilled 2 to 3 mm smaller than the outer diameter of the mounting component. Then, the mounting member is pressed into the hole, where - depending on the purpose - still an adhesive can be used. The assembly takes place anchor-free, in order to avoid thermal bridges. It is conceivable, the cavity of the mounting component foam later. For this purpose, an opening is provided in the Verschraubungsplatte through which the plastic can be injected.
- a hole is drilled out in a preferably foamed insulation board, eg EPS, with a drill, the depth of which permits a flush insertion of the mounting component in the insulation board. Since the insulation boards are
- the invention can be summarized as a straight, quasi prismatic or cylindrical mounting member 11 will be described.
- quasi-prismatic is meant a very steep truncated cone or truncated pyramid, the deviation from the vertical being less than 2 degrees and preferably less than 1 degree.
- the slightly conical shape is used for better demoldability of the mounting member 11 and the improved fit in the thermal barrier coating. This is suitable for arrangement within and attachment to a thermal barrier coating of a thermal insulation composite system.
- the formed of a plastic mounting member 11 is formed with a sequence of two layers 13,15, namely an externally arranged Verschraubungsplatte 13 and an adjoining, deeper into the thermal barrier layer to be arranged depth layer 15. In the end face 17 of the screw are screws can be screwed.
- the deep layer 15 has both a cavity portion and a solid wall portion, wherein the solid wall portion of the depth layer 15 is less than a solid wall portion of the screw 13.
Abstract
Description
Die Erfindung betrifft ein Montagebauteil für Wärmedämmverbundsysteme.The invention relates to a mounting component for external thermal insulation systems.
Unter Wärmedämmverbundsysteme (WDVS) werden Fassaden verstanden, bei denen die wärmedämmende Verkleidung an dem Bauteil, z.B. Betonwand, festgeklebt wird. Es sind unterschiedliche Montagebauteile für Wärmedämmverbundsysteme (WDVS) bekannt. Grundsätzlich können zwei Kategorien von solchen Montagebauteilen unterschieden werden:Thermal insulation composite systems (ETICS) are facades in which the heat-insulating lining on the component, e.g. Concrete wall, is stuck. Different assembly components for thermal insulation composite systems (ETICS) are known. Basically, two categories can be distinguished from such assembly components:
Bei einer ersten Kategorie ist das Montagebauteil am tragenden Untergrund, der auch das WDVS trägt, befestigt. Bei einer zweiten Kategorie ist das Montagebauteil an der Wärmedämmschicht des WDVS befestigt und ist daher lediglich indirekt mit dem Untergrund verbunden. Die vorliegende Erfindung betrifft ein Montagebauteil dieser zweiten Kategorie.In a first category, the assembly component is fastened to the supporting base, which also carries the ETICS. In a second category, the assembly component is attached to the thermal insulation layer of the ETICS and is therefore only indirectly connected to the substrate. The present invention relates to a mounting component of this second category.
Derartige Bauteile übertragen die an ihnen befestigte Last an die Wärmedämmschicht. Sie bestehen in der Regel aus einem prismatischen Schaumstoffkörper mit einem Raumgewicht, das deutlich über dem Raumgewicht der Wärmedämmschicht des WDVS liegt. Diese Montagebauteile haben Raumgewichte von früher um 217 kg/m3, neuerdings aber lediglich 170 kg/m3 EPS (expandiertes Polystyrol) für Schraubenbefestigungen (ZyRillo®, Rondoline® EPS und Quadroline® EPS der Dosteba AG) und von 200 oder 300 kg/m3 PU-Hartschaumstoff (Polyurethan-Hartschaumstoff, Rondoline®-PU, Rondoline®-PU und Quadroline®-PU der Dosteba AG) für Drucklast aufnehmende Montagebauteile.Such components transmit the load attached to them to the thermal barrier coating. They usually consist of a prismatic foam body with a density that is significantly higher than the density of the thermal insulation layer of the ETICS. These assembly components have formerly room weights of 217 kg / m3, but recently only 170 kg / m3 EPS (expanded polystyrene) for screw fixings (ZyRillo®, Rondoline® EPS and Quadroline® EPS from Dosteba AG) and 200 or 300 kg / m3 PU Rigid foam (rigid polyurethane foam, Rondoline® PU, Rondoline® PU and Quadroline® PU from Dosteba AG) for pressure-load-bearing assembly components.
Die vorerwähnten Montagebauteile sind gerade, zylindrische Körper mit kreisförmiger, rechteckiger oder quadratischer Grundfläche ausgebildet. In einer Ausführungsform (DoRondo® PH der Dosteba AG) ist im EPS-Schaum eine Phenolharzplatte eingeschäumt, wodurch metrische Gewinde in diese Phenolharzplatte eingeschraubt werden können. Zur Befestigung von leichten Lasten wie Lamellenstorenschienen etc. ist eine Rondelle bekannt, die aus Polypropylen gegossen ist. Diese 10 mm dicke Rondelle (DoRondo® der Dosteba AG) hat einen Durchmesser von 90 mm, auf der Innenseite eine Klötzchenstruktur, und ihre kreisflächige Aussenseite ist perforiert. Blech- oder Holzschrauben sind in diese Rondelle hinein verschraubbar.The aforementioned assembly components are straight, cylindrical body formed with a circular, rectangular or square base. In a Embodiment (DoRondo® PH Dosteba AG) foamed in the EPS foam a phenolic resin plate, which metric threads can be screwed into this phenolic resin plate. For the attachment of light loads such as slat blind rails, etc., a rondelle is known, which is cast from polypropylene. This 10 mm thick roundel (DoRondo® from Dosteba AG) has a diameter of 90 mm, on the inside a block structure, and its circular outer side is perforated. Sheet metal or wood screws can be screwed into this rondelle.
Diese Montagebauteile haben die Aufgabe, die über die relativ dünne Schraube abzutragenden Lasten über eine relativ grosse Verbindungsfläche mit der Wärmedämmschicht auf diese letzte abzutragen.These assembly components have the task of removing the loads to be removed via the relatively thin screw over a relatively large connecting surface with the thermal barrier coating on this last.
