EP2125528B1 - Use of a cutting device and method for cutting - Google Patents
Use of a cutting device and method for cutting Download PDFInfo
- Publication number
- EP2125528B1 EP2125528B1 EP20080717680 EP08717680A EP2125528B1 EP 2125528 B1 EP2125528 B1 EP 2125528B1 EP 20080717680 EP20080717680 EP 20080717680 EP 08717680 A EP08717680 A EP 08717680A EP 2125528 B1 EP2125528 B1 EP 2125528B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- knife
- cutting
- knife blade
- use according
- blade
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005520 cutting process Methods 0.000 title claims description 45
- 238000000034 method Methods 0.000 title claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 31
- 238000007789 sealing Methods 0.000 claims description 12
- 235000013305 food Nutrition 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 6
- 235000014059 processed cheese Nutrition 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 3
- 239000011888 foil Substances 0.000 claims 9
- 239000007787 solid Substances 0.000 claims 1
- 235000013351 cheese Nutrition 0.000 description 8
- 239000000725 suspension Substances 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- 239000011343 solid material Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 240000006829 Ficus sundaica Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
- B65B61/10—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting using heated wires or cutters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/56—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter
- B26D1/62—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter and is rotating about an axis parallel to the line of cut, e.g. mounted on a rotary cylinder
- B26D1/626—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter and is rotating about an axis parallel to the line of cut, e.g. mounted on a rotary cylinder for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/10—Means for treating work or cutting member to facilitate cutting by heating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/283—With means to control or modify temperature of apparatus or work
- Y10T83/293—Of tool
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/465—Cutting motion of tool has component in direction of moving work
- Y10T83/4766—Orbital motion of cutting blade
- Y10T83/4795—Rotary tool
- Y10T83/483—With cooperating rotary cutter or backup
- Y10T83/4838—With anvil backup
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/465—Cutting motion of tool has component in direction of moving work
- Y10T83/4766—Orbital motion of cutting blade
- Y10T83/4795—Rotary tool
- Y10T83/483—With cooperating rotary cutter or backup
- Y10T83/4844—Resiliently urged cutter or anvil member
Definitions
- the present invention relates to a use of a cutting device and a method for cutting prefabricated transverse sealing seams of a plastic film filled with food, in particular processed cheese, wherein each transverse seam of the film tube to be processed and continuously fed separates a portion of the food from the next portion the device has a rotating knife holder equipped with at least one knife blade, in particular in the form of a knife roll, and wherein the knife blade acts upon an abutment, in particular a counter-rotating counter roll, when cutting a transverse seam.
- Such cutting devices are known, for example, from the production of individually packaged melted cheese slices.
- Such a method for the production and the corresponding device are for example in the DE 42 04 357 A1 shown.
- molten cheese is filled in a sealed at a longitudinal seam film tube, which is then rolled flat and then cooled.
- the cheese strip surrounded by film is portioned only after cooling ("cold-rolling") by displacing the cheese to horizontal stripes and the foil-free tube of the cheese is heat-sealed to these transverse strips. This displacement is already happening in modern machines, as long as the cheese mass is still hot (“H combinverdrnature").
- a disadvantage of the known cutting devices is that the knife blades after a certain number of cuts become dull and must be replaced. This is due to the fact that the double-layer film, which is mostly made of polypropylene and has a thickness of about 50 micrometers, is relatively tough in the state to be cut. The blunting of the knife blades negatively affects the service life and reduces the productivity of the machine. In addition, the knife blades to be replaced are in themselves a cost factor, to which the assembly with the elaborate adjustment added.
- the object of the invention is now to ensure a prolonged service life due to less wear of the knife blades with a simple structure.
- An essential basic idea of the invention is to provide the knife holder with a heating element that causes a targeted heating of the knife blade. It is meant as a "targeted heating of the knife blade” such a warming that goes beyond the normal operating temperature of the knife blade and especially does not lead to a remarkable heating of the knife holder, due to thermal expansion of their geometry in With regard to their smooth functioning would be irreversible.
- the heating according to the invention is in particular not so strong that the film is opened at the transverse sealing seam by melting. The temperature of the knife blade remains below the melting temperature of the plastic used for the film.
- the additional heating invention it is important to keep them away from the camps as possible.
- This goal can be achieved by the fact that the knife holder itself is designed so that the heat flow is essentially passed to the knife blade.
- This can be influenced by the choice of material or the provision of insulation and / or the establishment of a heat trap, for example in the form of cooling by a corresponding cooling device.
- Particularly advantageous since it is particularly easy to implement, however, when the heating element is arranged in the vicinity of the knife blade and with appropriate thermal contact with the knife blade, that a large part of the heating power of the knife blade is fed directly as possible and this heated more than the rest of the knife holder.
- the advantage of heating the knife blade is that the local briefly heated film tube of the knife blade during cutting opposes a reduced resistance, so that the degree of wear of the Reduced knife blade and thus the life of the cutting device is increased.
