EP2152497A2 - Procede de montage d'une unite de reglage destinee a un vehicule automobile, et unite de reglage pouvant etre realisee selon ce procede - Google Patents

Procede de montage d'une unite de reglage destinee a un vehicule automobile, et unite de reglage pouvant etre realisee selon ce procede

Info

Publication number
EP2152497A2
EP2152497A2 EP08749923A EP08749923A EP2152497A2 EP 2152497 A2 EP2152497 A2 EP 2152497A2 EP 08749923 A EP08749923 A EP 08749923A EP 08749923 A EP08749923 A EP 08749923A EP 2152497 A2 EP2152497 A2 EP 2152497A2
Authority
EP
European Patent Office
Prior art keywords
housing
laser radiation
adjusting unit
region
laser
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP08749923A
Other languages
German (de)
English (en)
Inventor
Uwe Klippert
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Brose Fahrzeugteile SE and Co KG
Original Assignee
Brose Fahrzeugteile SE and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Brose Fahrzeugteile SE and Co KG filed Critical Brose Fahrzeugteile SE and Co KG
Publication of EP2152497A2 publication Critical patent/EP2152497A2/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • B29C66/1312Single flange to flange joints, the parts to be joined being rigid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1635Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114Single butt joints
    • B29C66/1142Single butt to butt joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/542Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining hollow covers or hollow bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/543Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining more than two hollow-preforms to form said hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/02Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles the seat or part thereof being movable, e.g. adjustable
    • B60N2/04Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles the seat or part thereof being movable, e.g. adjustable the whole seat being movable
    • B60N2/06Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles the seat or part thereof being movable, e.g. adjustable the whole seat being movable slidable
    • B60N2/067Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles the seat or part thereof being movable, e.g. adjustable the whole seat being movable slidable by linear actuators, e.g. linear screw mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/90Details or parts not otherwise provided for
    • B60N2/919Positioning and locking mechanisms
    • B60N2/929Positioning and locking mechanisms linear
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05FDEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION; CHECKS FOR WINGS; WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05F15/00Power-operated mechanisms for wings
    • E05F15/60Power-operated mechanisms for wings using electrical actuators
    • E05F15/603Power-operated mechanisms for wings using electrical actuators using rotary electromotors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1664Laser beams characterised by the way of heating the interface making use of several radiators
    • B29C65/1667Laser beams characterised by the way of heating the interface making use of several radiators at the same time, i.e. simultaneous laser welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1674Laser beams characterised by the way of heating the interface making use of laser diodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/16Fillers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3055Cars
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2201/00Constructional elements; Accessories therefore
    • E05Y2201/10Covers; Housings
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2600/00Mounting or coupling arrangements for elements provided for in this subclass
    • E05Y2600/50Mounting methods; Positioning
    • E05Y2600/54Welding
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2900/00Application of doors, windows, wings or fittings thereof
    • E05Y2900/50Application of doors, windows, wings or fittings thereof for vehicles
    • E05Y2900/53Application of doors, windows, wings or fittings thereof for vehicles characterised by the type of wing
    • E05Y2900/538Interior lids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2361/00Apparatus or articles in engineering in general
    • F16C2361/61Toothed gear systems, e.g. support of pinion shafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C27/00Elastic or yielding bearings or bearing supports, for exclusively rotary movement
    • F16C27/02Sliding-contact bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/02Rigid support of bearing units; Housings, e.g. caps, covers in the case of sliding-contact bearings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/21Elements
    • Y10T74/2186Gear casings

