EP2122033B1 - Dispositif et procédé de teinture - Google Patents

Dispositif et procédé de teinture Download PDF

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Publication number
EP2122033B1
EP2122033B1 EP08715707A EP08715707A EP2122033B1 EP 2122033 B1 EP2122033 B1 EP 2122033B1 EP 08715707 A EP08715707 A EP 08715707A EP 08715707 A EP08715707 A EP 08715707A EP 2122033 B1 EP2122033 B1 EP 2122033B1
Authority
EP
European Patent Office
Prior art keywords
goods
rollers
dyeing
assembly according
roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08715707A
Other languages
German (de)
English (en)
Other versions
EP2122033A1 (fr
EP2122033B8 (fr
Inventor
Horst Lang
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fongs Europe GmbH
Original Assignee
GOLLER TEXTILMASCHINEN GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GOLLER TEXTILMASCHINEN GmbH filed Critical GOLLER TEXTILMASCHINEN GmbH
Publication of EP2122033A1 publication Critical patent/EP2122033A1/fr
Publication of EP2122033B1 publication Critical patent/EP2122033B1/fr
Application granted granted Critical
Publication of EP2122033B8 publication Critical patent/EP2122033B8/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
    • D06B19/0029—Fixing of chemicals, e.g. dyestuffs, on textile materials by steam
    • D06B19/0035—Fixing of chemicals, e.g. dyestuffs, on textile materials by steam the textile material passing through a chamber
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00—Successive treatments of textile materials by liquids, gases or vapours