- the film tube formed of plastic film, such as polypropylene becomes softer when heated at the interface than it is at room temperature, so that it is easier to cut. It has been found that the service life of the knife blades can be increased many times in the manner according to the invention. It has also been found that it is advantageous if the heating power and the arrangement of the heating element is selected so that at the cutting edge of the knife blade a temperature of about 80 ° C, in particular of about 100 ° C, is generated. Temperatures of up to 130 ° C are not excluded.
- a heating element for example, a commercially available heating cartridge of sufficient size can be used, which is held in an introduced in the knife holder bore and powered by a voltage.
- the dimensioning of the heating cartridge and its power supply must be adjusted according to the geometry of the blade holder.
- the heating capacity of the heating cartridges can be adapted to the system speed to obtain the desired temperature. Even if the measurement of the current temperature by a corresponding sensor and its controllability of a certain advantage, it is not absolutely necessary.
- the cutting device cuts "in emergency mode" even without a heated knife blade.
- the knife blade Since it is structurally complex to minimize unwanted thermal expansions that change the position of the knife blade, and sometimes can not be completely avoided, it is particularly advantageous if the knife blade is resiliently held on the knife holder, so that springs of the knife blade in Cutting direction is possible.
- the spring force must be adjusted so that a sufficient pressure for the cutting action is maintained.
- the suspension according to the invention can be obtained from the knife blade itself or via a spring-mounted receiving part in which the knife blade is held.
- the idea of the cross-cutting device with spring-suspended knife blade is effectively independent of the knife holder according to the invention with heating element.
- the combination of the two ideas offers particular advantages.
- the knife holder is designed as a rotating means, in particular in the form of the already mentioned knife roller, which is in particular equipped with several, advantageously with four knife blades.
- the counter-bearing is formed by an opposing counter-roller, which in particular has a surface made of hard metal.
- the counter roll may have a slightly different diameter than the knife roll.
- the knife roller drives the counter roller over successive rolling edge regions.
- the bearing of the backing roll is also biased slightly to produce the corresponding contact pressure and to compensate for tolerances.
- the receptacle for a knife blade is formed by a separate receiving part which is held in a radially oriented guide in the knife roller and acted upon by springs.
- the material of the knife roller forms the contact surfaces themselves. The contact surfaces are admitted to some extent in the material of the knife roller, which may be provided correspondingly adjusting abutment edges. The knife blades then need only be attached to these contact surfaces and fastened. In order to obtain a suspension, the contact surfaces are slightly shorter than the knife blades, so that they feather with their supernatant with appropriate support.
- the transverse seal is not completely severed during the cut, but perforated as it were, so that after the cut Folienstge remain, where the chain holds together and can be transported a piece until the final separation of the individual elements on.
- the final separation is done for example by tearing off by the leading portion, in particular the cheese slice, in relation to the trailing something is accelerated.
- Such a "perforation" can be generated in that the cutting edge of the knife blade is shorter than the transverse seal, so that two webs stop at the edge when cutting.
- grooves can also be ground into the knife blades.
- the knife roller and the counter roller are combined in a common module, which is held easily replaceable on the machine.
- a module has the advantage that the knife blades can be preassembled and adjusted.
- the knife roller is arranged with a in the drive shaft equipped electrical connector, via which the supply lines of the heating elements or with corresponding, running in the shaft cables can be contacted.
- FIG. 1 shown section through a cross-cutting device shows at its end a transverse cutting module 1 (see also FIG. 2 ), with a (shown cut) designed as a cross-cutting cylinder rotating knife roller 2 and a counter-roller 4, the surface 3 is covered with carbide.
- the chain formed by the coherent cheese slices is passed from above to a guide plate 17 between the rollers.
- the cross cutting module 1 is screwed to a mounting wall 5 of the machine.
- FIG. 1 can be seen also the drive of the knife roller 2 via the drive shaft 6, in the central bore 7, not shown cables for the supply of heating elements are performed.
- the drive is done via a servomotor, not shown, which acts on the drive shaft 6 via the worm gear 8.
- the worm gear 8 is held by a spacer 9 on the mounting wall 5, wherein the drive shaft 6 is mounted in the mounting wall 5 via a ball bearing 10.
- the end of the drive shaft 6 has a bore with spline profile, in which a corresponding spline 11 of the knife roller 2 (s. FIG. 3 ) is inserted.
- a holder 12 for an initiator provided, which interrogates the cam 13 of the clutch 14 and thus defines the position of the knife blades.
- the supply voltage for the heating elements is supplied via a slip ring unit 15 and fed via the supply cable, not shown, of the knife roller 2.
- a light barrier device 18 with the arrival of a transverse seal seam is detected. According to this arrival, the servo motor is controlled so that the knife blades cut through the transverse sealing seam in the middle.
