EP2132096B1 - Installation et procede d'emballage sterile de produits - Google Patents

Installation et procede d'emballage sterile de produits Download PDF

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Publication number
EP2132096B1
EP2132096B1 EP08716545A EP08716545A EP2132096B1 EP 2132096 B1 EP2132096 B1 EP 2132096B1 EP 08716545 A EP08716545 A EP 08716545A EP 08716545 A EP08716545 A EP 08716545A EP 2132096 B1 EP2132096 B1 EP 2132096B1
Authority
EP
European Patent Office
Prior art keywords
packaging
pressure
treatment
sterile
packaging bag
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08716545A
Other languages
German (de)
English (en)
Other versions
EP2132096A1 (fr
Inventor
Wilfried Ehmer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS GmbH
Original Assignee
KHS GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KHS GmbH filed Critical KHS GmbH
Priority to PL08716545T priority Critical patent/PL2132096T3/pl
Publication of EP2132096A1 publication Critical patent/EP2132096A1/fr
Application granted granted Critical
Publication of EP2132096B1 publication Critical patent/EP2132096B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02—Sterilising, e.g. of complete packages
    • B65B55/027—Packaging in aseptic chambers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02—Sterilising, e.g. of complete packages
    • B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
    • B65B55/10—Sterilising wrappers or receptacles prior to, or during, packaging by liquids or gases
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02—Sterilising, e.g. of complete packages
    • B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
    • B65B55/10—Sterilising wrappers or receptacles prior to, or during, packaging by liquids or gases
    • B65B55/103—Sterilising flat or tubular webs