Die Herstellung solcher Montagebauteile aus EPS erfordert ein Mindestraumgewicht und eine Mindestqualität der Schäumung, um ausreichende Ausreisswiderstände bei darin eingeschraubten Holzschrauben zu erreichen. Die Hersteller des Polystyrols jedoch können zurzeit die früher übliche und für die Herstellung der Montagebauteile erforderliche Qualität nicht liefern. Der derzeit gelieferte Rohstoff ergibt einen zu weichen Schaumstoff, der ein für diese Anwendung inakzeptables Kriechverhalten aufweist.The production of such assembly components from EPS requires a minimum weight space and a minimum quality of foaming, in order to achieve sufficient tear-out when screwed in wood screws. However, polystyrene manufacturers are currently unable to provide the quality previously required and required for the manufacture of the assembly components. The currently supplied raw material results in too soft a foam, which has an unacceptable creep behavior for this application.
Die
Die
Die
Es ist daher Aufgabe der Erfindung, ein Montagebauteil der oben angeführten zweiten Kategorie zu schaffen, welches einen möglichst hohen Ausreisswiderstand aufweist, wenn es in eine Dämmplatte eingesetzt ist. Ein weiteres Ziel ist, dass das Montagebauteil ebenso kostengünstig herstellbar ist.It is therefore an object of the invention to provide a mounting component of the above-mentioned second category, which has the highest possible pull-out resistance when it is inserted into an insulating board. Another goal is that the mounting component is also inexpensive to produce.
Diese Aufgabe wird durch einen Gegenstand mit den Merkmalen des Anspruchs 1 gelöst.This object is achieved by an article having the features of
Erfindungsgemäss ist ein Montagebauteil gemäss Oberbegriff von Anspruch 1 dadurch gekennzeichnet, dass die Verschraubungsplatte an einem ersten Ende eines hohlen, zylindrischen Befestigungskörpers angeordnet ist, welcher mit einer Versteifungsstruktur wenigstens zur Aufnahme von Querkräften ausgestattet ist. Das erfindungsgemässe Montagebauteil hat den Vorteil, dass es sich für den Einbau in Polystyrol-Dämmplatten, insbesondere EPS-Dämmplatten, besonders eignet. An die Verschraubungsplatte können Bauteile mittels selbstfurchender Schrauben befestigt werden. Dadurch, dass der Befestigungskörper mit einer Versteifungsstruktur versehen ist, besteht keine Gefahr, dass das Montagebauteil bei auftretenden Querkräften zusammengedrückt wird. Das Montagebauteil hat insbesondere den Vorteil, dass im eingebauten Zustand keine Wärmebrücken mit dem Untergrund gebildet sind. Da die Verbindung des Montagebauteils mit der Dämmplatte vorzugsweise ausschliesslich über eine Klebeverbindung erfolgt, sind im Montagebauteil keine Durchführungen für ein Ankerelement vorgesehen, d.h. die Befestigung des erfindungsgemässen Elements erfolgt ohne Anker. Grundsätzlich kann das Montagebauteil jedoch auch lediglich in ein Loch der EPS-Dämmung eingepresst sein, sofern keine grossen Auszugskräfte auf das Montagebauteil wirken.According to the invention, a mounting component according to the preamble of
Die Versteifungsstruktur des Befestigungskörpers kann im Innern desselben vorgesehen sein. Zu diesem Zweck kann ein Einsetzteil vorgesehen sein, welches in den Befestigungskörper ein- oder aufgesetzt werden kann. Zweck des Einsetzteils ist, die Formstabilität des Befestigungskörpers zu gewährleisten. Als Versteifungsstruktur können Rippen oder Streben im Hohlraum des Befestigungskörpers ausgebildet sein. Diese sorgen dafür, dass der Befestigungskörper formstabil ist und die gewünschte Steifigkeit hat. Alternativ oder zusätzlich kann als Versteifungsstruktur ein Deckel dienen, mit welchem das zweite Ende des zylindrischen Befestigungskörpers verschlossenist. Dabei kann der Deckel zusätzlich mit Rippen, einem nach innen ragenden Kragen oder Rand ausgestattet sein. Der Deckel selbst ist mit dem Befestigungskörper mittels Kleben, Schweissen, Umspritzen, Schnappverbindung etc. verbunden.The stiffening structure of the fastening body may be provided in the interior thereof. For this purpose, an insert part may be provided which can be inserted or set in the fastening body. Purpose of the insert is to ensure the dimensional stability of the mounting body. As stiffening structure ribs or struts may be formed in the cavity of the fastening body. These ensure that the attachment body is dimensionally stable and has the desired rigidity. Alternatively or additionally, serve as a stiffening structure, a lid with which the second end of the cylindrical fastening body is closed. In this case, the lid can be additionally equipped with ribs, an inwardly projecting collar or edge. The lid itself is connected to the fastening body by means of gluing, welding, encapsulation, snap connection, etc.
Vorteilhaft besitzt der Befestigungskörper eine Umfangswandung und konzentrisch zur Umfangswandung einen Hohlzylinder, wobei sich Rippen zwischen dem Hohlzylinder und der Umfangswandung radial erstrecken. Vorteilhaft ist der Hohlzylinder mit den Rippen einstückig mit dem Deckel. Diese Struktur lässt sich kostengünstig als Spritzgussteil herstellen.Advantageously, the fastening body has a peripheral wall and concentric with the peripheral wall a hollow cylinder, wherein ribs extend radially between the hollow cylinder and the peripheral wall. Advantageously, the hollow cylinder with the ribs is integral with the lid. This structure can be inexpensively produced as an injection molded part.