- FIG. 2 a separate cross-cutting module 1 with a knife roller 2 and an opposite counter-roller 3 is shown.
- the spline profile 11 of the knife roller 2 and the electrical plug-in contact 19 located therein can be seen.
- the plug connection to the drive shaft thus provides the mechanical and the electrical coupling of the transverse cutting module 1 to the drive.
- the complete cross cutting module can be removed from the system and replaced by another one.
- the drive of the counter roll 3 is done via the successive rolling edges 20 and 21 of the two rollers 2 and 3.
- FIG. 2 also visible is one of four knife blades 22 which are held on the knife roller 2.
- the knife blades 22 are better visible FIG. 3 showing a knife roller 2.
- the knife roller 2 separate receiving parts 23 (FIG. FIG. 3b ), each receiving a knife edge 22 extending over the entire active length of the knife roller 2.
- the knife blades 22 are held by screws 25 and adjusted in the receiving part.
- the receiving parts 23 each have a contact surface on which the knife blade rests flat and with good thermal contact. They are guided in a guided in the solid material of the roller 2 guide and movable therein in the radial direction. Of springs 24, the receiving parts 23 are acted upon in the radial direction. Thus, the respective knife blade is held resiliently in the cutting direction on the knife holder.
- holes 26 can be seen, which are introduced into the receiving parts 23 and each having a heating element for the targeted heating of
- the heating element is arranged such that a large part of its heating power of the knife blade 22 is supplied and this heated more than the knife holder.
- FIG. 4 is another type of knife roller 2 is shown, which also has a spline 11 and a connector 19, but has a different way of attaching the knife blades 22.
- the knife blades 22 are mounted in the plane of a secant perpendicular to the radius of the roller.
- contact surfaces 27 are formed in the solid material of the knife holder, against which the flat knife blades 22 abut. They are applied to abutment edges on the solid material and are held by clamping claws 28 at its edge facing away from the cutting edge 29.
- bores 30 are introduced for receiving the heating elements in the immediate vicinity of the contact surfaces.
- the knife blades 22 are formed of flat material made of hard metal with a rectangular cross-section, wherein the four edges of the sheet each forming a cutting edge. A knife blade thus has four cutting edges.
- the sheet may also be made of HSS or powder metallurgical material.
- the suspension of the knife blades 22 is ensured by the one-sided support and the non-complete support on the contact surface 27. Because of this special bracket is a suspension in the direction of arrow A and thus given in the radial cutting direction.
- the running direction is marked with arrow B.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Details Of Cutting Devices (AREA)
- Packging For Living Organisms, Food Or Medicinal Products That Are Sensitive To Environmental Conditiond (AREA)
Description
Die vorliegende Erfindung betrifft eine Verwendung einer Schneidvorrichtung und ein Verfahren zum Schneiden von vorgefertigten Quersiegelnähten eines mit Lebensmittel, insbesondere mit Schmelzkäse, gefüllten Schlauches aus Kunststofffolie, wobei jede Quersiegelnaht des zu bearbeitenden und kontinuierlich zugeführten Folienschlauches eine Portion des Lebensmittels von der nächsten Portion trennt, wobei die Vorrichtung eine rotierende und mit mindestens einer Messerklinge bestückte Messerhalterung, insbesondere in Form einer Messerwalze, aufweist und wobei die Messerklinge beim Schneiden einer Quersiegelnaht ein Gegenlager, insbesondere eine gegenläufige Gegenwalze, beaufschlagt.The present invention relates to a use of a cutting device and a method for cutting prefabricated transverse sealing seams of a plastic film filled with food, in particular processed cheese, wherein each transverse seam of the film tube to be processed and continuously fed separates a portion of the food from the next portion the device has a rotating knife holder equipped with at least one knife blade, in particular in the form of a knife roll, and wherein the knife blade acts upon an abutment, in particular a counter-rotating counter roll, when cutting a transverse seam.
Derartige Schneidvorrichtungen sind beispielsweise aus der Herstellung einzeln verpackter Schmelzkäsescheiben bekannt. Ein solches Verfahren zur Herstellung und die entsprechende Vorrichtung sind beispielsweise in der
Ein Nachteil der bekannten Schneidvorrichtungen ist, dass die Messerklingen nach einer bestimmten Anzahl von Schnitten stumpf werden und ausgewechselt werden müssen. Das rührt daher, dass die doppellagige meist aus Polypropylen bestehende Folie einer Stärke von etwa 50 Mikrometern in dem zu schneidenden Zustand verhältnismäßig zäh ist. Das Abstumpfen der Messerklingen beeinflusst die Standzeit negativ und mindert die Produktivität der Maschine. Zudem sind die auszutauschenden Messerklingen an sich ein Kostenfaktor, zu dem die Montage mit der aufwendigen Justierung hinzukommt.A disadvantage of the known cutting devices is that the knife blades after a certain number of cuts become dull and must be replaced. This is due to the fact that the double-layer film, which is mostly made of polypropylene and has a thickness of about 50 micrometers, is relatively tough in the state to be cut. The blunting of the knife blades negatively affects the service life and reduces the productivity of the machine. In addition, the knife blades to be replaced are in themselves a cost factor, to which the assembly with the elaborate adjustment added.