Definitions

  • the invention relates to a system for the sterile packaging of products according to the preamble of claim 1 and to a method for the sterile packaging of products according to the preamble of claim 15.
  • sterilization apparatus and sterilization methods are well known.
  • the technology for solid, rigid containers, such as bottles or the like, constituting a monolithic body produced by blown and / or deep drawing methods is very mature.
  • the surfaces are smooth and substantially free from intractable grooves, wrinkles or the like.
  • the packaging starting material or the film material which is used for the production of packaging bags to sterilize before processing and to carry out the manufacture of the bags as such in a sterile room or clean room.
  • a wet cleaning station in which the film is pre-cleaned, subsequently to pass the thus cleaned film to a UV light source in order to achieve the desired germ killing.
  • Comparable solutions are in DE 40 07 714 A1 . DE 42 09 838 A1 . DE 196 26 705 A1 or WO 99/21593 A1 described in which case the pre-cleaning in the first step is also carried out by means of a suitable liquid bath. Downstream of this first treatment step, the film is guided in a shaft upwards, so that the liquid can drain, wherein in front of the UV lamp suitable scrapers of the other drying devices are arranged. This wet, partly mechanical cleaning stage is required in order to realize a significant amount of seed removal in a first step, since the sole UV irradiation is not sufficient, especially at high running speeds of the strip material.
  • UV irradiation in many cases, especially in packaging bags does not lead to the desired degree of sterilization, especially if such Bag for the UV radiation heavy or insufficiently accessible areas and / or consist of a UV light not permeable or difficult to transmit material, for example, a multilayer material with one or more diffusion barrier layers.
  • This known device which consists essentially of a closable and can be acted upon by the high pressure treatment high-pressure vessel is preferably intended for the treatment of food products.
  • packaging is to be understood as any type of packaging of products in packaging materials, in particular also the filling of packaging materials, for example bags with a product, and the subsequent closing of the filled packaging material.
  • Packaging in the context of the invention are packaging of various types and / or elements of packaging, such. Containers, closures or caps, but especially packaging bags and so-called “pouches”.
  • packing raw material is the semifinished product used for the production or for the molding of the packaging material, in particular flat material (films), especially also in rolled-up form.
  • Microorganisms are within the meaning of the invention are microorganisms of any kind, such as bacteria, viruses, fungi, etc.
  • the object of the invention is to show a system with which a packaging of products using packaging with a high degree of sterilization is possible.
  • a system according to claim 1 is formed.
  • a method for the sterile packaging of products is the subject of patent claim 15.
  • a high degree of sterilization is achieved for the packaging starting material or packaging material used and thus for the product produced. This is especially true for such packaging, such as.
  • Packaging bags which have no or hardly accessible areas for the usual cleaning or sterilization processes and the liquid and / or gaseous sterilization media used there and / or for UV light.
  • FIGS. 1 and 2 each of which in a simplified schematic representation of a sterilization device for packaging, together with systems for processing of these packaging, explained in more detail.
  • the in the FIG. 1 generally designated 1 plant is used for sterile filling and sealing of packaging materials in the form of packaging bags 2.
  • the packaging bag 2 for example, made of a single or multi-layer plastic film of the system 1 or a sterilization device 4 of this system via a suitable external conveyor 3, for example as contiguous packaging bag train 2.1 supplied in which the packaging bag 2 are connected via material sections, for example via perforated material sections with each other.
  • the sterilization device 4 is part of an entrance lock 5, which separates the sterile interior or clean room 6 of the system 1 from the external environment, and essentially consists of a double-side closable high-pressure container 7, in which the sterilization of the packaging bag 2 by treatment with high pressure ie with a treatment pressure P, for example in the range between 3000 and 7000 bar.
  • the high-pressure container 7 may have an inner diameter of up to 500 mm and a length in the range between 3000 mm and 4000 mm. A common inside diameter is in the range of 300 to 400 mm.
  • the closed interior 8 of the high-pressure container 7 is filled with a pressure-transmitting medium (hereinafter also “pressure medium”), which is in the liquid state at least at the treatment pressure P and the interior 8 of the high-pressure container 7 completely filled out.
  • a pressure medium is a sterile, incompressible medium which has a liquid state even at ambient pressure, for example sterile water or pure water.
  • sterile gases which have a liquid state at the treatment pressure P, for example air, CO 2 , nitrogen or noble gases, are also suitable as the pressure medium. This is an inert behavior of the gases compared to the packaging of crucial importance.
  • the great advantage of using liquid gases is that buildup of this pressure medium as a result of the pressure drop completely in the gaseous state and thus the packaging materials can be removed dry without a separate drying step is required.
  • the pressure treatment of the packaging bag 2 in all areas with the high pressure is possible.
  • the pressure medium and the treatment pressure are provided by a pressure generator or pressure source 9.
  • the packaging bag 2 are in the at FIG. 1 illustrated embodiment, each as a group consisting of several packaging bags 2 introduced into the at a feed station 10 with a suitable holding / handling device.
  • the high-pressure vessel 7 is for this purpose only open to the outside of the system 1, closed to the clean room 6, however. Thereafter, when the high-pressure container 7 is completely closed, the pressure treatment is effected in which germs present through the treatment pressure P are destroyed by destruction of their cell structure, to the same extent on all surfaces of the packaging bags 2, ie in particular on all inner and outer surfaces, at all bent edges. Adhesive surfaces, fold areas and in all other hard to reach areas.
  • this clean room is constantly subjected to a sterile air above atmospheric pressure, as indicated by the arrows 15.
  • the removal station 11 also serves to dry the packaging bags 2 after the pressure treatment, i. for removing residues of the pressure medium from these bags, by treatment with a sterile stream of air or gas, as indicated by the arrows 15 also.
  • the packaging bags 2 for example, from a withdrawn from a supply roll in a foil in the FIG. 1 not shown folding and forming machine generates.
  • FIG. 2 shows in a very simplified representation of a system 1 a, in which the formation of the packaging bag 2 takes place within the sterile clean room 6, using a previously sterilized supply roll 16 of the for Production of packaging bags 2 used packaging starting material, such as film material.
  • the plant 1a in turn has an entrance lock 5, which in turn is formed by the high-pressure vessel 7, for the sterilization or pressure treatment of the entire supply roll 16. This is at the outside of the system 1 a opened high-pressure vessel 7 in the interior of this container brought in. Subsequently, the high pressure container 7 is closed and there is the pressure treatment of the entire supply roll 16 via the introduced into the high pressure vessel 7 and at least at the pressure P of the pressure treatment liquid pressure medium.
  • the respective supply roll 16 is introduced as a whole into the open to the environment, the clean room 6a of the system 1a closed high-pressure vessel 7 and sterilized after closing the high-pressure vessel using the pressure medium by high-pressure treatment.
  • the unloaded high-pressure container 7 is opened to the clean room 6 and the supply roll 16 is introduced, for example, with a not shown, also arranged in the clean room 6 manipulator in a local template 17 device.
  • the packaging bag 2 forming flat material is then withdrawn continuously during operation of the system 1a and formed in a folding and forming station 18, which is also located in the clean room 6, to the packaging bags 2, their filling and closing at the filling and closing stations 13 and 14 takes place and leave the system 1 a at a further, not shown lock.
  • the sterilization device 4 can also be used for sterilizing other packaging materials, for example for voluminous containers, caps or container closures, etc.
  • the packaging may consist of several parts and include caps or any kind of closures, spouts, shoulders, etc.
  • the packaging material comprises molded parts, such as closure elements, spouts, shoulder elements and the like. These can be treated alone or together with the other packaging material by means of the described method.
  • the different parts are treated separately, it is useful to provide for each group of parts of the packaging, in particular for flat material and closures or shoulder parts, separate high-pressure vessels and also the process parameters suitably the materials of the respective group of parts To adapt packaging.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)
  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
  • Basic Packing Technique (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)