Zweckmässigerweise weist die Verschraubungsplatte eine Vielzahl von Sacklöchern auf, die sich in axialer Richtung des Montagebauteils erstrecken. Diese Sacklöcher haben einerseits den Vorteil, dass Material eingespart werden kann, und andererseits, dass die Zykluszeit bei der Herstellung des Montageteils sehr kurz sein kann, da sich das Material der Verschraubungsplatte rasch abkühlt.Conveniently, the Verschraubungsplatte a plurality of blind holes, which extend in the axial direction of the mounting member. On the one hand, these blind holes have the advantage that material can be saved can, and on the other hand, that the cycle time in the manufacture of the mounting part can be very short, since the material of the screw plate cools quickly.
Denkbar ist, auch an der an der Umfangswandung eine in axialer Richtung sich erstreckende Profilierung vorzusehen. Diese kann beispielsweise durch eine Wellenstruktur der Umfangswandung ähnlich einem Wellblech gebildet sein. Vorteilhaft dienen die axial verlaufenden Vertiefungen an der Umfangswandung der Aufnahme der radialen Rippen.It is conceivable also to provide on the peripheral wall extending in the axial direction profiling. This can for example be formed by a wave structure of the peripheral wall similar to a corrugated metal. Advantageously, the axially extending recesses on the peripheral wall serve to receive the radial ribs.
Vorteilhaft ist das Montagebauteil aus einem ersten Teil umfassend die Verschraubungsplatte und den Befestigungskörper und einem zweiten Teil umfassend den Deckel, gegebenenfalls mit angeformter zusätzlicher Versteifungsstruktur, zusammengesetzt. Ein solches Montageteil lässt sich kostengünstig aus zwei Spritzgussteilen aus Kunststoff herstellen. Als Kunststoff kommen Polystyrol (nicht geschäumt), Polypropylen, Polyethylen und andere Thermoplaste mit ähnlichen Eigenschaften in Frage.The assembly component is advantageously composed of a first part comprising the screwing plate and the fastening body and a second part comprising the cover, if appropriate with an integrally formed additional stiffening structure. Such a mounting part can be inexpensively produced from two injection molded plastic parts. As plastic polystyrene (not foamed), polypropylene, polyethylene and other thermoplastics come with similar properties in question.
Mit den meisten bekannten Montagebauteilen hat das erfindungsgemässe Montagebauteil gemeinsam, dass es einen geraden, quasi prismatischen oder z zylindrischenKörper einer bestimmten Tiefe aufweist, der zur Anordnung innerhalb und Befestigung an einer Wärmedämmschicht eines Wärmedämmverbundsystems ausgebildet ist. Vorzugsweise hat das Montageteil mit dem DoRondo®-PE gemeinsam, dass es aus einem ungeschäumten Kunststoff ausgebildet ist und eine Verschraubungsplatte aufweist, in deren Stirnseite an einer Vielzahl von Stellen eine oder mehrere Schrauben einschraubbar sind. Gemäss der Erfindung ist in Richtung der Tiefe des Montagebauteils eine Abfolge von zwei Schichten ausgebildet. Diese zwei Schichten sind nämlich die aussen anzuordnende Verschraubungsplatte und eine an diese Verschraubungsplatte anschliessende Tiefenschicht, welcher nachfolgend auch als Befestigungskörper bezeichnet wird. Die Verschraubungsplatte dient der Aufnahme von Schrauben. Der Befestigungskörper dient der Übertragung der von der Schraube in das Montagebauteil eingeleiteten Kräfte via eine grosse Fläche auf das Material der Wärmedämmschicht.With most known assembly components, the assembly component according to the invention has in common that it has a straight, quasi-prismatic or cylindrical body of a certain depth, which is designed to be arranged inside and fastened to a thermal barrier coating of a composite thermal insulation system. Preferably, the mounting part has in common with the DoRondo®-PE, that it is made of a non-foamed plastic and has a screwing, in the front side at a plurality of locations, one or more screws are screwed. According to the invention, a sequence of two layers is formed in the direction of the depth of the mounting component. These two layers are in fact the bolting plate to be arranged on the outside and a depth layer adjoining this bolting plate, which is also referred to below as a fastening body. The screwing plate serves to receive screws. The attachment body is used to transfer the from the screw into the Mounting component introduced forces via a large area on the material of the thermal barrier coating.
Zumindest der Befestigungskörper weist sowohl einen Hohlraumanteil als auch einen Vollwandanteil auf, wobei der Vollwandanteil des Befestigungskörpers geringer ist als der Vollwandanteil der Verschraubungsplatte. Die Verschraubungsplatte kann grundsätzlich ohne Hohlraumanteil ausgebildet sein. Vorteilhaft ist aber ein bestimmter Hohlraumanteil, wenn auch ein geringerer als beim Befestigungskörper vorhanden. Diese Schichtung erlaubt die Realisierung einer mehrheitlich aus Vollmaterial bestehender Verschraubungsplatte zu erreichen, in die Holz- und/oder Blechschrauben einschraubbar sind. Aufgrund des hohen Dämmwerts des Montagebauteils und dessen Befestigung in der EPS-Dämmplatte mittels eines Klebemittelswird der Dämmwert an der Stelle, an der das Montagebauteil in der Dämmschicht angeordnet ist, nicht wesentlich verringert. Der hohe Hohlraumanteil des weitgehend hohlen Befestigungskörpers gewährleistet eine der Wärmedämmschicht immerhin angenäherte Dämmung. Ferner kann in der für die Lastübertragung notwendigen Tiefenschicht dank dem erhöhten Hohlraumanteil Material gespart werden. Diese Materialersparnis hat zudem den Vorteil der kürzeren Taktzeiten beim Spritzen und der besseren Materialeigenschaften dank der Kühlbarkeit der Kunststoffs in der Form.At least the fastening body has both a cavity portion and a solid wall portion, wherein the solid wall portion of the fastening body is less than the solid wall portion of the screwing. The screwing plate can basically be designed without cavity portion. However, a certain void content is advantageous, albeit a lesser one than in the case of the fastening body. This stratification allows the realization of a majority consisting of solid material Verschraubungsplatte in the wood and / or sheet metal screws are screwed. Due to the high insulating value of the mounting component and its attachment in the EPS insulating board by means of an adhesive, the insulating value is not significantly reduced at the location where the mounting member is disposed in the insulating layer. The high void content of the largely hollow fastening body ensures a thermal insulation layer after all approximated insulation. Furthermore, material can be saved in the deep layer necessary for the load transfer thanks to the increased void content. This material saving also has the advantage of shorter cycle times during spraying and better material properties thanks to the coolability of the plastic in the mold.