Aufgabe der Erfindung ist es nunmehr bei einem einfachem Aufbau eine wegen geringerer Abnutzung der Messerklingen verlängerte Standzeit zu gewährleisten.The object of the invention is now to ensure a prolonged service life due to less wear of the knife blades with a simple structure.
Diese Aufgabe wird durch die die Verwendung einer Schneidvorrichtung nach Anspruch 1 und das Verfahren zum Schneiden nach Anspruch 12 gelöst. Vorteilhafte Ausführungsformen sind in den Unteransprüchen genannt.This object is achieved by the use of a cutting device according to claim 1 and the method of cutting according to
Ein wesentlicher Grundgedanke der Erfindung liegt darin, die Messerhalterung mit einem Heizelement zu versehen, das eine gezielte Erwärmung der Messerklinge verursacht. Dabei ist als "gezielte Erwärmung der Messerklinge" eine solche Erwärmung gemeint, die über die normale Betriebstemperatur der Messerklinge hinausgeht und die vor allem nicht zu einer bemerkenswerten Erwärmung der Messerhalterung führt, die aufgrund von Wärmeausdehnung deren Geometrie im Hinblick auf ihre reibungslose Funktion unbehebbar verändern würde. Die erfindungsgemäße Erwärmung ist insbesondere auch nicht so stark, dass die Folie an der Quersiegelnaht durch Schmelzen geöffnet wird. Die Temperatur der Messerklinge bleibt demach unterhalb der Schmelztemperatur des für die Folie verwendeten Kunststoffes.An essential basic idea of the invention is to provide the knife holder with a heating element that causes a targeted heating of the knife blade. It is meant as a "targeted heating of the knife blade" such a warming that goes beyond the normal operating temperature of the knife blade and especially does not lead to a remarkable heating of the knife holder, due to thermal expansion of their geometry in With regard to their smooth functioning would be irreversible. The heating according to the invention is in particular not so strong that the film is opened at the transverse sealing seam by melting. The temperature of the knife blade remains below the melting temperature of the plastic used for the film.
An dieser Stelle sei hervorgehoben, dass sich die erfindungsgemäße Vorgehensweise von dem Stand der Technik, wie er beispielsweise in der
Bei der erfindungsgemäßen zusätzlichen Erwärmung gilt es, diese möglichst von den Lagern fern zu halten. Dieses Ziel kann dadurch erreicht werden, dass die Messerhalterung an sich so konzipiert ist, dass der Wärmefluss im Wesentlichen an die Messerklinge geleitet wird. Dies kann durch die Materialwahl oder das Vorsehen von Isolierungen und/oder das Einrichten einer Wärmefalle, beispielsweise in Form einer Kühlung durch eine entsprechende Kühleinrichtung, beeinflusst werden. Besonders vorteilhaft, da besonders einfach zu realisieren ist es jedoch, wenn das Heizelement derart in der Nähe der Messerklinge und mit entsprechendem Wärmekontakt zur Messerklinge angeordnet ist, dass ein Großteil der Heizleistung der Messerklinge möglichst direkt zugeführt wird und diese stärker als die restliche Messerhalterung erwärmt.In the additional heating invention, it is important to keep them away from the camps as possible. This goal can be achieved by the fact that the knife holder itself is designed so that the heat flow is essentially passed to the knife blade. This can be influenced by the choice of material or the provision of insulation and / or the establishment of a heat trap, for example in the form of cooling by a corresponding cooling device. Particularly advantageous, since it is particularly easy to implement, however, when the heating element is arranged in the vicinity of the knife blade and with appropriate thermal contact with the knife blade, that a large part of the heating power of the knife blade is fed directly as possible and this heated more than the rest of the knife holder.
Generell liegt der Vorteil der Erwärmung der Messerklinge darin, dass der lokal kurzzeitig erwärmte Folienschlauch der Messerklinge beim Schneiden einen verminderten Widerstand entgegensetzt, so dass der Grad der Abnutzung der Messerklinge verringert und damit die Standzeit der Schneidvorrichtung erhöht wird. Schließlich wird der aus Kunststofffolie, beispielsweise aus Polypropylen, gebildete Folienschlauch durch die Erwärmung an der Schnittstelle weicher, als er bei Raumtemperatur ist, so dass er sich leichter schneiden lässt. Es hat sich gezeigt, dass sich die Standzeit der Messerklingen auf die erfindungsgemäße Weise um ein Vielfaches erhöhen lässt. Dabei hat sich auch herausgestellt, dass es vorteilhaft ist, wenn die Heizleistung und die Anordnung des Heizelementes so gewählt wird, dass an der Schneidkante der Messerklinge eine Temperatur von über 80°C, insbesondere von etwa 100°C, erzeugt wird. Temperaturen von bis zu 130°C sind nicht ausgeschlossen.In general, the advantage of heating the knife blade is that the local briefly heated film tube of the knife blade during cutting opposes a reduced resistance, so that the degree of wear of the Reduced knife blade and thus the life of the cutting device is increased. Finally, the film tube formed of plastic film, such as polypropylene, becomes softer when heated at the interface than it is at room temperature, so that it is easier to cut. It has been found that the service life of the knife blades can be increased many times in the manner according to the invention. It has also been found that it is advantageous if the heating power and the arrangement of the heating element is selected so that at the cutting edge of the knife blade a temperature of about 80 ° C, in particular of about 100 ° C, is generated. Temperatures of up to 130 ° C are not excluded.
