EP2128877B1 - Vorrichtung und Verfahren zum Wickeln eines Flachdrahtes - Google Patents

Vorrichtung und Verfahren zum Wickeln eines Flachdrahtes Download PDF

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Publication number
EP2128877B1
EP2128877B1 EP09006697A EP09006697A EP2128877B1 EP 2128877 B1 EP2128877 B1 EP 2128877B1 EP 09006697 A EP09006697 A EP 09006697A EP 09006697 A EP09006697 A EP 09006697A EP 2128877 B1 EP2128877 B1 EP 2128877B1
Authority
EP
European Patent Office
Prior art keywords
winding
core
flat wire
cross
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP09006697A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2128877A1 (de
Inventor
Jürgen HAGEDORN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aumann GmbH
Original Assignee
Aumann GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aumann GmbH filed Critical Aumann GmbH
Priority to PL09006697T priority Critical patent/PL2128877T3/pl
Priority to SI200930564T priority patent/SI2128877T1/sl
Publication of EP2128877A1 publication Critical patent/EP2128877A1/de
Application granted granted Critical
Publication of EP2128877B1 publication Critical patent/EP2128877B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/082Devices for guiding or positioning the winding material on the former
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/096Dispensing or feeding devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2847Sheets; Strips

Definitions

  • the invention relates to a device for winding a non-circular, in particular a rectangular cross-sectional area having flat wire on a core which is rotatably driven by means of a flange having a winding tool to produce a plurality of adjacent turns having single-layer winding of the flat wire. Furthermore, the invention relates to a method for winding a flat wire on a core for use in the device.
  • the DE 197 39 520 C2 already describes a device for winding a flat wire on a core, which is rotatably driven by means of a flange having a winding tool, with a respective flange having an abutment and winding tool, which encloses the core at least partially circumferentially such that the flanges one a winding of the flat wire with a plurality of adjacent windings enclosing wrapping area on the core limit.
  • the relative distance between the abutment relative to the winding tool is adjustable so that between the winding and the flange, a gap for the supplied flat wire can be fixed.
  • From the DE 1 940 938 A is a winding device for the production of coils made of flat wire, through which several adjacent turns are wound edgewise around a profile mandrel.
  • the profile mandrel is approximately oval in cross-section and at the same time twisted spirally and cooperates with each one radially and axially against the winding pressure roller together to avoid when removing the mandrel offset the turns due to a restoring force of the wire.
  • a winding offset is automatically reversed due to the oval shape of the mandrel upon withdrawal of the mandrel from the coil, so that the final shape of the coil is offset and thus the full inner cross section can be used.
  • the DE 29 05 996 A1 refers to an induction coil made with a flat wire.
  • the cross section of the flat wire used is chosen such that the windings forming the coil are joined after winding in one another.
  • the flat wire may have a circular arc-shaped cross-sectional shape.
  • the invention has for its object to provide a device for winding a flat wire and to allow easy tolerance compensation.
  • the length of the winding should be fixed independently of the number of turns, so as to allow interchangeability of different windings with each other.
  • the invention has for its object to provide a method for use in the device.
  • a device in which by means of the wire guide an inclination of the flat wire with respect to a cross-sectional plane of the winding and / or with respect to the plane of a respective turn is adjustable.
  • the length of the flat wire thus does not directly determine the length of the winding produced therefrom. It is thus possible to vary the length of the winding independently of the length of the flat wire used.
  • the windings can also be applied simultaneously to a plurality of cores, even if, due to tolerances of the flat wire, the length of the winding increases inconsistently or unevenly.
  • the first time to wind the flat wire on a non-rotationally symmetric core, wherein the wire bending variable over the circumference is achieved in a surprisingly simple manner by a partial change in the inclination of the flat wire relative to the cross-sectional plane of the winding.
  • the deviating bending radius during winding of the, for example, square core is not compensated or made possible by a deformation of the flat wire but by its inclination, ie inclination, so that damage to the flat wire can be avoided. It can be dispensed with pressure rollers for fixing the turns during winding and thus simplification of the device can be achieved.
  • the gap determined by the distance of the flanges or of a flange from the last applied turn is kept substantially constant during the winding.
  • the flat wire preferably has two end faces bounding its width, an inner end face being applied to the outer side of the core by means of the wire guide such that the inner end side of each turn describes a first plane and an outer end face of each turn, facing away from the core, describes a second plane wherein the two planes are parallel to each other and have a distance determined by the angle of inclination, so as to produce in the manner of a plate spring in the axial direction of the core relative to an outer region of the flat wire recessed inner region of the flat wire.
  • the thus frusto-conical or conical shape of the turns can therefore be pushed into each other limited so as to produce a predetermined length.
  • the flat wire is thus neither upright nor flat, but inclined starting from the core surface either forward or backward inclined.