Der Befestigungskörper kann in einer einfachen Ausführung durch eine äussere, umlaufende Wandung mit einem einzigen Hohlraum zwischen der Wandung gebildet sein. Vorteilhaft ist aber im Innern des Befestigungskörpers eine Versteifungsstruktur ausgebildet. Eine solche Versteifungsstruktur hat mehrere von Versteifungswandungen umfasste Hohlräume. Diese Versteifungsstruktur, ob umfasst von einer Wandung oder nicht, gewährleistet, dass durch den Anpressdruck der Wärmedämmschicht der Befestigungskörper nicht verformt wird.The mounting body may be formed in a simple embodiment by an outer, circumferential wall with a single cavity between the wall. However, a stiffening structure is advantageously formed in the interior of the fastening body. Such a stiffening structure has a plurality of cavities comprised of stiffening walls. This stiffening structure, whether encompassed by a wall or not, ensures that the fastening body is not deformed by the contact pressure of the thermal barrier coating.
Der Hohlraum oder die Hohlräume des Befestigungskörpers sind zweckmässigerweise zur Rückseite hin offen. Sie erstrecken sich also von der Verschraubungsplatte in axialer Richtung des Montagebauteils und sind gegenüber der Verschraubungsplatte offen. Diese Öffnung oder Öffnungen können an der zur Verschraubungsplatte abgewandten Seite verschlossen sein. In einer bevorzugten Ausführungsform weist der Befestigungskörper daher wenigstens einen sich in axialer Richtung erstreckenden Hohlraum auf, der mit einem Deckel verschlossen ist.The cavity or the cavities of the fastening body are expediently open towards the rear. They thus extend from the screwing in the axial direction of the mounting member and are open to the Verschraubungsplatte. This opening or openings may be closed on the side facing away from the screwing plate. In a preferred embodiment, the fastening body therefore has at least one cavity extending in the axial direction, which is closed by a cover.
Die Versteifungsstruktur weist zweckmässigerweise Rippen auf. Diese Rippen verlaufen vorteilhaft senkrecht zu einer umlaufenden Wandung, und somit radial im Falle eines kreiszylindrischen Montagebauteils. Sie können auch eine Dreieck-oder Trapezstruktur bilden, so dass sie nicht senkrecht zur Wandung angeordnet sind. Die Rippen sind mit Vorteil einstückig mit dem Deckel ausgebildet. Die Tiefenschicht besitzt vorteilhaft eine Umfangswandung, die in Kontakt mit der Dämmschicht des WDVS gebracht werden kann, um einen optimalen Verbund mit der Wärmedämmschicht zu erreichen.The stiffening structure expediently has ribs. These ribs are advantageously perpendicular to a circumferential wall, and thus radially in the case of a circular cylindrical mounting member. They may also form a triangular or trapezoidal structure so that they are not perpendicular to the wall. The ribs are advantageously formed integrally with the lid. The depth layer advantageously has a circumferential wall which can be brought into contact with the insulating layer of the ETICS in order to achieve an optimal bond with the thermal barrier coating.
Die Umfangswandung kann einschichtig oder mehrschichtig aufgebaut sein. Eine vorteilhafte Ausführungsform besitzt eine innere und eine äussere Wandung, wobei die Rippen zwischen den beiden Wandungen ausgebildet sind. Damit ist ein einfacher und stabiler Aufbau erreicht. Zweckmässigerweise ist die innere Wandung in der Gestalt eines Zylinders einstückig mit dem Deckel ausgebildet.The peripheral wall can be constructed in a single-layered or multi-layered manner. An advantageous embodiment has an inner and an outer wall, wherein the ribs are formed between the two walls. This achieves a simple and stable construction. Conveniently, the inner wall in the shape of a cylinder is formed integrally with the lid.
Eine Verschraubungsplatte aus Vollmaterial ist möglich. Es wird jedoch bevorzugt, dass die Verschraubungsplatte aus Vollmaterial gebildet ist, welches durch eine Mehrzahl von voneinander beabstandeten Hohlräumendurchsetzt ist. Diese Hohlräume können sich in Querschnittebenen des prismatischen Körpers oder senkrecht dazu in Richtung seiner Tiefe ausdehnen. Derzeit werden Hohlräume mit einer Längserstreckung in Richtung der Tiefe des Montagebauteils bevorzugt. Solche Hohlräume sind beispielsweise durch Sacklöcher oder Aussparungen in der Verschraubungsplatte gebildet. Diese erstrecken sich vorteilhaft in axialer Richtung, was deren Herstellung vereinfacht.A screwing plate made of solid material is possible. However, it is preferred that the bolting plate is formed of solid material which is penetrated by a plurality of spaced-apart cavities. These cavities may expand in cross-sectional planes of the prismatic body or perpendicular to it in the direction of its depth. At present, cavities having a longitudinal extent in the direction of the depth of the mounting component are preferred. Such cavities are for example blind holes or Recesses formed in the Verschraubungsplatte. These extend advantageously in the axial direction, which simplifies their production.
Die Sacklöcher können entweder zur Frontseite hin oder aber zur Tiefenschicht hin offen ausgebildet sein. Wenn die Frontseite geschlossen ist, hat dies den Vorteil, dass darin einzuschraubende Schrauben an beliebiger Stelle angesetzt werden können. Diese Sacklöcher oder Aussparungen haben den Vorteil, dass das Material der Verschraubungsplatte während des Aushärtens schneller abkühlen kann, so dass sich keine Blasen darin bilden und daher die Widerstandskraft gegen ein Ausreissen einer darin eingeschraubten Schraube erhöht ist.The blind holes can be designed to be either open towards the front side or towards the deep layer. When the front side is closed, this has the advantage that screws to be screwed into it can be attached anywhere. These blind holes or recesses have the advantage that the material of the Verschraubungsplatte can cool faster during curing, so that no bubbles form therein and therefore the resistance to tearing out of a screw screwed in there is increased.