Als Heizelement kann beispielsweise eine kommerziell erhältliche Heizpatrone ausreichender Größe eingesetzt werden, die in eine in der Messerhalterung eingebrachte Bohrung gehalten und über eine Spannung versorgt wird. Die Dimensionierung der Heizpatrone und deren Spannungsversorgung ist entsprechend der Geometrie der Messerhalterung anzupassen. Die Heizleistung der Heizpatronen kann der Anlagengeschwindigkeit angepasst werden, um die gewünschte Temperatur zu erhalten. Auch wenn die Messung der aktuellen Temperatur durch einen entsprechenden Sensor und auch deren Regelbarkeit von einem gewissen Vorteil ist, so ist sie nicht unbedingt nötig. Schließlich schneidet die Schneidvorrichtung "im Notbetrieb" auch ohne beheizte Messerklinge.As a heating element, for example, a commercially available heating cartridge of sufficient size can be used, which is held in an introduced in the knife holder bore and powered by a voltage. The dimensioning of the heating cartridge and its power supply must be adjusted according to the geometry of the blade holder. The heating capacity of the heating cartridges can be adapted to the system speed to obtain the desired temperature. Even if the measurement of the current temperature by a corresponding sensor and its controllability of a certain advantage, it is not absolutely necessary. Finally, the cutting device cuts "in emergency mode" even without a heated knife blade.
Da es konstruktiv aufwendig ist, unerwünschte Wärmeausdehnungen, die die Lage der Messerklinge verändern, zu minimieren und sich solche Veränderungen mitunter nicht vollständig vermeiden lassen, ist es besonders vorteilhaft, wenn die Messerklinge federnd an der Messerhalterung gehalten ist, so dass ein Federn der Messerklinge in Schneidrichtung möglich ist. Dabei ist die Federkraft so einzustellen, dass ein für die Schneidwirkung ausreichender Druck erhalten bleibt. Die erfindungsgemäße Federung kann sich dabei aus der Messerklinge selbst oder über ein federnd aufgehängtes Aufnahmeteil, in dem die Messerklinge gehalten ist, ergeben. Tatsächlich ist die Idee der Querschneidvorrichtung mit federnd aufgehängter Messerklinge gewissermaßen unabhängig von der erfindungsgemäßen Messerhalterung mit Heizelement. Allerdings ergeben sich gerade aus der Kombination der beiden Ideen besondere Vorteile.Since it is structurally complex to minimize unwanted thermal expansions that change the position of the knife blade, and sometimes can not be completely avoided, it is particularly advantageous if the knife blade is resiliently held on the knife holder, so that springs of the knife blade in Cutting direction is possible. The spring force must be adjusted so that a sufficient pressure for the cutting action is maintained. The suspension according to the invention can be obtained from the knife blade itself or via a spring-mounted receiving part in which the knife blade is held. In fact, the idea of the cross-cutting device with spring-suspended knife blade is effectively independent of the knife holder according to the invention with heating element. However, the combination of the two ideas offers particular advantages.
Ein Vorteil einer solchen Federung liegt vor allem in der damit einhergehenden Erhöhung der Toleranz der Messerklinge gegenüber einer eventuellen Dejustierung, die beim Betrieb geschehen kann. Dieser Vorteil kommt besonders dann zum Tragen, wenn die Messerhalterung und das Gegenlager als Walzen ausgebildet sind und die Messerklinge sich beim Schnitt exakt gegen die glatte und gehärtete Oberfläche der Gegenwalze anlegen muss. Bei einer solchen Anordnung erzeugt jede Dejustierung einen Spalt zwischen der Messerklinge und der Oberfläche der Gegenwalze, so dass der Schnitt nicht vollständig durchgeführt werden kann. Mit der erfindungsgemäßen gefederten Aufhängung, die vorteilhafterweise auch noch ein kleines Spiel in anderen Freiheitsgraden zulässt, wird eine solche Spaltbildung vermieden. Dadurch, dass die Federung eine gewisse Toleranz gegen Dejustierung bewirkt, reduziert sich auch der Aufwand bei der Montage der Messerklingen.An advantage of such a suspension is above all in the associated increase in the tolerance of the knife blade against a possible maladjustment that can occur during operation. This advantage is particularly useful if the knife holder and the counter bearing are designed as rollers and the knife blade must create exactly when cutting against the smooth and hardened surface of the backing roll. With such an arrangement, each misalignment creates a gap between the knife blade and the surface of the backing roll so that the cut can not be completed. With the sprung suspension according to the invention, which advantageously also allows a small clearance in other degrees of freedom, such a gap formation is avoided. The fact that the suspension causes a certain tolerance against misalignment, also reduces the effort during assembly of the knife blades.