Definitions

  • the invention relates to a novel dyeing device and a process for the continuous dyeing of knitwear.
  • the EP 0142 607 a fixing device with a plurality of cylinders arranged in two planes.
  • the adjacent cylinders of both planes are offset from each other by half a pitch.
  • all cylinders have the same diameter.
  • the web is guided on the cylinders in a zig-zag.
  • the hot-air nozzle systems are arranged on the fixing device to ensure heat application of the web.
  • the WO 2007/080134 A1 describes a fixing device with several identical rollers arranged in two rows. The free distances of the goods from roles to roles are unequaled.
  • the US 3,323,153 , the DE 1410118 and the GB 1247266 disclose a device in which the product to be treated is fixed by a damper device.
  • the goods are guided by drive belts in zig-zags on several Siebtrockedrommeln.
  • the circle centers of all screen drying drums are arranged in the same plane. Therefore, the web hardly finds any free distance between the rollers
  • the edge of the product does not curl despite any existing Axialzugs.
  • This is achieved by zigzagging the product over a number of preferably cylindrical rollers.
  • the diameters of the rollers are preferably so large and their distances are preferably so small that the web-shaped goods in the interior of the fixing, as long as it is exposed to the treatment atmosphere, over the greater part of its length is applied to rollers and only over the smaller part of their in the fixation device length between the rollers passes freely through the treatment atmosphere.
  • the length of the section of a web from leaving a roll until impact with the next roll is less than the length of the circumference of one or the other roll around which the fabric runs.
  • the length of the section of the free web is smaller than the circumference of a roll. Preferably, it is smaller than three-quarters of the circumference of a roll. Even more is preferred if the free path of the web is smaller than the diameter or even smaller than the radius of a roll. This Randeinrolltendenzen the web is effectively prevented. Nevertheless, the treatment atmosphere can act evenly on both sides of the web. This is achieved by zig-zagging the goods over the different rolls.
  • a saturated steam atmosphere (wet steam) is maintained in the fixing device.
  • This saturated steam atmosphere is substantially in thermal equilibrium with a water surface.
  • the product is wet through the fixing device.
  • the method is suitable for dyeing crocheted. These are particularly sensitive. Therefore, the tension acting on the fabric is controlled. This is done by detecting the forces prevailing or occurring on at least one roller.
  • the rollers are arranged in two rows, namely an upper row and a lower row.
  • the bearing reaction force occurring at the bearings of at least one lower roll is detected and regulated to a desired value.
  • the drive torque of at least one, but preferably several or all rollers is regulated so that the goods to be dyed are subject only to a low tensile stress.
  • the control device can cause it, that a maximum tensile stress is not exceeded.
  • the method is suitable for all classes of dyes, e.g. Vat dyes, sulfur dyes, reactive dyes, substantive dyes, direct dyes, and the like.
  • a dyeing device 1 illustrated, which is used for dyeing web-shaped product 2.
  • the fabric 2 may be woven fabric, knitted fabric, knitwear, for example, a cut circular knit tube, a thin felt or other goods. This is located in a reservoir 3, from which it is fed to a padder 4.
  • the padder 4 is formed by a trough containing a dyeing liquor 5 or other liquid treatment agent.
  • the product 2 is guided on its way through the padder 4 by one or more rollers 6. It runs essentially free of tension, whereby a stretching or stretching of the goods is avoided.
  • the dyeing liquor 5 wets the product 2, which leaves the padder 4 wet.
  • the product 2 reaches a fixing device 7, which also belongs to the dyeing device 1.
  • the fixing device 7 is followed by further treatment devices, such as a washing device 8, drying devices or the like. These may also belong to the dyeing device 1.
  • the fixing device 7 has a preferably closed against the environment housing 9.
  • the housing 9 can be hermetically closed and thus prevent the escape of the treatment atmosphere enclosed by it.
  • a plurality of rollers 10 are arranged, which define a zigzag-shaped path for the goods 2.
  • the rollers 10 are rotatably mounted and parallel to each other arranged.
  • the axes of rotation are preferably oriented horizontally.
  • the rollers 10 are divided into two groups.
  • a first group of rollers 11 is disposed above a second group of rollers 12.
  • the axes of rotation of the rollers 11 lie in a horizontal plane.
  • the axes of rotation of the rollers 12 lie in another horizontal plane, which is arranged parallel to the first-mentioned plane and below it.
  • the rollers 10 preferably have the same diameter. At least some of them, preferably rollers of the first group 11 are powered by a motor.
  • the drive can be provided by a single servomotor, which is connected by a suitable gear means with the driven rollers of the upper roller group 11. It is also possible to provide each of the rollers to be driven with a servomotor, which are controlled synchronously.
  • the rollers 10 of the lower roller group 12 may also be driven, but they may also be freely rotatably mounted and manage without drive.
  • At least one of the rollers, preferably the lower roller group 12 is provided with a bearing device 13, as in Fig. 3 is illustrated schematically.
  • the bearing device 13 supports the weight of the roller 10.
  • the bearing device 13 preferably contains a force-measuring device by means of which that on the bearing device 13 attacking weight of the roller 10 is detected. The weight force detected there is reduced by the amount of tensile force exerted by the web on the roller 10. In this way, with the sensor device provided on the bearing device 13, the tensile force can be detected, which acts as a longitudinally stretching force on the product 2.
  • a not further illustrated control device receives the signal detected by the sensor device and controls Based on which the at least one drive means of the rollers 10 so that the force acting on the goods traction remains low, but in any case does not exceed an upper limit.
  • the rollers 10, are like that Fig. 1 and 2 illustrate arranged at close intervals.
  • the distance a1 between the plane 14 containing the axes of rotation of the rollers 10 of the upper roller group 11 and the plane 15 containing the axes of rotation of the rollers 10 of the lower roller group 12 is preferably less than the circumference of a roller 10.
  • the product 2 winds around the rollers 10, passing from a roller 10 of the lower roller group 12 and passing on a roller of the upper roller group 11. In doing so, she defines a flow point 16 and a casserole point 17.
  • the run-off point 16 marks a parallel to the axis of rotation of the roller 10 extending line on the lateral surface of the roller 10.
  • the casserole 17 marks a parallel to the axis of rotation of the roller 10 extending line on the lateral surface of the roller 10.
  • the distance between the drain point 16 and the Preferably, this distance is even less than the diameter of the roller 10.
  • At least the first mentioned but preferably also the second condition applies to the transition of the web from each roller 10 of the roller group 11 to each roller 10 of the role group 12 and vice versa. This applies to all rollers 10, with the exception of terminal rollers, which serve for feeding in and out of the web in the zig-zag path determined by the rollers 10.
  • the distance a2 between the axes of rotation of adjacent rollers 10 of one and the same roller group 11 or 12 is smaller than twice Diameter of each roller 10.
  • the wrap angle of the web on each roller 10 is significantly greater than 180 °.
  • the wrap angle is greater than 200 °, preferably greater than 250 °, and most preferably about 270 °.
  • the product 2 is in passing through the fixing device 7 over most of its distance to the rollers 10, while it passes over only short distances freely through the treatment atmosphere.
  • the rollers thus provide a good support of the web and prevent curling of the edges.
  • the web gets in intensive contact with the treatment atmosphere.
  • This is, for example, a wet steam atmosphere which can be provided by a steam generator 18 formed in or on the dyeing device 7.
  • the treatment atmosphere is in continuous contact with water present in the steam generator 18.
  • the treatment atmosphere acts on both sides of the product 2. Nevertheless, the knitwear is supported on the rollers 10 respectively. It only runs over short distances open and wide.
  • the saturated steam dyeing process has proven to be particularly process-safe, whereby a wide variety of coloring options are available.
  • a saturated steam fixing is proposed for dyeing broadly designed knitwear in the wet state, which has an interior space with rollers 10 for guiding the knitwear.
  • the knitwear is zig-zagged around the rollers 10, resting against the rollers 10 over the greater part of its length and freely traversing the saturated steam atmosphere only for a minor portion of its length.
  • the process is extremely process-safe and versatile.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Crystals, And After-Treatments Of Crystals (AREA)