Definitions

  • the invention relates to a method for assembling an adjusting unit for a motor vehicle according to claim 1 and an adjusting unit producible thereby according to claim 21.
  • Such an adjustment unit may in particular be an adjustment device which serves to adjust the position of a motor vehicle part, such as, for example, a vehicle.
  • a motor vehicle part such as, for example, a vehicle.
  • the adjusting unit is formed, for example, by a drive unit which has a drive housing consisting of said housing parts and / or drive component arranged thereon or mounted thereon, such as, for example, a drive unit.
  • an adjustment which comprises at least a first and a second housing part, which are to be joined together to form a housing of the adjustment, and further comprises to be arranged on or in the housing functional components to fix on one of the two housing parts are.
  • Welding technology in particular, is the so-called laser welding in question, cf. EP 0 751 865 B2.
  • the invention is based on the problem to provide a method of the type mentioned, which is characterized by a simple and time-saving feasibility.
  • Providing at least one housing part of the adjusting unit which at least partially consists of a material which is not transparent to the laser radiation of the radiation source (not transparent);
  • Providing at least one further housing part of the adjusting unit which consists at least partially of a (transparent) material permeable to the laser radiation of the radiation source; Arranging further functional components of the adjusting unit on at least one of the housing parts, so that they are arranged in or on the housing composed of the housing parts;
  • Function component of the adjustment connects to the housing.
  • the solution according to the invention has the advantage that with a laser arrangement both the housing parts forming the housing of the adjustment unit and further functional components of the adjustment unit arranged in or on the housing can be fixed in their respective intended position.
  • other fastening means such as screws or locking means omitted at least partially.
  • the radiation source used may comprise only a single laser radiation-radiating element, so that only one laser beam always acts on the adjustment unit during assembly and the adjustment unit, on the one hand, and the radiation source, on the other hand, are to be successively positioned during assembly in such a way that one laser beam successively illuminates the one laser beam makes necessary connections between components of the adjustment.
  • the radiation source used may also comprise several elements emitting laser radiation, so that during the assembly of the adjustment unit, the laser radiation impinges on the adjustment unit simultaneously at several locations (from different, spaced-apart space locations) in order to connect components there as intended.
  • the regions of the housing parts which are to be connected to one another by the laser welding as well as the areas of the further functional components of the adjustment unit to be fixed to the housing by the laser welding consist in particular of plastic; However, the laser welding can also be applied to metal parts, see leaflet DVS 3203, Part 4 of the German Association for Welding Technology (1988).
  • the two housing parts are partially adjacent to each other, optionally via a connector area, with which one of the housing parts engages in an associated receiving area of the other of the two housing parts.
  • the two housing parts are then irradiated in such a way with the laser radiation used for the production of the component connection, that this first radiates a transmissive to the laser radiation region of the two housing parts and then on a non-permeable thereto (ie, the laser radiation absorbing) area of the other of the two Housing parts meets, with the two
  • Housing parts are welded together by melting the laser radiation absorbing portion of the other housing part.
  • the laser radiation is supplied in such a way that it initially radiates through a region of the housing which is permeable to the laser radiation and then impinges on a region of the corresponding functional component which is to be fixed thereto and which rests against that housing region. so that in turn a welded joint is formed.
  • the other functional components to be fixed to the housing of the adjustment unit can be, for example, bearing elements for transmission parts, sensor elements, a control device (control electronics), drive elements or electrically conductive elements, such as, for example, control gears.
  • a control device control electronics
  • drive elements electrically conductive elements, such as, for example, control gears.
  • plug, plug adapter, connecting cable or brushing a commutator motor act.
  • These elements are typically associated with a receptacle or a protective cover (for example in the case of electrical lines) made of plastic or metal, via which the attachment to the housing of the adjustment unit passes
  • the aforementioned plug adapter can thereby Laser welding not only fixed to the housing but also sealed.
  • components in or on the housing can also be fixed to the ground by the laser welding in order to avoid rattling noises.
  • an elastic element (spring element) may be arranged, which acts on at least one of the functional components to be fastened to the housing under pretension, that this functional component is biased in its intended position on or in the housing.
  • an elastic element for positioning in the housing arranged functional components before the laser welding additional adjustment operations can be omitted.