Im Hinblick auf eine besonders hohe Fertigungsgeschwindigkeit ist es vorteilhaft, wenn die Messerhalterung als rotierendes Mittel, insbesondere in Form der schon erwähnten Messerwalze ausgebildet ist, wobei diese insbesondere mit mehreren, vorteilhafterweise mit vier Messerklingen, bestückt ist. Im Fall eines solchen Messerwalze ist es dann vorteilhaft, wenn das Gegenlager von einer gegenläufigen Gegenwalze, die insbesondere eine Oberfläche aus Hartmetall hat, gebildet wird. Die Gegenwalze kann einen etwas anderen Durchmesser als die Messerwalze haben. Um einen weiteren Antrieb einzusparen, ist es besonders vorteilhaft, wenn die Messerwalze die Gegenwalze über aufeinander abrollende Randbereiche antreibt. Über ein solcher mit geringem Schlupf behafteten Antrieb oder über etwas unterschiedliche Walzendurchmesser wird bewirkt, dass die Messerklinge nicht immer dieselbe Stelle des Gegenlagers beaufschlagt, so dass es zu einer gleichmäßigen Abnutzung des Gegenlagers kommt. Vorteilhafterweise ist das Lager der Gegenwalze auch etwas vorgespannt, um den entsprechenden Anpressdruck zu erzeugen und um Toleranzen auszugleichen.With regard to a particularly high production speed, it is advantageous if the knife holder is designed as a rotating means, in particular in the form of the already mentioned knife roller, which is in particular equipped with several, advantageously with four knife blades. In the case of such a knife roller, it is advantageous if the counter-bearing is formed by an opposing counter-roller, which in particular has a surface made of hard metal. The counter roll may have a slightly different diameter than the knife roll. In order to save a further drive, it is particularly advantageous if the knife roller drives the counter roller over successive rolling edge regions. About such a low-slip drive or a slightly different roller diameter causes the knife blade is not always applied to the same point of the thrust bearing, so that it comes to a uniform wear of the thrust bearing. Advantageously, the bearing of the backing roll is also biased slightly to produce the corresponding contact pressure and to compensate for tolerances.
Im Falle einer solchen Messerwalze gibt zwei vorteilhafte Möglichkeiten, die Messerklingen zu haltern: In dem einen Fall wird die Aufnahme für eine Messerklinge von einem separaten Aufnahmeteil ausgebildet, das in einer radial ausgerichteten Führung in der Messerwalze gehalten und von Federn beaufschlagt ist. Eine solche Konstruktion bietet zwar mehr Möglichkeiten bezüglich der Einstellungsparameter, doch ist die Justierung schon wegen der hohen Anzahl von Teilen aufwendig. In einer besonders einfachen Alternative, bildet das Material der Messerwalze die Anlageflächen selber aus. Die Anlageflächen sind gewissermaßen in das Material der Messerwalze eingelassen, wobei entsprechend justierende Anlagekanten vorgesehen sein können. Die Messerklingen brauchen dann nur an diese Anlageflächen angesetzt und befestigt zu werden. Um eine Federung zu erhalten, sind die Anlageflächen etwas kürzer als die Messerklingen, so dass diese mit ihrem Überstand bei entsprechender Halterung federn.In the case of such a knife roller are two advantageous ways to support the knife blades: In the one case, the receptacle for a knife blade is formed by a separate receiving part which is held in a radially oriented guide in the knife roller and acted upon by springs. Although such a design offers more options in terms of setting parameters, but the adjustment is already complicated because of the high number of parts. In a particularly simple alternative, the material of the knife roller forms the contact surfaces themselves. The contact surfaces are admitted to some extent in the material of the knife roller, which may be provided correspondingly adjusting abutment edges. The knife blades then need only be attached to these contact surfaces and fastened. In order to obtain a suspension, the contact surfaces are slightly shorter than the knife blades, so that they feather with their supernatant with appropriate support.