  • the gap is greater than the smallest dimension of the cross-sectional area and smaller than the largest dimension of the cross-sectional area of the flat wire is adjustable, so that a flat lying position of the flat wire is excluded on the core due to the gap , Rather, a standing position of the flat wire is ensured even if an orientation of the flat wire can not be ensured solely by the wire feed.
  • the device has a wire guide which is movable in the direction of the axis of rotation of the core in a position in front of the gap and by means of the wire guide an inclination of the flat wire with respect to a cross-sectional plane of the winding is adjustable.
  • This makes it possible due to the slight inclination of the windings to provide a multiple arrangement of the winding process on the device.
  • Tolerances of the flat wire are compensated as well as deviations of the relative positions of the components of the device.
  • tolerances of the wire and the winding devices can be compensated due to different inclinations of the coils of coils that are wound simultaneously on different winding devices.
  • the compensation of different numbers of turns is possible, so as to reduce the production cost and to enable a universal use and, where appropriate, an interchangeability of different windings with each other.
  • the core has a reduced compared to a winding position circumference in its removal position.
  • the mandrel-shaped core has, in particular, an adjustable cross-sectional area, which is preferably realized by a longitudinal division of the core.
  • a locking pin defines the predetermined cross-sectional shape in the winding position and allows the core to collapse in the removal position, so that the winding can be easily released from the core.
  • the core in the removal position relative to the winding tool is displaceable, so that the winding can be removed after removal of the core between the otherwise unchanged positioned flanges of the winding tool and the anvil.
  • the flange relative to the winding is biased in particular by means of a spring element to compress this part winding after winding a certain number of turns.
  • the spring element could be adjustable.
  • the counter bearing can be moved axially for this purpose.
  • windings may in particular also have different numbers of turns and wire lengths, because the respective length of the winding on the core can also be made correspondingly coincidental, even with different wire lengths or a different number of turns due to the inclination.
  • the second-mentioned object to provide a method for winding a flat cross-section having a flat wire on a core for use in the device is inventively achieved in that for winding a rectangular cross-sectional area having flat wire by means of the wire guide an inclination of the flat wire against a cross-sectional plane of Winding is set and the flat wire is wound on a non-rotationally symmetrical, in particular a non-circular or non-circular cross-sectional shape having core.
  • the number of turns of a winding can be changed independently of the total length of the winding by the angle of inclination.
  • the distance of the flange is adjusted such that the gap between the winding and the flange corresponding to the desired inclination angle is greater than the smallest dimension of the cross-sectional area but smaller than the largest dimension of the cross-sectional area, wherein due to the leading movement of the wire guide reaches the desired inclination becomes.
  • the winding process is briefly interrupted and the winding loaded with respect to a flange with a biasing force, so that a uniform contact of adjacent turns is ensured.
  • FIG. 1 shows in a plan view of an inventive device 1 for winding a flat wire 2, on a core 3, which is guided in a winding tool 4 slidably and is rotatably driven by this.
  • the winding tool 4 with a counter-bearing 5, which at least partially accommodates the core 3, positively connected, which is characterized together with the winding tool 4 movable.
  • Both the winding tool 4 and the anvil 5 each have a flange 6, 7, which limits the winding space and thus the maximum length of a winding 8 to be produced.
  • the distance of the thrust bearing 5 relative to the winding tool 4 is set such that between the winding 8 and the flange 7, a gap 10 for the supplied flat wire 2 is formed, which is only an upright position, ie a support of in the enlarged detail recognizable narrow side 11 on the core 3 allows.
  • the wire feed is a wire guide 12 of the device 1, which is movable in the direction of arrow 13 parallel to a rotational axis 14 of the core 3 in a position in front of the gap 10.
  • the flange 7 of the abutment 5 by means of a spring element 16 relative to the winding 8 can be prestressed.
  • the core 3 is brought from its illustrated winding position into a removal position with a reduced cross-sectional area by means of an actuating unit 17, a locking pin 18 is removed and the core 3 is thereby collapsed.
  • Another actuator 19 of a wire clamp is used to fix the flat wire 2 before the start of the actual winding process, ie in particular for catching and fixing the wire beginning for each new beginning winding process.
  • the integrated wire clamp makes it possible to fix the flat wire 2 during the core change in order to achieve a wireless lossless operation.
  • the protruding wire end from the wire guide 12 of a process is used to form the wire beginning in the subsequent process.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Wire Processing (AREA)
EP09006697A 2008-05-28 2009-05-19 Vorrichtung und Verfahren zum Wickeln eines Flachdrahtes Not-in-force EP2128877B1 (de)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PL09006697T PL2128877T3 (pl) 2008-05-28 2009-05-19 Urządzenie i sposób nawijania drutu płaskiego
SI200930564T SI2128877T1 (sl) 2008-05-28 2009-05-19 Naprava in postopek za navijanje ploščate žice