  • a fixing of that elastic element can be carried out by laser welding.
  • one and the same weld seam which is formed during laser welding by means of the laser radiation used for this purpose, can be used both for connecting the housing parts and for fixing at least one further functional component to the housing.
  • the laser radiation used to form the weld is on the one hand guided so that it impinges on adjacent areas of the housing parts to be connected, and on the other hand in an immediately adjoining area guided so that they adjacent to each other areas of the housing and a thereto to be fixed Function component meets.
  • An adjusting unit for a motor vehicle which can be mounted by laser welding according to the invention is characterized by the features of claim 21.
  • Show it: 1 shows a first embodiment of an adjusting unit for a motor vehicle with a housing, the two interconnected by laser welding
  • Fig. 2 shows a first modification of the embodiment of Fig. 1;
  • FIG. 3 shows a part of the adjusting unit from FIG. 1 according to a further exemplary embodiment
  • Fig. 4a and 4b each have a section through a schematically illustrated adjusting unit for a motor vehicle, in which by means of a weld both two housing parts are connected to each other and at least one more
  • Function component is fixed to the housing
  • Fig. 5 shows an embodiment of an adjusting unit for a motor vehicle whose housing defines a plurality of separate, mutually separate areas.
  • FIG. 1 shows a detail of an adjusting unit for a motor vehicle in the form of a housing 1, 2, in the interior of which an adjusting mechanism is mounted. This is in a known manner z. B. driven by an associated drive motor and used for example to adjust the position of a seat part of a motor vehicle or other Verilloniles.
  • the housing has here two housing parts 1, 2, which are made of plastic and are each formed in a half-shell shape, so that they define an inner space of the housing 1, 2 with their basic bodies 10, 20.
  • the two housing parts are connected to each other at their edge by means of adjoining mounting portions in the form of mounting flanges 15, 25 such that they enclose an interior of the housing, in which a transmission element 6 with an external toothing 60, z. B. in the form of a screw or spindle, is stored.
  • a bearing receptacle 4 arranged in the housing 1, 2 with a first receiving area 4a, in which a bearing disk 5a made of metal is arranged as a thrust bearing for the gear element 6, and a second receiving area 4b, in which a radial bearing 5b is arranged in the form of a spherical bearing.
  • a transmission element 6 associated, in particular integrally formed thereon, bearing shaft 61, which is axially supported on the bearing plate 5a.
  • an elastic element 3 is provided on the housing 1, 2, in particular integrally formed, which protrudes into the interior of the housing and biased on the bearing seat 4 acts such that biased toward its intended position inside the housing 1, 2 is.
  • the two housing parts 1, 2 in the present case consist predominantly of a material permeable to the laser radiation.
  • the plastic from which a housing part 1 consists be provided in that area 1 1, for example, with suitable additives.
  • lasers suitable for laser welding inter alia because the wavelengths of the laser radiation are in a range in which many plastic materials are transparent, include diode lasers and Nd: YAG lasers.
  • additives with which in a plastic housing part 1 targeted a region 11 can be created are, for example, carbon black, color pigments, dyes or specially developed laser pigments.
  • Such filler materials are also referred to as laser absorber.
  • the non-transmissive for the laser radiation L, so this absorbing, mounting flange 15 of a housing part 1 has a plug portion forming a projection 15a, which engages in an associated receiving portion 25a of the laser radiation L transparent mounting flange 25 of the other housing part 2.
  • the housing is irradiated with laser radiation L that this first transparent to the laser radiation mounting flange 25 radiates and then on the engaging in the receiving area 25a connector portion 15a of the laser radiation L not transparent mounting flange 15 meets and melts this.
  • the two housing parts 1, 2 at their mounting flanges 15, 25 welded together, more precisely where the plug portion 15a of a mounting flange 15 engages in the receiving portion 25a of the associated other mounting flange 25.
  • the laser radiation L When the laser radiation L is used to weld the two housing parts 1, 2, not only the region 1 1 of the one housing part 1 or the fastening flange 15 provided there, which is not transparent to the laser radiation L, is regularly melted. Although the immediate action of the laser radiation L itself initially causes only a melting of the mounting flange 15 absorbing the laser radiation L; However, the heating of this mounting flange 15 then usually leads to a melting of the immediately adjacent, adjacent transparent mounting flange (by heat conduction), so that the resulting fusion zone extends over both mounting flanges 15, 25 and (optionally under an externally applied pressure) solidifying, resulting melting zone to the desired weld joint of the two housing parts 1, 2 leads to the mounting flanges 15, 25.
  • laser radiation L can be used which originates from the same laser radiation emitting element (radiation source), by means of which the two housing parts 1, 2 have been connected to one another.
  • laser radiation emitting element radiation source