Claims (14)

  1. Dispositif de teinture (1) destiné à teindre un produit textile (2) en forme de nappe,
    comprenant un dispositif (4) pour appliquer en continu un colorant sur le produit textile en forme de nappe étalé en largeur,
    comprenant un dispositif de fixage (7) qui présente un carter (9) dans lequel sont installés des cylindres (10) montés tournants, afin de guider le produit textile (2) en nappe en zigzag à travers une atmosphère de traitement,
    les cylindres (10) étant disposés à une distance si faible que le produit textile parcourt, d'un cylindre à l'autre, au maximum une distance libre qui est inférieure à la circonférence d'un cylindre (10),
    caractérisé par le fait qu'au moins un des cylindres (10) est relié à un capteur dynamométrique destiné à mesurer et contrôler la tension du produit textile.
  2. Dispositif de teinture selon la revendication 1, caractérisé par le fait que les cylindres (10) ont des diamètres identiques.
  3. Dispositif de teinture selon la revendication 1, caractérisé par le fait que la longueur libre du produit textile (2) entre les cylindres (10) est inférieure à un diamètre de cylindre.
  4. Dispositif de teinture selon la revendication 1, caractérisé par le fait que la distance libre entre les cylindres (10) est inférieure à un rayon de cylindre.
  5. Dispositif de teinture selon la revendication 1, caractérisé par le fait que la distance libre est inférieure à 1/3 du diamètre de cylindre.
  6. Dispositif de teinture selon la revendication 1, caractérisé par le fait que le capteur dynamométrique est installé sur un moyen de support (13) du cylindre (10).
  7. Dispositif de teinture selon la revendication 1, caractérisé par le fait qu'au moins un des cylindres (10) est pourvu d'un moyen d'entraînement en rotation.
  8. Dispositif de teinture selon la revendication 7, caractérisé par le fait que le moyen d'entraînement en rotation travaille avec un couple régulé.
  9. Dispositif de teinture selon la revendication 1, caractérisé par le fait que le carter (9) est fermé vis-à-vis du milieu ambiant.
  10. Dispositif de teinture selon la revendication 1, caractérisé par le fait que le carter (9) est relié à un générateur de vapeur (18).
  11. Dispositif de teinture selon la revendication 1, caractérisé par le fait que l'atmosphère de traitement est une atmosphère de vapeur humide.
  12. Dispositif de teinture selon la revendication 1, caractérisé par le fait que l'atmosphère de traitement est à la pression ambiante.
  13. Procédé de teinture d'un produit textile (2) en nappe, selon lequel un colorant est appliqué sur le produit textile (2) en nappe,
    suite à l'application du colorant, le produit textile (2) en nappe est guidé sur des cylindres (10) rotatifs pour passer en zigzag dans une atmosphère de traitement,
    le produit textile (2) étant tendu librement dans une première section du trajet passant dans l'atmosphère de traitement, et
    le produit textile (2) étant maintenu appliqué sur les cylindres (10) précités, dans une deuxième section du trajet passant dans l'atmosphère de traitement,
    la première section étant plus courte que la deuxième section,
    caractérisé par le fait que la tension longitudinale régnant dans le produit textile (2) est maintenue en permanence en-dessous d'une valeur seuil définie.
  14. Procédé selon la revendication 13, caractérisé par le fait qu'entre un dispositif (4) d'application du colorant et un dispositif de fixage (7) dans lequel se trouve l'atmosphère de traitement, le guidage s'effectue de manière exempte de contraintes de traction.
EP08715707A 2007-02-15 2008-02-07 Dispositif et procédé de teinture Not-in-force EP2122033B8 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007007460A DE102007007460A1 (de) 2007-02-15 2007-02-15 Färbeeinrichtung und -verfahren
PCT/EP2008/000946 WO2008098703A1 (fr) 2007-02-15 2008-02-07 Dispositif et procédé de teinture