Die in das Montagebauteil eingeleiteten Kräfte werden insbesondere über seine Umfangsfläche auf die Dämmschicht übertragen. Damit sich eine ausgezeichnete Verbindung zwischen der Dämmschicht und dem Montagebauteil einstellt, wird letzteres in eine um ein 2 bis 4 Millimeter kleinere Öffnung eingepresst. Dabei wird das Material der Dämmschicht aufgeweitet, bildet wodurch ein fester Passsitz für das Montagebauteil gebildet ist. Eine in Richtung der Tiefe sich erstreckende Profilierung des Umfangs des Montagebauteils kann dabei helfen, eine optimale Verbindung zwischen Dämmplatte und Montagebauteil zu erreichen.The forces introduced into the assembly component are transferred to the insulating layer in particular via its peripheral surface. This creates an excellent connection between the insulating layer and the mounting component, the latter is pressed into a smaller by a 2 to 4 millimeters opening. In this case, the material of the insulating layer is widened, thereby forming a tight fit for the mounting component is formed. A profiling of the circumference of the mounting component extending in the direction of the depth can help to achieve an optimum connection between the insulating panel and the mounting component.
Zweckmässigerweise ist die Profilierung in einer Umfangswandung ausgebildet. Wenn auch eine Profilierung durch unterschiedliche Wandstärken in benachbarten Bereichen erreicht werden kann, so wird bevorzugt, dass die innere Oberfläche im Bereich der Profilierung praktisch parallel zur äusseren Oberfläche dieser Wandung verläuft. Dadurch kann nicht nur Material für diese Wandung eingespart werden. Gleichbleibende Wandungsstärken haben auch den Vorteil der verzugsfreieren Aushärtung und dass auch auf der Innenseite eine Profilierung vorliegt. Die nach innen gerichteten Nuten und Kämme können mit Rippen zusammenwirken, die am Deckel ausgebildet sind.Conveniently, the profiling is formed in a peripheral wall. Although a profiling can be achieved by different wall thicknesses in adjacent areas, it is preferred that the inner surface in the region of the profiling is substantially parallel to the outer surface of this wall. This not only material for this wall can be saved. Consistent wall thicknesses also have the advantage of distortion-free curing and that there is also a profiling on the inside. The inwardly directed grooves and combs may cooperate with ribs formed on the lid.
Gemäss einem bevorzugten Ausführungsbeispiel ist die Verschraubungsplatte zweiteilig ausgeführt ist. Sie besteht aus einer ersten Verschraubungsplatte, welche einfach als Deckel ausgeführt sein kann und an das erste Ende des hohlen, zylindrischen Befestigungskörpers angeformt ist und einer zweiten Verschraubungsplatte, welche in den Befestigungskörpers eingelegt oder eingesetzt und unmittelbar benachbart zur ersten Verschraubungsplatte gehalten ist. Zur Fixierung der zweiten Verschraubungsplatte kann ein oder mehrere Abstandshalter dienen, welche am rückseitigen Deckel angeformt sind. Alternativ kann die zweite Verschraubungsplatte auch eingeschnappt oder eingespannt sein. Dies kann durch Vorsehen eines entsprechenden Passsitzes erfolgen.According to a preferred embodiment, the screwing plate is designed in two parts. It consists of a first Verschraubungsplatte, which may be designed simply as a lid and is integrally formed on the first end of the hollow, cylindrical attachment body and a second Verschraubungsplatte, which is inserted or inserted into the mounting body and immediately adjacent to the first Verschraubungsplatte. To fix the second screwing plate can serve one or more spacers, which are integrally formed on the back cover. Alternatively, the second Verschraubungsplatte can also be snapped or clamped. This can be done by providing an appropriate fit.
Da das Montagebauteil in eine engere Bohrung in der Wärmedämmschicht eingepresst werden muss, als sein Aussenmass ist, ist die Form des Montagebauteils an einem inneren Ende zweckmässigerweise konisch ausgebildet.Since the assembly component has to be pressed into a narrower bore in the thermal insulation layer than its outer dimension, the shape of the assembly component is expediently conical at an inner end.
Weitere Merkmale gehen aus der nachfolgenden Beschreibung der Erfindung anhand der Figuren hervor.
- Fig. 1
- zeigt schematisch ein becherförmiges Montagebauteil in Seitenansicht, Aufsicht und Untersicht.
- Fig. 2
- zeigt schematisch ein becherförmiges Montagebauteil in Seitenansicht, Aufsicht und Untersicht mit Versteifungswandungen im Innern der Tiefenschicht.
- Fig. 3
- zeigt schematisch ein becherförmiges Montagebauteil in Seitenansicht, Aufsicht und Untersicht mit einem Deckel und daran ausgebildeten Versteifungswandungen.
- Fig. 4
- zeigt schematisch ein rechteckiges Montagebauteil in Seitenansicht, Aufsicht und Untersicht mit Versteifungswandungen im Innern der Tiefenschicht.
- Fig. 5
- zeigt ein bevorzugtes Ausführungsbeispiel in der Seitenansicht.
- Fig. 6
- zeigt einen Querschnitt durch die Umfangwandung des Ausführungsbeispiels gemäss
Figur 5 . - Fig. 7
- zeigt das bevorzugte Ausführungsbeispiel in der Aufsicht.
- Fig. 8
- zeigt das bevorzugte Ausführungsbeispiel in der Untersicht.
- Fig. 9
- zeigt eine erste Variante des bevorzugten Ausführungsbeispiels in einem Längsschnitt.
- Fig. 10
- zeigt eine Aufsicht auf das Einsetzteil der ersten Variante.
- Fig. 11
- zeigt eine zweite Variante des bevorzugten Ausführungsbeispiels in einem Längsschnitt.