  • several elements emitting laser radiation can be used in order to be able to execute several welding processes in parallel (simultaneously).
  • the housing 1, 2 in the areas where the bearing receptacle 4 is to be fixed each made of a transparent material for the laser radiation L, so that the laser radiation L first penetrates those areas of the housing 1, 2 and then applied thereto
  • Fastening regions 45a, 45b of the bearing receptacle 4 are made, which consist of a material that is not transparent to the laser radiation L (thus absorbing them), so that these attachment regions 45a, 45b are melted under the action of the laser radiation L and thereby a welded connection between the attachment regions 45a, 45b and the adjacent areas of the housing 1, 2 is produced.
  • Fig. 2 shows a modification of the embodiment of Fig. 1, according to the not the bearing holder 4 but rather that the bearing holder in its proper position holding elastic element 3 is fixed by laser welding to the housing 1, 2.
  • This variant allows the use of non-weldable materials for the bearing support 4.
  • FIG. 3 shows a detail of the arrangements from FIGS. 1 and 2 in a perspective illustration, in a variant according to which the bearing receptacle 4 in its bearing area of the radial bearing 5b serving bearing area 4b at least one in the axial direction (relative to the transmission element 6) extending longitudinal slot 41 has.
  • This creates a certain elasticity of those storage area 4b and thereby facilitates the axial impressions of the radial bearing 5b.
  • bearing blocks 42 project from the second storage area 4b, each of which does not have an attachment area 45b made of a laser radiation used for the laser welding have transparent and thus meltable material.
  • FIGS. 4 a and 4 b show, in a schematic plan view of the adjusting unit without the one upper housing part (FIG. 4 a) and in a schematic longitudinal section (FIG. 4 b), a further development of the arrangements from FIGS. 1 to 3, according to FIG continuous weld N1, N2 both for connection of the two housing parts 1, 2 of the housing as well as for fixing a further functional component in the form of the bearing seat 4 on the housing 1, 2 is used.
  • the weld N1, N2 extends on the one hand partially as a weld section N1 along the mounting flanges 15, 25, via which the two housing parts 1, 2 are connected to each other, and on the other hand runs in a directly adjoining, in the same welding process co-produced weld section N2 outside those Mounting flanges 15, 25 along a connection region along which a mounting portion 45 of the bearing receptacle 4 rests against a transparent to the laser radiation used L range of the housing 1, 2.
  • FIG. 5 shows a housing part 1 of a housing in a plan view, which has a circumferential fastening flange 15 consisting of a material which is not transparent to laser radiation, ie which absorbs this material, for connection to a further housing part, as described above.
  • the housing part 1 forms a receptacle for different functional components A, G, K, S, U, which are indicated only schematically in FIG. Some of these functional components A, G, K, S, U can in this case correspond to the functional components 3, 4 explained above with reference to FIGS. 1 to 4b when connecting the housing part shown in FIG 1 are fixed with a further housing part by laser welding simultaneously within the housing.
  • a special feature of the housing part 1 shown in Figure 1 is that its the functional components A, G, K, S, U receiving interior by two provided within the housing part 1 connecting portions 12, 13 in the form of
  • connection areas 12 Connecting webs is divided into a plurality of rooms R1, R2, R3, each having a part of the function components A, G; K, U; S record. These connection areas 12,
  • a fastening flange 16 made of a material that is not transparent to the laser radiation used for laser welding, that is to say that absorbs it, is formed on the connecting regions 12, 13 in the form of connecting webs.
  • a gear G formed by gear parts and an associated drive motor A for actuating the gear G are arranged by way of example in a space R1 of the housing part 1.
  • an electronic control unit S may be provided, which serves to control the drive motor A, and in another, third space R3 a monitoring electronics U, for example, the drive motor A and other functional components K monitors and in dependence transmit signals from this to the control electronics S.
  • All three spaces R1, R2, R3 are separated from each other by the web-like connection areas 12, 13 described above.
  • the gear parts of the transmission G arranged in the one space R1 can be greased without this affecting the functional components K, S, U provided in the other two spaces R2, R3, which are not supposed to come into contact with grease.
  • this can in turn be stored in a separate from the transmission G space.
  • Possible passages in the connecting regions 12, 13, for example for electrical or optical lines which can be recognized in FIG. 5, in order to be able to couple the different functional components A, G, K, S, U, are to be suitably sealed if necessary, such that no fatty substances are present from the first space R1 in the second or third space R2, R3 arrive.
  • connecting portions 12, 13 in the form of connecting webs, which are preferably welded to associated housing portions of the other housing part when welding that housing part 1 with another housing part, so both a mechanical stabilization and stiffening of the housing is achieved as well a division of the housing into subspaces, which are suitable for receiving different functional components.