Vorteilhafterweise wird die Quersiegelung beim Schnitt nicht völlig durchtrennt, sondern gewissermaßen perforiert, so dass nach dem Schnitt Folienstege verbleiben, an denen die Kette zusammen hält und noch ein Stück bis zur endgültigen Abtrennung der einzelnen Glieder weiter befördert werden kann. Das endgültige Abtrennen geschieht dann beispielsweise durch Abreißen, indem die vorlaufende Portion, insbesondere die Käsescheibe, im Verhältnis zur nachlaufenden etwas beschleunigt wird. Eine solche "Perforierung" kann dadurch erzeugt werden, dass die Schnittkante der Messerklinge kürzer als die Quersiegelnaht ist, so dass beim Schnitt zwei Stege am Rand stehen bleiben. Um diese Perforierung zu erreichen, können auch Nuten in die Messerklingen eingeschliffen werden.Advantageously, the transverse seal is not completely severed during the cut, but perforated as it were, so that after the cut Folienstge remain, where the chain holds together and can be transported a piece until the final separation of the individual elements on. The final separation is done for example by tearing off by the leading portion, in particular the cheese slice, in relation to the trailing something is accelerated. Such a "perforation" can be generated in that the cutting edge of the knife blade is shorter than the transverse seal, so that two webs stop at the edge when cutting. To achieve this perforation, grooves can also be ground into the knife blades.
Besonders vorteilhaft ist es auch, wenn die Messerwalze und die Gegenwalze in einem gemeinsamen Modul zusammengefasst werden, das leicht auswechselbar an der Maschine gehalten ist. Ein solches Modul hat den Vorteil, dass die Messerklingen vormontiert und justiert werden können. Um die Austauschbarkeit zu ermöglichen, wird die Messerwalze mit einer in der Antriebswelle angeordneten elektrischen Steckverbindung ausgestattet, über die die Versorgungsleitungen des oder der Heizelemente mit entsprechenden, in der Welle verlaufenden Kabeln kontaktiert werden können.It is also particularly advantageous if the knife roller and the counter roller are combined in a common module, which is held easily replaceable on the machine. Such a module has the advantage that the knife blades can be preassembled and adjusted. In order to enable the interchangeability, the knife roller is arranged with a in the drive shaft equipped electrical connector, via which the supply lines of the heating elements or with corresponding, running in the shaft cables can be contacted.
Nachfolgend wird die Erfindung anhand der
-
Figur 1 einen Schnitt durch die erfindungsgemäß verwendete Querschneidvorrichtung, -
Figur 2 : ein Querschneidmodul mit Messerwalze und Gegenwalze, -
Figur 3 : eine erste Ausführungsform einer Messerwalze der Vorrichtung nachFigur 1 und -
Figur 4 : eine zweite Ausführungsform einer Messerwalze der Vorrichtung nachFigur 1 .
-
FIG. 1 a section through the cross-cutting device used in the invention, -
FIG. 2 : A cross cutting module with knife roll and counter roll, -
FIG. 3 A first embodiment of a knife roller of the apparatus ofFIG. 1 and -
FIG. 4 : A second embodiment of a knife roller of the apparatus ofFIG. 1 ,
Der in
Das Ende der Antriebswelle 6 hat eine Bohrung mit Keilnabenprofil, in die ein entsprechendes Keilwellenprofil 11 der Messerwalze 2 (s.
In
Besser ersichtlich sind die Messerklingen 22 aus
In
Messerklinge 22 aufnehmen. Auf diese Weise ist das Heizelement derart angeordnet, dass ein Großteil seiner Heizleistung der Messerklinge 22 zugeführt wird und diese stärker als die Messerhalterung erwärmt.
In
Die Federung der Messerklingen 22 wird über die einseitige Halterung und die nicht komplette Auflage auf der Anlagefläche 27 gewährleistet. Wegen dieser speziellen Halterung ist eine Federung in Richtung des Pfeils A und damit auch in radialer Schneidrichtung gegeben. Die Laufrichtung ist mit Pfeil B gekennzeichnet.The suspension of the
Claims (13)
- Use of a cutting device for cutting of prefabricated transverse sealing seams of a tube made of plastic foil, filled with food, in particular processed cheese, wherein each transverse sealing seam of the continuously feeded foil tube to be handled divides a portion of the food from the next portion, wherein die device comprise a rotating knife holder provided with at least one knife blade (22) and wherein the knife blade (22) charges a counter bearing (4) during cutting of a transverse sealing seam,
characterized in
that the knife blade (22) is selectively heated by a heating element of the blade holder on to a temperature below the melting temperature of the plastic used for the foil. - Use according to claim 1,
characterized in
that the heating element is arranged in a manner, that the bigger part of the heating power is feeded to the knife blade (22) and that this is heated more powerful than the knife holder. - Use according to claim 1,
characterized in
that the knife holder (22) is supported elastically in direction of cutting on the knife holder. - Use according to claim 1,
characterized in
that the knife holder is a knife cylinder (2), which in particular is provided with multiple in particular four knife blades (22), wherein a counterrotating counter cylinder (4) constitutes the counter bearing. - Use according to claim 1,