- Fig. 12
- zeigt eine Aufsicht auf das Einsetzteil der zweiten Variante.
- Fig. 13
- zeigt eine bevorzugte Ausführungsform mit einem hohlzylindrischen Befestigungskörper (a), einem aufsetzbaren Deckel (b) mit einer angeformten Versteifungsstruktur und einer einsetzbaren Verschraubungsplatte (c).
- Fig. 1
- schematically shows a cup-shaped mounting component in side view, top view and bottom view.
- Fig. 2
- schematically shows a cup-shaped mounting component in side view, top view and bottom view with stiffening walls in the interior of the depth layer.
- Fig. 3
- schematically shows a cup-shaped mounting member in side view, top view and bottom view with a lid and stiffening walls formed thereon.
- Fig. 4
- schematically shows a rectangular mounting component in side view, top view and bottom view with stiffening walls in the interior of the depth layer.
- Fig. 5
- shows a preferred embodiment in side view.
- Fig. 6
- shows a cross section through the peripheral wall of the embodiment according to
FIG. 5 , - Fig. 7
- shows the preferred embodiment in the supervision.
- Fig. 8
- shows the preferred embodiment in the bottom view.
- Fig. 9
- shows a first variant of the preferred embodiment in a longitudinal section.
- Fig. 10
- shows a plan view of the insert part of the first variant.
- Fig. 11
- shows a second variant of the preferred embodiment in a longitudinal section.
- Fig. 12
- shows a plan view of the insert part of the second variant.
- Fig. 13
- shows a preferred embodiment with a hollow cylindrical mounting body (a), an attachable lid (b) with an integrally formed stiffening structure and an insertable Verschraubungsplatte (c).
Die in
In allen Ausführungsbeispielen ist eine Umfangswandung 19 vorhanden, welche den Mantel des Befestigungskörpers 15 bildet. Mit Ausnahme des Ausführungsbeispiels gemäss
Für den Halt des Montagebauteils 11 im Dämmmaterial der Wärmedämmschicht ist vor allem diejenige Oberfläche des Montagebauteils 11 verantwortlich, die sich parallel zur Tiefe und zur Auszugsrichtung, bzw. senkrecht zur Stirnfläche 17 erstreckt. Diese Oberfläche ist im Bereich des Befestigungskörpers 15 durch die Aussenfläche 25 der Umfangswandung 19 und im Bereich der Verschraubungsplatte 13 durch deren Umfangsfläche 23 gegeben.For the maintenance of the mounting
Nachfolgend werden nun die Unterschiede der dargestellten Ausführungsbeispiele kurz beschrieben.Below, the differences of the illustrated embodiments will now be briefly described.
Ein erfindungsgemässes Montagebauteil kann einstückig gegossen sein, wie dies im Ausführungsbeispiel gemäss
Die Sacklöcher 27 dienen der Kühlung der Verschraubungsplatte13 während dem Abbinden des Kunststoffs unmittelbar nach dem Spritzvorgang. Mit der Kühlung wird erreicht, dass während dem Aushärten des Kunststoffs keine Blasen darin entstehen. Dadurch wird eine höhere Festigkeit des Produkts erreicht. Die Sacklöcher 27 können auf der Stirnfläche 17 grundsätzlich verschlossen oder offen sein. Beim Ausführungsbeispiel gemäss
Die Versteifungswände 21 können bei einem zweistückigen Montagebauteil 11 am Einsetzteil 31 (
Die
Die bevorzugten Ausführungsbeispiele gemäss
Montagebauteile mit anderen Nenngrössen, beispielsweise 65, 90,125mm haben entsprechend grössere oder geringere Masse.Mounting components with other nominal sizes, for example 65, 90.125mm have correspondingly greater or lesser mass.
Auf der Innenseite der vorzugsweise in durchgehend gleicher Stärke ausgebildeten Umfangswandung 19 ist die Rillung ebenfalls manifest. In diese Rillen hinein reichen 1.5 mm starke Rippen 35 der Versteifungswandung 21. Die Versteifungswandung 21 besitzt eine kreiszylindrische Wandung, auf deren Aussenseite diese Rippen 35 senkrecht zur Oberfläche abstehen und sich parallel zur Achse der kreiszylindrischen Wandung erstrecken.On the inside of the
Die 50 mm tiefe Tiefenschicht 15 endet in einem konischen Endbereich. Dieser konische Endbereich dient dazu, dass das Montagebauteil 11 besser in eine Bohrung eingesetzt werden kann, die einen geringeren Durchmesser aufweist als der Aussendurchmesser des Montagebauteils misst. Für die Festigkeit der Tiefenschicht 15 würde die Hälfte der gezeigten 24 Rippen 35 genügen.The 50 mm
Die Sacklöcher 27 in der Verschraubungsplatte 13 sind von der Innenseite des Montagebauteils her und von ihrem Grund zur Öffnung hin konisch aufweitend ausgebildet. Die Sacklöcher sind 17 mm tief in die 20 mm dicke Verschraubungsplatte 13 hinein ausgebildet. Sie haben einen Durchmesser von 3 bis 3,5 mm. Die Materialstärke zwischen den Sacklöchern ist an den dünnsten Stellen etwa halb so dick wie der Durchmesser der Sacklöcher.The
Auf der rau ausgebildeten Stirnseite 17 ist eine Beschriftung 37 des Montagebauteils vorhanden. Die Rauheit dient der besseren Verbindung zwischen dem Bauteil und der auf die Wärmedämmschicht aufgebauten Putzschicht.On the
Die beiden in
Montiert wird das Montagebauteil wie folgt. In die fertig verlegte Aussenwärmedämmschicht aus EPS wird mit einem Spezialbohrer ein Loch eines Durchmessers von vorzugsweise 71 mm Tiefe und einem Durchmesser von vorzugsweise 68 mm gebohrt. In dieses Loch wird nun ein Kleber gestrichen und das Montagebauteil mit dem konischen Endbereich voran in das gebohrte Loch gesteckt. Das Einpressen des Montagebauteils muss Druck aufgewendet werden, da das Loch aufgeweitet werden muss. Dies hat jedoch den Vorteil, dass das Montagebauteil formschlüssig und unter Vorspannung in der Dämmplatte verankert ist. Nach dem Aushärten des PU-Klebers ist bei einer EPS-Wärmedämmschicht eines spezifischen Gewichts von 15 kg/m3 eine ausreichende Ausreissfestigkeit erreicht. Dies erlaubt das Anlegen von 60 kg Zuglast an das Montagebauteil, ohne dass dieses herausgerissen würde. Die Ausreisslast, die die Schraube aus der Verschraubplatteauszureissen vermag, liegt wesentlich höher.The mounting component is mounted as follows. A hole with a diameter of preferably 71 mm and a diameter of preferably 68 mm is drilled in the finished thermal insulation layer made of EPS using a special drill. An adhesive is now painted into this hole and the assembly component with the conical end region is inserted into the drilled hole. The pressing in of the assembly component must be applied pressure, because the hole has to be widened. However, this has the advantage that the mounting component is anchored positively and under bias in the insulation board. After the PU adhesive has hardened, an adequate resistance to tearing is achieved with an EPS thermal barrier coating of a specific weight of 15 kg / m3. This allows the application of 60 kg tensile load to the mounting component, without this would be torn out. The pull-out load which the screw can tear out of the screwing plate is considerably higher.