Abstract

La présente invention concerne un procédé de réalisation d'une unité de réglage destinée à un véhicule automobile, l'unité servant à régler une pièce de véhicule automobile, et le procédé comprenant les opérations suivantes : mise à disposition d'au moins une source de rayonnement qui permet la production d'un rayonnement laser pouvant être employé pour réaliser des soudures au laser; mise à disposition d'au moins une partie boîtier de l'unité de réglage qui se compose au moins en partie d'un matériau non perméable au rayonnement laser issu de la source de rayonnement (matériau non transparent); mise à disposition d'au moins une autre partie boîtier de l'unité de réglage qui se compose au moins en partie d'un matériau perméable au rayonnement laser issu de la source de rayonnement (matériau transparent); mise en place d'autres composants fonctionnels de l'unité de réglage sur au moins l'une des parties boîtier de sorte que ceux-ci se trouvent agencés dans ou sur le boîtier qui se compose des parties boîtier; liaison des parties boîtier entre elles, le boîtier et la source de rayonnement étant positionnés l'un par rapport à l'autre de sorte que le rayonnement émis par la source traverse la zone du boîtier perméable au rayonnement pour atteindre une zone du boîtier non perméable au rayonnement (donc absorbant le rayonnement), ce qui permet la liaison entre deux zones adjacentes des parties boîtier; et positionnement du boîtier et de la source de rayonnement de sorte que le rayonnement laser émis par la source de rayonnement pénètre à l'intérieur du boîtier en traversant une zone perméable au rayonnement et y assure la liaison du boîtier et d'au moins un composant fonctionnel de l'unité de réglage disposé dans le boîtier.
EP08749923A 2007-05-03 2008-04-30 Procede de montage d'une unite de reglage destinee a un vehicule automobile, et unite de reglage pouvant etre realisee selon ce procede Withdrawn EP2152497A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007021268A DE102007021268A1 (de) 2007-05-03 2007-05-03 Verfahren zur Montage einer Verstelleinheit für ein Kraftfahrzeug und hiermit herstellbare Verstelleinheit
PCT/EP2008/055339 WO2008135496A2 (fr) 2007-05-03 2008-04-30 Procédé de montage d'une unité de réglage destinée à un véhicule automobile, et unité de réglage pouvant être réalisée selon ce procédé

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EP2152497A2 true EP2152497A2 (fr) 2010-02-17

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US (1) US8557080B2 (fr)
EP (1) EP2152497A2 (fr)
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DE102011000972A1 (de) * 2011-02-28 2012-08-30 C. Rob. Hammerstein Gmbh & Co. Kg Verstellantrieb
DE102011001971A1 (de) * 2011-04-12 2012-10-18 C. Rob. Hammerstein Gmbh & Co. Kg Verstellantrieb sowie Verfahren zur Herstellung eines Verstellantriebs
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DE102013223713B4 (de) * 2013-11-20 2020-11-26 Continental Automotive Gmbh Baugruppe für ein Kraftfahrzeug, insbesondere Ventilbaugruppe einer Scheibenwaschanlage und Verfahren zur Erzeugung einer solchen Baugruppe
DE102014202986B4 (de) 2013-11-28 2024-01-04 Keiper Seating Mechanisms Co., Ltd. Beschlagsystem für einen Fahrzeugsitz
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US8557080B2 (en) 2013-10-15
US20100126305A1 (en) 2010-05-27
WO2008135496A2 (fr) 2008-11-13
DE102007021268A1 (de) 2008-11-06

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