characterized in
that the knife blade (22) abuts on an abutment face, wherein the heating element is arranged in a bore (3) of the solid matter, constituting the abutment face. - Use according to claim 5,
characterized by
a separate receiving part (23) each for receiving a knife blade (22), which is held in a radially directed guide of the knife holder and which is charged by springs (24). - Use according to claim 5,
characterized in
that the material of the knife holder forms the abutment face. - Use according to claim 1,
characterized in
that the knife blade (22) is formed by a flat material, in particular from hard metal, with rectangular cross section, wherein the four edges of the flat material each constitute a cutting edge (29). - Use according to one of the preceding claims,
characterized in
that the heating element produces on the cutting edge (2) of the knife blade a temperature of more than 80°C, in particular about 100°C. - Use according to one of the preceding claims,
characterized in
that the knife holder is provided with a sensor for measuring the temperature or with a cooling device. - Use according to one of the preceding claims,
characterized in
that the cutting edge (29) of the knife blade (22) is such, in particular in that it is shorter than the transverse sealing seam, so that after cutting bridges of foil remain of a perforation seam results. - Method for cutting of prefabricated transverse sealing seams of a tube made of plastic foil, filled with food, in particular processed cheese, wherein each transverse sealing seam of the continuously feeded foil tube to be handled divides a portion of the food from the next portion, wherein a transverse sealing seam is cut by a knife blade, which is held on a rotating knife holder, wherein the knife blades charges a counter bearing during cutting,
characterized in
that the knife blade (22) is selectively heated by a heating element of the blade holder on to a temperature below the melting temperature of the plastic used for the foil. - Method for the production of portions of food,
wherein initially transverse sealing seams are produced in a foil of plastic filled with food, in particular processed cheese, and thus a chain of portions sticked together are produced, which are subsequently feeded to a cooling,
wherein each transverse sealing seam of the continuously feeded foil tube to be handled divides a portion of the food from the next portion,
subsequently separating the portions according to a use of any of the claims 1 to 11 or a method according to claim 12.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE200710015624 DE102007015624A1 (en) | 2007-03-29 | 2007-03-29 | Cross-cutting device |
PCT/EP2008/052934 WO2008119633A1 (en) | 2007-03-29 | 2008-03-12 | Cross-cutting device |
Publications (2)
Publication Number | Publication Date |
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EP2125528A1 EP2125528A1 (en) | 2009-12-02 |
EP2125528B1 true EP2125528B1 (en) | 2013-09-11 |
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Application Number | Title | Priority Date | Filing Date |
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EP20080717680 Active EP2125528B1 (en) | 2007-03-29 | 2008-03-12 | Use of a cutting device and method for cutting |
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US (3) | US20100101392A1 (en) |
EP (1) | EP2125528B1 (en) |
JP (1) | JP2010522645A (en) |
AU (1) | AU2008233993B2 (en) |
CA (1) | CA2682478A1 (en) |
DE (1) | DE102007015624A1 (en) |
ES (1) | ES2437618T3 (en) |
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2007
- 2007-03-29 DE DE200710015624 patent/DE102007015624A1/en not_active Withdrawn
-
2008
- 2008-03-12 US US12/532,713 patent/US20100101392A1/en not_active Abandoned
- 2008-03-12 ES ES08717680T patent/ES2437618T3/en active Active
- 2008-03-12 JP JP2010500184A patent/JP2010522645A/en active Pending
- 2008-03-12 EP EP20080717680 patent/EP2125528B1/en active Active
- 2008-03-12 WO PCT/EP2008/052934 patent/WO2008119633A1/en active Application Filing
- 2008-03-12 AU AU2008233993A patent/AU2008233993B2/en active Active
- 2008-03-12 NZ NZ58005408A patent/NZ580054A/en unknown
- 2008-03-12 RU RU2009139929/13A patent/RU2445242C2/en not_active IP Right Cessation
- 2008-03-12 CA CA 2682478 patent/CA2682478A1/en not_active Abandoned
-
2014
- 2014-05-22 US US14/284,827 patent/US20140251101A1/en not_active Abandoned
-
2017
- 2017-04-24 US US15/495,123 patent/US10906683B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
EP2125528A1 (en) | 2009-12-02 |
RU2445242C2 (en) | 2012-03-20 |
RU2009139929A (en) | 2011-05-10 |
AU2008233993A1 (en) | 2008-10-09 |
NZ580054A (en) | 2012-08-31 |
US20100101392A1 (en) | 2010-04-29 |
DE102007015624A1 (en) | 2008-10-02 |
CA2682478A1 (en) | 2008-10-09 |
US20140251101A1 (en) | 2014-09-11 |
US20170225817A1 (en) | 2017-08-10 |
WO2008119633A1 (en) | 2008-10-09 |
AU2008233993B2 (en) | 2011-12-08 |
US10906683B2 (en) | 2021-02-02 |
JP2010522645A (en) | 2010-07-08 |
ES2437618T3 (en) | 2014-01-13 |
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