Dank der neuartigen Ausbildung des Montagebauteils können nicht mehr nur Holz- oder Blechschrauben in das Montagebauteil eingeschraubt werden, sondern auch Schrauben mit metrischen Gewinden. Eine Einschraubtiefe von höchstens 20 mm ist ausreichend. Längere Schrauben sind nicht mehr erforderlich.Thanks to the new design of the mounting component, not only wood or sheet metal screws can be screwed into the mounting component, but also screws with metric threads. A screw-in depth of at most 20 mm is sufficient. Longer screws are no longer required.
Die Verschraubplatte hat eine Mindeststärke von 5 mm, vorzugsweise von 10 mm und ganz besonders bevorzugt von 15 mm. Das Montagebauteil 11 hat eine Mindesttiefe von 50 mm, vorzugsweise von 60 mm und ganz besonders bevorzugt von 70 mm. Es sind verschiedene Nennweiten des Montagebauteils realisierbar. Die maximale Einbautiefe des Montagebauteils ist weniger als 100 mm, vorzugsweise weniger als 90 mm und ganz besonders bevorzugt weniger als 70 mm.The Verschraubplatte has a minimum thickness of 5 mm, preferably 10 mm and most preferably 15 mm. The mounting
Ein bevorzugtes Ausführungsbeispiel (
Die Verschraubungsplatte 41 wird durch Abstandshalter 45, welche am Deckel 47 angeordnet oder angeformt sind, unmittelbar benachbart zum Deckel 47 gehalten. Die Abstandshalter 45 sind radial sich erstreckende Stege 47, welche an der Innenseite des Deckels angeformt sind. In der Mitte ist ein Hohlzylinder 49 an der Innenseite des Deckels vorgesehen, von welchem sich die Stege 47 radial nach aussen erstrecken. Die Stege 47 haben dabei zusätzlich die Funktion, die Formstabilität des Befestigungskörpers 13 zu gewährleisten. Der Deckel 47 selbst ist mit dem Befestigungskörper 13mittels Kleben, Schweissen, Umspritzen oder durch eine Schnappverbindung etc. verbunden. Im Falle einer Schnappverbindung können an den Seitenkanten von wenigstens zwei Stegen Hinterschneidungen vorgesehen sein, welche in entsprechende Ausnehmungen an der Innenseite der Umfangswandung des Befestigungskörpers einrasten können (in den Figuren nicht dargestellt). Andere Ausgestaltungen für eine Schnappverbindung sind ebenfalls möglich und dem Fachmann bekannt.The
Das erfindungsgemässe Montagebauteil wird wie folgt verwendet: Zuerst wird in eine vorzugsweise geschäumte Dämmplatte, z.B. EPS, mit einem Bohrer ein Loch herausgebohrt, dessen Tiefe ein bündiges Einsetzen des Montagebauteils in der Dämmplatte erlaubt. Da die Dämmplatten üblicherweise mindestens 100 mm stark sind, befindet sich zwischen dem Montagebauteil und dem tragenden Bauteil immer noch eine Dämmschicht. Der Durchmesser des Lochs wird 2 bis 3 mm kleiner als der Aussendurchmesser des Montagebauteils gebohrt. Dann wird das Montagebauteil in das Loch hineingedrückt, wobei - je nach Einsatzzweck - noch ein Kleber verwendet werden kann. Die Montage erfolgt ankerfrei, um Wärmebrücken zu vermeiden. Denkbar ist, den Hohlraum des Montagebauteils nachträglich auszuschäumen. Zu diesem Zweck ist in der Verschraubungsplatte eine Öffnung vorgesehen, durch welche der Kunststoff eingespritzt werden kann.The mounting component according to the invention is used as follows: First, a hole is drilled out in a preferably foamed insulation board, eg EPS, with a drill, the depth of which permits a flush insertion of the mounting component in the insulation board. Since the insulation boards are usually at least 100 mm thick, there is still an insulating layer between the mounting component and the supporting component. The diameter of the hole is drilled 2 to 3 mm smaller than the outer diameter of the mounting component. Then, the mounting member is pressed into the hole, where - depending on the purpose - still an adhesive can be used. The assembly takes place anchor-free, in order to avoid thermal bridges. It is conceivable, the cavity of the mounting component foam later. For this purpose, an opening is provided in the Verschraubungsplatte through which the plastic can be injected.