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102008025590A DE102008025590A1 (de) 2008-05-28 2008-05-28 Vorrichtung und Verfahren zum Wickeln eines Flachdrahtes

Publications (2)

Publication Number Publication Date
EP2128877A1 EP2128877A1 (de) 2009-12-02
EP2128877B1 true EP2128877B1 (de) 2013-01-16

Family

ID=41077638

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09006697A Not-in-force EP2128877B1 (de) 2008-05-28 2009-05-19 Vorrichtung und Verfahren zum Wickeln eines Flachdrahtes

Country Status (7)

Country Link
EP (1) EP2128877B1 (pl)
DE (1) DE102008025590A1 (pl)
ES (1) ES2402689T3 (pl)
HR (1) HRP20130309T1 (pl)
PL (1) PL2128877T3 (pl)
PT (1) PT2128877E (pl)
SI (1) SI2128877T1 (pl)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE112014005353A5 (de) 2013-11-25 2016-08-04 Epcos Ag Induktives Bauelement, sowie Vorrichtung und Verfahren zum Wickeln eines Drahtes für ein induktives Bauelement
CN112531991B (zh) * 2020-10-23 2022-04-12 宁波欣达电梯配件厂 一种定子扁线绕制装置及其绕制方法
DE102020007625A1 (de) 2020-12-14 2022-06-15 Ulrich Clauss Elektrische Ringkernwicklung
DE102022109527A1 (de) 2021-10-25 2023-04-27 Schaeffler Technologies AG & Co. KG Verfahren und Vorrichtung zum Linearwickeln eines Rechteckdrahtes
WO2023072334A1 (de) 2021-10-25 2023-05-04 Schaeffler Technologies AG & Co. KG Verfahren und vorrichtung zum linearwickeln eines rechteckdrahtes

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1188194B (de) 1961-07-14 1965-03-04 Bosch Gmbh Robert Verfahren zum Herstellen von Feldspulen aus Flachdraht fuer elektrische Maschinen
DE1638530C3 (de) 1968-01-15 1974-10-03 Ruhstrat, Ernst Adolf, 3400 Goettingen Flachdrahtwicklung für einen Stelltransformator mit festen Wicklungen und Verfahren zur Herstellung der Flachdrahtwicklung
DE1940938C3 (de) 1969-08-12 1975-04-17 Licentia Patent-Verwaltungs-Gmbh, 6000 Frankfurt Vorrichtung zur Herstellung von Wicklungen aus Flachdraht
FR2417878A1 (fr) 1978-02-16 1979-09-14 Ducellier & Cie Bobine et inducteur a fil plat de machine electrique tournante
US6007015A (en) * 1996-09-17 1999-12-28 Matsushita Electric Works, Ltd. Edgewise winding system for thin, flat-type conductor wire
JP2004071604A (ja) * 2002-08-01 2004-03-04 Mitsubishi Cable Ind Ltd 縦巻コイル製造装置
JP4771931B2 (ja) * 2006-12-25 2011-09-14 株式会社日東電機 多層整列巻コイル

Also Published As

Publication number Publication date
ES2402689T3 (es) 2013-05-07
PT2128877E (pt) 2013-04-09
DE102008025590A1 (de) 2009-12-03
HRP20130309T1 (hr) 2013-04-30
SI2128877T1 (sl) 2013-06-28
EP2128877A1 (de) 2009-12-02
PL2128877T3 (pl) 2013-06-28

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