Publications (3)

Publication Number Publication Date
EP2122033A1 EP2122033A1 (fr) 2009-11-25
EP2122033B1 true EP2122033B1 (fr) 2010-11-03
EP2122033B8 EP2122033B8 (fr) 2011-01-12

Family

ID=39402892

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08715707A Not-in-force EP2122033B8 (fr) 2007-02-15 2008-02-07 Dispositif et procédé de teinture

Country Status (5)

Country Link
EP (1) EP2122033B8 (fr)
CN (1) CN101668890B (fr)
AT (1) ATE486985T1 (fr)
DE (2) DE102007007460A1 (fr)
WO (1) WO2008098703A1 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103726217B (zh) * 2013-12-19 2016-06-08 盐城工业职业技术学院 一种散纤维湿短蒸染色方法及系统
CN104746269A (zh) * 2015-04-27 2015-07-01 苏州市吴中区甪直明达漂染厂 一种辊压加热染色装置

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1410118B2 (de) * 1959-09-11 1977-03-10 Fleissner Gmbh, 6073 Egelsbach Verfahren und vorrichtung zum kontinuierlichen faerben mittels sattdampf
US3323153A (en) * 1962-05-31 1967-06-06 Fleissner Gmbh Process for the continuous fluid-treatment of fabric webs
GB1200168A (en) * 1968-02-03 1970-07-29 Vepa Ag Device for the treatment of textile material
GB1247266A (en) * 1968-06-10 1971-09-22 Vepa Ag Process and apparatus for the continuous treatment of fibrous material
DE2036122A1 (en) * 1970-07-21 1971-02-11 Sando Iron Works Co Ltd , Wakayama (Japan) Lithographic process
DE2231767A1 (de) 1972-06-29 1974-01-10 Vepa Ag Verfahren zum kontinuefaerben von bahnfoermiger ware aus zumindest teilweise zellulosefasern und anlage zur durchfuehrung dieses verfahrens
JPS5829190Y2 (ja) * 1978-06-02 1983-06-25 株式会社山東鉄工所 湿熱プリント発色装置
DE3330055A1 (de) * 1983-08-19 1985-02-28 Brückner Trockentechnik GmbH & Co KG, 7250 Leonberg Verfahren und vorrichtung zum faerben und/oder ausruesten, trocknen und fixieren einer textilen warenbahn
ITMI20060048A1 (it) * 2006-01-13 2007-07-14 Master Sas Di Ronchi Francesco & C Dispositivo e procedimento di tintura con indaco

Also Published As

Publication number Publication date
EP2122033A1 (fr) 2009-11-25
DE502008001711D1 (de) 2010-12-16
EP2122033B8 (fr) 2011-01-12
WO2008098703A1 (fr) 2008-08-21
ATE486985T1 (de) 2010-11-15
DE102007007460A1 (de) 2008-08-21
CN101668890A (zh) 2010-03-10
CN101668890B (zh) 2012-03-28

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