Die Erfindung kann zusammenfassend als ein gerades, quasi prismatisches oder zylindrisches Montagebauteil 11 beschreiben werden. Unter quasi prismatisch wird ein sehr steiler Kegel- oder Pyramidenstumpf verstanden, wobei die Abweichung von der Senkrechten weniger als 2 Grad und vorzugsweise weniger als 1 Grad beträgt. Die leicht konische Form dient der besseren Entformbarkeit des Montagebauteils 11 und dem verbesserten Sitz in der Wärmedämmschicht. Dieses ist geeignet zur Anordnung innerhalb und Befestigung an einer Wärmedämmschicht eines Wärmedämmverbundsystems. Das aus einem Kunststoff ausgebildete Montagebauteil 11 ist mit einer Abfolge von zwei Schichten 13,15 ausgebildet, nämlich eine aussen anzuordnende Verschraubungsplatte 13 und eine daran anschliessende, tiefer in der Wärmedämmschicht anzuordnende Tiefenschicht 15. In die Stirnseite 17 der Verschraubungsplatte sind Schrauben einschraubbar. Die Tiefenschicht 15 weist sowohl einen Hohlraumanteil als auch einen Vollwandanteil auf, wobei der Vollwandanteil der Tiefenschicht 15 geringer ist als ein Vollwandanteil der Verschraubungsplatte 13.The invention can be summarized as a straight, quasi prismatic or cylindrical mounting
Claims (15)
dadurch gekennzeichnet,
dass die Verschraubungsplatte (13) an einem ersten Ende eines hohlen, zylindrischen Befestigungskörper (15) vorgesehen ist, welcher mit einer Versteifungsstruktur (35; 20,35) wenigstens zur Aufnahme von Querkräften ausgestattet ist.Cylindrical assembly component (11) made of plastic for arrangement within and attachment to a thermal barrier coating of a thermal insulation composite system with a Verschraubungsplatte (13), in the end face (17) screws for mounting a component are screwed,
characterized,
in that the screwing plate (13) is provided at a first end of a hollow, cylindrical fastening body (15) which is provided with a stiffening structure (35; 20, 35) at least for absorbing transverse forces.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH14092008A CH699506B1 (en) | 2008-09-03 | 2008-09-03 | Mounting component for a thermal insulation composite system. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2161385A1 true EP2161385A1 (en) | 2010-03-10 |
EP2161385B1 EP2161385B1 (en) | 2012-12-26 |
Family
ID=40845889
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20090169399 Not-in-force EP2161385B1 (en) | 2008-09-03 | 2009-09-03 | Assembly component for a composite heat insulation system |
Country Status (2)
Country | Link |
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EP (1) | EP2161385B1 (en) |
CH (1) | CH699506B1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2978217A1 (en) * | 2011-07-21 | 2013-01-25 | Prospection & Inventions | METHOD AND SYSTEM FOR FASTENING AN OBJECT TO A FACADE |
CZ304139B6 (en) * | 2012-04-27 | 2013-11-13 | Lhotský@Petr | Heat-insulating bracket |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2402249A1 (en) * | 1974-01-18 | 1975-07-24 | Helmut Esser | Rear-ventilated layered facade cladding anchorage - with heat-insulating components between various fixture elements and wall |
DE19636447C1 (en) * | 1996-05-03 | 1997-08-28 | Koch Marmorit Gmbh | Mounting part for attaching a component onto an insulated wall |
DE19962200A1 (en) * | 1999-12-14 | 2001-06-28 | Thomas Lasmann | Universal fastening system with variable spacer sleeves and adaptors contains basic assortment of at least 30 pieces which by at least 4 adaptors offers at least 120 application possibilities |
DE10361751A1 (en) * | 2002-12-29 | 2004-07-15 | Burkhart Schurig | Dowel for fastening of facade components on heat insulating layers has housing for external fastening component, opening for plaster penetrations, and also ribs or edgings running sharp edged to insulating material surface |
EP1650368A2 (en) | 2004-10-23 | 2006-04-26 | HILTI Aktiengesellschaft | Closing cover for a connection device |
-
2008
- 2008-09-03 CH CH14092008A patent/CH699506B1/en not_active IP Right Cessation
-
2009
- 2009-09-03 EP EP20090169399 patent/EP2161385B1/en not_active Not-in-force
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2402249A1 (en) * | 1974-01-18 | 1975-07-24 | Helmut Esser | Rear-ventilated layered facade cladding anchorage - with heat-insulating components between various fixture elements and wall |
DE19636447C1 (en) * | 1996-05-03 | 1997-08-28 | Koch Marmorit Gmbh | Mounting part for attaching a component onto an insulated wall |
DE19962200A1 (en) * | 1999-12-14 | 2001-06-28 | Thomas Lasmann | Universal fastening system with variable spacer sleeves and adaptors contains basic assortment of at least 30 pieces which by at least 4 adaptors offers at least 120 application possibilities |
DE10361751A1 (en) * | 2002-12-29 | 2004-07-15 | Burkhart Schurig | Dowel for fastening of facade components on heat insulating layers has housing for external fastening component, opening for plaster penetrations, and also ribs or edgings running sharp edged to insulating material surface |
EP1650368A2 (en) | 2004-10-23 | 2006-04-26 | HILTI Aktiengesellschaft | Closing cover for a connection device |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2978217A1 (en) * | 2011-07-21 | 2013-01-25 | Prospection & Inventions | METHOD AND SYSTEM FOR FASTENING AN OBJECT TO A FACADE |
WO2013011497A3 (en) * | 2011-07-21 | 2013-05-02 | Societe De Prospection Et D'inventions Techniques Spit | A method and a system for fastening an object to a façade |
US9719250B2 (en) | 2011-07-21 | 2017-08-01 | Societe De Prospection Et D'inventions Techniques—Spit | Method and a system for fastening an object to a facade |
AU2016202256B2 (en) * | 2011-07-21 | 2017-09-07 | Societe de Prospection et D`Inventions Techniques SPIT | A method and system for fastening an object to a facade |
CZ304139B6 (en) * | 2012-04-27 | 2013-11-13 | Lhotský@Petr | Heat-insulating bracket |
Also Published As
Publication number | Publication date |
---|---|
CH699506A1 (en) | 2010-03-15 |
CH699506B1 (en) | 2012-03-30 |
EP2161385B1 (en) | 2012-12-26 |
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