Claims (26)

  1. Installation pour le conditionnement stérile de produits dans un emballage, comprenant au moins une station emballage (13, 14) dans un local stérile, auquel l'emballage (2) respectif et/ou un matériau de départ d'emballage (16) est/sont amené(s) au moyen d'un sas d'entrée (5) à un dispositif de stérilisation (4),
    caractérisée en ce que le dispositif de stérilisation (4) est conçu pour une stérilisation de l'emballage (2) et/ou du matériau de départ d'emballage (16) par un traitement à haute pression.
  2. Installation selon la revendication 1, caractérisée en ce que le au moins un dispositif de stérilisation (4) est formé par un réservoir à haute pression (7) pouvant être fermé, dans lequel l'emballage (2) et/ou le matériau de départ d'emballage (16) est traité en utilisant un fluide de traitement ou de pression liquide avec la pression de traitement (P).
  3. Installation selon la revendication 1 ou 2, caractérisée en ce que le fluide de pression est un liquide stérile, par exemple de l'eau stérile ou de l'eau pure.
  4. Installation selon la revendication 1 ou 2, caractérisée en ce que le fluide de pression est un fluide gazeux, liquéfié au moins à la pression de traitement (P), par exemple de l'air, de l'azote, de CO2 ou un gaz rare.
  5. Installation selon l'une des revendications précédentes, caractérisée en ce que le réservoir à haute pression (7) présente au moins une première ouverture pouvant être fermée pour l'introduction de l'emballage (2) à traiter et/ou du matériau de départ d'emballage (16) à traiter sur un côté extérieur non stérile du sas d'entrée (5).
  6. Installation selon l'une des revendications précédentes, caractérisée en ce que le réservoir à haute pression (7) présente au moins une seconde ouverture pouvant être fermée pour la délivrance de l'emballage (2) traité et/ou du matériau de départ d'emballage (16) traité sur le côté stérile du sas d'entrée (5).
  7. Installation selon les revendications 5 et 6, caractérisée par des moyens de commande pour l'ouverture et la fermeture opposées des ouvertures du réservoir à haute pression (7).
  8. Installation selon l'une des revendications précédentes, caractérisée en ce que l'emballage amené au local stérile (6) par le sas d'entrée (5) est constitué par des sachets d'emballage (2).
  9. Installation selon l'une des revendications précédentes, caractérisée en ce que le matériau de départ d'emballage (16) amené au local stérile (6) est un matériau plat enroulé en un rouleau.
  10. Installation selon l'une des revendications précédentes, caractérisée en ce que, dans le local stérile (6), dans le sens de transport de l'emballage et/ou du matériau de départ d'emballage (16), à la suite du sas d'entrée (5) ou du dispositif de stérilisation (4), il est prévu une station (11) pour l'enlèvement du fluide de pression de l'emballage, par exemple une station de soufflage.
  11. Installation selon l'une des revendications précédentes, caractérisée en ce que le au moins un réservoir à haute pression (7, 7a) est conçu pour un traitement sous pression avec une pression de traitement (P) dans la plage comprise entre 3000 et 7000 bars.
  12. Installation selon l'une des revendications précédentes, caractérisée en ce qu'au moins une station de remplissage (13) avec station de fermeture (14) est prévue dans le local stérile (6) comme station d'emballage.
  13. Installation selon l'une des revendications précédentes, caractérisée en ce que, dans le local stérile (6), il est prévu au moins une unité de remise (17) pour le logement d'un rouleau de réserve (16) amené par le sas d'entrée (5) et stérilisé, d'un matériau plat utilisé servant de matériau d'emballage ou utilisé pour la fabrication de l'emballage (2).
  14. Installation selon l'une des revendications précédentes, caractérisée par au moins une station de pliage et de formage (18), disposée dans le local stérile (6), pour le formage de l'emballage (2) à partir du matériau de départ d'emballage (16).
  15. Procédé pour le conditionnement stérile de produits dans un local stérile (6) comprenant au moins un sas d'entrée (5) doté d'un dispositif de stérilisation (4), par lequel l'emballage utilisé pour le conditionnement et/ou le matériau de départ d'emballage utilisé est introduit après la stérilisation dans le dispositif de stérilisation (4) dans le local stérile (6), caractérisé en ce que la stérilisation du matériau du moyen d'emballage (2) et/ou du matériau de départ d'emballage (16) s'effectue par alimentation en haute pression dans un fluide de pression.
  16. Procédé selon la revendication 15, caractérisé en ce que le traitement par pression s'effectue avec une pression de traitement dans la plage comprise entre 3000 et 7000 bars.
  17. Procédé selon la revendication 15 ou 16, caractérisé en ce qu'un fluide liquide, par exemple de l'eau stérile ou de l'eau pure, est utilisé comme fluide de pression.
  18. Procédé selon l'une des revendications précédentes, caractérisé en ce que un gaz liquéfié au moins à la pression de traitement, par exemple de l'air, du CO2, de l'azote ou un gaz rare est utilisé comme fluide de pression.
  19. Procédé selon l'une des revendications précédentes, caractérisé en ce que l'emballage est un sachet, par exemple un sachet d'emballage fabriqué à base d'un matériau plat.
  20. Procédé selon l'une des revendications précédentes, caractérisé en ce que le matériau de départ d'emballage est un matériau plat, de préférence un matériau plat enroulé pour former un rouleau (16).
  21. Procédé selon l'une des revendications précédentes, caractérisé en ce que le traitement est effectué dans un réservoir de haute pression (7).
  22. Procédé selon l'une des revendications précédentes, caractérisé en ce que le traitement est effectué avec un fluide de pression réchauffé.
  23. Procédé selon l'une des revendications précédentes, caractérisé en ce que le matériau d'emballage comprend des pièces formées, telles que des éléments de fermeture, des capots, des couvercles, des fermetures à vis, des becs verseurs, des éléments d'épaulement, etc.
  24. Procédé selon l'une des revendications précédentes, caractérisé en ce que seul un groupe de parties des matériaux d'emballage est traité au moyen du procédé décrit.
  25. Procédé selon l'une des revendications précédentes, caractérisé en ce que le traitement dans des réservoirs de haute pression séparés (7) est effectué pour différents groupes de parties de l'emballage.
  26. Procédé selon l'une des revendications précédentes, caractérisé en ce que pour différents groupes de parties de l'emballage, le traitement dans des réservoirs à haute pression séparés (7) n'est pas effectué pour tous les groupes de parties de l'emballage.
EP08716545A 2007-03-30 2008-03-14 Installation et procede d'emballage sterile de produits Not-in-force EP2132096B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL08716545T PL2132096T3 (pl) 2007-03-30 2008-03-14 Instalacja oraz sposób jałowego opakowywania produktów

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007015754A DE102007015754B3 (de) 2007-03-30 2007-03-30 Anlage sowie Verfahren zum sterilen Verpacken von Produkten
PCT/EP2008/002050 WO2008119453A1 (fr) 2007-03-30 2008-03-14 Installation et procédé d'emballage stérile de produits

Publications (2)

Publication Number Publication Date
EP2132096A1 EP2132096A1 (fr) 2009-12-16
EP2132096B1 true EP2132096B1 (fr) 2012-02-22

Family

ID=39326702

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08716545A Not-in-force EP2132096B1 (fr) 2007-03-30 2008-03-14 Installation et procede d'emballage sterile de produits

Country Status (7)

Country Link
US (1) US9290286B2 (fr)
EP (1) EP2132096B1 (fr)
JP (1) JP2010522669A (fr)
AT (1) ATE546365T1 (fr)
DE (1) DE102007015754B3 (fr)
PL (1) PL2132096T3 (fr)
WO (1) WO2008119453A1 (fr)

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WO2008119453A1 (fr) 2008-10-09
EP2132096A1 (fr) 2009-12-16
ATE546365T1 (de) 2012-03-15
US9290286B2 (en) 2016-03-22
JP2010522669A (ja) 2010-07-08

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